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. Valves for Oil and Gas Tuesday, 18 June 2013 Positive Material Identification (PMI) is essential for the various types of stainless steels and corrosion-protection steel alloys. Hence, PMI is essential for: Stainless Steel 316, 304, 410, etc; Duplex Stainless Steel (22% Cr); Super Duplex Stainless Steel (25% Cr); Hastelloy; Inconel; Monel. For Duplex Stainless Steel and Stainless Steel valves, PMI is conducted by using PMI XRF portable test gun, pointed at the external surface of completed valves. Parts of valves to be PMI tested are: a) Body, b) Bonnet; c) Stem (for all valves having externally-exposed stems). For Duplex Stainless Steel and Stainless Steel, which are the more common materials used for oil and gas industry, the main material composition to be PMI tested are Chromium (Cr), Nickel (Ni) and Molybdenum (Mo). Composition to be tested are as follows: Material type Steel Grade Cr Ni Mo Stainless Steel Casting ASTM A351 Gr CF8M 18.0% - 21.0% 9.0% - 12.0% 2.0% - 3.0% Duplex Stainless Steel Casting ASTM A890 Gr 4A 21.0% - 23.5% 4.5% - 6.5% 2.5% - 3.5% Stainless Steel Forging ASTM A182 Gr F316L 16.0% - 18.0% 10.0% - 15.0% 2.0% - 3.0% Duplex Stainless Steel Forging ASTM A182 Gr F51 21.0% - 23.0% 4.5% - 6.5% 2.5% - 3.5% The above are the most common types of stainless steel and duplex stainless used in valves for petrochemical, oil and gas industry. For me, as a Quality Control Consultant for the past 2 decades, PMI (positive material identification) is the most important Quality Control practice for ensuring correct valve material, hence, the strength and properties of the specific types of steel. My email contact: [email protected] Facebook Page: www.facebook.com/ValvesForOilAndGas Facebook Personal: www.facebook.com/Michael.Valves PMI on Duplex Stainless Steel and Stainless Steel 2013 (3) June (3) PMI on Duplex Stainless Steel and Stainless Steel Forged Steel Ball Valves Positive Material Identification - PMI Blog Archive Michael Valves View my complete profile About Me Page 1 of 3 Valves for Oil and Gas: PMI on Duplex Stainless Steel and Stainless Steel 19/6/2013 http://valves-for-oil-and-gas.blogspot.com/2013/06/pmi-on-duplex-stainless-steel-and.h...

PMI on Duplex Stainless Steel and Stainless Steel

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Blog post about Positive Material Identification (PMI) on Duplex Stainless Steel and Stainless steel valves. PMI is a mandatory requirement by ExxonMobil for corrosion-resistant alloys like stainless steel, duplex stainless steel, super duplex stainless steel. PMI for valves is tested on body, bonnet, and if applicable, stem.

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Page 1: PMI on Duplex Stainless Steel and Stainless Steel

.

Valves for Oil and Gas

Tuesday, 18 June 2013

Positive Material Identification (PMI) is essential for the various types of stainless

steels and corrosion-protection steel alloys.

Hence, PMI is essential for:

Stainless Steel 316, 304, 410, etc;

Duplex Stainless Steel (22% Cr);

Super Duplex Stainless Steel (25% Cr);

Hastelloy;

Inconel;

Monel.

For Duplex Stainless Steel and Stainless Steel valves, PMI is conducted by using PMI XRF portable

test gun, pointed at the external surface of completed valves. Parts of valves to be PMI tested

are:

a) Body,

b) Bonnet;

c) Stem (for all valves having externally-exposed stems).

For Duplex Stainless Steel and Stainless Steel, which are the more common materials used for oil

and gas industry, the main material composition to be PMI tested are Chromium (Cr), Nickel

(Ni) and Molybdenum (Mo).

Composition to be tested are as follows:

Material type Steel Grade Cr Ni Mo

Stainless Steel Casting ASTM A351 Gr CF8M 18.0% - 21.0% 9.0% - 12.0% 2.0% - 3.0%

Duplex Stainless Steel Casting ASTM A890 Gr 4A 21.0% - 23.5% 4.5% - 6.5% 2.5% - 3.5%

Stainless Steel Forging ASTM A182 Gr F316L 16.0% - 18.0% 10.0% - 15.0% 2.0% - 3.0%

Duplex Stainless Steel Forging ASTM A182 Gr F51 21.0% - 23.0% 4.5% - 6.5% 2.5% - 3.5%

The above are the most common types of stainless steel and duplex stainless used in valves for

petrochemical, oil and gas industry.

For me, as a Quality Control Consultant for the past 2 decades, PMI (positive material identification)

is the most important Quality Control practice for ensuring correct valve material, hence, the strength

and properties of the specific types of steel.

My email contact: [email protected]

Facebook Page: www.facebook.com/ValvesForOilAndGas

Facebook Personal: www.facebook.com/Michael.Valves

PMI on Duplex Stainless Steel and Stainless Steel ▼ 2013 (3)

▼ June (3)

PMI on Duplex Stainless Steel

and Stainless Steel

Forged Steel Ball Valves

Positive Material Identification -

PMI

Blog Archive

Michael Valves

View my complete profile

About Me

Page 1 of 3Valves for Oil and Gas: PMI on Duplex Stainless Steel and Stainless Steel

19/6/2013http://valves-for-oil-and-gas.blogspot.com/2013/06/pmi-on-duplex-stainless-steel-and.h...

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Posted by Michael Valves at 01:06

Labels: chromium, Cr, duplex stainless steel, hastelloy, inconel, Mo, molybdenum, monel, Ni, nickel,

PMI, stainless steel, super duplex stainless steel, valve

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Page 3 of 3Valves for Oil and Gas: PMI on Duplex Stainless Steel and Stainless Steel

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Page 4: PMI on Duplex Stainless Steel and Stainless Steel

We are supported by ISO9001 certified and API accredited factories in: * Shanghai, * Zhejiang, * Jiangsu.

Shanghai * Zhejiang * Jiangsu * Malaysia

Mission Statement:

To provide outsourcing of mechanical valves to valve brand owners, valve manufacturers, and valve stockists.

To outsource to quality-certified factories producing good quality valves complying to API 6D and relevant standards.

To implement good quality control and good project management according to ISO9001:2008 standard.

Products: * Ball Valves * Gate Valves * Globe Valves * Check Valves * DBB Valves. Cast Valves: NPS 2” up to NPS 36”. Forged Valves: NPS 1/2” up to NPS 2”. Materials: Duplex Stainless Steel, Stainless Steel 316, etc.

Our Outsourcing business was started in 2008. Currently, serving numerous Clients in North America, Europe, Asia and Australasia.

Www.Facebook.com/ValvesForOilAndGas Valves-For-Oil-And-Gas.Blogspot.com

[email protected] , [email protected] Www.Facebook.com/Michael.Valves

Page 5: PMI on Duplex Stainless Steel and Stainless Steel

Shanghai * Zhejiang * Jiangsu * Malaysia

Www.Facebook.com/ValvesForOilAndGas Valves-For-Oil-And-Gas.Blogspot.com

[email protected] , [email protected] Www.Facebook.com/Michael.Valves

We are the Outsourcing Broker. We link our Clients/Buyers, who are valve brand owners, valve manufacturers, and valve stockists… To the valve factories, casting factories and forging factories. We monitor the quality control, the progress, the final testing and packing, and the shipment of completed valves to our Clients/Buyers.

Benefits of using Outsourcing Broker Expedite the Manufacture and Delivery

When a shorter delivery leadtime is required,

Outsourcing Broker with his good connection can expedite the manufacture of valves, and

expedite the valves delivery date. Competitive Cost

Cost of labour is very expensive in North

America, Europe, Australia and Japan. By outsourcing, Valve Brand Owner and Valve

Manufacturer can lower the cost, and sell the valves at a more competitive price.

Monitor the Quality Control Outsourcing Broker helps to ensure Quality by

witnessing the PMI, pressure tests, etc.

If needed by Client, Outsourcing Broker will appoint 3rd Party Inspector for pre-delivery in-

spection. Monitor and Report the Progress

Outsourcing Broker helps the Clients to monitor

the progress of manufacture of valves, and report the progress periodically.

This is good Project Management practice. Anonymity of Buyer/Client

Often, the Valve Brand Owner and Valve Manufacturer do not want to be directly

communicated by the individual factories.

Only the Outsourcing Broker knows the detailed contact info of Buyer. Discreet and Confidential!!

Easy Management of Outsourcing A big order of a variety of valves needs to be

outsourced to many valve factories. Outsourcing

Broker ease the burden of managing the numerous valve factories, casting factories and

forging factories.

PMI for Duplex Stainless Steel and Stainless Steel Positive Material Identification (PMI) is our

standard Quality Control practice for Duplex

Stainless Steel and Stainless Steel valves. PMI test is done using a portable PMI-XRF

analyzer. This is to ensure correct material composition, strength, and properties of the steel.