Onsite Emergency Plan o k

7/23/2019 Onsite Emergency Plan o k

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XYZ/EHS/OEP/01

Address Of Your Company

ON SITE EMERGENCY PLANON SITE EMERGENCY PLAN

Month & YearMonth & Year

REVISION IREVISION I

Prepared By Checked By Approved By

Safety Off!"er Safety Mana#er $n!t %ead

[Names & Signature]

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XYZ/EHS/OEP/01

INDEX

CHAPTERNO.

TOPIC PAGE NO.

1 PREFACE 4

2 PREAMBLE 5 - 9

1 Emergency 52 Nature of Emergency 53 Process Description 64 Identification of Hazardous Area 65 !"ecti#es of t$e P%an &6 Emergency 'ontro% 'enter && Assem!%y Points (( 'odification of )irens (*

1+11

,raining - Education.oc/ dri%%0pdating t$e P%an

***

3 EMERGENCY ORGANISATION 10

4 EY PERSONNEL AND THEIRRESPONSIBILITIES

11 - 15

1 )ite 'ontro%%er 112 Incident 'ontro%%er 12

3 Personne% Administrati#e .anger 134 )ecurity fficer 135 Departmenta% Heads 146 irst Aid team 14& actory ire )uad Personne% 15

5

!.

EMERGENCY ACTION PLAN

LIST OF ANNEX"RES

1!-22

23-49

Page 2 of 49

* ,raining - Education 1+



XYZ/EHS/OEP/01

------------------------------

LIST OF ANNEX"RES

A. B#$%& '%()#$*+$, ,& +% &)+#$ *#,)%((

B. T%%*,% %#( ,& P,$)% F$#% B#$'% H,(*$+( 6 ,+%# ,+($'% E%#%)7 S%#8$)%(

C. T%%*,% %#( 6 ''#%((%( ,& %7 P%#(,%

D. T%%*,% %#( ,& MARG %%#(.

E. L$(+ ,& F$#% ' R%()% S' M%%#(

F. I&,#+$, , F$#% 7'#+ S7(+%

G. L$(+ ,& &$#% E:+$$(%#.

H. L$(+ ,& P%#(,% P#,+%)+$8% E$*%+.

I F$#(+ $' %'$) &)$$+$%(.

; L$(+ ,& S,% <#',( C%$) ' )+$,.

S)%#$, B(%' E%#%)7 )+$,.

L E%#%)7 ,#$<+$, C#+

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XYZ/EHS/OEP/01

------------------------------

CHAPTER 1

PREFACE

1.1 ,$e enc%osed nsite Emergency P%an is made for t$e u%/ drug manufacturing

p%ant of .s 78 9td: P%ot No; 78< .ID'< ===========

1.2 ,$e p%ant $as a manufacturing faci%ity to produce u%/ Drug #iz::

1.3 ,$e p%ant is designed and euipped to $and%e $azardous c$emica% and to carry

out #arious processes and operations on t$ese c$emica%s: ,$e p%ant is pro#ided

>it$ ire Hydrant system< ire e?tinguis$ers and )cru!!er system: In addition to

t$is adeuate types and num!er of Persona% Protecti#e Euipement< irst Aid

o?es< Eye >as$ers< @enti%ation system $as !een pro#ided:

1.4 'onsidering t$e types of operations carried out in t$e p%ant and t$e nature< e?tent

of $azards e?isting< t$e management of .s 78 9,D t$oug$t it necessary to

$a#e some system of tac/%ing an emergency:

1.5 ,$e formu%ation of t$is document is an outcome of t$e a!o#e t$oug$t process:

------------------------------

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XYZ/EHS/OEP/01

CHAPTER 2

PREAMBLEIn spite of #arious pre#enti#e and precautionary measures ta/en in t$e p%ant< t$e

possi!i%ity of a mis$ap cannot !e tota%%y ru%ed out: Hence< t$e need to prepare a

'ontingency P%an for dea%ing >it$ incidences >$ic$ may sti%% occur and are %i/e%y to

affect 9IE ' or PPE,7< !ot$ >it$in t$e p%ant and in t$e immediate

neig$!or$ood:

)uc$ an emergency cou%d !e t$e resu%t of ma%function of t$e P%ant - Euipment or non

o!ser#ance of operating instructions: It cou%d< at times< !e t$e conseuence of acts

outside t$e contro% of p%ant management %i/e se#ere storm< eart$ua/e< f%ooding< or

de%i!erate acts of arson or sa!otage:

A .a"or Emergency in t$e p%ant is one t$at may cause serious in"ury or %oss of %ife and

damage to t$e property:

,$is n )ite Emergency P%an BEPC e?p%ains t$e code of conduct of a%% personne% in t$e

p%ant a%ong >it$ t$e actions to !e carried out in case of an Emergency: ,$is p%an gi#es

t$e guide%ines for emp%oyees< contractors< transporters< etc: It not on%y defines

responsi!i%ities !ut a%so informs a!out prompt rescue operations< e#acuations<

re$a!i%itation< coordination and communication:

1. EMERGENCY=

An Emergency is a situation< >$ic$ may %ead to or cause %argesca%e damage or

destruction of %ife< property or en#ironment >it$in or out side t$e actory: )uc$

an une?pected situation may !e too difficu%t to $and%e for t$e norma% >or/ force

>it$in t$e p%ant:

2. NAT"RE OF EMERGENCY=

,$e emergency specified in t$e EP refers to occurrence of one or more of t$e

fo%%o>ing e#ents;

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XYZ/EHS/OEP/01

a: ireE?p%osion:

!: .a"or accident suc$ as structura% or !ui%ding co%%apse< o#erturning of road

tan/er containing f%amma!%e su!stances:

c: Natura% ca%amities %i/e storm< f%ood< eart$ua/e< etc:<

d: )a!otage act of terrorism< ci#i% commotion< air raid etc:

3. PROCESS DESCRIPTION;

A !rief description of t$e .anufacturing Process is gi#en in Anne?ure A:

4. IDENTIFICATION OF HAZARDO"S AREAS=

HAZARD AREA PROBABLE CA"SE OF THE

ACCIDENT

E:*,($, oi%ers ,ransformers ecei#ers for t$e Air compressors:

.a%functioning of t$e)afety @a%#e

%amma!%e Petro%eumProduct )torage ,an/ Drum )toragearea

E?terna% fire causingpressure !ui%t up in t$etan/s !arre%s

F$#% H:):D: )torage Area

%amma!%e #apor airmi?ture and source ofignition:

%amma!%e Petro%eumProduct )torage,an/ Drum )torage

)$ed Production Area

ormation on poo% in t$edy/e >a%% and source of ignition:

E?terna% fire ui%t up of

interna% pressure ai%ure

of t$e top co#er ,an/ on

ire

S*$% Acid A%/a%i )torage Area

)pi%%age of Acid A%/a%i dueto rupture of t$e pipe %ine<co%%apse of t$e storage tan/

.

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XYZ/EHS/OEP/01

5. OB;ECTI>ES OF THE PLAN=

aC ,o contro% t$e emergency< %oca%ise it and if possi!%e e%iminate it:

! C ,o a#oid confusion< panic and to $and%e t$e emergency >it$ c%ear cut

actions:c C ,o minimize %oss of %ife and property to t$e p%ant as >e%% as to t$e

neig$!our$ood:

d C ,o ma/e $ead count and carry out rescue operations:

e C ,o treat t$e in"ured persons:

f C ,o preser#e records and to ta/e steps to pre#ent

recurrence:

g C ,o restore norma%cy:

!. EMERGENCY CONTROL CENTRE=

or t$e purpose of $and%ing emergency< t$e fo%%o>ing Emergency 'ontro%

'entres $as !een identified:

• During norma% >or/ing $ours ,$e Administrati#e ffice

• During ot$er times ,$e )ecurity ffice:

A%% communications to and from >i%% originate at t$is 'N,9 'EN,E: ,$e

Emergency 'ontro% 'enter >i%% $a#e t$e fo%%o>ing;

aC A copy of N)I,E E.EFEN'7 P9AN:

!C 9ist of important te%ep$one num!ers suc$ as Po%ice< ire

rigade< Hospita%s< and ot$er outside Emergency )er#ices< etc:

Befer Anne?ure C:

cC 9ist of /ey Personne% >it$ addresses and te%ep$one num!ers:

Befer Anne?ure 'C:

d C 9ist of ire and escue )uad .em!ers Befer Anne?ure EC:

eC P%ant %ayout indicating storage of $azardous materia%s

fC 9ist ire E?tinguis$er: Befer Anne?ure FC:

gC ire ig$ting )ystem B%ayout of ire HydrantsC

$C 9ist of Persona% Protecti#e Euipment Befer Anne?ure HC

iC irst Aid !o?:

?. ASSEMBLY POINTS

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XYZ/EHS/OEP/01

In case of an E.EFEN'7 t$e emp%oyees s$ou%d assem!%e near t$e defined

Assem!%y Points< as indicated !e%o>;

• ire ig$ters Area near )ecurity Fate:

• irst Aiders Area near )ecurity Fate:

• t$ers Area near )ecurity Fate:

Gind direction to !e determined !y t$e GIND )') insta%%ed on top of t$e

Engineering ui%ding: ,HE E.P97EE) )H09D 0N PEPENDI'09A ,

,HE GIND DIE',IN AND N, AFAIN), A9NF ,HE GIND DIE',IN:

@. CODIFICATION OF SIRENS

S#. SIRENS INDICATES A"THORITY

1: 3+ )E'ND

'N,IN00)

N )I,E

E.EFEN'7 BA9E,C

IN'IDEN,

'N,99E

2: 1 .IN0,E

'N,IN0)

E.EFEN'7

'N,99ED

BA99 '9EAC

)I,E 'N,99E

N,E; 1C E.EFEN'7 )IEN , E )0NDED N97 I E0IED2C A99 E.P97EE) IN AEA) ,HE ,HAN AE',ED , 'N,IN0E

G 0N9E)) DI)A),E )IEN I) 9GN:

3C N E.EFEN'7 FANI8A,IN .E.E GI99 9EA@E ,HE

E.EFEN'7 )P, 0N9E)) JA99 '9EA )IEN 9GN:

------------------------------

9. TRAINING AND ED"CATION=

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XYZ/EHS/OEP/01

E?perience >it$ on site Kemergency p%anning $as pro#ed t$e need of training and

re$earsa%: .a"or emergency procedure s$ou%d !e %aid do>n c%ear%y and con#incing%y to

e#eryone on site particu%ar%y ey Personne% and Essentia% >or/ers:

It is o!#ious t$at in $ouse or outdoor training is essentia%: ,$e duties and responsi!i%ities

of eac$ person and t$e emergency procedure to !e fo%%o>ed !y $im s$ou%d !e #ery

c%ear:

a: )eminarrefres$er guidance n )ite Emergency P%an:

!: Emergency instruction oo/%et:

)eminar; )eminar is conducted in $ouse: )ite contro%%er >i%% e?p%ain t$e p%an to a%%

associated concerned emp%oyees:

E?pert from outside e?p%ain t$e p%an to a%% associated concerned emp%oyees: E?pert

from a%so may !e in#ited to impart training:

Emergency instruction oo/%et;

Emergency instruction oo/%et contains a%% detai%ed emergency duties. ,$e !oo/%et

contains K

Emergency duties<

eporting re%ations$ip:

,$us e#eryone is conspicuous a!out $is ro%e in t$e Emergency P%an:

10. MOC REHEARSAL=

Inform a%% t$e emp%oyees a!out moc/ dri%%:

i? t$e date for moc/ dri%%:

!ser#ers >i%% not !e in#o%#ed in t$e e?ercise: ,$ey >i%% monitor t$e .oc/ dri%%:

Emergency )iren a%arm >i%% !e raised:

After $earing t$e )iren a%arm< Emergency procedure >i%% !e fo%%o>ed as

mentioned in t$e EP:

!ser#er >i%% note do>n t$e acti#ities >it$ respect to t$e time:

11. "PDATING THE PLAN=

As and >$en reuired t$e n )ite Emergency .anagement p%an >i%% !e updated: After

eac$ dri%% t$e p%an >i%% !e t$oroug$%y recei#ed to ta/e account of s$ortcoming and

according%y p%an >i%% !e updated:

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XYZ/EHS/OEP/01

CHAPTER - 3

EMERGENCY ORGANISATION

R%(*,($$$+7 $ % +,+$)7 '%%+%' $ (%)% ,& ),)%# *%#(,/( $

&,,$ %#.

)I,E 'N,99E;

?yz

IN'IDEN, 'N,99E;

D0,7 I'EK N )0NDA7)H9IDA7)

AD@I)7 '..I,,EE;

A99 HDs< )ac$in : ,$orat

'..0NI'A,IN '..I,,EE;

P-A DEPA,.EN,)

------------------------------

CHAPTER - 4

EY PERSONNEL 6 THEIR RESPONSIBILITIES

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XYZ/EHS/OEP/01

%7 P%#(,%( R%(*,($$$+7 '#$ ,# ,#$ ,#( =-

1: )ite 'ontro%%er;

He >i%% retain o#era%% responsi!i%ity for t$e factory and its personne%: As soon as

$e is informed of t$e emergency $e s$a%% proceed to t$e contro% room and meet

t$e P-A: .anager: His duties s$a%% !e;

iC Assess t$e magnitude of t$e situation and decide if staff needs to !e

e#acuated from t$eir assem!%y points:

iiC E?ercise direct operationa% contro% o#er areas ot$er t$an t$ose affected:

iiiC .aintain a continuous re#ie> of possi!%e de#e%opment and assess in

consu%tation >it$ Incident 'ontro%%er and ot$er ey personne% as to >$et$er

s$utting do>n of t$e p%ant or any section of t$e p%ant and e#acuation of

persons is reuired:

i#C 9iaison >it$ )enior fficia%s of Po%ice< ire rigade< Directorate of Industria%

)afety< pro#ide ad#ice on possi!%e effects on areas outside t$e factory

premises:

#C 'ontro% re$a!i%itation of affected areas on discontinuation of emergency:

#iC Issue aut$orised statements to ne>s media< and ensure t$at e#idence is

preser#ed for inuiries to !e conducted !y statutory aut$orities:

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XYZ/EHS/OEP/01

2: Incident 'ontro%%er;

n $earing of an emergency siren $e >i%% rus$ to t$e scene of t$e occurrenceand ta/e o#era%% c$arge and report to )ite 'ontro%%er: n arri#a% $e >i%% assess

t$e sca%e of emergency and decide if ma"or emergency e?ists or is %i/e%y and

inform t$e 'ommunication fficer according%y:

B1C Direct a%% operations >it$in t$e affected areas >it$ t$e priorities for safety of

personne% minimise damage to t$e p%ant< property and minimise %oss of

materia%s:

B2C Pending arri#a% of )ite 'ontro%%er< assume t$e duties of $is post and< in

particu%ar:

B3C BaC Direct t$e s$utting do>n and e#acuation of p%ant and areas %i/e%y to !e

ad#erse%y affected !y t$e emergency:

B!C Ensure t$at a%% ey personne% and outside $e%p are ca%%ed in:

B4C Pro#ide ad#ice and information to t$e ire suad - )ecurity fficer and t$e

%oca% fire ser#ice as and >$en t$ey arri#e:

B5C Ensure t$at a%% nonessentia% >or/ersstaff of t$e areas affected are

e#acuated to t$e appropriate assem!%y points< and t$e areas are searc$ed

for casua%ties:

B6C In t$e e#ent of fai%ure of e%ectric supp%y and interna% te%ep$ones< set up

communication point and esta!%is$ contact >it$ Emergency 'ontro% 'entre:

B&C eport on a%% significant de#e%opments to t$e P: - A manager:

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B(C Ha#e regard to t$e need for preser#ation of e#idence so as to faci%itate any

inuiry into t$e causes and circumstances< >$ic$ caused or esca%ated t$e

emergency:

3: Human esources .anager;

He >i%% a%so >or/ as %iaison fficer and >i%% !e stationed at t$e .ain Entrance

B)ecurity ffice near .ain FateC during t$e emergency: He >i%% under t$e

direction of t$e site 'ontro%%er $and%e po%ice< press and ot$er inuiries< recei#e

reports from ro%%ca%% %eaders from assem!%y points and pass on t$e a!sentee

information to t$e Incident 'ontro%%er: His responsi!i%ities s$a%% inc%ude

B1C ,o ensure t$at casua%ties recei#e adeuate attention< to arrange additiona%

$e%p if reuired and information re%ati#es:

B2C ,o contro% traffic mo#ements into t$e factory and ensuring t$at a%ternati#e

transport is a#ai%a!%e >$en need arises:

B3C G$en emergency is pro%onged< arrange for t$e re%ief of personne% and

organise refres$ments catering faci%ity:

B4C rom information recei#ed< ad#ise t$e )ite 'ontro%%er of t$e situation<

recommending Bif necessaryC e#acuation of staff from assem!%y points:

B5C ecruit suita!%e staff to act as runners !et>een t$e Incident 'ontro%%er and

$imse%f if t$e te%ep$one and ot$er system of communication fai%s due to

>$atsoe#er reasons:

B6C .aintain prior agreed in#entory in t$e contro% centre:

B&C In case of pro%onged emergency in#o%#ing ris/ to outside areas !y >ind

!%o>n materia%s< contact %oca% .eteoro%ogica% ffice to recei#e ear%y

notification of c$anges in >eat$er conditions:

4: )ecurity fficer;

n $earing a%arm ad#ise fire suad and security staff in t$e factory of t$e incident

zone and cance% t$e a%arm: He >i%% a%so announce t$roug$ te%ep$one or

messengers to t$e H .anager< Incident 'ontro%%er and )ite 'ontro%%er t$at

incident $as occurred in suc$ and suc$ zone: He >i%% open t$e gates nearest to

t$e incident and stand !y to direct t$e emergency ser#ice:

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XYZ/EHS/OEP/01

If to%d of a %arge escape of gas $e s$a%% inform t$e Incident 'ontro%%er !y

te%ep$one and stand!y t$e te%ep$one to recei#e furt$er messages:

n $earing t$e emergency a%arm< $e >i%% immediate%y contact )ite 'ontro%%er and

on $is ad#ice ca%% t$e %oca% fire !rigade: In case fire is disco#ered !ut no a%arm is

sounding $e s$a%% recei#e information a!out %ocation from t$e person disco#ering

t$e fire and t$ereafter immediate%y consu%t t$e )ite Incident 'ontro%%er and ma/e

announcement on te%ep$one te%%ing t$e staff %ocation of t$e incident and to

e#acuate to t$eir assem!%y points: He >i%% continue to operate t$e s>itc$!oard

ad#ising t$e ca%%s connected >it$ t$e incident to t$e 'ommunications fficer:

5: Departmenta% Heads;

,$e Departmenta% $ead >$erein t$e incident $as ta/en p%ace >i%% report to

Incident 'ontro%%er and pro#ide assistance as reuired: ,$ey >i%% decide >$ic$

mem!ers of t$eir staff t$ey reuire at t$e scene:

6: irstaid ,eams;

,$e Personne% .anager s$a%% /eep in security t$e ro%% ca%% %ists for t$e fire

and firstaid teams on duty: Eac$ Departmenta% Head for $is s$iftteam

appoints ro%% ca%% %eaders and first aiders: o%% ca%% %eaders s$a%% c$ec/ t$eir

ro%%s as mem!ers of t$e ser#ices report for emergency duty: Names of any

unaccounted for a!sentees >i%% !e informed to t$e )ecurity fficer:

.em!ers of firstaid ,eams >i%% report to t$e Incident 'ontro%%er on $earing

of t$e a%arm in day time: ,$e Emergency #e$ic%e dri#er< if safe to do so<

s$a%% co%%ect t$e emergency #e$ic%e and par/ nearest to t$e scene of t$e

incident: irst aider s$a%% inform t$e incident contro%%er t$at t$e Emergency

@e$ic%e is %ea#ing t$e site< gi#ing t$e name of t$e patient and destination i:e:

$ospita% or doctors room and reuest t$e Incident 'ontro%%er to inform t$e

destination B$ospita%< etc:C ad#ising t$em a!out t$e casua%ties reac$ing

t$ere:

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XYZ/EHS/OEP/01

&: actory ire )uad Personne%;

,$e duty ire fig$ting )uad under t$e command of t$e )ecurity fficer

s$a%% !e responsi!%e for fire fig$ting and rescue: n $earing t$e a%arm< t$ey

s$a%% proceed to t$e p%ace of incident: ,$e men at security gate s$a%% find

out t$e %ocation of t$e emergency and proceed to t$e site of t$e occurrence:

At t$e incident scene< a team mem!ers detai%ed for t$is purpose >i%% c$ec/

suad mem!ers against ro%%ca%% s$eet: At t$e site< a%% t$e suad mem!ers

>i%% respond to t$e ad#ice and information gi#en !y t$e Incident 'ontro%%er

n arri#a% of t$e %oca% fire !rigade< t$ey >i%% a%so assist in firefig$ting >or/

>it$ t$e ad#ice of t$e Incident 'ontro%%er:

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XYZ/EHS/OEP/01

CHAPTER - 5

EMERGENCY ACTION PLAN

ANY ONE NOTICING EMERGENCY SIT"ATION LIE FIRE EXPLOSION TOXIC

GAS LEAAGE ETC. M"ST

DO(

• Attract t$e near!y personemp%oyee !y s$outing LIE K IE K IE: L

• )ee/ $e%p from t$e persons >or/ing near!y:

• ,ry to contro% t$e incident at its initia% stage >it$ a#ai%a!%e meanssources uic/%y:

• Inform )$ift Inc$arge Duty fficer BIn Nig$t )$ift C a!out t$e Incident:

DONT(

• Do not !e panic/y:

• Do not run K Ga%/ fast:

INCIDENT CONTROLLER M"ST

DO(

A. IF FIRE / OTHER INCIDENTS ARE CONTROLLABLE

• Approac$ t$e emergency site immediate%y ta/ing note of >ind direction:

• Assess t$e situation:

• Inform )ecurity fficer< ,e%% K NA.E< ,7PE IN'IDEN,< A',IN ,AEN< HE9P

NEEDED and rder )ecurity fficerFuard to inform a%% E7 persons:

• ,a/e %ead in contro%%ing emergency unti% suc$ time concerned )ection .anager ta/es

o#er t$e c$arge:

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DONTS• Do not !e panic/y:

• Do not %ose temperament:

B. IF FIRE/OTHR INCIDENTS ARE NOT CONTROLLABLE

I A''$+$, +, A,8% A

• rder to !%o> emergency JA9E, )iren B3+ second continuousC:

• rganize ire fig$ting rescue team mem!ers to contro% t$e Incident:

• ,a/e stoc/ of situation if reuired s$ut do>n t$e p%ant process in affected area:

• 'a%% ire rigade if situation demands:

• E#acuate affected area:

• rganize $ead count of t$e p%ant:

• Act as IN'IDEN, 'N,99E ti%% suc$ time senior person ta/es c$arges as

indicated in Emergency organisation

N,E; 1C .essenger >i%% >ait unti% suc$ time )ecurity fficer arri#es:

2C A%so inform ,e%ep$one perator:

SEC"RITY OFFICER / G"ARD

DO(

• Do not a%%o> any #e$ic%e to come inside t$e factory:

• Do not entertain any outside ca%% e?cept for emergency purpose:

• Do not a%%o> #isitors to mo#e around:

• Inform a%% /ey persons a!out %ocation and type of emergency:

• o%%o> t$is seuence K Inform concerned HD)ection Head< .ain )ite 'ontro%%er<

.ain Incident 'ontro%%er - )afety fficer and ot$er E7 persons:

• Inform .ain )ite 'ontro%%er a!out Fo#ernment #isitors< if any:

DONT(

• Do not entertain any outside ca%% e?cept for emergency purpose:

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INCIDENT CONTROLLER

DO(

• Approac$ emergency site as ear%y as possi!%e ta/ing note of >ind direction:

• ,a/e stoc/ of situation:

• Interact >it$ a%% concerned departments as t$e situation demands:

• eep .ain )ite 'ontro%%er informed a!out t$e %atest emergency situation on

continuous !asis:

SITE CONTROLLER

DO(

• Gi%% approac$ emergency site immediate%y Assess t$e situation:

• 'onsu%t Incident 'ontro%%er:

• 'onsu%t ad#ising 'ommittee .em!ers:

• Instruct .ain Incident 'ontro%%er:

• 'ommunicate to $ig$er ups and Fo#t: aut$orities< if reuired:

• Decide upon need for e#acuation and !%o> JDisaster )iren:

• After getting satisfied >it$ t$e situation< gi#e instruction to !%o> A99 '9EA )iren:

DONT(

• Do not instruct to !%o> A99 '9EA siren un%ess t$e situation is fu%%y under contro%:

• Dont e#acuate t$e entire p%ant un%ess t$e situation demands:

FIRE FIGHTING S"AD ON HEARING SIREN

DO(

Page 19 of 49



XYZ/EHS/OEP/01

• Inform fe%%o> emp%oyeesfficers:

• eport to ire )uad Assem!%y point:

• ind out emergency %ocation:

• Approac$ emergency site immediate%y:

• ,a/e uic/ action as per t$e instructions from Incident contro%%er:

• ring emergency under contro% as ear%y as possi!%e:

DONT(

• Do not %ea#e processeuipment in "NSAFE CONDITION.

• Do not %ea#e emergency site un%ess ALL CLEAR siren !%o>n:

• Do not use improper fire e?tinguis$er:

• Do not !e panic/y:

RESC"E S"AD

DO(

• eport to assem!%y point near Fate:

• Fet in touc$ >it$ security a!out %ocation and type of emergency:

• Approac$ emergency site uic/%y >it$ reat$ing Apparatus set and irst Aid !o?:

• Fet in touc$ >it$ incident contro%%er:

• o%%o> instructions of Incident contro%%er:

• ender first aid to t$e in"ured< $ospita%ize< if reuired:

• Accompany $im to $ospita% and assist Doctor Nurse:

• )earc$ for missing person in t$at area< if reuired:

• He%p in $ead count:

ALL GENERAL EMPLOYEES EXCEPT THOSE HO ARE IN EMERGENCY

ORGANIZATION ON HEARING SIREN

DO(

• e a%ert and !e a#ai%a!%e if reuired:

• Gait for furt$er instructions:

Page 20 of 49



XYZ/EHS/OEP/01

• ring do>n t$e processp%anteuipment in )AE 'NDI,IN in case of DI)A),E

siren as per instructions from Incident 'ontro%%er:

• Approac$ respecti#e safe assem!%ing points route as ta/ing note of >ind direction:

• He%p in ta/ing ro%% ca%%:

• After $earing A99 '9EA< go !ac/ to t$e departments:

• )tart t$e >or/ again after setting instruction from Incident contro%%er:

DONT(

• Do not !e panic/y: Do not run:

• Do not approac$ emergency site un%ess as/ed for:

• Do not engage te%ep$one e?cept for emergency purpose: eep %ines free:

TECHNICAL TEAM= ENGINEERING DEPARTMENT / EN>IRONMNET SAFETY AND

HEALTH DEPARTMENT ON HEARING SIREN

DO(

• e a#ai%a!%e in Engineering Department at respecti#e %ocation for any $e%p:

• Approac$ emergency site >it$ reuired >it$ too%s and euipments and s$ou%d >or/

on instructions of Incident contro%%e:

• He%p Incident 'ontro%%er to pro#ide tec$nica% assistance:

• Iso%ate %ines< process euipments< if reuired !y Incident 'ontro%%er:

• Pro#ide emergency euipments %i/e ire E?tinguis$er< Hoses< etc:< if as/ed !y

Incident 'ontro%%er:

• Pro#ide stop gap arrangements as per t$e reuirement of Incident 'ontro%%er:

• 'arry out e%ectrica% iso%ation of area as per instructions from Incident 'ontro%%er:

AD>ISORY COMMITTEE ALL DEPARTMENT HEADS

DO(

• Approac$ emergency site as ear%y as possi!%e:

Page 21 of 49



XYZ/EHS/OEP/01

• ender ad#ise to .ain Incident 'ontro%%er and .ain )ite 'ontro%%er to contro%

emergency:

COMM"NICATION COMMITTEE P6A

DO(

• 'onsu%t .ain )ite 'ontro%%er

• Fi#e necessary instructions to security ,e%ep$one perator:

• Fi#e instruction to )ecurity to contro% traffic cro>d:

• 9oo/ after in"ured< communicate >it$ t$e fami%y mem!ers< if situation demands:

• Arrange transportation< if reuired:

DONT(

• Do not communicate to any one or !rief press >it$out permission of .ain )ite

'ontro%%er:

GENERAL INTR"CTIONS

DOS

• )top >or/ at $eig$t: )top a%% $ot >or/s:

• )top a%% #esse% entry:

• ,a/e note of >ind direction:

• n $earing Disaster )iren e#acuates as per e#acuation route >it$out running and

panic/y and assem!%es at respecti#e safe Assem!%y Points:

DONT(

• Do not use te%ep$one e?cept for emergency purpose:

• Do not start >or/ at $eig$t< #esse% entry< $ot >or/ un%ess permit conditions are

#erified:

• Do not a%%o> unaut$orized person to approac$ emergency site:

Page 22 of 49



XYZ/EHS/OEP/01

--------------------

ANNEX"RE A

BRIEF DESCRIPTION OF THE MAN"FACT"RING PROCESS

BRIEF MAN"FACT"RING PROCESS OF ----------------------

)tage I;

)tage II;

)tage III;

)tage I@;

BRIEF MAN"FACT"RING PROCESS OF ---------------------

Sta#e I'

Ste#e II'

Sta#e III'

BRIEF MAN"FACT"RING PROCESS OF ---------

S+% I=

Page 23 of 49



XYZ/EHS/OEP/01

S+% II=

BRIEF MAN"FACT"RING PROCESS OF -----------------

----------------------------

ANNEX"RE B

TELEPHONE N"MBERS OF POLICE FIRE BRIGADE HOSPITALS AND

OTHER O"TSIDE EMERGENCY SER>ICES

Page 24 of 49





XYZ/EHS/OEP/01

------------------------------

ANNEX"RE C

TELEPHONE N"MBERS AND ADDRESSESOFEY PERSONNEL

LIST OF EY PERSONS

NA.E E)IDEN'E ,E9: N:

Page 26 of 49



XYZ/EHS/OEP/01

------------------------------

ANNEX"RE D

M"T"AL AID SCHEME MEMBERSM"T"AL AID RESPONSE GRO"P

NAME COMPANY OFFICE PHONE

Page 27 of 49



XYZ/EHS/OEP/01

------------------------------

ANNEX"RE E

LIST OF FIRE AND RESC"E S"AD MEMBERS

FIRE FIGHTING S"AD FIRST AIDERRESC"E S"AD

Page 28 of 49



XYZ/EHS/OEP/01

------------------------------

ANNEX"RE F

EMERGENCY CONTROL SYSTEM FIRE HYDRANT SYSTEM

An underground ire Hydrant )ystem $as !een insta%%ed in t$e p%ant >it$ rings around a%%

!%oc/s to ac$ie#e ma?imum co#erage: Gater reser#oir of 135m3 BHydrant tan/C M 2+ m3

B.ID' )torage tan/ >it$ feed from t$e .ID' >ater supp%y $as !een pro#ided at $ig$est

point in t$e p%ant: o%%o>ing are t$e detai%s of t$e system:

a: Gater eser#oir 135M2+ m3:

!: ,ype of Hazard P$aramaceutica%< rdinary Hazard:

c: Design 'ode,A's ire Protection .anua%:

d: ,ota% no: of ire Hydrant inc%uding %anding @a%ues< Gatermonitor1* Nos:

e: Automatic perationOoc/ey pump of 1+:( m3$rs&+.$ead capacity

>it$ pressure s>itc$es:

f: )tand !y arrangementDiese% Fenerator >it$ A. contro% pane%:

g: Nos of Hose o?esE?terna%1( nos

$: Nos of Hoses36

i: Nos of Nozz%es15 mm !ore1& nos:

": Hydrant f%e?i!%e ri%%6 nos:

/: E%ectric Dri#en main pump &+ . $ead 3( .3$our f%o> at & /g:cm

2

No 1

Page 29 of 49

mailto:m3/hrs@70Mhead

mailto:m3/hrs@70Mhead



XYZ/EHS/OEP/01

%: ne Ooc/ey pump pro#ided of capacity 23 m3 $r *1 . Head:

m: Auto c$angeo#er s>itc$ operated DF set )ystem ensures t$at t$e

$ydrant pump is /ept >or/ing:

ANNEX"RE G

FIRE EXTING"SHER

L$(+ ,& F$#% E:+$$(%#(

,$e company $as trained personne% for fire fig$ting and its intends to impro#e t$e firefig$ting s/i%%s of t$eir emp%oyee !y conducting training on ire fig$ting: ,$ere are 44 porta!%e fire e?tinguis$ers< t$e !rea/up of >$ic$ is as under;

Sr(No( A#% L,)+$, T7*% C*)$+7

1 D'P 5 F

2 D'P 5 F

3 D'P 5 F

4 A. 5+ 9it5 D'P 5 F

6 D'P 5 F

& D'P 5 F

( D'P 5 F

* D'P 5 F

1+ D'P 5 F

11 A. 5+ 9it

12 D'P 5 F

13 D'P 5 F

14 A. 5+ 9it

15 D'P 5 F

16 '2 3:+ F

1& D'P 5 F

Page 30 of 49



XYZ/EHS/OEP/01

1( '2 6:5 F

1* D'P 1+ F

2+ '2 3:+F

21 '2 3:+ F

22 D'P 5 F

23 D'P 1+ F

24 A. 5+ 9it

25 D'P 5 F

26 '2 6:5 F

2& D'P 5 F

2( D'P 5 F

2* '2 3:+ F

3+ D'P 5 F

31 D'P 5 F

32 D'P 5 F

33 '2 3:+ F

34 '2 3:+ F

35 D'P 5 F

Sr.No. L,)+$, T7*% C*)$+7

36 '2 3:+ F

3& D'P 5 F

3( D'P 5 F

3* D'P 5 F

4+ D'P 5 F41 '2 3:+ F

42 A. * F

43 D'P 5 F

44 D'P 5 F

,ota% ire E?tinguis$er;

)r: No,ypes of E?tinguis$er ,ota% Nos:

1 D'P 2*

2 '2+6

3 oam +*

)and uc/ets; +5 Nos

Page 31 of 49



XYZ/EHS/OEP/01

------------------------------

ANNEX"RE H

LIST OF PERSONAL PROTECTION E"IPMENT

LIST OF PERSONEL PROTECTI>E E"IPMENTS

I,E. N):

)afety He%met 1++

)afety Fogg%es 2+

)afety )$oes 52P@' Apron +5

As!estos F%o#es +5

u!!er F%o#es 5+

Eye Gas$ ountain +5

Fum oots +2

'%ot$ .as/ 1+

)afety e%t +4

rganic @apor .as/ 1+

)e%f 'ontained reat$ing Apparatus +1

Page 32 of 49



XYZ/EHS/OEP/01

ANNEX"RE I

FIRST AID MEDICAL FACILITIES.

T% ),*7 ( *#,8$'%' JF$#(+ AIDK ,:%( + (%)#$+7 ,&&$)%. F,,$ #% +%

),+%+( ,& F$#(+ $'.

1. T$)+#% $,'$%.

2. E7% ( (,+$,.

3. B#,

4. S,&#7)$ ,$+%+

5. S+%#$$<%' ),++, ,,.

!. B'-$'.

?. A+$(%*+$) S,+$, D%++,

@. B'%.

9. P#)%+, +%+(.

10. I,'%:.

11. P$# ,& ()$((,#.

T% ),*7 ( ,+ $+( , +#(*,#+ &)$$+$%( +, +% +% $#%' +, +% ,(*$+.

T% %#%(+ ,(*$+( #%

Page 33 of 49



XYZ/EHS/OEP/01

------------------------------

)r:

No

Name oi%ing points %as$

points

E?p%osi#e %imits ,9@

in

PP.

Action to !e ta/en

9o>er Q

@9

0pper

Q @9

1 .et$ano% 64 11 6 36 2++ 0se A or

e?tinguis$ing fire:0se )'A and t$e

PPE:

2 ,o%uene 11+ 4 1:3 6:( 1++ 0se A or

e?tinguis$ing fire:

0se )'A and t$e

PPE

3 .D' 3*:( 12 23 5+ 0se )'A and t$e

PPE4 Et$y%

Acetate

&& 4 2 11:5 4++ 0se A or

e?tinguis$ing fire:

0se )'A and t$e

PPE

5 IPA (2 12 2 12 4++ 0se A or

e?tinguis$ing fire:

0se )'A and t$e

PPE6 Et$ano% && 13 3:3 1* 1+++ 0se A or

Page 34 of 49



XYZ/EHS/OEP/01

e?tinguis$ing fire:

0se )'A and t$e

PPE

& nHe?ane 6( 21 1:1 &:5 5+ 0se A or

e?tinguis$ing fire:

0se )'A and t$e

PPE

ANNEX"RE ;

L$(+ ,& (,% H<#',( C%$)( ' A)+$,

L$(+ ,& (,% H<#',( C%$)( ' A)+$,

)r

No

Name oi%ing

points

%as$

points

E?p%osi#e

%imits

,9@

in

PP.

Action to !e ta/en

9o>er

Q

@9

0pper

Q

@9

( D. 153 5( 2:2 15:2 1+ 0se A or

e?tinguis$ing fire:

0se )'A and

t$er PPE

* Acetone 56:5 2+ 2:5 12:( 5++ 0se A or

e?tinguis$ing fire:

0se )'A and

t$er PPE1+ ,H 66 14 2 11:( 2++ 0se A or

e?tinguis$ing fire:

0se )'A and

t$er PPE

11 Diet$y% et$er 35 45 1:* 36 4++ 0se A or

e?tinguis$ing fire:

0se )'A and

t$er PPE

Page 35 of 49



XYZ/EHS/OEP/01

12: ,riet$y%Amine *+ * 1:2 ( 1+ 0se A or

e?tinguis$ing fire:

0se )'A and

t$er PPE

13 Dimet$y%amine &:4 6 2:( 14:4 1+ 0se A or

e?tinguis$ing fire:

0se )'A and

t$er PPE

ANNEX"RE

SCENARIO BASED EMERGENCY ACTION

ased on t$e reactions in#o%#ed during t$e production process and t$e ra>

materia% in#o%#ed t$e possi!%e $azards are indentified: ,$e action for t$e

emergency situation is gi#en:

Produ"t Name

Sr.

o

!ype of "eac#$o Cr$#$ca% ra& 'a#er$a% Po(($)%e *a+ard( Ac#$o

1 ,-$'$a#$o e#hy%ee ch%or$de

/$. A''o$a

rr$#a#$g #o eye( (k$

&$#h )r$g pa$

e#ch$g ad rede((.

a(#ro$#e(#$a%

$rr$#a#$o &$#h a(ea

vo'$#$g ad d$arrhea

'ay ca(e k$dey

da'age. CNS

depre(($o fo%%o&ed

)y headache d$++$e((

dro&($e((.

A''o$a vapor( are

h$gh%y $rr$#a# ad

corro($ve.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er $f $ha%ed

re'ove #o fre(h a$r.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er. (e re(p$ra#ory

Page 36 of 49



XYZ/EHS/OEP/01

*ydro-y%a'$e

hydroch%or$de

!r$e#hy%a'$e

e#hao%

*ar'f% $f (&a%%o&ed

$ha%ed or a)(or)ed

#hrogh (k$ ca(e(

)r #o ay area of

co#ac#.

Corro($ve ad

$rr$#a#$g #o #he eye(

(k$ a%% %$v$g #$((e(

ad re(p$ra#ory #rac#.

%a''a)%e %$$d

ca(e( (evere eye

$rr$#a#$o 'ay ca(e

)%$de(( $f

(&a%%o&ed 'ay ca(e

(k$ $rr$#a#$o CNS

depre(($o ad %$ver

k$dey da'age.

pro#ec#$o.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er #o ay area of

co#ac#.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er #o ay area of

co#ac#.

o%%o& f$re ac#$o $

ca(e of f$re.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er #o ay area of

co#ac#.

2 S$%y%a#$o 2e#ho-y propae

*e-a'e#hy%d$($%a+ae

Pyr$d$e

hydro)ro'$de

%a''a)%e %$$d ad

vapor 'ay ca(e f%a(h

f$re har'f% $f

(&a%%o&ed $ha%ed or

a)(or)ed #hrogh (k$

ca(e( )r #o ay area

of co#ac#.

*$gh%y f%a''a)%e

corro($ve ad har'f%

#o ay area of co#ac#.

rr$#a# #o eye( ad

(k$.

o%%o& $re ac#$o $

ca(e of $re.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er #o ay area of

)ody co#ac#.

o%%o& $re ac#$o $

ca(e of $re.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er.

''ed$a#e%y f%(h

&$#h %arge a'o# of

Page 37 of 49



XYZ/EHS/OEP/01

!o%ee

Sod$' car)oa#e

eep a&ay fro' hea#

ad $g$#$o (orce

har'f% $f (&a%%o&ed

$ha%ed or a)(or)ed

#hrogh (k$ ca(e(

)r( #o ay area of

co#ac#.

ay ca(e eye )r

$rr$#a#$o #o (k$ ad

re(p$ra#ory #rac#

har'f% $f (&a%%o&ed

or $ha%ed.

&a#er.

o%%o& $re ac#$o $

ca(e of $re.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er.

3 e#hy%a#$o e#hy% $od$de

:$'e#hy%(%fo-$de

:$'e#hy%a'$e

;40<=

Po#e#$a%%y fa#a% $f

$ha%ed har'f% $f

(&a%%o&ed re(p$ra#ory

#rac# $rr$#a#$o (k$

$rr$#a#$o eye(

$rr$#a#$o ad CNSdepre(($o.

Corro($ve ad


ad (k$ a%% %$v$g

#$((e( ad re(p$ra#ory

#rac#.

>-#re'e%y f%a''a)%e

%$$d ad vapor 'ay

ca(e f%a(h f$re

har'f% $f (&a%%o&ed

$ha%ed or a)(or)ed

#hrogh (k$ ca(e(

)r #o ay area of

co#ac#.

f )rea#h$g $( d$ff$c%#

o-yge (ho%d )e

ad'$$(#ered )y

a%$f$ed per(oa% ad

&a(h &$#h &a#er $f

co#ac# &$#h (k$ adeye(.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er.

o%%o& $re ac#$o $

ca(e of $re.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er.

''ed$a#e%y f%(h

Page 38 of 49



XYZ/EHS/OEP/01

Po#a(($' hydro-$de ay ca(e( )r #o #he

eye( (k$ re(p$ra#ory

ad ga(#ro$#e(#$a%

#rac#.

&$#h %arge a'o# of

&a#er.

4 :epro#ec#$o Sod$' )$(%f$#e

or'$c ac$d

>#hao%

Sod$' *ydro-$de

*ar'f% $f (&a%%o&ed

'ay ca(e $rr$#a#$o.

Corro($ve ad


(k$ a%% %$v$g #$((e(


%a''a)%e %$$d

ay ca(e( )r #o #he

eye( (k$ re(p$ra#oryad ga(#ro$#e(#$a%

#rac#.

f (&a%%o&ed $dce

vo'$#$g $''ed$a#e%y

af#er g$v$g #&o g%a((

of &a#er.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er.

''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er.

o%%o& f$re ac#$o $

ca(e of f$re.

''ed$a#e%y f%(h

&$#h %arge a'o# of&a#er.

2. P#,')+ N%

Sr.

o

!ype of

"eac#$o

Cr$#$ca% ra&

'a#er$a%

Po(($)%e *a+ard( Ac#$o

1 Cyc%oa%ky%a#$o 13

d$)ro'opropae

:S,

%a''a)%e %$$d ad

vapor har'f% $f

(&a%%o&ed or $ha%ed

affec#( CNS ca(e(

$rr$#a#$o #o (k$ eye(


Corro($ve ad $rr$#a#$g

#o #he eye( ad (k$ a%%%$v$g #$((e( ad

o%%o& $re ac#$o $ ca(e

of $re. "e'ove #o fre(h

a$r f o# )rea#h$g g$ve

ar#$f$c$a% re(p$ra#$o $f $#

$( d$ff$c%# g$ve o-yge.

$ve %arge a'o# of

&a#er #o dr$k.

''ed$a#e%y f%(h &$#h

&a#er.''ed$a#e%y f%(h &$#h

Page 39 of 49



XYZ/EHS/OEP/01

!o%ee

e#hy%ee

ch%or$de

4Ch%oro

phey%ace#o$#r$%e

re(p$ra#ory #rac#.

eep a&ay fro' hea#

ad $g$#$o (orce

har'f% $f (&a%%o&ed

$ha%ed or a)(or)ed

#hrogh (k$ ca(e(

)r( #o ay area of

co#ac#.

rr$#a#$g #o eye( (k$

&$#h )r$g pa$

e#ch$g ad rede((.

a(#ro$#e(#$a%

$rr$#a#$o &$#h a(ea

vo'$#$g ad d$arrhea

'ay ca(e k$dey

da'age. CNS

depre(($o fo%%o&ed )y

headache d$++$e((

dro&($e((.

*a+ardo( $ ca(e of

(k$ co#ac# eye co#ac#

or $ha%a#$o (evere

e-po(re ca re(%# $

dea#h.

%arge a'o# of &a#er #o

ay area of co#ac#.


of $re. ''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er.


%arge a'o# of &a#er $f

$ha%ed re'ove #o fre(h

a$r.


p%e#y of &a#er. f $ha%ed

re'ove #o fre(h a$r. f o#

)rea#h$g g$ve ar#$f$c$a%

re(p$ra#$o.

2 !ade'

r$gard ?

redc#$o

Bro'o'e#hy%

propae

age($' 'e#a%

%a''a)%e %$$d ad

vapor har'f% $f

(&a%%o&ed or $ha%ed

affec#( CNS ca(e(



*$gh%y $f%a''a)%e






$ve %arge a'o# of

&a#er #o dr$k.

o%%o& f$re ac#$o $ ca(e

Page 40 of 49



XYZ/EHS/OEP/01

(opropy% a%coho%

!e#rahydrofra

>#hy% ace#a#e

Sod$'

)orohydr$de

ad har'f% $f

(&a%%o&ed or $ha%ed.

rr$#a#$g #o eye( o(e

#hroa# (k$ ad CNS

over e-po(re #o #he

vapor 'ay ca(e

headache dro&($e((.

%a''a)%e %$$d

har'f% $f (&a%%o&ed or

$ha%ed. rr$#a#$g #o

eye( o(e #hroa# (k$

ad CNS over e-po(re

#o #he vapor 'ay ca(e

headache dro&($e((.

eep a&ay fro' hea#

ad $g$#$o (orce

har'f% $f (&a%%o&ed

$ha%ed or a)(or)ed

#hrogh (k$ ca(e(

)r( #o ay area of

co#ac#.

%a''a)%e %$$d ad

vapor. *ar'f% $f

(&a%%o&ed or $ha%ed.

Affec#( CNS ca(e(



*$gh%y f%a''a)%e

#o-$c co#ac# &$#h &a#er

%$)era#e f%a''a)%ega(e(. !o-$c $ co#ac#

of f$re. ''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er.



&$#h %arge a'o# of

&a#er.


of $re. ''ed$a#e%y f%(h

&$#h %arge a'o# of

&a#er.






$ve %arge a'o# of

&a#er #o dr$k.


&a#er.

ca(e of (k$ eye(

co#ac# f%(h &$#h cop$o(

a'o# of &a#er. o%%o&f$re ac#$o $ ca(e of f$re.

Page 41 of 49



XYZ/EHS/OEP/01

*e-ae

&$#h (k$ ad $f

(&a%%o&ed very #o-$c

)y $ha%a#$o ca(e(

)r( ad reac# v$o%e#%y

&$#h &a#er.

%a''a)%e %$$d


$ha%ed. rr$#a#$g #o

eye( o(e #hroa# (k$

ad CNS over e-po(re


headache dro&($e((.



&$#h %arge a'o# of

&a#er.

3 e#hy%a#$o or'$c ac$d

or'a%dehyde

PA. *C%

Corro($ve ad $rr$#a#$g

#o #he eye( (k$ a%%

%$v$g #$((e ad

re(p$ra#ory #rac#.

Po$(o dager ((pec#

cacer ha+ard 'ay

ca(e cacer vaporhar'f% $f $ha%ed or

a)(or)ed #hrogh (k$.

Ca(e( $rr$#a#$o #o (k$

eye( ad re(p$ra#ory

#rac# S#rog (e($#$+er

ca(e( )%$de(( $f

(&a%%o&ed f%a''a)%e

%$$d ad vapor.

%a''a)%e %$$d


$ha%ed. rr$#a#$g #o

eye( o(e #hroa# (k$

ad CNS over e-po(re


headache dro&($e((.


%arge a'o# of &a#er.



a$r f o# )rea#h$g g$vear#$f$c$a% re(p$ra#$o $f $#


$ve %arge a'o# of

&a#er #o dr$k.


&a#er.



&$#h %arge a'o# of

&a#er.

Page 42 of 49



XYZ/EHS/OEP/01

)( Prodc# Na'e

Sr.o

!ype of "eac#$o Cr$#$ca% ra&'a#er$a%


1 Cyaa#$o 23:$ch%oro

)e+oy%

ch%or$de

Cpro(

cya$de

Ace#o$#r$%e

!o%ee

*e-ae

Corro($ve

Po$(o :ager 'ay )e

fa#a% $f (&a%%o&ed

$ha%ed or a)(or)ed

#hrogh (k$. Co#ac#

&$#h ac$d %$)era#e(

po$(oo( ga( ca(e(

(evere eye $rr$#a#$o ad

po(($)%e )r. Affec#

)%ood card$ova(c%ar

(y(#e' CNS ad #hyro$d.

eep a&ay fro' hea# ad

$g$#$o (orce har'f% $f

(&a%%o&ed $ha%ed or

a)(or)ed #hrogh (k$

ca(e( )r( #o ay area

of co#ac#.


$g$#$o (orce har'f% $f

(&a%%o&ed $ha%ed or

a)(or)ed #hrogh (k$

ca(e( )r( #o ay area

of co#ac#.

%a''a)%e %$$d

har'f% $f (&a%%o&ed or$ha%ed. rr$#a#$g #o eye(

ca(e of co#ac# &a(h

off $''ed$a#e%y &$#h

&a#er.

A cya$de a#$do# k$#

(ho%d )e ava$%a)%e $

ay cya$de &ork area.

ca(e of cya$de

po$(o$g (#ar# f$r(# a$r

#rea#'e# ad f%(h

(k$ &$#h p%e#y of

&a#er.

o%%o& $re ac#$o $

ca(e of $re.



o%%o& $re ac#$o $

ca(e of $re.



o%%o& f$re ac#$o $

ca(e of f$re.''ed$a#e%y f%(h &$#h

Page 43 of 49



XYZ/EHS/OEP/01

o(e #hroa# (k$ ad

CNS over e-po(re #o

#he vapor 'ay ca(e

headache dro&($e((.


2 Code(a#$o ad

cyc%$(a#$o

S%fr$c ac$d @apor 'ay ca(e p%'

$rr$#a#$o ad eye

$rr$#a#$o (evere che'.

)r #o eye( ad (k$

"e'ove #o fre(h a$r

"e((c$#a#e $f o#

)rea#h$g f%(h &$#h

p%e#y of &a#er.

*( Prodc# Na'e

Sr.

o

!ype of "eac#$o Cr$#$ca% ra&

'a#er$a%


1 :ehydro$od$a#$o od$e

Pyr$d$e

e#hao%

@apor (evere%y $rr$#a#e ad

ca )r 'co( 'e')rae

ad re(p$ra#ory #rac# e-ce((

#ear( #$gh#e(( $ che(#

headache $f%a''a#$o of

#he a(a% 'co( )roch$#$(

rap$d hear# )ea# d$arrhea ad

&#. %o((.

rr$#a#$o of eye( (k$

re(p$ra#ory #rac# che(# pa$

d$ff$c%#y $ )rea#h$g CNS

effec#( %$ke headache

d$++$e(( a(ea ad

vo'$#$g rede(( or )r( of

eye((k$ %ever or k$dey

da'age.%a''a)%e %$$d ca(e(

o%%o& $re ac#$o $

ca(e of $re. "e'ove

#o fre(h a$r f o#

)rea#h$g g$ve ar#$f$c$a%

re(p$ra#$o $f $# $(

d$ff$c%# g$ve o-yge.

$ve %arge a'o# of

&a#er #o dr$k.


&a#er. od$e (#a$( ca

)e re'oved )y

$''ed$a#e &a(h$g

(k$ )y 5< (od$'

#h$o(%pha#e (o%#$o.

ha%a#$o re'ove #o

fre(h a$r "e((c$#a#e $f

o# )rea#h$g f%(h

&$#h p%e#y of &a#er.

o%%o& f$re ac#$o $

Page 44 of 49



XYZ/EHS/OEP/01

*C%

S%fr$c

ac$d

Sod$'

#h$o(%pha#e

Sod$'

hydro-$de

*e(per$d$

(evere eye $rr$#a#$o 'ay

ca(e )%$de(( $f (&a%%o&ed

'ay ca(e (k$ $rr$#a#$o

CNS depre(($o ad %$ver

k$dey da'age.

Po$(o dager corro($ve

%$$d ad '$(# ca(e (evere

)r( #o a%% )ody #$((e 'ay

)e fa#a% $f (&a%%o&ed or

$ha%ed. ha%a#$o 'ay ca(e

%g da'age. >-#re'e hea# of

co#ac# &$#h 'e#a% ca

re%ea(e f%a''a)%e hydroge

ga(.

@apor 'ay ca(e p%'

$rr$#a#$o ad eye $rr$#a#$o

(evere che'. )r #o eye(

ad (k$.

ha%a#$o $rr$#a#$o #o

'co( 'e')rae '$%d

$rr$#a#$o of eye( ad (k$.

ay ca(e( )r #o #he eye(

(k$ re(p$ra#ory ad

ga(#ro$#e(#$a% #rac#.

ay ca(e (k$ ad eye

$rr$#a#$o 'ay ca(e

re(p$ra#ory ad d$ge(#$ve #rac#

$rr$#a#$o.

ca(e of f$re.


%arge a'o# of &a#er


"e'ove #o fre(h a$r. f

o# )rea#h$g g$ve

ar#$f$c$a% re(p$ra#$o $f

$# $( d$ff$c%# g$ve

o-yge. :o o# $dce

vo'$#$g. $ve %arge

a'o# of &a#er #o

dr$k. ca(e of

co#ac# $''ed$a#e%y

f%(h &$#h p%e#y of

&a#er. o%%o& f$re

ac#$o $ ca(e of f$re.

"e'ove #o fre(h a$r

"e((c$#a#e $f o#

)rea#h$g f%(h &$#h

p%e#y of &a#er.

%(h &$#h p%e#y of

&a#er.




%arge a'o# of &a#er

+( Prodc# Na'e

Sr.o

!ype of"eac#$o

Cr$#$ca% ra&'a#er$a%


Page 45 of 49



XYZ/EHS/OEP/01

1 Code(a#$o e#hao%

:$'e#hy%

or'a'$de

Ace#$c ac$d

*ydroch%or$c

ac$d

!o%ee

%a''a)%e %$$d ca(e( (evere

eye $rr$#a#$o 'ay ca(e

)%$de(( $f (&a%%o&ed 'ay

ca(e (k$ $rr$#a#$o CNS

depre(($o ad %$ver k$dey

da'age.

Po$(o dager co')(#$)%e

'ay )e fa#a% $f (&a%%o&ed

$ha%ed or a)(or)ed #hrogh (k$.

eep a&ay fro' hea# (park( ad

f%a'e. rr$#a#$o of )rea#h$g

vapor(.

S#rog%y corro($ve ad ca(e(

(er$o( )r(. /achry'a#or 'ay

ca(e $rr$#a#$o #o eye( (k$ ad

re(p$ra#ory #rac#.

Po$(o dager corro($ve %$$d

ad '$(# ca(e (evere )r( #o a%%

)ody #$((e 'ay )e fa#a% $f

(&a%%o&ed or $ha%ed. ha%a#$o

'ay ca(e %g da'age. >-#re'e

hea# of co#ac# &$#h 'e#a% ca

re%ea(e f%a''a)%e hydroge ga(.


$g$#$o (orce har'f% $f(&a%%o&ed $ha%ed or a)(or)ed

o%%o& f$re ac#$o $

ca(e of f$re.


%arge a'o# of &a#er


ha%a#$o re'ove #o

fre(h a$r "e((c$#a#e $f

o# )rea#h$g f%(h

&$#h p%e#y of &a#er.


p%e#y of &a#er.

"e'ove fro' e-po(re

ad 'ove #o fre(h a$r.


g$ve o-yge.

"e'ove #o fre(h a$r. f

o# )rea#h$g g$ve

ar#$f$c$a% re(p$ra#$o $f

$# $( d$ff$c%# g$ve

o-yge. :o o# $dce

vo'$#$g. $ve %arge

a'o# of &a#er #o

dr$k. ca(e of

co#ac# $''ed$a#e%y

f%(h &$#h p%e#y of

&a#er. o%%o& f$re

ac#$o $ ca(e of f$re.

o%%o& $re ac#$o $

ca(e of $re.''ed$a#e%y f%(h &$#h

Page 46 of 49



XYZ/EHS/OEP/01

Ch%oro'e#hy%

a$%$e

#hrogh (k$ ca(e( )r( #o ay

area of co#ac#.

ay ca(e eye (k$ d$ge(#$ve

#rac# $rr$#a#$o %$ver ad k$dey

da'age



p%e#y of &a#er.

"e'ove fro' e-po(re

ad 'ove #o fre(h a$r.


g$ve o-yge.

ANNEX"RE L

EMERGENCY ORGANIZATION CHART

Page 47 of 49



XYZ/EHS/OEP/01

,!ref!#ht!n#

S-uad

,!rst a!dS-uad

P & (A(.ept

En#!neer!n# Se"ur!ty.ept( E%S Mana#er Sh!ft In"har#e

S!te "ontro//er

In"!dent Contro//er

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