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OTM 3D Load Configurator Pam Vivio January 29, 2013

Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator

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Page 1: Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator

OTM 3D Load Configurator

Pam Vivio January 29, 2013

Page 2: Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator

2 OTM 3D Load Configurator © Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

Master Data Configuration

Planning Parameters

3D Output / Viewing Options

Pros & Cons / Lessons Learned

Q & A

Agenda

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3 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

3D Load Configurator placement was designed to pack three dimensional rectangular objects into a rectangular container, considering constraints including: Orientation preferences (i.e. Upright, Prone,

Lengthwise, Widthwise) Stacking compatibilities (i.e. bottom only, max

stacking layer = 2, floor compatibility, max top weight, and max height overhang constraints such as maximum of 20% unsupported)

Myth: 3D Load Configurator configuration is complex!!!

Page 4: Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator

4 OTM 3D Load Configurator © Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

Master Data Configuration

Planning Parameters

3D Output / Viewing Options

Pros & Cons / Lessons Learned

Q & A

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5 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Master Data Configuration

Define Ship Unit Specification Header Values

Configure Equipment Group

Define Items/ Packaged Items

Define Ship Unit Specification Grid Values

Configure Planning Parameters

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6 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

3D Placement Engine Input-Output Flow

3D PLACEMENT LOAD CONFIGURATION ENGINE

Dimensions

Preferred orientation Allowable orientation

Ship Unit Number Ship Unit Line Number Stack Index (Optional)

Max Stack Layer Max Overhang Max Stack Height

Load Config Units – Array of ship Unit sets that need to be placed one after another

Piece level information

1. All pieces with the best loading sequence.

2. 3-Dimensional

view including stacking layer, orientation, and position within the equipment.

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7 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Ship Unit Specification - Header Values

A Ship Unit Spec (or often referred to as the Transport Handling Unit/THU) does not need Length, Width, and Height populated if these values are sent into OTM. These values could also get copied from the Packaged Item to the Ship Unit.

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8 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Ship Unit Specification - Orientation

Select “Preferred” Orientation and configure all other possible Orientations

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9 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Orientation Definitions

ORIENTATION

Dimension corresponding to Length of Container

Dimension corresponding to Height of Container

UPRIGHT LENGTHWISE

LENGTH HEIGHT

UPRIGHT WIDTHWISE

WIDTH HEIGHT

PRONE LENGTHWISE

HEIGHT WIDTH

PRONE WIDTHWISE

LENGTH WIDTH

ONSIDE LENGTHWISE

HEIGHT LENGTH

ONSIDE WIDTHWISE

WIDTH LENGTH

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10 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Orientation – Length, Width, Height

Standard Convention is: L is the longest non-height dimension.

W L

H

The Face Plane of the object is bounded by the L and the H. A Prone object is one that is oriented with it’s face down.

Onside

Upright

Prone

L

H L

H

H

W

W W

L

Note: contents of this slide were created by Al Drummond - Oracle

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11 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Orientation Examples - Upright

Upright Lengthwise Upright Widthwise

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12 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Orientation Examples – Prone and Onside

Prone Lengthwise

Onside Widthwise Onside Lengthwise

Prone Widthwise

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13 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Mixed Stacking Matrix

Create a stacking matrix to define stacking rules

Can this product…

BM/T

M RF

SXS

RF

FZ U

prt

FZ C

hest

WAS

HER

DRYE

R

DISH

RANG

E

be lo

aded

on

this

pro

duct

? BM/TM RF YES NO YES YES NO NO YES NOSXS RF YES YES YES NO NO NO YES NOFZ Uprt NO NO YES NO NO NO YES NOFZ Chest NO NO NO YES NO NO NO NOWASHER NO NO NO YES YES YES YES YESDRYER NO NO NO YES NO YES YES YESDISH NO NO NO NO NO NO YES NORANGE NO NO NO YES NO NO NO YESbe

load

ed o

n th

is p

rodu

ct?

Note: This will help determine your Stack Below Orientation Profile

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14 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Stack Below Orientation Profile

Example: Must model the fact that Ranges cannot be stacked under Refrigerators, regardless of the orientation. You would need to create a profile so Refrigerators and all its orientations are not compatible. Then attach this profile to Ranges and all their possible orientations.

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15 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Items / Packaged Items

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16 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Equipment Group

53 Foot Dry Trailer

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17 OTM 3D Load Configurator © Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

Master Data Configuration

Planning Parameters

3D Output / Viewing Options

Pros & Cons / Lessons Learned

Q & A

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18 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Planning Parameters

A new CONTAINER OPT CONFIG ID for the new Conopt functionality must be configured in the Planning Parameter set. The old version of Load Config must be turned off when using the new version. This is done by specifying NO LOAD CONFIG as the parameter for LOAD CONFIG ENGINE TYPE.

0: NO MIXING ALLOWED 1: WIDTHWISE MIXING ALLOWED 2: WIDTHWISE AND STACKING MIXING ALLOWED Note: By setting this to 2, you will maximize the space in the equipment.

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19 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Planning Parameters – Logic Config

This MUST be enabled for 3D Load Config

If the default of 50 is not changed, the truck volume must exceed 50% before 3D Load Config will be enabled

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20 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Planning Parameters – Logic Config EMPTY SPACE SORT CRITERIA: Controls the way in which the truck is loaded. The Default = 3, which means that we try to load the width of the trailer first, height next and the length of the trailer at the end.

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21 OTM 3D Load Configurator © Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

Master Data Configuration

Planning Parameters

3D Output / Viewing Options

Pros & Cons / Lessons Learned

Q & A

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22 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

3D Shipment Builder Flow

Compute Leg Options

Compute Equipment Options

Find Valid Itineraries

Compute Itinerary Options

Choose Least Cost Itinerary Option

Container Optimization

Make Shipments on Leg

Calculate Leg Option Costs

Load Configuration Engine

Parameter Set to Allow 3D Load Config

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23 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Install 3d viewer “Cortona” on your local PC

A single user license can be downloaded from

www.cortona3d.com/cortona

Viewing 3D Shipments

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24 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

View Load Config Action

Run Bulk Plan using the 3D Load Configurator enabled Planning Parameter

Select a single shipment Perform action of View > Load Config View Results from all angles and perspectives

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25 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Ship Unit Pieces View Sample Scenario: Refrigerator (18.2 Cubic Feet)

L 34.75” W 30.5” H 70.1” Preferred Orientation: Upright Lengthwise Allowable Orientation: Prone Widthwise Output: 1 truck with 72 Refrigerators – Layer 1 is Upright Lengthwise and Layer 2 is Prone Widthwise

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26 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Multi - Stop View

Spaces for multi-stop are driven by the Multi-stop Mixing Rule Planning Parameter. In this case, Parameter is set to 0 (No mixing allowed).

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27 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Mouse - over View

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28 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Individual Piece Extraction

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29 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Load Configuration Viewer Rotation - Side to Side/Upside Down

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30 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Load Simulation

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31 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Ship Unit Position Details

Position on the X, Y, Z axis. Note that Loading Sequence 2 has a position on the X axis of 30.5 which means it is placed 30.5 inches to the right of the back left corner of the truck.

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32 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Loading Report

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33 OTM 3D Load Configurator © Copyright Capgemini 2012 All Rights Reserved

Loading Report Sample

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34 OTM 3D Load Configurator © Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

Master Data Configuration

Planning Parameters

3D Output / Viewing Options

Pros & Cons / Lessons Learned

Q & A

Page 35: Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator

35 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Pros

Optimize Trailer or Container Volumetric Utilization By placing disparate items in a container as efficiently as possible given a set of constraints, an overall lower number of containers will be required.

Provide an interactive graphical image of the solve This will provide planners and warehouse personnel with indications as to how a particular solve built the shipment in question. Tool also aids in configuration testing. OTM 3D can be used along with the rainbow pallet functionality which allows OTM to construct the pallets and then optimize into the equipment using 3D Load Config.

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36 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Cons

3-D Load Configuration must be used with items meant to be 3-D configured.

Attempting to plan non 3-D load configuration items (those without appropriate ship unit specification constraints set) in the same bulk plan with 3-D load configuration items will result in an exception.

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37 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Lessons Learned When setting the Domain Default Planning Parameter set, keep in mind that “some” actions may

revert to the Domain Default Planning Parameter set. If this is not 3D enabled, the shipment will change from “3D PLACEMENT” to “NO LOAD CONFIG” and an error will be displayed when attempting to view the shipment in 3D.

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38 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Lessons Learned (Continued)

Planning Parameter for 3D is all or nothing – if you need to separate Order Releases for 3D and non 3D, must have separate Planning Parameter sets

Ensure that each ship unit has a Transport Handling Unit Take advantage of ADA rules for auto-assignment of THU’s Set LOAD CONFIG VOLUME THRESHOLD Planning

Parameter to 0 Equipment group must have dimensions set (Height, Width

and Length) Itinerary should NOT have Equipment Assignment Type as

“NO Equipment“

Page 39: Otm 2013 c13_e-22b-vivio-pam-otm-3d-load-configurator

39 OTM 3D Load Configurator © Copyright Capgemini 2012 All Rights Reserved

What is 3D Load Configurator?

Master Data Configuration

Planning Parameters

3D Output / Viewing Options

Pros & Cons / Lessons Learned

Q & A

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40 OTM 3D Load Cponfigurator © Copyright Capgemini 2012 All Rights Reserved

Questions?