Pneumatics Manual CPV CPV valve terminal TypeCPV-VI · Pneumatics Manual CPV CPV valve terminal TypeCPV...-VI Manual 165 200 ... see leaflet suppliedwith product ... forfieldbussystemsorwithIC,MP,

PneumaticsManual CPV

CPV valve terminalType CPV...-VI

Manual165 200en 0005e

Compact performance

Contents and general instructions

IFesto P.BE-CPV-EN en 0005e

Author M. Simons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Editors H.-J. Drung, M.Holder. . . . . . . . . . . . . . . . . . . . . . . .

Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Translation Festo AG & Co.. . . . . . . . . . . . . . . . . . . . . . . . . . .

Layout Festo AG & Co., Dept. KG-GD. . . . . . . . . . . . . . . . . . .

Typesetting DUCOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Edition en 0005e. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Title Manual-EN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designation P.BE-CPV-EN. . . . . . . . . . . . . . . . . . . . . . . . . .

Order-no. 165 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

� (Festo AG & Co., D-73726 Esslingen,Federal Republic of Germany, 2000)Internet: http://www.festo.come-mail: [email protected]

The copying, distribution and utilization of this document aswell as the communication of its contents tootherswithoutex-pressed authorization is prohibited. Offenders will be held li-able for the payment of damages. All rights reserved, in par-ticular theright tocarry outpatent,utilitymodel or ornamentaldesign registration.


II Festo P.BE-CPV-EN en 0005e


IIIFesto P.BE-CPV-EN en 0005e

Contents

Intended use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Target group V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Notes on these instructions VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Important user instructions IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Index of abbreviations XI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. System summary 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Description of variants 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Description of components 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Fitting 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 CPV valve terminal with individual tubing 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.1 Fitting onto a wall 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.2 Fitting onto a hat rail 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.3 Fitting on the floor 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.4 Fitting the CPV valve terminal to the SIMATIC ET 200X 2-14. . . . . . . . . . . . . . . . .

2.2 CPV valve terminal with pneumatic multipin 2-17. . . . . . . . . . . . . . . . . . . . . . . . .

2.2.1 Fitting the pneumatic multipin 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.2 Fitting the CPV valve terminal to the pneumatic multipin 2-22. . . . . . . . . . . . . . .

2.3 Fitting the valve actuators 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Fitting the manual override cover 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Preparing the compressed air 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 General connection methods 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Connecting the CPV valve terminal 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1 Auxiliary pilot air 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2 Connecting the supply and work lines 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.3 Connecting the electric cables 3-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


IV Festo P.BE-CPV-EN en 0005e

4. Commissioning 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 General instructions 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Testing the valves 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Eliminating faults 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. Maintenance and conversion 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Cleaning/replacing the surface silencer 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Fitting/removing CPV valve terminal components 5-4. . . . . . . . . . . . . . . . . . . . .

5.2.1 Dismantling components in valve locations 5-7. . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.2 Fitting components in valve locations 5-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Conversion from non-locking to locking manual override 5-17. . . . . . . . . . . . . . .

5.4 Converting the end plates 5-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Conversion to internal or external auxiliary pilot air 5-20. . . . . . . . . . . . . . . . . . .

5.6 Conversion to individual tubing/central tubing 5-21. . . . . . . . . . . . . . . . . . . . . . .

5.7 Conversion of the CPV valve terminal to two pressure zones 5-22. . . . . . . . . . . .

5.8 Converting the CPV valve terminal to a version with differentelectrical connections 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A. Technical appendix A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Accessories A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Technical specifications A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. Summary of components B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1 Summary of valve and vacuum generator plates B-3. . . . . . . . . . . . . . . . . . . . . .

B.2 Summary of end plates B-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. Index C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


VFesto P.BE-CPV-EN en 0005e

Intended use

The CPV valve terminals described in this documentation areintended exclusively for controlling pneumatic actuators.They may only be used in conjunction with devices and com-ponents recommended or permitted by Festo as follows:

– as intended

– in original condition

– without any modifications

– in faultless technical condition

The maximum specified values for pressures, temperatures,electrical data, torques, etc. must be observed.

Please comply with national and local safety laws and regula-tions.

WarrningIf used as an explosion-protected operating media, do notdisconnect when under tension!

Target group

This manual is directed exclusively at personnel trained incontrol and automation technology, who have experience ininstalling, commissioning, programming and diagnosing pro-grammable logic controllers (PLC) and field bus systems.

Service

If you have any technical problems, please contact your localFesto Service.


VI Festo P.BE-CPV-EN en 0005e

Notes on these instructions

This manual contains specific information on fitting, installing,commissioning, maintaining and converting the CPV valveterminal. It describes exclusively the pneumatic componentsand refers to the variants of the CPV valve terminallisted inthe following table.

Variants of the CPV valve terminal type CPV..-VI..

with IC connection

Information onelectrics/electronics:in this manual

with MP connection

Information onelectrics/electronics:see leaflet supplied withproduct

with CP connection

Information onelectrics/electronics:see manual ”CP system,installation and commis-sioning”

with AS-i connection

Information onelectrics/electronics:see leaflet supplied withproduct

with CP direct connection

Information onelectrics/electronics:see the manual ”CPVvalve terminal with directconnection” for therelevant field bus.

Information on further CP modules, as well as basic informa-tion which must be observed in conjunction with the higher-order system, can be found in the appropriate manuals forthe relevant module/system.

The following tables contain a summary:


VIIFesto P.BE-CPV-EN en 0005e

Manuals on the CP system Periphery

Usermanual

“CP system, installation and commissioning”Type P.BE-CPSYS-...

Contents General, basic information on the method of operation, fitting, installa-tion and commissioning of CP systems.

Usermanual

“CP field bus node,programming and di-agnosis”Type P.BE-CP-FB...or P.BE-VIFB...-10...

“CPV valve terminal,pneumatics” or “CPAvalve terminal, pneu-matics”Type P.BE-CPV-...or P.BE-CPA-...

“CP modules, elec-tronics”Type P.BE-CPEA-...

Contents Special information oncommissioning, pro-gramming and diag-nosing related to thenode used.

Information on fitting,installing and commis-sioning CPA or CPVvalve terminals

Information on fitting,installing and commis-sioning CP I/O mod-ules

� � � �

Fig. 0/1: Manuals on the CP system


VIII Festo P.BE-CPV-EN en 0005e

Manuals on the SPC200 Smart Positioning Controller Periphery

Manuals SPC200 Smart Posi-tioning Controller, usermanualType P.BE-SPC200-...

WinPISA manualTypeP.SW-WIN-PISA-...

Manual on:

- Proportional directionalcontrol valvesService unit

Contents Information, commis-sioning and diagnosison the SPC200; stan-dard components andmodules

Method of operation ofthe WinPISA softwarepackage

- Service unit- Positional transducer- cylinder or linear drives

User manual CPA valve terminal,pneumaticsType P.BE-CPV-...

CP modules,electronicsType P.BE-CPEA-...

Contents Information on the CPVvalve terminals

Information on the CPI/O modules

Fig. 0/2: Manual for the SPC200


IXFesto P.BE-CPV-EN en 0005e

Important user instructions

Danger categories

This manual contains instructions on the dangers which mayoccur if the product is not used correctly. These instructionsare marked with a heading (Warning, Caution, etc.), printedon a shaded background and accompanied by a pictogram.

A distinction is made between the following danger cat-egories:

Warning... This means that there is a danger of serious injury tohuman beings and damage to property if these instruc-tions are not observed.

Caution... This means that there is a danger of human injury anddamage to property if these instructions are not observed.

Please note... This means that there is a danger of damage to propertyif these instructions are not observed.

In addition, the following pictogram marks passages in thetext which describe activities involving electrostatically sensi-tive components:

Electrostatically sensitive components: Incorrect handlingmay result in damage to the components.


X Festo P.BE-CPV-EN en 0005e

Marking special information

The following pictograms mark passages in the text contain-ing special information.

Pictograms

Information:Recommendations, tips and references to other sources ofinformation.

Accessories:Information on necessary or useful accessories for the Festoproduct.

Text markings

� The bullet denotes activities which can be carried out inany sequence.

1. Figures denote activities which must be carried out in theorder specified.

– Hyphens denote general activities.


XIFesto P.BE-CPV-EN en 0005e

Index of abbreviations

The following product-specific terms and abbreviations areused in these operating instructions.

Term Meaning

5/3G valve actuator Actuator with two delockable non-return valves. With this actuatorand in conjunction with valve plate Ident. code G, the valve func-tion “5/3-way blocked in mid-position” can be implemented onthe CPV 10/14 valve terminals.

AS-i AS-interface

AS-i connection CPV valve terminal variant with serial connections which enablethe CPV valve terminal to be connected to the AS-i bus.

Blanking plate Plate without valve function for occupying empty positions

Components Common term for sub-bases, end plates, relay plates, blankingplates, separator plates, valve plates, vacuum generator platesand pneumatic multipin.

Connecting the tubing Connecting the supply tubing (hoses) to the CPV valve terminal

CP Compact Performance

CP cable Special cable for connecting the various CP modules

CP connection CPV valve terminal variant with plug and socket which enables theCPV valve terminal to be connected to a field bus node and furtherCP modules.

CP modules Common term for the various modules which can be incorporatedin a CP system

CP system Complete system consisting of CP field bus node and CP modules

CPV10;CPV14;CPV18

Size designation of the CPV valve terminals:- with micro valve plates (CPV10),- with mini valve plates (CPV14),- with midi valve plates (CPV18),

CPV valve terminal CPV valve terminal (type 10) for field bus systems or with IC, MP,DI or AS-i connection


XII Festo P.BE-CPV-EN en 0005e

Term Meaning

DI connection CPV valve terminal variant with plug and socket which can be con-nected directly to the field bus and, depending on the type, withfurther CP modules.

Electric sub-base Sub-base with multipin, AS-i, DI or CP connection

End plate Blanking plate at the left and right-hand ends of the CPV valveterminal with channels or connections for supplying the valveswith compressed air and for conducting the exhaust air.

IC connection (individual con-nection)

CPV valve terminal variant on which each valve solenoid coil isconnected individually by means of a special CP cable.

I/O Input/output modules

Manual override Manual override

MP connection (multipin con-nection)

CPV valve terminal variant with sub-D plug by means of which allthe valve solenoid coils are connected centrally.

Pneumatic multipin Plate for central tubing on the valve terminal (connections forsupply air, exhaust air and work air)

Relay plate Plate with relay coils for controlling two electrically isolated out-puts

Separator plate Plate for dividing the valve terminal into two pressure zones

Vacuum generator plate Plate with generator for creating vacuum (with or without rejectpulse)

Valve manifold Basic unit with valve plates, vacuum generator plates, separatorplates, blanking plates, relay plates and end plates

Valve plate Plate with single or double-solenoid valves

System summary

1-1Festo P.BE-CPV-EN en 0005e

Chapter 1

1. System summary

1-2 Festo P.BE-CPV-EN en 0005e

Contents

1. System summary 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Description of variants 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Description of components 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. System summary


1.1 Description of variants

Festo assists you with your automation task at the machinelevel with valve terminals. The modular structure of the CPsystem enables you to optimally incorporate the CP valveterminals and I/O modules in your machine or system.

Due to its compact form, the CP valve terminal can bemounted near to the actuators to be controlled. This meansthat short compressed air tubing can be used. System loss isthereby minimized and the time required for pressurizing andexhausting the tubing is reduced. This is made possible bythe use of very compact valves with a high flow rate whichhelp to reduce costs.

1. System summary


CPV valve terminalvariants

The CPV valve terminals are available with the followingelectrical connections:

IC connection

CP direct connection

MP connection

AS-i connectionCP connection

Fig. 1/1: Variants of the CPV valve terminal

CPV valve terminal withIC connection

The CPV valve terminal with IC connection is available with2 to 8 valve plates (also in uneven graduation). Electricalconnection is made individually on each valve solenoid coil.

CPV valve terminal withMP connection

This CPV valve terminal is available with 4, 6 or 8 valve loca-tions. Electrical connection of the valve solenoid coils ismade centrally via the multipin connection.

CPV valve terminal withCP connection

The CPV valve terminal with CP connection is available with4, 6 or 8 valve locations. Connection to the higher-order fieldbus node is made via specially manufactured CP cables.

1. System summary


CPV valve terminal withDI connection

The CPV valve terminals with direct connection are availablefor the following field bus systems in sizes CPV10/14/18:

– CANopen

– DeviceNet

– Honeywell SDS

– Interbus local bus (only in sizes CPV10/14)

– Profibus DP, Festo field bus, ABB CS 31, Klöckner-MoellerSUCOnet K

These valve terminals can be connected directly to the ap-propriate field bus. These CPV valve terminals are availablewith 4 or 8 valve plates, depending on the field bus system.

CPV valve terminal withAS-i connection

This CPV valve terminal is connected to the AS-i bus bymeans of a special AS-i cable. Depending on the variant, it isavailable with 2, 4,or 8 valve locations and with one of fourdifferent types of electrical connections:

– with additional supply connection for implementing anemergency stop function

– with additional supply connection and 4 or 8 inputs (notCPV18)

– without additional connection

– without additional supply connection with 4 or 8 inputs(not CPV18)

1. System summary


The CPV valve terminals with AS-i connection can be fittedwith the following maximum number of valve plates:

Valve plate with... ASI-2 (...-Z) ASI-4 (...-Z)...ASI-4E4A (...-Z)

...ASI-8E8A-Z

...two 2/2-way valves (single-solenoid) 1 2 4

...two 3/2-way valves (single-solenoid) 1 2 4

...5/2-way valve (single-solenoid) 2 4 8

...5/2-way valve (double-solenoid) 1 2 4

...5/3-way valve 1 2 -

The CPV valve terminals with AS-i connection and 4 or 8 in-puts have a grid dimension of 4 or 8 plates. These CPV valveterminals also have blanking plates, depending on thenumber of valve plates.

1.2 Description of components

Sizes of the CPV valve terminals

The CPV valve terminals are available in the following sizes:

CPV10; 10 mm Micro valves

CPV14; 14 mm Mini valves

CPV18 18 mm Midi valves

1. System summary


Identification code

With the identification code (I.C.), you can ascertain the fit-tings on your CPV valve terminal. The code is printed on thefront between manual override connections 12 and 14.

I.C. Pneumatic components

Valve plates

M 5/2-way valve, single-solenoid

J 5/2-way valve, double-solenoid

N Two 3/2-way valves, basic position open

C- Two 3/2-way valves, single-solenoid, basic position closed

H Two 3/2-way valves, basic position control side 14 open, 110 closed

G CPV10/14: Two 3/2-way valves, basic position closed + 5/3G valve actuatorCPV18: 5/3-way valve, mid-position blocked

D Two 2/2-way valves, single-solenoid, basic position closed

I Two 2/2-way valves, basic position control side 14 open, 112 closed

F 5/2-way valve, single-solenoid, fast switching

Vacuum generator plates

A without reject pulse

I with 2/2-way valve for reject pulse

Separator plates

S Exhaust channel (3/5) and compressed air channels (1,11) blocked

T Compressed air channels (1, 11) blocked

Blanking plate

L Plate without valve function for reserving a valve location

Relay plate

R Plate with two electrically isolated relays

1. System summary


I.C. Pneumatic components

Valve actuators

P One-way flow control valve for restricting the supply air

Q One-way flow control valve for restricting the exhaust air

V Flow control valve for setting the reject pulse

Further information on the valve and vacuum generatorplates can be found in Appendix B.

5/3G valve actuator (only CPV10/14)

The 5/3G valve actuator contains the function of two delock-able non-return valves. In conjunction with the valve platewith Ident code G (two 2/3-way valves in basic positionblocked), a function “Rest position closed” is achieved.

Further information on the 5/3G valve actuator can be foundunder “Fitting the valve actuators” in chapter 2 and under“General instructions” in chapter 4.

1. System summary


Flow control or one-way flow control valve actuator

With the aid of the following valve actuators, you can adaptthe CPV valve terminal to the requirements of your machine/system.

For restricting the supply or exhaust air of the valve platesuse valve actuators:

– CPV-..-BS-2xGRZZ-... for restricting the supply air

– CPV-..-BS-2xGRAZ-... for restricting the exhaust air

For restricting the reject pulse of the vacuum generator platewith Ident code E, use valve actuator:

– CPV-..-BS-GRZ-V-...

The valve actuators are fastened directly onto the valveplates. The above mentioned valve actuators cannot be com-bined.

Further information on the valve actuators can be foundunder “Fitting the valve actuators” in chapter 2 and under“General instructions” in chapter 4.


CPV valve terminals can be fitted with vacuum generatorplates for creating vacuum. Work items with smooth andrough surfaces can then be held.

Two types of vacuum generators are available:

– plate with switchable vacuum generator

– plate with switchable vacuum generator and additional2/2-way valve for generating the reject pulse

Further information on the vacuum generator plates can befound under “Vacuum generator plates” in chapter 3.

1. System summary


Separator plate

With the aid of the separator plates, you can divide the CPVvalve terminals into 2 to 4 pressure zones. Two types of sep-arator plates are available:

– separator plate with blocked compressed air channels(1 and 11)

– Only CPV10/14: separator plate with blocked exhaustchannel (3/5) and blocked compressed air channels(1 and 11)

Relay plate

CPV valve terminals with a holding current reduction can befitted with relay plates. This is the case with CPV valve ter-minals with the following connections:

– CP connection

– CPV direct connection

– AS-i connection

– IC connection (only in combination with an adapter plugfor current reduction)

– In preparation: MP connection with holding current reduc-tion

Each relay plate has two relays for controlling two electricallyisolated outputs.

Adapter plug for holding current reduction

This plug for the CPV valve terminals with IC connectionserves for current reduction. The current is reduced by 50%after approx. 20 ms (holding current).

1. System summary


Pneumatic multipin

The pneumatic multipin serves for common connections forsupply and work tubing. The CPV valve terminal is screwed tothe pneumatic multipin and sealed together with it. The pneu-matic multipin permits speedy separation of the CPV valveterminal from the supply and work tubing. Two types of pneu-matic multipin are available:

– without assembly step: This variant for fitting on a floor orthrough a wall opening fits flush with the end plates. Thefastening holes are in the connecting side of the pneu-matic multipin.

– with assembly step: With this variant for fitting on a flooror on a wall the fastening holes are in the assembly step.

Pneumatic multipin (without step) Pneumatic multipin (with step)

1 1

1

1 Mounting holes

Fig. 1/2: Variants of the pneumatic multipin

1. System summary


The CPV valve terminalcan consist of the following compo-nents, depending on what is ordered:

Summary of components

1

2

3

4

5

6

1 Electric sub-base (only CPV valve ter-minals with MP, AS-i, DI- or CP connec-tion)

2 Right-hand end plate (designs see Ap-pendix B “Summary of end plates”)

3 Relay plate (only CPV10/14 valve ter-minals with CP connection)

4 Blanking plate or separator plate (withblocked compressed air channels1 and 11 and exhaust channel (3/5) oronly blocked compressed air channels1 and 11)

5 Valve plates fitted with single-solenoid,double-solenoid or vacuum valves

6 Left-hand end plate (designs see Ap-pendix B “Summary of end plates”)

Fig. 1/3: Components of the CPV valve terminal

1. System summary


Supplementary components of the CPV valve ter-minal

The following components can be added to the CPV valveterminal if desired:

1

2

3

4

5

6

7

1 manual override cover and support foridentification labels, not in conjunctionwith relay plate

2 pneumatic multipin

3 valve actuators (5/3G valve (onlyCPV10/14), flow control valve or one-way flow control valve)

4 support for hat rail fitting forCPV10/14 or CPV18

5 support for wall fitting for CPV10/14 orCPV18

6 support for wall fitting for CPV10/14

7 adapter plug with current reduction forCPV valve terminals with IC connection

Fig. 1/4: Supplements to the CPV valve terminal

1. System summary


Connecting, display and operating elements

The following pneumatic connecting, display and operatingelements can be found on the CPV valve terminal:

321 4

5

6

77

8

6

6

1 Identification labels for valve location

2 Manual override cover and support foridentification labels

3 Manual override (per pilot solenoid,locking or non-locking)

4 Removing the manual override cover

5 Clip of the non-locking manual over-ride

6 Supply connections (1, 11, 12/14), ex-haust connections (3/5, 82/84):with individual tubing on the leftand/or right-hand end platewith central tubing on the pneumaticmultipin

7 Work connections (2, 4), per valve

8 Pneumatic multipin

Fig. 1/5: Pneumatic connecting, display and operating elements on the CPV valve ter-minal

Instructions on the electrical connecting and display elementsof the CPV valve terminals with direct connection can befound in the relevant electronics manual.

1. System summary


The following electrical connecting and display elements canbe found on the CPV valve terminal with IC connection:

1

2

3

4

5

6

7

1 Identification label (per cable socket)

2 Adapter plug with current reduction

3 Earth connection

4 Terminal lugs on pilot solenoid coil 14

5 Terminal lugs on pilot solenoid coil 12

6 Yellow LED, Signal status displays ofpilot solenoids (per cable socket)

7 Ready-to-use cable with socket forindividual connection (per pilot sole-noid), can be turned 180°.

Fig. 1/6: Electrical connecting and display elements on the CPV valve terminalwith IC connection

1. System summary


The following electrical connecting and display elements canbe found on the CPV valve terminal with MP connection:

1

2

3

4

1 SUB-D multipin plug (9-pin for ter-minals with 4 valves, 25-pin for ter-minals with 6 or 8 valves)

2 Identification label

3 Yellow LED, Signal status displays ofthe pilot solenoids

4 Earth connection

Fig. 1/7: Electrical connecting and display elements on the CPV valve terminalwith MP connection

1. System summary


The following electrical connecting and display elements canbe found on the CPV valve terminal with CP connection:

1

2

3

4

5

6

7

8

1 Incoming CP cable

2 Continuing CP cable


4 Yellow LED, Signal status displays ofthe relays

5 Yellow LED, Signal status displays ofthe pilot solenoids

6 Relay connections with connectingcable

7 Earth connection

8 Green LED, Status display of theCP connection

Fig. 1/8: Electrical connecting and display elements on the CPV valve terminal withCP connection

1. System summary


The following electrical connecting and display elements canbe found on the CPV valve terminal with AS-i connection:

8

7

6

5

3

2

1

4

9

1 AS-i cable cap, (only CPV..-GE-ASI-.-Z)

2 Cable socket of additional supply withblack supply cable,(only CPV..-GE-ASI-.-Z)

3 Sensor cable with plug(only CPV..-GE-ASI-...E..A-...)


5 Yellow LED, Status displays of the pilotsolenoids

6 Earth connection

7 BUS-LED 1 (green),BUS-LED 2 (red),(only CPV..-GE-ASI-..E..A-...)

8 Green LED status displays of theinputs, (only CPV..-GE-ASI-..E..A-...)

9 AS-i bus socket with yellow bus cable

Fig. 1/9: Electrical connecting and display elements on the CPV valve terminal with AS-iconnection

Fitting


Chapter 2

2. Fitting


Contents

2. Fitting 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 CPV valve terminal with individual tubing 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.1 Fitting onto a wall 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.2 Fitting onto a hat rail 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.3 Fitting on the floor 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.4 Fitting the CPV valve terminal to the SIMATIC ET 200X 2-14. . . . . . . . . . . . . . . . .

2.2 CPV valve terminal with pneumatic multipin 2-17. . . . . . . . . . . . . . . . . . . . . . . . .

2.2.1 Fitting the pneumatic multipin 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.2 Fitting the CPV valve terminal to the pneumatic multipin 2-22. . . . . . . . . . . . . . .

2.3 Fitting the valve actuators 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Fitting the manual override cover 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Fitting


WarningSwitch off the following before undertaking installationand/or maintenance work:

� the compressed air supply

� the power supply for the valve solenoid coils

You can thereby avoid:

– sudden uncontrolled movements of loose tubing

– unexpected movements of the connected actuators

– non-defined switching states of the electronic compo-nents.

2.1 CPV valve terminal with individual tubing

Fitting variants

The CPV valve terminal with individual tubing can be fittedinto a system or machine in one of the following methods:

– fitting onto a wall

– fitting onto a hat rail

– fitting on the floor

Please noteIf vibrations occur which exceed the following values:

– 0.15 mm path at 10-58 Hz

– 2 g acceleration at 58-150 Hz

use the wall or floor fittings for the CPV14 or CPV18 valveterminals.

2. Fitting


2.1.1 Fitting onto a wall

In order to fit the CPV valve terminal onto a wall, you will re-quire the appropriate mounting kit depending on the type offitting. This is summarized in the table below.

For rear fitting of CPV10/14 valve terminals with direct con-nection for Interbus-Loop (type CPV..-GE-IBL-..) or AS-i con-nection with inputs/outputs (type CPV..-GE-ASI..E/..A), thereis a special fitting kit which is not listed here.

Type of fitting

on the rear on the front (only CPV10/14 withIC connection)

Fitting kits (consisting of 2 profiles and 4 self-boring screws):

CPV10/14-VI-BG-RWL (narrow profile)CPV10/14-VI-BG-RWL-B (broad profile, longhole)

CPV10-VI-BG-ET200X

CPV18-VI-BG-RW (broad profile, long hole) CPV14-VI-BG-ET200X

Fig. 2/1: Possibilities for fitting onto a wall

2. Fitting


Proceed as follows:

� Make sure that the fastening surface can support theCPV valve terminal.

� Fit the fastening profiles to the left and right-hand endplates (se fig. 2/2). Use here the self-boring screws pro-vided (see table). When fitting the CPV10/14 valve ter-minals from the rear, make sure that the fixing bolts of thefastening profiles grip into the groove in the end plates.

Valve terminal Type of fitting from the rear Type of fitting from the front

self-boring screw tightening torque self-boring screw tightening torque

CPV10/14 M4 x 10 1.5 Nm M3 x 18 1.5 Nm ± 0.2 Nm

CPV18 M5 x 10 4 Nm – –

2. Fitting


Type of fitting from the rear Type of fitting from the front

1

2

3

4

1

1

2

2

1

1

2

2

1 M4 (CPV10/14) or M5 screw (CPV18)for fastening onto a wall

2 Additional self-boring screw with theCPV14/18 valve terminals

3 Self-boring screws for fastening theprofiles to the CPV valve terminal

4 Fixing bolts (only CPV10/14)

1 5.5 mm bore for wall fastening

2 Self-boring screws for fastening theprofiles to the CPV valve terminal

Fig. 2/2: Fitting the CPV valve terminal onto a wall

� Make sure that there is sufficient space to connect thesupply cables and tubing. For front fitting, you will requirea suitable spacer or cut-out section of the wall for theelectrical connections (see fig. 2/3).

2. Fitting


Please noteThe bore dimensions for fastening the CPV valve terminalfrom the rear (fig. 2/3) do not apply to the CPV10/14 valveterminals with direct connection for Interbus-Loop (typeCPV..-GE-IL-..) or AS-i connection with inputs/outputs (typeCPV..-GE-ASI..E/..A)

Type of fitting from the rear

12

3 34

5

CPV10/14narrow fastening profile

CPV10/14broad fastening profile

CPV18broad fastening profile

1234

92 mm1

69 mm1

9 mm (13 mm)2)

10 mm x number of plates(14 mm x number of plates)2)

80 mm1

69 mm1

14 mm (18 mm)2)

10 mm x number of plates(14 mm x number of plates)2)

120 mm

15 mm18 mm x number of plates

5 18 mm +4 (26 mm +4)2) 28 mm +4 (36 mm +4)2) 30 mm +4

1) With CPV10/14 valve terminals the following applies:– dimensions1 for CPV valve terminal with MP, CP or AS-i connection (without inputs/outputs)– Dimensions2 for CPV10/14 valve terminals with IC connection)2) Values in brackets for CPV14

Fig. 2/3: Dimensions of the fastening holes

2. Fitting


Type of fitting from the front

1

2 3

4

5

67

2

CPV10 CPV14

123

45

109.5 mm26 mm10 mm x number of plates

52 mm +3120 mm1

109.5 mm10 mm14 mm x number of plates

20 mm +3120 mm1

6

7

Cut-out section of wall if spacers are not used.Spacer

1) depends on the design of the electrical connecting sockets

Fig. 2/4: Dimensions of the cut-out section of the wall

2. Fitting


Drill 4 fastening holes with 5.5 mm diameter or threadedholes for M5 screws in the fastening surface.

Valve terminal Type of fitting from the rear Type of fitting from the front

Diameter offastening holes

Threaded holesfor:

Diameter offastening holes

Threaded holesfor:

CPV10/14 4.5 mm M4 screw 5.5 mm M5 screw

CPV18 5.5 mm M5 screw – –

� Then fasten the CPV valve terminal with four M4 or M5screws of sufficient length to the wall.

2.1.2 Fitting onto a hat rail

For fitting the CPV valve terminal onto a hat rail, you will re-quire the following fitting kits:– CPV10/14 valve terminal:Fitting kit CPV10/14-VI-BG-NRH-35-

– CPV18 valve terminal:Fitting kit CPV18-VI-BG-NRH-35

Both fitting kits consist of 2 brackets, 2 or 4 self-boringM4x10 screws (CPV10/14) or M5x10 (CPV18) and 2 M4x10screws with clamping elements and springs.

2. Fitting


Proceed as follows:

� Make sure that the fastening surface can support theCPV valve terminal.

� Fit the following hat rail:

Hat rail for CPV10/14 valveterminal

Hat rail for CPV18 valveterminal

Support rail DIN 50022 - 35x7.5(width 35 mm, height 7.5 mm)

Support rail DIN 50022 - 35x7.5(width 35 mm, height 15 mm)

� Make sure that there is sufficient space for connecting thesupply cables and tubing and note that extra space isrequired for fitting CPV valve terminals with surface areasilencers.

� Fasten the hat rail to the fastening surface approx. every100 mm.

� Screw the two brackets onto the end plates with thescrews provided, as shown in the diagram below. In thecase of CPV10/14 valve terminals, make sure that thefixing bolts grip into the groove in the CPV valve terminal.

CPV valveterminal

self-boring screw tightening torque

CPV10/14 M4x10 1.5 Nm

CPV18 M5x10 4 Nm

2. Fitting


1 Per end plate oneM4x10 screw(CPV10), twoM4x10 screws(CPV14) orM5x10 (CPV18)

2 Hat rail

3 Fixing bolts(only CPV10/14)

4 Hat rail clampingunit

1

2

3

4

Fig. 2/5: Fitting the valve terminal onto a hat rail

� Hang the CPV valve terminal onto the hat rail. Fasten theCPV valve terminal on both sides with the hat-rail clamp-ing unit to prevent it from tilting or sliding.

2. Fitting


2.1.3 Fitting on the floor

In order to fit the CPV valve terminal onto the floor (fitting atthe level of work connections 2 and 4), you will require thefollowing fastening screws:– 4 M4x45 socket head screws (CPV10)– 4 M4x50 socket head screws (CPV14)– 4 M6x65 socket head screws (CPV18)

Proceed as follows:

� Prepare the fastening surface. If necessary, make a suit-able bracket. The diagram below shows the position ofand the distances between the fastening holes on theCPV valve terminal.

1

2 23

CPV10Valve terminal

CPV14Valve terminal

CPV18Valve terminal

123

53 mm4mm10 mm x number ofplates

66 mm5 mm14 mm x number ofplates

87 mm8.1 mm18 mm x number ofplates

Fig. 2/6: Position of the fastening holes

2. Fitting


� Make sure that there is sufficient space for connecting thesupply cables and tubing and note that extra space isrequired for fitting CPV valve terminals with surface areasilencers.

� CPV valve terminals with IC connectionInsert the 4 socket head screws provided into the holes inthe left and right-hand end plates (see diagram).

CPV10 CPV14 CPV18

Socket headscrews

M4x45 M4x50 M6x65

1 M4 x 45 sockethead screws orM4 x 50 orM6 x 65

2 End plates

3 Fastening bracket

11

2

2

3

Fig. 2/7: Position of the fastening holes

� Screw the CPV valve terminal onto the connecting surfaceor fastening bracket.

2. Fitting


2.1.4 Fitting the CPV valve terminal to the SIMATIC ET 200X

Instructions on the decentral periphery device ET200X can befound in the relevant manual from SIEMENS AG.

A CPV valve terminal with:

– IC connection

– 8 valve plates,

– mounted fastening CPV..-VI-BG-ET200X

– and appropriate flat seal

can be fitted onto a Pneumatic Interface module type EM148-P-DO 16 x P/CPV. for the decentral periphery deviceET200X.

When the valve solenoid coils are fitted, their switching statuscan be read on the relevant LED on the pneumatic interfacemodule.

Fitting

Proceed as follows:

1. The fastening is already fitted to the CPV valve terminal.Make sure that the flat seal is placed correctly over theterminal lugs and the centring bolt between the lugs(see Fig. 2/8).

2. Fitting


2. Mark the positions of the 4 holes for the fastening screwson the base (see diagram).Tip: Hold the pneumatic interface module against themounting surface and mark the position of the holes. Drillthe four holes for screws of size M5.

1 2

3

4

1 Befestigung CPV..-VI-BG-ET200X

2 Terminal lug with centring bolt

3 109.5 mm

4 132 mm

Fig. 2/8: Preparing for fitting on the SIMATIC ET200X

3. Place the valve terminal carefully and without tilting ontothe pneumatic interface module– centring pins in the appropriate holes– Do not bend the terminal lugs.Screw the valve terminal and the pneumatic interfacemodule tight on the mounting surface with four screws(see diagram).

2. Fitting


1 M5 screws, atleast 60 mm long(ISO 1207/ISO 1580 - DIN 84or DIN 912)

2 Centring pins

1

2

2

Fig. 2/9: Fitting the CPV valve terminal onto the Siemens SIMATIC ET200X

Please noteWhen removing the CPV valve terminal from the pneumaticinterface module,

� carefully pull the CPV valve terminal upwards withouttilting.

When refitting the CPV valve terminal on the pneumaticinterface module,

� replace the flat seals on the following CPV valve ter-minals if they have been operated in a dirty environ-ment.

- Type CPV10-GE-8

- Type CPV14-GE-8

2. Fitting


2.2 CPV valve terminal with pneumatic multipin

Only CPV valve terminals which are fitted with appropriateend plates may be mounted on the pneumatic multipin.CPV valve terminals with end plates for individual tubingneed to be converted before they can be fitted onto the pneu-matic multipin. For this purpose fit the appropriate end plates(see chapter 5 “ Converting the end plates” and Appendix B“Summary of the end plates”).

The pneumatic multipin is available in two forms:

– without assembly step: This pneumatic multipin fits flushwith the end plates. The fastening holes for fitting onto awall or on the floor are in the connection side of the pneu-matic multipin.

– with assembly step: This pneumatic multipin projectsover the end plates. The fastening holes are in the step,thereby facilitating fitting. Two additional holes runningdiagonally through this pneumatic multipin also enablethe CPV valve terminal to be fitted from the rear (seechapter ”Summary of system” fig. 1/2).

CPV valve terminals with surface silencers, which are fittedonto the pneumatic multipin with assembly step, can only befitted onto a wall. Use here the holes running diagonallythrough the pneumatic multipin. The mounting holes runningvertically through the pneumatic multipin are covered by thesurface silencer.

2. Fitting


2.2.1 Fitting the pneumatic multipin

Make sure that the fastening surface can support the pneu-matic multipin and the CPV valve terminal. Make sure thatthere is sufficient space for connecting the supply cables andtubing, and that extra space is available for fitting CPV valveterminals with surface silencers.

Fitting the pneumatic multipin (connection side)

Proceed as follows in order to fit the pneumatic multipin withthe connection side onto a mounting surface.

� Cut out an opening in the fastening surface (dimensionssee Fig. 2/11 or Fig. 2/12)

� Drill four mounting holes in the fastening surface (diam-eter see table). Position of and distance between theseholes (see fig. Fig. 2/11 or Fig. 2/12).

� Screw the pneumatic multipin to the fastening surfacewith four screws of sufficient length (see table).

Pneumatic multipin(without step)

Pneumatic multipin(with step)

CPV10/14 CPV18 CPV10/14/18

4.5 mm 5.5 mm 6.5 mm

M4 M5 M6

Fig. 2/10: Diameter of the fastening holes and screw size

2. Fitting


CPV10/14 CPV18

1

23

4

55 6

7

81

2

55 6

7

8

CPV10 valve terminal CPV14 valve terminal CPV18 valve terminal

123456

78

29.5 mm +660 mm55 mmR411.25 mm10 mm x number ofplates31.5 mmDiameter 4.3 mm

39.5 mm +676.6 mm68.6 mmR412.75 mm14 mm x number ofplates38.3 mmDiameter 4.3 mm

123456

78

59.0 mm +698 mm——25.5 mm18 mm x number of plates

54 mmDiameter 5.5 mm

Fig. 2/11: Dimensions of wall cut-out for pneumatic multipin (without step)

2. Fitting


CPV10/14 CPV18

1

2

3

4

88 9

aJ

aA

aB

1

23

45

6

7

aB

aA

aJ

98 8

CPV10 valve terminal CPV14 valve terminal CPV18 valve terminal

123456789

aJaAaB

30 mm +973 mmR126.3 mm———21 mm10 mm x number ofplates21.5 mm18.5 mmDiameter 6.5 mm

40 mm +989 mmR149.0 mm4.7 mm5.55 mmR826 mm14 mm x number ofplates29.5 mm29.5 mmDiameter 6.5 mm

123456789

aJaAaB

60 mm +9118 mmR2215 mm———35.5 mm18 mm x number of plates

44 mm44 mmDiameter 6.5 mm

Fig. 2/12: Dimensions of wall cut-out for pneumatic multipin (with step)

2. Fitting


Fitting the pneumatic multipin (rear side)

Proceed as follows in order to fit the pneumatic multipin (withstep) with its rear side onto a mounting surface.

� Drill two fitting holes in the fastening surface for screws ofsize M6. Position of and distance between these holes(see fig. Fig. 2/13.

1

Dimensions1

Number ofvalve locations

CPV10 CPV14 CPV18

2 62 mm 80 mm 107 mm

4 82 mm 108 mm 143 mm

6 102mm 136 mm 179 mm

8 122 mm 164 mm 215 mm

Fig. 2/13: Hole dimensions for rear fitting

� Screw the pneumatic multipin to the fastening surfacewith two M6 screws of sufficient length.

2. Fitting


2.2.2 Fitting the CPV valve terminal to the pneumatic multipin

Proceed as follows

� With CPV valve terminals with IC connection, insert theaccompanying socket head screws into the fastening ho-les. With MP, AS-i, DI or CP connections, the socket headscrews are already in the fastening holes under the elec-tric sub-base and are secured against loss.

� Lay the 3-part or 4-part seal for sealing the supply chan-nels into the grooves in the left or right-hand end plate.

� In order to seal the work channels, carefully press the twoseals into the thread of the work connections.

� Fasten the CPV valve terminal with the 4 socket headscrews on the multipin. Tighten the screws in diagonallyopposite sequence with 2 Nm (CPV10/14) or 4 Nm(CPV18).

Fig. 2/14: Fitting the CPV valve terminal onto the pneumaticmultipin

2. Fitting


2.3 Fitting the valve actuators

Please note– If the pneumatic multipin is used with assembly step,the outer valve plates cannot be fitted with valve actua-tors.

– The 5/3G valve actuator is intended for use with a work-ing pressure for each valve plate, i.e. it must not be usedin two-pressure operation (different pressure at connec-tions 1 and 11).

– If other valve plates are to be fitted onto the CPV valveterminal in two-pressure mode, the valve plate fittedwith the 5/3G valve actuator must be separated fromcompressed air channels 1 and 11 by means of a divid-ing plate.

Proceed as follows

� Place the seals supplied with the product into the groovesof the appropriate valve actuator.

� Fasten the valve actuator with the screws supplied with0.8 Nm (CPV10) or 1.2 Nm (CPV14).

� Connect the work lines as described under “Connectingthe supply and work lines“ in chapter 3.

� Note that the valve actuators of the flow control valves orone-way flow control valves (Ident.code P, Q and V) re-quire a minimum operating pressure of 0.5 bar.

2.4 Fitting the manual override cover

The CPV valve terminal can be fitted with a cover as a protec-tion against undesired actuation of the manual override con-trols and for fitting the valve designation signs. The covershould be fitted at the front above the manual override con-trols.

2. Fitting


The cover cannot be fitted if the CPV valve terminal isequipped with relay plates.

Proceed as follows

� Clip the manual override cover into the groove in the leftand right-hand end plates (see diagram).

1

2

1 Valve identification signs

2 Manual override cover

Fig. 2/15: Fitting the manual override cover

� Clip the designation signs into the grooves in the signsupport (see Fig. 2/15).

Installation


Chapter 3

3. Installation


Contents

3. Installation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Preparing the compressed air 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 General connection methods 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 Connecting the CPV valve terminal 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1 Auxiliary pilot air 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2 Connecting the supply and work lines 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.3 Connecting the electric cables 3-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Installation


3.1 Preparing the compressed air

CautionDirty or incorrectly lubricated compressed air will reducethe service life of the valve terminal.

– Please note that with non-lubricated compressed air,only an oil content of max. 0.2 mg/m3 is permitted(see ISO 8573-1 class 1-2).

– Note also the supplementary instructions on preparingthe auxiliary pilot air in the section “Auxiliary pilot air“.

3.2 General connection methods





– sudden uncontrolled movements of loose tubing



Pay particular attention to the following:The components of the valve terminal contain electrostaticallysensitive elements. The components will be damaged if youtouch the contact surfaces of the plug connectors and if youdo not observe the regulations for handling electrostaticallysensitive components.

3. Installation


Laying the tubing

Please note� Place a suitable sealing ring under each screw connectoror silencer in order to avoid leakage.

– If elbow screw connectors or multiple distributors areused, the airflow will be reduced slightly.

Basic information

Connecting

1. Push the tubing as far as possible over or into the tubeconnection of the screw connector.

2. Pull locking ring 1 over the tube connection or tightenlocking screw2.

3. For reasons of clarity, group the tubing together with– tube straps or–multiple hose holders

Removing

1. Loosen the locking screw or locking ring of the screw con-nector.

2. Pull out the tubing.

3. Replace non-required screw connectors with blindplugs 3.

3. Installation


Connecting

Removing

1

3

2

Fig. 3/1: Tubing variants

3.3 Connecting the CPV valve terminal

In order to guarantee the optimum efficiency of yourCPV valve terminal, we recommend in the following cases thatyou connect the compressed air tubing and, if necessary, alsothe exhaust air tubing on both sides (appropriate end platepairs see Appendix B “Converting the end plates”):

– when large volume cylinders are operated at high speeds

– when several valves are switched simultaneously to theflow position

Please note� CPV valve terminal with two pressure zones Connect thesupply pressures to both sides of the end plates or thepneumatic multipin.

3. Installation


3.3.1 Auxiliary pilot air

CautionOperate the CPV valve terminal only with the media de-scribed below.

– If possible, use non-lubricated auxiliary pilot air (connec-tions 12/14). Otherwise use hydraulic oilDIN 51524-HLP32/ISO 6743-4. The oil content in theauxiliary pilot air must not exceed 3 drops per 1000 l ofair used. This corresponds to 6 bar supply pressure anda medium flow of approx. 1 drop every 4 minutes.Please note also the remarks on special oil for serviceunits in the Festo Pneumatics Catalogue.

– With CPV valve terminals with internally branched auxili-ary pilot air, the above mentioned remark also applies tothe supply air (connection 1/11).

CPV valve terminals with two pressure zones and exter-nally branched auxiliary pilot air in the right-hand endplate:

– Due to the internally branched auxiliary pilot air, thepressure in the right-hand pressure zone must be3 - 8 bar.

The CPV valve terminal is intended for internal or externalpilot air, depending on the end plates fitted. Please refer toyour order forms or to the table in Appendix B.2 to ascertainwhich types of end plates are fitted on your CPV valve ter-minal.

Internal pilot air

If the supply pressure of your CPV valve terminal lies between3 and 8 bar, you can operate it with internally branched auxili-ary pilot air. In this case the auxiliary pilot air will be takenfrom connection 1 or 11 in the left or right-hand end plate.

3. Installation


Please noteUsing the CPV valve terminal with internal auxiliary pilot air

� Seal connection 12/14 with a blind plug.

External auxiliary pilot air

If the supply pressure of your CPV valve terminal lies outsidethe range 3 to 8 bar, you must operate it with external auxili-ary pilot air. In this case the auxiliary pilot air is supplied ex-ternally via connection 12/14 on the CPV valve terminal. Endplates for supplying the CPV valve terminal with external aux-iliary pilot air see Appendix B “Summary of end plates”.

Please note� Use regulated auxiliary pilot air (3 to 8 bar). Reliablefaultless operation of the CPV valve terminal is thenpossible.

� Please note that the regulated auxiliary pilot air needonly be supplied or branched at one position on allCPV valve terminals if common tubing is used. This alsoapplies if the CPV valve terminal is operated with differ-ent pressure zones (see diagram).

3. Installation


1 Separator plate

2 Blind plug

3 Pressure zone 2

4 Pressure zone 1

1

2

34

Fig. 3/2: Auxiliary pilot air

3. Installation


3.3.2 Connecting the supply and work lines

Please note� Seal all connections not required for the functioning ofthe CPV valve terminal with blind plugs(see Appendix B.2).

� In the case of valves which are not used, seal connec-tions 2 and 4 with blind plugs.

� If you are using valve plates with Ident. code C (two2/3-way valves in basic position blocked) withCPV10/14 valve terminals and you wish to implementthe function “Closed in neutral position”, you will re-quire the 5/3G valve actuator. This will be fitted onto theabove mentioned valve plate (see chapter 2.3 “Fittingthe valve actuator ”).

� Depending on the tool used, connect the work lines asfollows:

– Screw connector with hexagon socket head: any se-quence is possible.

– Screw connector with external hexagon socket head:connection must be made from left to right (space forwrench).

3. Installation


Fit the screw connector or the silencers according to the tablebelow. Then lay the tubing.

Pneumatic multipin CPV valve terminal

1

3/5

11

2

4

11

82/84

12/14

1

2

4

11 12/14

3/5

1

82/84

Connectioncode ISO5599

Tubing Connectiion code ISO 5599, con-nection size ISO 228, Specifica-tions in brackets for pneumaticmultipin with step

Connection

CPV10 CPV14 CPV18

1 or 11 Compressedair/vacuum

G1/8 G1/4 G3/8 Screw connector inend plates or pneu-matic multipin

2 or 4 Work air/vacuum M7 G1/8 G1/4 Screw connector

3/5 Exhaust right/lefthand end platePneumatic multipin,

G3/8G1/4

G1/2G3/8

G1/2G1/2

Screw connector– for ducted exhaust

air– for silencers

12/14 or82/84

Auxiliary pilot air orexhaust right/lefthand end platePneumatic multipin,

M5M7 (M5)

G1/8G1/8

G1/4G1/4

Screw connector atconnection 82/84– for ducted exhaust

air– for silencers

Fig. 3/3: Assignment of connections

3. Installation


Please noteWith several systems with central ducted exhaust air:use non-return valves in the common exhaust lines inorder to prevent functional impairment due to back pres-sures.

1 CPV valve ter-minal 1

2 Common 3/5

3 Common 82/84

4 CPV valve ter-minal 2

5 Central 3/5

6 Central 82/84

1 2 3 4

52

2

6 3

Fig. 3/4: Common lines with non-return valves

Please noteThe exhaust is passed through channels 3/5 and 82/84.These connections must not be sealed with blind plugs.

Exhaust channels 3 and 5 are grouped together in the CPVvalve terminal. Separate exhaust restriction of channels 3or 5 is not therefore possible.

Restriction of exhaust 3/5 on the vacuum generator plates(Ident. codes A and E) is not permitted.

3. Installation


Please noteWith CPV valve terminals with ducted supply air:

seal connections 11 and 12/14 with blind plugs

Pressure zones of the CPV valve terminals

The CPV valve terminal can be operated with one to four pres-sure zones, depending on the components fitted. The maxi-mum possible number of pressure zones is determined bythe combination of the following components:

– Using a separator plate(see 1.2 “Description of components”)

– Type of end plate pairs (see Appendix B.2)

– Type of valve plates (see Appendix B.1)

Please noteWith CPV valve terminals with two pressure zones and ex-ternally branched auxiliary pilot air in the right-hand endplate:

Due to the internally branched auxiliary pilot air, the pres-sure in the right-hand pressure zone must be 3 - 8 bar.

Vacuum/low-pressure operation

The CPV valve terminal can be operated with vacuum or lowpressure (<3 bar), if regulated auxiliary pilot air is appliedseparately. A summary of the end plates required can befound in Appendix B.2.

3. Installation



Please noteA high back pressure in exhaust channel 3/5 will impairthe functioning of the vacuum generator.

� Make sure that there is optimal exhausting

If the CPV valve terminal is fitted with valve plates and vac-uum generator plates, the exhaust air from the valve plates(in channel 3/5) can influence the vacuum generation.

� In this case, separate exhaust channel 3/5 between thevacuum generator plates and the valve plates by meansof the separator plate with Ident. code S.

Connect the work lines to the vacuum generator plate:

vacuum valve plate with Ident. code A:

� Connect the vacuum suction nozzle to work connection 4.

� Seal work connection 2 with a blind plug.

vacuum valve plate with Ident. code E:

� Connect the vacuum suction nozzle to work connection 4.

� Connect work connections 2 and 4 together with tubing orwith the vacuum valve actuator CPV..-BS-GRZ-V.

.

3. Installation


3.3.3 Connecting the electric cables

Information on the connection procedure as well as on cablesand current requirements can be found in the manual”CP System, installation and commissioning.”

WarningUse only power units which guarantee reliable isolation ofthe operating voltages as per IEC 742/EN 60742/VDE 0551with at least 4 kV isolation resistance (Protected Extra LowVoltage PELV). Switch power packs are permitted, provid-ing they guarantee reliable isolation in accordance withEN 60950/VDE 0805.

Please note:By the use of PELV power units, protectionagainst electric shock (protection against direct and indirectcontact) is guaranteed with the Festo valve terminals in ac-cordance with EN 60204-1 / IEC 204. Safety transformers withthe adjacent symbol must be used for supplying PELV net-works. The valve terminals must be earthed to ensure thatthey function correctly (e.g. EMC).

Please noteCheck within the framework of your EMERGENCY STOPcircuit, to ascertain the measures necessary for puttingyour machine/system into a safe state in the event of anEMERGENCY STOP (e.g. switching offthe operating voltagefor the valves and output modules, switching off the com-pressed air).

3. Installation


Earthing theCPV valve terminal

For earthing purposes, all variants of the CPV valve terminalhave an earthing connection. This is on the left-hand endplate (see diagram).

1 Earth/groundconnection

1

Fig. 3/5: Earthing connections on the CPV valve terminal

Please noteEarth your CPV valve terminal

� Connect the earth connection on the left-hand end plate(see fig. 2/5) with low impedance (short cable with largecross-sectional area) to the earth potential.

� Tighten the earthing screw with max. 1 Nm.

In this way, you will avoid interference caused by electro-magnetic influences.

3. Installation


Connecting current-consuming devices to the relayplate

Please note� Use only ready-to-use connecting sockets KRP-1-24-...from Festo for connecting current-consuming devices tothe relay outputs.

Connect the current-consuming devices to the relay outputsas follows:

� Carefully place the socket first on the terminal lug of thelower relay output (see diagram).

� Screw the socket together with the central locking screwwith 0.15 Nm.

� Fit the second socket in the same way to the upper relayoutput.

Fig. 3/6: Fitting the relay output sockets

3. Installation


CPV valve terminal with IC connection

With this CPV valve terminal variant each valve solenoid coil isconnected separately.

Please note� Use only the following ready-to-use sockets from Festofor connecting the valve solenoid coils:

– KMYZ-5-24-...-LED. There is an LED in each of the trans-parent plugs of these connecting sockets. The LED indi-cates the switching status of the valve solenoid coil.

– KMYZ-4-24-... This connecting socket is a low-cost alter-native. It does not have an LED in the plug. It complieswith protection class IP40.

Address assignment of the valves

� The addresses must be assigned in ascending order with-out gaps

� A valve location always occupies 2 addresses (even whenthe valve location is occupied by a blanking plate, a sep-arator plate or a relay plate).

� Counting begins from left to right, on the individual valveplates from the front to the rear (see Fig. 3/7).

Fig. 3/7: Address assignment of a CPV valve terminal withIC connection and 8 valve locations

Connect the valve solenoid coils as follows:

3. Installation


� If current reduction is required, insert the intermediateplug onto the terminal lugs of the appropriate pilot sole-noid.

� Insert the socket onto the terminal lugs of the appropriatepilot solenoid or intermediate plug (see diagram). Thesocket can also be fitted turned 1800. Make sure that thecentring bolt between the terminal lugs grips into the holein the socket. Screw the socket together with the centrallocking screw with 0.15 Nm.

Fig. 3/8: Fitting the individual connecting sockets

3. Installation


CPV valve terminal with multipin or AS-i connection

Connecting the multipin or AS-i cable

Detailed instructions on wiring up the electrical connectionsof the CPV valve terminal with multipin or AS-i connection canbe found in the leaflet supplied with the product.

CPV valve terminal with CP connection

Connecting the CP cables

Detailed instructions on connecting the CPV valve terminalwith CP connection can be found in the manual ”CP system –General installation and commissioning,” chapter 3.

CPV valve terminal with direct connection

Connecting the field bus cable

Detailed instructions on connecting the CPV valve terminalswith direct connection can be found in the manual ”CPV valveterminal with direct connection.”

3. Installation


Commissioning


Chapter 4

4. Commissioning


Contents

4. Commissioning 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 General instructions 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 Testing the valves 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Eliminating faults 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. Commissioning


4.1 General instructions

Before commissioning:

� Switch off the power supply before connecting or discon-necting plugs (otherwise this could lead to functionaldamage).

� Earth the CPV valve terminal on the left-hand end plate.

� Commission only a valve terminal which has been fittedand wired completely.

� Make sure that there is a sufficient supply of fresh air(cooling) for the following operating conditions:– when the maximum number of valves are fitted– when the maximum operating voltage is appliedwhen the solenoid coils are constantly under stress

� If necessary, use the flow control valve actuator or theone-way flow control valve actuator.

Please note– When unscrewing the adjusting screw, make sure thatyou do not unscrew it beyond the resistance, as thiswould damage the cover.

– Note that the valve actuators of the flow control valvesor one-way flow control valves (Ident.code P, Q and V)require a minimum operating pressure of 0.5 bar.

4. Commissioning


4.2 Testing the valves

Please noteBefore commissioning the CPV valve terminal, note thespecifications concerning the medium, see section 3.3.1”Auxiliary pilot air” in the chapter ”Installation”.

The CPV valve terminal should be commissioned as follows:

Commissioning variants Actiivity

Preliminary test of the pneu-matic tubing

Testing the valve-cylinder-com-bination by means of the manualoverride

Complete commissioning of thecomplete system

Installing and connecting thecomplete system Program con-trol via PLC/industrial PC

Commissioning of the pneumatic components by means ofthe manual override is described below. Commissioning ofthe CP system is described in the appropriate manual for theCP node.

4. Commissioning


Checking the valve functions

Manual override

WarningBefore actuating the manual override:

� disconnect the power supply to the valve solenoid coilsof the relevant connections (IC, MP, AS-i, DI or CP con-nections). You will thereby avoid undesired ernergizingof the valve solenoid coils.

� Before switching on the operating voltage: make surethat all manual override locking actuations are in theirbasic positions. You will thereby avoid undefined switch-ing states of the valves.

You should use the manual override especially when commis-sioning the pneumatic system, in order to check the function-ing and operation of the valve or the valve-cylinder-combina-tion.

By actuating the manual override, you can switch the valvewithout an electric signal. You only need to switch on thecompressed air supply.

4. Commissioning


Types of manual override

The manual override has been designed to be used as fol-lows:

Types of manual override Method of operation

manual override with automaticreturn (non-locking)

After operation the manual over-ride is reset by a spring.

locking manual override The manual override remainsactuated until it is reset by hand.

The following manual override variants are available with theCPV valve terminal.

locking manualoverride

non-locking manualoverride

1

2

3

4

1 Slide of the locking manual override atpilot solenoid 14 (in basic position)

2 Slide of the non-locking manual over-ride at pilot solenoid 12 (in basic posi-tion)

3 Push button of non-locking manualoverride at pilot solenoid 14

4 Push button of non-locking manualoverride at pilot solenoid 12

Fig. 4/1: Manual override variants

4. Commissioning


Checking the valve-cylinder combination

WarningWhen pressurizing or re-pressurizing the valve terminalunder the following conditions:

– with the safety start-up valve (slow build up of pressure)and

– when there are electric signals (e.g. after EMERGENCYSTOP)

apply the auxiliary pilot air separately (3 to 8 bar).

The auxiliary pilot air must reach full pressure immediatelyafter being switched on, otherwise the slow build-up in pres-sure of the complete supply will have no effect on cylinderswith the following control methods:

– control via single-solenoid valves

– control via double-solenoid valves which are switched toflow position during the pressureless phase.

The table below shows the effects of slow start-up pressuriza-tion when there are electric signals.

Separately sup-plied auxiliarypilot air

Pressure in-crease in com-plete supply

Pressure in-crease in theauxiliary pilotair (12/14)

Time ofswitchingpoint of avalve

Movement ofthe cylinder

branched after thesafety start-upvalve

slowly slowly after pressure in-crease with (1)

fast

branched in frontof the safetystart-up valve

slowly fast before pressureincrease with (1)

slowly

4. Commissioning


Please note� Use a blunt pencil for actuating the non-locking manualoverride.

� Actuate the manual override with max 30 N.

You will then avoid malfunctioning or damage to the man-ual override.

Testing

Proceed as follows

� Switch on the compressed air supply.

� Check the functioning and operation of each individualvalve-cylinder combination by actuating the manual over-ride as shown in the following diagrams.

� Make sure that all the valves are in their basic positionsbefore commissioning.

� Switch off the compressed air supply after checking thevalves.

4. Commissioning


Actuating the manual override with automatic reset(non-locking)

Reaction of the valve

Carefully press down the plungerof the manual override as far aspossible.

The valve:– moves to the switching position

Hold the plunger of the manualoverride pressed down.

– remains in the switch position

Release the plunger. The springresets the plunger of the manualoverride to the starting position.

– moves back to the basic posi-tion (not with 5/2-way double-solenoid valve, Ident.code J)

4. Commissioning


CautionBefore commissioning your machine/system:

� make sure that double-solenoid valves (Ident.code J) arein their basic positions again. To do this actuate manualoverride 12 of the relevant valve or apply current to pilotsolenoid 12.

� Bring the locking manual overide actuations into thebasic position again. The valve plates with Ident.code D,I, C, N, H and the vacuum generator plate withIdent.code E are each fitted with two valves. With man-ual override 14 you control the valve on control side 14;with manual override 12 you control the valve on controlside 112 or 110 (see switching symbols on the valveplates in chapter 1.2 ”Description of the components”).

In this way you will avoid undefined switching states whencommissioning the machine/system.

Actuating the manual override with stop (locking) Reaction of the valve

Press down the plunger of themanual override as far as poss-ible.

The valve:– moves to the switching position

Leave the plunger in the lowerposition.

– remains in the switch position

Press the plunger of the manualoverride into the upper position asfar as possible (basic position).

– moves back to the basic posi-tion (not with 5/2-way double-solenoid valve, Ident.code J)

4. Commissioning


4.3 Eliminating faults

Impairment of function

After switching on the compressed air supply or when subse-quently testing the individual valves, you can learn the follow-ing about the operating status of the pneumatic system:

Operating status of thepneumatic system

Valve position Error treatment when thecompressed air supply has beenswitched off

Air escapes ...– from the common line connections– from the work line connections– between the modules

– Basic position– Switching posi-

tion– Basic position

� Checking the seal ring or the tubefittings

� After switching on again, regulatethe separate auxiliary pilot air to3 to 8 bar.

The valve or the pneumatic system– does not react as expected

– does not react

– does not react

– Switching posi-tion

– Switching posi-tion

– Basic position

� Check the tubing� After switching on again check the

operating pressure (e.g. pressurezones)

� Servicing required– Check the controller connection

(apply pressure> 3 bar at con-troller)

4. Commissioning


If the operating status of the pneumatic system differs fromthe desired pneumatic operating status , the following condi-tions are probably not fulfilled:

desired pneumaticoperating status

Prerequisites: Remarks

free of leakage – careful tubing connection– regulated auxiliary pilot air

—

fast reaction sufficient pressure supply viapressure supply points

� Exhaust the valve terminal atthe left and right-hand endplates (3/5, 82/84)

faultless Non-return valves in commonexhaust line

– applies to several systemswith centrally ducted exhaust

two pressure zones Limiting the pressure zoneswith a separator plate

– subsequent conversion poss-ible

Vacuum operation/low-pres-sure operation

Separately supplied regulatedauxiliary pilot air (3-8 bar)

– Regulator can only be oper-ated with pressure (between3 and 8 bar)

maximum vacuum (by vacuumgenerator)

– sufficient compressed airsupply

– minimum supply pressure– no back pressure in exhaust

channel 3/5

� The supply pressure mustnot break down even whenseveral vacuum generatorsare switched on at the sametime. If necessary, increasethe supply pressure.

� Silencers must not generatea high back pressure in ex-haust channel 3/5. If necess-ary, fit efficient silencers orincrease the supply pressure.

� In order to prevent the valveexhausting affecting the gen-eration of vacuum, you mustfit a separator plate withIdent.code S between thevalve plate and the vacuumgenerator plate.

4. Commissioning


desired pneumaticoperating status

RemarksPrerequisites:

EMERGENCY STOP with pres-sure zones

Guaranteeing the regulatorfunction for the auxiliary pilotair despite the complete supplybeing switched off.

– The regulator regulates theauxiliary pilot air of all thevalves plates on a valve ter-minal.

Slow start-up after EMERGENCYSTOP

If there are control signals, theauxiliary pilot air must be at fullpressure immediately afterbeing switched on.

LED display of the valves

There is a yellow LED for every valve solenoid coil. This LEDindicates the switching status of the valve solenoid coil whenthe CPV valve terminal is ready for operation.

Please noteNote the assignment of the LEDs to the relevant manualoverride (see also following diagram).

Note the following with the IC connection:

– LED in the front plug connector to upper manual over-ride (14)

– LED in the rear plug connector to lower manual over-ride (12)

Note the following with the MP, AS-i, DI and CP connec-tions:

– Lower LED in the connector cover to upper manual over-ride (14)

– Upper LED in the connector cover to lower manual over-ride (12)

4. Commissioning


The diagram below shows the position of the LED in respectof the manual override actuations.

1

1

2

2

1 LED*) and manual override to pilot solenoid 14

2 LED*) and manual override to pilot solenoid 12

*) Valve terminal with IC connection: LED only in plug connector KMYZ-3-24-...-LEDand KMYZ-5-24-...-LED

Fig. 4/2: LED assignment

4. Commissioning


With valve plates the LEDs indicate the switching status of thevalve solenoid coils. The following table explains the mean-ings.

LED Switching position of thevalve

Meaning

yellow out Basic position logical 0 (no signal)

yellow alight – Switching positionor– basic position

logical 1 (signal present)

logical 1 but:– operating voltage of outputs below per-

mitted tolerance range (20.4 V to 26.4 V DC)or– compressed air supply not OK.or– pilot exhaust blockedor– servicing required

LED display of the relays

There is a yellow LED for every relay. This LED indicates theswitching status of the relay coil when the CPV valve terminalis ready for operation.

Please noteNote the assignment of the LEDs to the relevant relay con-nection (see also following diagram).

Note the following with the MP, AS-i, DI and CP connec-tions:

– Lower LED in the connector cover to upper relay connec-tion

– Upper LED in the connector cover to lower relay connec-tion

4. Commissioning


The diagram below shows the assignment of the LEDs to therelay connections.

Fig. 4/3: LED assignment

Maintenance and conversion


Chapter 5

5. Maintenance and conversion


Contents

5. Maintenance and conversion 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Cleaning/replacing the surface silencer 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Fitting/removing CPV valve terminal components 5-4. . . . . . . . . . . . . . . . . . . . .

5.2.1 Dismantling components in valve locations 5-7. . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.2 Fitting components in valve locations 5-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Conversion from non-locking to locking manual override 5-17. . . . . . . . . . . . . . .

5.4 Converting the end plates 5-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5 Conversion to internal or external auxiliary pilot air 5-20. . . . . . . . . . . . . . . . . . .

5.6 Conversion to individual tubing/central tubing 5-21. . . . . . . . . . . . . . . . . . . . . . .

5.7 Conversion of the CPV valve terminal to two pressure zones 5-22. . . . . . . . . . . .

5.8 Converting the CPV valve terminal to a version with differentelectrical connections 5-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



5.1 Cleaning/replacing the surface silencer

CautionDirt in the surface silencer can cause an increase in pres-sure in the exhaust channel.

� Clean the silencer if it is yellow/black or a dark colour orreplace it by a new one.

In this way you can ensure that the surface silencer func-tions correctly and that the valves operate correctly.

Proceed as follows

1. Loosen and remove the screws in the fastening frame.

2. Remove the silencer from the end plate.

3. Replace the silencer or clean it in benzine or petroleum.Do not use TRI for cleaning.

4. Place the cleaned or the new silencer and the fasteningframe on the end plate.

5. Fasten the silencer only with the original screws(see table).

Fastening screws of the silenceras per DIN 912, strength class 12.9

Valve terminal Screw Tightening torque

CPV10CPV14

M2.5 x 8M 3 x 10

1.0 Nm ± 10%1.7 Nm ± 10%



5.2 Fitting/removing CPV valve terminal components





– uncontrolled movements of loose tubing.





Some components on the CPV valve terminal may only beoperated in combination with other components, see the fol-lowing compatibility list.

Component Seal plate

Ident.code 1) AS-i CP IC MP DI

A (vacuumgenerator plate)

No limitsPlease note the recommendations in chapter 3

C (valve plate) No limits

D (valve plate) No limits

E (vacuumgenerator plate)

No limitsPlease note the recommendations in chapter 3

F (valve plate) without limits without limits only withintermediateplug forcurrentreduction

only every2nd. valveplate

not withCPV10-GE-IL-..

G (valve plate) CPV10/14 If the pneumatic multipin is used with assembly step, the outervalve plates cannot be fitted with the necessary 5/3G valve actuator.CPV18 No limits

H (valve plate) No limits

I (valve plate) No limits

J (valve plate) No limits

L (blanking plate) No limits

M (valve plate) No limits

N (valve plate) No limits

R (relay plate) not permittedwith:CPV14- GE-..-ASI-2..-ASI-2-Z..-ASI-4..-ASI-4-Z..-ASI-4E4A-Z

not permitted not withCPV10/14-GE-IL-..



Ident.code 1) AS-i CP IC MP DI

S (separator plate) Combination depends on end plate combination 2)

T (separator plate) Combination depends on end plate combination 2)

1) List of Ident.codes see chapter 1 “Identification code”2) Combination list of end plates see section “End plate combinations”

Fig. 5/1: Compatibility list of valve location components



5.2.1 Dismantling components in valve locations

The components on the CPV valve terminal can easily be dis-mantled for maintenance and conversion work.

Proceed as follows

Loosen the electrical connections

Note the following with the MP, AS-i, and CP connections:

� Loosen the multipin lug or the AS-i, DI or CP connectionplug and pull it off carefully.

� Then loosen the four fastening screws in the electricalsub-base. Pull the sub-base carefully away from the ter-minal lugs of the valve plates.

� If necessary, remove the connector plug on the relay out-puts. Loosen first the locking screws of the upper con-nector plug. Pull the plug carefully away from the terminallugs. Then loosen the lower connector plug in the sameway.

Note the following with the IC connection:

� In order to dismantle the valve plates, loosen the lockingscrews on the connector plugs of the valve plates to bereplaced.

� Pull the plug and the intermediate plug for the hall cur-rent reduction carefully away from the terminal lugs. Markthe sockets.

� With the CPV valve terminals with pneumatic multipin, werecommend that you remove the connector plug fromeach valve plate.



Loosen the electrical connections

CPV valve terminal with individual tubing (without pneu-matic multipin)

� With these valve terminals, loosen the tubing at work con-nections 2 and 4 of the valve plate or valve actuator to bereplaced (see section 3.2 “General connection methods”)

Remove the CPV valve terminal from the fasteningsurface

CPV valve terminal with pneumatic multipin

� Loosen the fastening screws of the pneumatic multipin inthe left and right-hand end plates one turn in diagonallyopposite sequence. Then remove the screws completely.Remove the die CPV valve terminal from the pneumaticmultipin.

Fitting the CPV valve terminal on the floor

� In this case loosen the fastening screws in the right-handend plate and pull them out.

Fitting the CPV valve terminal on a wall or on a hat rail

� In this case loosen the right-hand wall fastening or hat railclamping unit.



Dismantle the components

� Loosen the two lower tie rods one turn.

� Then loosen the upper tie rod and pull it out over thecomponent to be replaced.

� Unscrew the two lower tie rods so that the screw headsare flush with the outer surface of the end plate (do notremove the tie rod).

� Pull the valve terminal apart so that the distance betweenthe components to be replaced and the neighbouringcomponents is approx. 2 mm in each case.

1 Components tobe replaced

2 Tie rod

3 Distance approx.2 mm

1

33

2

2

Fig. 5/1: Dismantling the valves



� Swing the component forwards around the front tie rod.

1 front tie rod

2 rear tie rod

21

Fig. 5/2: Position of the tie rods

� Pull the component so that it snaps out of the fronttie rod.



5.2.2 Fitting components in valve locations

Please note– Please note the instructions in the brief description ofthe relevant CPV valve terminal with AS-i connection orthe instructions for fitting equipment on the valve plates.

– Please note the instructions on fitting the valve terminalwith valve plates and vacuum generator plates under“Vacuum generator plates” in chapter 3.

– If the CPV10 valve terminal is fitted with valve plateswith Ident.code F, please note the instructions on fittingand application in Appendix B1.

– Please note the limits on fitting the CPV valve terminalswith relay plates (Ident.code R). See compatibility list inthis chapter.

Proceed as follows

� Make sure that the seals are correctly seated between thecomponents on the valve terminal. They must lie correctlyin the appropriate seal grooves.

Only CPV10/14 valve terminals

� Check the position of the seals when fitting valve plateswith pneumatic spring valves or double-solenoid valves. Itis not symmetrical (see diagram).



1 2 3

1 Pneumatic spring valve (Ident.code M or F):The designation ”L” on the seal must face forwards.

2 Double-solenoid valve (Ident.code J):The designation ”J” on the seal must face forwards.

3 The seal for valve plates with 2/2 or 3/2-way valves (Ident.code D, I or C, H, andN as well as for all end plates is symmetrical and marked with 3/2 .

Fig. 5/3: Position and designation of the seals with pneumatic spring valves or double-solenoid valves (only CPV10/14 valve terminals)



Please noteThere is only one type of seal for all valve plates on theCPV18 valve terminal. The position of the seal is the sameon all valve plates.

� Place the component on the front tie rod. Press the com-ponent so that it snaps onto the tie rod.

� Swing the component carefully backwards. Make surethat there is sufficient space for the flat seals.

� Push the upper tie rod as far as possible into the CPVvalve terminal and screw it in a few turns.

� Align the CPV valve terminal components on a flat surfaceso that they are not offset.

� Tighten first the upper, then the lower tie rod with 0.3 Nm.Then tighten all the tie rods with 2 Nm.



Note the following with the MP, AS-i, DI and CP connections

Please noteThe flat seals between the valve block and the sub-basehave been modified. Replace the glued flat seals, whichare more than one year old, by new flat seals.You can then be sure that your CPV valve terminal issealed correctly.

The flat seals are situated on the bottom of the electric sub-base (see diagram).

� Remove the self-adhesive flat seal from the recess. To dothis, carefully loosen a corner of the seal with a screw-driver (see fig. 5/4). Then pull the seal carefully awayfrom the electric sub-base.

1 Flat seals

1

Fig. 5/4: Position of the flat seal on the electric sub-base



� The new one-piece flat seal is no longer glued onto thebottom of the electric sub-base, but simply on the ter-minal lugs of the valve solenoid coils (see diagram).

1 New flat seal

1

Fig. 5/5: Flat seal

� Place the connector cover onto the terminal lugs of thevalve block. Carefully press down the connector cover.

� Tighten the screws on the electric sub-base in diagonallyopposite sequence with 0.75 ±0.15 Nm (CPV10/14)or 3 Nm (CPV18).

CPV valve terminals with relay plates

� Fit the connector plugs onto the relay outputs as de-scribed under ”Connecting current-consuming devices tothe relay plate” in chapter 3.



Fitting the CPV valve terminal

CPV valve terminal with pneumatic multipin

� In this case, place the 3-piece and 4-piece seals in therecesses in the left or fight-hand end plate. Press the2-piece seals carefully into the threads in the work con-nections.

� Place the CPV valve terminal on the pneumatic multipinand tighten the fastening screws in the left and right-handend plates in diagonally opposite sequence with 0.3 Nm.Tighten the screws in diagonally opposite sequence with2 Nm (CPV10/14) or 4 Nm (CPV18).

Floor mounting

� In this case, insert the fastening screws into the right-hand end plate and tighten the valve terminal.

Fitting onto a wall or hat rail

� Fasten the right-hand wall fitting to the wall with two M4screws or tighten the right-hand hat rail clamping unit.

Fit the pneumatic and electrical connections.

� Fit the connections (see chapter 3).



5.3 Conversion from non-locking to locking manual override

By removing a safety clip, you can convert your CPV valveterminal from non-locking to locking manual override. Pro-ceed as follows

If you do not wish to re-use the safety clip:

� use a screwdriver to press in the centre of the safety clip,as shown under1. The safety clip will then bend andsnap out of the support.

If you wish to re-use the safety clip:

� use a thin object (e. g. a spatula) to lift the safety clip outof the support, as shown in2.

1

2

1 Remove the safety clip by pressing itout.

2 Removing the safety clip by lifting itout (clip can be re-used)

Fig. 5/6: Safety clip for the manual override



5.4 Converting the end plates

By exchanging the end plates you can adapt the CPV valveterminal to new requirements of your machine or system.The following end plates are available:

– end plates with supply connections for internal or externalauxiliary pilot air

– end plates without supply connections

– end plates suitable for the pneumatic multipin forinternal or external auxiliary pilot air

– end plates with surface silencer

A list of all available end plates can be found in Appendix B.2.

Proceed as follows

� Loosen the electrical and pneumatic connections (seesection ”Dismantling components on valve locations”).

� Remove the CPV valve terminal from the fastening surfaceProceed here in the reverse sequence to that describedunder the section ”Fitting onto a wall”, ”Hat rail clampingunit” or ”Fitting on the floor” in the chapter ”Fitting”.

� Dismantle the appropriate sub-base on CPV valve ter-minals with CP, AS-i, DI or MP connection (see the section”Dismantling components in valve locations”).

� Lay the CPV valve terminal on the left-hand end plate.Loosen the outer tie rod maximum 1 turn (see fig. 5/1).You will then avoid overloading the centre tie rod.

� Then loosen the centre tie rod and remove it.

� Unscrew the outer tie rod.

� Remove the end plate from the CPV valve terminal. Makesure that the other components remain together.



� Lay the right-hand end plate to be fitted on the CPV valveterminal and insert the tie rods.

� Lay the CPV valve terminal on the right-hand end plate.Make sure that the tie rods, which are not yet screwedtight, do not fall out of the CPV valve terminal.

� Remove the left-hand end plate from the CPV valve ter-minal.

� Lay the left-hand end plate to be fitted on the CPV valveterminal. Swing the CPV valve terminal onto the left-handend plate.

� Screw in the tie rods and tighten them to the sameamount with 0.3 Nm.

� Tighten first the centre and then the outer tie rods with2 + 0.2 Nm (CPV10/14) or 4 Nm (CPV18).

� Fit the appropriate sub-base on CPV valve terminals withCP, AS-i, DI or MP connection (see the section ”Fittingcomponents in valve locations”).

� Fit the CPV valve terminals onto the fastening surface (seesections ”Fitting onto a wall”, ”Hat rail clamping unit” or”Fitting on the floor” in the chapter ”Fitting”).

� Then fit the pneumatic and electrical connections(see chapter ”Installation”).



5.5 Conversion to internal or external auxiliary pilot air

By fitting the appropriate left and right-hand end plates, youcan convert your CPV valve terminal to internal or externalauxiliary pilot air.

Please note– Mixed operation of the CPV valve terminal with internaland external auxiliary pilot air is not intended. The auxili-ary pilot air channel can be divided into two pressurezones by means of a separator plate.

– With end plates CPV..-EPR-PG (part number 161 373 and162 543), connection 12/14 is sealed internally.

– Take into account the extra space required for endplates with surface silencers.

Change the end plates of the CPV valve terminal as describedin the section ”Converting the end plates”.



5.6 Conversion to individual tubing/central tubing

In order to convert your CPV valve terminal from individualtubing to tubing on the pneumatic multipin, you will require:

– the pneumatic multipin

– special end plates for the CPV valve terminal

Proceed as follows

� Change the end plates of the CPV valve terminal as de-scribed in the section ”Converting the end plates”.

� Fit the pneumatic multipin as described under ”Fitting thepneumatic multipin” in chapter 2.



5.7 Conversion of the CPV valve terminal to two pressure zones

In order to convert your CPV valve terminal to two pressurezones, you will require a separator plate (must be orderedseparately).

Please note� When installing the CPV valve terminal, note that thecompressed air must be supplied on both sides of thevalve terminal.

� Seal non-required connections (supply or auxiliary pilotair connections) with blind plugs.

Fit the separator plate as described in the section ”Fittingcomponents on valve locations”.



5.8 Converting the CPV valve terminal to a version with different electri-cal connections

Due to the modular structure of the CPV valve terminal, youcan easily convert it to IC, MP, AS-i, DI or CP connections.

Please notePlease note the instructions in the compatibility list in thischapter as regards combining versions with different elec-trical connections with the following plates:

– Single-solenoid 5/2-way valve (Ident.code F)

– Relay plates (Ident.code R).

Proceed as follows

CPV valve terminals with IC connection

� Loosen the locking screws on the connector sockets.

� Pull the socket and, if necessary, the intermediate plugcarefully away from the terminal lugs of the pilot sole-noids.

� Insert the MP, AS-i, DI or CP connection onto the terminallugs of the pilot solenoids.

� Secure the sub-base with the 4 Philips screws. Tightenthe screws in diagonally opposite sequence.



Note the following on CPV valve terminals with MP, AS-i, DIand CP connections:

� Loosen the 4 Philips screws in the sub-base.

� Pull the sub-base carefully away from the terminal lugs ofthe pilot solenoids.

� Insert the sub-base onto the terminal lugs of the pilotsolenoids.

� Secure the sub-base with the 4 Philips screws.

� Tighten the screws in diagonally opposite sequence.

CPV valve terminals with IC connection

� In the case of ”F valve plates” (Ident.code F), insert theintermediate plug for current reduction onto the terminallugs of the pilot solenoids.

� Insert the sub-bases onto the intermediate plugs or ter-minal lugs of the pilot solenoids. Make sure that the guidebolt grips into the sub-base.

� Fasten the sub-base with the central locking screw.

Technical appendix

A-1Festo P.BE-CPV-EN en 0005e

Appendix A

A. Technical appendix

A-2 Festo P.BE-CPV-EN en 0005e

Contents

A. Technical appendix A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Accessories A-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Technical specifications A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



A.1 Accessories

Components Type

General CPV10/14 CPV18

Hat rail mounting kitWall fitting, narrow profileWall fitting, broad profileWallmounting kit (front) ormounting kit for CPV valve terminal onSiemens ET200XDesignation signsManual override cover/sign support5/3G valve actuatorOne-way flow control valve actuator,supply airOne-way flow control valve actuator,exhaust airOne-way flow control valve for rejectpulse

CPV10/14-VI-BG-NRH-35CPV10/14-VI-BG-RWCPV10/14-VI-BG-RWL-B

CPV..-VI-BG-ET200XIBS6x10CPV..-VI-BZ-T-..CPV..-BS-5/3G-..CPV..-BS-2xGRZZ-..

CPV..-BS-2xGRAZ-..

CPV..-BS-GRZ-V-..

CPV18-VI-BG-NRH-35

CPV18-VI-BG-RWL-B

IBS9x20CPV18-VI-BZ-T...

CPV..-BS-2xGRZZ-..

CPV..-BS-2xGRAZ-..

CPV..-BS-GRZ-V-..

Blind plugSocket with cable for relay plateSocket without cable for relay plate

B-M..KRP-1-24-...MSSD-ZBZC

CP valve terminal with AS-i connectionAddressing deviceAdapter cableAS-i combi power unitAS-i bus cable (yellow)AS-i additional supply cable (black)AS-i cable capAS-i cable sleeveSensor cable

KASI-PRG-ADRKASI-ADRASI-CNT-115/230VAC-BKASI-1,5-Y-100KASI-1,5-Z-100ASI-KK-FKASI-KT-FKKM8-M8-GSGD

CPV valve terminal with CP connectionCP cable KVI-CP-1...

KVI-CP-2... (suitable for drag chain)



General CPV18CPV10/14

CPV valve terminal with IC connection- IC connection plug:Socket with cable

Socket without cable- intermediate plug for current reduction

KMYZ-5-24-...-LEDKMYZ-4-24-... (without LED, complies with IP 40)MSSD-ZBZCCPA10-MZS

CPV valve terminal withMP connectionReady-to-use multipin cableMultipin cable (suitable for drag chain)Multipin socket

KMP3-..P-..-.KMPU-..P-...SD-SUB-D-BU-..



A.2 Technical specifications

General

Permitted temperature range– Storage– operation– Medium

- 20 to + 40 °C- 5 to + 50 °C (vacuum generator plates: 0 to +50)- 5 to + 50 °C (vacuum generator plates: 0 to +50)

Protection class as per DIN 60 529 IP 65 (with cable from FESTO accessories)

Relative humidity 90 %

Corrosion protection (as per FN940070) KBK 2 (vacuum generator plates: KBK1)

Mounting position as desired

Torques:– Connector socket for IC connection– Connector socket for relay outputs– Field bus plug– Fastening screw for

wall support or hat rail– Fastening screws of the CP valve

terminal on the pneumatic multipin– Electrical sub-base– Earth/ground connection– Tie rod

– Surface silencer element on the endplate

– Valve actuators

CPV10/140.15 Nm0.15 Nm1.15 ± 0.15 Nm

1.5 Nm

2.0 Nm0.75 ± 0.15 Nm1.0 Nm1. Step 0.3 Nm2. Step 2.0 NmCPV10 1.0 Nm ± 10%CPV14 1.7 Nm ± 10%CPV10 0.8 NmCPV14 1.2 Nm

CPV18

4.0 Nm

1.15 ± 0.15 Nm

4.0 Nm3.0 Nm1.0 Nm1. Step 0.3 Nm2. Step 4.0 Nm

MaterialsPlates, covers, pneumatic multipin:Seals:

AL, AL-GD, Ms, PAXMD6, PET, POM, PPS, PA, STNBR, HNBR



General

Vibration (as per DIN/IEC 68 part 2-6)transport

operation

Shock(as per DIN/IEC 68 part 2-27)

3.5 mm path at 2-9 Hz1 g acceleration at 9-200 Hz

0.35 mm path at 10-60 Hz5 g acceleration at 60-150 Hz

30 g acceleration at 11 ms duration

General

Approx. weights (in kg) CPV10 CPV14 CPV18

CP sub-base with AS-i connection– on CPV valve terminals with 2 valve locations– on CPV valve terminals with 4 valve locations

0,0850,110

0,1300,175

0,2750,355

Electrical sub-base with CP connection– on CPV valve terminals with 4 valve locations– on CPV valve terminals with 6 valve locations– on CPV valve terminals with 8 valve locations

0,1450,1800,200

0,2300,2500,300

0,3750,4500,540

Electrical sub-base with MP connection– on CPV valve terminals with 4 valve locations– on CPV valve terminals with 6 valve locations– on CPV valve terminals with 8 valve locations

0,1100,1400,165

0,1700,2300,275

0,4000,4250,515

End plates 0,160 0,280 0,740

Pneumatic multipin– on CPV valve terminals with 2 valve locations– on CPV valve terminals with 4 valve locations– on CPV valve terminals with 6 valve locations– on CPV valve terminals with 8 valve locations

0,1200,1650,2250,270

0,2700,3900,5100,630

0,5200,7500,8701,300

Relay plates 0,035 0,055 —

Blanking plates 0,025 0,045 0,090

Separator plates 0,025 0,045 0,090

Valve plates 0,65 0,110 0,260



CautionOperate the CPV valve terminal only with the media de-scribed below:

– If possible, use non-lubricated auxiliary pilot air(connections 12/14). Otherwise use hydraulic oilDIN 51524-HLP32/ISO 6743-4. The oil content in theauxiliary pilot air must not exceed 3 drops per 1000 l ofair used. This corresponds to 6 bar supply pressure anda medium flow of approx. 1 drop every 4 minutes.Please note also the remarks on special oil for serviceunits in the Festo Pneumatics Catalogue.

– With CPV valve terminals with internally branched auxili-ary pilot air, the above mentioned remark also applies tothe supply air (connection 1/11).

Pneumatics

Medium compressed air, filtered (40 �m),lubricated (oil: VG 32) or non-lubricated/vacuum

Design Valve plates with spool valves

Pressure range CPV10/14 CPV18

– Optimum operating pressure– Rated supply pressure– with internally branched auxiliary

pilot air from 1 or 11– with externally supplied auxiliary pilot

air 1 or 11for vacuum generator platesConnection 1Connection 11

– 12/14

5-7 bar6 bar

3-8 bar

-0.9-10 bar

2-10 bar0-10 bar3-8 bar

5-7 bar6 bar

3-8 bar

-0.9-10 bar

3.5-8 bar (Ident.code G)2-8 bar (Ident.code J)3-8 bar (all other valves)

Manual override locking or non-locking



Please noteThe screw connectors of the pneumatic connections causea reduction in the flow rate of the valves.

Pneumatics

Flow rates CPV10 CPV14 CPV18

(without screw connector) in [I/min]

from 11 ⇒⇒⇒⇒ 2 or 1 ⇒⇒⇒⇒ 4

from 2 ⇒⇒⇒⇒ 3/5 or 4 ⇒⇒⇒⇒ 3/5

400

400

800

800

16001400 (5/3-wayvalve)1600

Valve switching times in ms CPV10 CPV14 CPV18

Measuring method 10 %, as perFN 942032

On,change-over

Off On,change-over

Off On,change-over

Off

2/2-way valve (Ident.code D and I)

2/2-way valve for reject pulse in vacuumgenerator plate (Ident.code E)

3/2-way valve, open or closed(Ident.code C, H, N)5/2-way,, single-solenoid (Ident.code M)5/2-way,, single-solenoid (Ident.code F)5/2-way double-solenoid (Ident.code J)5/3-way valve, mid position blocked(Ident.code G)

15

15

17171310

—

17 (at0 %)

17 (at0 %)

252717—

—

13

13

2425—12

—

16 (at0 %)

16 (at0%)

3035——

—

14

14

1818,5—12

14

20 (at0 %)

20 (at0%)

2426——

32

Vacuum generator plates– Vacuum (Vmax.)

- 0.85 bar (the highest possible vacuum is reachedwithin the working pressure range.

Connections CPV10 CPV14 CPV18

(different values for pneumatic multipin inbrackets)– Compressed air (1; 11)– Exhaust (3/5)– Auxiliary pilot air (12; 14; 82/84)– Work air (2; 4)

G 1/8G 3/8 (G 1/4)M5 (M7)M7

G 1/4G 1/2 (G 3/8)G 1/8G 1/8

G 3/8G 1/2G 1/4G 1/4



Electrics (CPV valve terminal with IC or CP connection)

Electromagnetic compatibility of the CPVvalve terminal with CP connection– Interference emitted– Immunity against interference

tested as per EN 55011, limit class Atested as per EN 50082-2

Protection against electric shock (protec-tion against direct and indirect contact asper EN 60204-1/IEC 204)

by connection to a PELV power unit(Protected Extra-Low Voltage)

Protection against explosion (per EUguideline 94/9/EG, EN 50021 and EN50281-1-1) Do not disconnect when undertension!

II 3 G/D EEx nA II T5 -5 °C ≤ Ta ≤ +50 °C T 80 °C(year of manufacture see Ex mark on Product)

Relay plates consisting of two relays for controlling2 electrically isolated outputs

Operating voltageTolerance

24 V DC20,4 – 26.4 V

Power consumption at 21 V,Values in brackets for 24 V,

CPV10 CPV14 CPV18

CPV valve terminal all connection variants:– per valve solenoid coil

Valve plate with Ident.code FAll CPV valve terminals except MP connec-tion– per relay plateCPV valve terminal with IC connection– additional IC connection plug

0.46 W(0.6 W)(0.65 W)

(1.2 W)

≤0.26 W

0.65 W(0.9 W)

(1.2 W)

≤0.26 W

1.16 W(1.5 W)

—

≤0.26 W

Input current consumption of electronics:CPV valve terminal with CP connection

20 mA 25 mA

Data of load current circuit of the relay out-puts (at 24V + 10 %)

1 A; floating contacts —

Switching times of the relay outputs(at nominal voltage)Pick-upDrop-out

5 ms2 ms



Please noteData on the electrics of the CPV valve terminal with multi-pin, AS-i or direct connection can be found in the relevantleaflet supplied with the product.

Summary of components

B-1Festo P.BE-CPV-EN en 0005e

Appendix B

B. Summary of components

B-2 Festo P.BE-CPV-EN en 0005e

Contents

B. Summary of components B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1 Summary of valve and vacuum generator plates B-3. . . . . . . . . . . . . . . . . . . . . .

B.2 Summary of end plates B-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .



B.1 Summary of valve and vacuum generator plates

The CPV valve terminals are available with the following valveplates and vacuum generator plates:

Valve plates

112

2

113/51

12/14

14

82/84 4Ident.code DMethod of operation Two single-solenoid2/2-way valves closed in basic position

112

2

113/512/14

14

82/84 4

1

Ident.code IMethod of operation: two single-solenoid2/2-way valvesclosed in basic position (control side 14) or open(control side 112)

110

2

113/5112/14

14

82/84 4Ident.code NMethod of operation– Two single-solenoid 3/2-way valves open in

basic position– 5/3-way valve, mid position pressurized This

function is implemented with the above men-tioned 3/2-way valves in basic position open.



Valve plates (continued)

112

2

112/14

14

82/84 4

113/5

Ident.code CMethod of operation– Two single-solenoid 3/2-way valves blocked in

basic position– 5/3-way valve, mid position exhausted. This

function is implemented with the above men-tioned 3/2-way valves in basic positionblocked.

Please noteIf you control a double-acting cylinder with thisvalve plate, please note that the function of a5/3-way mid-position valve can be implementedif both valve solenoid coils are actuated simulta-neously.

110

2

113/5112/14

14

82/84 4 Ident.code HMethod of operation– Two 3/2-way valves, on control side 14 closed

in basic position, on control side 110 open inbasic position.

112

2

113/51

12/14

14

82/84 4Ident.code F (only CPV10 valve terminal) or MMethod of operationSingle-solenoid 5/2-way valve, spring return,with Ident.code F fast switchingPlease noteWith CPV valve terminals with the following con-nections, please note the limits on using thevalve plate with Ident.code F.– MP connection: only every second valve loca-

tion my be occupied by an ”F valve plate”– IC connection: ”F-valve plates”may only used

with an intermediate plug for current reduc-tion

– Interbus direct connection type CPV10-GE-IL-..: These CPV valve terminals may not beused with ”F valve plates”



Valve plates (continued) 7

112

2

113/51

12/14

14

82/84 4

Ident.code JMethod of operation Double-solenoid 5/2-wayvalve

112

2

113/51

12/14

14

82/84 4

CPV18

CPV10/14

14 112

2

82/84

4

113/5112/14

Ident.code GMethod of operation 5/3-way valve blocked inmid-positionCPV10/14This function is implemented with two 3/2-wayvalves in basic position blocked and the5/3G valve actuator (two delockable non-returnvalves).

CPV185/3-way valve blocked in mid-position



Vacuum generator plate

112

2

113/5112/14

14

82/84 4 Ident.code AMethod of operation Vacuum generator (controlside 14)

112

2

113/5112/14

14

82/84 4 Ident.code EMethod of operation Vacuum generator (controlside 14) and a 2/2-way valve closed in basicposition (control side 112) for reject pulse.

B.2 Summary of end plates

By means of the part number (position see below) and thetable below, you can ascertain which end plates are fitted onyour CPV valve terminal. In the case of CPV valve terminalswith AS-i, CP, DI or MP connection, the electrical sub-basemust be dismantled for this purpose.

1 Part number

1



End plate Part number

CPV10 CPV14 CPV18

Left-hand end plates

CPV..-EPL: no connections 161 378 162 548 163 280

CPV..-EPL-E: axial connections, connections 1 and 11 separate 161 374 162 544 163 196

CPV..-EPL-G: axial connections, connections 1 and 11 connected 161 376 162 546 163 198

CPV..-EPL-PE: for pneumatic multipin, connections 1 and 11separate 161 370 162 540 163 194

CPV..-EPL-PG: for pneumatic multipin, connections 1 and 11connected 161 372 162 542 163 192

CPV..-EPL-EU: with surface silencer 188 454 188 458 192 939

CPV..-EPL-PEU: with surface silencer, for pneumatic multipin,connections 1 and 11 separate 188 452 188 456 192 938

Right-hand end plates

CPV..-EPR: no connections 161 379 162 549 163 281

CPV..-EPR-E: axial connections, connections 1 and 11 separateexternal auxiliary pilot air 161 375 162 545 163 197

CPV..-EPR-G: axial connections, connections 1 and 11 connectedinternal auxiliary pilot air 161 377 162 547 163 199

CPV..-EPR-PE: for pneumatic multipin, connections 1 and 11separate external auxiliary pilot air 161 371 162 541 163 195

CPV..-EPR-PG: for pneumatic multipin, connections 1 and 11connected internal auxiliary pilot air 161 373 162 543 163 193

CPV..-EPR-EU: with surface silencer 188 455 188 459 192 941

CPV..-EPR-PEU: with surface silencer, for pneumatic multipin,connections 1 and 11 separate, external auxiliarypilot air 188 453 188 457 192 940

CPV..-EPR-PGU:with surface silencer, for pneumatic multipin,connections 1 and 11 connected, internal auxiliarypilot air 193 913 193 914 194 006



All available end plate combinations are listed in the followingtables. Check the end plates you wish to use with regard totheir compatibility, see following tables.

End plate pairs with/without supply connectionsAuxiliary pilot air branched internally (internalauxiliary pilot air)

User manual

CPV...-EPL CPV...-EPR-G – Connections only in the right-handend plate

– Pressure zone separation not per-mitted

– Cannot be used for vacuum

CPV...-EPL-E CPV...-EPR-G

– Connections in left and right-handend plates

– Pressure zone separation per-mitted

– Maximum number of pressurezones: 3

– Valves to the left of the separatorplate can be used for vacuum

� Connections, which are not re-quired for the function of the valveterminal, must be sealed (see alsosection 3.3.2 “Connecting the sup-ply and work lines”).

CPV...-EPL-G CPV...-EPR – Connections only in the left-handend plate





End plate pairs with supply connectionsAuxiliary pilot air branched internally (internalauxiliary pilot air)

User manual

CPV...-EPL-G CPV...-EPR-E




– Valves to the right of the separatorplate can be used for vacuum

– Connection 12/14 in the right-hand end plate must be sealedwith a blind plug.

� Connections, which are not re-quired for the function of the valveterminal, must be sealed (see alsosection 3.3.2 “Connecting the sup-ply and work lines”).

CPV...-EPL-G CPV...-EPR-G – Connections in left and right-handend plates

– Pressure zone separation only per-mitted with separator plateIdent.code S for exhaust separ-ation.





End plate pairs with supply connections andsurface silencer, auxiliary pilot air branchedinternally (internal auxiliary pilot air)

User manual

CPV...-EPL-G CPV...-EPR-EU – Connections in the left-hand endplate



CPV...-EPL-EU CPV...-EPR-G – Connections in the right-hand endplate





End plate pairs with/without supply connectionsAuxiliary pilot air supplied externally (externalauxiliary pilot air)

User manual

CPV...-EPL-E CPV...-EPR – Connections only in the left-handend plate


– Can be used for vacuum

CPV...-EPL CPV...-EPR-E – Connections only in the right-handend plate



CPV...-EPL-E CPV...-EPR-E




– Can be used for vacuum� Connections, which are not re-

quired for the function of the valveterminal, must be sealed (see alsosection3.3.2 “Connecting the sup-ply and work lines”).



End plate pairs with supply connections andsurface silencer, auxiliary pilot air branchedexternally (external auxiliary pilot air)

User manual

CPV...-EPL-E CPV...-EPR-EU – Connections in the left-hand endplate



CPV...-EPL-EU CPV...-EPR-E – Connections in the right-hand endplate

– Pressure zone separationnot permitted




End plate pairs suitable for the pneumatic multipin,auxiliary pilot air branched internally (internalauxiliary pilot air)

User manual

CPV...-EPL-PG CPV...-EPL-PG – Connections on the pneumaticmultipin

– Pressure zone separation only per-mitted with separator plateIdent.code T.



– Right-hand end plate with inter-nally branched auxiliary pilot air ismarked with INT.

CPV...-EPL-PE CPV...-EPR-PG

– Connections on the pneumaticmultipin




– Right-hand end plate with inter-nally branched auxiliary pilot air ismarked with INT.



End plate pairs with surface silencer suitable forpneumatic multipinAuxiliary pilot air branched internally (internalauxiliary pilot air)

User manual

CPV...-EPL-PEU CPV...-EPR-PG

– Connections on the pneumaticmultipin

– Exhaust conducted via a surfacesilencer



– Cannot be used for vacuum– Right-hand end plate with inter-

nally branched auxiliary pilot air ismarked with INT.

CPV...-EPL-PE CPV...-EPR-PGU – Connections on the pneumaticmultipin




– In conjunction with separatorplate can be used for vacuum

CPV...-EPL-PG CPV...-EPR-PGU – Connections on the pneumaticmultipin






End plate pairs with surface silencer suitable forpneumatic multipinAuxiliary pilot air branched internally (internalauxiliary pilot air)

User manual

CPV...-EPL-PEU CPV...-EPR-PGU – Connections on the pneumaticmultipin





End plate pairs suitable for the pneumatic multipin,auxiliary pilot air branched externally (externalauxiliary pilot air)

User manual

CPV...-EPL-PE CPV...-EPR-PE – Connections on the pneumaticmultipin




CPV...-EPL-PG CPV...-EPR-PE – Connections on the pneumaticmultipin






End plate pairs with surface silencersuitable for pneumatic multipinAuxiliary pilot air supplied externally (externalauxiliary pilot air)

User manual

CPV...-EPL-PE CPV...-EPR-PEU – Connections on the pneumaticmultipin





CPV...-EPL-PG CPV...-EPR-PEU – Connections on the pneumaticmultipin

– Exhaust conducted via pneumaticmultipin and surface silencer




CPV...-EPL-PEU CPV...-EPR-PE – Connections on the pneumaticmultipin







Continued: End plate pairs with surface silencersuitable for the pneumatic multipinAuxiliary pilot air supplied externally (externalauxiliary pilot air)

User manual

CPV...-EPL-PEU CPV...-EPR-PEU – Connections on the pneumaticmultipin




CPV...-EPL-EU CPV...-EPR-PEU – Connections on the pneumaticmultipin





Index

C-1Festo P.BE-CPV-EN en 0005e

Appendix C

C. Index

C-2 Festo P.BE-CPV-EN en 0005e

C. Index


A

Abbreviations XI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories 1-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adapter plug 1-10, 1-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Address assignment, Outputs 3-17. . . . . . . . . . . . . . . . . . . . . .

AS-i connection 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary pilot airbranched internally 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .supplied externally 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B

Blanking plate 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C

Common pneumatic lines 3-11. . . . . . . . . . . . . . . . . . . . . . . . .

Compatibility list 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Components5/3G valve actuator 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Adapter plug 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .End plates B-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Flow control valve 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Identification code 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .One-way flow control valve 1-9. . . . . . . . . . . . . . . . . . . . . . .Pneumatic multipin 1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . .Relay plate 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Separator plates 1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Vacuum generator plates 1-9, B-3. . . . . . . . . . . . . . . . . . . . .Valve plates B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressed air, Requirements A-7. . . . . . . . . . . . . . . . . . . . . .

Connecting variants 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ConnectionsElectrical display elements (CPV valve terminal with AS-iconnection) 1-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical display elements (CPV valve terminal with CP con-nection) 1-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. Index


Electrical display elements (CPV valve terminal with IC con-nection) 1-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical display elements (CPV valve terminal with MPconnection) 1-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

pneumatic A-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

connections, Pneumatic 1-14. . . . . . . . . . . . . . . . . . . . . . . . . .

CP connection 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CP system, Manuals VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CPV valve terminalcomponents 1-12, 1-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Simatic ET 200 X 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Size 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Vacuum generator plates B-6. . . . . . . . . . . . . . . . . . . . . . . . .Valve plates B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Variants VI, 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CPV valve terminalAddress assignment of the outputs 3-17. . . . . . . . . . . . . . .Earthing the valve terminal 3-15. . . . . . . . . . . . . . . . . . . . . .Pressure zones 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D

Danger categories IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designation signs 2-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DI connection 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display elementsCPV valve terminal with AS-i connection 1-18. . . . . . . . . . . .CPV valve terminal with CP connection 1-17. . . . . . . . . . . . .CPV valve terminal with IC connection 1-15. . . . . . . . . . . . .CPV valve terminal with MP connection 1-16. . . . . . . . . . . .

E

Earthing the CPV valve terminal 3-15. . . . . . . . . . . . . . . . . . . .

Emergency stop 4-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

End plate pairs B-7, B-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. Index


F

Fastening accessoriesFitting onto a hat rail 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . .Fitting onto a wall 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting kitFitting onto a hat rail 2-9. . . . . . . . . . . . . . . . . . . . . . . . . . . .Fitting onto a wall 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Simatic ET 200 X 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fitting methods 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flow control valve 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flow rates A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H

Hat rail 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Clamping unit 2-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I

IC connection 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Identification code 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Identification labels 1-14, 1-15, 1-16, 1-17, 1-18. . . . . . . . . . .

Impairment of function 4-11. . . . . . . . . . . . . . . . . . . . . . . . . . .

Input current consumption A-10. . . . . . . . . . . . . . . . . . . . . . . .

Intended use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

L

LED displayPosition of the LEDs 4-14. . . . . . . . . . . . . . . . . . . . . . . . . . . .Relay 4-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Valves 4-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Low-pressure operation 3-12, 4-12. . . . . . . . . . . . . . . . . . . . . .

C. Index


M

Manual override 1-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Conversion 5-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cover 1-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .cover 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Types 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manuals VII, VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Materials A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Medium, Compressed air requirement A-7. . . . . . . . . . . . . . .

Micro valves 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Midi valves 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mini valves 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MP connection 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

N

Notes on these instructions VI. . . . . . . . . . . . . . . . . . . . . . . . . .

O

One-way flow control valve 1-9. . . . . . . . . . . . . . . . . . . . . . . . .

Operating elements, Pneumatic 1-14. . . . . . . . . . . . . . . . . . . .

Operating status 4-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating voltage A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. Index


P

Pictograms X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pneumatic multipin 2-17, 2-18, 2-21, 2-22. . . . . . . . . . . . . . . .

Pneumatic operating status 4-12. . . . . . . . . . . . . . . . . . . . . . .

Power consumption A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure range A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure zones 3-7, 3-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

pressure zones 3-6, 3-12, 4-12. . . . . . . . . . . . . . . . . . . . . . . . .

R

Relay outputs 1-17, 3-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Load current A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Switching times A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Relay plate XII, 1-7, 1-10, 1-12. . . . . . . . . . . . . . . . . . . . . . . . .

S

Separator plates 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Simatic ET200X 2-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Size of connection of pneumatic screw connectors 3-10. . . . .

SPC 200, Manuals VIII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start-up pressurization 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of components 1-12, 1-13. . . . . . . . . . . . . . . . . . . .

Supply pressureExternal auxiliary pilot air 3-7. . . . . . . . . . . . . . . . . . . . . . . .Internal auxiliary pilot air 3-6. . . . . . . . . . . . . . . . . . . . . . . . .

Surface silencer, Cleaning/replacing 5-3. . . . . . . . . . . . . . . . .

Switching status display 4-15. . . . . . . . . . . . . . . . . . . . . . . . . .

C. Index


T

Target group V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Testing the valves 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Text markings X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tightening torques A-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tubing variants 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

U

User instructions IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V

Vacuum generator A-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vacuum generator plates 1-7, 1-9, 3-13, B-6. . . . . . . . . . . . . .

Vacuum operation 3-12, 4-12. . . . . . . . . . . . . . . . . . . . . . . . . .

Valve actuator5/3G 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fitting 2-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Flow control valve 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .One-way flow control valve 1-9. . . . . . . . . . . . . . . . . . . . . . .

Valve plates 1-7, B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve switching times A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vibration A-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

W

Weights A-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Documents

Pneumatics Manual CPV CPV valve terminal TypeCPV-VI · Pneumatics Manual CPV CPV valve terminal TypeCPV...-VI Manual 165 200 ... see leaflet suppliedwith product ... forfieldbussystemsorwithIC,MP,