Palm oil application in food and non food

including vegetable based candles

18th Sep 2015 , Malaysian Palm Oil Conference , Warsaw ,Poland

The Truth of Palm Oil

• Responsibly cultivated palm oil is more environmentally beneficial than any other oil crop. Malaysia is a world model for sustainable palm oil production

It is true that palm oil is categorise as :-

• Gift to the Nature

• Gift to the World

• Gift to the mankind

The Palm Fruit

2 kinds of oil are extracted from the

fruit: The palm oil and the palm

kernel oil.

Although originally from the same

fruit, these 2 oils are very different.

The palm oil has a higher content of

palmitic and oleic acids, while the

palm kernel oil contains mainly

lauric, myristic and oleic acids.

The palm oil is also rich in beta and

alpha-carotenes, as well as natural

antioxidants:tocopherol and

tocotrienols.

Fresh Fruit Bunch Shell

Kernel

Crude Palm kernel Oil

Mesocarp

Crude palm oil

Fresh Fruit

bunch

MINOR COMPONENTS OF OILS AND FATS

• Phospholipids,Glucolipids,Lipoproteins,Sterols: phytosterols/ cholesterol

• Tocopherols/tocotrienols,Squalene,Carotenoids/ Xantophylls (beta carotene/ alfa carotene, lutein),Polyphenols,Triterpene alcohols

• Monoglycerides,Diglycerides • Minor components are important as well as they play

important role during process and need to be removed (metals, phospholipids, glucolipids, lipoproteins, chlorophyll, carotenes, gossypol etc) and affect appearance, color, taste and stability of the oil and some of them present are important nutraceutical value( tocopherols, tocotrienols and polyphenols, squalene, sterols).

Where Palm Oil Comes From?

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Palmitic Refining Process

Crude Palm Oil

Degumming

Bleaching

Filtration

Prestripper

Deodorization

Cooling

Polishing Filter

Bleaching Clay

RBD Palm Oil

High Pressure Boiler

Sparging Steam Palm Fatty Acid

Storage Tank

Spent Clay

Storage Tank

Palm Oil Fractionation Process RBD Palm Oil

Heating

Homogenizing

Crystallizing

Buffer Tank

RBD Palm Stearin

Filtration

RBD Palm Olein

Storage Tank Storage Tank

Cooling Water

Air Squeezing

Chill Water

Crude Palm Kernel Oil

Palm Kernel Olein Palm Kernel Stearin

RBDHPK STEARIN RBDPK OIL RBDHPKOLEIN

Fractionation

Hydrogenation Hydrogenation

Hydrogenation

Process of Crude Palm Kernel Oil

Refined

Refined

Refined

Refined

Refined

Refined

RBD Palm Kernel Oil

20/09/2015 9

OLEINDeep

Frying

Shallow

fryingSpray oil

Salad

DressingCooking

Ice cream

fatDairy

PALM OL IV 56

PALM OL 57

PALM OL 60

PALM OL 62

PALM OL 64

VEG GHEE NA NA

Excellent Good Fair

Application

Shortening and Margarine : Non hydro Palm oil

Application

Biscuit/Bread dough

Biscuit/Wafer cream

Frying fat

Non diary creamer

Coating

Filling

Cakes

Condensed milk

• Milk/Dairy Fat Replacer, Butter Oil substitute ,Cheese fat Replacer

Premium grade Ice cream fat

Cheese making

Condensed milk, full cream milk/skimmed

Pastry

Infant fat formula

Confectionery market • Global Chocolate confectionery

sales volumes are expected to reach record high in 2014 , rising 2.1 % to 8 million m/tons

• 5 Biggest players

• High price of Cocoa butter

• CBA products are best choice

• CBE annual growth demand 10 %

Your Innovation Our Solution

[CATEGORY NAME]

[PERCENT

AGE]

[CATEGORY NAME] [PERCENT

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[CATEGORY NAME] [PERCENT

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[CATEGORY NAME]

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Sales USD 120 billion per annum

CBA Family tree

DERIVED FROM VEG OILS & FATS

CBX

CBR

CBS( C12)

selective hydro and fractionated

Combination of Soft oil and palm

CBE/ CBI

PMF BLEND ILLIPE FAT KOKUM FAT

SHEA STEARIN SAL STEARIN

MANGO STEARIN

Selective Hydrogenation of High Olein IV and

Soft oil and/or Interesterified fat

Palm kernel oil Coconut oil Babasu oil

100 % Compatible to Cocoa Butter

20 % Compatible to Cocoa Butter

(total fat)

25% Compatible to Cocoa Butter

(total fat)

5% Compatible to Cocoa Butter

(total fat)

20/09/2015 14

CBS

Solid

Moulded

Bar

Hollow

Moulded

Figurines

Enrobing

(Biscuit/w

afer)

Toffee

Candee

Centre

Filling

Coffee

Whitener

Ice

Cream

Coating

RBDHPKST

RBDHPKOL

RBDHPKO

Excellent Good Fair

Application

CBR Process Flow

RDBPALM OLEIN/ PALM OL/SOFT OIL

SELCETIVE HYDROGENATION

INTERESTERIFIED

HYDROGENATION

BLEND

(TO REDUCE TRANS LEVEL)

CBR

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CBE Process Flow

Rbd Palm Oil

20 % hard pst 80 % 10 cpt ol

64% Dfoln IV>62 36% soft PMF IV47 51% IV 62

5% Hard Stearin 95% Polished PMF IV46

30% Hard PMF IV33 70 % mid olein IV50-55

49 % soft ST

Fractionation

Fractionation (High Pressure)

SHEA/ILLIPE/ BUTTER

+ CBE

Blend

CBA Applications

Chocolate filling Chocolate spread Chocolate Block and Bar Liquid Chocolate Chocolate paste Chocolate tablet Chocolate coating Bake stable filling Soft chocolate compound/solid bar for cold climate Moulded filling bars Nougats Infant formula Mimics mother nature

Your Innovation Our Solution

[X VALUE] 6500

[X VALUE] 4500

[X VALUE] 3000

[X VALUE] 1500

[X VALUE], [Y VALUE]

0

1000

2000

3000

4000

5000

6000

7000

8000

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price

Food Emusifier

• Distilled Mono diglycerides

• Mono glycerides

• Poly glycerol ester

• Sodium stearoyl lactylate

• Sorbitan Tri stearate

• Many more combine with Soft oil to develop unique emulsifier

FEED APPLICATION

• Palm oil has been good source of energy for animal feed

• With good balance of Fatty acid composition

• Value added product has been created using speciality ingredients to enhance the palatability of the feed

NON FOOD APPLICATION

Palm Oleo chemicals • Fatty Acids • Soap Noodles • Medium Chain Triglyceride • Refined Glycerine • Methyl Esters • Cosmetic and personal care Esters • Fatty Alcohols • Palm Waxes • Soap Finishing • Alkyl Ketene Dimer • Methyl Ester Sulfonate

Palm Biodiesel

• Malaysia palm oil methyl ester and palm olein methyl ester meets the European (EN14214) and USA (ASTM D6751) standards. It contains virtually zero sulphur, thereby burning cleaner than traditional petroleum-based fuel. biodiesel plants are located in Malaysia

Types of Waxes

• Paraffin-Slack Wax

• Paraffin-Scale Wax

• Paraffin-Fully Refined

• Microcrystalline Wax

• Petrolatum

• Fisher-Tropsch (gas-liquid)

• Montan

• Gelled Mineral Oils

• Hydrogenated Vegetable Oils / Fats

• Fatty Acids (veg & tallow)

• Beeswax

• Candelilla

• Carnauba

Petroleum Based Vegetable / Animal / Insect Based

New Vegetable Based (natural)

• Hydrogenated – Metathesized (MS) Vegetable Oils

– Micro’s

– Petrolatum

• Filtered Rape (Canola) / Corn Waxes

• Palm

Differences

in “free Oil”

content and

degree of

refining

Palm wax - Key Findings

• OPPORTUNITIES

• Most of the waxes are either :

- unique in properties

- used for special applications

- obtained from special sources and processes.

• We identified to promote palm wax as replacement of paraffin wax because :

• Palm wax performance is close to paraffin wax in candle, board coating and fire logs applications.

Your Innovation Our Solution

Basic Process

wax

Paraffin wax Vegetable

wax

Palm wax

Hydrogenation Non-blended

Fire logs Candle Additives Coating Adhesive

Soy wax

Synthetic wax

Fractionation Blended Emulsified blends

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20/09/2015

popular candle types Candles come in virtually every shape and size imaginable. The following terms are used to describe common candle styles.

TAPER: A slender candle – typically 6 to 18 inches high and sometimes called a dinner candle – designed to be held securely upright by a candle holder.

PILLAR: A free-standingcandle, usually having a diameter of 3 inches or more, and one or more wicks. Despite the name, pillars or column candles can be round, square, hexagonal, etc. Although they stand on their own, they must be burned on a heat-resistant candle holder.

CONTAINER, JAR OR FILLED CANDLE: A candle that is poured when manufactured into a glass, metal or ceramic container specifically designed to hold the wax and withstand the heat of the burning candle.

VOTIVE: A small cylindrical candle, usually about 1½ inches in diameter and 2 or 2½ inches high, designed to be placed in a "cup" or votive holder to hold the liquefied wax that results from burning. Votives were originally produced as white unscented candles for religious ceremonies; they are now available in many colors and scents.

Your Innovation Our Solution

GloWax

GSI has developed range of PWR for candle making:-

• GloWax 3053 NHP

• GloWax 1555 NHP

• GloWax 857 NHP

• GloWax 260 HP

• GloWax 1058 HP

• GloWax 158 HSA

• GloWax 1052 HSA

• GloWax 854 HSA

• GloWax 357 HSA

• GloWax 1064 HPO

• GloWax 266 HPO

20/09/2015 Your Innovation Our Solution

20/09/2015

PILLAR CANDLE FORMULATION WITH

PARAFFIN WAX AND GloWax

1 2 3 4 5 6 7 8

Paraffin 60 70 60 75 67 48 60 70

GloWax 857 18 10 15 12 15

GloWax 158

17 10 15 13 25 35 15

GloWax 260 5 10 10 52 5

Your Innovation Our Solution

20/09/2015

ADVANTAGE OF GLOWAX

IN CANDLE MAKING

GLOWAX PALM WAX

Supply Abundant and constant

Consistency Characteristic of all batches are

consistent

Ease of ejection Easier

Appearance of Candle More shining, harder and firmer

Burning Less smoke, less dripping, longer

burning life and can stand firm in hot

climate

Dispersity of dye Easy

Melting time Longer

Solidifying time Shorter

Odour Good

Price Cheaper

Religion Food grade, kosher &Halal

20/09/2015

Enhancing product performance

• GSI use proven emulsifiers to ensure :- No Growing of mold/blooming No Crystals formation Smooth demolding Clean and longer burning capability Good plasticity Avoid cracking Avoid air Pocket Avoid Shrinkage

Your Innovation Our Solution

There will always be those who see possibilities in the everyday,

who see solution in problems, who see the future in the present.

These are the minds our MPOC and

our customers will forever value.