P3.1 Report

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    ABSTRACT

    The engineers bending formula is only applicable to sections bent about its principal axes.

    For other cases, we have to use the generalized bending equation. This generalized bendingequation makes use of the assumption that plane section before bending will still be a plane

    even after bending. The other assumption is that the material obeys the idealized HookesLaw. This equation is applicable to all sections regardless their geometry and their load

    direction.

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    1. OBJECTVESThe objectives of this project are to verify the generalized bending theory by applying

    it in an experiment and to increase students knowledge on some features ofunsymmetrical bending.

    2. THEORYThe EulerBernoulli beam equation or better known as the Generalized BendingEquation is the means of calculating the load-carrying and deflection characteristics

    of beams. It is largely used when the section bending is not about its principle axes,

    such as unsymmetrical bending. The load-stress formula can be derive by assuming

    that the equilibrium equations, compatibility conditions and the stress-strain relations

    (Hooks law) be satisfied. And that the plane section before bending remains plane

    after bending.

    2.1Equilibrium EquationThe application of the equation of equilibrium to the free body in Figure 7.9b yields:

    0 = ZZ A

    Mx= yZZ A

    My= - xZZ AEq 1.1

    where

    ZZ is the normal stress in the beam due to bending A denotes an element of area in the cross section x = the perpendicular distance to the centroidaly-axis y = the perpendicular distance to the centroidalx-axis My = the bending moment about they-axis Mx = the bending moment about thex-axis

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    2.2Geometry Deformation(Strain)By considering two plane cross-section perpendicular to the bending axis before bending,

    with distance Lzz between their centroids. And after bending the extension LZZ betweenthe two planes can be represented as a linear function of x & y:

    LZZ = a' + b'x + c'y

    since ZZ = LZZ/LZZ , therefore:

    = + +

    2.3Stress-Strain RelationsAccording to Hooks law:

    ZZ = EZZ

    where E is young's modulus.

    Therefore

    =

    + +

    ZZ = a + bx + cyEq 1.2

    where

    a = Ea'/LZZ b = Eb'/LZZ c = Ec'/LZZ

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    2.4Generalized Bending EquationBy substituting 1.2 into 1.1

    0 = (a + bx + cy)A = aA + bxA+ cyA

    Mx= y(a + bx + cy)A = ayA + bxyA+ cy2A

    My= - x(a + bx + cy)A = -axA - bx2A - cyxA

    since xA = 0&yA = 0

    andy2A = Ix ,x2A = Iy & xyA = Ixy

    0 = aA

    Mx = bIxy + cIx

    My = - bIy - cIxy

    where Ix & Iy are the second moment of inertia with respect to the x and y axis

    respectively, and Ixy is the product moment of inertia.

    Solving the equation to obtain the constants:

    a = 0 (since A 0)

    = +

    = +

    Eq 1.3

    substituting Eq 1.3 into Eq 1.2

    = +

    + ( + )

    This is the generalized bending equation that will be used to calculate the normal stress.

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    2.5Principal Moment of Inertia

    Figure 1 Principal Axes

    2.5.1 Principal Axes

    In order to find the principal axis of inertia, let Ix & Iy are the second moment of inertia

    with respect to the x and y axis respectively, and Ixy is the product moment of inertia.

    Let (u,v) be the principal axes with the same origin and in the same plane as the (x,y)

    axes, and is the angle (x,y) must rotate to coincide with (u,v), is positive in thecounter clockwise direction.

    u =xcos +ysin

    v =ycos xsin

    to find the second and product moment of inertia

    Iu= v2A = (ycos xsin)2A

    Iv= u2A = (xcos +ysin)2A

    Iuv= uvA = (xcos +ysin)(ycos xsin)A

    after integrating and knowing that: y2A = Ix ,x2A = Iy & xyA = Ixy and using

    trigonometric identities. The following equation cans be obtain:

    Iu= 0.5[Ix

    + Iy] + 0.5[I

    xI

    y]cos2 - I

    xysin2

    Iv= 0.5[Ix + Iy] - 0.5[IxIy]cos2 + Ixysin2

    Iuv= 0.5[IxIy]cos2 + Ixysin2

    From the above equations, it can be shown that

    Iu +Iv= Ix+ Iy

    =

    +

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    3. EQUIPMENTSThe equipments used for this experiment are listed as follows.

    3.1

    Frame A

    Figure 2 Frame A

    3.2 Frame B

    Figure 3 Frame B

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    3.3 TDS 303 Data Logger

    Figure 4 TDS 303 Data Logger

    4. PROCEDUREThe procedures of the experiment are stated as follows:

    a)The power of the TDS 303 Data Logger and the frame readout is turned on.b)Then the test rigs are unloaded and the strain gauge circuits are balanced in order tozero the initial reading of each channel.

    c) It is followed by loading the beam according to case1 of Table 1.d)When the load is stabilised the strain reading is taken.e)The steps (c) and (d) are repeated for cases 2, 3 and 4.

    Case Frame Px Py

    1 A 300 N 0 N

    2 A 300 N 200 N

    3 B 20.5 kg 0 kg

    4 B 20.5 kg 20.5 kg

    Table1: Loading values for different cases

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    5. EXPERIMENTAL RESULTS

    Ix Ixy Iy E

    OR

    208.8 x 103

    mm4

    72.74 x 103

    mm4

    73.64 x 103

    mm4

    70 x 109

    Pa

    (Aluminium)208.8 x 10

    -9m

    472.74 x 10

    -9m

    473.64 x 10

    -9m

    4

    Table 1 Properties of Material

    *Note: Different load direction compared with Frame ATable 2 Loading of individual cases

    Table 3 Moment Calculation

    Table 4 Experimental Data for Strain

    Case Frame Px Py

    1 A 300N 0N

    2 A 300N 200N

    3 B 20.5kg * 0kg

    4 B 20.5kg* 20.5kg

    Case Formula Mx/Nm My/Nm

    1 Mx = Py X

    d

    My= Px X

    d

    d=0.33m

    0 -49.5

    2 -33 -49.5

    3 0 33.18

    4 -33.18 33.18

    Case 1 Case 2 Case 3 Case 4

    Gauge

    No

    (horizontal

    frame)

    (vertical

    frame)

    (horizontal

    frame)

    (vertical

    frame)

    (horizontal

    frame)

    (vertical

    frame)

    (horizontal

    frame)

    (vertical

    frame)

    1 -190 -217 -281 -300 109 127 25 53

    2 -120 -179 -195 -237 68 106 -1 55

    3 -53 -141 -115 -177 25 82 -32 58

    4 12 -104 -33 -115 -13 60 -61 59

    5 79 -67 49 -53 -54 37 -90 60

    6 149 -29 133 5 -95 14 -119 62

    7 219 5 219 67 -135 -6 -147 64

    8 281 43 296 130 -175 -28 -175 66

    9 357 80 386 189 -217 -52 -205 67

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    Table 5 Distances X and Y for calculation of theoretical strain

    Case 1 Case 2 Case 3 Case 4

    Formula

    = ( + ) ( + )( )

    (horizontal

    frame)

    (vertical

    frame)

    (horizontal

    frame)

    (vertical

    frame)

    (horizontal

    frame)

    (vertical

    frame)

    (horizontal

    frame)

    (vertical

    frame)

    Gauge

    No 9 411 94 454 218 -275 -63 -232 61

    Corner

    C -254 -254 -366 -366 171 171 58 58

    Table 6 Theoretical Strain

    Experimental () Theoretical () Difference ()Formula tan = [ Ixtan + Ixy ]/[ Iy + Ixytan ]Case 1 70 71 1

    Case 2 63 64 1

    Case 3 71 71 0

    Case 4 97 91 6

    Table 7 Experimental and Theoretical Neutral Angle,

    Table 9 Theoretical Strain vs Experimental Strain Error Percentage

    Case 1 - 4

    Horizontal

    Frame

    Vertical Frame

    Gauge No

    9

    x1= 36.32 x 10-3

    m

    x2=-9.29 x 10-3

    m

    y1 = 23.23 x 10-3

    my2= -45.17 x 10

    -3

    m

    Corner C

    x3=-9.29 x 10-3

    m

    y3= 23.23 x 10-3

    m

    Gauge

    No 9 13.1% 14.9% 15.0% 13.3% 21.1% 17.5% 11.6% -9.8%

    Corner

    C 25.2% 14.6% 23.2% 18.0% 36.3% 25.7% 56.9% 8.6%

    x3 x1C

    x2

    y3

    y2

    y1CENTROID

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    6. DISCUSSION AND CONCLUSION6.1 Bok Chian Check

    a) Without using the generalized bending equation, describe briefly an alternative method

    of calculating the normal stresses at any point on an unsymmetrical beam in bending,

    From the principal moment of inertia, the angle of the neutral axis can be found using

    tan2 = -(2Ixy)/( Ix + Iy). Therefore the principal axis can be determine with respect to thex & y axis. Hence the symmetric loading equation can be used:

    ZZ = Mv V+ Mv U = 0

    Iv Iu

    the equation can be simplified to:

    V = Iutan = tan

    U Iv

    b) For the existing experimental setup for Frame A and B, determine the expressions for

    Mxand My at the loading point, in terms of the applied loads.

    Moment = Force x Perpendicular Distance

    Mx = Px/2 x 0.33 (Nm)

    My = Py/2 x 0.33 (Nm)

    c) For Frame A only: When Px is loaded first, observe the load reading of Py is applied.

    Explain why?

    When Pyis applied, the load reading of Px decreases. This is because when Pyis applied,

    due to the unsymmetrical section of the beam, it cause a increase in moment about the x-

    axis, in the positive directions, which is the direction Px is also acting. Therefore it results

    in the sensor detecting a lower net force acting in the Px direction.

    d) Briefly explain why the NA is not 90 degrees to the applied load.

    Neutral axis is an axis in the cross section of a beam or shaft along that have zero

    longitudinal stresses or strains. It is perpendicular only to the applied load if the structure

    is symmetrical. However in this situation, since the beam is unsymmetrical, the neutral

    axis will be at an angle to the load. The angle of inclination will depend on the magnitude

    and direction of the applied load.

    e) For the case, determine the theoretical strain distribution at the strain gauged section.

    By means of a graph, compare the theoretical strain distribution with the experimental

    strain distribution.

    All of the experimental strain for data differ from the theoretical strain by approximatelythe same percentage amount, except for a few. The difference can be attributed to the

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    material and experimental error, the beam have been subjected to repeat loading and

    unloading for a extensive period of time, and hence suffer from metal fatigue. The

    experimental strain are all lower than the theoretical strain in terms of magnitude, which is

    expected as due to the imperfect microstructure of the material and the conservation of

    energy, the experimental strain must be lower or equal to calculated strain. Therefore the

    experimental strain data can be said to be precise but not very accurate.

    f) For all the case, plot the experimental strain distribution across the beam section and

    hence, estimate the position of the neutral axes. Compare the theoretical angles between

    the neutral axis and x-axis with those of the experiment.

    The experimental angles are found to be very close to the theoretical angles, with all

    having a difference by 1 with the exception of one. In case 4, the difference between the

    experimental and theoretical angle is found to be 6. This can be human error as the

    neutral axis is almost vertical with the y-axis. Which cause the graph to be out of bound of

    the paper, and the angle had to be estimated. Therefore the experimental angles can be said

    to be accurate and precise with the exception of case 4 as an anomaly.

    g) Explain why unsymmetrical sections are preferred in certain structural designs.

    In symmetrical beams, the neutral axis is fixed and is perpendicular to an applied load.

    Therefore if there is an second load perpendicular to the first load, then one of the load

    will result in stress acting on the weakest part of the cross-section. Therefore

    unsymmetrical sections are preferred when the bending moments are greater on one axis

    than the other. Another unintended benefit of unsymmetrical sections is the less material

    used to make it, which will reduce the weight of the structure.

    Conclusion

    The experimental data are close to the theoretical values calculated using the Generalized

    Bending Equation, with differences mainly due to the metal fatigue of the beam and

    human errors, and therefore in agreement with the generalized bending theory. The

    features of unsymmetrical structure were also explored and were found to be useful in

    situation where the bending moment are significantly different on different axis.

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    6.2 Chia Yiwen Yvonne

    a) Without using the generalized bending equation, describe briefly an alternativemethod of calculating the normal stress at any point on an unsymmetrical beam in

    bending.

    Under the earlier section of the report, it is derived that tan2 = 2

    . With the

    value of angle , we can determine the principal axes of bending with respect to thereference axes.

    Figure A Principle axes determined from

    When the principle axes are defined, we can apply the general stress equation for

    symmetrical loading for the case of an unsymmetrical loading.

    The formula used is = [

    ] + [

    ].

    Hence therefore the alternative equation to the generalized bending equation would be:

    = [ ] + [ ] , where Mu= M cos and Mv= M sin

    In the case when bending stress is zero at the neutral axis (NA), the equation becomes:

    = [

    ] + [

    ] = 0

    The above equation can then be further simplified to () = - (

    ) tan = tan .

    Figure B Illustration of angle

    The angle is the angle of position of the neutral axis with reference to the u-axis, asillustrated in the figure above.

    b) For the existing experimental setup for Frame A and B, determine the expressions forMx and My at the loading point, in terms of the applied loads.

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    The expressions of Mx and My are:

    a. Mx = Py X db. My= Px X d

    Where d=0.33m

    The results for the individual moments for each case are:

    Table A Calculation for Mx and My

    c) For Frame A only: When Px is loaded first, observe the load readings of Px when Pyis applied. Explain why?It had been observed that after Py is loaded, the reading for Px will be reduced. A

    moment is formed about the beam with the load is applied only in the positive x-

    direction. When Py is applied, the resultant moment increases in the x-direction and

    the beams natural rotates towards the positive x-direction. This results in a reductionof magnitude of load Px as the beam now bends toward the same direction where Px

    is acting. On the side note, the resultant bending of the beam is minuscule and we are

    not able to observe any significant movement of the beam through naked eye.

    Another possible reason is the strain gauges which are attached to the beam measuresthe instantaneous strain that the beam experienced. Hence with results to the effect

    explain above, the strain gauges read the in strain experienced by the beam.

    d) Briefly explain why the NA is not at 90 degrees to the applied load.A neutral axis (NA) is defined as the axial that no tension or compression is

    experienced. In symmetrical bending, the neutral axis will lie on the axis of symmetry.

    For our experiment, the beam is not a symmetrical shape and hence the neutral axis

    will shift depending on the load applied to obtain an imaginary axis where the forces

    are zero.

    In our experiment, the applied load is tension forces in both X and Y direction, which

    are perpendicular. Hence the neutral axis cannot be perpendicular to Px or Py or the X

    or Y direction. Depending on the magnitude of load applied, the NA will vary it

    inclination. Therefore, the NA will not be perpendicular to the load applied.

    Case Formula Mx/Nm My/Nm

    1 Mx = Py X d

    My= Px X d

    d=0.33m

    0 -49.5

    2 -33 -49.5

    3 0 33.18

    4 -33.18 33.18

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    e) For the cases, determine the theoretical strain distribution at the strain gauged section.By means of a graph, compare the theoretical strain distribution with the experimental

    strain distribution.

    Table B Experimental Vs Theoretical Strain Data

    Graph A Experimental Vs Theoretical Strain

    By comparison through the graph plotted, there are slight discrepancies between the

    experimental and theoretical strain among the four cases, which is probably the results

    of experimental errors.

    As observed there is a common trend in all cases. As strain value increases the error

    increases. This may be due to the experimental set-up where the load is applied

    indirectly onto the beam, through a load cell for Frame A and dead weights for Frame

    B. Hence, there might be a slight misalignment in load passing exactly through the

    shear centre, resulting in negligible torsion of the beam. The torsion experience is

    highest at Corner C and Gauge No. 9, however the formula used to calculate

    theoretical strain does not take torsional stress into consideration and hence results inhigher error between theoretical and experimental strain values.

    Formula

    =( + ) ( + )

    ( ) Experimental Theoretical

    Gauge

    No

    (horizontal)

    (vertical)

    (horizontal)

    (vertical)

    Case 1 1/C -190 -217 -254 -254

    9 357 80 411 94

    Case 2 1/C -281 -300 -366 -366

    9 386 189 454 218

    Case 3 1/C 109 127 171 171

    9 -217 -52 -275 -63

    Case 4 1/C 25 53 58 589 -205 67 -232 61

    -1000

    -500

    0

    500

    1000

    1500

    1 2 3 4

    Cases

    Thoeretical vs Experiemental

    Theoretical Horizontal

    Gauge 9

    ExperimentalHortizontal Gauge 9

    Theoretical Vertical

    Gauge 9

    Experimental Vertical

    Gauge 9

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    f) For all cases, plot the experimental strain distributions across the beam section andhence, estimate the positions of the neutral axes. Compare the theoretical angles

    between the neutral axis and x-axis with those of the experiment.

    Kindly refer to the group experimental strain distributions across the beam section

    graphs as attached.

    Experimental () Theoretical () Difference ()

    Formula tan = * Ixtan Ixy +/* Iy Ixytan +

    Case 1 70 71 1

    Case 2 63 64 1

    Case 3 71 71 0

    Case 4 97 91 6

    Table B Experimental and Theoretical Neutral Angle,

    The theoretical angle were calculated through the formula,

    =

    =

    Sample Calculation, for Case 1,

    = =

    = = =

    + +

    = As seen in Table B, the experimental angles between the neutral axis and x-axies with

    those of experiments have minimum errors. Hence the results prove that the

    generalized bending equations are accurate enough for engineering calculation andprediction of neutral axis in unsymmetrical bending.

    Case 4 difference is of a greater value maybe due to the experimental strain plots is

    too huge to fit into an A4 graph paper and the team estimated the neutral axis through

    projection.

    g) Explain why unsymmetrical sections are preferred in certain structural design.By using unsymmetrical sections, the structural weight can be minimized, and in any

    structural design, lighter weight is always preferred.

    A symmetrical beam has a fixed neutral axis and is perpendicular to the applied load.

    This means if there is a second loading perpendicularly to the first loading, will results

    in stresses in two directions, with one of it is acting at the cross-section of the weakest

    tolerance. On the other hand the neutral axis of an unsymmetrical beam is dependent

    on the loads applied which results in no particular cross-section that are significantly

    vulnerable to applied stresses. Therefore, while using unsymmetrical section the main

    concern will be designing it such that applied stresses act along the shear centre to

    prevent torsion.

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    CONCLUSION

    The experiment had demonstrated the behaviours of loadings and bending moments with

    respect to an unsymmetrical beam section. Where the neutral axis location is dependent

    upon the loading the beam experiences which is the major advantage of unsymmetrical

    beams in structural construction.

    6.3 Christophorus Felix Kusnadi

    a. Without using the generalized bending equation, describe briefly an alternativemethod of calculating the normal stresses at any point on an unsymmetric

    beam in bending.

    First, we find the angle value of the principal axes by using the formula:=

    +

    Principle axes determined from value

    On the principal axes, we are allowed to apply the generalized bending equation for

    symmetrical bending on unsymmetrical bending case. The formula is:

    = +

    Where Mu= M cos and Mv= M sin

    We can simplify the above equation and come up with the final equation:

    =

    =

    Illustration of angle

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    is the angle between neutral axis and u-axis.

    b.For the existing experimental setup for frame A and B, determine the expressionsfor Mx and My at the loading point, in terms of applied loads.

    Mx = 0.5 Px d

    My = 0.5 Py d

    Where Px and Py are forces in x and y direction while d value is 0.33 metres.

    c. For Frame A only: When Px is loaded first, observe the load reading of Py isapplied. Explain why?

    When Pyis applied, the load reading of Px decreases. This is caused by the unsymmetrical

    section of the beam, which causes moment about the x-axis when Py is applied. Thismoment is on the same direction as Px which causes the gauge to measure less net force

    acting in the x direction.

    d.Briefly explain why the Neutral Axis is not at 90 degrees to the applied load.Neutral axis is an axis on a beam which has no longitudinal stresses or strains. On

    symmetrical structures, neutral axis is perpendicular to the applied load. However, our

    case deals with unsymmetrical beam, hence the neutral axis will not be perpendicular to

    the applied load. It will form an certain angle depending on the magnitude and direction of

    loads applied.

    e. For the case, determine the theoretical strain distribution at the strain gaugedsection. By means of a graph, compare the theoretical strain distribution with the

    experimental strain distribution.

    From the results obtained, we can observe that some differences between the experimental

    and theoretical results do exist. We can also see that the error percentage of each and every

    case is nearly the same. (Graph attached in Appendix). This error may be caused by some

    experimental errors such as machine errors, material errors (since the beam had been used

    for years of loading and unloading process), the strain gauges, and also the weight. Theerrors for each case is mainly around 20%.

    f. For all the case, plot the experimental strain distribution across the beam sectionand hence, estimate the position of the neutral axes. Compare the theoretical

    angles between the neutral axis and x-axis with those of the experiment.

    We can refer to table 6 in the Results section of this report, from the table we can see that

    the theoretical and experimental values of angles between the neutral axis and x-axis are

    quite close. For case 1 and 2, there are 1 degree difference. For case 3, the experimental

    and theoretical results are exactly the same. Meanwhile for case 4, there is a 6 degreedifference between the theoretical and experimental values. (Graph attached in Appendix).

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    g. Explain why unsymmetrical sections are preferred in certain structural designs.Unsymmetrical sections are preferred in certain designs mainly because of its neutral axis

    nature. In symmetrical beams, the neutral axis is perpendicular to the applied load. Hence

    if there is a second load which is perpendicular to the first one, the stress caused by the

    second load will act upon the weakest part of the beam. This is dangerous since it cancause the beam to break. In unsymmetrical beam, the neutral axis is not fixed, it depends

    on the load combination, which makes it more preferred in structures undergone multiple

    load. Another advantage of using unsymmetrical beams is the material usage. In some

    cases, making unsymmetrical beam requires less materials than the symmetrical one.

    Conclusion

    The experiment verified the generalized bending theory as the theoretical results are quite

    close to the experimental ones. From the experiment, we can also observe the behaviour of

    unsymmetrical beams undergone various loads. We also observe that for anunsymmetrical beam, its neutral axis position depends on the loading experienced. Using

    unsymmetrical beams can be advantageous in building a structure undergoing various

    loads.

    6.4 Goh Zhi Wei

    a) Alternative method of calculating the normal stresses

    Besides using the generalized bending equation, another method of calculation for the

    normal stresses at any point on an unsymmetric beam in bending is by moving the cross-

    section of the beam to the principle centroidal axis of the beam when doing the calculation.

    Using this method, the IXY will be equal to zero as the principal centroidal axis of the

    cross-section will become the X and Y axes. Hence, the neutral axis of the cross-section

    will be the same as the axis of the couple M representing the forces acting on the section,

    provided that the couple vector M is directed along one of the principal centroidal axes of

    the cross-section.

    Therefore, the whole calculation for the normal stresses at any point on an unsymmetric

    beam in bending can be simplified to using the same method that is used when calculating

    for the normal stresses on a symmetric beam in bending. In this simplified calculation, the

    principal axes of the cross-section can be determined by using Mohrs circle oranalytically.

    b) For the existing experimental setup for Frame A and B, determine the expressions for Mx

    and My at the loading point, in terms of applied load.

    For both Frame A and B, the expressions for Mx and My are:

    Mx = Py/2 x 330mm

    My = Px/2 x 330mm

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    c) In Frame A, load readings of PX changes when PY is applied.

    When PX is loaded first, the load readings of PX will decrease when PY is subsequently

    applied to the frame. This is because when PY is applied, there will be a bending moment

    created by PY, this causes the frame to bend in a way that will move it away from the

    pressure point of load PX. Therefore, the pressure cause by load PX on the measuringgauge is reduced, resulting in a lesser than actual load reading of PX.

    d) Neutral Axis (NA) is not at 90 degrees to the applied load

    A Neutral Axis (NA) is defined as the axial does not undergoes any tension or

    compression. The neutral axis will only be at 90 degrees to the applied load only if the

    load is being applied to a symmetrical frame, as the neutral axis will lie on one of the axis

    of symmetry of the frame.

    However, in this experiment, the load is applied on an unsymmetric beam. Hence, the

    neutral axis will change depending on the load applied in order to obtain the imaginary

    axial axis where the forces are zero. When the applied load is added onto the unsymmetricframe, the forces on the load will result in tension forces in both the X and Y directions.

    This will result in the neutral axial not being at 90 degrees to either applied loads PX or PY,

    but at an inclination to the loads.

    e) For the cases, determine the theoretical strain distribution at the strain gauged section. By

    means of a graph, compare the theoretical strain distributions with the experimental strain

    distributions.

    The theoretical strain distribution at the strain gauged section is shown in the table below.

    From the 4 graphs for the 4 cases (attached to appendix), it can be seen that there are slight

    differences between the theoretical and experimental strain values showed in all the cases.

    This might be due to the experimental errors that happen during the experiment, like the

    wear and tear of the equipments used and the initialisation of the data logger is not done

    properly.

    From all the 4 cases, it can be noted that there are similar pattern in that the differences are

    larger when the strain values increase. This is because the load is applied at the bracket

    that is attached to the beam. This causes slight misalignment in that the load does not passexactly through the shear centre, resulting in, close to negligible, torsion of the beam.

    Form

    ula = ( + ) ( + )( )

    Experimental TheoreticalGaug

    e No

    (horizont

    al)

    (vertica

    l)

    (horizon

    tal)

    (verti

    cal)

    Cas

    e 1

    1/C -190 -217 -254 -254

    9 357 80 411 94

    Cas

    e 2

    1/C -281 -300 -366 -366

    9 386 189 454 218

    Cas

    e 3

    1/C 109 127 171 171

    9 -217 -52 -275 -63Cas

    e 4

    1/C 25 53 58 58

    9 -205 67 -232 61

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    Since the torsional stress is the greatest at the two ends of the cross sectional area of the

    beam and that the method to calculate the theoretical strain does not take torsional stress

    into account, the differences in the strain values will be the largest at the two ends of the

    frame.

    f)

    For all cases, plot the experimental strain distributions across the beam section andhence, estimate the positions of the neutral axes. Compare the theoretical angles

    between the neutral axis and x-axis with those of the experiment.

    Determination of experimental neutral axes:

    For all the 4 cases, the graphs of experimental strain distributions across the beam section

    are plotted. Then, the neutral axes are being drawn by drawing a straight line through 2

    points, 1st

    point is where the horizontal experimental strain line cuts the x-axis and the 2nd

    point is where the vertical experimental strain line cuts the y-axis. All the graphs are

    attached in the appendix.

    Comparison of the theoretical neutral angles with the experimental neutral angles:

    The experimental neutral angles are found by measuring the angles that the experimental

    neutral axes make with the x-axis.

    The theoretical neutral angles are found by using the following method shown below:

    By using the Generalized Bending Equation:

    = ( + )( + ) =

    = = + +

    Hence, we are able to find the value of, which is the theoretical neutral angle, from the

    equation above.

    The drawing of the neutral angles and the calculations of the neutral angles can be found

    in the appendix.

    The values of both the theoretical and experimental neutral angles are shown in the table

    below:

    From the table above, it can be seen that there are only a slight differences between all the

    Case Theoretical () Experimental () Difference ()

    1 71 70 1

    2 65 63 2

    3 71 71 0

    4 91 97 6

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    theoretical neutral angles and the experimental neutral angles. Therefore, it can be

    concluded that the generalized bending equations are accurate enough to do the

    engineering calculations and predictions of neutral axes in unsymmetrical bending.

    However, in case 4, there is a larger difference of 6 between the angles. This may be due

    to the vertical experimental strain in case 4 being too vertical, close to 90and so its

    intercept with the y-axis are too high up to be able to fit and draw in a normal A4 size

    graph paper. Hence, the experimental neutral axis for case 4 is drawn by an estimated

    projection of the line resulting in a not so accurate drawing of the neutral axis.

    g) Explain why unsymmetrical sections are preferred in certain structural design. By using unsymmetrical sections, the structural weight can be minimized and this is useful

    for structural designs that require the structural weight to be as light as possible.

    Furthermore, a symmetrical beam is at 90o

    to the applied load and has a fixed neutral axis.

    This will result in a risk that if a second load is applied perpendicularly to the first loading,

    it will result in stresses occurring in two directions with one of it acting on the cross-section that has the weakest tolerance. However, an unsymmetrical beam will not have this

    problem. As the neutral axis for unsymmetrical beam is dependent on the loads that are

    applied to it, there will not be a particular cross-section that is significantly vulnerable to

    the applied stresses.

    Conclusion

    In this experiment, the behaviours of bending moments and loadings undergo by an

    unsymmetrical beam section is being demonstrated. It can also be concluded that as the

    position of the neutral axis is dependent on the loadings that are applied on the beam, the

    use of unsymmetrical beams can be preferred in certain structural designs.

    6.5 Jayakrishnan Radhakrishnan

    a) Without using the generalized bending equation, describe briefly an alternative method

    of calculating the normal stresses at any point on an unsymmetric beam in bending.

    Previously, it is derived that tan2 = 2

    . By knowing the value of the angle , the

    principal axis is determined with respect to the reference axis as shown in the figure below.

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    While considering an unsymmetric loading, when the principal axis is defined, the general

    stress equation for a symmetrical loading = [

    ] + [

    ] is applied.

    Therefore, alternative equation to find the normal stress is given by:

    = [ ] + [ ], where Mu= M cos and Mv= M sin

    At the neutral axis, the bending stress will be zero.

    = [

    ] + [

    ] = 0

    which gives, () = - (

    ) tan = tan .

    is the angle of position of the neutral axis with reference from the U-axis.

    b) For the existing experimental setup for frame A and B, determine the expressions forMx and My at the loading point, in terms of applied loads.

    Mx = (Py/2) x 330mm My = (Px/2) x 330mmc) For Frame A only: When Px is loaded first, observe the load readings of Px when Py is

    applied. Explain why?

    When Py is applied, the reading of Px is reduced. It results from the moment created when

    Py is applied. Therefore the resultant moment is increased in the direction where Px is

    applied causing the beam to bend in that direction. This leads to the decrease in the

    reading of Px.

    d) Briefly explain why the NA is not at 90 degrees to the applied load.

    A neutral axis is at 90 degrees to an applied load only when the frame is symmetrical

    where the neutral axis is located at the axis of symmetry. The frame is unsymmetrical for

    this experiment. As a result its location cannot be at the axis of symmetry. When the loads

    are applied on the frame, it causes tension in the direction where Px and Py is applied. As

    a result the neutral axis will not be at 90 degrees for both the loads.

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    e) For the cases, determine the theoretical strain distribution at the strain gauged section.

    By means of a graph, compare the theoretical strain distribution with the experimental

    strain distribution.

    FRAME A B

    LOADCASE 1 2 3 4

    Px(N,kg) 300 300 -20.50

    -

    20.50

    Py(N,Kg( 0 200 0 20.5

    Formulae My= Px X d

    d= 330 mm Mx = Py X d

    My (N,m) -49.5 -49.5 33.18 33.18

    Mx (N,m) 0 -33 0

    -

    33.18

    Theoretical Strain ( )

    Formula = * (MxIy + MyIxy)y - (MyIx + MxIxy)y]/( IxIy - Ixy

    2)

    I mm4

    Ix = 208.8 x103

    Iy = 73.64

    x103

    Ixy =

    72.74x103

    Location (horizontal frame) (vertical frame)

    Case 1 2 3 4 1 2 3 4

    Gauge No

    9 x = 36.21mm y = 23.23mm

    x = -

    9.29mm

    y = -

    45.17mm

    Strain 411 454 -275

    -

    232 94 218 -63 61

    Corner C x = -9.29mm y = 23.23mm

    Strain -254 -366 171 58

    -

    254

    -

    366 171 58

    From the graph (attached to appendix), it is seen that the theoretical and experimental

    strain values showed a slight variation for all the cases. It is probably due to the

    experimental errors. While observing the data it is found that as strain value increases, the

    error also increases. It is due to the indirect application of the loads to the beam causing

    misalignment of the load passing through the shear centre. As a result the torsion isnegligible at the beam. But the torsional stress is greater at the two ends of the beam. As

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    the torsional stress is not considered for the calculation of theoretical strain, it leads to an

    increase in the error between the theoretical strain and the experimental strain values.

    f) For all cases, plot the experimental strain distributions across the beam section and

    hence, estimate the positions of the neutral axes. Compare the theoretical angles between

    the neutral axis and x-axis with those of the experiment.

    From the bending equation,

    = ( + )( + ) =

    Therefore, the theoretical angle,

    = ( + )( + ) =tan

    The theoretical and experimental angles between the neutral axis and x-axis are stated

    below:

    Case

    Theoretical

    angle, Experimental

    angle, 1 71 70

    2 65 63

    3 71 71

    4 91 97

    For Case 1 and 3, it is observed that there is not much deflection in Theoretical and

    Experimental angles. For Case 2 and 4, a variation of 2 and 6 are found respectively. But

    for Case 4, the neutral axis and the vertical frame strain values are projected in order to get

    theoretical and experimental values.

    g) Explain why unsymmetrical sections are preferred in certain structural designs

    Unsymmetrical sections can reduce the weight. It is preferred in considering the design of

    a structure.

    Conclusion

    From this experiment it is found out the influence of loadings as well as the bending

    moments for an unsymmetrical section of beam. It is also seen that the neutral axis

    depends on the loading of the unsymmetrical beam. It is an advantage in structuralconstruction by using unsymmetrical beams.

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    REFERENCES

    Boresi, P Arthur and Richard J. Schmidt. Advanced Mechanics of Materials, Oxford

    University Press, 2003.

    Ambrose, J., Patrick T.. Simplified Design of Concrete Structures, Wiley, 2007.

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    Appendix A Sample Calculation

    Diagram

    Calculation of Centroid

    = = = = = + =

    = +

    =

    = + +

    =

    Calculation of Ix

    =

    + +

    +

    =

    =

    + +

    +

    =

    = + = + =

    A1

    A

    2

    O O

    O1 O1

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    Calculation ofand

    Case 1,

    = =

    = = =

    + +

    =

    Case 2,

    = =

    =

    =

    =

    +

    +

    =

    Case 3,

    = =

    = = =

    + +

    =

    Case 4,

    = =

    = = =

    + +

    =

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    Sample Calculation for Theoretical Strain

    For example CASE 2

    HORIZONTAL GAUGE NO 9

    = ( + ) ( + )( )

    Sub the following to the equation above:

    = = = = = = = =

    = =

    =

    =

    = =

    VERTICAL GAUGE NO 9

    = ( + ) ( + )( )

    Sub the following to the equation above:

    = = = = = = = = = =

    = =

    = =

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    Appendix B Graphs