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PERHITUNGAN BIAYA BERDASARKAN PROSES (PROCESS COSTING)Cut Afrianandra SE Ak M.Bus(acc) 4/21/2012
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
LEARNING OBJECTIVES1. Memberikan contoh-contoh dari bisnis yang menggunaan perhitungan biaya berdasarkan proses 2. Menjelaskan tiga pola umum dari aliran produksi 3. Menentukan apakah sistem perhitungan biaya berdasarkan proses dapat digunakan, berdasarkan pemeriksaan terhadap lingkungan manufaktur 4. Menghitung produksi ekuivalen dan biaya departemental per unit 5. Membuat laporan biaya produksi departemental berdasarkan perhitungan biaya rata-rata tertimbang 6. Membuat ayat jurnal umum untuk mencatat biaya produksi dalam sistem perhitungan biaya berdasarkan proses
Persamaan Perhitungan Biaya berdasarkan pesanan (Job Order costing) dan Perhitungan biaya berdasarkan proses (Process Costing)Cut Afrianandra SE Ak M.Bus(acc) 4/21/2012
Kedua sistem membebankan biaya bahan baku, tenaga kerja langsung dan overhead pada produk dan keduanya menyediakan mekanisme untuk menghitung biaya produk perunit Kedua sistem menggunakan akun manufaktur yang sama, yaitu biaya overhead pabrik, bahan mentah, barang dalam proses dan barang jadi. Aliran biaya pada akun-akun manufaktur pada dasarnya sama pada kedua sistem
Perbedaan Job-Order dan Process CostingCut Afrianandra SE Ak M.Bus(acc) 4/21/2012
Process costing digunakan ketika semua unit dari produk yang dihasilkan dalam suatu pusat biaya adalah serupa (homogen). Job order costing digunakan pada saat produk yang dihasilkan beragam dalam satu periode. Pengakumulasiaan biaya pada process costing berdasarkan departemen, sedangkan pengakumulasian biaya job order berdasarkan pesanan Sistem Process costing menggunakan laporan produksi per departemen untuk mengakumulasi biaya. Sistem Job-order costing menggunakan kartu biaya pesanan (job cost sheets ) untuk mengakumulasi biaya Process costing menghitung unit cost per departemen, sedangkan menghitung unit cost per pekerjaan
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Perbandingan Job-Order and Process CostingBahan Baku Langsung Tenaga Kerja Langsung Overhead Pabrik Barang dalam Proses Barang Jadi
Harga Pokok Penjualan
Perbandingan Job-Order Biaya ditelusuri dan and Process CostingCut Afrianandra SE Ak M.Bus(acc) 4/21/2012
Bahan Baku Langsung Tenaga Kerja Langsung Overhead Pabrik
ditambah pada masing-masing pekerjaan pada sistem job order Barang Jadi
Pekerjaan (job)
Harga Pokok Penjualan
Perbandingan Job-Order Biaya ditelusuri dan dan Process CostingCut Afrianandra SE Ak M.Bus(acc) 4/21/2012
Bahan Baku Langsung Tenaga Kerja Langsung Overhead Pabrik
ditambah pada masing masing departemen pada sistem process costing Barang Jadi
Proses (departemen)
Harga Pokok Penjualan
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Summary Dalam sistem perhitungan biaya berdasarkan proses, bahan baku,tenaga kerja dan overhead pabrik dibebankan ke pusat biaya Biaya yang dibebankan ke setiap unit ditentukan dengan membagi total biaya yang dibebankan ke pusat biaya tersebut (departemen) dengan total unit yang diproduksi Jika praktis dilakukan, perhitungan biaya berdasarkan proses lebih disukai dikarenakan pencatatan yang lebih sedikit sehingga murah untuk dioperasikan
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Perusahaan yang menggunakan Process Costing Industri-industri yang memproduksi komoditas seperti kertas, kayu, pipa, plastik, minyak, tekstil, kawat, bata, semen, tepun gdan gula Perusahaan-perusahaan yang memproduksi suku cadang sederhana atau komponenkomponen listrik sederhana (paku, mur dan baut, bola lampu) Industri perakitan (otomotif, mesin, radio, komputer dan peralatan rumah tangga Perusahaan gas, air, listrik
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Aliran Produksi Secara Fisik1. Aliran produk berurutan (Sequential Product flow) 2. Aliran produk Paralel (Parallel Product Flow)Setiap produk diproses dalam urutan langkah-langkah yang sama
3. Aliran Produk Selektif (Selective Product Flow)
Bagian tertentu dari pekerjaan dilakukan secara simultan dan kemudian disatukan dalam satu atau lebih proses final untuk diselesaikan dan di transfer ke barang jadi
Produk berpindah ke departemen-departemen yang berbeda dalam suatu pabrik, tergantung pada produk final yang dihasilkan SEE PAGE 176-178
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Diasumsikan ada 2 departemen proses, yaitu deparyemen A dan B. Kita akan menggunakan TAccount dan journal entries.
Process Cost Flows (in T-account form)Raw MaterialsDirect Materials
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Work in Process Department ADirect Materials
Work in Process Department BDirect Materials
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Process Cost Flows(in journal entry form)Date
GENERAL JOURNALPost. Ref. Debit XXXXX XXXXX
Page 4Credit
Description Work in Process - Department A Work in Process - Department B Raw Materials To record the use of direct material.
XXXXX
Process Cost Flows (in T-account form)Wages PayableDirect Labor
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Work in Process Department ADirect Materials Direct Labor
Work in Process Department BDirectMaterials Direct Labor
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Process Costing(in journal entry form)Date
GENERAL JOURNALPost. Ref. Debit XXXXX XXXXX
Page 4Credit
Description Work in Process - Department A Work in Process - Department B Salaries and Wages Payable To record direct labor costs.
XXXXX
Process Cost Flows (in T-account form)Manufacturing OverheadActual Overhea d Overhead Applied to Work in Process
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Work in Process Department ADirect Materials Direct Labor Applied Overhead
Work in Process Department B
Direct Materials Direct Labor Applied Overhead
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Process Costing(In journal entry form)GENERAL JOURNALDate Description Work in Process - Department A Work in Process - Department B Manufacturing Overhead To apply overhead to departments. Post. Ref. Debit XXXXX XXXXX XXXXX
Page 4Credit
Process Cost Flows (in T-account form)Work in Process Department A Direct Transferred Materials to Dept. B Direct Labor Applied Overhead
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Work in Process Department B Direct Materials Direct Labor Applied Overhead Transferre d from Dept. A
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Process Costing(in journal entry form)Date
GENERAL JOURNALPost. Ref. Debit XXXXX
Page 4Credit XXXXX
Description Work in Process - Department B Work in Process - Department A To record the transfer of goods from Department A to Department B.
Process Cost Flows (in T-account form)Work in Process Department B
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Finished Goods Cost of Goods Manufactured
Direct Cost of Materials Goods Direct Manufacture Labor d Applied Overhead Transferre d from Dept. A
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Process Costing(in journal entry form)Date
GENERAL JOURNALPost. Ref. Debit XXXXX
Page 4Credit XXXXX
Description Finished Goods Work in Process - Department B To record the completion of goods and their transfer from Department B to finished goods inventory.
Process Cost Flows (in journal entry form)Work in Process Department B
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Finished Goods
Direct Cost of Cost of Cost of Materials Goods Goods Goods Direct Manufacture Manufactured Sold Labor d Applied Overhead Transferre Cost of Goods Sold d from Dept. Cost of A Goods Sold
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Process Costing(in journal entry form)Date Sales To record sales on account. Cost of Goods Sold Finished Goods To record cost of goods sold. XXXXX XXXXX
GENERAL JOURNALPost. Ref. Debit XXXXX
Page 4Credit XXXXX
Description Accounts Receivable
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Unit Produksi EquivalentMerupakan jumlah dari suatu sumber daya (seperti bahan baku, tenaga kerja atau overhead) yang diperlukan untuk menyelesaikan suatu unit produk
Perhitungan unit ekuivalen diperlukan karena sebuah departemen biasanya mempunyai unit yang selesai sebagian pada persediaan barang awal dan akhir.
Unit Equivalent Dasar PemikiranApabila ada 2 produk yang selesai 50%, equivalent dengan satu produk yang selesai 100%
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
+
=
1
Jadi, apabila ada 10,000 unit dengan tingkat penyelesaian 70% , equivalent dengan 7,000 unit selesai
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Quick Check
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Untuk periode berjalan, PT. Diffa mulai memproduksi 15,000 unit dan unit yang selesai adalah 10,000 unit, dimana 5,000 unit memilik tingkat penyelesaian sebesar 30 persen. Berapakah unit produksi PT. Diffa untuk periode tersebut? a. 10,000 b. 11,500 c. 13,500 d. 15,000
Quick Check
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
Untuk periode berjalan, PT. Diffa mulai memproduksi 15,000 unit dan unit yang selesai adalah 10,000 unit, dimana 5,000 unit memilik tingkat penyelesaian sebesar 30 persen. Berapakah unit produksi PT. Diffa untuk periode tersebut? a. 10,000 10,000 units + (5,000 units b. 11,500 0.30) = 11,500 equivalent units c. 13,500 d. 15,000
Calculating Equivalent UnitsEquivalent units can be calculated two ways: The First-In, First-Out Method FIFOis covered in the appendix to this chapter.
Cut Afrianandra SE Ak M.Bus(acc)
4/21/2012
The Weighted-Average Method Thismethod will be covered in the main portion of the chapter.
Equivalent Units of ProductionWeighted-Average MethodThe weighted-average method . . . Makes no distinction between work done in prior or current periods. Blends together units and costs from prior and current periods.f
Cost per equivalen t unit
=
Costs for the period Equivalent units of production for the period
Direct Process Costing and Direct Labor Direct labor costs Materials Dollar Amountmay be small in comparison to other product costs in process cost systems.
Conversion
Direct LaborType of Product Cost
Direct Process Costing and Direct Labor Direct labor costs Materials Dollar Amount Conversionmay be small in comparison to other product costs in process cost systems.
Type of Product Cost
Direct labor and manufacturing overhead may be combined into one product cost called conversion.
Weighted-Average Example
Smith Company reported the following activity in Department A for the month of June:Percent Completed Units Materials Conversion 40% 20%
Work in process, June 1 Units started into production in June Units completed and transferred out of Department A during June Work in process, June 30
300 6,000 5,400
900
60%
30%
The first step in calculating the equivalent units is to Weighted-Average Example identify the units completed and transferred out of Department A in June (5,400 units)Materials Units completed and transferred out of Department A in June 5,400 Conversion 5,400
The second step is to identify the equivalent units of Weighted-Average Example respect to production in ending work in process with materials for the month (540 units) and add this to the 5,400 units from step one.Materials Units completed and transferred out of Department A in June Work in process, June 30: 900 units 60% Equivalent units of Production in Department A during June 540 5,400 Conversion 5,400
5,940
The third step is to identify the equivalent units of Weighted-Average Example respect to production in ending work in process with conversion for the month (270 units) and add this to the 5,400 units from step one.Materials Units completed and transferred out of Department A in June Work in process, June 30: 900 units 60% 900 units 30% Equivalent units of Production in Department A during June 5,940 540 270 5,670 5,400 Conversion 5,400
Equivalent units of production always Weighted-Average Example equals: Units completed and transferred + Equivalent units remaining in work in processMaterials Units completed and transferred out of Department A in June Work in process, June 30: 900 units 60% 900 units 30% Equivalent units of Production in Department A during June 5,940 540 270 5,670 5,400
Conversion 5,400
Weighted-Average Example 6,000 Units MaterialsStartedBeginning Work in Process 300 Units 40% Complete
5,100 Units Started and Completed
Ending Work in Process 900 Units 60% Complete
5,400 Units Completed 540 Equivalent Units 5,940 Equivalent units of production
900 60%
Weighted-Average Example 6,000 Units ConversionStartedBeginning Work in Process 300 Units 20% Complete 5,100 Units Started and Completed Ending Work in Process 900 Units 30% Complete
5,400 Units Completed 270 Equivalent Units 5,670 Equivalent units of production
900 30%
Production Report WeightedProduction Average Report quantity schedule ASection 1 Section 2showing the flow of units and the computation of equivalent units. A computation of cost per equivalent unit.
Section 3
Production Report Production ReportSection 1 Section 2
Cost Reconciliation
Section 3
section shows the reconciliation of all cost flows into and out of the department during the period.
Production Report Example
Assume that Double Diamond Skis uses the weighted-average method of process costing to determine unit costs in it Shaping and Milling Department.
Production in process,Example units Work Report May 1: 200Materials: 55% complete 9,600 Conversion: 30% complete $ 5,575
Production started during May 5,000 units Production completed during May 4,800 units Costs added to production in May Materials cost $ 368,600 Conversion cost 350,900 Work in process, May 31 400 units Materials: 40% complete Conversion: 25% complete
Step1: Prepare Quantity Schedule with Equivalent Units.Units to be accounted for: Work in process, May 1 Started into production Total units 200 5,000 5,200 Equivalent units Materials Conversion Units accounted for as follows: Completed and transferred Work in process, May 31 4,800 400 4,800 4,800
Production Report Example
Step1: Prepare Quantity Schedule with Equivalent Units.Units to be accounted for: Work in process, May 1 Started into production Total units 200 5,000 5,200 Equivalent units Materials Conversion Units accounted for as follows: Completed and transferred Work in process, May 31 Materials 40% complete 4,800 400 4,800 160 5,200 4,960 4,800
Production Report Example
Step1: Prepare Quantity Schedule with Equivalent Units.Units to be accounted for: Work in process, May 1 Started into production Total units 200 5,000 5,200 Equivalent units Materials Conversion Units accounted for as follows: Completed and transferred Work in process, May 31 Materials 40% complete Conversion 25% complete 4,800 400 4,800 160 5,200 4,960 100 4,900 4,800
Production Report Example
Step 2: Calculating the Costs Per Equivalent Unit To calculate the cost per equivalent unit for the period:
Cost per equivalen t unit
=
Costs for the period Equivalent units of production for the period
Step 2: Compute the cost per equivalent unit. Production Report Example
Total Cost Cost to be accounted for: Work in process, May 1 Costs added in the Shipping and Milling Department Total cost Equivalent units Cost per equivalent unit $ 15,175 719,500 $ 734,675
Materials $ 9,600 368,600 $ 378,200 4,960
Conversion $ 5,575 350,900 $ 356,475 4,900
Step 2: Compute the cost per equivalent unit. Production Report Example
Total Cost Cost to be accounted for: Work in process, May 1 Costs added in the Shipping and Milling Department Total cost Equivalent units Cost per equivalent unit $ 15,175 719,500 $ 734,675
Materials $ 9,600 368,600 $ 378,200 4,960 $ 76.25
Conversion $ 5,575 350,900 $ 356,475 4,900
$378,200 4,960 units = $76.25
Step 2: Compute the cost per equivalent unit. Production Report Example
Total Cost Cost to be accounted for: Work in process, May 1 Costs added in the Shipping and Milling Department Total cost Equivalent units $ 15,175 719,500 $ 734,675
Materials $ 9,600 368,600 $ 378,200 4,960
Conversion $ 5,575 350,900 $ 356,475 4,900 $ 72.75
Cost per equivalent unit $ 76.25 Total cost per equivalent unit = $76.25 + $72.75 = $149.00
$356,475 4,900 units = $72.75
Step 3: Prepare a Cost Reconciliation Production Report Example
Total Cost Cost accounted for as follows: Transferred out during May Work in process, May 31: Materials Conversion Total work in process, May 31 Total cost accounted for
Equivalent Units Materials Conversion 4,800 160 100 4,800
Step 3: Prepare a Cost Reconciliation Production Report Example
4,800 units @ $149.00Cost accounted for as follows: Transferred out during May Work in process, May 31: Materials Conversion Total work in process, May 31 Total cost accounted for
Total Cost $ 715,200
Equivalent Units Materials Conversion 4,800 160 100 4,800
Step 3: Prepare a Cost Reconciliation Production Report Example
160 units @ $76.25Cost accounted for as follows: Transferred out during May Work in process, May 31: Materials Conversion Total work in process, May 31 Total cost accounted for
Total Cost $ 715,200 12,200 7,275 19,475 $ 734,675
Equivalent Units Materials Conversion 100 units @ $72.75 4,800 160 100 4,800
All costs accounted for
Operation costing Operation Costing is a hybrid of job-
order and process costing because it possesses attributes of both approaches.Operation Costing (Products produced in batches) Process Costing
Job-order Costing
Material Costs charged to batches as in job-order costing.
Conversion costs assigned to batches as in process costing.
FIFO Method
Appendix 4A
FIFO vs. Weighted-Averagethat the The FIFO method (generally considered more accurate Methodweighted-average method) differs from the weighted-average method in two ways:
1. The computation of equivalent units. 2. The way in which the costs of beginning inventory are treated in the cost reconciliation report.
Lets revisit the Smith Company Equivalent Units example. Assume the following activity is FIFO Method reported in Department A for the month of June:
Percent Completed Units Work in process, June 1 Units started into production in June Units completed and transferred out of Department A during June Work in process, June 30 300 6,000 5,400 Materials Conversion 40% 20%
900
60%
30%
Step 1: Determine the number of units completed and transferred out of Department A in June.
Equivalent Units FIFO Method
Percent Completed Units Work in process, June 1 Units started into production in June Units completed and transferred out of Department A during June Work in process, June 30 300 6,000 5,400 Materials Conversion 40% 20%
900
60%
30%
Step 2: Add the equivalent units of production in ending Equivalent Units units Method work in process inventory (540FIFOfor material and 270 units for conversion) to the units completed and transferred our during June.Materials Units completed and transferred out of Department A in June Work in process, June 30: 900 units 60% 900 units 30% Equivalent units of Production in Department A during June 5,940 540 270 5,670 5,400 Conversion 5,400
Step 3: Subtract the equivalent units in beginning work in process inventory (120 units for materials and 60 units for conversion) from the sum of the units completed and transferred out and the equivalent units in ending work in process inventory.Materials Equivalent units or Production in Department A during June Equivalent units in beginning inventory 300 units 40% 300 units 20% Equivalent units of Production in Department A during June 5,820 120 60 5,610 5,940 Conversion 5,670
Equivalent Units FIFO Method
Equivalent Units 6,000 Units FIFO Method MaterialsStartedBeginning Work in Process 300 Units 40% Complete
5,400 Units Started and Completed
Ending Work in Process 900 Units 60% Complete
Units completed and transferred out Equivalent units in ending WIP inventory Equivalent units in beginning WIP inventory Equivalent units of production
Material 5,400 540 (120) 5,820
Equivalent Units 6,000 Units FIFO Method ConversionStartedBeginning Work in Process 300 Units 20% Complete 5,400 Units Started and Completed Ending Work in Process 900 Units 30% Complete
Units completed and transferred out Equivalent units in ending WIP inventory Equivalent units in beginning WIP inventory Equivalent units of production
Conversion 5,400 270 (60) 5,610
Equivalent Units: Weighted Average vs. are As shown below, the equivalent units in beginning inventory subtracted from the equivalent units of production per the weightedFIFOaverage method to obtain the equivalent units of production under the FIFO method.Materials 5,940 120 5,820 60 5,610
Equivalent units - weighted average method Less equivalent units in beginning inventory: 300 units 40% 300 units 20% Equivalent units - FIFO method
Conversion 5,670
Therevisit the Double Diamond Skis Shaping and Milling Lets Production Report - FIFO Department for the Month of May to prepare our production Methodin process, May 1: 200 units report. WorkMaterials: 55% complete 9,600 Conversion: 30% complete $ 5,575 $15, 175 Production started during May 5,000 units Production completed during May 4,800 units Costs added to production in May Materials cost $ 368,600 Conversion cost 350,900 Work in process, May 31 400 units Materials: 40% complete Conversion: 25% complete
Step 1: Prepare the quantity schedule and compute equivalent units.
The Production Report - FIFO MethodUnits to be accounted for: Work in process, May 1 Started into production Total units Units accounted for as follows: Beginning inventory: Materials 200 units 45% Conversion 200 units 70% Units started and completed Ending inventory: Materials 400 units 40% Conversion 400 units 25% Total equivalent units 200 5,000 5,200
Equivalent units Materials Conversion 90 4,600 160 4,850 100 4,840 140 4,600
Step 2: Calculate the equivalent units of material and conversion that were transferred from beginning work in process to the next department.Units to be accounted for: Work in process, May 1 Started into production Total units Units accounted for as follows: Beginning inventory: Materials 200 units 45% Conversion 200 units 70% Units started and completed Ending inventory: Materials 400 units 40% Conversion 400 units 25% Total equivalent units 200 5,000 5,200 Equivalent units Materials Conversion 90 4,600 160 4,850 100 4,840 140 4,600
The Production Report - FIFO Method
Step 3: Determine the number of units started and completed during the period.
The Production Report - FIFO MethodUnits to be accounted for: Work in process, May 1 Started into production Total units Units accounted for as follows: Beginning inventory: Materials 200 units 45% Conversion 200 units 70% Units started and completed Ending inventory: Materials 400 units 40% Conversion 400 units 25% Total equivalent units 200 5,000 5,200
Equivalent units Materials Conversion 90 4,600 160 4,850 100 4,840 140 4,600
The Calculate the equivalent units-ofFIFO and Production Report material Step 4: conversion that are in ending work in process inventory. MethodUnits to be accounted for: Work in process, May 1 Started into production Total units Units accounted for as follows: Beginning inventory: Materials 200 units 45% Conversion 200 units 70% Units started and completed Ending inventory: Materials 400 units 40% Conversion 400 units 25% Total equivalent units 200 5,000 5,200 Equivalent units Materials Conversion 90 4,600 160 4,850 100 4,840 140 4,600
The Calculate the total equivalent units for materials and conversion. Production Report - FIFO Step 5: MethodUnits to be accounted for: Work in process, May 1 Started into production Total units Units accounted for as follows: Beginning inventory: Materials 200 units 45% Conversion 200 units 70% Units started and completed Ending inventory: Materials 400 units 40% Conversion 400 units 25% Total equivalent units 200 5,000 5,200 Equivalent units Materials Conversion 90 4,600 160 4,850 100 4,840 140 4,600