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RION CO., LTD. 21
.
2µm 3µm 4µm
Num
ber
of S
igna
l Pul
ses
coun
ted
Particle Size = Signal Thresholds with Size Calibration
Instrument response to2µm PSL spheres
Instrument response to3µm PSL spheres
1µm
Sensitivity Criteria
RION CO., LTD. 22
1.E+00
1.E+01
1.E+02
1.E+03
1.E+04
1.E+05
1.E+06
1.E+07
0.1 1 10
Particle diameter (µm)
Rel
ativ
e sc
atte
red
light
inte
nsity
:Experimental
Theoretical
0.312µm
2.001µm
0.700µm 1.020µm
0.506µm
Calibration Curve
RION CO., LTD. 23
Calibration Curve
Size Sensitivity Depend on a Material of Particle/Medium.
1.E+00
1.E+01
1.E+02
1.E+03
1.E+04
1.E+05
1.E+06
1.E+07
0.1 1 10
Particle diameter (µm)
Rel
ativ
e sc
atte
red
light
inte
nsity
m=1.33
m=1.46
m=1.60
m=1.78
m: Refractive index of particlesWavelength=0.633µm
(refractive index of medium=1)
(m: Refractive indexof Particles)
RION CO., LTD. 24
Microscope
Standard Particle Sensor
Particle Counter(Products)
Standard Particles
Reference Particle Counter
Counting Accuracy
Standard Particles
Standard Particles
RION CO., LTD. 25
Flow Cell
Light Intensity Distribution
Laser Lens
Sample Laser Beam
Time
Vol
tage
Signal
Resolution
Same Particle Size
RION CO., LTD. 26
Particle Size
Cou
nted
Rat
e
PSL Size Distribution
Measured Size Distribution
High Resolution Low Resolution
RION CO., LTD. 27
Concentration Limit
Flow Cell
Laser BeamParticles
Laser
Amp.
Lens Photo Detector
Vol
tage
TimeSignal
RION CO., LTD. 28
10
100
1000
10000
100000
1000000
10 100 1000 10000 100000 1000000
Ideal
Experimental
Calculated
Count Loss (5%)
Count Loss (10%)
Particle Concentration of Sample
Mea
sure
d P
artic
le C
once
ntra
tion
RION CO., LTD. 29
Flow RateFlow Rate is important for Calibration and Measurement.
Particle Counter
Precision film type flow-meter
Airborne Particle Counter
RION CO., LTD. 30
Flow Rate Check for
Liquid borne Particle Counter
Particle Counter
+ Stop watchDrain
RION CO., LTD. 31
Particle Counter (Products)
Measuring Instruments
RION Standard
Official Standard
Trace-ability for physical value
RION CO., LTD. 32
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Traceability for Particle Counter
ElectrotechanicalLaboratory
JSR
BIPMCommunicationsResearchLaboratory
BIPM
Particle Counter (Products)
StandardParticles
Weigh Pulse Generator
Particle Size Mass Time
PTB
Frequency Counter
YHP
JEMIC
Volt Meter
Pulse HeightAnalyzer
Fluke Sartorius
StandardWeight
NRLM
JQA JQA
Voltage
RION CO., LTD. 33
A Point of Notice for Particle Measurementusing
Airborne Particle Counter
• Check a Flow Rate• Tube Material• Tube Length• Pressure Drop of Sampling System• Zero Count Check• Calibration within a year
RION CO., LTD. 34
Sampling Tube Material
Do not use a materials that cause staticelectricity such as Teflon, Silicon etc. because particles will deposit on the wall of tube.
We recommend nylon.
RION CO., LTD. 35
Sampling Tube Length
Long tube will cause deposit particleson the wall of tube.It’s depend on a 1. inner diameter of tube2. particle size3. flow rate
RION CO., LTD. 36
Pressure Drop of Sampling System
Particle Counter
Manometer
Sample
An over reduction of pressure of the inlet will cause low counting efficiency, erroneous countand will dirty an optical system.
Inlet
RION CO., LTD. 37
A Point of Notice for Particle Measurementusing
Liquid-borne Particle Counter
• Check a chemicals• Flashing• Babble • Residual Sample (Change a Chemicals)• Sample Pressure• Calibration within a year
RION CO., LTD. 38
Check a wet materials of particle counter
Hydrogen Fluoride (HF) will dissolve glasses and quartz.
Wet material should be Sapphire. In case of sampling HF.
RION CO., LTD. 39
Flashing a sampling line is a basic
Accurate particle measurement is requiringflash a sampling line for remove a depositedparticles.
RION CO., LTD. 40
Bubble
Particle Counters count bubbles same asparticles.
Residual Sample
According to circumstances particles willgenerate particles by chemical reaction.
RION CO., LTD. 41
Conclusions
• Particle Counters are useful for many field.
• There are many standards for cleanliness.
• Some standards described for calibration,sampling and measurement.
• Operating Procedure is important for accuratelymeasurement.