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Our mission is to innovate, automate and bring cost-effective solutions to the industry.
Pantone 376
Pantone 298
70% black
OPTI THIGH DEBONER
Key benefits• Improves yield • Allows for easy loading
and operating
• Eliminates bone shattering or fragmenting
• Provides a hand-cut meat appearance
• Reduces trimming and inspection time
• Increases output per person
• Reduces labor with the all mechanical design
• Reduces operating and maintenance costs
OPTI THIGH DEBONER
The new Foodmate OPTI Thigh Deboner was
developed to bring solutions to common problems
found in both manual and automated thigh deboning
operations. The machine’s unique concept and design
produces high quality meat and yield with only a few
trim and inspectors required. The innovative scraper
design and tendon cutting system gives the meat a
hand-cut appearance and does not shatter the bones.
Unlike other automated thigh deboners, the
OPTI Thigh Deboner eliminates the need for rubber
discs to clean the bone which significantly reduces
operating costs and manual production interaction for
producing a quality product. The semi-automatic
loader reduces loading labor by two people per shift.
Oyster tendon cutting unit
Thigh holding unit
OPTI Thigh Deboner Options• Thigh skinning machines
• Product conveyors
• Automatic knee cap removal
Meat pull down unit
Tendon and muscle cutting assembly
Pantone 376
Pantone 298
70% black
Pantone 376
Pantone 298
70% black
OPTI THIGH DEBONER
223
3 m
m (7
'-4")
1620 mm (5'-4") 5750 mm (18'-10")
FM.00.690.005FM OPTI Thigh Deboner
D
E
F
C
1 2 3
B
A
321 5
C
4 6 7 8
A
B
E
D
4 5 876
Prev:
Status:
A
General roughness Ra 6,3*
Status:
Thighdeboner TM6000 Machine
RV
Material:THE INFORMATION CONTAINED INTHIS DRAWING IS THE SOLEPROPERTY OF FOODMATE.ANY REPRODUCTION IN PART ORAS WHOLE WITHOUT THE WRITTEN PERMISSION OF FOODMATE IS PROHIBITED.
FOODMATERöntgenstraat 183261 LK Oud-beijerlandTHE NETHERLANDSTEL. +31 (0)186 630240FAX. +31 (0)186 [email protected]
First issue
Projection
Drawn:
Changes:
Revision
Scale:
A3
Group:Description:Appr. by Date:
Part number:
1:25
FM.00.690.005
12-1-2012
NEN 3311NEN 2365NEN 3634
Cut sharp edges (mm)*
Revision A
Approved
FM.00.690.005
Linear tolerances (mm)*0,5≥6±0,1
30>120 120>315 1000>2000 2000>±2,0±1,2±0,8±0,5±0,3
6>30±0,2
Angular deviation of shortest side (mm)*315>1000
±1,0°- >10 (* at 20°C, unless
stated otherwise)
Tolerances acc. to.Dimension tol. acc. to.Roughness acc. to.
10 >50±0,5°
50 >120±0,3°
120 > -±0,2°
Fillet 0,10 - 0,40 or
Chamfer 0,10 - 0,25 x 45°
223
3 m
m (7
'-4")
1620 mm (5'-4") 5750 mm (18'-10")
FM.00.690.005FM OPTI Thigh Deboner
D
E
F
C
1 2 3
B
A
321 5
C
4 6 7 8
A
B
E
D
4 5 876
Prev:
Status:
A
General roughness Ra 6,3*
Status:
Thighdeboner TM6000 Machine
RV
Material:THE INFORMATION CONTAINED INTHIS DRAWING IS THE SOLEPROPERTY OF FOODMATE.ANY REPRODUCTION IN PART ORAS WHOLE WITHOUT THE WRITTEN PERMISSION OF FOODMATE IS PROHIBITED.
FOODMATERöntgenstraat 183261 LK Oud-beijerlandTHE NETHERLANDSTEL. +31 (0)186 630240FAX. +31 (0)186 [email protected]
First issue
Projection
Drawn:
Changes:
Revision
Scale:
A3
Group:Description:Appr. by Date:
Part number:
1:25
FM.00.690.005
12-1-2012
NEN 3311NEN 2365NEN 3634
Cut sharp edges (mm)*
Revision A
Approved
FM.00.690.005
Linear tolerances (mm)*0,5≥6±0,1
30>120 120>315 1000>2000 2000>±2,0±1,2±0,8±0,5±0,3
6>30±0,2
Angular deviation of shortest side (mm)*315>1000
±1,0°- >10 (* at 20°C, unless
stated otherwise)
Tolerances acc. to.Dimension tol. acc. to.Roughness acc. to.
10 >50±0,5°
50 >120±0,3°
120 > -±0,2°
Fillet 0,10 - 0,40 or
Chamfer 0,10 - 0,25 x 45°
Technical Specifications:
Machine dimensions metric ......... 5750 mm x 11620 mm x 2233 mmMachine dimensions imperial ..... 18’-10” x 5’-4” x 7’-4”Deboner rate .................................. 80-100 thighs per minuteConstruction .................................... Stainless steel 304 and FDA approved syntheticsWeight ............................................. Approximately 1700 kg/3750 lbPower connection ......................... 1 main connection to control panelPower supply ................................. 380/480V - 3Ph 50-60 HzCleaning .......................................... Designed for optimal cleaning to meet hygienic standards
Foodmate is an equipment manufacturing company based in the Netherlands. Founded in 2006, we focus primarily on poultry processing, and we recently launched Foodmate US, expanding our worldwide distribution into North America. Driven by research, paired with unmatched knowledge and decades of experience, it’s our mission to innovate, automate and bring cost-effective solutions to the industry. Our product line spans a wide assortment of processing equipment designed for live bird handling, killing and de-feathering, eviscerating, chilling, weighing, cut-up systems, deboning, and more. In addition to manufacturing, we
provide an extensive variety of spare parts and service for other processing equipment and reconditioned machines. Further supporting the industry, Foodmate also delivers equipment that can be used in industrial washers including crate washers, pallet washers and container/drum washers. Our team represents decades of industry knowledge and experience resulting in the engineering, development and implementation of new designs for our clients and their ever-changing needs.
FOODMATE B.V. Röntgenstraat 18 Oud-BeijerlandPostbus 1405 3260 AK Oud-Beijerland Phone: +31-186630240 • Fax. +31-186630249 M.
[email protected] www.foodmate.nl
FOODMATE US300 Wilbanks Drive, Ball Ground, GA 30107Phone: 678-819-5270 (U.S.) • FAX: 678-819-5273
[email protected] www.foodmate.nl