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Piper Alpha Ng Jian Hui (1000717622) Liban ali (1001026347) Mohammed Saad Hadi (1000922875) Tan Chern Yee (1000922102) Ahmed Abdelmonim (1000820496) Ahmed Abdullah Saleh (1001024906)

Piper Alpha Presentation

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Page 1: Piper Alpha Presentation

Piper AlphaNg Jian Hui (1000717622)Liban ali (1001026347)Mohammed Saad Hadi (1000922875)Tan Chern Yee (1000922102)Ahmed Abdelmonim (1000820496)Ahmed Abdullah Saleh (1001024906)

Page 2: Piper Alpha Presentation

History North Sea oil production platform fully managed and operated by Occidental

Petroleum (Caledonia) Ltd subsidiaries of Occidental Petroleum Corporation (Oxy).

California based company in oil and gas exploration and production.

on 6 July 1988, an accident that occurred killing 167 men leaving only 61 survivors.

Approximate financial lost was $3.4 billion dollars

Page 3: Piper Alpha Presentation

Location located in the British sector of the North Sea oil field approximately 120 miles from

Aberdeen Scotland.

MCP-01 is a gas compressor platform.

Page 4: Piper Alpha Presentation

Background The platform belonged to oil and gas production area consisting of the fields Piper,

Claymore and Tartan where each with its own platform.

The Flotta oil terminal in the Orkney Islands will receive and process oil in these fields.

It was accounted for around ten per cent of the oil and gas production from the North Sea. Producing about 317,000 barrels of oil a day.

It had a crew of 226 men

Page 5: Piper Alpha Presentation

Platform setup

Page 6: Piper Alpha Presentation

Piper Alpha platform setup Generally divided into 4 modules.

Module A : Wellheads

Module B & C : Gas compression and separation

Module D : production and generation of oil and gas

Page 7: Piper Alpha Presentation
Page 8: Piper Alpha Presentation

Chronology of events 12.00PM

Condensate pump A & B were scheduled for maintenance.

Pump A had its pressure safety valve removed and sealed off using a metal plate as the maintenance work could not be completed before the shift ends.

Person on duty filed a permit stating the condition of pump A and should not be turn on in any case

Page 9: Piper Alpha Presentation

6.00PM

Night shift starts with 62 personals on duty.

The permit stating the condition of pump A, fails to reach the hands of the night shift manager as he was busy and was left in the control room.

Permit went missing and coincidentally a permitting stating a scheduled maintenance of pump A & B has not started was found.

Page 10: Piper Alpha Presentation

7.00PM

Automated fire-fighting system was switched to manual mode.

Manual mode is usually switched on whenever there were any diver in the waters to prevent any accident from occurring.

Page 11: Piper Alpha Presentation

9.45PM

Condensate pump B suddenly stop working & could not be restarting.

Power disruption was imminent because pump B was providing the power supply throughout the platform.

The manager in charge searched for the documents to confirm whether condensate pump A could be started to make up for the pump B.

Page 12: Piper Alpha Presentation

9.52PM

Permit of scheduled maintenance was found but not the permit stating the condition of condensate pump A.

Thus, causing the manager to assume pump A was safe to be started.

None of the personnel noticed the condition of the condensate pump A due to the position of the safety valve is quite far from the designated pump and is obscured by machineries.

Page 13: Piper Alpha Presentation

9.55PM

As gas flows through the pump, the fitted metal plate dislodged.

Causing 6 gas alarms to go off.

Before any personnel can react, the leaked gas ignites and causing an explosion.

Which tore of apart the firewall and flying debris from the explosion caused a rupture of a condensate pipe causing further fires across the area.

Page 14: Piper Alpha Presentation

10.04PM

The explosion caused the control room to be abandoned as it was not made to withstand any explosion. Evacuation signal was not attempt.

The staffs attempted to evacuate by making their way to lifeboats but was cut off due to fire. They then made their way to the accommodation block underneath the helipad awaiting further instructions.

Meanwhile, Tartan and Claymore continues to pump oil to Piper Alpha causing the fires, unable to subside. The managers on Tartan and claymore did not stop their operations because a shutdown on operation would take several days to restart causing financial losses. Also the decision to arrive takes a long time to arrive due to its management structure.

Page 15: Piper Alpha Presentation

10.20PM

A massive fireball engulfs piper alpha due to Tartan platform’s gas line melting and bursting into flames causing the eminent destruction of the Piper Alpha platform.

10.50PM

“The Tharos” a large submersible firefighting, rescue and accommodation vessel attempted to elongate a rescue walkway but failed as it takes too long due to design flaw and the heat from the fires started to melt away the framework of the structure.

Page 16: Piper Alpha Presentation

10.50PM

2nd gas line burst causing gas to spew out causing flames to flare up to 300ft in height.

11.20pm

Pipeline connecting Claymore and Piper alpha platform explodes.

11.50pm

Module D of the platform disengaged from the platform followed by the largest part of the platform.

Page 17: Piper Alpha Presentation

12.45AM

Module A is the only remains of what is left of Piper Alpha.

Page 18: Piper Alpha Presentation

Main cause of disaster Miscommunication

After filling a permit/notice for condensate pump A it failed to reach the night shift managers hands due to neglect.

Design FlawPlatform is only design to be fireproof and nothing is implemented to withstand any

explosion.

Escape route and rescue flawThe lack of alternative escape route and The Tharos’s design flaw making rescue

almost impossible. Management structure

Due to the management structure, emergency response is slow and remedial action did not arrive in time to prevent further damage. Tartan’s oil pump did not stop pumping to Piper Alpha preventing fire to subside.

Page 19: Piper Alpha Presentation

Aftermath Following the inquiry of Scottish judge William Cullen.(The Cullen report)He recommended that owner of every fixed and mobile installation operating in UK

waters to submit a safety case for its acceptance to UK Health and Safety Executive (HSE). HSE is given the task to enforce this recommendation.

The Offshore Installations (Safety Case) Regulations was established in 1992.Which requires the duty holder to provide details of health and safety management

and major accident hazard control systems on the installation, which includes identify and reduce risks as much as practicable.

A refuge area is to be establish on every platform to enable safe evacuation.

Page 20: Piper Alpha Presentation

Con’tAll platform manager must be trained to respond the emergencies situation on other

platforms.Practice of Permit to Work (PTW) system is placed to high priority with regular audit

and review.All personnel on site must be train on the usage for SMS for emergency situation and

understand the risk of operations.

GRA and ALARP are to be used in understanding the risk and hazard when designing the process of the Oil Rig.Where, Hazardous areas are to be segregated from control rooms and

accommodations.Blast wall and firewall are more integrated into design.Evacuation route are to be improved.Active and passive fire protection system to be integrated.

Page 21: Piper Alpha Presentation

Con’tAll personnel must attend annual safety training.All existing and new employee to attend emergency response training once or twice a

year.Workplace to be audited and inspected regularly.Law enforced on worker’s health and safety

Other laws that were implemented following this accident:The Offshore Installation and Pipeline Works (Management and Administration)

Regulations 1995The Offshore Installations and Wells (Design and Construction, etc) Regulations

1996

Page 22: Piper Alpha Presentation

Thank YouThe End.