84
ORBITAL CUTTING & BEVELING >> Orbital cutting & beveling machines for high-purity process piping CATALOGUE >> EN [790 700 000 | Rev. 1013]

ORBITAL CUTTING & BEVELING - Κεντρική Σελίδα

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

ORBITAL CUTTING & BEVELING>> Orbital cutting & beveling machines for high-purity process piping

CATALOGUE >> EN [790 700 000 | Rev. 1013]

BRB 2 FullAuto | Boiler Pipe Preparation Machine

The ideal machine for shortening heat exchanger pipes and for cutting pipes out of heat exchanger walls!

Advantages:

• Standard-compliant,preciseandreproducibleweldseampreparation.• Rapidprocessing,idealforserialprocessing• Handy,ergonomicandcompactdesign,allcontrolelementsforoperatingthe

machineareintegratedinit,noexternalcontrolboxorpedalrequired

...more on page 49

RPG 4.5 S|TubeSquaringMachinewithvice

Designedforburr-freesquaringofthin-walledstainlesssteeltubes.Thecleanandhigh-valuesolutionforspecificweldingpreparations!

Advantages:

• Integratedclampingjawsmadefromcoatedcastaluminumfordifferenttubediameters

• Cost-effectiveasnodimension-specificclampingshellsrequired• Multi-pointclampingofthetube• Burr-freeandsquare

...more on page 44

RPG XS Cordless|TubeSquaringMachine

Designedforburr-freesquaringandbevelingofthin-walledstainlesssteeltubesandmicrofittings.Fortherequired,highqualitytubeendpreparationfororbitalwelding!

Advantages:

• Squaringtubeendswithahigh-qualityfinish• Burr-freeandsquare• Bevelingpossiblewithaspecialtoolholder• Preparationofthin-walledstainlesssteeltubes(V4A)andmicrofittings• Spacesaving,lightweightandportablemachineforamobileandsecureapplication

...more on page 37

Newproducts.

Orderhotline:+49(0)7731792-0

Subjecttochange.Ourgeneraltermsandconditionsapply.

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

3Contents

Pipe Cutting and Beveling Technology

Pipe Cutting and Beveling Machines GF 4, GF 6 (AVM/MVM)....... 5

Pipe Cutting and Beveling Machines RA 2, RA 8 and RA 12......... 8

Pipe Cutting and Beveling Machine GF 20 AVM.........................11Liftingbench..........................................................................13Extension unit........................................................................13Continuouscoolingsystem......................................................14Aluminum clamping shells.......................................................14

Pipe Cutting and Beveling Machines GFX 3.0............................15Setofstainlesssteelcaps.......................................................17Quick-mountingbaseplates....................................................17Durablestorageandshippingcase..........................................17

Pipe Cutting and Beveling Machines RA 41 Plus.......................18

Accessories for GF and RA machines........................................20Aluminum clamping shells.......................................................21Specialstainlesssteelclampingjaws......................................22Setofstainlesssteelclampingattachments.............................22Continuouscoolingsystem......................................................22SawbladelubricantGFTOP.....................................................22SawbladelubricantGFLUB.....................................................22Specialgearoil.......................................................................22Intermediategearboxretrofitkit..............................................23Swivelcable...........................................................................23Quick-mountingbaseplatewithoutscrewclamps.....................23Quick-mountingbaseplateswithintegratedscrewclamps........23

Pipe feeder base unit and extension unit.................................24Mobile Workstation................................................................25

Saw blades and bevel cutters for GF and RA machines.................... 26Sawblades.............................................................................27Sawblade/bevelcuttercombinations......................................28Weld-prepsawblade/bevelcuttercombinations......................28Replacementpartsforweld-prepsawblade/bevelcuttercombinations.........................................................................28Supportdiscforsawblade/bevelcuttercombinations..............28Pressfittingsawblade/bevelcuttercombinations....................28Replacementpartsforpressfittingsawblade/bevel cuttercombinations................................................................29Bevel cutters..........................................................................29SawbladelubricantGFTOP.....................................................29SawbladelubricantGFLUB.....................................................29

Saw blades for SCORP machines.............................................30SawbladeTCT........................................................................30CuttingbladeDiamond............................................................30SawbladeCermet...................................................................30

Portable Tube Saws PS 4.5, PS 6.6..........................................31Quick-mountingplatewithscrewclamps..................................33Sawblades.............................................................................33Tripod....................................................................................33Clampingjawsreplacementset...............................................33Laser retrofitting kit...............................................................33

Metal Tube Cutter MRA...........................................................34Multi-rollercuttingchains.......................................................36Clampingshells......................................................................36

Tube Squaring Technology

Tube Squaring Machines RPG XS, RPG ONE, RPG 1.5, RPG 2.5..................................................................................37AngledriveRPGONE(cordless)andRPG1.5(cordless).............39One-piecestainlesssteelclampingshells................................40ToolholderWH......................................................................42MultifunctionaltoolMFW........................................................43

Tube Squaring Machines RPG 4.5, RPG 4.5 S, RPG 8.6..............44Clampingshells......................................................................46ToolholderWH...................................................................... 48MultifunctionaltoolMFW....................................................... 48

Pipe Beveling Technology

Boiler Pipe Preparation Machine BRB 2 FullAuto......................49

Boiler Pipe Preparation Machines BRB 2, BRB 4.......................52

Pipe End Preparation Machines REB 6, REB 14.........................55

Accessories for BRB and REB machines....................................58ToolholderWH.......................................................................59MultifunctionaltoolMFW"Economy".......................................60MultifunctionaltoolMFW"High-Performance".........................60Tool Bits TB............................................................................61Tool retainer for Tool Bits TB....................................................61ToolretainerfortoolcombinationsWH/MFW............................61Balancer spring......................................................................62Hoistbracket..........................................................................62

orbital|cutting+beveling+welding.

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

4 Contents

Completesolutions.Onesource.

Bevel cutter headforBRB2(V-/Y-prep)....................................62BevelcutterheadforBRB4(V-prep)........................................63Adjustablespacer...................................................................63MobileairunitDWE10............................................................63Airhosewithquickcoupling....................................................63CuttinglubricationKSS-TOP....................................................64Elbowclampingsystem...........................................................64Optional clamping wedges......................................................64Plastic(POM)clampingshellsegments...................................65IDtrackingforREB14.............................................................65

Combination possibilities of tool holder WH and multifunctional tools MFW for REB and BRB machines.........................................66

Tungsten Grinding Technology

Tungsten Grinder ESG Plus, ESG Plus2.....................................69Diamond grinding wheels........................................................71Cuttingdevice........................................................................71Electrode holder.....................................................................71Clampingcollet.......................................................................71Wall-/table-/vice-mountingplate.............................................72Protective cover......................................................................72Double-DeckerKit...................................................................72

Threading, Jointing and Sealing Technology

Accessories for Pipe Threading Technology.............................74Automaticquick-changedie-headsASK...................................74Replacementsetsofthreadingchasers....................................74Nipple holder .........................................................................75ThreadcuttingcompoundSPNPARALIQ®PLUS.........................75ThreadcuttingcompoundNORMOLICRed®...............................75

Thread Jointing Technology.....................................................76ThreadjointingcompoundPARALIQ®PM35.............................76ThreadsealingtapePARALIQ®PM35......................................76Flaxdispenser.......................................................................76Flaxbobbinpocketdispenser.................................................76

Seals.....................................................................................77Sealdispenser.......................................................................77Sealsforsealdispenser.........................................................77

Copper Pipe Installation Technology

Accessories for LAM 1500, LAM 1600......................................79ClampholderwithcarbonV-electrode.....................................79CarbonV-electrode.................................................................79Stickelectrode.......................................................................79Heatingtongswithcable.........................................................79

Accessories for Workshop and Site

Workbenches.........................................................................81Toolbox.................................................................................81Pipe vices...............................................................................81Deburringtool........................................................................81

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

5

TheGFseriessetsnewstandardsinorbitaltubeandpipemachining!

Alsoavailablewith automatic or manual feed

modulesAVM/MVM

Multifunctional wrench. 1tool=6functions:

Vicehandle,fasteningclampingjaws,sawblades/bevelcutters,

andquickmountingplate; anti-theftprotectionaswellasbladeadjustmentwiththestar

handle

2 position clamping jaws toenablethemachiningof

thin-walledtubes

Integratedline laser to determine the cut off

point

PipeCuttingandBevelingMachinesGF

6

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

GF Pipe Cutting and Beveling Machines• Square, burr-free and cold machining process• Deformation-free clamping system for tubes and pipes• Optimum preparation for the automated welding process• Sturdy design with powerful drive• Unique and automated orbital cutting process• Simultaneous or seperate cutting and beveling• Cost-effective, increasing productivity• Even longer tool life

GF 4, GF 6 (AVM/MVM)

The new GF series sets new standards in orbital pipe machining.Numerous innovative functions combined with an ergonomic design create significant advantages for you in the industrial prefabrication of pipeline systems. Cuttingandbevelinghigh-alloysteel(stainlesssteel),low-andunalloyedsteel,plastics,castingmaterialsandnon-ferrousmetalsinjustseconds,usingthe"PlanetaryCutting"method.

• Anthracite-coloredcoatedcomponentsforimprovedslidingpropertiesandprotectionagainst corrosion

• Stainlesssteelclampingattachments(Code790142241)forprotectionagainstcontactcorrosion included

• ReducedoperatorimpactbyoptionalfeedmoduleAVMorMVMforanautomatedormanual cutting process

• Locking mechanism prevents unauthorized usage and theft• Anewergonomically-designedmotorhandleforasafeandcomfortableoperating

position,whichalsoenableseasycuttingofelbows• Integratedlinelasertodeterminethecutoffpoint• 2positionclampingjawstoreducechatterandenablesmallerlengthofpipetobemachined• 1multifunctionaltoolforalladjustmentsonthemachine• Extendedspeedrange(40-215rpm),idealforthecuttingofhigh-performancematerials

(Hastelloy®,P91,etc.)• Swivelcablewithaquick-disconnectcouplerforeasyandquickreplacementofpower

cables• Thenewchipguardprotectsagainstflyingchipsandcomeswithameasuringport

(forGF4only)

Feed versions:

GF AVM*PipeCuttingandBevelingMachinewith automatic feed module AVM.Thisintelligentsolu-tioncontinuouslycontrolsthecuttingspeeddependingonthetorqueandtheparametersettings.TheAVMimprovesthehandlingoftheGFandRAmachineandstopsautomati-callyafterthecuttingprocess.Therestartinhibitdoesnotallowanunintendedstart-up.

GF MVM*PipeCuttingandBevelingMachineswith manual feed module MVM.Thismanuallyoperatedfeedmodulefacilitatesthecuttingandbevelingofpipes.Withthehelpofahandwheel,themachineheadrotateseasilyandwithlittleeffortaroundthepipewithaconstantspeed.

Machine comes with: • 1PipeCuttingandBevelingMachineGF4orGF6(AVM/MVM)*• 1Transportationcase• 1Sawblade(GF4:Code790042064,GF6:Code790043018)• 1Setofstainlesssteelclampingattachments

PipeCuttingandBevelingTechnology

GF 4 MVM

GF 4 AVM

GF 4

7

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

• 1Mountingplate• 1Toolset• 1TubeofsawbladelubricantGFTOP(Code790060228)• 1Bottleofspecialgearoil(Code790041030)• 1Setofoperatinginstructionsandsparepartslist

* The automatic/manual feed module AVM/MVM is already fitted to the pipe cutter upon delivery

Allsawsarefittedwiththequickdisconnectswivelcable.

Application range GF 4 (AVM/MVM) GF 6 (AVM/MVM)Pipe OD 12-120mm

0.472-4.724inch21.3-168.3mm0.839-6.626inch

Wall thickness (dependsonmaterial)*

1-9mm0.039-0.354inch

1.5-15mm0.059-0.591inch

PipeIDmin.(sawbladeØ63mm/Ø2.480inch)

21mm0.827inch

30mm1.181inch

PipeIDmin.(sawbladeØ68mm/2.677inch)

16mm0.630inch

25mm0.984inch

PipeIDmin.(sawbladeØ80mm/3.150inch)

4mm0.157inch

13mm0.512inch

PipeIDmin.(sawbladeØ100mm/3.937inch)

––

0mm0inch

Technical data Drivewithsingle-phaseACmotorPower 1.8kWwithoutAVM/1.9kWwithAVMBuilt-inelectronicvariablecuttingspeed withrestartinhibitor

40-215rpm 40-215rpm

Protection class Double-insulatedaccordingtoclassII,DINEN60745-1Double-insulatedaccordingtoclassI,DINEN60204-1(GFAVM)

Noiselevelattheworkplaceapprox. 79dB(A) 79dB(A)Vibrationlevel <2.5m/s2inaccordancewithDINEN28662,part1

* Increased wall thickness possible with manual feed or by adding an additional cut (depending on the saw blade diameter).

Article Version Code Weight of machinekg

Dispatch weight kg

GF4 230V,50/60HzEU 790 142 001 61.300 88.000GF4 120V,50/60HzEU/US 790 142 002 61.300 88.000GF4AVM 230V,50/60HzEU 790 142 011 70.500 98.000GF4AVM 120V,50/60HzEU/US 790 142 012 70.500 98.000GF4MVM 230V,50/60HzEU 790 142 021 66.600 98.000GF4MVM 120V,50/60HzEU/US 790 142 022 66.600 98.000GF6 230V,50/60HzEU 790 143 001 92.700 140.000GF6 120V,50/60HzEU/US 790 143 002 92.700 140.000GF6AVM 230V,50/60HzEU 790 143 011 101.700 153.000GF6AVM 120V,50/60HzEU/US 790 143 012 101.700 153.000GF6MVM 230V,50/60HzEU 790 143 021 97.800 147.000GF6MVM 120V,50/60HzEU/US 790 143 022 97.800 147.000

PipeCuttingandBevelingTechnology

GF 6 MVM

GF 6 AVM

GF 6

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

8 PipeCuttingandBevelingMachinesRA

PerformeconomicalcuttingandbevelingwithtechnologymadebyOrbitalumTools!

Alsoavailablewith automatic or manual feed

moduleAVM/MVM

New motor with extended speed range

PlanetaryCuttingTechnology

9

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

RA Pipe Cutting and Beveling Machines• Square, burr-free and cold machining process• Deformation-free clamping system for tubes and pipes• Optimum preparation for the automated welding process• Sturdy design with powerful drive• Unique and automated orbital cutting process

RA 2, RA 8 and RA 12

Cutting and beveling high-alloy steel (stainless steel), low- and unalloyed steel, plastics, casting materials and non-ferrous metals in just seconds, using the "Planetary Cutting" method.

• ReducedoperatorimpactbyoptionalfeedmoduleAVMorMVMforanautomatedormanual cutting process

• Multiple point clamping• Fastadjustmentofdimensions• Regulatedcuttingspeed• Optimal tool contact• Working direction from the inside towards the outside• Fasttoolreplacement• Optimalspeedrangeof40-215rpm,idealforthecuttingofhigh-performancematerials

(Hastelloy®,P91,etc.)• Anergonomically-designedmotorhandleforasafeandcomfortableoperatingposition• Square,burr-freeanddeformation-freepipeend• Coldmachiningprocess• Cuttinginseconds• Simultaneousorseperatecuttingandbeveling• Increasedproductivity• Improvedcuttingquality• Increasedservicelifeoftools

PipeCuttingandBevelingMachineswith special aluminum attachments.SuppliedasstandardwithRA8andRA12.

Theabove-mentionedRAmachinesarealsoavailableinthefollowingfeed versions:

RA 8 AVM and RA 12 AVMPipeCuttingandBevelingMachineswith integrated crown wheel and automatic feed module AVMAVM.Thisintelligentsolutioncontinuouslycontrolsthecuttingspeedde-pendingonthetorqueandtheparametersettings.TheAVMimprovesthehandlingoftheGFandRAmachineandstopsautomaticallyafterthecuttingprocess.Therestartinhibitdoesnotallowanunintendedstart-up.

RA 8 MVM and RA 12 MVMPipeCuttingandBevelingMachineswith manual feed module MVM.Thismanuallyoperatedfeedmodulefacilitatesthecuttingandbevelingofpipes.Withthehelpofahandwheel,themachineheadrotateseasilyandwithlittleeffortaroundthepipewithaconstantspeed.

Machine comes with: • 1PipeCuttingandBevelingMachineRA(AVM/MVM)*• 1Transportationcase• 1Sawblade(RA2:Code790041035,RA8:Code790043018,RA12:Code790043018)• 1Mountingplate• 1Toolset

RA 2

RA 8, RA 8 AVM, RA 8 MVM

RA 12, RA 12 AVM, RA 12 MVM

10

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

• 1TubeofsawbladelubricantGFTOP(Code790060228)• 1Bottleofspecialgearoil(Code790041030)• 1Setofoperatinginstructionsandsparepartslist

AllRA‘sarefittedwiththeswivelcablewithaquick-disconnectcoupler.

Application range RA 2 RA 8 (AVM/MVM) RA 12 (AVM/MVM)Pipe OD [mm] 12-63 114-230 154-325

[inch] 0.472-2.480 4.488-9.055 6.063-12.795Wall thickness dependsonmaterial**

[mm] 1.5-5.5 2-10 2-10[inch] 0.059-0.217 0.079-0.394 0.079-0.394

PipeIDmin.(sawblade-Ø63mm/2.480inch)

[mm] 7 137 190[inch] 0.276 5.394 7.480

PipeIDmin.(sawblade-Ø68mm/2.677inch)

[mm] 2 132 185[inch] 0.079 5.197 7.283

PipeIDmin.(sawblade-Ø80mm/3.150inch)

[mm] – 120 173[inch] – 4.724 6.811

PipeIDmin.(sawblade-Ø100mm/3.937inch)

[mm] – 100 153[inch] – 3.937 6.024

Technical data Drive with single-phase AC motorDimensions(lxwxh)RA [mm] 620x350x420 778x485x430 940x592x374

[inch] 24.4x13.8x16.5 30.6x19.1x16.9 37.0x23.3x14.7Dimensions(lxwxh)RAAVM [mm] – 918x485x430 1.070x592x374

[inch] – 36.1x19.1x16.9 42.1x23.3x14.7Dimensions(lxwxh)RAMVM [mm] – 788x485x430 1.090x592x374

[inch] – 31.0x19.1x16.9 42.9x23.3x14.7PowerRA/RAAVM/RAMVM [kW] 1.8/–/– 1.8/1.9/1.8 1.8/1.9/1.8PowerAVM [kW] – 0.10 0.10Protection class [class] Double-insulatedaccordingtoclassII,DINEN60745-1

(RAAVM:accordingtoclassI,EN60204-1)Built-inelectronicspeedregulationwithspeedstabilisation

[rpm] 40-215 40-215 40-215

Vibrationlevelinaccordancewith28662,part1

[m/s²] <2.5 <2.5 <2.5

Noiselevelattheworkplaceapprox. [dB(A)] 79 79 79

Article Version Code Weight of machinekg

Dispatch weight kg

RA2 230V,50/60HzEU 790 041 095 41.000 60.000RA2 120V,50/60HzEU/US 790 041 096 41.000 60.000RA2INOX 230V,50/60HzEU 790 041 057 41.000 62.000RA2INOX 120V,50/60HzEU/US 790 041 090 41.000 62.000RA8 230V,50/60HzEU 790 045 095 102.000 149.000RA8 120V,50/60HzEU/US 790 045 096 102.000 149.000RA8AVM 230V,50/60HzEU 790 045 001 114.000 165.000RA8AVM 120V,50/60HzEU/US 790 045 007 114.000 165.000RA8MVM 230V,50/60HzEU 790 045 069 103.000 153.000RA8MVM 120V,50/60HzEU/US 790 045 082 103.000 153.000RA12 230V,50/60HzEU 790 047 095 135.000 177.000RA12 120V,50/60HzEU/US 790 047 096 135.000 177.000RA12AVM 230V,50/60HzEU 790 047 001 146.000 205.000RA12AVM 120V,50/60HzEU/US 790 047 007 146.000 205.000RA12MVM 230V,50/60HzEU 790 047 069 139.000 200.000RA12MVM 120V,50/60HzEU/US 790 047 082 139.000 200.000

* The automatic/manual feed module AVM/MVM is already fitted to the pipe cutter upon delivery** Increased wall thickness possible with manual feed or by adding an additional cut (depending on the saw blade diameter).

When processing thin-walled tubes, special clamping shells may be needed, see page 21.

PipeCuttingandBevelingTechnology

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

11

A strong machine for demanding applications!

UniqueautomaticprocessbytheAVMfeedmodulethusensuring constant cutting

Includingaheight-adjustableandrobustliftingbenchwithacontainer for swarf collection

An even higher operating life of the tools is guaranteed bythecontinualcooling

system(availableasspecialaccessory)

PipeCuttingandBevelingMachineGF20AVM

12

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

GF Pipe Cutting and Beveling Machine• Square, burr-free and cold machining process• Optimum preparation for the automated welding process• Sturdy design with powerful drive• Unique and automated orbital cutting process• Height-adjustable lifting bench

GF 20 AVM

PipeCuttingandBevelingMachinewith automatic feed module AVM*.Thisintelligentso-lutioncontinuouslycontrolsthecuttingspeeddependingonthetorqueandtheparametersettings.TheAVMimprovesthehandlingoftheGFandRAmachineandstopsautomati-callyafterthecuttingprocess.Therestartinhibitdoesnotallowanunintendedstart-up.Cuttingandbevelinghigh-alloysteel(stainlesssteel),low-andunalloyedsteel,plastics,castingmaterialsandnon-ferrousmetalsinjustseconds,usingthe"PlanetaryCutting"method.

• ReducedoperatorimpactbyoptionalfeedmoduleAVMorMVMforanautomatedormanual cutting process

• Anewergonomically-designedmotorhandleforasafeandcomfortableoperatingposition,whichalsoenableseasycuttingofelbows

• 1multifunctionaltoolforalladjustmentsonthemachine• Highrotationalmomentforoptimalcuttingandbevelingprocesses• Optimalspeedrangeof30-163rpm,idealforcuttinghigh-performancematerials

(Hastelloy®,P91,etc.)• Plugconnectionwithquick-actioncoupling:foreasyandcomfortablereplacementof

thepowercable• Optimizedsawbladeguardprotectstheuseragainstflyingchips

Machine comes with: • 1PipeCuttingandBevelingMachineGF20AVM*• 1Transportationcase• 1Liftingbench(Code790050051)• 1Sawblade(Code790047026)• 1Tool set • 1KSS-TOPlubricantspraypump(Code790060226)• 1TubeofsawbladelubricantGFTOP(Code790060228)• 1Bottleofspecialgearoil(Code790041030)• 1Setofoperatinginstructionsandsparepartslist

* The automatic feed module AVM is already fitted to the pipe cutter upon delivery.

Thesawisfittedwiththeswivelcablewithaquick-disconnectcoupler.

Application range GF 20 AVMPipe OD 283-508mm/11.14-20inchPipeIDmin.(sawbladeØ80mm/3.150inch) 295mm/11.6inchPipeIDmin.(sawbladeØ100mm/3.937inch) 275mm/10.8inchWallthicknessmax. 15mm/0.59inchPipe materials Steel,stainlesssteel,copper,cast,iron,aluminum,syntheticTechnical data Drivewithsingle-phaseACmotorDimensionsofGF20incl.liftingbench(hxwxd)approx.

145-171x94x63cm/57.1-67.3x37x24.8inch

Dimensionsofliftingbench(hxwxd)approx. 44.5-70.5x94x63cm/17.5-27.8x37x24.8inchLoadcapacityofliftingbenchmax. 1.200kg/2,645.5lbsPower 1.9kW(AVM:50W)Built-inelectronicvariablecuttingspeed withrestartinhibitor

30-163rpm

GF 20 AVM with lifting bench

13

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

Application range GF 20 AVMProtection class ProtectionisolatedclassI,DINVDE0740Vibrationlevelinaccordancewith28662,part1 2.5m/s2

Noise level at the workplace approx.79dB(A)

Article Version Code Weight of machine*kg

Dispatch weight kg

GF20AVM 230V,50/60HzEU 790 050 001 475.000 554.000

GF20AVM 120V,50/60HzEU/US 790 050 002 475.000 554.000

* Weight including lifting bench

Lifting bench

ForGF20AVM(suppliedasstandard)andRA12.Easymountingofthesawdirectlyontotheplate.OntheRA12,fasteningwithquick-mountingplateonly.Mechanicalheightadjustmentusingahandwheel.Verysturdyandrobustdesignwithsteelconstruction.Swarfcollectorincluded.

Technical data Lifting bench for GF 20 AVM and RA 12Dimensionsofliftingbench(hxwxd)approx. 44.5-70.5x94x63cm/17.5-27.8x37x24.8inchLoadmax. 1,200kg/2,645.52lbs

Article Code kg

LiftingbenchforGF20AVMandRA12 790 050 051 170.000

Extension unit

ForGF20AVM.Availableasanaccessory.Theextensionunitaccuratelyfeedslongandheavypipesintothepipecutter.Veryrobustandsturdydesignwith2Vsupportsandstainlesssteelbearings.Modularconstruction.Applicationwith2extensionunitsisrecom-mended.

Application range Extension unitPipeODmax. 508mm/20inchDimensionsapprox. 110x50x95cm/approx.43.3x19.7x37.4inchLoadcapacitymax. 400kg/881.8lbs

Article Code kgExtensionunitforGF20AVM 790 050 061 67.000

Lifting bench

Extension unit

14

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Continuous cooling system

ForGF20AVM.ForGF4,GF6,RA8andRA12onrequest.Toincreasetheservicelifeofthesawbladeandforimprovedsurfacefinishtothepipe.Thesystemiscooledwithcompressedairfedthroughavortextube.Thecoolingairratecanbeconfiguredtotheoptimumlevelforyourapplication.Alsosuitableforcuttingplas-ticpipes.Coolingwithoutcoolants.Thesawbladeisconstantlycooledduringthecuttingprocesswithcoldair(to-37°C).

Article Version Code kgContinuouscoolingsystem Compressedair(5.5-8.0barrequired) 790 050 773 0.600

Aluminum clamping shells

ForGF20AVM.Idealforclampingthin-walledpipes.

Furtherclampingshellsforcustomizedouterdiametersareavailableonrequest.Whenordering,pleaseindicatetheoutsidediameterofthetubetobeworkedon.

Comes with: • 4Clampingshells• 8Cylinderheadscrews• 8Cylinderheadpins

Article Tube OD[mm]

Tube OD[inch]

Code kg

AluminumclampingshellsforGF20AVM 508.00 20.000 790 050 800 3.700AluminumclampingshellsforGF20AVM 457.20 18.000 790 050 802 3.700AluminumclampingshellsforGF20AVM 406.40 16.000 790 050 803 3.700AluminumclampingshellsforGF20AVM 355.60 14.000 790 050 804 3.700

PipeCuttingandBevelingTechnology

Continuous cooling system

Aluminum clamping shells

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

15PipeCuttingandBevelingMachineGFX3.0

Theperfectpreparationfororbitalwelding!

Square,burr-free anddeformation-free pipe end – ideal for

pressfittingapplications

Secondsawblade position to cut off

elbows

Powerful drive with electronic over-

load protection and ergonomicallydesigned

motor handle

Castironclampingjaws– stainless steel caps optionalavailable

Integratedlinelaser to mark the cut off

point

16

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

GFX Pipe Cutting and Beveling Machines• Square, burr-free and cold machining process• Deformation-free clamping system especially applicable for thin-walled tubes• Easy handling through light weight• Simultaneous or seperate cutting and beveling• Increased productivity• Low-maintenance and service friendly• Environmentally friendly and long product life• Second saw blade position to cut off elbows• Ideal for pressfitting applications

GFX 3.0

New, innovative saw from Orbitalum Tools for cutting and beveling of tubes and elbows in just seconds. The perfect preparation for orbital welding! Easytouse,powerfulandcompactsawwithlowweight–ournewGFX3.0providesevenmoreoutstandingfeatures:

• Optimized chip flow due to a new vice design• Castironclampingjaws• Integratedlinelasertomarkthecutoffpoint• Ergonomicallydesignedmotorhandle• Powerfuldrivewith1.2kWandadjustablespeedcontrolforcuttingseveralmaterials

and extended tool life• Electronic overload protection with integrated temperature monitor and electronic

speed regulation• IncreaseddurabilityoftoolsduetothenewdriveGF10• Ergonomicallypositionedspeedcontroladjustingwheel• Swivelcablewithaquick-disconnectcouplerforeasyandquickreplacementofpowercables• Directlymountabletotheworkbench

Machine comes with: • 1PipeCuttingandBevelingMachineGFX3.0• 1Transportationcase• 1Sawblade(Code790041035)• 1Toolset• 1TubeofsawbladelubricantGFTOP(Code790060228)• 1Setofoperatinginstructionsandsparepartslist

Application range with tubes with barsTubeODmin.-max.(sawbladeØ63mm/2.480inch)

6.0-78.0mm0.236-3.071inch

6.0-16.0mm0.236-0.630inch

TubeODmin.-max.(sawbladeØ68mm/2.677inch)

6.0-73.0mm0.236-2.874inch

6.0-21.0mm0.236-0.827inch

Wallthicknessmin.-max.(sawbladeØ63mm/2.480inch)

0.8-5.5mm0.032-0.217inch

––

Wallthicknessmin.-max.(sawbladeØ68mm/2.677inch)

0.8-7.0mm0.032-0.276inch

––

Tubematerials Unalloyed,low-alloyandhigh-alloysteel,stainlesssteel,non-ferrousmetal,aluminumalloy,titaniumalloy,compositematerialandplastic

Technical data Electric drive with single-phase AC motorDimensions(lxhxb) 570x280x330mm/22.441x11.024x12.993inchProtection class ClassIIPower 1200WBuilt-inelectronicspeedregulation withspeedstabilisation

30-200rpm

Vibrationlevelinaccordancewith50144 <2.5m/s²

GFX 3.0

GFX 3.0

17

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

Article Version Code Weight of machinekg

Dispatch weight kg

GFX3.0 230V,50/60HzEU 790 144 001 28.500 44.000GFX3.0 120V,50/60HzUS 790 144 002 28.500 44.000

Accessories for GFX 3.0

Set of stainless steel caps

Idealforpreparingstainlesssteeltubes.Preventscontactcorrosionbetweentubeandclampingparts.Clampingshellsforthin-walledtubesareavailableonrequest.

Set comes with:• 6Stainlesssteelcaps• 12Countersunkscrews• 1Allenkey

Article Code kgSetofstainlesssteelcapsforGFX3.0 790 144 200 0.150

Quick-mounting base plates

Withandwithoutintegratedscrewclampsforquickmountingofthemachineonworkbenches,seepage23.

Durable storage and shipping case

High-quality padded blue shipping case.

Article Code kg

DurablestorageandshippingcaseforGFX3.0 790 144 019 12.500

Set of stainless steel caps

Durable storage and shipping case

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

18 PipeCuttingandBevelingMachinesRA41Plus

Onemachinetocuttubesandelbows!

Application New motor with extended speed range

PlanetaryCuttingTechnology

19

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

RA Pipe Cutting and Beveling Machines• Square, burr-free and cold machining process• Deformation-free clamping system, especially applicable for thin-walled tubes• Fast dimension adjustment• Sturdy design with powerful drive• Optimum preparation for the automated welding process• Dimension related clamping shells made of aluminum for thin-walled tubes• Clamping jaws made of aluminum

RA 41 Plus

Cutting and beveling pipes and elbows in high-alloy steel (stainless steel), low- and unalloyed steel, plastics, casting materials and non-ferrous metals in just seconds, using the "Planetary Cutting" method.

• Optimalspeedrangeof40-215rpm,idealforthecuttingofhigh-performancematerials(Hastelloy®,P91,etc.)

• Anergonomically-designedmotorhandleforasafeandcomfortableoperatingposition• Onemachinetocuttubesandelbows• Effectiveandenvironmentalfriendly• Increasedservicelifeoftools• Nocontactcorrosionwhilepreparingstainlesssteeltubes• PerfectforINOXapplications

Machine comes with: • 1PipeCuttingandBevelingMachineRA41Plus• 1Transportationcase• 1Sawblade(Code790042064)• 1Setofaluminumclampingjaws(Code790046250)• 1Mountingplate• 1Toolset• 1TubeofsawbladelubricantGFTOP(Code790060228)• 1Bottleofspecialgearoil(Code790041030)• 1Setofoperatinginstructionsandsparepartslist

Application range RA 41 PlusPipeOD(tubes) 10-120mm/0.394-4.724inchPipeOD(elbows) 30-120mm/1.181-4.724inchWallthickness(dependsonmaterial) 0.6-7mm/0.024-0.276inchTubeIDmin.(sawbladeØ63mm/2.480inch) 21mm/0.827inchTubeIDmin.(sawbladeØ68mm/2.677inch) 16mm/0.630inchTubeIDmin.(sawbladeØ80mm/3.150inch) 4mm/0.157inchTubematerials Unalloyedandlow-alloyedsteel,high-alloyedsteel,copper,

brass,annealedcast-ironpipe(nodulargraphiteiron),aluminum.Technical data Electricdrivewithsingle-phaseACmotorDimensions 700x490x460mm/27.6x19.3x18.1inchPower 1.8kWProtection class Double-insulatedaccordingtoclassII,DINVDE0740Built-inelectronicvariablecuttingspeed withrestartinhibitor

40-215rpm

Vibrationlevel <2.5m/s2(EN28662,part1)Noiselevelattheworkplaceapprox. Atidle:76dB(A),underload:85dB(A)

Article Version Code Weight of machinekg

Dispatch weight kg

RA41Plus 230V,50/60HzEU 790 046 011 70.000 109.000RA41Plus 120V,50/60HzEU 790 046 014 70.000 109.000RA41Plus 120V,50/60HzUS 790 046 012 70.000 109.000

RA 41 Plus

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

20

Formoreefficiencyandeasyhandlingintheworkplace!

Ourhigh-performancelubri-cantsforcuttingandbevelingto increase the tool life of saw

blades(page22)

Clampingshellsorjawsfordeformation-orcorrosion-free

clampingoftubes(page21)

Quick-mountingbaseplates–idealforfrequentchanges

oflocation(page23)

AccessoriesforGFandRAmachines

PipefeederforaccuratelyfeedinglongandheavypipesintoGFandRAmachines(page24)

OurMobileWorkstationforthemobilesiteand/orworkshop(page25):

Lockabletoolboxwith4drawers Liftingtablewithheightadjustment

Swarfcollectiontray Rollerpipesupport

21

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Accessories for GF and RA machines

Aluminum clamping shells

For RA 6, RA 8 and RA 12. Customized aluminum clamping shells for deformation-free clamping of thin-walled tubes.

Whenordering,pleaseindicatetheoutsidediameterand/orinsidediameterandthewallthicknessofthetubetobeworkedon.

Comes with: • 4Cylinderheadscrews• 1Setofclampingshells

When ordering clamping shells for RA 8 you will also receive:• 1Drillingjigfortheassemblyoftheclampingshells• 2Cylinderheadscrewsforthedrillingjig

Otherdimensionsareavailable.

Article Version Pipe OD[mm]

Pipe OD[inch]

Code kg

Aluminum clamping shells forRA6 76.1 3.000 790 043 216 4.500Aluminum clamping shells forRA6 122.5 4.823 790 043 220 3.800Aluminum clamping shells forRA6 125.0 4.921 790 043 219 –Aluminum clamping shells forRA6 148.5 5.846 790 043 221 3.300Aluminum clamping shells forRA6 154.0 6.063 790 043 218 3.130Aluminum clamping shells forRA6 177.5 6.988 790 043 222 2.600Aluminum clamping shells forRA8 129.0 5.079 790 045 216 4.300Aluminum clamping shells forRA8 139.1 5.476 790 045 219 4.700Aluminum clamping shells forRA8 167.0 6.575 790 045 218 4.000Aluminum clamping shells forRA8 168.3 6.626 790 045 220 3.600Aluminum clamping shells forRA8 210.0 8.268 790 045 217 2.900Aluminum clamping shells forRA12 204.0 8.030 790 047 222 –Aluminum clamping shells forRA12 209.0 8.230 790 047 221 11.500Aluminum clamping shells forRA12 219.0 8.620 790 047 220 11.200Aluminum clamping shells forRA12 254.0 10.000 790 047 216 9.200Aluminum clamping shells forRA12 273.0 10.750 790 047 219 8.400Aluminum clamping shells forRA12 300.0 11.810 790 047 224 9.100Aluminum clamping shells forRA12 324.0 12.760 790 047 218 6.100Aluminum clamping shells forRA12 306.0 12.047 790 047 225 5.800

Aluminum clamping shells for GF 4 and RA 41 Plus

For deformation-free clamping of thin-walled tubes.Furtherclampingshellsareavailableforvariousouterdiameters.

Article Tube OD [mm]

Tube OD [inch]

Code kg

Aluminum clamping shells 25.40 1.000 790 046 316 3.025Aluminum clamping shells 38.10 1.500 790 046 331 2.950Aluminum clamping shells 50.80 2.000 790 046 345 2.850Aluminum clamping shells 76.10 2.996 790 046 358 2.800Aluminum clamping shells 88.90 3.500 790 046 363 2.500Aluminum clamping shells 108.00 4.252 790 046 367 1.640Aluminum clamping shells 114.30 4.500 790 046 368 1.640

Aluminum clamping shells

Aluminum clamping shellsfor GF 4 and RA 41 Plus

PipeCuttingandBevelingTechnology

22

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Special stainless steel clamping jaws for RA 2, RA 21 S, GF 4,

RA 4 and RA 41 Plus

In pairs. Retrofit. Whilestocklast.

Article Code kgSpecialstainlesssteelclampingjawsforRA2andRA21S 790 041 323 1.035SpecialstainlesssteelclampingjawsforGF4,RA4andRA41Plus 790 042 201 2.350

Set of stainless steel clamping attachments

ForGF4andGF6(AVM/MVM).Forprotectionagainstcontacterosion.StandardpartoftheGF4andtheGF6(AVM/MVM).

Article Version Code kgSetofstainlesssteelclampingattachmentsforGF4 right + left 790 142 241 0.510SetofstainlesssteelclampingattachmentsforGF6 right + left 790 143 200 0.510

Continuous cooling system

OnrequestforGF4,GF6,RA8andRA12available.Fordetails,seepage14.

Saw blade lubricant GF TOP

Synthetic high-performance lubricant for cutting and beveling machines. Increasesthetoollifeofthesawblade.CompliantwiththefoodapprovalNSFH2.Thescrewablebrushguaranteesaneasyanduniformapplicationoflubricantonthesawblade.

Article Version Code kgSawbladelubricantGFTOP Tube,180g 790 060 228 0.205

Saw blade lubricant GF LUB

The NEW chlorine-free high-performance lubricant for cutting and beveling. Increasesthetoollifeofthesawblade.ThisecologicallycuttingcompoundistheenvironmentallyfriendlyreplacementforROCOL:justwithanewnameandimprovedquality.GFLUBmeetsthelatestenvironmentaldirectivesandecologicalstandards.

Article Version Code kgSawbladelubricantGFLUB Tube,160ml 790 041 016 0.144

Special gear oil

For all GF and RA machines.

Article Version Code kgSpecialgearoil Bottle,250ml 790 041 030 0.235

PipeCuttingandBevelingTechnology

Set of stainless steel clamping attachments

Special stainless steel clamping jaws

GF LUB

GF TOP

Special gear oil

23

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

Intermediate gearbox retrofit kit

To convert a standard pipe cutting and beveling RA machine (RA) to RA H (with inter-mediate gear) with the former FE 680 Motor (150 - 270 rpm). TheintermediategearboxreducesthecuttingspeedoftheRAmachineto40-70rpmandincreasestorque.Forcuttinghigh-performancematerialse.g.Hastelloy®andInconel.FitsallRA2,RA4, RA41,RA41Plus,RA6,RA8andRA12machines.Thekitincludesallpartsnecessaryforretrofittingaswellasadditionalgearoil.

Article Code kgIntermediategearboxretrofitkit 790 041 063 2.000

Swivel cable

To prevent twisting of the cable. ForallGF,RAandPSmachineswithprotectionclassII(doubleinsulated).

Article Version Cable length [m/ft]

Code kg

Swivelcablecomplete 230V,50/60HzEU 4/13.1 790 142 081 0.560Swivelcablecomplete 120V,50/60HzUS/CA 4/13.1 790 142 082 0.560Swivelcablecomplete 230V,50/60HzCH 4/13.1 790 142 083 0.560Swivelcablecomplete 230V,50/60HzAU 4/13.1 790 142 084 0.560Swivelcablecomplete 120V,50/60HzGB 4/13.1 790 142 087 0.560Swivelcable 230V,50/60HzEU 4/13.1 790 142 076 0.560Swivelcable 120V,50/60HzUS/CA 4/13.1 790 142 077 0.560Swivelcable 230V,50/60HzCH 4/13.1 790 142 078 0.560Swivelcable 120V,50/60HzGB 4/13.1 790 142 079 0.560Swivelcable 230V,50/60HzAU 4/13.1 790 142 080 0.560

Quick-mounting base plate without screw clamps

CompletewithscrewsandnutstomounttheGFX3.0onaworkbench.

Article Code kgQuick-mountingbaseplatecompleteforGFX3.0,RA2(H),RA21S 790 041 026 2.380

Quick-mounting base plates with integrated screw clamps

For quick mounting of the machine on work benches. Idealforfrequentchangesoflocation.

Article Code kgQuick-mountingbaseplateforGFX3.0,RA2(H),RA21S 790 041 027 4.230Quick-mountingbaseplateforGF4,RA4(H),RA6(H),RA8(H),RA41Plus(H) 790 042 027 6.165Quick-mountingbaseplateforPS4.5andPS6.6 790 048 334 2.600

Swivel cable complete

Swivel cable

Intermediate gearbox retrofit kit

Quick-mounting base platewithout screw clamps

Quick-mounting base plates with integratedscrew clamps

24

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

Pipe feeder base unit and extension unit

The pipe feeder accurately feeds long and heavy pipes into GF and RA machines. Very sturdy and stable design with powder-coated frames and stainless steel rollers.

Advantages:• Extremelystableandsturdy• Fastadjustmentofdimensions• Centerlineoftubesandpipesadjusteasilyinseconds• Steelframecoatedformaintenancefreefinish• Rollersmadeofstainlesssteel• ExtensionofthePipeFeederpossiblewithExtensionUnit• Savestimeandmoney• No contamination• Perfect for all kinds of steel

Base unit: FitsallpipecuttingandbevelingmachinesintheGFandRAseriesfromOrbitalumTools(excepttheRA21SandGF20AVM.RA2,GFX3.0,PS4.5andPS6.6onrequest).Themachinescanbedirectlymountedontothebaseplateofthepipefeederbaseunit,with-outfurtherparts.Themachinescanbeeasilyadjustedtotherequiredcuttingdimensionusingthehandwheel-operatedmechanicalheightadjustment.Themachineissecurelyfastenedtothebaseplate.

1600 mm (63 inch) 460 mm (18.1 inch)

1050 mm

(41.3 inch)

250 mm(9.8 inch)

542 mm

(21.3 inch)508 m

m (20 inch)

Slid

eway

: 68

mm

(2.6

8 in

ch)

Extension unit: Toextendthethebaseunit,canbeusedsingularlyorinmultiples,easilyboltedtogether.

1600 mm (63 inch) 460 mm (18.1 inch)

1050 mm

(41.3 inch)

Pipe feeder base unit

Pipe feeder extension unit

25

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

Floor bracket accessory: Tofastenthebaseunitortheextensionunittothefloor.Theassemblyconsistsof4bracketsand8boltswithwashers.

Application range/Technical data

Pipe feeder base unit Pipe feeder extension unit

Pipe OD 16-325mm0.63-12.8inch

16-325mm0.63-12.8inch

Dimensionsapprox. 185x105x50cm72.8x41.3x19.7inch

approx.160x105x5062.9x41.3x19.7inch

Loadcapacitymax. 400kg881.8lbs

400kg881.8lbs

Height-adjustablemountingplate(adjustingrange)

68mm2.68inch

––

Article Code kgPipefeederbaseunit 790 068 051 116.000Pipe feeder extension unit 790 068 061 72.000Floorbracketaccessory 790 068 053 1.900

Mobile Workstation

Forthemobilesiteand/orworkshop.TheidealadditionforallOrbitalumpipecutters (withexceptionofGF20AVM.RA2,GFX3.0,PS4.5andPS6.6onrequest).

• Safeandeasytransportationofmachinesandequipmentonsite• Flexibleoperationateachworkingstation• Eliminationofmaterialhandlingandsettingupofthemachinese.g.norequirementto

mountthemachinestobenches• Height-adjustablepipesupportwithstainlesssteelroller• Thetoolboxcomeswith4drawersfortoolsandequipmentandislockable• LiftingtablewithheightadjustmentoftheGF-andRA-machinestotherequiredpipe

dimension• Accurateandcleanworkbyswarfcollectiontray

Technical data Mobile WorkstationDimensions(hxlxw) 91x115x43cm

35.8x45.3x16.9inchLoadcapacitymax. 675kg

1488.1lbs

Article Code kgMobileWorkstation 790 068 071 137.000

Mobile Workstation

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

26 SawbladesandbevelcuttersforGF,RAandSCORPmachines

Forhighestrequirementsandlongestservicelife!

Burr-freeanddeformation-free

Square Cuttingandbeveling

>>Innovativemanufacturingmethods and special cutting geometryensureaprecise,squareandburr-freecut<<

27

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

Saw blades and bevel cutters for GF and RA machinesThese saw blades and bevel cutters are especially designed for our pipe cutters for highest requirements and longest service life. 4differentrangesofsawbladesareavailable:

• Economy Range forlowandnon-alloysteelsandcastironpipes• Performance Range forhigh-alloysteels(stainlesssteel)• High Performance Range forhigh-performancematerialsandhigh-alloysteels• Premium Range especiallymadeforstainlesssteelapplicationswithextralong

durability

Workable pipe materials

Al Mild steel, Cu, CuNi, CuZn, CuSn

INOX, V2A, V4A, 304, 316 (L)

Ti, Duplex, Inconel

Economy * *Performance * *High-Performance * * *Premium *

Saw blades

Minimumpurchase:5blades

Version Pipe wall thickness Saw blade Ø Code kg

[mm] [inch] [mm] [inch]

Economy 1.2-2.5 .047-.098 63 2.480 790 041 135 0.035Economy* 1.5-6.0 .059-.236 68 2.677 790 042 063 0.036Economy 2.0-5.5 .079-.217 63 2.480 790 041 020 0.032Economy 2.5-7.0 .098-.276 68 2.677 790 042 020 0.045Economy* 5.0-12.0 .197-.472 80 2.953 790 043 030 0.053Economy* 6.0-15.0 .236-.591 100 3.937 790 047 030 0.117Performance 0.6-1.2 .024-.047 63 2.480 790 041 036 0.027Performance 1.0-1.6 .039-.063 68 2.677 790 042 049 0.040Performance 1.0-3.0 .039-.118 63 2.480 790 048 072 0.025Performance 1.2-2.5 .047-.098 63 2.480 790 041 035 0.045Performance 1.2-2.5 .047-.098 68 2.677 790 042 064 0.050Performance** 1.2-2.5 .047-.098 100 3.937 790 043 036 0.104Performance 1.2-3.0 .047-.118 83 3.268 790 043 024 0.060Performance 1.5-2.5 .059-.098 80 3.150 790 046 022 0.085Performance 2.5-5.5 .098-.217 63 2.480 790 041 048 0.035Performance** 2.5-5.5 .098-.217 100 3.937 790 043 038 0.104Performance 2.5-7.0 .098-.276 68 2.677 790 042 048 0.045Performance 2.5-7.0 .098-.276 80 3.150 790 043 018 0.060Performance 6.0-10.0 .236-.394 80 2.953 790 043 022 0.055Performance** 6.0-15.0 .236-.591 100 3.937 790 047 026 0.105High-Performance 1.2-2.5 .047-.098 80 3.150 790 046 021 0.064High-Performance 1.2-2.5 .047-.098 63 2.480 790 041 034 0.031High-Performance 2.5-7.0 .098-.267 68 2.677 790 042 058 0.045Premium 1.2-2.5 .047-.098 63 2.480 790 041 049 0.033

* applicable only for aluminum pipes** only for RA 6, RA 8, RA 12 and GF 20 AVM

Saw blade Economy

Saw blade Performance

Saw blade High-Performance

Saw blade Premium

28

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Saw blades

Sawbladeswithadditionalborehole.Minimumpurchase:5blades

Version Pipe wall thickness Saw blade Ø Code kg

[mm] [inch] [mm] [inch]Performance 1.2-2.5 .047-.098 63 2.480 790 041 435 0.030Performance 1.2-2.5 .047-.098 68 2.677 790 042 464 0.037Performance 1.5-2.5 .059-.098 80 3.150 790 046 422 0.080Performance 2.5-7.0 .098-.276 68 2.677 790 042 448 0.036

Saw blade/bevel cutter combinations

Simultaneouscuttingandbevelingofpipesinjustseconds.

Weld-prepsawblade/bevelcuttercombinations(V-prep)*

Version Pipe wall thickness Beveling angle

Height of bevel max.

Saw blade Ø

Code kg

[mm] [inch] [°] [mm] [inch] [mm] [inch]Performance 1.2-3.0 .047-.118 30 3 .118 63 2.480 790 044 050 0.090Performance 2.5-7.0 .098-.276 30 7 .276 68 2.677 790 042 161 0.108High-Performance 2.5-5.0 .098-.197 35 5 .197 68 2.677 790 042 015 0.120High-Performance 2.5-6.0 .098-.236 45 4 .157 68 2.677 790 042 023 0.135High-Performance 2.5-7.0 .098-.276 30 7 .276 68 2.677 790 042 013 0.108

Replacementpartsforweld-prepsawblade/bevelcuttercombinations(V-prep)*

Article Version Code kgSawbladefor790044050 Performance 790 044 040 0.027Bevelcutter30°for790044050 Performance 790 044 049 0.065Sawbladefor790042155,790042157and 790042161

Performance 790 042 153 0.040

Bevelcutter30°for790042161 Performance 790 042 160 0.060Sawbladefor790042018,790042015, 790042023,790042013

High-Performance 790 042 016 0.040

Bevelcutter30°for790042013 High-Performance 790 042 021 0.077

Supportdiscforsawblade/bevelcuttercombinations

Werecommendtheuseof1supportdiscforthesawblade/bevelcuttercombination.

Article Code kgSupportdisc 790 046 188 0.068

Pressfittingsawblade/bevelcuttercombinations**

Version Pipe wall thickness

Beveling angle

Height of bevel max.

Saw blade Ø

Code kg

[mm] [inch] [°] [mm] [inch] [mm] [inch]Performance 1.0-2.0 .039-.079 45/70 0.4/1.0 .016/.039 63 2.480 790 044 046 0.090High-Performance 1.0-2.0 .039-.079 45/70 0.4/1.0 .016/.039 63 2.480 790 044 047 0.090

PipeCuttingandBevelingTechnology

Saw blade with additional borehole

Weld-prep saw blade/bevel cutter combinations (V-prep)

Press fitting saw blade/bevel cuttercombination

29

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

Replacementpartsforpressfittingsawblade/bevelcuttercombinations

Article Version Code kgSawbladefor790044046 Performance 790 044 040 0.027Sawbladefor790044047 High-Performance 790 044 041 0.030

* Consisting of one saw blade and one bevel cutter. It is possible to order the individual parts separately.** Consisting of one saw blade and one bevel cutter. Especially for stainless steel press fitting systems. It is possible to order the

individual parts separately.

Bevel cutters

For V-prep profiles on pipe ends.ThebevelcutterismountedontheRApipecutterinsteadofasawblade.Reproducibleweldseampreparationinjustseconds.

BevelcuttersV-prep

Version Beveling angle

Height of bevel max.

Bevel cutter Ø Code kg

[°] [mm] [inch] [mm] [inch]Economy 30.0 9.5 .374 72 2.835 790 042 045 0.135Economy 35.0 8.9 .350 70 2.756 790 042 037 0.170Economy 37.5 8.4 .331 70 2.756 790 042 036 0.162Economy 45.0 7.5 .295 70 2.756 790 042 038 0.162Performance 30.0 9.5 .374 72 2.835 790 042 071 0.153Performance 30.0 13.0 .512 76 2.992 790 043 023 0.187Performance 30.0 20.0* .787* 100 3.937 790 043 027 0.250Performance 37.5 8.4 .331 70 2.756 790 042 070 0.163High-Performance 30.0 9.5 .374 72 2.835 790 042 073 0.157High-Performance 37.5 8.4 .331 70 2.756 790 042 072 0.163

* Height of bevel max. 20 mm (0.787 inch) only with aluminum pipes. Other pipe materials: max. 13 mm (0.512 inch).

Saw blade lubricant GF TOP

Synthetic high-performance lubricant for cutting and beveling machines.Increasesthetoollifeofthesawblade.CompliantwiththefoodapprovalNSFH2.Thescrewablebrushguaranteesaneasyanduniformapplicationoflubricantonthesawblade.

Article Version Code kgSawbladelubricantGFTOP Tube,180g 790 060 228 0.205

Saw blade lubricant GF LUB

The NEW chlorine-free high-performance lubricant for cutting and beveling. Increasesthetoollifeofthesawblade.ThisecologicallycuttingcompoundistheenvironmentallyfriendlyreplacementforROCOL:justwithanewnameandimprovedquality.GFLUBmeetsthelatestenvironmentaldirectivesandecologicalstandards.

Article Version Code kgSawbladelubricantGFLUB Tube,160ml 790 041 016 0.144

Bevel cutter V-prep

GF LUB

GF TOP

30

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Saw blades for SCORP machines

Saw blade TCT

Article For pipe materials Saw blade Ø [mm/inch]

rpm max.

Code kg

SawbladeTCT Steel,copper,aluminum,allkindsofplastic 140/5.512 4,200 790 014 055 0.154

Application range SCORP 360 with TCT saw blade

Plastic pipe OD Saw blade Ø 140 mm/5.512 inch max. wall thickness

[mm] [inch] [mm] [inch]

75 2.953 15.1 0.59490 3.543 11.4 0.449100 3.937 10.1 0.398110 4.331 9.3 0.366115 4.528 9.1 0.358125 4.921 8.8 0.346140 5.512 8.7 0.343160 6.299 9.1 0.358165 6.496 9.3 0.366180 7.087 9.9 0.390190 7.480 10.4 0.409200 7.874 10.9 0.429215 8.465 11.8 0.465225 8.858 12.4 0.488240 9.449 13.4 0.528250 9.843 14.0 0.551270 10.630 15.4 0.606280 11.024 16.0 0.630315 12.402 18.3 0.720320 12.598 18.6 0.732355 13.976 20.4 0.803

Cutting blade Diamond

Article For pipe materials Cutting blade Ø [mm/inch]

rpm max.

Code kg

CuttingbladeDiamond Castiron 140/5.512 4,200 790 014 057 0.173CuttingbladeDiamond* Castiron 155/6.102 4,200 790 014 059 0.200

* only for SCORP 360

Saw blade Cermet

Article For pipe materials Saw blade Ø [mm/inch]

rpm max.

Code kg

SawbladeCermet Stainlesssteel 140/5.512 4,200 790 014 056 0.153

PipeCuttingandBevelingTechnology

Saw blade TCT

Cutting blade Diamond

Saw blade Cermet

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

31PortableTubeSawsPS

Tubecuttingmadeeasy!

Integratedlinelaser Deformation-freeclampingofthin-walledtubes

Cuttingthin-walledstainless-steeltubesand

elbows

32

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PS 6.6

PS 4.5

PipeCuttingandBevelingTechnology

Portable Tube Saws• Lightweight and easily transportable machine (only 23 kg (PS 4.5) or 26 kg (PS 6.6)),

to provide flexibility for on-site applications• Deformation-free clamping of thin-walled tubes • For cutting of thin-walled tubes and elbows• No rework necessary because of a burr-free and square cut• Cold cutting process prevents corrosion• Integrated line laser to identify the cut-off point• Orbital cutting process saves time• Multi-point clamping of the tube• Fast adjustment of tube dimensions• Long saw blade service life• Press fitting saw blade combinations can be used*

PS 4.5, PS 6.6

Tube cutting made easy! Cutting thin-walled stainless-steel tubes and elbows using the superior "Planetary Cutting Technology". Deformation-freeclampingsystembyintegratedclampingjawsmadefromcoatedcastaluminumfordifferenttubediameters.

Machine comes with: • 1PortableTubeSawPS4.5orPS6.6• 1Setofcastaluminumclampingjaws• 1Durablestorageandshippingcase• 1Sawblade,alreadymountedonthePS-machine(Code790048072)• 1Toolbagequippedwithtools• 1TubeofsawbladelubricantGFTOP(Code790060228)• 1Setofoperatinginstructionsandsparepartslist

Application range PS 4.5 PS 6.6TubeOD 6-120mm

0.236-4.724inch50**-170mm1.969**-6.693inch

ElbowOD 30-120mm1.181-4.724inch

50**-170mm1.969**-6.693inch

Wallthicknessmax. <3mm<0.118inch

<3mm<0.118inch

Technical data Electric drive (single-phase AC motor)Dimensions 480x230x600mm

20.9x9.1x23.6inch480x230x660mm20.9x9.1x26inch

Power 1100W1.5hp

1100W1.5hp

Protection class ProtectionisolatedclassII,DINVDE0740Speed 30-165rpm 30-165rpmVibrationlevel(EN28662,part1) <2.5m/s2 <2.5m/s2

Noise level at the workplace approx.78dB(A) approx.78dB(A)

* Only with saw blade/bevel cutter combinations of Orbitalum Tools: Code 790 044 046 or 790 044 047. Especially for stainless steel press fitting systems. Consisting of one saw blade and one bevel cutter. It is possible to order the individual parts separately. Workable wall thickness: 1 - 2 mm (0.039 - 0.079 inch), beveling angle: 45°/70°, height of bevel: max. 0.4/1 mm (0.016/.0.039 inch).

** It is possible to cut tubes with a outer diameter min. 30 mm (1.181 inch) with the PS 6.6 by using additional clamping jaws (accessory, Code 790 048 380). These clamping jaws are delivered as a standard with the PS 4.5.

Article Version Code Weight of machinekg

Dispatch weight kg

PS4.5 230V,50/60HzEU 790 048 001 23.600 37.000PS4.5 110V,50/60HzEU 790 048 002 23.600 37.000PS4.5 120V,50/60HzUS 790 048 003 23.600 37.000PS6.6 230V,50/60HzEU 790 049 001 26.300 41.000PS6.6 110V,50/60HzEU 790 049 002 26.300 41.000PS6.6 120V,50/60HzUS 790 049 003 26.300 41.000

33

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeCuttingandBevelingTechnology

Accessories for PS machines

Quick-mounting plate with screw clamps

Quick and easy mounting of the machine to the bench with no drilling.Including4socketheadscrewstofixthePStothequick-mountingbaseplate.

Article Code kgQuick-mountingplatewithscrewclamps 790 048 334 2.600

Saw blades

Performance range for high-alloy steels (stainless steel). RecommendedsawbladesforthePortableTubeSawsPS4.5andPS6.6.

Version Tube wall thickness [mm]

Tube wall thickness [inch]

Saw blade Ø [mm]

Saw blade Ø [inch]

Code kg

Performance 1.0-3.0 0.039-0.118 63 2.480 790 048 072 0.035Performance 0.6-1.2 0.024-0.047 63 2.480 790 041 036 0.027

Tripod

Made of stainless steel. ForeasymountingofPSmachinesdirectlyonthetripodwithnobaseplate.Spacesaving–fastapplication–easyhandling.

Article Code kgTripod 790 048 335 10.600

Clamping jaws replacement set

Made from coated cast aluminum. Extends the dimension range of the PS 6.6 to OD min. 30 mm (1.181 inch).

Article Code kgClampingjawsreplacementsetforPS4.5andextensionjawsforPS6.6 790 048 380 2.030

Laser retrofitting kit

Line laser to identify the cutting point on the tube.EasymountingontheswivelonthePSmachines.Kitcontains1linelaser,1laserholderwith2fixingscrews,replacementbatteries,1setofassemblyinstructions.

Article Code kgLaserretrofittingkitforPS4.5andPS6.6 790 048 060 0.150

Quick-mounting plate with screw clamps

Saw blade Performance

Tripod

Clamping jaws replacement set

Laser retrofitting kit

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

34 MetalTubeCutterMRA

Manualcuttingofmetaltubesinanyposition!

Guidingofthemulti-rollercuttingchainandtheMRA

through the clamping shells

Diameter-specific clamping shells

Durablestorageandshipping case

Multi-rollercuttingchains:The cutting wheels are made

from hardened steel

35

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

MRA

Metal Tube CutterThe clever solution for cutting metal tubes manually. This Metal Tube Cutter is especially designed for cramped working places and for chipless cutting processes.

• Deformation-free and square cut• No electricity required• Requires little space, for use in limited access areas

MRA

For manual cutting of metal tubes in any position. Easy to use – first-rate cutting technology.

ThepatentedcuttingtechniqueusedindesigningtheMRAisbasedonthediameter-specificclampingshellsandtheflexiblemulti-rollercuttingchain.Boththesecomponentsaremadeofhardened,wearresistantsteelandprovidethefollowingadvantages:

• Long service life of the components• Thecuttingchainisataright-anglearoundthetube• TheMRArunsontrackrollersontheclampingshells• Minimum hand movements• Tubesmadeofstainlesssteelcanbecut

For tube materials: • High-alloysteel(stainlesssteelmateriale.g.no.1.40...to1.45...or304/316materials)• Low-alloyandunalloyedsteel• Castmaterials• Non-ferrousmetals

Comes with: • 1MetalTubeCutterMRA*• 1Durablestorageandshippingcase• 1Socketheadkey• 1Connectionclamp• 1Pairofworkinggloves• 1Setofoperatinginstructionsandsparepartslist

* without multi-roller cutting chains and without clamping shells (see accessories)

Application range MRATubeOD 33.7-254.0mm

1.327-10.000inchWallthickness(dependsonmaterial)* 0.8-3.0mm

0.031-0.118inchTechnical dataDimensions 450x105mm

17.7x4.1inch

* for high-alloy steels, the max. wall thickness which can be processed is 2.0 - 2.5 mm (0.08 - 0.09 inch).

Article Code Weight of machinekg

Dispatch weight kg

MetalTubeCutterMRA 790 008 001 3.100 8.000

PipeCuttingandBevelingTechnology

36

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Accessories for MRA

Multi-roller cutting chains

Cuttingwheelsmadefromhardenedsteel.

Article Tube OD [mm]

Tube OD [inch]

Number of cutting wheels [pieces]

Code kg

Multi-rollercuttingchainforMRA 33.7-114.3 1.330-4.500 15 790 008 018 0.500Multi-rollercuttingchainforMRA 114.3-254.0 4.500-10.000 16 790 008 041 0.900

Clamping shells

Setoftwopieces,madefromhardenedsteel.Onepairofclampingshellsneededforeachtubesize.Furtherdimensionsofclampingshellsareavailableonrequest.

Article Tube OD [mm] Tube OD [inch] Code kgClampingshellsforMRA 25.0 0.984 790 008 102 0.750ClampingshellsforMRA 25.4 1.000 790 008 104 0.795ClampingshellsforMRA 29.0 1.142 790 008 103 0.835ClampingshellsforMRA 33.7 1.330 790 008 105 0.885ClampingshellsforMRA 38.1 1.500 790 008 130 0.955ClampingshellsforMRA 40.0 1.575 790 008 135 0.955ClampingshellsforMRA 42.4 1.670 790 008 140 1.005ClampingshellsforMRA 44.5 1.752 790 008 150 1.052ClampingshellsforMRA 48.3 1.900 790 008 155 1.100ClampingshellsforMRA 50.0 1.970 790 008 160 1.130ClampingshellsforMRA 50.8 2.000 790 008 165 1.140ClampingshellsforMRA 52.0 2.050 790 008 175 1.190ClampingshellsforMRA 53.0 2.087 790 008 180 1.150ClampingshellsforMRA 54.0 2.125 790 008 185 1.100ClampingshellsforMRA 57.0 2.244 790 008 190 1.200ClampingshellsforMRA 60.3 2.375 790 008 195 1.315ClampingshellsforMRA 63.5 2.500 790 008 200 1.375ClampingshellsforMRA 65.0 2.559 790 008 203 1.375ClampingshellsforMRA 70.0 2.755 790 008 215 1.445ClampingshellsforMRA 73.0 2.874 790 008 220 1.480ClampingshellsforMRA 75.0 2.950 790 008 225 1.600ClampingshellsforMRA 76.1 2.996 790 008 230 1.560ClampingshellsforMRA 80.0 3.150 790 008 233 1.375ClampingshellsforMRA 84.0 3.300 790 008 240 1.690ClampingshellsforMRA 85.0 3.350 790 008 245 1.750ClampingshellsforMRA 88.9 3.500 790 008 250 1.780ClampingshellsforMRA 100.0 3.937 790 008 255 1.970ClampingshellsforMRA 101.6 4.000 790 008 260 2.025ClampingshellsforMRA 104.0 4.095 790 008 270 1.925ClampingshellsforMRA 108.0 4.252 790 008 280 2.100ClampingshellsforMRA 110.0 4.330 790 008 285 2.150ClampingshellsforMRA 114.3 4.500 790 008 290 2.295ClampingshellsforMRA 129.0 5.080 790 008 315 3.000ClampingshellsforMRA 139.7 5.500 790 008 325 3.365ClampingshellsforMRA 150.0 5.906 790 008 333 3.375ClampingshellsforMRA 152.4 6.000 790 008 335 3.232ClampingshellsforMRA 154.0 6.060 790 008 340 3.365ClampingshellsforMRA 160.0 6.300 790 008 355 3.520ClampingshellsforMRA 165.0 6.496 790 008 360 4.125ClampingshellsforMRA 168.3 6.625 790 008 365 3.600ClampingshellsforMRA 204.0 8.030 790 008 380 4.375ClampingshellsforMRA 219.1 8.625 790 008 385 4.680ClampingshellsforMRA 228.6 9.000 790 008 387 4.890ClampingshellsforMRA 254.0 10.000 790 008 390 5.420

PipeCuttingandBevelingTechnology

Multi-roller cutting chain

Clamping shells

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

37TubeSquaringMachinesRPGXS,ONE,1.5,2.5

Therequired,high-qualitytubeendpreparationfororbitalwelding!

Burr-freeandsquare Exact results due to micrometer/inchfeed

Speedregulated electric motor

Environmentallyfriendlycord-lessversionsthankstolithium-iontechnologyandAIR-COOLEDtechnologyforshortcharging

times and long service life

38

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Tube Squaring Machines• Squaring tube ends with a high-quality finish• Burr-free and square• Beveling possible with a special tool holder• Quick clamping system for tools, clamping shells and tubes• Preparation of thin-walled stainless steel tubes (V4A) and micro fittings• High-performance coated tool bit with two cutting edges• Micrometer feed for optimum results• No additional tools required for operation• Space saving, light weight and portable machine for a mobile and secure application• Modular design, ensuring compatibility within the RPG series• The special adaptor clamping shell allows the RPG 2.5 to be used with the clamping

shells for the RPG 1.5 machines• Very short design (cordless versions)

Improved features in the electric versions:• Machinewithrotating/removabledrive• Built-inelectronicspeedregulationwithspeedstabilization:

Vario-Tachometer-Constamatic(VTC)fullwaveelectronics• Restartprotectiontopreventthemachinefromstartinginanuncontrolledwayafter

ithasbeenre-connectedtotheelectricmainsorafterthevoltagesupplyhasbeenre-establishedafterapowerfailure

• RPMregulator• Sturdymarathonmotor• Overload protection• Shut-offcarbonbrushes• Carbonwearindicator

Improved features in the cordless versions thanks to lithium-ion technology:• Motor with high performance and small size• Nomemoryeffect• Singlecellmonitoringinthecordlesspack• Electronic overload protection with integrated temperature monitor• Robustcordlesspackswithcapacitydisplay• Minimalself-discharge• Environmentallyfriendly• AIR-COOLEDtechnologyforshortchargingtimesandalongservicelife

RPG XS, RPG ONE, RPG 1.5, RPG 2.5

Designed for burr-free squaring and beveling of thin-walled stainless steel tubes and micro fittings. Fortherequired,highqualitytubeendpreparationfororbitalwelding!

Machine comes with: • 1TubeSquaringMachineRPGXS,RPGONE,RPG1.5orRPG2.5(cordless)• 1Durablestorageandshippingcase• 2Rechargeablebatteries,1batterycharger(forcordlessversionsonly)• 1Overloadprotection(squarenut,notforRPGXSandRPGONE)• 1Toolholder(Code790037152.RPGXS:Code790033150)• 1Multifunctionaltool(Code790038314)• 1Adapterclampingshell(Code790030094,onlyforRPG2.5)• 1Toolset• 1Setofoperatinginstructionsandsparepartslist

Benchstandforcordlessmachinesoptionalavailable(Code790037169).

RPG ONE

RPG ONE Cordless

RPG 1.5

RPG 1.5 Cordless

RPG XS Cordless

RPG XS Cordless angle drive

TubeSquaringTechnology

new

new

39

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TubeSquaringTechnology

Application range RPG XSCordless

RPG ONE RPG ONE Cordless

RPG 1.5 RPG 1.5 Cordless

RPG 2.5 RPG 2.5 Cordless

TubeODmin.-max. [mm] 3.0-19.05 3.0-25.4 3.0-25.4 3.0-38.1 3.0-38.1 6.35*-63.5 6.35*-63.5[inch] 0.118-0.75 0.118-1.0 0.118-1.0 0.118-1.5 0.118-1.5 0.25*-2.5

Wallthicknessmax. [mm] 2.0 3.0 3.0 3.0 3.0 3.0 3.0[inch] 0.079 0.118 0.118 0.118 0.118 0.118 0.118

Tubematerials High-alloysteels(stainlesssteelmaterialno.1.40...to1.45...asperDIN17455andDIN17456),unalloyedandlow-alloysteels,aluminum.

Technical dataDimensions(lxhxd) [mm] 217x187x53 390x200x70 261x255x80 400x350x160 275x255x90 500x300x170 260x300x320

[inch] 8.5x7.4x2.1 15.4x7.9x2.8 10.3x10x3.2 15.8x13.8x6.3 10.8x10x3.5 19.7x11.8x6.7 10.2x11.8x12.6

Built-inelectronicvariablecuttingspeed

[rpm] 0-350 145-380 0-400 145-380 0-400 1.speed:9-22.speed:27-153

1.speed: 0-242.speed: 0-83

Power [W] – 1100 – 1100 – 1100 –

Voltageof rechargeablebattery

[V] 10.8 – 18 – 18 – 18

Capacity [Ah] 1.5 – 2.6 – 2.6 – 2.6

Soundpressurelevel(EN23741)

[dB(A)] approx.78 approx.78 approx.78 approx.78 approx.78 approx.78.2 approx.78.2

Vibrationlevel (EN50144)

[m/s²] <2.5 <2.5 <2.5 <2.5 <2.5 <2.5 <2.5

* only with special adapter clamping shell (supplied as standard with RPG 2.5)

Article Version Code Weight of machinekg

Dispatch weight kg

RPGXSCordless(10.8V) 230V,50/60HzEU 790 033 001 1.320RPGXSCordless(10.8V) 115V,60HzUS 790 033 002 1.320RPGXSCordlessangledrive(10.8V) 230V,50/60HzEU 790 033 011 1.520RPGXSCordlessangledrive(10.8V) 115V,60HzUS 790 033 012 1.520RPGONE 230V,50/60HzEU 790 036 031 4.140 9.600RPGONE 120V,50/60HzUS 790 036 032 4.140 9.600RPGONE 110V,50/60HzEU 790 036 033 4.140 9.600RPGONECordless(18V) 230V,50/60HzEU 790 036 021 2.880 8.200RPGONECordless(18V) 115V,60HzUS 790 036 022 2.880 8.200RPG1.5 230V,50/60HzEU 790 037 001 3.880 9.500RPG1.5 120V,50/60HzUS 790 037 002 3.880 9.500RPG1.5 110V,50/60HzEU 790 037 003 3.880 9.500RPG1.5Cordless(18V) 230V,50/60HzEU 790 037 011 3.440 10.100RPG1.5Cordless(18V) 115V,60HzUS 790 037 012 3.440 10.100RPG2.5 230V,50/60HzEU 790 030 001 6.600 12.500RPG2.5 120V,50/60HzUS 790 030 002 6.600 12.500RPG2.5 110V,50/60HzEU 790 030 003 6.600 12.500RPG2.5Cordless(18V) 230V,50/60HzEU 790 030 011 5.340 11.320RPG2.5Cordless(18V) 110V,60HzUS 790 030 012 5.340 11.320

Angle drive RPG ONE (cordless) and RPG 1.5 (cordless)

The angle drive is optionally available and may be retrofitted to the RPG ONE and RPG 1.5 (cordless). Thesquaringmachinereducesthedesignlengthto200mm (7.874inch).Technicalcharacteristicsremainunchanged.

Article Code kgAngledriveforRPGONEandRPG1.5(cordless) 790 037 400 0.475

Angle drive

RPG 2.5

RPG 2.5 Cordless

40

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TubeSquaringTechnology

Accessories for RPG XS, RPG ONE, RPG 1.5, RPG 2.5Please check the outer diameter of the tubes before ordering the clamping shells.

One-piece stainless steel clamping shells

Extremely durable. Assures accurate centering and quick clamping shell change without any tools with its unique design and positive clamping shell mechanism. Furtherdimen-sionsofclampingshellsareavailable.

Applicable with Applicable for

Tube OD Tube clamping length Code kg

[mm] [inch] [mm] [inch]

RPGXS Tubes 6.35 0.250 10.00 0.394 790 033 202 0.108RPGXS Tubes 8.00 0.315 10.00 0.394 790 033 203 0.106RPGXS Tubes 9.53 0.375 10.00 0.394 790 033 204 0.105RPGXS Tubes 10.00 0.394 10.00 0.394 790 033 205 0.105RPGXS Tubes 12.70 0.500 10.00 0.394 790 033 206 0.101RPGXS Tubes 13.50 0.531 10.00 0.394 790 033 207 0.100RPGXS Tubes 19.05 0.750 10.00 0.394 790 033 209 0.090RPGXS Micro fittings 6.35 0.250 10.00 0.394 790 033 301 0.056RPGONE Tubes 3.00 0.118 10.00 0.394 790 036 232 0.118RPGONE Tubes 3.18 0.125 10.00 0.394 790 036 201 0.119RPGONE Tubes 6.00 0.236 10.00 0.394 790 036 213 0.117RPGONE Tubes 6.35 0.250 10.00 0.394 790 036 202 0.118RPGONE Tubes 7.00 0.276 10.00 0.394 790 036 214 0.118RPGONE Tubes 8.00 0.315 10.00 0.394 790 036 215 0.116RPGONE Tubes 9.53 0.375 10.00 0.394 790 036 203 0.115RPGONE Tubes 10.00 0.394 10.00 0.394 790 036 204 0.115RPGONE Tubes 10.10 0.398 10.00 0.394 790 036 222 0.114RPGONE Tubes 11.00 0.433 10.00 0.394 790 036 226 0.112RPGONE Tubes 12.00 0.472 10.00 0.394 790 036 205 0.112RPGONE Tubes 12.10 0.476 10.00 0.394 790 036 223 0.111RPGONE Tubes 12.70 0.500 10.00 0.394 790 036 206 0.111RPGONE Tubes 13.50 0.531 10.00 0.394 790 036 227 0.110RPGONE Tubes 14.00 0.551 10.00 0.394 790 036 228 0.108RPGONE Tubes 14.10 0.555 10.00 0.394 790 036 224 0.107RPGONE Tubes 15.00 0.590 10.00 0.394 790 036 216 0.107RPGONE Tubes 15.60 0.614 10.00 0.394 790 036 225 0.105RPGONE Tubes 15.88 0.625 10.00 0.394 790 036 211 0.105RPGONE Tubes 16.00 0.630 10.00 0.394 790 036 212 0.104RPGONE Tubes 17.00 0.670 10.00 0.394 790 036 221 0.103RPGONE Tubes 17.20 0.677 10.00 0.394 790 036 207 0.104RPGONE Tubes 18.00 0.709 10.00 0.394 790 036 217 0.102RPGONE Tubes 19.05 0.750 10.00 0.394 790 036 208 0.100RPGONE Tubes 20.00 0.787 10.00 0.394 790 036 230 0.096RPGONE Tubes 21.30 0.839 10.00 0.394 790 036 209 0.094RPGONE Tubes 21.70 0.854 10.00 0.394 790 036 220 0.093RPGONE Tubes 22.00 0.866 10.00 0.394 790 036 218 0.093RPGONE Tubes 23.00 0.906 10.00 0.394 790 036 219 0.085RPGONE Tubes 25.00 0.984 10.00 0.394 790 036 231 0.081RPGONE Tubes 25.40 1.000 10.00 0.394 790 036 210 0.083RPGONE Micro fittings 6.00 0.236 4.00 0.157 790 036 304 0.066RPGONE Micro fittings 6.35 0.250 4.00 0.157 790 036 301 0.066RPGONE Micro fittings 8.00 0.315 4.00 0.157 790 036 307 0.065RPGONE Micro fittings 9.53 0.375 4.00 0.157 790 036 302 0.064RPGONE Micro fittings 10.00 0.394 4.00 0.157 790 036 305 0.065RPGONE Micro fittings 12.00 0.472 4.00 0.157 790 036 306 0.064RPGONE Micro fittings 12.70 0.500 4.00 0.157 790 036 303 0.062RPG1.5 Tubes 3.00 0.118 15.00 0.591 790 037 220 0.300RPG1.5 Tubes 3.18 0.125 15.00 0.591 790 037 221 0.308RPG1.5 Tubes 4.00 0.157 15.00 0.591 790 037 222 0.308RPG1.5 Tubes 4.78 0.188 15.00 0.591 790 037 223 0.308RPG1.5 Tubes 5.00 0.197 15.00 0.591 790 037 224 0.290RPG1.5 Tubes 6.00 0.236 15.00 0.591 790 037 225 0.310RPG1.5,RPG2.5 Tubes 6.35 0.250 15.00 0.591 790 037 226 0.306RPG1.5,RPG2.5 Tubes 7.00 0.276 15.00 0.591 790 037 257 0.306RPG1.5,RPG2.5 Tubes 8.00 0.314 15.00 0.591 790 037 227 0.299

One-piece stainless steel clamping shell

One-piece stainless steel clamping shell formicro fittings

41

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TubeSquaringTechnology

Applicable with Applicable for

Tube OD Tube clamping length Code kg

[mm] [inch] [mm] [inch]

RPG1.5,RPG2.5 Tubes 9.00 0.354 15.00 0.591 790 037 254 0.280RPG1.5,RPG2.5 Tubes 9.53 0.375 15.00 0.591 790 037 228 0.297RPG1.5,RPG2.5 Tubes 10.00 0.394 15.00 0.591 790 037 229 0.298RPG1.5,RPG2.5 Tubes 11.00 0.433 15.00 0.591 790 037 293 0.252RPG1.5,RPG2.5 Tubes 11.11 0.437 15.00 0.591 790 037 255 0.295RPG1.5,RPG2.5 Tubes 12.00 0.472 15.00 0.591 790 037 230 0.293RPG1.5,RPG2.5 Tubes 12.70 0.500 15.00 0.591 790 037 231 0.292RPG1.5,RPG2.5 Tubes 13.00 0.512 15.00 0.591 790 037 232 0.291RPG1.5,RPG2.5 Tubes 13.20 0.520 15.00 0.591 790 037 263 0.290RPG1.5,RPG2.5 Tubes 13.50 0.531 15.00 0.591 790 037 233 0.290RPG1.5,RPG2.5 Tubes 14.00 0.551 15.00 0.591 790 037 234 0.288RPG1.5,RPG2.5 Tubes 14.30 0.563 15.00 0.591 790 037 253 0.289RPG1.5,RPG2.5 Tubes 14.70 0.579 15.00 0.591 790 037 290 0.287RPG1.5,RPG2.5 Tubes 15.00 0.591 15.00 0.591 790 037 235 0.286RPG1.5,RPG2.5 Tubes 15.30 0.602 15.00 0.591 790 037 259 0.287RPG1.5,RPG2.5 Tubes 15.70 0.618 15.00 0.591 790 037 291 0.284RPG1.5,RPG2.5 Tubes 15.88 0.625 15.00 0.591 790 037 236 0.285RPG1.5,RPG2.5 Tubes 16.00 0.630 15.00 0.591 790 037 237 0.282RPG1.5,RPG2.5 Tubes 17.00 0.669 15.00 0.591 790 037 256 0.280RPG1.5,RPG2.5 Tubes 17.08 0.672 15.00 0.591 790 037 260 0.281RPG1.5,RPG2.5 Tubes 17.20 0.677 15.00 0.591 790 037 238 0.300RPG1.5,RPG2.5 Tubes 18.00 0.709 15.00 0.591 790 037 239 0.280RPG1.5,RPG2.5 Tubes 19.00 0.748 15.00 0.591 790 037 240 0.277RPG1.5,RPG2.5 Tubes 19.05 0.750 15.00 0.591 790 037 241 0.274RPG1.5,RPG2.5 Tubes 20.00 0.787 15.00 0.591 790 037 242 0.272RPG1.5,RPG2.5 Tubes 21.00 0.827 15.00 0.591 790 037 294 0.270RPG1.5,RPG2.5 Tubes 21.30 0.839 15.00 0.591 790 037 243 0.270RPG1.5,RPG2.5 Tubes 21.70 0.854 15.00 0.591 790 037 261 0.270RPG1.5,RPG2.5 Tubes 22.00 0.866 15.00 0.591 790 037 244 0.264RPG1.5,RPG2.5 Tubes 22.22 0.875 15.00 0.591 790 037 292 0.270RPG1.5,RPG2.5 Tubes 23.00 0.906 15.00 0.591 790 037 245 0.261RPG1.5,RPG2.5 Tubes 24.00 0.945 15.00 0.591 790 037 246 0.256RPG1.5,RPG2.5 Tubes 25.00 0.984 15.00 0.591 790 037 247 0.252RPG1.5,RPG2.5 Tubes 25.40 1.000 15.00 0.591 790 037 248 0.240RPG1.5,RPG2.5 Tubes 26.90 1.059 15.00 0.591 790 037 249 0.260RPG1.5,RPG2.5 Tubes 27.00 1.063 15.00 0.591 790 037 264 0.260RPG1.5,RPG2.5 Tubes 27.20 1.071 15.00 0.591 790 037 262 0.260RPG1.5,RPG2.5 Tubes 28.00 1.102 15.00 0.591 790 037 250 0.238RPG1.5,RPG2.5 Tubes 29.00 1.142 15.00 0.591 790 037 251 0.235RPG1.5,RPG2.5 Tubes 30.00 1.181 15.00 0.591 790 037 252 0.232RPG1.5,RPG2.5 Tubes 31.80 1.250 15.00 0.591 790 037 280 0.230RPG1.5,RPG2.5 Tubes 32.00 1.260 15.00 0.591 790 037 258 0.226RPG1.5,RPG2.5 Tubes 33.40 1.315 15.00 0.591 790 037 281 0.220RPG1.5,RPG2.5 Tubes 33.70 1.327 15.00 0.591 790 037 282 0.218RPG1.5,RPG2.5 Tubes 34.00 1.339 15.00 0.591 790 037 283 0.210RPG1.5,RPG2.5 Tubes 35.00 1.377 15.00 0.591 790 037 284 0.210RPG1.5,RPG2.5 Tubes 36.00 1.417 15.00 0.591 790 037 285 0.204RPG1.5,RPG2.5 Tubes 38.00 1.496 15.00 0.591 790 037 286 0.199RPG1.5,RPG2.5 Tubes 38.10 1.500 15.00 0.591 790 037 287 0.194RPG2.5 Tubes 40.00 1.575 15.00 0.591 790 030 234 0.565RPG2.5 Tubes 41.00 1.614 15.00 0.591 790 030 230 0.560RPG2.5 Tubes 42.00 1.654 15.00 0.591 790 030 117 0.500RPG2.5 Tubes 42.40 1.669 15.00 0.591 790 030 227 0.483RPG2.5 Tubes 42.70 1.681 15.00 0.591 790 030 224 0.483RPG2.5 Tubes 43.00 1.693 15.00 0.591 790 030 231 0.544RPG2.5 Tubes 44.50 1.752 15.00 0.591 790 030 228 0.483RPG2.5 Tubes 48.30 1.902 15.00 0.591 790 030 226 4.990RPG2.5 Tubes 50.80 2.000 15.00 0.591 790 030 220 0.483RPG2.5 Tubes 51.00 2.008 15.00 0.591 790 030 233 0.482RPG2.5 Tubes 52.00 2.047 15.00 0.591 790 030 225 0.483RPG2.5 Tubes 53.00 2.087 15.00 0.591 790 030 232 0.457RPG2.5 Tubes 54.00 2.126 15.00 0.591 790 030 221 0.452RPG2.5 Tubes 55.00 2.165 15.00 0.591 790 030 235 0.440RPG2.5 Tubes 57.00 2.244 15.00 0.591 790 030 229 0.419RPG2.5 Tubes 60.30 2.374 15.00 0.591 790 030 222 0.386RPG2.5 Tubes 63.50 2.500 15.00 0.591 790 030 223 0.350RPG2.5 Tubes 65.00 2.559 15.00 0.591 790 030 236 0.330RPG1.5 Micro fittings 3.00 0.118 4.00 0.157 790 037 300 0.241RPG1.5 Micro fittings 3.18 0.125 4.00 0.157 790 037 301 0.227

42

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TubeSquaringTechnology

Applicable with Applicable for

Tube OD Tube clamping length Code kg

[mm] [inch] [mm] [inch]

RPG1.5 Micro fittings 4.00 0.157 4.00 0.157 790 037 302 0.237RPG1.5 Micro fittings 4.78 0.188 4.00 0.157 790 037 303 0.234RPG1.5 Micro fittings 5.00 0.197 4.00 0.157 790 037 304 0.228RPG1.5 Micro fittings 6.00 0.236 4.00 0.157 790 037 305 0.220RPG1.5,RPG2.5 Micro fittings 6.35 0.250 4.00 0.157 790 037 306 0.460RPG1.5,RPG2.5 Micro fittings 8.00 0.314 4.00 0.157 790 037 307 0.223RPG1.5,RPG2.5 Micro fittings 9.53 0.375 4.00 0.157 790 037 308 0.300RPG1.5,RPG2.5 Micro fittings 10.00 0.394 4.00 0.157 790 037 309 0.222RPG1.5,RPG2.5 Micro fittings 12.00 0.472 4.00 0.157 790 037 310 0.220RPG1.5,RPG2.5 Micro fittings 12.50 0.492 4.00 0.157 790 037 317 0.220RPG1.5,RPG2.5 Micro fittings 12.70 0.500 4.00 0.157 790 037 311 0.220RPG1.5,RPG2.5 Micro fittings 17.20 0.678 4.00 0.157 790 037 312 0.220RPG1.5,RPG2.5 Micro fittings 19.00 0.748 4.00 0.157 790 037 314 0.216RPG1.5,RPG2.5 Micro fittings 19.05 0.750 4.00 0.157 790 037 315 0.215RPG1.5,RPG2.5 Micro fittings 21.20 0.835 4.00 0.157 790 037 313 0.213RPG1.5,RPG2.5 Micro fittings 21.30 0.839 4.00 0.157 790 037 318 0.212

Tool holder WH

Fits multifunctional tool 790 038 314. incl.Torxfixingscrew.Formax.wallthickness3mm(0.118inch).

Application range of tool holders

Possibleapplication

Beveling angle

Recommended application

range

Tube OD

RPG XS cordless

RPG ONE (cordless)

RPG 1.5 (cordless)

RPG 2.5 (cordless)Squaring Beveling [°]

WH12-I/Standard*Code790037152

x – –[mm] 6.0-12.7 – 6.0-25.4 6.0-38.1 6.0-63.5

[inch] 0.236-0.5 – 0.236-1.0 0.236-1.5 0.236-2.5

WH12-ICode790037154

x – –[mm] – 12.7-25.4 12.7-38.1 12.7-63.5

[inch] – 0.5-1.0 0.5-1.5 0.5-2.5

WH12-I/microfittings**Code790037156

x – –[mm] – – 3.0-21.2 6.35-21.2

[inch] – – 0.118-0.84 0.25-0.84

WH3-V-30Code790037158

– x 30°[mm] – – max.35.0 max.60.3

[inch] – – max.1.378 max.2.374

WH3-V-35Code790037159

– x 35°[mm] – – max.33.7 max.59.3

[inch] – – max.1.327 max.2.335

WH3-V-45***Code790037157

– x 45°[mm] – – max.33.7 max.59.0

[inch] – – max.1.327 max.2.3

WH-ICode790033150

x – –[mm] 3.0-12.0 3.0-19.05 – – –

[inch] 0.118-0.472 0.118-0.75 – – –

WH-ICode790033151

x – –[mm] 12.0-19.05 12.0-19.05 – – –

[inch] 0.472-0.75 0.472-0.75 – – –

Article Code kgStandardtoolholderWH12-I* 790 037 152 0.040OptionaltoolholderWH12-I 790 037 154 0.050OptionaltoolholderformicrofittingsWH12-I** 790 037 156 0.100ToolholderWH3-V-30 790 037 158 0.024ToolholderWH3-V-35 790 037 159 0.024ToolholderWH3-V-45*** 790 037 157 0.022ToolholderWH-I 790 033 150ToolholderWH-I 790 033 151

* Supplied as standard with the RPG ONE, RPG 1.5, RPG 2.5.** Only to be used with stainless steel clamping shells for micro fittings.*** Not applicable with the RPG XS and the RPG ONE.

Tool holder WH

43

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TubeSquaringTechnology

Multifunctional tool MFW

Two-sided tool bit with protective coating against tool wear. UsableforallmachinesoftheRPGseries.

Article Quantity Code kgMultifunctionaltoolMFW-P-2 1 790 038 314 0.003MultifunctionaltoolMFW-P-2 10 790 038 315 0.045Torxscrew(RPGONE,RPG1.5,RPG2.5) 1 790 086 220 0.002Torxscrew(RPGXS) 1 790 086 217 0.002

Multifunctional tool MFW

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

44 TubeSquaringMachinesRPG4.5,RPG4.5S,RPG8.6

Thecleanandhigh-valuesolutionforspecificweldingpreparations!

QTC®Quick-Tool-Change:Quickclampingsystemfortools,clampingshellsand

tubes

A wide range of stainless steelclampingshells(forRPG8.6alsomadefromaluminum)

Includingdurablestorage and shipping case:

High-qualitybluetransportationcase with insert

Verysturdydesign.

IncludingtoolholderWH andhigh-performancecoated

toolbitMFWwithtwo cutting edges

45

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TubeSquaringTechnology

Tube Squaring Machines• Squaring tube ends with a high-quality finish• Burr-free and square• Beveling possible with a special tool holder (only with the RPG 4.5 and RPG 8.6)• Quick clamping system for tools, clamping shells and tubes• Preparation of thin-walled stainless steel tubes (V4A) • High-performance coated tool bit with two cutting edges• Built-in electronic speed regulation• Micrometer feed for optimum results• Space saving, light weight and portable machine for a mobile and secure application

Additional advantages with the RPG 4.5 S:• Integrated clamping jaws made from coated cast aluminum for different tube diameters• Cost-effective as no dimension-specific clamping shells required• Multi-point clamping of the tube

RPG 4.5, RPG 4.5 S, RPG 8.6

Designed for burr-free squaring of thin-walled stainless steel tubes. Cleanandsecureworkingareawithaclearviewofthecuttinghead.Machinewithrotating/removablebenchstand.

Machine comes with: • 1TubeSquaringMachineRPG4.5,RPG4.5SorRPG8.6• 1Durablestorageandshippingcase• 1Toolholder(Code790038320)withmultifunctionaltool(Code790038314)• 1Toolset• 1Setofoperatinginstructionsandsparepartslist

Application range RPG 4.5 RPG 4.5 (S) RPG 8.6TubeOD [mm] 12.7-114.3 12.7-114.3 50.8-219.1

[inch] 0.5-4.5 0.5-4.5 2-8.6Wallthicknessmax. [mm] 3.0 3.0 3.6

[inch] 0.118 0.118 0.142Tubematerials High-alloysteels,unalloyedandlow-alloysteelsandaluminum.

Othersonrequest.Technical data Electricdrivewithsingle-phaseACmotorDimensions(includingmotor) [mm] 460x260x230 610x380x270 500x350x350

[inch] 18.1x10.2x9.1 24x15x10.6 19.7x13.8x13.8Power [W] 1100 1100 1100Protection class [class] II II IIBuilt-inelectronicvariablecuttingspeed [min-1] 8-52 8-52 7-18Vibrationlevel(EN60745) [m/s²] <2.5 <2.5 <2.5Noiselevelattheworkplace(EN23741) [dB(A)] Idlerunning

approx.83Idlerunning approx.83

Idlerunning approx.83

Article Version Code Weight of machinekg

Dispatch weight kg

RPG4.5 230V,50/60HzEU 790 038 001 10.500 19.400RPG4.5 110V,50/60HzEU 790 038 003 10.500 19.400RPG4.5 120V,50/60HzUS 790 038 002 10.500 19.400RPG4.5S 230V,50/60HzEU 790 038 011 23.000 34.000RPG4.5S 120V,50/60HzUS 790 038 012 23.000 34.000RPG8.6 230V,50/60HzEU 790 039 001 20.500 32.000RPG8.6 110V,50/60HzEU 790 039 003 20.500 32.000RPG8.6 120V,50/60HzUS 790 039 002 20.500 32.000

RPG 4.5 S

RPG 8.6

RPG 4.5

new

46

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TubeSquaringTechnology

Accessories for RPG 4.5, RPG 8.6Please check the outer diameter of the tubes before ordering the clamping shells.

Clamping shells

Extremely durable. The two-piece-design with click mechanism ensures accurate center-ing and quick clamping shell change without any tools.Furtherdimensionsofclampingshellsareavailable.

Applicable with Version Tube OD [mm] Tube OD [inch] Code kgRPG4.5 Stainlesssteel 12.00 0.472 790 038 454 2.170RPG4.5 Stainlesssteel 12.70 0.500 790 038 438 2.177RPG4.5 Stainlesssteel 13.00 0.512 790 038 439 2.176RPG4.5 Stainlesssteel 13.50 0.531 790 038 440 2.175RPG4.5 Stainlesssteel 14.00 0.551 790 038 441 2.174RPG4.5 Stainlesssteel 16.00 0.630 790 038 442 2.168RPG4.5 Stainlesssteel 17.20 0.677 790 038 443 2.164RPG4.5 Stainlesssteel 18.00 0.709 790 038 444 2.161RPG4.5 Stainlesssteel 19.00 0.748 790 038 445 2.150RPG4.5 Stainlesssteel 19.05 0.750 790 038 446 2.157RPG4.5 Stainlesssteel 20.00 0.787 790 038 447 2.153RPG4.5 Stainlesssteel 21.30 0.839 790 038 448 2.100RPG4.5 Stainlesssteel 22.00 0.866 790 038 449 2.144RPG4.5 Stainlesssteel 22.22 0.875 790 038 050 2.195RPG4.5 Stainlesssteel 23.00 0.906 790 038 450 2.140RPG4.5 Stainlesssteel 24.00 0.945 790 038 451 2.133RPG4.5 Stainlesssteel 25.00 0.984 790 038 452 2.127RPG4.5 Stainlesssteel 25.25 0.994 790 038 049 2.180RPG4.5 Stainlesssteel 25.40 1.000 790 038 051 2.100RPG4.5 Stainlesssteel 26.90 1.059 790 038 400 2.090RPG4.5 Stainlesssteel 27.20 1.071 790 038 468 2.165RPG4.5 Stainlesssteel 28.00 1.102 790 038 401 2.110RPG4.5 Stainlesssteel 29.00 1.142 790 038 402 2.105RPG4.5 Stainlesssteel 30.00 1.181 790 038 403 2.095RPG4.5 Stainlesssteel 31.75 1.250 790 038 052 2.090RPG4.5 Stainlesssteel 31.80 1.252 790 038 404 2.080RPG4.5 Stainlesssteel 32.00 1.260 790 038 455 2.080RPG4.5 Stainlesssteel 33.00 1.299 790 038 465 2.120RPG4.5 Stainlesssteel 33.40 1.315 790 038 405 2.040RPG4.5 Stainlesssteel 33.70 1.327 790 038 406 2.060RPG4.5 Stainlesssteel 34.00 1.339 790 038 407 2.040RPG4.5 Stainlesssteel 35.00 1.378 790 038 408 2.050RPG4.5 Stainlesssteel 36.00 1.417 790 038 409 2.044RPG4.5 Stainlesssteel 38.00 1.496 790 038 410 2.025RPG4.5 Stainlesssteel 38.10 1.500 790 038 053 2.020RPG4.5 Stainlesssteel 40.00 1.575 790 038 411 2.000RPG4.5 Stainlesssteel 41.00 1.614 790 038 412 1.990RPG4.5 Stainlesssteel 42.00 1.654 790 038 413 1.976RPG4.5 Stainlesssteel 42.16 1.660 790 038 414 1.950RPG4.5 Stainlesssteel 42.40 1.669 790 038 415 1.965RPG4.5 Stainlesssteel 42.70 1.681 790 038 416 1.950RPG4.5 Stainlesssteel 44.45 1.750 790 038 417 1.955RPG4.5 Stainlesssteel 44.50 1.752 790 038 418 1.955RPG4.5 Stainlesssteel 45.00 1.772 790 038 419 1.948RPG4.5 Stainlesssteel 48.00 1.890 790 038 464 1.960RPG4.5 Stainlesssteel 48.26 1.900 790 038 420 1.880RPG4.5 Stainlesssteel 48.30 1.902 790 038 421 1.905RPG4.5 Stainlesssteel 48.60 1.913 790 038 422 1.875RPG4.5 Stainlesssteel 50.00 1.969 790 038 456 1.880RPG4.5 Stainlesssteel 50.80 2.000 790 038 054 1.895RPG4.5 Stainlesssteel 51.00 2.008 790 038 423 1.870RPG4.5 Stainlesssteel 52.00 2.047 790 038 424 1.850RPG4.5 Stainlesssteel 53.00 2.087 790 038 425 1.835RPG4.5 Stainlesssteel 54.00 2.126 790 038 426 1.827RPG4.5 Stainlesssteel 57.00 2.244 790 038 457 1.780

Clamping shells for RPG 4.5

Aluminum clamping shells for RPG 8.6

47

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TubeSquaringTechnology

Applicable with Version Tube OD [mm] Tube OD [inch] Code kgRPG4.5 Stainlesssteel 60.00 2.362 790 038 469 1.780RPG4.5 Stainlesssteel 60.30 2.375 790 038 427 1.700RPG4.5 Stainlesssteel 60.45 2.380 790 038 428 1.726RPG4.5 Stainlesssteel 60.50 2.382 790 038 429 1.695RPG4.5 Stainlesssteel 63.00 2.480 790 038 461 1.688RPG4.5 Stainlesssteel 63.50 2.500 790 038 055 1.670RPG4.5 Stainlesssteel 65.00 2.559 790 038 463 1.700RPG4.5 Stainlesssteel 70.00 2.756 790 038 430 1.545RPG4.5 Stainlesssteel 73.03 2.875 790 038 453 1.485RPG4.5 Stainlesssteel 73.15 2.880 790 038 431 1.482RPG4.5 Stainlesssteel 75.00 2.953 790 038 462 1.443RPG4.5 Stainlesssteel 76.10 2.996 790 038 432 1.420RPG4.5 Stainlesssteel 76.20 3.000 790 038 056 1.390RPG4.5 Stainlesssteel 76.30 3.004 790 038 433 1.390RPG4.5 Stainlesssteel 80.00 3.150 790 038 466 1.390RPG4.5 Stainlesssteel 85.00 3.346 790 038 434 1.220RPG4.5 Stainlesssteel 85.90 3.382 790 038 435 1.200RPG4.5 Stainlesssteel 88.90 3.500 790 038 057 1.130RPG4.5 Stainlesssteel 89.10 3.508 790 038 436 1.100RPG4.5 Stainlesssteel 90.00 3.543 790 038 467 1.150RPG4.5 Stainlesssteel 101.60 4.000 790 038 058 0.800RPG4.5 Stainlesssteel 104.00 4.094 790 038 437 0.740RPG4.5 Stainlesssteel 108.00 4.252 790 038 458 0.620RPG4.5 Stainlesssteel 114.30 4.500 790 038 059 0.435RPG8.6 Aluminum 50.80 2.000 790 039 260 3.800RPG8.6 Aluminum 57.00 2.244 790 039 265 4.000RPG8.6 Aluminum 76.20 3.000 790 039 261 4.200RPG8.6 Aluminum 88.90 3.500 790 039 264 4.000RPG8.6 Aluminum 101.60 4.000 790 039 252 3.800RPG8.6 Aluminum 108.00 4.252 790 039 266 4.850RPG8.6 Aluminum 114.30 4.500 790 039 256 3.500RPG8.6 Aluminum 127.05 5.002 790 039 262 3.420RPG8.6 Aluminum 133.00 5.236 790 039 267 4.600RPG8.6 Aluminum 139.70 5.500 790 039 259 3.100RPG8.6 Aluminum 141.30 5.563 790 039 257 2.900RPG8.6 Aluminum 152.40 6.000 790 039 253 2.700RPG8.6 Aluminum 159.00 6.260 790 039 268 4.200RPG8.6 Aluminum 168.30 6.625 790 039 254 2.300RPG8.6 Aluminum 193.70 7.626 790 039 269 3.500RPG8.6 Aluminum 197.00 7.756 790 039 263 1.530RPG8.6 Aluminum 203.20 8.000 790 039 258 3.500RPG8.6 Aluminum 219.10 8.625 790 039 255 0.600RPG8.6 Stainlesssteel 101.60 4.000 790 039 287 5.000RPG8.6 Stainlesssteel 114.30 4.500 790 039 280 4.700RPG8.6 Stainlesssteel 141.30 5.563 790 039 281 4.500RPG8.6 Stainlesssteel 152.40 6.000 790 039 283 4.400RPG8.6 Stainlesssteel 168.30 6.625 790 039 284 4.000RPG8.6 Stainlesssteel 203.20 8.000 790 039 286 3.240RPG8.6 Stainlesssteel 219.10 8.625 790 039 285 1.500

48

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TubeSquaringTechnology

Tool holder WH

Fits multifunctional tool 790 038 314. Incl.Torxfixingscrew.BevelingwiththeRPG4.5Sisnotrecommended.

Application range Possible application Beveling angle

Squaring Beveling [°]ToolholderWH15-I x – –ToolholderWH12-V-30° – x 30ToolholderWH12-V-35° – x 35ToolholderWH12-V-45° – x 45ToolholderWH12-U-20° – x 20

Article Code kg

ToolholderWH15-I 790 038 320 0.025ToolholderWH12-V-30° 790 038 329 0.050ToolholderWH12-V-35° 790 038 282 0.054ToolholderWH12-V-45° 790 038 280 0.044ToolholderWH12-U-20° 790 038 326 0.031

Multifunctional tool MFW

Two-sided tool bit with protective coating against tool wear. UsableforallmachinesoftheRPGseries.

Article Quantity Code kgMultifunctionaltoolMFW-P-2 1 790 038 314 0.003MultifunctionaltoolMFW-P-2 10 790 038 315 0.045

Tool holder WH

Multifunctional tool MFW

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

49BoilerPipePrepMachineBRB2FullAuto

Automatic starting of the workingprocess(pipe

clampingandmachining)withonlyonetipswitch.

Standard-compliant,preciseandreproducibleweldseampreparation.

Handy,ergonomicandcompact design:

all control elements for operating the machine are integratedinthemachine.

The"NC"clampingsystemcannotbelostthankstoitsclamping wedges anchored

in the mandrel!

Exactsquaringandbevelingthroughtheuseofuptofourextremelyinexpensivetoolbits(availableoptionally).

Thehighestlevelofboilerpipeprocessing!>> The ideal machine for shortening heat exchanger pipes and for cutting pipes out of heat exchanger walls <<

50

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Boiler Pipe Preparation Machine BRB• Ideal for shortening heat exchanger pipes and for cutting pipes out of heat exchanger

walls• Starting of the working process, automatic feeding and automatic clamping by using

one tip switch only• Standard-compliant, precise and reproducible weld seam preparation• Rapid processing, ideal for serial processing• Handy, ergonomic and compact design, all control elements for operating the machine

are integrated in it, no external control box or pedal required• Continuous adjustment of the feed speed• Integrated rapid feed sensing device• Very robust length-adjustable end switch. Terminates the process of shortening ex-

actly at the desired final size• Integrated length stop for easier positioning of the machine in the pipe, protects the

cutting edges• Compressed-air motor with speed regulation and low-maintenance gearing with grease

lubrication• Optimized speed range, ideal for heat exchanger applications• The exhaust air ring can be rotated, which allows the air flow to be kept away from the

workpiece and user• Integrated balancer device for safe, relaxed and fatigue-free working, also during

longer working periods• The perfect addition to Orbitalum's WIG pipe-in-sheet weld heads

BRB 2 FullAuto

The pneumatically-operated BRB 2 FullAuto pipe processing machine is particularly economical and ensures the highest levels of precision and quality when shortening and welding in of thousands of pipes on heat exchangers. The machine provides users the sameprecisionandefficiencyduringmaintenanceandservice–defectivepipescanbeeasilycutoutofthepipesheet.

Theintegratedinterchangeabletoolretainerforprocessingwithournew Tool Bit cutting systemissuitableforexactsquaringandbeveling.ThissystemisparticularlyeconomicalthroughtheuseofuptofourextremelyinexpensiveToolBits(ToolBitsavailableoptionally,seepage61).

A tool retainer for working with the conventional tool combination (WH/MFW) continues to beavailableoptionally(seepage61).

Machine comes with: • 1BoilerPipePreparationMachineBRB2FullAuto• 1Storageandshippingcase• 6Clampingsetsand1mandrelØ19.05mm(0.75inch)• 1ToolholderforToolBits(ToolBitshavetobeorderedseparately,seepage61)• 1KSS-TOPlubricantspraypump(Code790060226)• 1Toolset• 1Setofoperatinginstructionsandsparepartslist

Manufacturer’swarrantycanonlybegivenwhenusingamobileairunit.WerecommendthemobileairunitfromOrbitalumTools,Code790093060(page63).

BRB 2 FullAuto

new

PipeBevelingTechnology

51

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeBevelingTechnology

Overview of the clamping wedge sets:

Clamping sets for interior pipe diameter Clamping range Mandrel Ø[mm] [inch] Code [mm] [inch] [mm] [inch]

19.1-23.0 0.75-0.91 790086390

19.1-47.0 0.75-1.85 19.05 0.750

22.0-26.0 0.87-1.02 79008639125.0-29.0 0.98-1.14 79008639228.0-32.0 1.10-1.26 79008639331.0-35.0 1.22-1.38 79008639434.0-38.0 1.34-1.50 79008639537.0-41.0 1.46-1.61 79008639640.0-44.0 1.57-1.73 79008639743.0-47.0 1.69-1.85 790086398

Application range BRB 2 FullAutoPipeID(Øclampingrange) [mm] 19.1-47.0

[inch] 0.75-1.85Wall thickness [mm] 1.2-3.0

[inch] 0.047-0.118Materials Unalloyedandlow-alloysteels,high-alloysteels(high-grade

steel,materialno.1.40.–1.45.inaccordancewithDIN17455andDIN17456),aluminum.Othersonrequest.

Technical dataDimensions(lxwxh) [mm] 515x105x400

[inch] 20.3x4.1x15.7Weightgross/net,approx. [kg] 21.6/12.1

[lbs] 47.6/26.7Power(pneumaticpowerdrive) [kW] 0.38

[hp] 0.51Airconsumption(at6bar) [m³/min] 0.7Speedmax.idlingspeed [min–1] 139LAeqsoundpressurelevel(EN23741) [dB(A)] approx.83(mid-rangespeed)Vibrationlevel(EN28662,part1) [m/s²] >2.5

Article Version Code Weight ofmachinekg

Dispatchweightkg

BRB2FullAuto Pneumatic 790 185 052 12.100 21.600

Suitable accessories:

Tool Bits TB,seepage61.Tool retainer for Tool Bits TB,seepage61.Tool holder WH,seepage59. Multifunctional tools MFW,seepage60.Tool retainer for tool combinations WH/MFW,seepage61.Combination possibilities of tool holder and multifunctional tools,seepage66.Bevel cutter headsforBRB2(V-/Y-prep),seepage62.Balancer spring,seepage62.Mobile air unit DWE 10 and air hose with quick coupling,seepage63.Cutting lubrication KSS-TOP,seepage64.

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

52 BoilerPipePrepMachinesBRB2,BRB4

Powerfulandrobustboilerpipepreparationmachine!

The"NC"clampingsystemnever loses grip thanks to clampingwedgesfirmlyanchored in the mandrel

Optimized electric motor – theBRB2willalso

soonbeavailableasanelectric model

Holderforbalancerallowsworktobecarriedoutquicklyandeffortlessly

Optimum performance with the low weight

BRBPneumatic/Auto withpneumaticclamping,

ideal for series processing

53

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeBevelingTechnology

Boiler Pipe Preparation Machines BRB• Handy and compact design • Precise and reproducible weld preparation• Fast application with the BRB Pneumatic/Auto by means of pneumatic clamping, ideal

for continuous production e.g. boiler and heat exchanger applications• High performance and lightweight• High-performance coated tool bits with up to 4 cutting edges• Quick clamping system for tools with easy adjustment• Adjustable air outlet• Easy to change tools• Tools adaptable on all BRB machines• Up to 3 tools can be used at the same time

BRB 2, BRB 4

Powerful and robust Boiler Prep Machine. Counterboring and axial turning of pipes made from high-alloy steel (stainless steel), low-alloy and carbon steel with the unique tool system QTC®.Designedforpipeendpreparationsandboilerpipeapplications.

TheBRBmachinesareavailableinthefollowingdrive versions:

• Electric:230V,50/60HzEUor120V,50/60HzEU/US Electricdrivewithsingle-phaseACmotor,protectionclassII(doubleinsulated), Built-inelectronicvariablecuttingspeed

• Pneumatic:Pneumaticpowerdrive.Manufacturer’swarrantycanonlybegivenwhenusingamobileairunit.WerecommendthemobileairunitfromOrbitalumTools, Code790093060(seepage63).

• Pneumatic/Auto:Pneumaticmulti-discmotorwithadditionalpneumaticclampingsystem.Timeisoftheessencewheninstallingorrepairingboilerpipes,thepneumaticclamp-ingsystemgreatlyreducesthetimetobothclampandreleasethemachine,improvingefficiency.Themachinecentersitselfontheinsidediameterofthepipeandthenclampsautomaticallybyusingthetoggleswitch,likewisethetoggleswitchreleasestheclampingafterthemachiningoperation.ThisiswhytheBRBwithautomaticpneumaticclampingisidealforcontinuousproductione.g.boilerandheatexchangerapplications.

Technical data BRB 2 Electric

BRB 2 Pneumatic

BRB 2 Pneu/Auto

BRB 4 Electric

BRB 4 Pneumatic

BRB 4 Pneu/Auto

Power 0.5kW 0.38kW 0.38kW 1.5kW 1.0kW 1.0kWSpeed 18-118rpm 0-120rpm 0-120rpm 12-37rpm 0-110rpm 0-110rpmAirsupplyrequirement(at6bar) – 0.7m3/min 0.7m3/min – 1.0m3/min 1.0m3/minNoise level LAeq1m(EN23741),approx.

76dB(A) 82dB(A) 82dB(A) 82dB(A) 84dB(A) 84dB(A)

Vibrationlevel(EN28662,part1) 2.5m/s² 2.5m/s² 2.5m/s² 2.5m/s² 2.5m/s² 2.5m/s²

The various clamping systems:

The "NC" clamping system with its clamping wedges anchored in the mandrel is ideal for applicationsinwhichforeignobjectsmaynotenterthepipeinsideoratank.The"NC"clampingsystemprovidesadditionalcertaintyinparticularatverticalapplications.The"Standard"clampingsystemhasprovenitselfinmanyyearsofusethroughitsstabil-ityandreliability.Youcancontinuetousethissystem.

Machine comes with: • 1BoilerPipePreparationMachineBRB2orBRB4• 1Durablestorageandshippingcase• Toolretainer,clampingsetsandmandrels(dependingonthemachinekit)• 1KSS-TOPlubricantspraypump(Code790060226)

BRB 2 Electricwith clamping system "Standard"

BRB 2 Pneumatic/Autowith clamping system "Standard"

BRB 2 Pneumaticwith clamping system "Standard"

Clamping system "NC"

54

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

• 1Toolset• 1Setofoperatinginstructionsandsparepartslist

Application range BRB 2Kit 1

BRB 2Kit 2

BRB 4Kit 3

BRB 4Kit 5

Clampingsystem Standard NC NC NCPipeID(Øclampingrange)

[mm] 12.75-25.5 19.1-47.0 35.0-108.0 19.1-108.0[inch] 0.502-1.004 0.752-1.850 1.378-4.252 0.752-4.252

ToolretainerØ [mm] 50.0/12.75 50.0/16.0 120.0/27.0 68.0/19.068.0/27.0120.0/27.0

[inch] 1.969/0.502 1.969-0.630 4.724/1.063 2.677/0.7482.677/1.0634.724/1.063

Clampingwedges [Sets] 6 6 18(8+10) 24(14+10)MandrelØ [mm] 12.75 19.05 34.5 19.05

34.5[inch] 0.502 0.750 1.358 0.750

1.358Pipe OD [mm] 16.75-41.5 23.0-62.0 114.3 114.3

[inch] 0.659-1.634 0.906-2.441 4.50 4.50Wallthickness*min.-max.

[mm] 2-8 2-8 2-15 2-15[inch] 0.079-0.315 0.079-0.315 0.079-0.590 0.079-0.590

* depending on pipe material and dimension

Article Version Clampingsystem

Code Weight ofmachinekg

Dispatchweightkg

BRB2EL,Kit1 230V,50/60HzEU Standard 790 085 011 4.100 12.200BRB2EL,Kit1 120V,50/60HzEU/US Standard 790 085 021 4.100 12.200BRB2DL,Kit1 Pneumatic Standard 790 085 007 3.800 11.900BRB2DL/Auto,Kit1 Pneumatic/Auto Standard 790 085 041 4.600 13.300BRB2EL,Kit2 230V,50/60HzEU NC 790 185 012 4.900 13.000BRB2EL,Kit2 120V,50/60HzEU/US NC 790 185 022 4.900 13.000BRB2DL,Kit2 Pneumatic NC 790 185 002 4.400 12.500BRB2DL/Auto,Kit2 Pneumatic/Auto NC 790 185 042 5.100 13.800BRB4EL,Kit3 230V,50/60HzEU NC 790 186 013 23.300BRB4EL,Kit3 120V,50/60HzEU/US NC 790 186 023 23.300BRB4DL,Kit3 Pneumatic NC 790 186 003 22.200BRB4DL/Auto,Kit3 Pneumatic/Auto NC 790 186 033 23.400BRB4EL,Kit5 230V,50/60HzEU NC 790 186 015 11.400 26.400BRB4EL,Kit5 120V,50/60HzEU/US NC 790 186 025 11.400 26.000BRB4DL,Kit5 Pneumatic NC 790 186 005 25.500BRB4DL/Auto,Kit5 Pneumatic/Auto NC 790 186 035 26.000

Suitable accessories:

Tool holder WH,seepage59. Multifunctional tools MFW,seepage60.Combination possibilities of tool holder and multifunctional tools,seepage66.Tool Bits TB,seepage61.Tool retainer for Tool Bits TB,seepage61.Bevel cutter headsforBRB2(V-/Y-prep),seepage62.Bevel cutter headsforBRB4(V-prep),seepage63.Balancer spring,seepage62.Hoist bracket,seepage62.Mobile air unit DWE 10 and air hose with quick coupling,seepage63.Cutting lubrication KSS-TOP,seepage64.

PipeBevelingTechnology

BRB 2 and BRB 4 Electricwith clamping system "NC"

BRB 2 and BRB 4 Pneumaticwith clamping system "NC"

BRB 2 and BRB 4 Pneumatic/Autowith clamping system "NC"

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

55PipeEndPrepMachinesREB

The powerful pipe end preparation solution!

Fastadjustmentofthepipe dimension

Portablewithanintegralcarryinghandle

Sturdyconstruction Compactdesignfor preciseandreproducible

weldprepprofiles

Quick-Tool-ChangeQTC®

56

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Pipe End Preparation Machines• Compact design for precise and reproducible weld prep profiles• Quick-Tool-Change QTC® • Square and burr-free• High-performance coated tool bit with two or four cutting edges • Sturdy construction• Tools adaptable on all REB machines• Optimized performance and ergonomic drive system• Portable with an integral carrying handle

REB 6, REB 14

The powerful pipe end preparation solution. Counterboring and axial turning of pipes made from high-alloy steel (stainless steel), low-alloy and carbon steel with the unique tool system QTC®. Upto4toolscanbeusedatthesametime.

Machine comes with: • 1PipeEndPreparationMachineREB6orREB14• 1Transportationcase• 1Clampingchuck• 5Clampingsets,eachwith3clampingwedges(REB6)or

6Clampingsets,eachwith3clampingwedges(REB14)• 1Toolset• 1KSS-TOPlubricantspraypump(Code790060226)• 1Setofoperatinginstructionsandsparepartslist

Manufacturer’swarrantycanonlybegivenwhenusingamobileairunit.WerecommendthemobileairunitfromOrbitalumTools,Code790093060(seepage63).

Application range* REB 6 Pneumatic

REB 6 Electric

REB 14 Pneumatic

REB 14 Electric

PipeID [mm][inch]

49-1591.93-6.26

49-1591.93-6.26

92-3203.62-12.60

92-3203.62-12.60

Wall thickness [mm][inch]

3-220.12-0.87

3-220.12-0.87

4-300.16-1.18

4-220.16-0.87

Pipe OD [mm][inch]

56-1682.20-6.61

56-1682.20-6.61

100-355.63.94-14.00

100-355.63.94-14.00

Pipe materials Unalloyedandlow-alloyedsteels,high-alloyedsteels(stainlesssteel),aluminum

Technical dataDimensions [mm]

[inch]560x260x40022x10.2x15.8

640x260x42025.2x10.2x16.5

625x375x49024.6x14.8x19.3

700x375x51027.6x14.8x20

Power [kW] 1.8 1.2 1.8 1.2Airconsumption(at6bar) [m3/

min]2.0 – 2.0 –

Speed [min-1] 0-26 10-32 0-13 5-16Vibrationlevel(EN28662,Part1) [m/s2] <2.5 <2.5 <2.5 <2.5Noise level in the workplace [dB(A)] atidle-speed:approx.75(averagespeedrange)

underload:approx.77

* It is possible to extend the dimensions by using the optional clamping wedges (accessories).

Article Version Code Weight of machinekg

Dispatch weight kg

REB6 Pneumatic 790 093 001 32.000 52.000REB6 230V,50/60HzEU 790 093 002 35.000 55.000REB6 120V,50/60HzUS 790 093 005 35.000 55.000REB14 Pneumatic 790 094 001 61.000 90.000REB14 230V,50/60HzEU 790 094 002 64.000 93.000REB14 120V,50/60HzUS 790 094 005 64.000 93.000

REB 14 Pneumatic

REB 6 Electric

PipeBevelingTechnology

57

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeBevelingTechnology

Suitable accessories:

Tool holder WH,seepage59. Multifunctional tools MFW,seepage60.Combination possibilities of tool holder and multifunctional tools,seepage66.Mobile air unit DWE 10 and air hose with quick coupling,seepage63.Cutting lubrication KSS-TOP,seepage64.Elbow clamping system,seepage64.Optional clamping wedges,seepage64.Plastic (POM) clamping shell segments,seepage65.ID tracking for REB 14,seepage65.

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

58 PipeBevelingTechnology

The different weld prep profiles:

FacingI-prep

PlainbevelingV-prep

Beveling,facingY-prep

J-preppingU-prep

CounterboringID-prep

Description of the tools made by Orbitalum Tools:

Samples:

MultifunctionaltoolMFWforworkingonthepipeOD(MFW30–V/I–4–R5):

MULTIFUNCTIONAL TOOLMAX. WORKABLE WALL THICKNESS

WELD PREP PROFILESNUMBER OF CUTTING

EDGESPREP RADIUS IN MM

MFW 30 V/I 4 R5

MultifunctionaltoolMFWforworkingonthepipeID(MFW10–ID–2–R0,8):

MULTIFUNCTIONAL TOOLMAX. LENGTH ON THE

COUNTERBORE / BEVELFOR WORKING ON THE IN-

NER DIAMETERNUMBER OF CUTTING

EDGESPREP RADIUS IN MM

MFW 10 ID 2 R0,8

ToolholderWHforbeveling(WH30–V–30°):

TOOL HOLDERMAX. WORKABLE WALL THICKNESS

WELD PREP PROFILE PREP ANGLE

WH 30 V 30°

ToolholderWHforfacing(WH30–I–H27):

TOOL HOLDERMAX. WORKABLE WALL THICKNESS

WELD PREP PROFILE HOLDER HEIGHT IN MM

WH 30 I H27

ToolholderWHforcounterboringID(WH10–ID–14°):

TOOL HOLDERMAX. LENGTH ON THE

COUNTERBORE / BEVELFOR WORKING ON THE IN-

NER DIAMETERCOUNTERBORE ANGLE

WH 10 ID 14°

HOLDER HEIGHT (H)

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

59

Accessories for BRB and REB machines

Tool holder WH

With Torx screw.Combinationpossibilitiesoftoolholderandmultifunctionaltools,seepage66.

Article Weld prep profile Applicable with Height [mm] Height [inch] Code kgWH5-I I BRB2/REB 10 0.394 790 085 230 0.005WH4-I* I BRB2 10 0.394 790 085 234 0.033WH12-I I BRB4 20 0.787 790 086 210 0.035WH12-I/short I BRB4 14 0.551 790 086 281 0.032WH15-I I BRB4/REB 20 0.787 790 092 202 0.100WH15-I I BRB4/REB 27 1.063 790 092 204 0.100WH15-I** I BRB4/REB 16.5-23 0.650-0.906 790 093 410 0.247WH30-I I REB 20 0.787 790 093 202 0.166WH30-I I REB 27 1.063 790 093 204 0.235WH5-V-30° V/Y BRB2 – – 790 085 236 0.015WH12-V-30° V/Y BRB4 – – 790 086 214 0.040WH12-V-30°/short V BRB4 – – 790 086 282 0.036WH12-V-37,5° V/Y BRB4 – – 790 086 216 0.115WH12-V-45° V/Y BRB4 – – 790 086 474 0.054WH12-V-80° V/Y BRB4/REB – – 790 093 462 0.048WH12-V-35° V/Y BRB4 – – 790 086 272 0.100WH15-V-30° V/Y BRB4/REB – – 790 092 210 0.100WH15-V-37,5° V/Y BRB4/REB – – 790 092 216 0.100WH12-V-37.5°/short V BRB4 – – 790 086 283 0.035WH15-V-45° V/Y BRB4/REB – – 790 092 218 0.144WH15-V-60° V/Y BRB4/REB – – 790 092 212 0.100WH30-V-15° V/Y REB – – 790 093 468 0.200WH30-V-25° V/Y REB – – 790 093 476 0.206WH30-V-30° V/Y REB – – 790 093 210 0.192WH30-V-32,5° V/Y REB – – 790 093 424 0.234WH30-V-37,5° V/Y REB – – 790 093 216 0.199WH30-V-40° V/Y REB – – 790 093 510 0.237WH30-V-45° V/Y REB – – 790 093 404 0.204WH5-U-20° U BRB2 – – 790 085 228 0.014WH12-U-10° U BRB4 – – 790 086 208 0.044WH12-U-15° U BRB4/REB – – 790 086 213 0.044WH12-U-20° U BRB4 – – 790 086 224 0.047WH12-U-20°/largeclampingsurface U BRB4/REB – – 790 086 476 0.091WH12-U-25° U BRB4 – – 790 086 212 0.051WH30-U-5° U REB – – 790 093 509 0.210WH30-U-7° U BRB4/REB – – 790 093 408 0.206WH30-U-10° U BRB4/REB – – 790 093 220 0.174WH30-U-14° U REB – – 790 093 474 0.174WH30-U-20° U BRB4/REB – – 790 093 218 0.184WH30-U-25° U REB – – 790 093 478 0.165WH5-ID-14°/10mm(0.394")deep ID BRB2 – – 790 085 232 0.017WH5-ID-14° ID BRB4/REB – – 790 093 406 0.139WH5-ID-45° ID BRB4 – – 790 086 218 0.160WH10-ID-5°/short ID BRB4/REB – – 790 093 398 0.135WH10-ID-5°/long ID BRB4/REB – – 790 093 400 0.152WH10-ID-14° ID BRB4/REB – – 790 093 402 0.170WH10-ID-14°/30mm(1.181")deep ID BRB4/REB – – 790 093 466 0.155WH12-ID-10°/fromID50(1.969") ID BRB4/REB – – 790 086 280 0.060WH10-ID-30° ID BRB4/REB – – 790 093 493 0.042WH10-ID-45° ID REB – – 790 093 494 0.107WH10-ID-80°*** ID BRB2/BRB4 – – 790 086 275 0.075WH5-ID-45°*** ID BRB2/BRB4/REB – – 790 086 218 0.155

* Special tool holder for facing pipes in pipe plates.** Adjustable tool holder WH for I-prep. Comes with adjustable tool holder, multifunctional tool MFW15-V/I-4 (Code 790 093 037), Torx screws and adjusting plates.*** Special tool holder WH for cutting tubes from tube sheets.

WH12-I WH15-I** WH15-V-30° WH12-U-15° WH5-ID-14°

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

60 PipeBevelingTechnology

Multifunctional tool MFW "Economy"

Two- or four-sided tool bits without coating. Forlow-alloysteel,carbonsteel,aluminumandcastironpipes.

Article Version For wall thickness Applicable with tool holder / for weld prep profile

Applicable with Code kg

[mm] [inch]MFW15-V/I-4 Economy 2-15 0.079-0.591 V,Y,I BRB4/REB 790 093 047 0.033MFW30-V/I-4 Economy 2-30 0.079-1.181 V,Y,I REB 790 093 043 0.055

Multifunctional tool MFW "High-Performance"

Two- and/or four-sided tool bits with high-performance protective coating against tool wear. Forhigh-alloysteel(stainlesssteel)low-alloysteel,carbonsteel,aluminumandcastironpipes.

Article Version For wall thickness Applicable with tool holder / for weld prep profile

Applicable with Code kg

[mm] [inch]MFW5-V/I-2 High-Performance max.6 max.0.236 WH5-IandWH5-U-20° BRB2 790 085 030 0.155MFW30-V/I-4 High-Performance 2-30 0.079-1.181 V,Y,I REB 790 093 033 0.055MFW30-U-4-R5 High-Performance 2-30 0.079-1.181 I-,V-,Y-,Uradius5mm REB 790 093 034 0.055MFW30-U-4-R2 High-Performance 2-30 0.079-1.181 I-,V-,Y-,Uradius2mm REB 790 093 035 0.060MFW30-U-4-R1 High-Performance 2-30 0.079-1.181 I-,V-,Y-,Uradius1mm REB 790 093 036 0.060MFW30-U-4-R0.4 High-Performance 2-30 0.079-1.181 I-,V-,Y-,Uradius0,4mm REB 790 093 042 0.060MFW4-I-2 High-Performance max.4 max.0.157 WH4-I-2(specialholder) BRB2 790 085 031 0.002MFW15-V/I-4 High-Performance 2-15 0.079-0.591 V,Y,I BRB4/REB 790 093 037 0.055MFW12-V/I-2 High-Performance 2-12 0.079-0.472 V,Y,I,Uradius1.2 BRB4 790 086 060 0.025MFW12-U-2-R2 High-Performance 2-12 0.079-0.472 V,Y,I,Uradius2.0 BRB4 790 086 064 0.025MFW5-ID-2-R0.4(14°) High-Performance – – WH5-ID-14°radius0.4 BRB4/REB 790 093 039 0.003MFW5-ID-2-R0.4(45°) High-Performance – – WH5-ID-45°radius0.4 BRB4/REB 790 086 061 0.002MFW10-ID-2-R0.4(80°) High-Performance – – WH10-ID-80°radius0.4 BRB4 790 086 062 0.002MFW10-ID-2-R0.8(14°) High-Performance – – WH10-ID-14°radius0.8mm REB 790 093 038 0.002MFW10-ID-2-R3.0(14°) High-Performance – – WH10-ID-14°radius3.0mm REB 790 093 041 0.004

MFW15-V/I-4 "Economy" MFW30-U-4-R1 MFW15-V/I-4 MFW5-ID-2-R0.4 (14°)

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

61PipeBevelingTechnology

Tool Bits TB

CanonlybeusedwiththeBRB2andBRB2FullAuto.

Withawidthofonly4.5mm(0.177inch)thetoolbitsareidealforshorteningheatexchangerpipes.Thisallowsevenheatexchangerswithminimalpipespacingtobeprocessedwithoutproblems.Theopposingtoolholdersorcuttingedgesfurthermoreensureimprovedforcetransmission.

The corresponding tool retainer for Tool BitsisalreadyincludedinthescopeofdeliveryattheBRB2Full-Auto.AttheBRB2ithastobeorderedseparately(seebelow).

Article Weld prepprofile

Applicable with Width[mm]

Width[inch]

Prep angle[°]

Code kg

TB4.5–I I BRB2/BRB2FullAuto 4.5 0.177 – 790 085 500 0.012TB4.5–V–30° V BRB2/BRB2FullAuto 4.5 0.177 30 790 085 501 0.014TB4.5–V–37.5° V BRB2/BRB2FullAuto 4.5 0.177 37.5 790 085 502 0.015TB4.5–V–45° V BRB2/BRB2FullAuto 4.5 0.177 45 790 085 503 0.015TB6–REMOVE–45° BRB2/BRB2FullAuto 6.0 0.236 45 790 085 504 0.012

Tool retainer for Tool Bits TB

AlreadyincludedinthescopeofdeliveryoftheBRB 2 FullAuto.Thistoolretainerisavailableseparatelyforthe BRB 2.

Dependingontheapplication(forexampletheprocessingofheatexchangers)theuseoftoolbits(seeabove)aswellasthecorrespondingtoolretainerisrequired.ThisretainercanbemountedontheBRB2andBRB2FullAutoinjustafewsteps.

Article Code kgTool retainer for Tool Bits 790 085 510 0.235

Tool retainer for tool combinations WH/MFW

AlreadyincludedinthescopeofdeliveryoftheBRB 2.Thistoolretainerisavailableseparatelyforthe BRB 2 FullAuto.

Dependingontheapplication,theuseofconventionaltoolholdersWH(seepage59)andmultifunctionaltoolsMFW(page60)aswellastheassociatedtoolretainerisrequired.ThisholdercanbemountedontheBRB2andBRB2FullAutoinjustafewsteps.

Advantages:• Onlyonemultifunctionaltoolrequiredfordifferenttypesofprocessing(beveling,squaring),differentpipewallthicknessanddifferent

pipe materials• High-performancecoatedtoolbitswithupto4cuttingedges• Upto3toolscanbeusedsimultaneously

Article Code kgToolretainerfortoolcombinationsWH/MFW 790 085 261 0.300

62

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeBevelingTechnology

Balancer spring

Forload-freehangingofBRBmachineswithabalancer.Idealforseriesmachining!Usingabalancerenablesoptimalmachiningresultsfromrelaxedandfatigue-freeworkwithlongerworkduration,andatthesametimeensuresmoresafetyfortheuser(machineissafeguardedfromfalling).

Article Code kgBalancer spring 832 030 002 3.800

Hoist bracket

Designed for use with a hoist. BRBmachineswhichhavebeenmanufactureduptoOctober2009canberetrofittedwiththishoistbracket;allnewmodelsarealreadyequippedwiththehoistbracket.

Article Code kgHoistbracketforBRB4 790 086 310 0.270HoistbracketforBRB2 790 085 310 0.185

Bevel cutter head for BRB 2 (V-/Y-prep)

Optimized work, smoother and steadier cutting. Including adjustable tool holder. Thebevelcutterheadscanbereplacedlikeatoolmountingplate.Theyareavailableforseveralprepangles.Thebevelcutterheadscanbeadaptedtoallmachines(evenoldermodels).

Comes with:• 3multifunctionaltools(MFW-12-V/I-2,Code790086060)• 2toolbits(ToolBitR4.5-I,Code790085390)• 2torxscrews• 6threadedpins• 3fasteningscrewseach,M5x16

Article Application range Code kg

Kit 1 (ID min. – OD max.) Kit 2 (ID min. – OD max.)

[mm] [inch] [mm] [inch]Bevelcutterhead30° 16-46 0.630-1.810 – – 790 085 380 –Bevelcutterhead37.5° 16-36 0.630-1.420 – – 790 085 381 0,316Bevelcutterhead45° 16-33 0.630-1.300 – – 790 085 382 0,330Bevelcutterhead30° – – 19-43 0.750-1.690 790 085 383 0.360Bevelcutterhead37,5° – – 19-39 0.750-1.540 790 085 384 –Bevelcutterhead45° – – 19-36 0.750-1.420 790 085 385 0.345

Bevel cutter head for BRB 2

Hoist bracket

Balance-Federzug

63

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

PipeBevelingTechnology

Mobile air unit DWE 10

Air hose with quick coupling

Bevel cutter head for BRB 4

Adjustable spacer

Bevel cutter head for BRB 4 (V-prep)

The bevel cutter heads with 3 cutting edges provide considerable advantages for heavy chip removal, e.g. for welded material. Thebevelcutterheadscanbereplacedlikeatoolmountingplate.Theyareavailableforvariousprepanglesandcanbeadaptedtoallmachines(evenoldermodels).

Comes with:• 3multifunctionaltools:MFW-12-V/I-2,Code790086060

MFW-P-2,Code790038314onrequest• 3Torxscrews• 3fasteningscrewsM6x16

Article Application range Pipe wall thickness max.

Code kg

[mm] [inch]Bevelcutterhead30° ID36mmtoOD78mm(1.417-3.071inch)

in3stepsof5mm(0.197inch)distance10 0.394 790 086 500 0.465

Bevelcutterhead45° ID45mmtoOD73mm(1.772-2.874inch)in2stepsof5mm(0.197inch)distance

10 0.394 790 086 459 0.515

Adjustable spacer

For BRB machines. Theadjustablespacerensuresaconstantandrepeatabledepthmachiningofboilerpipes,etc.

Article Code kgAdjustablespacerforBRB2 790 085 055 1.285

Mobile air unit DWE 10

Lubricator and air filter adjustable pressure range 0 - 10 bar. Flow max. 2.6 m3/min (91.8 cfm). Airinletside:½"clutchcoupling(DIN3481).Airoutletside:½"quickcoupling.Suitableforairhose790093061.

Article Code kgMobileairunitDWE10 790 093 060 4.200

Air hose with quick coupling

To connect the REB or BRB machine with the mobile air unit DWE 10. Length:4m(157.5inch).ID:19.1mm(0.752inch).Airinletside:½"quickcoupling.Airoutletside:90°anglescrewwith½"quickcouplingandanippletoscrewintothespeedregulationhandleonREBorBRB.

Article Code kgAirhosewithquickcoupling 790 093 061 2.000

64

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Cutting lubrication KSS-TOP

The water soluble, fully synthetic cooling fluid extends the tool life of the tool bits. Containsnohazardoussubstances(nolabelingrequirementsaccordingtoGefStoffV1)andiswellcorrosionresistant.DevelopedconformingtodrinkingwaterrequirementsaccordingtoDVGWworksheetW521(threadcuttingcompoundsfordrinkingwaterinstallations)andbasicallycomplieswiththesespecifications.Isbiologicallydegradable(OECD302B).

Article Version Code kgCuttinglubricationKSS-TOP Pumpsprayerwith500ml 790 060 226 0.630CuttinglubricationKSS-TOPrefillcanister Canisterwith10l 790 060 227 11.000

Elbow clamping system

ForpreparingelbowswiththeREB6withanIDof75-157mm(2.95-6.18inch).

Comes with:• 1Durablestorageandshippingcase• 1Mandrelwithclampingmechanismforelbows• 1Straighteningtool• 8Setswith3pinsfordimensionrange75-157mm(2.95-6.18inch).

Article Code kgElbowclampingsystemforREB6complete 790 093 015 9.900

Optional clamping wedges

To extend the dimension of the REB standard machines.

Article Applicable with

Pipe ID [mm]

Pipe ID[inch]

Code kg

Clampingwedges REB6 155-166 6.102-6.535 790 093 295 1.300Clampingwedges REB14 320-339 12.598-13.346 790 094 189 3.600Clampingwedges REB14 331-350 13.031-13.780 790 094 190 3.850

PipeBevelingTechnology

Clamping wedges optional

Cutting lubrication KSS-TOP

Elbow clamping system

65

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Plastic (POM) clamping shell segments

Customized plastic (POM) clamping shell segments for REB 6 and REB 14 for thin-walled pipes. Deformation-free clamping system.TheseclampingshellsegmentsareespeciallymanufacturedforanindividualIDofapipeandcanbeutilizedonlyforthisdiameter.PleasespecifytheexactpipeIDwithyourorder.

Comes with:• 6Cylinderheadscrews• 3Clampingshells• 3Plastic(POM)clampingshellsegments

Other dimensionsonrequest.

Article Applicable with

Pipe ID [mm]

Pipe ID[inch]

Code kg

Plastic clamping shell segment REB6 108.2-110.1 4.260-4.335 790 093 297 1.600Plastic clamping shell segment REB6 147.0-149.0 5.787-5.866 790 093 298 1.905Plastic clamping shell segment REB14 160.0 6.299 790 094 203 3,700Plastic clamping shell segment REB14 161.5-162.7 6.358-6.406 790 094 202 3.800Plastic clamping shell segment REB14 211.6-213.5 8.331-8.401 790 094 206 5.600Plastic clamping shell segment REB14 227.58 8.960 790 094 198 5.880Plastic clamping shell segment REB14 250.0 9.843 790 094 208 5.600Plastic clamping shell segment REB14 264.7-266.2 10.421-10.480 790 094 210 5.600Plastic clamping shell segment REB14 314.7-315.9 12.390-12.437 790 094 222 4.100Plastic clamping shell segment REB14 342.9 13.500 790 094 226 4.800Plastic clamping shell segment REB14 347.7 13.689 790 094 224 4.750

ID-Tracking for REB 14

The REB ID tracking can be used to prepare thin-walled, large-scale pipes for welding, where precise pipe end preparation and an exact base height are required.

The module measures the pipe ID. The force of the spring on the inside diameter ensures that the roller "tracks" any irregularities of the pipe, producing a weld prep exactly in accordance with the ID. Thus maintaining a perfect weld prep. All weld preparations such asV-,Y-andU-prepscanberealizedwiththeIDtrackingmodule.

Comes with:• IDtrackingmodule• Mount for plane• Assemblyinstructions

Application range [mm] [inch]PipeID 150-320 5.910-12.600Wallthicknessmax. 15 0.591

Article Code kgID-TrackingforREB14 790 094 013 5.750

ID-Tracking

Plastic (POM) clamping shell segments

PipeBevelingTechnology

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

66 PipeBevelingTechnology

Combination possibilities of tool holder WH and multifunctional tools MFW for REB and BRB machines

Code-No. Tool holder Torx screw Suitable multifunctional toolsTools for "I-prep"790085234 WH4–I 790085244 790085031withR0790085230 WH5–I 790093224 790085030withR0.4790086210 WH12–I–H20mm 790086220 790086060withR1.2790086281 WH12–I/short 790086220 790086060withR1.2790092202 WH15–I–H20mm 790093226 790093037withR0790092204 WH15–I–H27mm 790093226 790093037withR0790093202 WH30–I–H20mm 790093226 790093033withR0790093204 WH30–I–H27mm 790093226 790093033withR0790093410 WH15–I–H16.5–23mm(adjustable) 790093226/790093425 790093037withR0

Tools for "V-prep" and "Y-prep"790085236 WH5–V–30° 790093224 790085030withR0.4790086214 WH12–V–30° 790086220 790086060withR1.2790086282 WH12–V–30°/short 790086220 790086060withR1.2790086272 WH12–V–35° 790086220 790086060withR1.2790086216 WH12–V–37.5° 790086220 790086060withR1.2790086283 WH12–V–37.5°/short 790086220 790086060withR1.2790086474 WH12–V–45° 790086022 790086060withR1.2790093462 WH12–V–80° 790086220 790086060withR1.2790092210 WH15–V–30° 790093226 790093037withR0/790093047790092216 WH15–V–37.5° 790093226 790093037withR0/790093047790092218 WH15–V–45° 790093226 790093037withR0/790093047790092212 WH15–V–60° 790093226 790093037withR0/790093047790093468 WH30–V–15° 790093226 790093033withR0/790093043790093476 WH30–V/U–25° 790093226 790093033withR0/790093043790093210 WH30–V–30° 790093226 790093033withR0/790093043790093424 WH30–V–32.5° 790093226 790093033withR0/790093043790093216 WH30–V–37.5° 790093226 790093033withR0/790093043790093404 WH30–V–45° 790093226 790093033withR0/790093043790093470 WH30–V–50° 790093226 790093033withR0/790093043790093472 WH30–V–55° 790093226 790093033withR0/790093043

Tools for "U-prep"790085228 WH5–U–20° 790093224 790085030withR0.4790086208 WH12–U–10° 790086220 790086060withR1.2/790086064withR2790086213 WH12–U–15° 790086220 790086060withR1.2/790086064withR2790086224 WH12–U–20° 790086220 790086060withR1.2/790086064withR2790086476 WH12–U–20°largeclampingsurface 790086220 790086060withR1.2/790086064withR2790086212 WH12–U–25° 790086220 790086060withR1.2/790086064withR2790093408 WH30–U–7° 790093226 790093034withR5/790093035withR2/

790093036withR1790093220 WH30–U–10° 790093226 790093034withR5/790093035withR2790093474 WH30–U–14° 790093226 790093034withR5/790093035withR2790093468 WH30–V/U–15° 790093226 790093034withR5/790093035withR2790093218 WH30–U–20° 790093226 790093034withR5/790093035withR2790093478 WH30–U–25° 790093226 790093034withR5/790093035withR2

Tools for "beveling / counterboring"790085232 WH5–ID–14° 790093224 790093039withR0.4790093406 WH5–ID–14° 790093224 790093039withR0.4790086218 WH5–ID–45° 790093224 790086061withR0.4790093398 WH10–ID–5°/short 790093225 790093038withR0.8/790093041withR3790093400 WH10–ID–5°/long 790093225 790093038withR0.8/790093041withR3790093402 WH10–ID–14° 790093225 790093038withR0.8/790093041withR3790093466 WH10–ID–14°/30mmdeep 790093225 790093038withR0.8/790093041withR3790086296 WH10–ID–60° 790093225 790093038withR0.8/790093041withR3790086275 WH10–ID–80° 790086220 790086062withR0.4790086280 WH12–ID–10°/fromID50 790086217 790086060withR1.2790093494 WH10–ID–45° 790086220 790093040withR0.8790093493 WH10–ID–30° 790086220 790093040withR0.8

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

67

Application range of tool holder for J-prep

BRB 2Mandrel Ø 12,7

WZT-Ø 51

BRB 2Mandrel Ø 19

WZT-Ø 51

BRB 4Mandrel Ø 19

WZT-Ø 68

BRB 4Mandrel Ø 32

WZT-Ø 68

BRB 4Mandrel Ø 32

WZT-Ø 90

BRB 4Mandrel Ø 32

WZT-Ø 120

REB 6Mandrel Ø 40

WZT-Ø 183

REB 14Mandrel Ø 63

WZT-Ø 375

Max. ID with a height of land 1 mm (0.039 inch)

Code-No. DescriptionID max.

[mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

790085228 WH5–U–20° 341.339

150.591

381.496

210.827 – – – – – – 104

4.09434

1.3391596.260

491.929

32012.598

652.559

790093220 WH30–U–10° – – – – – – – – – – 582.283

341.339

1214.764

491.929

31312.323

652.559

790093474 WH30–U–14° – – – – – – – – – – 582.283

341.339

1214.764

491.929

31312.323

652.559

790093468 WH30–V/U–15° – – – – – – – – – – 582.283

341.339

1214.764

491.929

31312.323

652.559

790093218 WH30–U–20° – – – – – – – – – – 582.283

341.339

1214.764

491.929

31312.323

652.559

790093478 WH30–U–25° – – – – – – – – – – 582.283

341.339

1214.764

491.929

31312.323

652.559

790093408 WH30–U–7° – – – – – – – – – – 582.283

341.339

1214.764

491.929

31312.323

652.559

790086208 WH12–U–10° – – – – 321.260

210.827 – – 54

2.12634

1.33984

3.30734

1.3391475.787

491.929

32012.598

652.559

790086224 WH12–U–20° – – – – 321.260

210.827 – – 54

2.12634

1.33984

3.30734

1.3391475.787

491.929

32012.598

652.559

790086212 WH12–U–25° – – – – 321.260

210.827 – – 54

2.12634

1.33984

3.30734

1.3391475.787

491.929

32012.598

652.559

Application range of tool holders for counterboring

BRB 2Mandrel Ø 12.7

WZT-Ø 51

BRB 2Mandrel Ø 19

WZT-Ø 51

BRB 4Mandrel Ø 19

WZT-Ø 68

BRB 4Mandrel Ø 32

WZT-Ø 68

BRB 4Mandrel Ø 32

WZT-Ø 90

BRB 4Mandrel Ø 32

WZT-Ø 120

REB 6Mandrel Ø 40

WZT-Ø 183

REB 14Mandrel Ø 63

WZT-Ø 375

Workable pipe inner diameter (0.5 mm / 0.020 inch safe distance to mandrel)

Code-No. Description

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

ID max. [mm][inch]

ID min. [mm][inch]

790085232 WH5–ID–14°/ 10mmdeep

381.496

271.063

381.496

361.417

552.165

361.417

552.165

421.654

773.031

421.654

1074.213

421.654

1596.260

532.087

32012.598

923.622

790093398 WH10–ID–5°/short – – – – – – – – 72

2.83559

2.3231054.134

612.402

1596.260

712.795

32012.598

953.740

790093400 WH10–ID–5°/long – – – – – – – – 72

2.83559

2.3231054.134

612.402

1596.260

712.795

32012.598

953.740

790093402 WH10–ID–14° – – – – – – – – 722.835

592.323

1054.134

612.402

1596.260

712.795

32012.598

953.740

790093406 WH5–ID–14° – – – – – – – – 602.362

391.535

963.780

431.693

1596.260

602.362

32012.598

923.622

790093466 WH10–ID–14°/30mmdeep – – – – – – – – 61

2.40253

2.0871054.134

612.402

1596.260

783.071

32012.598

1013.976

790086218 WH5–ID–45° 240.945

20*0.787

371.457

240.945

491.929

271.063

491.929

371.457

401.575

401.575

1074.213

371.457

1596.260

582.283

32012.598

923.622

Application range of tool holders for facing

790086275 WH10–ID–80° 411.614

371.457

411.614

431.693

582.283

431.693

582.283

562.205

803.150

562.205

1104.331

562.205

1596.260

642.520

32012.598

923.622

* With diameter 20 mm: max. length of bevel 4 - 5 mm (0.157 - 0.197 inch).

Abbreviations: WH = Tool holder WZT = Tool support / Tool retainer

PipeBevelingTechnology

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

68 PipeBevelingTechnology

Length of land with the use of tool holder for facing 790 092 202 / 790 093 202 and 790 086 210

Code-No. Description(α)

MFW 12-V/I-2-R1.2790 086 060

MFW 30-U-4-R2790 093 035

MFW 30-U-4-R5790 093 034

Length of land (X1)790085228 WH5–U–20° – – –

790093218 WH30–U–20° – 1.4mm/0.055inch 0mm/0inch

790093220 WH30–U–10° – 2.5mm/0.098inch 0.5mm/0.020inch790093408 WH30–U–7° – 3.8mm/0.150inch 1.1mm/0.043inch790093474 WH30–U–14° – 2.3mm/0.091inch 0mm/0inch790093478 WH30–U–25° – 1.1mm/0.043inch 0mm/0inch790086208 WH12–U–10° 1.5mm/0.059inch – –790086212 WH12–U–25° 1.5mm/0.059inch – –790086224 WH12–U–20° 1.5mm/0.059inch – –

Length of land with the use of tool holder for facing 790 093 410 (adjustable)

Code-No. Description(α)

MFW 12-V/I-2-R1.2790 086 060

MFW 30-U-4-R2790 093 035

MFW 30-U-4-R5790 093 034

Length of land (X1)790093408 WH30–U–7° – 1-7mm/0.039-0.276inch 0-2.5mm/0-0.098inch790093220 WH30–U–10° – 0-6mm/0-0.236inch 0-3mm/0-0.118inch790093474 WH30–U–14° – 0-6.5mm/0-0.256inch 0-1mm/0-0.039inch790093218 WH30–U–20° – 0-5mm/0-0.197inch 0-3.5mm/0-0.138inch790093478 WH30–U–25° – 0-5mm/0-0.197inch 0-1mm/0-0.039inch790086208 WH12–U–10° 0-5mm/0-0.197inch – –790086224 WH12–U–20° 0-5mm/0-0.197inch – –790086212 WH12–U–25° 0-5mm/0-0.197inch – –

Abbreviations:WH = Tool holder MFW = Multifunctional tool

α / Prep AnglegivenbytheangleofthetoolholderWH

R / RadiusgivenbytheradiusofthemultifunctionaltoolMFW

X 1 / Length of landfromthepipeendtothebeginningoftheradius

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

69TungstenGrinderESGPlus

One machine – complete electrode preparation!

Facingelectrodes Cuttingelectrodes Durablestorageand shipping case

Exchangeablediamondgrinding wheels for

optimal performance

Grindingelectrodes: 4differentanglesand

6differentelectrodesizes

70

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Tungsten Grinder• Repeatable points every time due to preset grinding angles• Easy and fast to use• Optimum preparation for orbital and manual welding• Longitudinal grinding for optimum arc ignition and excellent arc stability• Guarantees longer tool life and ease of ignition of the tungsten electrode• Specially designed for one-off jobs on site• Compact design, optimum resilience and perfect reproducibility• Solid, functional design• Precise orbital grinding• Grinding angles 15° / 18° / 22,5° / 30° or 15° / 30° / 45° / 60°• Facility for easy trimming of the electrodes (optional)• External dust extractor can be easily adapted• Short preparation times with high grinding performance• No adjustment needs to be done before operation

ESG Plus, ESG Plus2

This ESG Plus is the perfect hand-held grinder for cutting, grinding and planing electrodes which are used in WIG/TIG welding machines. Considercountry-specificregulations,standardsandguidelineswhenusingtungstenelectrodeswiththorium.

ESG Plus2: Thefirstportabletungstengrinderwithtwodifferentgrindingwheels. Thisallowstheelectrodetobepre-groundwiththecoarsediamondwheelthenfinishedwiththefinediamondwheel.

Machine comes with:• 1TungstenGrinderESGPlusorESGPlus2

• 1Durablestorageandshippingcase• ESGPlus:1Diamondgrindingwheel(medium,Code790052488)

ESGPlus2:1Diamondgrindingwheel(coarse,Code790052550)and1diamondgrindingwheel(fine,Code790052487)

• 1Tooltoreplacethegrindingwheel• 1Setofoperatinginstructionsandsparepartslist

Application range ESG Plus, ESG Plus2

ElectrodeØ 1.0/1.6/2.0/2.4/3.2/4.0mm0.040/1/16/0.080/3/32/1/8/5/32inch

Grindingangles 15°/18°/22.5°/30°or15°/30°/45°/60°Technical data Electricdrivewithsingle-phaseACmotorDimensions(withdrive) Ø65x350mm/2.56x13.78inchPower 500WPower-ontime 100%Rotaryspeed 30,000rpmMainsupplycable(length) 3m/118.1inchVibrationlevelinaccordancewith28662,part1 <2.5m/s2

Noise level at the workplace Idlerunningapprox.83dB(A)

Article Version Grinding angles [°] Code Weight of machinekg

Dispatch weight kg

ESGPlus 230V,50/60HzEU 15/18/22.5/30 790 052 485 1.430 3.560ESGPlus 230V,50/60HzEU 15/30/45/60 790 052 545 1.430 3.560ESGPlus2 230V,50/60HzEU 15/18/22.5/30 790 052 585 1.520 3.825ESGPlus2 230V,50/60HzEU 15/30/45/60 790 052 546 1.520 3.825ESGPlus 110V,50/60HzEU/US 15/18/22.5/30 790 052 486 1.560 3.570ESGPlus 110V,50/60HzEU/US 15/30/45/60 790 052 645 1.560 3.570ESGPlus2 110V,50/60HzEU/US 15/18/22.5/30 790 052 586 1.520 3.825ESGPlus2 110V,50/60HzEU/US 15/30/45/60 790 052 646 1.520 3.825

ESG Plus2

ESG Plus

TungstenGrindingTechnology

71

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TungstenGrindingTechnology

Accessories for ESG Plus

Diamond grinding wheels

Replaceable grinding wheel diamond-coated on both sides for optimal performance. For1.0and1.6mm(0.039and0.063inch)electrodeswerecommendthestandardgrind-ingwheel.For2.0and2.4mm(0.078and0.094inch)electrodesamediumgrainedgrindingwheelandfor3.2and4.0mm(0.126and0.157inch)acoarsegrainedgrindingwheelisadvisable.

Article Version Grinding wheel Ø[mm/inch]

s [mm/inch]

Code kg

Diamondgrindingwheel* Standard 32.0/1.260 1.2/0.047 790 052 460 0.005Diamondgrindingwheel** Fine 33.5/1.319 2.2/0.087 790 052 487 0.010Diamondgrindingwheel** Medium 33.5/1.319 2.2/0.087 790 052 488 0.011Diamondgrindingwheel** Coarse 33.5/1.319 2.2/0.087 790 052 550 0.011

* for ESG 4** for ESG Plus

Cutting device

To cut tungsten electrodes to length.

Application range [mm] [inch]ElectrodeØ 1.0/1.6/2.0/2.4 0.040/1/16/0.080/3/32Fixedcuttinglengths* 12/13/15/17 0.472/0.512/0.591/0.669

* Other cutting lengths possible.

Article Code kgCuttingdeviceforESGPlus 790 052 513 0.030

Electrode holder

Withclampingcollet(Code790052481)forclampingrange1.0-3.2mm(0.039-0.126inch).

Article Code kgElectrode holder 790 052 457 0.023

Clamping collet

To center the electrode in the holder. Foreasygrindingofsmallerelectrodes.Flexibleclampingcolletforclampingrange1.0-3.2mm(0.039-0.126inch).

Article Clamping range[mm]

Clamping range[inch]

Code kg

Clampingcollet 1.0-3.2 0.039-0.126 790 052 481 0.002

Diamond grinding wheels

Cutting device

Electrode holder

Clamping collet

72

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

TungstenGrindingTechnology

Wall-/table-/vice-mounting plate

For stationary ESG Plus set-up.

Article Code kgWall-/table-/vice-mountingplate 790 052 483 0.102

Protective cover

Easy to adapt on the ESG Plus head.Withintegratedretainerforsuctionunits.Foruseonelectrodeswiththorium.Considercountry-specificregulations,standardsandguidelines.

Article Code kgProtectivecoverforESGPlus 790 052 496 0.220ProtectivecoverforESGPlus2 790 052 596 0.220

Double-Decker Kit

EasytomounttotheESGPlus.Thisattachmentmakesitpossibletouse2differentgrindingwheelsatthesametime.Thekitcontainsaheadandadiamondgrindingwheel(Code790052550)withanextensionshaft.

Article Grinding angles [°] Code kgDouble-DeckerKit 15/18/22.5/30 790 052 490 0.160Double-DeckerKit 15/30/45/60 790 052 390 0.160

Wall-/table-/vice-mounting plate

Protective cover

Double-Decker Kit

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

73Threading,JointingandSealingTechnology

74

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Threading,JointingandSealingTechnology

Accessories for Pipe Threading Technology

Automatic quick-change die-heads ASK

forWhitworthpipethreadsaccordingtoDIN2999

For threaded pipes according to DIN 2440 and 2441 as well as for stainless steel pipes.ForKM2.Die-headsareequippedwiththreadingchasersmadeofHSS(high-speedsteel).Inthefactorythedie-headsareprecision-adjustedtotherequirementsaccordingtothethreadstandards.Right-handed.

Die-heads ASK are also applicable for:• uptoR2onKM2andGTM2• uptoR11/4onTGA

Article Version Code kgAutomaticquick-changedie-headASK R3/8 790 003 403 2.200Automaticquick-changedie-headASK R1/2 790 003 404 2.380Automaticquick-changedie-headASK R3/4 790 003 405 2.400Automaticquick-changedie-headASK R1 790 003 406 2.950Automaticquick-changedie-headASK R11/4 790 003 407 2.870Automaticquick-changedie-headASK R11/2* 790 003 408 3.165Automaticquick-changedie-headASK R2* 790 003 409 4.055

* not for TGA

Replacement sets of threading chasers

forWhitworthpipethreadsaccordingtoDIN2999

Made of HSS (high-speed steel). Right-handed.

Article Version Code kgReplacementsetofthreadingchasersforASK R1/4 790 003 502 0.110ReplacementsetofthreadingchasersforASK R3/8 790 003 503 0.100ReplacementsetofthreadingchasersforASK R1/2 790 003 504 0.145ReplacementsetofthreadingchasersforASK R3/4 790 003 505 0.130ReplacementsetofthreadingchasersforASK R1 790 003 506 0.170ReplacementsetofthreadingchasersforASK R11/4 790 003 507 0.145ReplacementsetofthreadingchasersforASK R11/2* 790 003 508 0.205ReplacementsetofthreadingchasersforASK R2* 790 003 509 0.260

* not for TGA

Replacement sets of threading chasers

forpipethreadsaccordingtoDIN2440and2441

Made of HSS (high-speed steel). Right-handed.

Article Version Code kgReplacementsetofthreadingchasers G1 790 005 310 0.175Replacementsetofthreadingchasers G11/4 790 005 311 0.145Replacementsetofthreadingchasers G2* 790 005 313 0.200

* not for TGA

Automatic quick-change die-head ASK

Replacement set of threading chasers forASK

Replacement set of threading chasers forASK

75

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Nipple holder

Withinternalclamping.Self-clamping.ForpipesaccordingtoDIN2440.

Article Version Thread Code kgNipple holder DN15 R1/2 790 002 101 0.345Nipple holder DN20 R3/4 790 002 102 0.566Nipple holder DN25 R1 790 002 103 0.740Nipple holder DN32 R11/4 790 002 104 1.120Nipple holder DN40* R11/2 790 002 105 1.420Nipple holder DN50* R2 790 002 106 2.120

* not for TGA

Thread cutting compound SPN PARALIQ® PLUS

Pressure absorption capacity 4 times higher than required according to DVGW worksheet W521. Readily biodegradable. Onsyntheticbasisfordrinking-waterinstallationsandforthefoodindustries,conformstorequirementsregardingfoodandbeveragestufflegislationsetoutinDVGW/SVGW/ÖVGW,environmentallyfriendly.

Article Version Code kgSPNPARALIQ®PLUS* Canisterwith10l(352floz) 790 060 202 11.100

* while stock last.

Thread cutting compound NORMOLIC Red®

Normolic Red is a DVGW-tested (German Technical and Scientific Association for Gas and Water) thread cutting compound for drinking water installations. Colouredred.Freefrommineraloils.Water-soluble.Easilyrinsedoutwithoutaffectingtheappearance,tasteandsmellofthedrinkingwaterwhenrinsedaccordingtoDIN1988.Dyn.viscosity:at20°C:>20mPas(ISO3104).

Article Version Code kgNORMOLICRed® Canisterwith10l(352floz) 790 051 263 11.500

Nipple holder

Thread cutting compound SPN PARALIQ® PLUS

Thread cutting compound NORMOLIC Red®

76

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Threading,JointingandSealingTechnology

Thread Jointing Technology

Thread jointing compound PARALIQ® PM 35

For gas, air and water up to 130 °C.ApprovedbytheDVGW/SVGW/ÖVGWinaccordancewithDINEN751,part2(DIN30660)inthehouseinstallation,especiallyfordrinking-waterinstallations.Forusewithflax.

Article Version Code kgThreadjointingcompoundPARALIQ®PM35 Canof600g 790 060 102 0.690

Thread sealing tape PARALIQ® PM 35

For gas, air and water up to 130 °C.ApprovedbytheDVGW/SVGW/ÖVGWinaccordancewithDINEN751,part2(DIN30660)inthehouseinstallation,especiallyfordrinking-waterinstallations.Alsoapplicableforsealingrequirementsconformingtostandardsforpetrol,heatingoil,dieselandfuelinstallations.Synthetictape.Forusewithoutflax.

Article Version Code kgThreadsealingtapePARALIQ®PM35 Rollof25m,16mmwide

(82ft,0.630inchwide)790 060 112 0.050

Flax dispenser (retail pack)

Including 10 flax bobbins.Innovativeanduniqueretailpackforthepresentabledisplayofflaxbobbinsatthesalescounter.

Article Code kgFlaxdispenser,retailpackof10bobbins 790 052 702 * 0.780Flaxdispenser,retailpackof10bobbins,Setincl.flaxpocketdispenser 790 052 703 1.000

* Price refers to a single flax bobbin. Minimum purchase: 10 bobbins = 1 retail pack.

Flax dispenser

Empty, with fixing plate for mounting on wall or work bench.Easytouse,nowaste,optimalproportioning.

Article Code kgFlaxdispenser 790 052 701 0.304

Flax bobbin pocket dispenser

For the fitters pocket. Easytouse,nowaste,optimalproportioning.

Article Version Code kgFlaxbobbinpocketdispenser withflaxbobbin 790 052 710 0.225Flaxbobbinpocketdispenser withoutflaxbobbin 790 052 708 0.135

Thread jointing compound PARALIQ® PM 35

Thread sealing tape PARALIQ® PM 35

Flax dispenser (retail pack)

Flax dispenser

Flax bobbin pocket dispenser

77

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Threading,JointingandSealingTechnology

Seals

Seal dispenser

For gas and water installations. Approved by the DVGW in accordance with DIN 3535, Part 6. With225asbestos-freesealsandprotectivecovering.

Article Code kgSealdispenser 790 052 721 0.682Sealdispenser,empty 790 052 722 0.335Protective covering for seal dispenser 790 052 723 0.049

Seals for seal dispenser

IT-seals, asbestos-free.

ExplanationsR = Raccord(union/fittings)RV = RadiatorvalveH = DutchmansealHK = Dutchmanseal,smallHG = Dutchmanseal,large

Article Version Dimension Quantity per pack Code kg*Seals R1/4 10x6 100 790 052 726 0.001Seals R3/8 14x10 100 790 052 727 0.001Seals R3/8 15x8 100 790 052 728 0.001Seals R3/8 15x10 100 790 052 729 0.001Seals R1/2 18x10 100 790 052 730 0.001Seals R1/2 18x11 100 790 052 731 0.001Seals R1/2 18x12 100 790 052 732 0.001Seals R3/4 23x17 100 790 052 733 0.001Seals R3/4 24x15 100 790 052 734 0.001Seals R1 30x22 100 790 052 735 0.001Seals R11/4 37x29 100 790 052 736 0.001Seals R11/4 39x32 100 790 052 737 0.001Seals R11/2 44x37 100 790 052 738 0.001Seals R2 56x48 50 790 052 739 0.002Seals Leather3/4 23x16 100 790 052 740 0.001Seals RV3/4 23x17 100 790 052 741 0.001Seals H3/4 38x27 100 790 052 742 0.002Seals H1 44x32 100 790 052 743 0.002Seals H11/4 55x42 50 790 052 744 0.004Seals H11/2 62x46 50 790 052 745 0.002Seals H2 78x60 50 790 052 746 0.007Seals HK3/8 24x17 100 790 052 747 0.001Seals HK1/2 30x21 100 790 052 748 0.001Seals HG3/8 27x19 100 790 052 749 0.001Seals HG1/2 34x23 100 790 052 750 0.001

* Weight per seal

Seal dispenser

Seals

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

78 CopperPipeInstallationTechnology

79

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

Accessories for LAM 1500, LAM 1600

Clamp holder with carbon V-electrode

Made of stainless steel.

Article Code kgClampholderwithcarbonV-electrode 790 057 020 0.038

Carbon V-electrode

Minimumpurchase:10pieces.

Article Code kgCarbonV-electrode 790 057 025 0.010

Stick electrode

Minimumpurchase:6pieces.

Article Code kgStickelectrode 790 057 026 0.020

Heating tongs with cable

Complete. Cable length 2.7 m (106.3 inch).OnlyforLAM1600.

Article Code kgHeatingtongswithcable 790 057 351 2.090

CopperPipeInstallationTechnology

Clamp holder with carbon V-electrode

Carbon V-electrode

Stick electrode

Heating tongs with cable

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

80 AccessoriesforWorkshopandSite

81

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

AccessoriesforWorkshopandSite

Work benches, tool box, pipe vices, deburring tool

Work benches

Dimensions Work bench, small Work bench, large Collapsible work benchDimensions(lxwxh) 120x75x85cm 150x100x85cm 100x70x85cm

Article Code kgWorkbench,small,dismountable,with1toolboxsupport 790 052 001 655,00Workbench,large*,dismountable,with2toolboxsupports 790 052 004 855,00Collapsibleworkbench,loadcapacity:650kg/1433lbs 790 052 030 214,00

* while stock last.

Tool box

FormountingundertheworkbenchesCode790052001and790052004.

Dimensions Tool boxOutside dimensions 100x40x65cm/39.37x15.75x25.59inch

Article Code kgToolbox 790 052 101 50.000

Pipe vices

Application range Chain pipe vice Chain pipe vice with extension roller chain

Bench vice

Pipe OD upto165mm/6.496inch upto230mm/9.055inch 20-250mm/0.8-9.8inch

Article Code kgChainpipevice,completewithpipesupport 790 052 201 6.200Extension roller chain 790 052 859 0.870Bench vice for plastic and stainless steel pipes 790 052 231 5.500Sparebelt(930x28mm/36.6x1.1inch)forbenchvice 790 052 247 0.100

Deburring tool

Forinnerandouterdeburringofstainlesssteel,mildsteel,aluminum,non-ferrousmetalandplastictubesandpipes.

Application range Deburring toolPipeODmax. 54mm/2.126inchPipeIDmax. 10mm/0.394inch

Article Code kgDeburringtool 790 052 052 0.455

Work bench, small

Collapsible work bench

Chain pipe vice

Bench vice for plastic and stainless steelpipes

Deburring tool

Tool box

orbitalum toolsgmbhJosef-Schuettler-Str.1778224SingenGermanyTel.+49(0)7731792-0Fax+49(0)7731792-524www.orbitalum.com

82

More efficiency, more reliability, more performance.

Wesupplyequipmentoverashortandlongtermrentalcondition–acosteffectivealter-nativetopurchasing.Wetakecareofourrentalequipmentsoitisintopconditionforyouandwecanhelpyoutomatchtherightrentalequipmenttoyourspecificprojects.RentingfromOrbitalumistheidealopportunitytotryoutamodelyou‘rethinkingofpurchasing.Askaboutourconvenientrentingandrent-to-own-options:

>>Call+49 (0) 77 31 [email protected].

Your benefits of renting:

• Reducingneedforstorage• Eliminating repair costs• Conservingyourcapital• Havingthemostup-to-datetechnology• Minimizingdown-time

Our rental and used machine service includes:

• Weeklyrentalcharges• Hirepurchase• Long-termrental

Easy handling – safe operation.

WeasOrbitalumemphasizeonthesafeoperationofourequipmentasithastheutmostpri-ority.Wegenerallyrecommendaproductsafetyandusertrainingtoclearlyunderstandtheproperusageoftheequipmentandinordertoavoidanypossibledangersandaccidents.

We offer:

• Trainingondailyorweeklybasis• Atanylocation• Skilledtrainers• Certificationaftersuccessfulparticipation• FullyequippedtrainingcentreinSingen• State-of-the-arttrainingequipment

RentalandUsedMachines

Convenientrentingandrent-to-own-options.

Waste disposal / environmental protection

Disposal of electrical (electronic)devices

(RL2002/96/EC)

Electrical (electronic) devices which are markedwith the symbol above, may not be disposed ofwithhouseholdwaste inaccordancetotheEUdi-rective2002/96/EC.By actively using the offered return and collec-tionsystems,youactivelycontributetothereuse,recycling and utilisation of electrical (electronic)devices.Electrical (electronic) used devices contain partswhich must be handled selectively according totheEUdirective.Separatecollectionandselectivetreatment is the basis for environment-friendlydisposalandtheprotectionofhumanhealth.Our products that were sold to you after August13th, 2005are takenback and treatedaccordingtolegalstandards.Theseproductshavetobesentfreeofcharge.The return of used devices which pose a health or safetyriskforhumanbeingsduetocontaminationduringusemayberefused.The legally compliantdisposalofelectrical (elec-tronic)devicesthatwereplacedonthemarketbe-foreAugust13th,2005areintheresponsibilityoftheend-user.

Returningofbatteries

Someofourproductsworkwithbatteries.Batterieswhicharemarkedwiththesymbolabovemay not be disposed of togetherwith householdwaste according to the applicable EU directive91/157/EEC.With batteries containing hazardous substances,thechemicalsymbolfortheheavymetalcontentisindicatedbelowthewastebin.

Cd=CadmiumHg=MercuryPb=Lead

Servicehotline:+49(0)7731792-789

Worldwidecustomerfocus.

Subjecttochange.Ourgeneraltermsandconditionsapply.

Inspiring customer service.

You can count on our comprehensive range of services. Our aim is to offer you inspiring customer service – you can measure us against this promise.

• Acclaimedstate-of-the-arttechnology

• Competentcontactpartners

• Fast,comprehensivedeliveryservice

• Reliableproductsupport

• Practicaltrainingprograms

• Certifiedcompany

Our wide range of services:

Technical support

• Repairs,maintenance,replacement• Advancecostestimates• On-siteservice• Servicetrainingforourcustomers• Cost-effectivereplacementdevicesonrequest

Spare parts service

• Approx.2,000sparepartsalwaysinstock• State-of-the-artlogisticssystems

Rental/used machine service

• Weeklyrentalcharges• Hirepurchase• Long-termrental• Rentalwithoperatoronrequest

Further support services

• Pick-upservicefromthecustomer• Usedmachineswithwarranty

© O

rbit

alum

Too

ls G

mbH

| E

N

790

70

0 0

00

| R

ev. 1

013

NORTH AMERICA

UNITED STATES

E.H. Wachs600 Knightsbridge ParkwayLincolnshire, IL 60069, USATel. +1 847 537 8800Fax +1 847 520 1147Toll Free 800 323 8185

Gulf States Service & Rental Center2220 South Philippe AvenueGonzales, LA 70737, USATel. +1 225 644 7780Fax +1 225 644 7785

West Coast Sales & Rental Center5130 Fulton Drive, Unit JFairfield, California 94534, USATel. +1 707 439 3763Fax +1 707 439 3766

Wachs Subsea LLCE.H. Wachs11050 West Little YorkBuilding NHouston, TX 77041, USATel. +1 713 983 0784Fax +1 713 983 0703

CANADA

Wachs Canada LtdEastern Canada Sales & Service Center1166 Gorham Street, Unit 8Newmarket, Ontario L3Y 8W4, CanadaTel. +1 905 830 8888Fax +1 905 830 6050Toll Free 888 785 2000

Wachs Canada LtdWestern Canada Sales & Service Center5411 82nd AvenueEdmonton, Alberta T6B 2J6, CanadaTel. +1 780 469 6402Fax +1 780 463 0654Toll Free 800 661 4235

EUROPE

GERMANY

Orbitalum Tools GmbHJosef-Schuettler-Str. 1778224 SingenGermanyTel. +49 (0) 77 31 - 792 0Fax +49 (0) 77 31 - 792 500

UNITED KINGDOM

Wachs UKUK Sales, Rental & Service CentreUnits 4 & 5 Navigation ParkRoad One, Winsford Industrial EstateWinsford, Cheshire CW7 3 RLUnited Kingdom Tel. +44 (0) 1606 861 423Fax +44 (0) 1606 556 364

ASIA

CHINA

Orbitalum ToolsNew Caohejing InternationalBusiness CentreRoom 1501, Building BNo 391 Gui Ping RoadShanghai 200052ChinaTel. +86 (0) 21 52 30 37-51Fax +86 (0) 21 52 30 37-58

INDIA

ITW India Limited4A/19, IDA, Phase - 1Patancheru Medak DistrictAndhra Pradesh 502 319IndiaTel. +91 (0) 99 00 01 28 80Fax +91 (0) 40 3048 0815

SINGAPORE

E.H. WACHS Asia Pacific23 Tagore Lane #04-06/07Tagore 23 WarehouseSingapore, 787601SingaporeTel. +65 9634 5432Fax +1 847 484 2692

AFRICA & MIDDLE EAST

UNITED ARAB EMIRATES

Wachs Middle East & Africa OperationsPO Box 262543Free Zone South FZS 5, ACO6Jebel Ali Free Zone (South-5), Dubai United Arab EmiratesTel. +971 4 88 65 211Fax +971 4 88 65 212

worldwide | sales + service

Certified according to ISO 9001:2008

The ITW ORBITAL CUTTING & WELDING group provides global customers one source for the finest in pipe & tube cutting, beveling and orbital welding products.

Orbital cutting, beveling and welding machines for high-purity process piping.

Portable weld prep machine tools for industrial applications.

>> [email protected] >> www.orbitalum.com

>> [email protected] >> www.ehwachs.comFor more information about us >> www.itw-ocw.com