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Operator’sManual
Operator’sManual
Operator’sManual
Operator’sManual
2000Operator must read rules for safe operating & maintenance instructions carefully
ProRestore Products Electro-GEN 2000
Operator’s Manual
© 1996 US, Revised 2009ProRestore ProductsCoraopolis, PA 15108
Reproduction in any manner, in whole or in part, in English or in any other languages is prohibited.
All rights reserved.
Printed for ProRestore ProductsIn the United States of America
Operator’s Manual20
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Electro-GEN 2000 Thermal Fogging Application DeviceDesigned and Engineered with Safety in Mind
•TheElectro-GEN2000wasdesignedandengineeredwithsafetyin mind.
•TheElectro-GEN2000wasdesignedtoutilizewater-basedODORx-THERMO2000formulations,asaferalternativetopetroleumbasedproducts.
•TheElectro-GEN2000carriesUnderwritersLaboratoryandTUV/GSsafety approvals. In addition, the Electro-GEN 2000 conforms to Eu-ropean Safety Standard EN-60335.
•TheElectro-GEN2000isequippedwithathermostatcontrolledsen-sor.Thesensorreducestheriskofoperatorerrorand“droplet fallout” during fogging operations by disabling the fog switch until proper operating temperature is reached.
High performance outputTheElectro-GEN2000deliversover7,000cubicfeetoffogperminute.
SpecificationsInputPower:120volts/60megahertzHeater:1000wattsFuseType:120volts/10amperesFormulationTankCapacity:2.5litersWarm-upPeriod:Approximately7minutesWeight:18pounds/8kilogramsDimensions: length17” width8.5” height9.5” length 430 mm width 210 mm height 310 mmDualPurposeStandandMountingBracketVariableDualActionControl:Fogintervaladjustablefrom10 seconds to 5 minutes. Fogdurationadjustablefrom 1 to 12 second bursts.•Optionalwirelessremotesystemavailable.
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L OPERATING INSTRUCTIONSStep 1: Attach Dual Action Control or Wireless Remote to rear of device.
Step 2:FillformulationtankwithODORxTHERMO2000.AlwaysverifythatthereisanadequatesupplyofODORxTHERMO2000informulationtankbeforeturningthedeviceon.Operating the device DRY or with petroleum-based fogging formulations will damage the pump and heat exchanger!!!
Step 3: Toavoidtheriskofelectricalshock,plugunitintoagroundedelectrical outlet. When mobility is desirable during fogging operations use aheavyduty10,12or14gaugethreeprongextensioncord.Redpowerindicatorwilllighttoindicatethatunitisenergized.
Step 4:Replacecapon formulation tankand tighten.Removeslackfromtheclearplasticpickuptubebypushing the tubedownthroughformulationtankcap.
Step 5: Allowthedeviceto“COOLDOWN”beforepackingfortransport.
*Note: Puffs of smoke may be visible during warm-up period, or at conclusion of fog cycles.
Programmed Operation Manual Operation
A. Switch timer light to on position and yellow light will come on.
B. Green light indicating manual operation will automatically come on when unit reaches proper op-erating temperature.
C. Unit will begin fogging automati-cally, according to the duration and interval settings. Adjust in-ternalknob to regulateelapsedtime between fogging cycles, variable from 10 seconds to 5 minutes. Adjustdurationknobtocontrolquantityoffogdispensed,variable from 1 to 12 second bursts.
A. Switch the timer to off position. Yellow light will not be lit.
B. Green light indicating manual operation will automatically come on when unit reaching proper operating temperature.
C. Press illuminated green button to begin fogging.
D. When green light goes off, unit is recycling/reheating.
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LCLEANING INSTRUCTIONSFortroublefreeoperationandlongequipmentlife,itishighlyrecom-mendedthatthedevicebeperiodicallyflushedwithElectro-GEN2000flushingsolution.
To flush the system:1. Removetheformulationtankandwashwithsoapandwater.Rinse
with water.2. Flush unit by running through a solution of 50% household white vin-
egar and 50% tap water. Run 2-3 cycles of this solution through the machine.Next,runthesamenumberofcyclesoftapwaterthroughthe machine as was used in the prior process.
3. Follow operating instructions for fogging. 30-60 seconds of fog time issufficienttopurgesystem.Weargogglesandrespiratororoperatein unoccupied area to avoid irritation.
DEODORIZATION TIPSThermalfoggingisthethirdstepintheUNSMOKE®structuralsmokeodor removal procedure.
Step 1: Suppression Spraying
Suppressionsprayodorsourcessuchascharredwood,smokedamagedsurfacesthatwillrequirepaintingandhorizontalsurfacessuchasfloorsandcarpeting.Forproteinsmokeodors(resultingfromburnedmeatorpoultry)add3-5ouncesofODORxDOUBLE-Otoagallonofwater.Forfiresofwoodorsyntheticorigin,use3-6ouncesofODORx9-D-9(pergallonofwater).Forheavysmokeodorsituations,1-2ouncesofODORxLASTRESORTmaybeaddedtoeachgallonofdilutedODORx9-D-9solution.Applywithelectricormanuallypressurizedsprayer.
Adeodorizingpre-sealerforcontainingodorsonstructuralsurfacessuchas charred wood, attic insulation, voids above suspended ceilings, etc. can be prepared by adding the following to an empty 5 gallon container:
•1gallonODORXUNSOOTENCAPSULANT•1quartODORx9-D-9•5ouncesODORxLASTRESORT
Fillthebalancewithwatertomake5gallons.Thisformulationisviscous(thick),soapplicationwithanelectricsprayerorairlesspaintsprayerisrecommended.Onegalloncovers500squarefeet.
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Step 2: Vapor Phase Odor ControlControlofsmokeodorsintheirairborneorvaporphaseisachievedbyapplying2ouncesofODORxCRySTALODORCOUNTERACTANT(COC)per100squarefeetoffloorareaintheareatobetreated.
Step 3: Thermal FoggingBefore treatment, determine if any of the occupants of the area to be treated are potentially chemically sensitive. Special precautions should betakenoralternativedeodorizationmethodsutilizedwhenbuildingoccupantssufferfromrespiratoryproblemsand/orallergies. Infants,pregnant women, those suffering from allergy or respiratory problems, may occupy treated spaces when they feel physically comfortable or upon advice of their physician. Evacuatetheareabeforeapplication!Coverfoodandcookingutensils.Wear respirator during application.
1. When thermal fogging it is advisable to begin treatment at the furthest inward point of the structure or area to be treated. Sys-tematicallyworkyourwaybacktothebuilding’sentrance.
2. Close windows. Close doors in closets and rooms after treatment to prevent migration of fog.
3.Treatclosetsandroomspriortotreatingpublicareas.4.Ventilatetreatedareasbeforere-occupancy.
ADVANTAGES OF THERMAL FOGGING
1.Smallersizethermalfogdropletsmorereadilypenetratecracksand dense materials.
2.Thermalfoggingisthefastestmethodoftreatmentforlargeareas.3.Thermalfoggingislesslikelytoleaveresiduethanotherapplication
methods.
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LTHE THERMO 2000 PRODUCT SERIES
•TheODORxTHERMO2000productserieswasasignificantbreak-through in odor removal technology.
•TheODORxTHERMO2000seriesistheresultofablendofscienceandriskmanagement.
•TheODORxTHERMO2000systemcombinesthespeedandefficiencyofthethermalfoggingprocesswithriskminimization.
•TheODORxTHERMO2000productseriesisformulatedfromfood,cosmetic,andfragrancegradematerialsandpurifiedwater,resultingin formulations that are safer for both the applicator and occupants than their petroleum-based alternatives.
•TheODORxTHERMO2000 seriesformulationsarenon-flammable,and are suitable for application with both gasoline-fueled ProRestore ProductsTHERMO-GENVFfoggingdevicesandtheelectric-poweredProRestore Products Electro-GEN 2000.
ODORx THERMO 2000 PRODUCT SELECTION GUIDE:•ODORxTHERMO2000FRAGRANCEFREEHighlyeffectivegeneralpurposesmokeodorcounteractant.Containsnofragrancematerials.WorkssynergisticallywitheitherODORx9-D-9,ODORxDOUBLE-OandODORxCOCformulations.Productre-latedresidualodorsdissipaterapidly.Thisformulationdoesnotprovideresidual air freshening characteristics.
•ODORxTHERMO2000KENTUCKyBLUEGRASS(KBG)Excellentgeneralpurposecounteractanttoairbornemalodors.WorkssynergisticallywithODORx9-D-9andODORxCOC.Highly effectiveagainstsyntheticsmokeodorssuchasburntplasticandrubber.Af-fords moderate length residual air freshening characteristics.
•ODORxTHERMO2000CHERRyExcellentgeneralpurposecounteractanttoairbornemalodors.WorkssynergisticallywithODORx9-D-9andODORxCOC.Highlyeffectiveinwoodandpaperfiresituations.Affordsmoderatelengthresidualairfreshening characteristics.
•ODORxTHERMO2000CITRUSExcellentgeneralpurposecounteractanttoairbornemalodors.WorkssynergisticallywithODORxDOUBLE-OandODORxCOC in proteinfiressuchasburntmeatorpoultry.Provideslonglastingresidualairfreshening action.
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OPERATIONAL CHARACTERISTICS AND PERFORMANCE STATISTICS
TheProRestoreProductsElectro-GEN2000applicationdeviceallowstheoperator a choice of three different modes of operation. With the Dual ActionTimerwhichcomesasstandardequipmentwiththeProRestoreProducts Electro-GEN 2000, the device may be operated either manually or in a timing mode where both the time between fog generation cycles and the duration or length of the cycles may be precisely controlled. Theoptionalwirelessremotecontrolsystem,whichconsistsofaremotereceiver control and a hand-held transmitter allows the unit to be oper-ated remotely from distances of up to 80 feet away.
Toensurethegenerationofdryfogdroplets,theunitisequippedwithaverysensitivethermostatcontrolledtemperaturemonitoringsystem.TheProRe-store Products Electro-GEN 2000 may be operated manually or automatically. Manual Operation-Tomanuallyoperatethedevice,switchtheIntervalandDurationindicatorlightsontheDualActionTimertotheoffposi-tion. Once the device has achieved proper operating temperature the devicewilldispensefogwhenthebuttonmarked“Manual”ispushed.Thedevicewillautomaticallystopdispensingfogwhenthethermostatsensesthatalessthanadequatetemperatureisbeingmaintainedintheheatexchanger.Theunitwillcontinuetodispensefogwhentheheatexchanger reachesproperoperating temperatureand the “Manual”button is depressed.
Automated Operation -Formostefficientoperation,controlthedevicewiththeDualActionTimer.Thisreducestheneedtorelyonoperatorreactiontotheindicatorlightswhenoperatingthedeviceinthe“Manual”operationmode.WhenusingtheDualActionTimer,theunitwillcycleon and off automatically.
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Maximum fog generation in timing mode:Timersettingsofminimumintervalandmaximumdurationuseapproxi-mately 25 ounces per hour.
Mid-range fog generation in timing mode: Timersettingsofmidrangeforintervalanddurationuseapproximately6.5 ounces per hour.
Minimum fog generation in timing mode:Timersettingsofmaximumintervalandminimumdurationuseapproxi-mately 1 ounce per hour.
Thetimingmodescontroltheintervaloftimebetweeneachfogdeliverycycle and the length or duration of time that the device will dispense fog. Setting the interval and duration settings on the dual action timer allows the operator to precisely control each application.
PROGRAMMING THE DEVICE FOR UNATTENDED OPERATION
Prior to programming the device for unattended operation it is impera-tivethattheoperatorperformasafetycheck: 1. Setthefogdeviceonametalstandorothersuitablenon-flammable
surface. 2. Placeaflameretardantblanketunderthedevice.Aflameretar-
dantblanketcanbemadebyimmersingacottontowel(bathsize)inUnsmokeUNFLAMEflameretardant,andallowingittodry.
3. Determine the number of ounces of formulation necessary for the application: Lightsmokeodor-(0.5oz./1,000cubicfeet) Moderatesmokeodor-(1oz./1,000cubicfeet) Heavysmokeodor-(1.5oz./1,000cubicfeet)
4. Assurethatamore-than-adequatesupplyoffoggingformulationisavailable.Insituationswheretherequiredamountofformulationexceedsthecapacityofthedevicesformulationtank,thepick-uptube may be inserted into a larger formulation reservoir such as aonegalloncontainer.Besurethattheformulationintakefilterissecurelyattachedtotheformulationpickuptube.
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5. Assure that all electrical cords, plugs, and outlets are in good conditionandworkingorder.
6. Unattended operational periods should be of short to moderate duration, such as 1-4 hours.
7. Thermal fogdropletswillactivatesmokedetectors.Thesmokedetectors within the area to be treated need to be located and deactivated.Asasafetyprecaution it is imperativethatsmokedetectorsinadjacentareasremainoperable!youmayberequiredtonotify local firedepartment officials for certain commercialstructures.
8. AdjusttheDualPurposeStandandMountingBracketsothatthefog discharge is pointed upward at a slight angle.
9. Strategically locate fans throughout the area to be treated to ef-fectively circulate and distribute the fog.
10. Allow the unit to go through at least one operational cycle before leaving the device unattended. Be sure that the unit goes on andoffbeforeleavingjobsite!
11. Beforeleavingthejobsite,besurethatyouhavethenecessarykeys,etc.toregainaccesstothejobsite.
DEODORIZATION CHAMBERS
TheElectro-GEN2000andtheTHERMO2000SERIESFORMULATIONShavebeenprovenhighlyeffectiveinthedeodorizationoffiredamagedcontents,whenusedinconjunctionwithadeodorizationchamber.
Toutilizethebeneficialeffectsofthermalfogdeodorization,theElectro-GEN 2000 device may be either temporarily or permanently attached to adeodorizationchamber.youhavetheoptionofusingtheDualPurposeStandandMountingBrackettoaccomplishthisortheunitmaybeplacedon a shelf or stand.
Thedevicemaybeplacedeitherinsidethechamberorutilizedexternally.For use inside the chamber, it is suggested that the unit be attached totheceilingbyusingitsmountingbracketcapabilities.Ashelfmaybeconstructed on one of the upper corners of the room. Drill a hole through one of the walls large enough to permit the connection assembly from theVariableDualActionControltopassthrough.Passtheconnectionassembly through to the interior of the chamber and attach it to the device.Packfiberglassinsulationintotheholetomakeitasairtightaspossible.
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Tousetheunitexternally,mounttheunitontheexteriorofanupperwall of the chamber, and drill a hole into the upper portion of a wall 1/2”largerthanthefogoutletofthedevice.Insertthefogoutletofthedevice into the opening.
Some suggestions for construction your chamber. If properly constructed the chamber may be used for drying documents, etc.
1. Construct the chamber from plywood, drywall or other easy to workwithbuildingmaterials.
2. Makethechamberasairtightaspossible,bycaulkingorsealingalllargecracksandcrevices.
3. InstallwindowsorPlexiglasviewpanels. 4. Install weather stripping on entry doors. 5. Installatleastoneduplexelectricaloutletintheroom. 6. Installanexhaustfantotheexterior. 7. Paintallinteriorsurfacesincludingthefloorwithepoxypaint. 8. Installasuitablelightingfixture. 9. Haveallelectricalswitchesforexhaustfan,lighting,etc.conve-
nientlymountedontheexteriorofthechamber.10. Suitablesizeopeningsmaybecutwhenfeasibletopermitat-
tachmentofozoneunits,dehumidifiers,etc.
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NOTES:
2000
12 month Limited Warranty
Detach Along Perforation:
Detach & Mail to:
ProRestore ProductsElectro-GEN 2000 Warranty Return
4660ElizabethStreetCoraopolis, PA 15108
Please complete the following and return withinten(10)daysofthepurchasedate.
Model No. ______________________________
Company Name _________________________
Contact Name ___________________________
Address ________________________________
_______________________________________
PhoneNo. (______) _______-_____________
FaxNo._________________________________
Date Purchased ________________________
Purchased From ________________________
_______________________________________
12 M
onth
Lim
ited
War
rant
yPr
oRes
tore
Pro
duct
s gu
aran
tees
the
orig
inal
pur
chas
er th
at th
is p
rodu
ct s
hall
be
freeofdefectsinmaterialandworkm
anship,undernormaluse,foraperiodof
oneyearfrom
thedateofpurchaseshownonsalesreceipt.Thiswarrantycovers
part
s an
d la
bor p
rovi
ding
the
prod
uct i
s re
turn
ed to
Pro
Rest
ore
Prod
ucts
in th
e originalshippingcartonandpackaging.
D
amag
e re
sulti
ng fr
om s
hipp
ing,
acc
iden
ts, m
isus
e, n
eglig
ence
, una
utho
r-izedrepairsorm
odificationsisnotcoveredbywarranty.Alltransportationcosts
to a
nd fr
om th
e fa
ctor
y are
the
resp
onsi
bilit
y of t
his
purc
hase
r and
mus
t be
pre-
paid.N
oliabilityisacceptedforinjuryorforloss,dam
ageorexpensefrom
any
interruptionwhatsoeverintheoperationoftheproductorfromanyconsequential
loss
aris
ing
ther
efro
m. N
o lia
bilit
y is
acce
pted
for n
orm
al w
ear &
tear
.
DateofPurchase:_______/_______/_______
Mon
thD
ayYe
ar
ProRestore Products Electro-GEN 2000
Operator’s Manual4660ElizabethStreetCoraopolis, PA 15108
412-264-8340,800-332-6037© 1996 US, Revised 2009