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PRACTICEBEST
Starting position
• Particle contamination causes errors and high rejection rates
• Cleaning with ionised air and CO2 not sufficient
• Time-consuming manual cleaning process• Width of flatbed paintshop: 1.8 m• Geometry of elements with 20 - 30 mm
difference in height
Result
• Significant reduction of errors• Improved reproducibility and time savings
through automatised cleaning process• Improvement of first run quota:
- up to 20% with flat parts - up to 10 % with heavily structured parts
• Pay-off period: 7 to 9 months
Parts cleaning reduces defects during painting
Injection moulded parts | Company Ritzi LackiertechnikSources: Besser Lackieren (03/2018), MO Magazin (04/2018)
Customer’s opinion
"Ever since we are using Sword Brushes, first run quotas increased by five to ten percent depending on the component’s geometry." (Uwe Walter, Ritzi Lackiertechnik)
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Combi Sword Brush Una X-S 125 with BIK 55
• Efficient cleaning• Space-saving integration within
flatbed paintshops• Simple height adjustment• Reliable and low maintenance
Two Sword Brushes, type BIX 55, wipe transversally across the upper surface of the components in the tray. Their brush filaments have a length of 50 mm allowing them to clean components with differences in height. Brushes wipe in opposite directions providing for an outstanding cleaning result.
Ingromat® systemBrush filaments are micro-moistened (1) with the antistatic cleaning agent Ingromat® allowing them to remove even very fine particles. In the self-cleaning unit (2), the particles are removed from the filaments of the brush and fed to the suction unit (3).
www.wandres.com
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