Pipe Supports and Restraints.ppt

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    Pipe Suppor ts and Restraints

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    Function of supports and restraints:

    To carry load

    To ensure that material is not stressed beyond a

    safe limit

    Holdup of liquid can occurred due to pipe sagging

    (allow draining)

    To permit thermal expansion

    To withstand and dampen vibrational forces applied

    to the piping

    Piping comp onents: pipe supports and restraints

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    Supports:

    Absorb system weight

    Reduce:

    longitudinal pipe stress

    pipe sag

    end point reaction loads

    Piping comp onents: pipe supports and restraints

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    Restraints

    Control, limit, redirect thermal movement

    Reduce thermal stress

    Reduce loads on equipment connections

    Absorb imposed loads

    Wind Earthquake

    Slug flow

    Water hammer

    Flow induced-vibration

    Piping comp onents: pipe supports and restraints

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    Support and Restraint Selection Factors:

    Weight load

    Available attachment clearance

    Availability of structural steel

    Direction of loads and/or movement

    Design temperature Vertical thermal movement at supports

    Piping comp onents: pipe supports and restraints

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    Piping components: pipe suppor ts and restra ints (r ig id supp ort)

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    Piping components: pipe suppor ts and restra ints (hanger support)

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    Piping com ponents: pipe supp orts and restra ints (f lexib le supp ort)

    Rigid hangers are normally used at locations where no vertical

    movement of the piping occurs.

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    Piping com ponents: pipe supp orts and restra ints (f lexib le supp ort)

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    Flexib le Suppo rts

    Piping com ponents: pipe supp orts and restra ints (f lexib le supp ort)

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    Piping com ponents: pipe supp orts and restra ints (f lexib le supp ort)

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    Flexib le Suppo rts

    Piping com ponents: pipe supp orts and restra ints (f lexib le supp ort)

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    Flexib le Suppo rts

    Piping com ponents: pipe supp orts and restra ints (f lexib le supp ort)

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    Piping com ponents: pipe supp orts and restra ints (f lexib le supp ort)

    Pi i i d i (f l ib l )

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    Piping com ponents: pipe supp orts and restra ints (f lexib le supp ort)

    Pi i t i t d t i t ( h id )

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    Anchor

    Full fixation Permits very limited (if any) translation or

    rotation

    Guide

    Permits movement along pipe axis

    Prevents lateral movement

    May permit pipe rotation

    Piping com ponents: pipe sup ports and restra ints (ancho r, guide)

    Pi i t i t d t i t (R t i t A h )

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    Piping com ponents: pipe supp orts and restra ints (Restraints - Anch ors)

    Pi i t i t d t i t (R t i t G id )

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    Piping com ponents: pipe sup ports and restra ints (Restra ints - Guide)

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Piping can be arranged

    On piperacks

    Near grade on sleeper

    In trench

    Near steelwork or equipment

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Pipeway:

    Is the space allocated for routing several parallel

    adjacent lines Group lines in pipeway

    Piperack

    Is a structure in the pipeway for carrying pipes andis usually fabricated from Steel, Concrete & steel,also provide protected location for ancillaryequipment (pump, utility station, )

    Piperack shape termed tee-head support

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement / supp ort def in i t ion)

    Pi i t i t d t i t (P i i d t t / t d f i i t i )

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    Piperack consist:

    Bent: Connected shape frame

    Stanchion:

    The vertical member of bents are

    termed stanchion

    Piperack arrangement:

    Single deck

    Double deck,

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement / supp ort def in i t ion)

    Pi i t i t d t i t (P i i d t t )

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    Arrangement of pipe on suppor t :

    Usually 2 < NPS < 12 mounted on piperack and

    larger pipes are mounted on sleeper

    Mounted large diameter pipe near stanchion for

    uniform distribution of load

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Pi i t i t d t i t (P i i d t t )

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    Hot pipe usually insulated and mounted on shoes

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents pipe s pp orts and restra ints (Pip ing and s ppo rt arrangement)

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    Other type of shoes

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Use bracket or outrigger for

    Installation of electrical and instrument tray

    Pipes with slope

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Group requiring expansion loop at one side ofthe pipe rack

    Design hanger for 2 and larger pipe

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    For better stress distribution in the pipe wall,saddle used on large line and used for lines that

    twist over when moving

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Provide guide for long straight pipes subject tothermal movement

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    The smallest size of pipe run on a piperack 2

    If necessary, suspend pipe smaller 2 from 4 andlarger

    For making horizontal branch, change height of pipe

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    The most economic beam section desired for thepiperack

    If more room is needed, make double or triple piperack

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    20 -25 ft

    > 6 ft

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Categorize piperack, for example if using double deck,place utility service piping on the upper level of thepiperack

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Utility service

    process

    Determine by lifting equipment required access

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Dont install pipe on stanchion, this will preventadding another deck

    Consider sufficient space beside piperack

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    10 ft

    Piping com ponents: p ipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Ensure that nozzles on equipment are free fromtransmitted by the piping

    Equipment suppliers will state max. loadingpermissible at nozzles

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Dummy leg length

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    For line smaller than 2 and non-critical arrangesupports in the field

    Pocketing of liquid due to sagging can be eliminatedby sloping the line so that the difference in heightbetween adjacent supports is at least equal to tripledeflection at the midpoint

    As a rule of thumb, spans for insulated lines shouldbe reduced by approximately %30 from those foruninsulated pipes

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

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    Support piping from overhead, in preference tounderneath

    Install flange, with 12 minimum clearance fromsupporting steel

    >12

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    http://rds.yahoo.com/S=96062883/K=pipe+support/v=2/l=IVI/*-http://www.battelle.org/pipetechnology/FLOWLOOP/figures/PipeSupport.jpghttp://rds.yahoo.com/S=96062883/K=pipe+support/v=2/l=IVI/*-http://www.battelle.org/pipetechnology/FLOWLOOP/figures/PipeSupport.jpghttp://rds.yahoo.com/S=96062883/K=pipe+support/v=2/l=IVI/*-http://www.battelle.org/pipetechnology/FLOWLOOP/figures/PipeSupport.jpg
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    Keep weld joints at least 3 from supporting steel orother obstruction

    To carry the weight of the piping use a FOS = 3

    In general, one hanger or other support should bespecified for each side of a valve.

    >2

    Piping com ponents: pipe supp orts and restra ints (Pip ing and suppo rt arrangement)

    http://rds.yahoo.com/S=96062883/K=pipe+support/v=2/l=IVI/*-http://www.battelle.org/pipetechnology/FLOWLOOP/figures/PipeSupport.jpg
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    Field support

    For line smaller than 2 and non-critical, arrangesupports in the field

    Finding location of support

    Pip ing c omponents: p ipe supp or ts and rest ra in ts (p ip ing suppor t document )

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    Pip ing c omponents: p ipe supp or ts and rest ra in ts (p ip ing suppor t document )

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    Piping comp onents: pipe supports and restraints (pip ing sup port drawing)

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