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Our mission is to innovate, automate and bring cost-effective solutions to the industry. OPTI THIGH DEBONER

OPTI Thigh Deboner

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Page 1: OPTI Thigh Deboner

Our mission is to innovate, automate and bring cost-effective solutions to the industry.

Pantone 376

Pantone 298

70% black

OPTI THIGH DEBONER

Page 2: OPTI Thigh Deboner

Key benefits• Improves yield • Allows for easy loading

and operating

• Eliminates bone shattering or fragmenting

• Provides a hand-cut meat appearance

• Reduces trimming and inspection time

• Increases output per person

• Reduces labor with the all mechanical design

• Reduces operating and maintenance costs

OPTI THIGH DEBONER

The new Foodmate OPTI Thigh Deboner was

developed to bring solutions to common problems

found in both manual and automated thigh deboning

operations. The machine’s unique concept and design

produces high quality meat and yield with only a few

trim and inspectors required. The innovative scraper

design and tendon cutting system gives the meat a

hand-cut appearance and does not shatter the bones.

Unlike other automated thigh deboners, the

OPTI Thigh Deboner eliminates the need for rubber

discs to clean the bone which significantly reduces

operating costs and manual production interaction for

producing a quality product. The semi-automatic

loader reduces loading labor by two people per shift.

Oyster tendon cutting unit

Page 3: OPTI Thigh Deboner

Thigh holding unit

OPTI Thigh Deboner Options• Thigh skinning machines

• Product conveyors

• Automatic knee cap removal

Meat pull down unit

Tendon and muscle cutting assembly

Pantone 376

Pantone 298

70% black

Page 4: OPTI Thigh Deboner

Pantone 376

Pantone 298

70% black

OPTI THIGH DEBONER

223

3 m

m (7

'-4")

1620 mm (5'-4") 5750 mm (18'-10")

FM.00.690.005FM OPTI Thigh Deboner

D

E

F

C

1 2 3

B

A

321 5

C

4 6 7 8

A

B

E

D

4 5 876

Prev:

Status:

A

General roughness Ra 6,3*

Status:

Thighdeboner TM6000 Machine

RV

Material:THE INFORMATION CONTAINED INTHIS DRAWING IS THE SOLEPROPERTY OF FOODMATE.ANY REPRODUCTION IN PART ORAS WHOLE WITHOUT THE WRITTEN PERMISSION OF FOODMATE IS PROHIBITED.

FOODMATERöntgenstraat 183261 LK Oud-beijerlandTHE NETHERLANDSTEL. +31 (0)186 630240FAX. +31 (0)186 [email protected]

First issue

Projection

Drawn:

Changes:

Revision

Scale:

A3

Group:Description:Appr. by Date:

Part number:

1:25

FM.00.690.005

12-1-2012

NEN 3311NEN 2365NEN 3634

Cut sharp edges (mm)*

Revision A

Approved

FM.00.690.005

Linear tolerances (mm)*0,5≥6±0,1

30>120 120>315 1000>2000 2000>±2,0±1,2±0,8±0,5±0,3

6>30±0,2

Angular deviation of shortest side (mm)*315>1000

±1,0°- >10 (* at 20°C, unless

stated otherwise)

Tolerances acc. to.Dimension tol. acc. to.Roughness acc. to.

10 >50±0,5°

50 >120±0,3°

120 > -±0,2°

Fillet 0,10 - 0,40 or

Chamfer 0,10 - 0,25 x 45°

223

3 m

m (7

'-4")

1620 mm (5'-4") 5750 mm (18'-10")

FM.00.690.005FM OPTI Thigh Deboner

D

E

F

C

1 2 3

B

A

321 5

C

4 6 7 8

A

B

E

D

4 5 876

Prev:

Status:

A

General roughness Ra 6,3*

Status:

Thighdeboner TM6000 Machine

RV

Material:THE INFORMATION CONTAINED INTHIS DRAWING IS THE SOLEPROPERTY OF FOODMATE.ANY REPRODUCTION IN PART ORAS WHOLE WITHOUT THE WRITTEN PERMISSION OF FOODMATE IS PROHIBITED.

FOODMATERöntgenstraat 183261 LK Oud-beijerlandTHE NETHERLANDSTEL. +31 (0)186 630240FAX. +31 (0)186 [email protected]

First issue

Projection

Drawn:

Changes:

Revision

Scale:

A3

Group:Description:Appr. by Date:

Part number:

1:25

FM.00.690.005

12-1-2012

NEN 3311NEN 2365NEN 3634

Cut sharp edges (mm)*

Revision A

Approved

FM.00.690.005

Linear tolerances (mm)*0,5≥6±0,1

30>120 120>315 1000>2000 2000>±2,0±1,2±0,8±0,5±0,3

6>30±0,2

Angular deviation of shortest side (mm)*315>1000

±1,0°- >10 (* at 20°C, unless

stated otherwise)

Tolerances acc. to.Dimension tol. acc. to.Roughness acc. to.

10 >50±0,5°

50 >120±0,3°

120 > -±0,2°

Fillet 0,10 - 0,40 or

Chamfer 0,10 - 0,25 x 45°

Technical Specifications:

Machine dimensions metric ......... 5750 mm x 11620 mm x 2233 mmMachine dimensions imperial ..... 18’-10” x 5’-4” x 7’-4”Deboner rate .................................. 80-100 thighs per minuteConstruction .................................... Stainless steel 304 and FDA approved syntheticsWeight ............................................. Approximately 1700 kg/3750 lbPower connection ......................... 1 main connection to control panelPower supply ................................. 380/480V - 3Ph 50-60 HzCleaning .......................................... Designed for optimal cleaning to meet hygienic standards

Foodmate is an equipment manufacturing company based in the Netherlands. Founded in 2006, we focus primarily on poultry processing, and we recently launched Foodmate US, expanding our worldwide distribution into North America. Driven by research, paired with unmatched knowledge and decades of experience, it’s our mission to innovate, automate and bring cost-effective solutions to the industry. Our product line spans a wide assortment of processing equipment designed for live bird handling, killing and de-feathering, eviscerating, chilling, weighing, cut-up systems, deboning, and more. In addition to manufacturing, we

provide an extensive variety of spare parts and service for other processing equipment and reconditioned machines. Further supporting the industry, Foodmate also delivers equipment that can be used in industrial washers including crate washers, pallet washers and container/drum washers. Our team represents decades of industry knowledge and experience resulting in the engineering, development and implementation of new designs for our clients and their ever-changing needs.

FOODMATE B.V. Röntgenstraat 18 Oud-BeijerlandPostbus 1405 3260 AK Oud-Beijerland Phone: +31-186630240 • Fax. +31-186630249 M.

[email protected] www.foodmate.nl

FOODMATE US300 Wilbanks Drive, Ball Ground, GA 30107Phone: 678-819-5270 (U.S.) • FAX: 678-819-5273

[email protected] www.foodmate.nl