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COMPLETE REVISION February 2004 Process Industry Practices Machinery PIP RESP003V Specification for Vertical Centrifugal Pumps for Water Service

PIP RESP003V - Specification for Vertical Centrifugal Pumps for Water Service

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Page 1: PIP RESP003V - Specification for Vertical Centrifugal Pumps for Water Service

COMPLETE REVISIONFebruary 2004

Process Industry PracticesMachinery

PIP RESP003VSpecification for

Vertical Centrifugal Pumps for Water Service

Page 2: PIP RESP003V - Specification for Vertical Centrifugal Pumps for Water Service

PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice hasbeen prepared from the technical requirements in the existing standards of majorindustrial users, contractors, or standards organizations. By harmonizing thesetechnical requirements into a single set of Practices, administrative, application, andengineering costs to both the purchaser and the manufacturer should be reduced. Whilethis Practice is expected to incorporate the majority of requirements of most users,individual applications may involve requirements that will be appended to and takeprecedence over this Practice. Determinations concerning fitness for purpose andparticular matters or application of the Practice to particular project or engineeringsituations should not be made solely on information contained in these materials. Theuse of trade names from time to time should not be viewed as an expression ofpreference but rather recognized as normal usage in the trade. Other brands having thesame specifications are equally correct and may be substituted for those named. AllPractices or guidelines are intended to be consistent with applicable laws andregulations including OSHA requirements. To the extent these Practices or guidelinesshould conflict with OSHA or other applicable laws or regulations, such laws orregulations must be followed. Consult an appropriate professional before applying oracting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team andwill be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn.Information on whether this Practice has been revised may be found at www.pip.org.

© Process Industry Practices (PIP), Construction Industry Institute, TheUniversity of Texas at Austin, 3925 West Braker Lane (R4500), Austin,Texas 78759. PIP member companies and subscribers may copy this Practicefor their internal use. Changes, overlays, addenda, or modifications of anykind are not permitted within any PIP Practice without the express writtenauthorization of PIP.

PIP will not consider requests for interpretations (inquiries) for this Practice.

PRINTING HISTORYOctober 1997 IssuedFebruary 2004 Complete Revision

Not printed with State funds

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COMPLETE REVISIONFebruary 2004

Process Industry Practices Page 1 of 38

Process Industry PracticesMachinery

PIP RESP003VSpecification for

Vertical Centrifugal Pumps for Water Service

Table of Contents

1. Introduction..................................21.1 Purpose ............................................. 21.2 Scope................................................. 2

2. References ...................................22.1 Process Industry Practices ............... 22.2 Industry Codes and Standards .......... 3

3. Definitions ....................................4

4. Requirements...............................64.1 Basic Design...................................... 64.2 Accessories ..................................... 184.3 Inspection, Testing, and Preparation

for Shipment .................................... 204.4 Supplier’s Documentation................ 26

TABLESTable 1 - Recommended Spare Parts ..... 31Table 2 - Vibration Limits for Vertical

Centrifugal Pumps ........................... 32Table 3 - Bearing Selection...................... 33Table 4 - Maximum Severity of Defects in

Castings........................................... 34Table 5 - Performance Tolerances .......... 34

Appendix A .....................................35

Application of Material Classes................ 35

Appendix B..................................... 37Material Classes ...................................... 37

Data SheetsRESP003V-D - Centrifugal Pump Data

Sheet (U.S. Customary Units)RESP003V-DM - Centrifugal Pump Data

Sheet (SI Units)

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1. Introduction

1.1 PurposeThis Practice provides the supplier with requirements for design and manufacture ofvertical centrifugal pumps that are used for water services.

Comment: Water services include condensate, cooling water, demineralizedwater, utility water, produced water, treated water, fire water, etc.

1.2 ScopeThis Practice covers manufacturing and performance requirements for verticalcentrifugal pumps and their accessories.

This document is a complete revision of PIP RESP003V, and therefore, revisionmarkings are not provided.

1.2.1 Pump TypesPumps covered by this Practice are broadly classified as diffuser-and-volute,separate discharge cantilevered, and vertical can.

Vertical in-line and submersible pumps have special design characteristicsand are not included in the scope of this Practice.

1.2.2 Service ConditionsPumps with service conditions within the limits listed below are covered inthis Practice:

a. Maximum discharge pressure 3,500 kPa (500 psig)

b. Minimum pumping temperature 0°C (32°F)

c. Maximum pumping temperature 150°C (300°F)

d. Maximum rotational speed 3,600 rpm

2. References

Applicable requirements of the following Practices and industry codes and standards shall beconsidered an integral part of this Practice. The edition in effect on the date of contractaward shall be used, except as otherwise noted. Short titles will be used herein whereappropriate.

2.1 Process Industry Practices (PIP)− PIP RECP001 - Design of Pumping Systems That Use Centrifugal Pumps− PIP REEP001 - Seal Flush and Lubrication Guidelines for Centrifugal Pumps

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2.2 Industry Codes and Standards

• American Society of Mechanical Engineers (ASME)− ASME B1.20.1 - Pipe Threads, General Purpose (Inch)− ASME B16.1 - Cast Iron Pipe Flanges and Flanged Fittings− ASME B16.42 - Ductile Iron Pipe Flanges and Flanged Fittings, Class 150

and Class 300− ASME B16.47 - Large Diameter Steel Flanges− ASME B16.5 - Pipe Flanges and Flanged Fittings− ASME B31.3 - Chemical Plant and Petroleum Refinery Piping− ASME Std 9 - Rolling Bearings - Dynamic Load Ratings and Rating Life -

Part 1: Calculation Methods− Boiler and Pressure Vessel Code (ASME Code)

Section V - Nondestructive ExaminationSection VIII, Division 1 - Pressure VesselsSection IX - Welding and Brazing Qualifications

• American Society for Testing and Materials (ASTM)− ASTM A105 - Specification for Forgings, Carbon Steel, for Piping

Components− ASTM A106 - Specification for Seamless Carbon Steel Pipe for High-

Temperature Service− ASTM E125 - Reference Photographs for Magnetic Particle Indications on

Ferrous Castings− ASTM E709 - Practice for Magnetic Particle Examination

• Hydraulic Institute− Hydraulic Institute Standard

• International Organization for Standardization (ISO)− ISO 228-1 - Pipe Threads where Pressure-Tight Joints Are Not Made on the

Threads - Part 1: Designation, Dimensions, and Tolerances− ISO 281-1 - Rolling Bearings - Dynamic Load Ratings and Rating Life -

Part 1: Calculation Methods− ISO 7005-1 - Metallic Flanges - Part 1: Steel Flanges− ISO 7005-2 - Metallic Flanges - Part 2: Cast Iron Flanges

• Manufacturers Standardization Society (MSS)− MSS SP-55 - Quality Standard for Steel Casings for Valves, Flanges, and

Other Piping Components - Visual Method

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• National Fire Protection Association (NFPA)− NFPA 20 - Installation of Centrifugal Fire Pumps− NFPA 70 - National Electric Code

3. Definitions

For the purposes of this Practice, the following definitions apply:

best efficiency point (BEP): Point or capacity at which a pump achieves its highest efficiency

cartridge mechanical seal: A mechanical seal unit, including sleeve, gland, primary seals,and secondary seals, that can be tested as a unit and installed as a unit

critical speed: Speed corresponding to a lateral natural frequency of a rotor

design: Term used to define various parameters, e.g., design power, design pressure, designtemperature, or design speed

drive train components: Items of equipment, e.g., motor, gear, turbine, engine, fluid drive,clutch, used in series to drive the pump

maximum allowable temperature: Maximum continuous temperature for which theequipment has been designed when handling the specified liquid at the specified pressure

maximum allowable working pressure (MAWP): Maximum continuous pressure for whichthe equipment has been designed when the equipment is operating at the maximum allowabletemperature

maximum continuous speed (in revolutions per minute): Speed at least equal to 105% of thehighest speed required by any of the specified operating conditions

maximum discharge pressure: Maximum suction pressure plus the maximum differentialpressure that the pump is able to develop when operating with the maximum impellerdiameter at maximum continuous speed and maximum specified relative density (specificgravity)

maximum suction pressure: Highest suction pressure to which the pump is subjected duringoperation

minimum continuous stable flow: Lowest flow at which the pump can operate withoutexceeding the vibration limits imposed by this Practice

net positive suction head (NPSH): Total absolute suction head, in meters (feet) of liquid,determined at the suction nozzle and referred to the datum elevation, minus the vaporpressure of the liquid, in meters (feet) absolute. Datum elevation is top of the foundation.

net positive suction head available (NPSHA): NPSH determined by purchaser for thepumping system with the liquid at the rated flow and normal pumping temperature

net positive suction head required (NPSHR): NPSH determined by supplier testing withwater. NPSHR is measured at the suction flange and corrected to the top of the foundation.

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NPSHR is the minimum NPSH at rated capacity required to prevent a head drop of more than3% (first-stage head in multistage pumps) caused by cavitation within the pump.

normal wear parts: Parts normally restored or replaced at each pump overhaul. Typicallythese are wear rings, interstage bushings, balancing devices, throat bushings, seal faces,bearings, and all gaskets.

operating region: Portion of a pump’s hydraulic coverage over which a pump operates

operating region - acceptable: Portion of a pump’s hydraulic coverage over which a pump isallowed to operate, determined by upper vibration limit specified in this Practice bytemperature rise or by other limitation specified by the supplier

operating region - preferred: Portion of a pump’s hydraulic coverage over which a pump’svibration is within the base limit specified in this Practice

owner: The party who owns the facility wherein the vertical centrifugal pumps for waterservice will be used

pressure casing: Composite of all stationary pressure-containing parts of a pump, includingall nozzles, seal glands, and other attached parts, but excluding the stationary and rotatingmembers of mechanical seals

purchaser: The party who awards the contract to the supplier. The purchaser may be theowner or the owner’s authorized agent.

rated operating point: Point at which the suppler certifies that pump performance is withinthe tolerances specified in this Practice

relative density: Ratio of the liquid’s density to that of water at 4°C (39.2°F)

rotor: Assembly of all the rotating parts of a centrifugal pump excluding the seals andbearings. If purchased as a spare, a rotor typically does not include the pump half couplinghub.

specific gravity (SG): Ratio of the liquid’s density to that of water at 4°C (39.2°F)

suction specific speed: An index of pump suction operating characteristics determined at theBEP with the maximum diameter impeller. Suction specific speed is an indicator of theNPSHR (defined in the following equation) for given values of capacity and rotating speedand provides an assessment of the pump’s susceptibility to internal recirculation. Suctionspecific speed is calculated by the following equation:

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nqs = N(Q)0.5/(NPSHR)0.75

where:nqs = suction specific speed

N = rotating speed in revolutions per minuteQ = flow per impeller eye, in cubic meters per second (gallons per

minute) at the BEP with the maximum diameter impeller= total flow for single suction impellers= one-half total flow for double suction impellers

NPSHR = net positive suction head required in meters (feet) at the BEP forthe maximum diameter impeller

Note: Suction specific speed derived using cubic meters per second and metersmultiplied by a factor of 51.6 is equal to suction specific speed derived using U.S.gallons per minute and feet. The usual symbol for suction specific speed in U.S.units is Nss.

supplier: Manufacturer of the pump or the manufacturer’s agent

throat bushing: A device that forms a restrictive close clearance around the sleeve (or shaft)between the seal (or packing) and the impeller

trip speed (in revolutions per minute): Speed at which the independent emergency overspeeddevice operates to shut down a prime mover

unit responsibility: Responsibility for coordinating the technical aspects of the equipmentand all auxiliary systems included in the scope of order. Factors such as the powerrequirements, speed, direction of rotation, couplings, dynamics, lubrication, material testreports, instrumentation, piping, and testing of components are included.

witnessed test or inspection: A test or inspection that requires a hold be applied to theproduction schedule and that the inspection or test be carried out with the purchaser or thepurchaser’s representative in attendance

4. Requirements

4.1 Basic Design4.1.1 General

4.1.1.1 Design criteria for pumps and auxiliaries shall be consistent with aminimum service life of 20 years (excluding normal wear parts asidentified in Table 1) and at least 2 years of uninterrupted operation.

4.1.1.2 Pumps shall be designed to operate without need for cooling (otherthan seal flush) to the design limit of 150°C (300°F).

4.1.1.3 Pumps shall be capable of operating continuously up to at least105% of rated speed and shall be capable of operating briefly, underemergency conditions, up to the driver trip speed.

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4.1.1.4 Pumps that have stable head/capacity curves (continuous head rise toshutoff) are required for all applications. If parallel operation isspecified, the head rise shall be at least 10% of the head at ratedcapacity. Discharge orifices shall not be used as a means ofproviding a continuous rise to shutoff.

4.1.1.5 For wet pit pumps, the total dynamic head required to provide thespecified discharge pressure at the discharge flange shall bedetermined according to minimum specified liquid level. Thepurchaser shall specify the equipment’s normal and rated operatingpoints.

4.1.1.6 Pumps shall be capable of at least a 5% head increase at ratedconditions by replacement of the impeller(s) with impeller(s) oflarger diameter or different hydraulic design.

Comment: Purchaser may consider the use of a variable speeddriver or blank stages for multistage pumps to meetthis requirement.

4.1.1.7 Pumps with suction specific speeds greater than 11,000 requireapproval of the purchaser.

4.1.1.8 Acceptable margins between NPSHA and NPSHR shall conform toPIP RECP001, Section 4.3.

4.1.1.9 BEP for the furnished impeller shall preferably be between the ratedpoint and the normal point.

4.1.1.10 Acceptable operating region shall be stated in the proposal. If theallowable operating region is limited by a factor other than vibration,that factor shall also be stated in the proposal.

4.1.1.11 Pumps shall have a preferred operating region, as described inPIP RECP001, Figures A1 and A2.

4.1.1.12 Pump and seal chamber shall be continuously vented with a highpoint connection in either the seal chamber or seal flush piping.Systems needing manual venting require purchaser approval.

Comment: If venting to atmosphere is not acceptable, the ventmust be connected to the process piping at anelevation above the seal chamber.

4.1.1.13 Motors, electrical components, and electrical installations shall besuitable for the area classification (class, group, division, or zone)specified by the purchaser and shall meet the requirements ofNFPA 70, Articles 500, 501, and 502, as well as the local codesspecified and furnished by the purchaser.

4.1.1.14 Pumps shall perform on the test stand (if performance testing isrequired) and on its permanent foundation within the vibrationcriteria specified in Section 4.1.8.2. After installation, theperformance of the combined units shall be the joint responsibilityof the purchaser and the supplier.

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4.1.1.15 Mechanical and hydraulic conditions in the seal chamber required tomaintain a stable film at the seal faces, including temperature,pressure, and flow, shall be jointly established by the supplier andthe seal manufacturer and shall be noted on the data sheet.

4.1.1.16 Supplier shall assume unit responsibility for all equipment and allauxiliary systems included in the scope of the order.

4.1.1.17 Oil reservoirs and housings that enclose moving lubricated parts(such as bearings, shaft seals, highly polished parts, instruments, andcontrol elements) shall be designed to minimize contamination bymoisture, dust, and other foreign matter during periods of operationor idleness.

4.1.1.18 Arrangement of equipment, piping, and auxiliaries shall provideadequate clearance areas and safe access for operation andmaintenance.

4.1.1.19 Spare parts, replacement parts, and auxiliaries shall, as a minimum,meet all the requirements of this Practice.

4.1.1.20 Fire water pumps shall conform to NFPA 20 except for the FactoryMutual (FM) and Underwriters Laboratory (UL) seal requirementand this Practice.

Comment: Although many suppliers can furnish pumps thatconform to Section 4.1.1.20, few of these pumpshave the FM and/or the UL seal. Most self-insuredcompanies do not require the seal(s) for fire waterpumps. If the purchaser requires the seal(s), thisrequirement should be entered on the data sheet.

4.1.2 Pressure Casing4.1.2.1 MAWP shall apply to all parts referred to in the definition of

pressure casing.

4.1.2.2 MAWP of the pressure casing and flanges shall be greater than themaximum discharge pressure at the pumping temperatures.

4.1.2.3 Pressure casing shall be designed with a corrosion allowance to meetthe requirements of Section 4.1.1.1.

4.1.2.4 Bowls with diameters of 300 mm (12 inches) and larger shall haveflanged joints.

4.1.3 Nozzle and Pressure Casing Connections4.1.3.1 Casing Opening Sizes

1. Openings for nozzles and other pressure casing connectionsshall be standard nominal pipe sizes (NPS). Openings of 1-1/4,2-1/2, 3-1/2, 5, 7, and 9 NPS shall not be used.

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2. Casing connections other than suction and discharge nozzlesshall be at least 1/2 NPS.

4.1.3.2 Suction and Discharge Nozzles

1. Suction nozzles, if furnished, and discharge nozzles shall beflanged and of equal rating.

2. Cast iron flanges shall be flat-faced and shall conform to thedimensional requirements of ASME B16.1 (ISO 7005-2).

3. Flanges other than cast iron shall conform to the dimensionalrequirements of ASME B16.5 (ISO 7005-1) or ASME B16.47.

4. Flat-face flanges with full raised face thickness are acceptableon casings. Flanges in all materials that are thicker or have alarger outside diameter than that required by ASME (ISO)standards are acceptable.

5. Flanges shall be designed for through bolting.

6. Flanges larger than 60 cm (24 inches) shall conform to thedimensional requirements of ASME B16.42 or ASME B16.47.

4.1.3.3 Pressure Casing Connections

1. Auxiliary connections to the pressure casing may be threaded.Threads shall conform to ASME B1.20.1 (ISO 228-1).

2. Tapped openings and bosses for pipe threads shall conform toASME B16.5 (ISO 7005-1).

3. Connections welded to the casing shall meet the materialrequirements of the casing instead of the requirements of theconnected piping.

4. Pipe nipples welded to the casing shall be a maximum of150 mm (6 inches) in length. Such connections shall terminatein a flange. Valves shall not be welded to the pump casing.

5. Tapped openings not connected to piping shall be plugged.Plug material shall have a composition with a corrosionresistance equal to, or better than, the part to which the plug isconnected.

6. All connections shall be suitable for the hydrostatic testpressure of the region of the casing to which they are attached.

7. Casing shall have vent connections for suction barrel andmechanical seals.

4.1.4 External Nozzle Forces and MomentsAllowable nozzle loads and a figure that defines the coordinate system(s) inwhich the loads are applied shall be submitted with the quotation.

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4.1.5 ImpellersThe purchaser shall be notified if an impeller made from a cored pattern isprovided.

Comment: Impellers with solid hubs are preferred. The preference forsolid hubs is intended to minimize the danger to personnelwhen impellers are removed by heating. The concern is thattrapped water might vaporize and overpressure the void,causing injury to personnel. If some other feature, such as avent hole, is supplied, a cored impeller might be acceptableto some users.

4.1.6 Wear Rings and Running Clearances4.1.6.1 If fully enclosed impellers are supplied, renewable wear rings shall

be furnished on both the casing and the impeller. Impeller wear ringsmay be omitted if clearances can be restored by adding wear rings inthe future.

4.1.6.2 Renewable casing bushings shall be provided at all interstage andsteady-bearing points. However, the interstage pressure differentialand the character of the liquid handled (for example, dirty ornonlubricating) shall determine the need for corresponding shaftsleeves.

4.1.7 Shaft-Sealing Systems4.1.7.1 Shaft-sealing system, seal piping, and appurtenances shall conform

to the purchaser’s data sheet. If no information is provided in thepurchase order, the shaft-sealing system shall be selected inaccordance with this Practice and API 682, Section 3.

4.1.7.2 Unless otherwise specified, mechanical shaft seals shall be furnishedon all pumps except in main fire water service.

4.1.7.3 All standard mechanical seals, regardless of type or arrangement,shall be of the cartridge design. Hook sleeve cartridges shall not beused. Cartridge seals shall be removable without disturbing thedriver.

4.1.7.4 Mechanical seals shall be single (one rotating face per seal chamber)inside-balanced type.

4.1.7.5 Design and materials of seal components shall be suitable for thespecified service conditions. MAWP shall apply to all parts referredto in the definition of pressure casing (this Practice). If pressureratings of seals do not meet this requirement, it shall be stated, andthe purchaser shall be advised of the maximum sealing pressure andthe seal’s maximum dynamic and static pressure ratings.

Comment: This Practice does not cover design of mechanicalseal components.

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4.1.7.6 Mechanical seal materials shall be furnished in accordance withAppendix B.

4.1.7.7 Specified seal and pump connections shall be identified by symbolspermanently marked into the component (such as stamped, cast, orchemically etched) and shown on the seal drawing. Suffix lettersshall be used in conjunction with these markings if appropriate.

4.1.7.8 Seal chamber shall be provided with an internal passage or externalconnection to permit complete venting of the chamber beforestartup.

4.1.7.9 Throat bushings shall be supplied if the infusion of the flush mediuminto the process needs to be restricted or if the seal chamber pressureneeds to be raised.

4.1.7.10 During operation, the pressure at the seal faces shall be maintainedat or above atmospheric pressure. In vacuum service, the seal shallseal against atmospheric pressure if the pump is not operating.

4.1.7.11 Mechanical seals and glands shall be installed in the pumps beforeshipment and shall be clean and ready for initial service. A metal tagwarning of this requirement shall be attached on pumps for whichseals require final adjustment or installation in the field.

4.1.7.12 The mating joint between the seal gland and the seal chamber faceshall incorporate a confined gasket. Gasket shall be of the controlledcompression type (for example, an O-ring or a spiral-wound gasket)with metal-to-metal joint contact. If space and some pump designsand sizes make controlled compression gaskets impractical, analternate seal gland design shall be submitted to the purchaser forapproval.

4.1.8 Dynamics4.1.8.1 Critical Speed

The vertical pump rotor shall be designed such that its first wetlateral critical speed is 20% above its maximum allowablecontinuous speed.

4.1.8.2 Vibration

1. During the performance test, unfiltered vibration measurementsand, when specified, a Fast Fourier Transfer (FFT) spectrumshall be made at each test point except shutoff. Measurementsshall be taken on the bearing housings in the X, Y, and Zplanes.

a. FFT spectra shall include the range of frequencies from5 Hz to 2Z times running speed, where Z is the number ofimpeller vanes.

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Comment: In multistage pumps with differentimpellers, Z is the highest number ofimpeller vanes in either stage.

b. Plotted spectra shall be included with the pump test results.

Comment: Discrete frequencies such as 1.0, 2.0, and Ztimes running speed are associated withvarious pump phenomena.

2. Overall vibration measurements of bearing housing shall bemade in root mean square (RMS) velocity.

3. Vibration measured during the performance test shall notexceed the values shown in Table 2.

4. At any speed greater than the maximum continuous speed, upto and including the trip speed of the driver, the vibration shallnot exceed 150% of the maximum value recorded at themaximum continuous speed.

5. Variable speed pumps shall operate over their specified speedrange without exceeding the vibration limits in Table 2.

6. Structural resonances (reed frequencies) of a vertical pumpassembly shall be separated from the pump operating speed bya minimum of 20%.

7. If the driver horsepower is greater than 500, an analysis of thepump assembly shall be provided to verify preconstructiondesign. Purchaser and supplier shall agree on the extent,method, and acceptance criteria of this analysis.

Comment: Vertically suspended pumps are generally flexiblestructures with running speed between naturalfrequencies. As such, they are susceptible toresonant vibration if the separation marginsbetween running speeds and natural frequenciesare not verified during design.

Comment: Basic structural elements typically include thefoundation, pump structures, and motor frame.Typically the deflection of the foundationrepresents less than 5% of the total deflection ofthe structural elements. If foundation data are notavailable when the analysis is being conducted,the purchaser and supplier shall agree on afoundation deflection value.

4.1.9 Bearings and Bearing Housings4.1.9.1 Bearings

1. If provided in the pump, bearings shall be one of the following:

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a. Rolling element radial and thrust

b. Hydrodynamic radial and rolling element thrust

c. Hydrodynamic radial and thrust

2. Bearing type and arrangement shall be selected in accordancewith Table 3.

3. Thrust bearings shall be sized for continuous operation underall specified conditions, including maximum differentialpressure. All loads shall be determined at design internalclearances and also at two times design internal clearances.

4. Thrust bearing design loads shall include an allowance forloads transmitted or generated by the coupling.

5. Thrust bearings shall provide full load capabilities if thepump’s normal direction of rotation is reversed.

6. Single or double row ball bearings shall be Conrad type (nofilling slots).

7. Guide bearings shall be corrosion- and abrasion-resistant forthe specified product and temperature.

8. Thrust bearing shall be mounted with an interference fit on aslide-fit, key-driven sleeve to allow axial rotor adjustment andoil lubrication.

9. Line shaft bearings shall be spaced at intervals of 1.5 m (5 ft) orless.

4.1.9.2 Housings for Oil-Lubricated Bearings

1. Housings for oil-lubricated, nonpressure-fed bearings shallhave tapped and plugged fill and drain openings of at least1/2 NPS.

2. Housings shall have constant-level, sight-feed oilers at least100 cc (4 oz.) in size. Oilers shall have positive levelpositioners (not an external screw), heat-resistant glasscontainers, and protective-wire cages.

3. Permanent indication of the proper static and operating oil levelshall be accurately located and clearly marked on the outside ofthe bearing housing with permanent metal tags, marks inscribedin the castings, or other durable means.

4. For pressurized systems operating at an ambient temperature of50°C (122°F) or less, oil temperature at the outlet shall be lessthan 71°C (160°F), and bearing metal temperatures (if bearingtemperature sensors are supplied) shall be less than 93°C(200°F). During shop testing, the temperature rise of thebearing oil shall not exceed 10°C (50°F).

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5. Bearing housings shall have replaceable labyrinth-type endseals and deflectors where the shaft passes through the housing.Seals and deflectors shall be designed to retain oil in thehousing and prevent entry of foreign material into the housing.Spring-loaded lip seals are not acceptable.

4.1.10 Lubrication4.1.10.1 Internal bearings in vertical pumps are normally lubricated by the

pumped liquid. Alternate methods of lubrication shall be proposedif the pumped liquid is not suitable.

4.1.10.2 Pump bearings located above the mounting plate shall be grease oroil lubricated as specified in Section 4.1.9.2.

Comment: This requirement does not apply to throat bushingsor any product-lubricated bearing.

4.1.11 Materials4.1.11.1 General

1. The table in Appendix A is a guide showing material classesthat may be appropriate for various services.

2. Materials for pump parts shall conform to Appendix B, exceptthat superior or alternate materials recommended for the serviceshall be listed on the purchaser’s data sheet.

3. Pump parts designated as “ASTM Full Compliance Materials”in the table in Appendix B shall meet the requirements of theindustry specifications listed for materials in the table.

4. Pump parts not designated as “ASTM Full ComplianceMaterials” in the table in Appendix B shall be made frommaterials with the applicable chemical composition but neednot meet the other requirements of the listed industryspecification.

5. Materials shall be clearly identified in the proposal with theirapplicable industry standard numbers, including the materialgrade (see Appendix B). If no such designation is available, thesupplier’s material specification, giving physical properties,chemical composition, and test requirements, shall be includedin the proposal.

6. Materials, casting factors, and the quality of any welding shallbe equal to those required by Section VIII, Division 1 of theASME Code. Supplier’s data report forms, as specified in theASME Code, are not required.

7. Purchaser shall specify any corrosive agents present in theprocess fluids and in the environment, including constituentsthat may cause stress corrosion cracking.

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Comment: Typical agents of concern are amines, hydrogensulfide, cyanide, ammonia, chlorides, fluorides,and acids.

4.1.11.2 Castings

1. Castings shall be sound and generally free from porosity, hottears, shrink holes, blow holes, cracks, scale, blisters, andsimilar injurious defects.

2. Surfaces of castings shall be cleaned by sandblasting, shotblasting, chemical cleaning, or any other standard method tomeet the visual requirements of MSS SP-55. Mold-parting finsand remains of gates and riser shall be chipped, filed, or groundflush.

3. Use of chaplets in pressure castings shall be minimized.Chaplets shall be clean, corrosion-free (plating permitted), andof a composition compatible with the casting. Chaplets shallnot be used in impeller castings.

4. Ferrous pressure boundary and impeller castings shall not berepaired by welding (see Section 4.1.11.3.3), peening, plugging,burning-in, or impregnating, except as follows:

a. Weldable steel castings may be repaired by welding with aqualified welding procedure based on the requirements ofASME Code Section VIII, Division 1 and Section IX. Weldrepairs shall be inspected according to the same qualitystandard used to inspect the casting.

b. Iron castings may be repaired by plugging within the limitsof the applicable ISO (ASTM) standards. Holes drilled forplugs shall be carefully examined, using liquid penetrant, toensure that all defective material has been removed. Allrepairs that are not covered by ISO (ASTM) standards shallbe subject to the purchaser’s approval.

5. Fully enclosed cored voids, including voids closed by plugging,shall not be permitted, except for impellers that conform toSection 4.1.5.

4.1.11.3 Welding

1. Welding and weld repairs of piping, pressure-containing parts,and wetted parts shall be performed and inspected by operatorsand procedures qualified in accordance with ASME CodeSection VIII, Division 1 and Section IX.

2. All repairs and repair welds shall be reviewed by the supplier toensure that they are properly heat treated and nondestructivelyexamined for soundness and compliance with the applicablequalified procedures. Repair welds shall be nondestructivelytested by the same method used to originally qualify the part.

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3. If approved by the purchaser, weld repairs may be made to castiron casings using the supplier’s proven weld procedures. Weldrepair procedures shall be part of standard procedures and shallbe documented. The procedure and qualification reports shallbe submitted with the proposal, if requested (seeSection 4.1.11.2.4).

4.1.12 Nameplates and Rotation Arrows4.1.12.1 A nameplate shall be securely attached at a readily visible location

on the equipment and on any other major piece of auxiliaryequipment.

4.1.12.2 Rotation arrows shall be cast or attached to each major item ofrotating equipment at a readily visible location.

4.1.12.3 Nameplates and rotation arrows (if attached) shall be made ofaustenitic stainless steel or of nickel-copper alloy (monel or itsequivalent). Attachment pins shall be of the same material as thenameplate or rotation arrow. Welding of nameplates and rotationarrows is prohibited.

4.1.12.4 Nameplate shall be stamped with the following information:

a. Purchaser’s item number

b. Supplier’s size and model number

c. Pump serial number

d. Casing hydrostatic test pressure, in kilopascals (psi gauge)

e. Speed, in revolutions per minute

f. Bearing manufacturer’s identity numbers

g. MAWP

h. Temperature (basis for MAWP)

4.1.12.5 In addition to being stamped on the nameplate, the pump serialnumber shall be plainly and permanently marked on the pumpcasing.

4.1.13 Special Pump Considerations4.1.13.1 Diffuser-and-Volute Pumps

1. Discharge head mounting surface shall be suitable for groutingor mounting on a machined sole plate.

2. Product-lubricated column sections shall have integral bearingspiders and rabbeted fits for columns with inside diameter of300 mm (12 inches) or larger.

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4.1.13.2 Separate Discharge Cantilevered Pumps

1. Rotor shall be cantilevered from its bearing assembly.Submerged bottom bearings and/or bushings shall not be usedto guide the shaft.

2. Shaft stiffness shall limit total deflection, without the use of acasing bushing, so that the impeller does not contact the pumpcasing under the most severe dynamic conditions over thecomplete head capacity curve with a maximum diameterimpeller and at the maximum speed and fluid density.

Comment: For open-system sump-pump service, thepressure-containing components are the volutecasing, suction cover, and discharge line. Forclosed-system pressurized or vacuum tankservice, the outer stuffing box or seal housing,pump cover plate, and tank cover are alsopressure components.

3. For services with temperatures above 120°C (250°F), pumpsshall be designed to accommodate differences in thermalexpansion between the pipe column and discharge pipe andbetween the casing and support plate.

4. Cover plate shall have lifting lugs for lifting the pump assemblyincluding the driver.

5. Discharge nozzle shall be flanged.

6. Pump-out vanes shall be used to reduce leakage back into thesump. Reduction in axial thrust caused by the pump-out vanesshall not be considered in sizing axial thrust bearings.

7. Coupling hubs shall be supplied with a slip fit to the shafts.Keys shall be secured to the shaft with set screws.

Comment: The slip fit facilitates final coupling adjustmentfor variations in spacing between shaft ends.Spacer couplings are not typically required forseparate discharge cantilever-type pumps.

4.1.13.3 Vertical Can Pumps

1. Complete venting of the outer case shall be ensured by a high-point vent connection.

2. Inner assembly within the seal chamber or associated auxiliaryprocess piping shall have a feature that ensures completeventing.

3. The suction can shall have a low-point drain piped to thesurface.

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4. Column sections shall have bearing spiders and rabbeted fitsfor all column sizes.

4.2 Accessories4.2.1 Drivers

4.2.1.1 Driver shall be sized to meet all specified operating conditions,including bearing, mechanical seal, external gear, and couplinglosses, as applicable.

4.2.1.2 Driver shall conform to the applicable inquiry specifications andpurchaser’s data sheet and order.

4.2.1.3 Driver shall be suitable for satisfactory operation under the utilityand site conditions specified.

4.2.1.4 If the end-of-curve power is less than 4 kW (5 hp), the next standardsize larger motor shall be used.

Comment: The purpose of this requirement is to compensatefor startup problems caused by slow acceleration ofsmall motors due to inertia and drag of seals. Sealdrag increases as suction pressures increase.Failure to consider these factors can result intripping the driver before operating speed isreached.

4.2.1.5 If the end-of-curve power is between 5 kW (7.5 hp) and 75 kW(100 hp), the motor shall be sized to cover the full operating range ofthe rated impeller from shutoff to the end-of-curve without the use ofa service factor. End-of-curve power is defined as 120% of BEPexcept in fire water pumps in which end-of-curve power is definedas 150% of BEP.

4.2.1.6 If the end-of-curve power is greater than 75 kW (100 hp), the motorshall be sized to cover the end-of-curve power or 110% of ratedpower, whichever is less. For applications such as cooling watercirculating pumps that are expected to operate at the end-of-curveduring transient conditions, the motor shall be sized for operationthroughout the range of the head-capacity curve.

4.2.1.7 Motor shall be capable of accelerating the load to rated speed at 80%of the normal voltage.

Comment: For most applications, the starting voltage istypically greater than 80% of the normal voltage,and the time required to accelerate to full speed isgenerally less than 15 seconds.

4.2.1.8 Steam turbine power rating shall be 110% of the greatest calculatedpower requirement of the pump at any operating condition withspecified steam condition.

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4.2.1.9 Vertical and radial jackscrews shall be provided for the feet of drivetrain components if the components weigh more than 225 kg(500 lb).

4.2.1.10 Pump and motor assemblies that can be damaged by reverse rotationshall have a nonreverse ratchet or another purchaser-approveddevice to prevent reverse rotation.

4.2.1.11 All vertical drive components shall be shop-fitted to the pump, andshall be aligned and matchmarked before being shipped.

4.2.2 Coupling and Guard4.2.2.1 Coupling and guard between driver and driven equipment shall be

provided.

4.2.2.2 Coupling and coupling-to-shaft junctures shall be rated for at leastthe maximum driver power, including any service factor.

4.2.2.3 If mounting the driver is not required, the fully machined halfcoupling shall be delivered to the driver manufacturer’s plant or toany other designated location, together with the necessaryinstructions for mounting the half coupling on the driver shaft.

4.2.2.4 Removable coupling guard shall conform to the requirements of allapplicable national, industrial, or statutory regulations.

4.2.3 Mounting Plate4.2.3.1 Mounting plates for vertical can pumps shall be separate from the

main body flange and shall be located sufficiently below the mainbody flange to permit through-bolting on the body flange.

4.2.3.2 Pump-to-motor mounting surface shall have a rabbeted fit.

4.2.3.3 If specified, pumps shall have separate soleplates for bolting andgrouting to the foundation. The soleplates shall be machined on itstop surface for mounting the discharge head, can, or motor support.

4.2.4 Piping and Appurtenances4.2.4.1 General

1. Piping and components subject to the process fluid shall have acorrosion/erosion resistance equal to, or better than, that of thecasing.

2. Piping design, materials, joint fabrication, examination, andinspection shall conform to ASME B31.3.

3. Minimum size of any connection or piping shall be 1/2 NPS.

4. Connections, piping, valves, and fittings that are 1-1/4, 2-1/2, 3-1/2, 5, 7, and 9 NPS shall not be used.

5. Plastic plugs shall not be used in the pressure casing.

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6. If mechanical seals and drivers are not installed beforeshipment, the seal piping system shall not be fully assembled.

4.2.4.2 Auxiliary Process Fluid Piping

1. Auxiliary process fluid piping includes vent and drain lines,balance lines, product flushing lines, and lines for injection ofexternal fluid.

2. Piping components shall have a pressure/temperature rating atleast equal to the maximum discharge pressure and temperatureof the pump casing.

3. Purchaser shall specify whether chlorides are present in aconcentration greater than 50 parts per million (ppm).

Comment: Caution shall then be used when using austeniticstainless steel. Chlorides can cause stresscorrosion cracking in austenitic stainless steel.

4.2.5 Special ToolsPumps shall be designed to be assembled, disassembled, and maintainedwith standard hand tools. Designs requiring special tools shall not be used.

4.3 Inspection, Testing, and Preparation for Shipment4.3.1 General

4.3.1.1 Purchaser shall specify the extent of purchaser’s participation in theinspection and testing and the amount of advance notificationrequired.

4.3.1.2 If shop inspection and testing have been specified, purchaser andsupplier shall coordinate manufacturing hold points and inspector’svisits.

4.3.1.3 Before witnessing a mechanical running or performance test, thepurchaser shall be informed that a successful preliminary “in-house”test has been completed.

4.3.1.4 Equipment required for the specified inspection and tests shall beprovided.

4.3.1.5 Purchaser’s representative shall have access to review the supplier’squality assurance program.

4.3.1.6 Pumps shall be tested as complete assemblies if possible. If testingof assembled unit is impractical, alternative testing procedures shallbe submitted with the proposal. Suction cans, if supplied, are notrequired to be used for performance testing.

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4.3.2 Material Inspection4.3.2.1 General

1. Ultrasonic, magnetic particle, or liquid penetrant inspectionshall be required if shown on the purchaser’s data sheet.

2. If not specified by purchaser, wrought material may beinspected by ultrasonic, magnetic particle, or liquid penetrant inaccordance with Sections 4.3.2.2 through 4.3.2.4.

3. If not specified by purchaser, cast iron, cast steel, and weldsmay be inspected by magnetic particle and liquid penetrant inaccordance with Sections 4.3.2.3 and 4.3.2.4.

4.3.2.2 Ultrasonic Inspection

1. Ultrasonic inspection shall conform to ASME Code Section V,Articles 5 and 23.

2. Acceptance standard for welded fabrications shall be ASMECode Section VIII, Division 1, Appendix 12.

3. Acceptance standard for castings shall be ASME CodeSection VIII, Division 1, Appendix 7.

4.3.2.3 Magnetic Particle Inspection

1. Both wet and dry methods of magnetic particle inspection shallconform to ASTM E709.

2. Acceptance standard for welded fabrications shall be ASMECode Section VIII, Division 1, Appendix 6 and Section V,Article 25.

3. Acceptability of defects in castings shall be based on acomparison with the photographs in ASTM E125. For each typeof defect, the degree of severity shall not exceed the limitspecified in Table 4.

4.3.2.4 Liquid Penetrant Inspection

1. Liquid penetrant inspection shall conform to ASME CodeSection V, Article 6.

2. Acceptance standard for welded fabrications shall be ASMECode Section VIII, Division 1, Appendix 8 and Section V,Article 24.

3. Acceptance standard for castings shall be ASME CodeSection VIII, Division 1, Appendix 7.

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4.3.3 Testing4.3.3.1 General

1. Hydrostatic, performance, NPSHR and submergence tests shallbe provided in accordance with the requirements on thepurchaser’s data sheet.

2. If specified on the purchaser’s data sheet, performance andNPSH tests shall be conducted in accordance with theHydraulic Institute Standard, except that efficiency data shallbe for information only, and test tolerances shall conform toTable 5.

3. The purchaser shall be notified a minimum of five workingdays before the date the equipment will be ready for testing. Ifthe testing is rescheduled, the purchaser shall be notified aminimum of five working days before the new test date.

4. Mechanical seals shall not be used during the hydrostatic test.

5. Mechanical seals shall be used during all running orperformance tests.

4.3.3.2 Hydrostatic Test

1. All pressure-casing components including seal glands, sealchambers, and welded auxiliary process fluid piping shall behydrostatically tested with liquid at a minimum pressure of1-1/2 times the MAWP.

2. Test liquid shall be at a higher temperature than the nil-ductilitytransition temperature of the material being tested.

3. Hydrostatic test liquid shall have a maximum of 50 ppm ofchlorides.

Comment: Chlorides in the test liquid will be deposited oncomponents during evaporative drying.Chlorides may cause cracking in austeniticmaterials.

4. All residual liquid shall be removed from tested parts at theconclusion of the test.

5. Tests shall be maintained for a sufficient period not less than30 minutes to permit complete examination of parts underpressure.

6. Test shall be considered satisfactory when neither leaks norseepage through the casing or casing joint is observed.

4.3.3.3 Performance Test

1. Unless otherwise specified, a performance test shall beconducted if any of the following conditions are met:

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a. A submergence test is required.

b. An NPSHR test is required.

c. Purchaser specifies a performance test on the data sheet.

d. Rated power exceeds 150 kW (200 hp).

e. Pumps are operated in parallel.

2. The following requirements shall be met before theperformance test:

a. Contract seals and bearings shall be used.

b. Acceptable level of seal leakage during testing shall be zerovisible leakage, unless otherwise agreed among thepurchaser, supplier, and seal manufacturer.

c. All joints and connections shall be checked for tightness,and any leaks shall be corrected.

d. All warning, protective, and control devices used during thetest shall be checked for proper operation, and adjustmentsshall be made as required.

3. Unless otherwise specified, a performance test shall beconducted as follows:

a. Test data, including head, capacity, and power, shall betaken at a minimum of five points. These points arenormally shutoff (no vibration data required), minimumcontinuous stable flow, midway between minimum andrated flow, rated flow, and maximum allowable flow (as aminimum, 120% of BEP).

b. All running tests and mechanical checks shall be completedbefore the purchaser’s inspection.

c. Unless otherwise agreed in writing with purchaser, testspeed shall be within 3% of the rated speed shown on thepurchaser’s data sheet. Test results shall be converted toanticipated results at the rated speed.

4. The following requirements shall be met during theperformance test:

a. Overall bearing housing vibration levels in RMS velocitiesshall be recorded at each test point. If specified, an FFTspectrum shall be recorded at each test point. Vibrationvalues shall not exceed those given in Table 2.

b. Pumps shall operate with bearing temperature limits inaccordance with Section 4.1.9.2.4.

c. When operated at rated speed and capacity, pumps shallperform within the tolerances given in Table 5.

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5. The following requirements shall be met after the performancetest:

a. If it is necessary to dismantle a pump for the sole purposeof machining impellers to meet the tolerances fordifferential head, no retest shall be required unless thereduction in diameter exceeds 5% of the original diameter.

b. Final diameter of the impeller shall be recorded on thecertified shop-test curve that shows the operatingcharacteristics after the diameter of the impeller has beenreduced.

c. If it is necessary to dismantle a pump for some othercorrection, such as improvement of power, NPSH, ormechanical operation, the initial test shall not beacceptable, and the final performance test shall be run afterthe correction is made.

4.3.3.4 NPSH Test

1. An NPSH test is required if the NPSHR is within 1.5 m (5 ft) ofthe NPSHA. Refer to PIP RECP001.

2. If specified, an NPSH test shall be performed. Purchaser andsupplier shall agree upon test details.

3. If an NPSH test is specified, a performance test shall also beconducted.

4. NPSHR data shall be taken at each test point specified inSection 4.3.3.3.3.a, except at shutoff.

4.3.3.5 Optional Submergence Test

1. If specified, a submergence test shall be performed. Purchaserand supplier shall agree upon test results.

2. There shall be no vortex shedding at the minimum submergencedepth.

3. Hydraulic performance shall conform to the tolerancesspecified in Table 5 at minimum submergence.

4.3.4 Preparation for Shipment4.3.4.1 Equipment shall be prepared for the type of shipment specified,

including restraint of the rotor if necessary, so that the equipmentwill reach the shipping destination without damage.

4.3.4.2 Restrained rotors shall be identified by means of corrosion-resistanttags attached with stainless steel wire.

4.3.4.3 Preparation shall make the equipment suitable for 6 months ofoutdoor storage from the time of shipment, and no disassembly shallbe required before operation, except for inspection of bearings andseals. If storage for a longer period is contemplated, the purchaser

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and supplier shall mutually agree upon the procedures to befollowed.

4.3.4.4 Instructions necessary to preserve the integrity of the storagepreparation after the equipment arrives at the job site and beforestartup shall be provided.

4.3.4.5 Equipment shall be prepared for shipment after all testing andinspection has been completed and the equipment has been releasedby the purchaser. Preparation shall include the following:

a. Packing used in tests shall be removed from the stuffing boxesbefore shipment.

b. Unless otherwise specified, pumps shall not be disassembledafter the performance test. The pump, including the sealchamber, shall be completely drained and dried and all internalparts shall be coated with a suitable rust preventative.

c. All exterior surfaces except machined and stainless steelsurfaces shall be given a minimum of one coat of the supplier’sstandard paint. Paint shall contain no lead or chromates.

d. Exterior machined surfaces of cast iron and carbon steel partsshall be coated with a suitable rust preventative.

e. Internal areas of cast iron and carbon steel bearing housingsand oil system components shall be coated with a suitable oil-soluble rust preventative.

f. Flanged openings shall be provided with gasketed closures.

g. Threaded openings shall be provided with steel caps or steelplugs.

h. Lifting points and lifting lugs shall be clearly identified.

i. Equipment shall be identified with item and serial numbers.

j. Material shipped separately shall be identified with securelyaffixed, corrosion-resistant metal tags indicating the item andserial number of the equipment for which the material isintended.

k. Crated equipment shall be shipped with duplicate packing lists,one inside and one outside the shipping container.

l. Exposed shafts and shaft couplings shall be wrapped withwaterproof, moldable, waxed cloth or volatile, corrosion-inhibiting paper. Seams shall be sealed with oil-proof adhesivetape.

4.3.4.6 Bearing assemblies shall be fully protected from entry of moistureand dirt.

4.3.4.7 If vapor-phase-inhibitor crystals or desiccant bags are installed inlarge cavities to absorb moisture, the desiccant bags shall be

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attached in an accessible area for easy removal. If applicable, bagsshall be installed in wire cages attached to flanged covers, and baglocations shall be indicated by corrosion-resistant tags attached withstainless steel wire.

4.3.4.8 One (1) copy of standard installation instructions shall be packedand shipped with the equipment.

4.4 Supplier’s Documentation4.4.1 Identification

All data and correspondence shall be identified in transmittal (cover) lettersand in title blocks or title pages with the following information:

a. Purchaser’s/user’s corporate name

b. Job/project number

c. Equipment item number and service name

d. Inquiry or purchaser order number

4.4.2 Proposal4.4.2.1 General

1. The original proposal and the specified number of copies shallbe sent to the address specified in the inquiry documents.

2. At a minimum, the proposal shall include the data specified inSections 4.4.2.2 through 4.4.2.4 and a specific statement thatthe system and all its components are in strict accordance withthis Practice or a list that details and explains each deviation.

3. Enough details shall be provided to enable the purchaser toevaluate any proposed alternate designs.

4. All correspondence shall be clearly identified in accordancewith Section 4.4.1.

4.4.2.2 Drawings

1. At a minimum, the following drawings shall be furnished:

a. General arrangement or outline drawing showing directionof rotation, size, and approximate location of majorpurchaser connections, overall dimensions, maintenanceclearance dimensions, overall weights, erection weights,and maximum maintenance weights (indicated for eachpiece)

b. Cross-sectional drawings showing details of the proposedequipment

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2. If typical drawings, schematics, and bills of materials are used,they shall be marked to show the correct weight and dimensiondata and to reflect the actual equipment and scope proposed.

4.4.2.3 Technical Data

The following technical data shall be included in the proposal:

a. Data sheets with complete supplier’s information enteredthereon and literature to fully describe details of the equipment

b. Agreed upon schedule for transmitting data specified

c. Schedule, in weeks, for shipment of the equipment after receiptof the order

d. List of major wearing components

e. List of spare parts recommended for startup and normalmaintenance (See Table 1.)

4.4.2.4 Curves

Complete performance curves, including differential head, typicalefficiency, water NPSHR, and power expressed as functions ofcapacity shall be included in the proposal.

a. Curves shall be extended from zero capacity to at least 120% ofBEP capacity, and the rated operating point shall be indicated.

b. Head curve for maximum and minimum impeller diametersshall be included.

c. Eye area of the first stage impeller and the impelleridentification number shall be shown on the curves.

d. Minimum flow shall be indicated.

4.4.2.5 Options

The proposal shall include a list of the procedures for any special oroptional tests that have been specified by the purchaser or proposedby the supplier.

4.4.3 Contract Data4.4.3.1 General

1. A complete list of supplier’s data shall be included with thefirst issue of the major drawings. The list shall contain titles,drawing numbers, and a schedule for transmission of all thedata.

2. Each drawing, bill of materials, and data sheet shall have a titleblock in its lower right-hand corner that shows the date ofcertification, a reference to identification data specified inSection 4.4.1, the revision number and date, and the title.

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3. On receipt, purchaser will review the data. Review shall notconstitute permission to deviate from any requirements in theorder, unless the purchaser agrees in writing.

4. After the data have been reviewed, certified copies shall befurnished in the quantity specified.

4.4.3.2 Drawings and Data

1. Drawings and manuals shall contain sufficient information sothat the purchaser can properly install, operate, and maintainthe equipment.

2. Drawings shall be clearly legible and shall be identified inaccordance with Section 4.4.3.1.1.

3. Purchaser comments on the drawings that revise thespecifications or scope of supply require a purchase orderchange. Purchaser shall be notified of the need for suchchanges promptly so that the purchaser can issue revisedspecifications and/or data sheets.

4. Certified test curves and data shall be submitted within 15 daysafter testing and shall include head, power recalculated to theproper specific gravity, and efficiency plotted against capacity.

5. NPSHR curve shall be included. Curve shall be drawn fromactual test data for an impeller cast from the same pattern.

6. Curve sheet shall include maximum and minimum diameters ofthe impeller design supplied, eye area of the first stageimpeller, suction specific speeds, identification number of theimpeller or impellers, and pump serial number.

4.4.3.3 Parts Lists and Recommended Spares

1. Complete parts lists for all equipment and accessories shall besupplied.

2. Lists shall include unique part numbers, materials ofconstruction, and delivery times.

3. Each part shall be identified and shown on cross-sectional orassembly-type drawings so that the purchaser may determinethe interchangeability of these parts with other equipment.

4. Parts that have been modified from standard dimensions and/orfinished to satisfy specific performance requirements shall beuniquely identified by part number for interchangeability andfuture duplication purposes. Alternate systems requireapproval.

5. Standard purchased items shall be identified by the originalmanufacturer’s name and part number.

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6. Recommended spares for startup and normal maintenance shallbe indicated on the parts list.

7. The parts lists shall be submitted to the purchaser promptlyafter receipt of the reviewed drawings and in time to permitdelivery of the parts before startup of the pump. Transmittalletter shall be identified in accordance with Section 4.4.1.

4.4.3.4 Installation, Operation, Maintenance, and Technical DataManuals

1. A manual or manuals shall be compiled and shipped with theequipment information identified in accordance withSection 4.4.1, including the following:

a. An index sheet containing section titles, and a complete listof referenced and enclosed drawings by title and drawingnumber

b. Written instructions and a cross-referenced list of drawingsto enable the purchaser to correctly install, operate, andmaintain all the equipment ordered. The purchaser shallspecify the number of copies required.

c. Manuals prepared for the specified installation. Ifpreprinted manuals are provided, they shall besupplemented with specific order data in accordance withSection 4.4.3.4.1.b.

2. Installation manual

a. Installation manual shall include the following:

(1) Information such as special alignment and groutingprocedures and all other installation design data

(2) Utility specifications (including quantities)

(3) Sketches that show the location of the center of gravityand rigging provisions to permit the removal of the tophalf of the casings, rotors, and any subassemblies thatweigh more than 135 kg (300 lb)

b. Special information required for proper installation designthat is not on the drawings shall be provided separatelyfrom the operating and maintenance instructions.

c. Special installation information shall be forwarded at atime agreed upon with purchaser in the purchase order butnot later than the final issue of drawings.

3. Operating, maintenance, and technical data manual

A manual containing operating, maintenance, and technicaldata shall be shipped with the equipment and shall include thefollowing:

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Page 30 of 38 Process Industry Practices

a. Instructions for pump operation at specified environmentalconditions, such as temperature

b. Required/recommended maintenance procedures

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TABLES

TABLE 1RECOMMENDED SPARE PARTS

Spares Recommended for:Part Startup Normal Maintenance

Number of Identical Pumps 1-3 4-6 7+ 1-3 4-6 7-9 10+Cartridge (1) (4) 1 1 1 1Element (1) (5) 1 1 1 1Rotor (2) (6) 1 1 1 1Head (Case Cover and Stuffing Box/Seal Clamber) 1Shaft (w/Key) 1 1 2 N/3Impeller 1 1 2 N/3Wear Rings (Set) (7) 1 1 1 1 1 2 N/3Bearings Complete (Antifriction, Radial) (7) (8) 1 1 2 1 2 N/3 N/3Bearings Complete (Antifriction, Thrust) (7) (8) 1 1 2 1 2 N/3 N/3Bearings Complete (Hydrodynamic, Radial) (7) (8) 1 1 2 1 2 N/3 N/3Bearing Pads Only (Hydrodynamic, Radial) (7) (8) 1 1 2 1 2 N/3 N/3Bearing Complete (Hydrodynamic, Thrust) (7) (8) 1 1 2 1 2 N/3 N/3Bearing Pads only (Hydrodynamic, Thrust) (7) (8) 1 1 2 1 2 N/3 N/3Mechanical Seal / Packing (3) (7) (8) 1 2 N/3 1 2 N/3 N/3Shaft Sleeve (7) 1 2 N/3 1 2 N/3 N/3Gaskets, Shims, O-Rings (Set) (7) 1 2 N/3 1 2 N/3 N/3

Bowls N/3Spiders (Set) 1 1 1 N/3 N/3Bearings, Bushings (Set) (7) 1 1 2 1 1 N/3 N/3

Notes:N = Number of identical pumps(1) Vital service pumps are generally unspared, partly spared, or multistage. When a vital service pump

fails, loss of production or violation of environmental permits can result.(2) Essential service pumps are required for operation and have an installed spare. A production loss will

occur only if main and spare fail simultaneously.(3) Cartridge-type mechanical seals shall include sleeve and gland.(4) Cartridge consists of assembled element plus discharge head, seal(s), and bearing housing(s).(5) Element consists of assembled rotor plus stationary hydraulic parts (diffuser[s] or volute[s]).(6) Rotor consists of all rotating parts attached to the shaft.(7) Normal wear parts for 3 years(8) For each pump set

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TABLE 2VIBRATION LIMITS FOR VERTICAL CENTRIFUGAL PUMPS

Location of MeasurementPump Thrust Bearing Housing

or Driver Mounting StandPump bearing type AllVibration at any flow within the pump’s preferredoperating region:

Overall Vu < 5.0 mm/s RMS (0.20 inch/s RMS)

Discrete frequencies Vf < 3.4 mm/s RMS (0.13 inch/s RMS)

Increase in allowable vibration at flows beyond thepreferred operating region but within the acceptableoperating region

30%

Notes:Values calculated from the basic limits shall be rounded off to two (2) significant figures:Vu = unfiltered velocityVf = filtered velocity, determined by fast Fourier transfer (FFT)

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TABLE 3BEARING SELECTION

Condition Bearing Type andArrangement

Radial and thrust bearing speed and life within limits for rolling elementbearings

andPump energy density below limit

Rolling element radial andthrust

Radial bearing speed or life outside limits for rolling element bearingsand

Thrust bearing speed and life within limits for rolling element bearingsand

Pump energy density below limit

Hydrodynamic radial androlling element thrust

orHydrodynamic radial andthrust

Radial and thrust bearing speed or life outside limits for rolling elementbearings

orPump energy density above limit

Hydrodynamic radial andthrust

Limits:1. Rolling element bearing speed:

Factor ndm shall not exceed 500,000Where: dm = mean bearing diameter (d + D)/2, millimeters

n = rotative speed, rpm2. Rolling element bearing life: Basic rating L10h per ISO 281-1 (ASME/ABMA Std 9) of at least

25,000 hours with continuous operation at rated conditions and at least 16,000 hours at maximumradial and axial loads and rated speed

3. Energy density: If the product of pump-rated power, kW (hp), and rated speed, rpm, is 4.0 million(5.4 million) or greater, hydrodynamic radial and thrust bearings are required.

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TABLE 4MAXIMUM SEVERITY OF DEFECTS IN CASTINGS

Type Defect Maximum Severity LevelI Linear discontinuities 1II Shrinkage 2III Inclusions 2IV Chills and chaplets 1V Porosity 1VI Welds 1

TABLE 5PERFORMANCE TOLERANCES

Condition Rated Point (%) Shutoff (%)

Rated differential head0 to 150 m (0 to 500 ft) -2

+5+10-10a

151 to 300 m (501 to 1,000 ft) -2+3

+8-8a

Above 300 m (1,000 ft) -2+2

+5-5a

Rated power +4b

Rated NPSH +0Note: Efficiency is not a rating value.a Negative tolerance specified here shall be allowed only if the test curve still shows a rising

characteristic.b Under any combination of the above (Cumulative tolerances are not acceptable.)

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Appendix A

Application of Material Classes

Water ServiceTemperature

(Max. of 150°°°°C[300°°°°F] unless noted)

PressureRange

Material Class(Refer to Appendix B) Water Description Note

Fresh (Potable) <100 (212) <3,500 kPa(500 psi)

A-1 or A-2 Note 1

Cooling Tower <100 (212) <3,500 kPa(500 psi)

A-2 or A-3 Note 2

Condensate <100 (212) <3,500 kPa(500 psi)

A-2 Note 3

Treated <100 (212) <3,500 kPa(500 psi)

A-1 Note 4

Demineralized <100 (212) <3,500 kPa(500 psi)

C-1 or C-2 Note 5

Seawater <100 (212) <3,500 kPa(500 psi)

B-1 or C-2 Note 6

Foul/Water Draw/Reflux Streams(May Contain

Hydrocarbons)

<150 (300) <3,500 kPa(500 psi)

A-2

B-1

A-2 Only for Noncorrosive

B-1 as a Minimum forCorrosive Waters (Note

7)Produced Water/Injection Water

Notes 8 and 9 <3,500 kPa(500 psi)

C-3, C-4, C-5 Notes 8 and 9

Formation Water Note 10 <3,500 kPA(500 psi)

C-4, C-5 Note 10

General Notes:a. For waters that may be in contact with hydrocarbons, purchaser shall indicate whether water is

considered sour. Purchaser shall indicate whether H2S is present (even in trace amounts).b. If ammonia is present from chemical-treating reactions or other sources, bronze internals shall not be

used.c. Some types of waters described in the following Water Description Notes are not typically encountered in

the refinery or process plant. However, these waters (or waters with similar corrosive elements) may bepumped in auxiliary or related plant systems, thereby justifying their inclusion to cover all userapplications.

Water Description Notes:1. Fresh potable water is assumed to be saturated or nearly saturated with oxygen and at a temperature

below 100°C (212°F). At a temperature above 100°C (212°F) water may become aggressive andunstable, requiring special material class based on water chemistry. Class A-1 is the lowest cost class,while class A-2 offers extended life for increased initial cost.

2. Cooling tower water is assumed to be recirculating. Build-up or concentration of chlorides and othercontaminants is anticipated, especially if temperature exceeds approximately 93°C (200°F). Class A-3shall be considered for longer service life if sulfur compounds or free chlorine is present.

3. Condensate is assumed to be at a temperature below 100°C (212°F). At a temperature above 100°C(212°F), corrosiveness of water may vary widely, and material class shall be based on water stability, pH,dissolved solids, and other water chemistry parameters.

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4. Treated water is assumed to be noncorrosive, i.e., treated to control scaling, pH, and fouling (use ofbiocide or other additions). Caution shall be exercised in water chemistry control to avoid excessiveamounts of free chlorine.

5. Demineralized water is assumed to be low in chlorides and should be considered corrosive. Classes C-1and C-2 are based on considerations of minimizing corrosion and maintaining water purity. Class C-1 is acost-effective alternative, whereas C-2 may be readily available and offered as pump vendor standard.

6. Seawater is assumed to be fully oxygenated, free-flowing, clean seawater; i.e., seawater does not containhydrocarbons and is not brackish bay water with excessively high chlorides and other contaminants.Seawater outside this definition requires special materials recommendations. Additionally, if flow rate isless than 1 m/s (3 ft/s) or is frequently stagnant, pitting may occur, and special material recommendationsare required.

7. Foul water, water draw, and reflux streams vary widely in corrosivity. Class B-1 or more corrosion-resistant classes may be required. Special material recommendations shall be obtained on the basis ofexpected contaminants.

8. Produced water is corrosive and defined as seawater (or similar high-chloride water from an aquifer) thathas been injected into an oil field and subsequently risen to the surface as an oil-water mixture fromwhich water is removed and reinjected. Typical produced water is assumed to have H2S, possibly CO2, aminimum pH of 6.0, and maximum chlorides of 60,000 ppm. Class C-3 is normally a minimum, but classshall be based on purchaser-furnished water chemistry, temperature, and other parameters defined bypurchaser and supplier. Classes C-4 or C-5 may be required. Material temperature limits depend onspecific corrosive conditions.

9. Injection water is water injected into an oil-bearing formation to maintain formation pressure and enhanceoil recovery. Corrosiveness of injection water may vary widely because the water may be seawater,produced water, freshwater, or aquifer water with varying corrosivity. Typical injection water is high inchlorides and may contain H2S and CO2. Class C-3 is normally a minimum, but class shall be based onpurchaser-furnished water chemistry, temperature, and other parameters defined by purchaser andsupplier. Classes C-4 or C-5 may be required. Material temperature limits depend on specific corrosiveconditions.

10.Formation water is similar to produced water and is considered a highly saline water (brine). Formationwater comes from aquifers and other sources. Typically, formation water has high concentration ofchlorides (150,000 ppm or higher), possibly H2S, and nearly neutral pH. Material class shall be based onpurchaser-furnished water chemistry, temperature, and other parameters defined by purchaser andsupplier. Classes C-4, C-5, or other special materials beyond the scope of this Practice may be required.Material temperature limits depend on specific corrosive conditions.

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Appendix B

Material Classes

MATERIALCLASS

A-1 A-2 A-3 B-1 C-1 C-2 C-3 C-4 C-5

Casing CI CI CI NR AUS SS 316L Duplex (3) S. Duplex(4)

6 Moly(5)

Impeller CI BR 13 Chrome 316L AUS SS 316L Duplex S. Duplex 6 MolyTrim CI BR 13 Chrome NR & 316L AUS SS 316L Duplex S. Duplex 6 Moly

PUMP PART ASTM FullComp Matl

Casing Yes A278 A278 A278 A439 D2 A743 CF3 A743CF3M

Duplex(A890 Gr 4a)

S. Duplex(A890 Gr 5a)

6 Moly

Impeller Yes A48 B61 922 A743CA6NM

A743 CF3M A743 CF3 A743CF3M

Duplex S. Duplex 6 Moly

Case WearRings (1)

No A48 Cl 30 B548 937 A276 420 A439 D2-C HF A276304L (2)

HF A276316L (2)

Duplex S. Duplex 6 Moly

Imp. WearRings (1)

No NA B148 954 A276 420 HF 316L (2) HF A276304L (2)

HF A276316L (2)

Duplex S. Duplex 6 Moly

Shaft (8) Yes A276 1020A322

4140HT

A276 420 A3224140HT

A276 316Lor

A276 XM19

A276 304Lor

A276 XM19

A276 316Lor

A276 XM19

Duplex S. Duplex 6 Moly

Shaft Sleeve(PackedPumps)

No 12%Chrome

Hardened

A276 420 NA HF 316L (2) HF A276316L (2)

HF A276316L (2)

Duplex S. Duplex 6 Moly

Shaft Sleeve(Mech. Seal)

No SS 316L HF 316L(2)

HF 316L(2)

HF 316L (2) HF A276316L (2)

HF A276316L (2)

Duplex S. Duplex 6 Moly

ThroatBushing

No A48 Cl 30 B584 937 A276 420 A439 D2-C A276 304 A276 316L Duplex S. Duplex 6 Moly

InterstageSleeve

No A276 420 B148 954 A276 420 HF A276316L (2)

HF A276304 (2)

HF A276316L (2)

Duplex S. Duplex 6 Moly

InterstageBushing

No A48 Cl 30 B584 937 A276 420 A439 D2-C HF A276304 (2)

HF A276316L (2)

Duplex S. Duplex 6 Moly

Lantern Ring(9)

Yes A48 Cl 30 B584 937 NA A439 D2-C A276 304 A276 316 Duplex S. Duplex 6 Moly

Gland Plate(M. Seal)

Yes A276 316L A276 316 A276 316 A276 316 A276 304 A276 316 Duplex S. Duplex 6 Moly

BearingBracket

Yes A278 orA48

A278 orA48

A216 WCB A216 WCB A216 WCB A216 WCB A216 WCB A216 WCB A216WCB

Seal & VentPiping

Yes (6) (6) (6) (6) (6) (6) (6) (6) (6)

WettedFasteners

Yes (7) (7) (7) (7) (7) (7) (7) (7) (7)

CI = CAST IRON BR = BRONZE NR = NI-RESIST

Notes:(1) Mating wear surfaces of hardenable materials shall have a difference in Brinell hardness numbers (BHN) of at

least 50 BHN, unless both wear surfaces have BHN of 400 or higher.(2) Requirement for hard-facing and specific hard-facing material may be specified by the purchaser on data

sheets. Method of hard-facing application may also be specified by purchaser, or both material and method ofapplication may be specified by mutual agreement between purchaser and supplier. Alternatives to hard-facingmay include opening of running clearances and/or use of nongalling materials.

(3) Duplex (austenitic-ferritic) stainless steels are typically identified by trade name and have slightly varyingcomposition and corrosion-resistant properties. One of the most common wrought duplex steels (UNS 31803)has a nominal composition of 22% chromium, 5.5% nickel, 3% molybdenum, and 0.14% nitrogen.

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(4) Super duplex stainless steels are distinguished from standard duplex steels (Note 3) by their increasedamounts of chromium (25% nominal) and other alloys, typically nickel, molybdenum, and nitrogen. They aremost frequently designated by trade name with slightly varying compositions and specific corrosion resistance.

(5) 6-Moly (super austenitic) stainless steels are enhanced austenitic stainless steels that have maximumresistance to pitting and crevice corrosion. These steels are typically required for the most severe services withhigh chloride concentrations. These steels are designated by trade name. Choice of a specific steel shall bebased on purchaser preference, mutual agreement between purchaser and supplier, and/or specific corrosiveconditions.

(6) Seal and vent piping shall be compatible with metallurgy of pump components. For classes A-1, A-2, and A-3,pipe shall conform to ASTM A106 Gr. B, and fittings shall conform to ASTM A105. For classes B-1, C-1, C-2,C-3, C-4, and C-5, pipe and fittings shall be made of an appropriate stainless steel for the corrosivity of thesystem.

(7) Wetted fasteners shall be compatible with the pump metallurgy and corrosivity of the pumped water. Somematerials, especially austenitic stainless steels, are prone to galling. Precautions are required to avoid thisproblem.

(8) Meehanite is an acceptable alternate for cast iron.(9) Fluted synthetic cutless rubber or Thordon (or equivalent) shall be used in abrasive service.

Page 41: PIP RESP003V - Specification for Vertical Centrifugal Pumps for Water Service

ISSUED FOR: PROPOSAL PURCHASE AS BUILTFACILITY NAME/LOCATION: ITEM NAME: PURCHASER/LOCATION:ITEM TAG NO.: JOB NO:SERVICE: PURCHASER ORDER NO.:UNIT: SUPPLIER/LOCATION:P&ID NO.: SUPPLIER ORDER/SERIAL NOS.: /

DATA PROVIDED BY: PURCHASER SUPPLIER u SUPPLIER IF NOT BY PURCHASER

PURCHASERS REFERENCES DESIGN OPERATING/INSTALLATION DATAPUMP MFR: FIGURE 1 CLOSED SUCTION SYSTEMSIZE & TYPE:SERIAL NO.: AT NOZZLES CL:DRIVER TYPE: TOTAL SUCTION HEAD: FTTHIS DATA SHEET COVERS: PUMP(S) TOTAL DIFF. HEAD: FTPUMP MARK NO(S).: TOTAL DISCH. HEAD: FTPUMPS OF IDENTICAL TYPE AND SIZE IN OPERATION:

NOZZLE CL ABOVE DATUM: FT

DRIVER DATA SHEET: DATUM ELEVATION: FTGEAR UNIT DATA SHEET: NPSHA AT DATUM: FTLUBE OIL SYSTEM DATA SHEET:

DESIGN OPERATING DATA BARREL WALL THICKN: INSERVICE BARREL OD: IN

CONTINUOUS INTERMITTENT STANDBY BARREL LENGTH: IN

ATTENDED UNATTENDED CL 1ST STAGE IMPELLER TOPUMP FUNCTION: CL SUCTION NOZZLE: FT

INDIVIDUALLY IN SERIES IN PARALLELUPSTREAM OF PUMP NO(S).DOWNSTREAM OF PUMP NO(S). MOUNTED ON:

LIQUID CHARACTERISTICS CONCRETE

LIQUID PUMPED: TDS: PPM STRUCTURAL STEEL

NORMAL FLOW TEMPERATURE: °F FIGURE 2 OPEN SUCTION SYSTEM TYPE:

MAX. FLOW TEMPERATURE: °F CONCENTRIC RISER COLUMN

RELATIVE DENSITY AT NORMAL FLOW TEMP.: SIDE DISCHARGE PIPEVISCOSITY AT FLOW TEMPERATURE: CS/CP/SSU

VAPOR PRESSURE AT NORMAL FLOW TEMP.: PSIA NOZZLE CL ABOVE VAPOR PRESSURE AT MAXIMUM FLOW TEMP.: PSIA DATUM: FT

TSS: NONE PPM UNKNOWN DATUM ELEVATION: FT

CHARACTER OF SOLIDS: PULPY GRITTY HARD SOFT

GAS IN FLUID: NONE VOL. % UNKNOWNPRINCIPAL CORROSIVES: STATIC LEVEL: FTPH: CL: PPMRATED OPERATING CONDITIONSRATED CAPACITY: USGPM PUMPING LEVEL: FTTOTAL DIFFERENTIAL HEAD: FTVISCOSITY CORRECTION FACTORS CQ; CH; CE:

SUCTION SYSTEM: CLOSED OPEN MIN. LIQUID LEVEL: FTFOR CLOSED SUCTION SYSTEMS: ENTER DATA ON FIG. 1

NPSH AVAILABLE AT SUCTION FLG.:AT RATED CAPACITY: FTAT 120% OF RATED CAPACITY: FT CL FIRST STAGE: FT

RATED SUCTION PRESSURE: PSIAMAX. SUCT. PR. AT RATED CAP: PSIAMAX. SUCT. PR. AT SHUT OFF: PSIARATED DISCHARGE PRESSURE: PSIA BOTTOM OF SUMP/TANK: FTMAX. DISCH. PR. AT RATED CAP.: PSIA

FOR OPEN SUCTION SYSTEMS: ENTER DATA ON FIG. 2RATED DISCHARGE PRESSURE: PSIA

SITE CONDITIONS MOUNTED ON:

INDOOR OUTDOOR UNDER ROOF CONCRETE

ONSHORE COASTAL OFFSHORE STRUCTURAL STEELELECTRICAL AREA CLASS: DIV GROUP

NO. DATE REVISION DESCRIPTION BY APVD.

change to Specfic

change mark to asset

PAGE 1 OF 4

FEBRUARY 2004

DATA SHEETASSOC. PIPRESP003V

RESP003V-D

VERTICAL CENTRIFUGAL PUMPS FORWATER SERVICE (U.S. CUSTOMARY UNITS)

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PERFORMANCE DATA PUMP CONSTRUCTION DATA (CONT’D)u DRIVER NAMEPLATE POWER RATING: HP FORCES AND MOMENTSu RATED SPEED OF DRIVER: RPM ALLOWABLE FORCES AND MOMENTS:

SUCTION: DISCHARGE: EACH NOZZLE:

FX: LB FX: LB MX: FT-LB

FY: LB FY: LB MY: FT-LBBOWL ASSEMBLY HEAD: FT FZ: LB FZ: LB MZ: FT-LBCOLUMN LOSS: FT

EFFICIENCY: % MISC. CONNECTIONS:

REQUIRED POWER: HP BARREL VENT:

VEL IN COLUMN: FPM BARREL DRAIN:

NPSHR FOR CLOSED SUCT. SYSTEM AT CL 1ST ST. IMPELLER: SEAL LIQUID INLET:3% ∆H ON WATER: FT SEAL LIQUID DRAIN:

NPSHR FOR OPEN SUCT. SYSTEM AT CL 1ST ST. IMPELLER: STUFFING BOX VENT:3% ∆H ON WATER: FTMIN. SUBM. REQ’D: FT PRESSURES

SHUT-OFF HEAD AT ACTUAL IMPELLER DIAMETER: FT PRESSURES: PRESS. AT °F

AT MAXIMUM IMPELLER DIAMETER: FT BOWL ASSEMBLY: PSIG

CAPACITY AT END OF CURVE: US GPM COLUMN ASSEMBLY: PSIG

TOTAL DIFF. HEAD AT END OF CURVE: FT HEAD ASS’Y (DISCH.): PSIG

RATIO-SHUT-OFF HEAD/RATED HEAD: HEAD ASS’Y (SUCT.): PSIG

RATIO-END OF CURVE CAPACITY RATED CAP: SUCTION BARREL: PSIG

MINIMUM CONTINUOUS STABLE FLOW: US GPM MECHANICAL SEAL: PSIG

MINIMUM CONTINUOUS THERMAL FLOW: US GPMMAXIMUM OPR. TIME AT SHUT-OFF: S

FIRST CRIT. SPEED DRY: RPM SHAFT DATAFIRST CRIT. SPEED WET: RPM SHAFT DIAMETER AT MECHANICAL SEAL SLEEVE: IN

MAX. ALLOWABLE SPEED: RPM SHAFT DIAMETER AT BEARINGS: INMAX. UPTHRUST: LBS TOTAL ROTOR LIFT: IN

MAX . DOWNTHRUST: LBS SHAFT COUPLING: KEYED OTHER:

MAX. POWER FULL CURVE ACTUAL IMP. DIAM.: HP

POWER AT SHUT OFF HEAD: HP SHAFT SEALING

PACKED STUFFING BOX PACKING MATERIAL:

PUMP CONSTRUCTION DATA PROVIDED WITH LANTERN RING: YES NO

PUMP BOWL TYPE: SEALING ARRANGEMENT:

SINGLE VOLUTE DOUBLE VOLUTE THROUGH SEALING DEAD ENDED SEAL

QUADRANT VOLUTE DIFFUSER FLUSHED WITH:

THREADED BOWLS BOLTED BOWLS LIQUID PUMPED FOREIGN LIQUID

LINE SHAFT: GREASE BLEED OFF

OPEN ENCLOSED MECHANICAL SEAL, API CODE:

FLANGED THREADED API CODE MA’L 3RD LETTER:

THRUST BEARING IN: 4TH LETTER:

PUMP DRIVER 5TH LETTER:

SUCTION STRAINER: MAKE:

BASKET CONE MANUFACTURER MATERIAL CODE:

NONE MODEL:

BARREL INSULATION: PIPING FOR PRIMARY SEAL PLAN:

YES, PROVISIONS, ONLY NO PIPING FOR THROTTLE BUSHING OR

THICKNESS: IN AUXILIARY SEAL PLAN:

u INTERMEDIATE TRANSMISSION:

RIGHT ANGLE GEARBOX RATIO: COOLING WATER PIPING PLAN:

DIRECTION OF ROTATION: VIEWED FROM ABOVE CYCLONE SEPARATOR: YES NO

CW CCW FLOW ORIFICE IN SEAL FLUSH SUPPLY LINE: YES NO

SEAL LEAKAGE PIPING WITH ORIFICE: YES NO

NOZZLES: BUFFER LIQUID SYSTEM: YES NO

SUCTION: IN REQ'D PRESS.: PSIG FLOW: USGPM

DISCHARGE: IN CARTRIDGE DESIGN: YES NO

HYDROTEST

PRESSURE

QUANTITY SIZE TYPE

MAX. ALOW WORK

PAGE 2 OF 4

FEBRUARY 2004VERTICAL CENTRIFUGAL PUMPS FOR

WATER SERVICE (U.S. CUSTOMARY UNITS)

DATA SHEETASSOC. PIPRESP003V

MIN. CONT.

STABLE FLOW

RESP003V-D

120%

CAPACITY

SIZE RATING FACING LOCATION

100%

OF RATED

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PUMP CONSTRUCTION DATA (CON’T) PUMP CONSTRUCTION DATA (CON’T)STUFFING BOX DATA MATERIALS OF CONSTRUCTION

STUFFING BOX: INTERNAL EXTERNAL BOWLS: ASTM

IMPELLERS ASTM

INSIDE DIAMETER: IN WEAR RING BOWL: ASTM

DEPTH: IN WEAR RING IMPELLER: ASTM

DISTANCE FACE OF STUFFING BOX IN BEARING BOWL ASSEMBLY: ASTM FLANGE TO NEAREST OBSTRUCTION: SHAFT, BOWL ASSEMBLY: ASTM

LINE SHAFT (OIL LUB0): ASTM

IMPELLER DATA LINE SHAFT (SELF LUB0): ASTM

CLOSED SEMI ENCLOSED OPEN BEARINGS, LINE SHAFT: ASTM

KEY FITTED COLLET FITTED SHAFT SLEEVE: ASTM

RISER COLUMN AND SHAFT ENC. TUBE: ASTM

NOZZLE HEAD: ASTM

NUMBER OF STAGES: MOTOR SUPPORT & MOUNTING FLANGE: ASTMACTUAL DIAMETER: IN SUCTION BARREL: ASTM

MAXIMUM DIAMETER: IN SUCTION STRAINER: ASTM

MINIMUM DIAMETER: IN GLAND/MECH. SEAL FLANGE: ASTM

SINGLE/DOUBLE SUCTION: LANTERN RING: ASTM

TOTAL EYE AREA IMPELLER: IN2 SEAL & VENT PIPING/FITTINGS: ASTM

VANE ANGLE AT IMPELLER EXIT: BOLTING MATL, STUDS/BOLTS: ASTM

NUMBER OF VANES: NUTS: ASTM

ACTUAL PERIPHERAL SPEED: FT/SEC MECH. SEAL SPRINGS: ASTM

PATTERN NUMBER: MECH. SEAL OTHER METAL PARTS: ASTM

PRECISION CAST: YES/NOCUT WATER DIAMETER: IN NOISE SPECIFICATIONSPECIFIC SPEED: MAXIMUM ALLOWABLE SOUND LEVEL

SUCTION SPECIFIC SPEED AT 3% ∆H: AT 3 FT DISTANCE: DBA

WIDTH IMPELLER DISCH.: IN GUARANTEED MINIMUM: DBA

WEAR RINGS: PUMP: DBAIMPELLER: YES NO CASE OPEN DRIVER: DBA

CLEARANCES INBOARD: IN COMPLETE TRAIN: DBA

DESIGN OUTBOARD: IN

LINE SHAFT BEARINGS AND LUBRICATIONGUIDE BEARING SPAN: FT

OPEN LINESHAFT BEARINGS, LUBR’D BY MED. PUMPED

ENCLOSED LINESHAFT BEARINGS

LUBRICATED BY: WATER (EXTERNAL SUPPLY)

OIL (EXTERNAL SUPPLY)

OIL RESERVOIR CONTENT: USG

MIN. L. O. SUPPLY: USG/WK

INDIVIDUAL BEARING L.O. SUPPLY: YES NO

LUBRICANTSLINESHAFT BEARINGS:

LIQUID PUMPED WATER

OIL GREASEMOTOR BEARINGS:

OIL GREASE

COUPLING

RIGID ADJUSTABLE SPACER TYPE

SPACER LENGTH: IN

HOLLOW SHAFT DRIVER

change content to

FIRST FOLLOW

STAGE STAGES

INBOARD OUTBOARD

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FEBRUARY 2004

DATA SHEETASSOC. PIPRESP003V

RESP003V-D

VERTICAL CENTRIFUGAL PUMPS FORWATER SERVICE (U.S. CUSTOMARY UNITS)

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UTILITIES DRAWINGSELECTRIC POWER:

DRAWING REQUIRED

MAIN ELECTRIC DRIVER: NUMBER YES NO

CONTROLS AND PROTECTION: DIMENSIONAL DRAWING OF COMPLETELY

OTHER: ASSEMBLED UNIT:

AIR: OPER. & MAINT. INSTRUCTIONS:

CONTROLS AND PROTECTION: AVAILABLE PSIG CROSS SECTION DRAWING WITH PART NO’S.:

OTHER: AVAILABLE PSIG MECHANICAL SEAL DRAWING:

BILLS OF MATERIALS:

AVAILABLE COOLING PSIG °F °F COMPLETED PUMP DATA SHEET:

WATER: PSIG °F °F AUXILIARY PIPING DRAWING:

WELL WATER TREATED WATER SEA WATER CERTIFIED TEST CURVE AND DATA:

ONCE THROUGH SYSTEM CLOSED LOOP SYSTEM RECOMMENDED SPARES LIST:

INSTR. WIRING DIAGRAM:

INSTRUMENTATION & CONTROLS SPEED TORQUE CURVE:

SHAFT SEAL LEAKAGE CONTROL: YES NO COLD ALIGNMENT CURVE:

ELECTRICAL PNEUMATIC DATA L. & T. VIBRATION ANALYSIS:

PRES. SWITCH MAKE: MODEL:

PRESSURE SETTING “SHUTDOWN”: PSIG MISCELLANEOUS

LEVEL SWITCH MAKE: MODEL: PURCHASER’S PAINT SPECIFICATION:

TIME DELAY SETTING: S CONTR. ORIFICE: IN SUPPLER'S STANDARD PAINT:

INSPECTION AND TESTS

SUPPLIER’S STANDARD SHOP TEST

WITN'D OBSR'D CERT'D NONE

AS FOLLOWS:

HYDROSTATIC TEST:

WATER:

KEROSENE:

RUNNING TEST (MIN. 4 HOURS):

PERFORMANCE TEST:

MEASURE ∆P ACROSS STUFFING BOX:

NPSH TEST:

DISMANTLING:

RADIOGRAPHIC EXAM IMPELLER:

DYE PENETRANT EXAM IMPELLER:

DYNAMIC BALANCE IMPELLER(S):

DYNAMIC BALANCE ROTOR:

DYNAMIC BALANCE COUPLING:

VIBRATION MEASUREMENTS:

TESTS TO BE CARRIED OUT WITH:

ACTUAL DRIVER

SUPPLIER’S DRIVER

TESTS TO BE CARRIED OUT AT:

RATED SPEED

DERATED SPEED: RPM

MASSESPUMP: LBS

PUMP ROTATING ASSEMBLY: LBSBARREL: LBS

COUPLING: LBSDRIVER ROTATING ASSEMBLY: LBS

TOTAL MASS PUMP, DRIVER, COUPLING, BARREL, BASE: LBS

Add remarks section below

change line 22 control to detection

PRESS. INLET OUTLET

REQ'D.

AVAIL.

AC/DC AVAILABLE VOLTS PHASE/HZ

PAGE 4 OF 4

FEBRUARY 2004

DATA SHEETASSOC. PIPRESP003V

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VERTICAL CENTRIFUGAL PUMPS FORWATER SERVICE (U.S. CUSTOMARY UNITS)

Page 45: PIP RESP003V - Specification for Vertical Centrifugal Pumps for Water Service

ISSUED FOR: PROPOSAL PURCHASE AS BUILTFACILITY NAME/LOCATION: ITEM NAME: PURCHASER/LOCATION:ITEM TAG NO.: JOB NO:SERVICE: PURCHASER ORDER NO.:UNIT: SUPPLIER/LOCATION:P&ID NO.: SUPPLIER ORDER/SERIAL NOS.: /

DATA PROVIDED BY: PURCHASER SUPPLIER u SUPPLIER IF NOT BY PURCHASER

PURCHASERS REFERENCES DESIGN OPERATING/INSTALLATION DATAPUMP MFR: FIGURE 1 CLOSED SUCTION SYSTEMSIZE & TYPE:SERIAL NO.: AT NOZZLES CL:DRIVER TYPE: TOTAL SUCTION HEAD: MTHIS DATA SHEET COVERS: PUMP(S) TOTAL DIFF. HEAD: MPUMP MARK NO(S).: TOTAL DISCH. HEAD: MPUMPS OF IDENTICAL TYPE AND SIZE IN OPERATION:

NOZZLE CL ABOVE DATUM: M

DRIVER DATA SHEET: DATUM ELEVATION: MGEAR UNIT DATA SHEET: NPSHA AT DATUM: MLUBE OIL SYSTEM DATA SHEET:

DESIGN OPERATING DATA BARREL WALL THICKN: mmSERVICE BARREL OD: mm

CONTINUOUS INTERMITTENT STANDBY BARREL LENGTH: M

ATTENDED UNATTENDED CL 1ST STAGE IMPELLER TOPUMP FUNCTION: CL SUCTION NOZZLE: M

INDIVIDUALLY IN SERIES IN PARALLELUPSTREAM OF PUMP NO(S).DOWNSTREAM OF PUMP NO(S). MOUNTED ON:

LIQUID CHARACTERISTICS CONCRETE

LIQUID PUMPED: TDS: MG/L STRUCTURAL STEEL

NORMAL FLOW TEMPERATURE: °C FIGURE 2 OPEN SUCTION SYSTEM TYPE:

MAX. FLOW TEMPERATURE: °C CONCENTRIC RISER COLUMN

RELATIVE DENSITY AT NORMAL FLOW TEMP.: SIDE DISCHARGE PIPEVISCOSITY AT FLOW TEMPERATURE: MPA.S,mm2/S

VAPOR PRESSURE AT NORMAL FLOW TEMP.: KPA(ABS) NOZZLE CL ABOVE VAPOR PRESSURE AT MAXIMUM FLOW TEMP.: KPA(ABS) DATUM: M

TSS: NONE MG/L UNKNOWN DATUM ELEVATION: M

CHARACTER OF SOLIDS: PULPY GRITTY HARD SOFT

GAS IN FLUID: NONE VOL. % UNKNOWNPRINCIPAL CORROSIVES: STATIC LEVEL: MPH: CL: MG/LRATED OPERATING CONDITIONSRATED CAPACITY: M3/HR PUMPING LEVEL: MTOTAL DIFFERENTIAL HEAD: MVISCOSITY CORRECTION FACTORS CQ; CH; CE:

SUCTION SYSTEM: CLOSED OPEN MIN. LIQUID LEVEL: MFOR CLOSED SUCTION SYSTEMS: ENTER DATA ON FIG. 1

NPSH AVAILABLE AT SUCTION FLG.:AT RATED CAPACITY: MAT 120% OF RATED CAPACITY: M CL FIRST STAGE: M

RATED SUCTION PRESSURE: KPA(ABS)MAX. SUCT. PR. AT RATED CAP: KPA(ABS)MAX. SUCT. PR. AT SHUT OFF: KPA(ABS)RATED DISCHARGE PRESSURE: KPA(ABS) BOTTOM OF SUMP/TANK: MMAX. DISCH. PR. AT RATED CAP.: KPA(ABS)

FOR OPEN SUCTION SYSTEMS: ENTER DATA ON FIG. 2RATED DISCHARGE PRESSURE: KPA(ABS)

SITE CONDITIONS MOUNTED ON:

INDOOR OUTDOOR UNDER ROOF CONCRETE

ONSHORE COASTAL OFFSHORE STRUCTURAL STEELELECTRICAL AREA CLASS: DIV GROUP

NO. DATE REVISION DESCRIPTION BY APVD.

PAGE 1 OF 4

FEBRUARY 2004

DATA SHEETASSOC. PIPRESP003V

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VERTICAL CENTRIFUGAL PUMPS FORWATER SERVICE (SI UNITS)

Page 46: PIP RESP003V - Specification for Vertical Centrifugal Pumps for Water Service

PERFORMANCE DATA PUMP CONSTRUCTION DATA (CONT’D)u DRIVER NAMEPLATE POWER RATING: KW FORCES AND MOMENTSu RATED SPEED OF DRIVER: RPM ALLOWABLE FORCES AND MOMENTS:

SUCTION: DISCHARGE: EACH NOZZLE:

FX: N FX: N MX: N,M.

FY: N FY: N MY: N,M.BOWL ASSEMBLY HEAD: M FZ: N FZ: N MZ: N,M.COLUMN LOSS: M

EFFICIENCY: % MISC. CONNECTIONS:

REQUIRED POWER: KW BARREL VENT:

VEL IN COLUMN: M/S BARREL DRAIN:

NPSHR FOR CLOSED SUCT. SYSTEM AT CL 1ST ST. IMPELLER: SEAL LIQUID INLET:3% ∆H ON WATER: M SEAL LIQUID DRAIN:

NPSHR FOR OPEN SUCT. SYSTEM AT CL 1ST ST. IMPELLER: STUFFING BOX VENT:3% ∆H ON WATER: MMIN. SUBM. REQ’D: M PRESSURES

SHUT-OFF HEAD AT ACTUAL IMPELLER DIAMETER: M PRESSURES: PRESS. AT °C

AT MAXIMUM IMPELLER DIAMETER: M BOWL ASSEMBLY: KPA(GA)

CAPACITY AT END OF CURVE: M3/HR COLUMN ASSEMBLY: KPA(GA)

TOTAL DIFF. HEAD AT END OF CURVE: M HEAD ASS’Y (DISCH.): KPA(GA)

RATIO-SHUT-OFF HEAD/RATED HEAD: HEAD ASS’Y (SUCT.): KPA(GA)

RATIO-END OF CURVE CAPACITY RATED CAP: SUCTION BARREL: KPA(GA)

MINIMUM CONTINUOUS STABLE FLOW: M3/HR MECHANICAL SEAL: KPA(GA)

MINIMUM CONTINUOUS THERMAL FLOW: M3/HR

MAXIMUM OPR. TIME AT SHUT-OFF: S

FIRST CRIT. SPEED DRY: RPM SHAFT DATAFIRST CRIT. SPEED WET: RPM SHAFT DIAMETER AT MECHANICAL SEAL SLEEVE: mm

MAX. ALLOWABLE SPEED: RPM SHAFT DIAMETER AT BEARINGS: mmMAX. UPTHRUST: N TOTAL ROTOR LIFT: mm

MAX . DOWNTHRUST: N SHAFT COUPLING: KEYED OTHER:

MAX. POWER FULL CURVE ACTUAL IMP. DIAM.: KW

POWER AT SHUT OFF HEAD: KW SHAFT SEALING

PACKED STUFFING BOX PACKING MATERIAL:

PUMP CONSTRUCTION DATA PROVIDED WITH LANTERN RING: YES NO

PUMP BOWL TYPE: SEALING ARRANGEMENT

SINGLE VOLUTE DOUBLE VOLUTE THROUGH SEALING DEAD ENDED SEAL

QUADRANT VOLUTE DIFFUSER FLUSHED WITH:

THREADED BOWLS BOLTED BOWLS LIQUID PUMPED FOREIGN LIQUID

LINE SHAFT: GREASE BLEED OFF

OPEN ENCLOSED MECHANICAL SEAL, API CODE:

FLANGED THREADED API CODE MA’L 3RD LETTER:

THRUST BEARING IN: 4TH LETTER:

PUMP DRIVER 5TH LETTER:

SUCTION STRAINER: MAKE:

BASKET CONE MANUFACTURER MATERIAL CODE:

NONE MODEL:

BARREL INSULATION: PIPING FOR PRIMARY SEAL PLAN:

YES, PROVISIONS, ONLY NO PIPING FOR THROTTLE BUSHING OR

THICKNESS: mm AUXILIARY SEAL PLAN:

u INTERMEDIATE TRANSMISSION:

RIGHT ANGLE GEARBOX RATIO: COOLING WATER PIPING PLAN:

DIRECTION OF ROTATION: VIEWED FROM ABOVE CYCLONE SEPARATOR: YES NO

CW CCW FLOW ORIFICE IN SEAL FLUSH SUPPLY LINE: YES NO

SEAL LEAKAGE PIPING WITH ORIFICE: YES NO

NOZZLES: BUFFER LIQUID SYSTEM: YES NO

SUCTION: REQ'D PRESS.: KPA(GA) FLOW: L/S

DISCHARGE: CARTRIDGE DESIGN: YES NO

100%

OF RATED

LOCATIONSIZE RATING FACING

RESP003V-DM

120%

CAPACITY

DATA SHEETASSOC. PIPRESP003V

MIN. CONT.

STABLE FLOW

PAGE 2 OF 4

FEBRUARY 2004VERTICAL CENTRIFUGAL PUMPS FOR

WATER SERVICE (SI UNITS)

MAX. ALOW WORK

QUANTITY SIZE TYPE

HYDROTEST

PRESSURE

Page 47: PIP RESP003V - Specification for Vertical Centrifugal Pumps for Water Service

PUMP CONSTRUCTION DATA (CON’T) PUMP CONSTRUCTION DATA (CON’T)STUFFING BOX DATA MATERIALS OF CONSTRUCTION

STUFFING BOX: INTERNAL EXTERNAL BOWLS: ASTM

IMPELLERS ASTM

INSIDE DIAMETER: mm WEAR RING BOWL: ASTM

DEPTH: mm WEAR RING IMPELLER: ASTM

DISTANCE FACE OF STUFFING BOX mm BEARING BOWL ASSEMBLY: ASTM FLANGE TO NEAREST OBSTRUCTION: SHAFT, BOWL ASSEMBLY: ASTM

LINE SHAFT (OIL LUB0): ASTM

IMPELLER DATA LINE SHAFT (SELF LUB0): ASTM

CLOSED SEMI ENCLOSED OPEN BEARINGS, LINE SHAFT: ASTM

KEY FITTED COLLET FITTED SHAFT SLEEVE: ASTM

RISER COLUMN AND SHAFT ENC. TUBE: ASTM

NOZZLE HEAD: ASTM

NUMBER OF STAGES: MOTOR SUPPORT & MOUNTING FLANGE: ASTMACTUAL DIAMETER: mm SUCTION BARREL: ASTM

MAXIMUM DIAMETER: mm SUCTION STRAINER: ASTM

MINIMUM DIAMETER: mm GLAND/MECH. SEAL FLANGE: ASTM

SINGLE/DOUBLE SUCTION: LANTERN RING: ASTM

TOTAL EYE AREA IMPELLER: CM2 SEAL & VENT PIPING/FITTINGS: ASTM

VANE ANGLE AT IMPELLER EXIT: BOLTING MATL, STUDS/BOLTS: ASTM

NUMBER OF VANES: NUTS: ASTM

ACTUAL PERIPHERAL SPEED: M/S MECH. SEAL SPRINGS: ASTM

PATTERN NUMBER: MECH. SEAL OTHER METAL PARTS: ASTM

PRECISION CAST: YES/NOCUT WATER DIAMETER: mm NOISE SPECIFICATIONSPECIFIC SPEED: MAXIMUM ALLOWABLE SOUND LEVEL

SUCTION SPECIFIC SPEED AT 3% ∆H: AT 1 M DISTANCE: DBA

WIDTH IMPELLER DISCH.: mm GUARANTEED MINIMUM: DBA

WEAR RINGS: PUMP: DBAIMPELLER: YES NO CASE OPEN DRIVER: DBA

CLEARANCES INBOARD: mm COMPLETE TRAIN: DBA

DESIGN OUTBOARD: mm

LINE SHAFT BEARINGS AND LUBRICATIONGUIDE BEARING SPAN: M

OPEN LINESHAFT BEARINGS, LUBR’D BY MED. PUMPED

ENCLOSED LINESHAFT BEARINGS

LUBRICATED BY: WATER (EXTERNAL SUPPLY)

OIL (EXTERNAL SUPPLY)

OIL RESERVOIR CONTENT: M3

MIN. L. O. SUPPLY: M3/WEEK

INDIVIDUAL BEARING L.O. SUPPLY: YES NO

LUBRICANTSLINESHAFT BEARINGS:

LIQUID PUMPED WATER

OIL GREASEMOTOR BEARINGS:

OIL GREASE

COUPLING

RIGID ADJUSTABLE SPACER TYPE

SPACER LENGTH: mm

HOLLOW SHAFT DRIVER

PAGE 3 OF 4

FEBRUARY 2004

DATA SHEETASSOC. PIPRESP003V

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VERTICAL CENTRIFUGAL PUMPS FORWATER SERVICE (SI UNITS)

INBOARD OUTBOARD

FIRST FOLLOW

STAGE STAGES

Page 48: PIP RESP003V - Specification for Vertical Centrifugal Pumps for Water Service

UTILITIES DRAWINGSELECTRIC POWER:

DRAWING REQUIRED

MAIN ELECTRIC DRIVER: NUMBER YES NO

CONTROLS AND PROTECTION: DIMENSIONAL DRAWING OF COMPLETELY

OTHER: ASSEMBLED UNIT:

AIR: OPER. & MAINT. INSTRUCTIONS:

CONTROLS AND PROTECTION: AVAILABLE KPA(GA) CROSS SECTION DRAWING WITH PART NO’S.:

OTHER: AVAILABLE KPA(GA) MECHANICAL SEAL DRAWING:

BILLS OF MATERIALS:

AVAILABLE COOLING KPA(GA) °C °C COMPLETED PUMP DATA SHEET:

WATER: KPA(GA) °C °C AUXILIARY PIPING DRAWING:

WELL WATER TREATED WATER SEA WATER CERTIFIED TEST CURVE AND DATA:

ONCE THROUGH SYSTEM CLOSED LOOP SYSTEM RECOMMENDED SPARES LIST:

INSTR. WIRING DIAGRAM:

INSTRUMENTATION & CONTROLS SPEED TORQUE CURVE:

SHAFT SEAL LEAKAGE CONTROL: YES NO COLD ALIGNMENT CURVE:

ELECTRICAL PNEUMATIC DATA L. & T. VIBRATION ANALYSIS:

PRES. SWITCH MAKE: MODEL:

PRESSURE SETTING “SHUTDOWN”: KPA(GA) MISCELLANEOUS

LEVEL SWITCH MAKE: MODEL: PURCHASER’S PAINT SPECIFICATION:

TIME DELAY SETTING: S CONTR. ORIFICE: mm SUPPLER'S STANDARD PAINT:

INSPECTION AND TESTS

SUPPLIER’S STANDARD SHOP TEST

WITN'D OBSR'D CERT'D NONE

AS FOLLOWS:

HYDROSTATIC TEST:

WATER:

KEROSENE:

RUNNING TEST (MIN. 4 HOURS):

PERFORMANCE TEST:

MEASURE ∆P ACROSS STUFFING BOX:

NPSH TEST:

DISMANTLING:

RADIOGRAPHIC EXAM IMPELLER:

DYE PENETRANT EXAM IMPELLER:

DYNAMIC BALANCE IMPELLER(S):

DYNAMIC BALANCE ROTOR:

DYNAMIC BALANCE COUPLING:

VIBRATION MEASUREMENTS:

TESTS TO BE CARRIED OUT WITH:

ACTUAL DRIVER

SUPPLIER’S DRIVER

TESTS TO BE CARRIED OUT AT:

RATED SPEED

DERATED SPEED: RPM

MASSESPUMP: KG

PUMP ROTATING ASSEMBLY: KGBARREL: KG

COUPLING: KGDRIVER ROTATING ASSEMBLY: KG

TOTAL MASS PUMP, DRIVER, COUPLING, BARREL, BASE: KG

PAGE 4 OF 4

FEBRUARY 2004

DATA SHEETASSOC. PIPRESP003V

RESP003V-DM

VERTICAL CENTRIFUGAL PUMPS FORWATER SERVICE (SI UNITS)

AC/DC AVAILABLE VOLTS PHASE/HZ

INLET OUTLETPRESS.

AVAIL.

REQ'D.