9
Vertical Machining Center [For High-Precision Parts and Die/Mold Applications]

Okuma Masina de Frezat

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Okuma Masina de Frezat

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Page 1: Okuma Masina de Frezat

Vertical Machining Center

[For High-Precision Parts and Die/Mold Applications]

Page 2: Okuma Masina de Frezat

1 2

Vertical Machining Center

[For High-Precision Parts and Die/Mold Applications]

Harmonious human-machine interaction produces new forms.

Add to that, reliably cultivated and sustainable innovation from a comfortable

work place found in a pleasing factory environment.

With superior quality and value, Premium Designing has begun.

Premium Designing—has begun

Thermo-FriendlyConcept

Collision AvoidanceSystem

MachiningNavi

For high-precision parts and die/mold components that require a higher level of machined surface finish

43% reduced die/mold cycle times provided by fast spindle and quick accel/decel structural design

* Actual data from an Okuma machined workpiece

Photos in this brochure include optional specifications.

*

Page 3: Okuma Masina de Frezat

Die/mold and high-precision parts productivity greatly increased

4

Thermo-FriendlyConcept

Manageable Deformation--Accurately Controlled

Thermo-Friendly Concept

Eliminate waste with the Thermo-Friendly Concept

In addition to maintaining high dimensional accuracy when room temperature changes, Okuma's Thermo-

Friendly Concept provides high dimensional accuracy during machine startup and machining restart.

To stabilize thermal deformation, warming-up time is shortened and the burden of dimensional correction

during machining restart is reduced.

Advanced TAS-C: dimensional accuracy stabilized over full table range

When machining a series of workpieces setup on the work table, dimensional accuracies will vary and prevent efficient production. TAS-C (Thermo Active Stabilizer––Construction) now includes a function to control table expansion, to provide stable dimensional accuracy no matter where a workpiece is mounted on the table.

The Adanced Thermo-Friendly Concept

High dimensional stabilityMachining restart

Room temp change

Machine startup

Table expansion dimension controlNew

Table expansion dimensional change

Table thermal expansion(from room temp change, cutting heat)

Big Big

Dim change

Small

Thermo-FriendlyConcept

Machine coversPeripheral equipment placementMachine “hot spots” diffused

Machine designs that equalize ambient

temperaturesSymmetrically builtThick walls

Simple machine construction

Thermo Active Stabilizer––Construction (TAS-C) Thermo Active Stabilizer

––Spindle (TAS-S)

Highly AccurateControl Technology

Super thermostability minimizes machining dimensional changes over time

[Highly stable thermal deformation control]TAS-SThermo Active Stabilizer––Spindle

TAS-CThermo Active Stabilizer––Construction

Machining dimensional change over time (actual data)

Full table range: (room temp change: 8°C)

3

� Lens array� Size: 60 x 60 x 30 mm � Material: Prehardened steel

� Test piece� Size: 50 x 50 x 30 mm � Material: A7075� Tool: Single crystal diamond tool

Ball end mill R3, single flute

Cycle time

Time reduction

Machine(30,000 min-1 spec )

MP-46V(20,000 min-1 spec ) (20,000 min-1 spec )

MP-46V

Straightness

Perpendicularity

Machine warm-up

Cycle time reduction

Machining dimensional change over time; 8°C/8 hrs

Accuracy

Efficiency

Stability

Huge increases in productivity for die/mold machining

Gives the high surface quality demanded in precision parts

Ra: 0.033 m�Rz: 0.180 m

17%�

6 hr, 12 min5 hr, 10 min

43%�

3 hr, 31 min

2 µm

3 µm

30 min�

ー�

8 µm

Okuma VMC

1 m1 m�5 min�

17% Reduction�5 m

MP-46V

Spindle acceleration: 30% higher

�Machining surface roughness

� High performance provides high accuracies

High-speed spindle specs for improved productivity

� Huge reductions in cycle time with increased feed axis acceleration

An OkumaVertical Machining Center

Reduction ReductionGreater increases in productivity with high speed spindle lineup Shorter times thanks to increased acceleration

(Compared with Okuma vertical machining center)

Note: The “actual data” referred to in this brochure represent examples, and may not be obtained due to differences in specifications, tooling, cutting, and other conditions.

Page 4: Okuma Masina de Frezat

5 6

High-speed spindle

Die/mold semi-roughing,high-quality surface finishing

High speed, high rigidity spindle can be selected to match

machining needs

Die/mold high-speed,high-quality surface finishing

High-end general purposehigh-speed spindle

High-speed spindle contributes to significantly improved productivitySelection of spindles (roughing to finishing) for the right applications

� Spindle speed 20,000 min-1 (Std)� HSK-A63

� Max output VAC 15/11 kW (10 min/cont)� Max torque 83/54 N-m (5 min/cont)

� Spindle speed 30,000 min-1 (Opt)� HSK-E50, HSK-F63

� Max output VAC 15/11 kW (10 min/cont)� Max torque 29/20 N-m (10 min/cont)

� Spindle speed 15,000 min-1 (Opt)� BT40, HSK-A63

� Max outpu VAC 22/18.5 kW (10 min/cont)� Max torque 199/146 N-m (10 min/cont)

� 20,000 min-1 spindle (Std) � 30,000 min-1 spindle (Opt) � 15,000 min-1 spindle (Opt)

50

100

N-m kW N-m kW

10

5

20

10

1

500

1,500

Spindle speed min-1

20,0001,000 2,200 5,00010,000

100

83 N•m (5 min)

54 N•m (cont)

15 kW (10 min)11 kW (cont)

8.5 kW (cont)

2,500

13 kW (5 min)

42 N•m (cont)57 N•m (10 min)

Sp

ind

le t

orq

ue

Mot

or o

utp

ut

50

100

10

5

20

10

1

500 1,000 5,000 20,000 30,00010,000

100

3,600

29 N•m (10 min)

20 N•m (cont)

7.2 N•m (10 min)

5.3 N•m (cont)

15 kW (10 min)

11 kW (cont)

11 kW (10 min)

7.5 kW (cont)

Spindle speed min-1

Sp

ind

le t

orq

ue

Mot

or o

utp

ut

High accuracy, high reliability spindle� The benefits of spindle shaft cooling

� Heavy-duty cutting conditions

� Cutting conditions

Tool ø40-mm radial cutter, 4 flutes

Spindle speed 1,000 min-1

(cutting speed: 126 m/min)

Cutting width 30 mm

Cutting depth 1 mm

Cutting feed 4,000 mm/min

(1 mm/flute)

� Cutting conditions

Tool ø25-mm radial cutter, 3 flutes

Spindle speed 1,530 min-1

(cutting speed: 120 m/min)

Cutting width 17 mm

Cutting depth 1 mm

Cutting feed 4,710 mm/min

(1 mm/flute)

� Cutting conditions

Tool ø100-mm face mill, 5 blades

Spindle speed 650 min-1

(cutting speed: 205 m/min)

Cutting width 70 mm

Cutting depth 4 mm

Cutting feed 1,500 mm/min

(0.5 mm/blade)

(prehardened steel) (prehardened steel) (S45C)Chip volume: 120 cm3/min Chip volume: 80 cm3/min Chip volume: 420 cm3/min

20,000 min-1 spindle 30,000 min-1 spindle

N-m kW

Spindle speed min-1

Sp

ind

le t

orq

ue

Mot

or o

utp

ut

50

100

10

5

20

10

1

500

720

15,0001,000 2,500 5,00010,000

100

4,000

199 N•m (10 min)

146 N•m (cont)

22 kW (10 min)

18.5 kW (cont)15 kW (10 min)

11 kW (cont)

[Spindle shaft cooling]

Spindle shaft cooling to minimize effects of heat on tools For 20,000-min-1, 30,000-min-1 spindles

Spindle and tool temperature rise is minimal, and thermal deformation

becomes smaller. In addition,the time required to reach stable thermal

deformation boundaries is reduced, thus warmup time can also be

shortened.

� Spindle thermal matrix

A “spindle thermal matrix” can be produced by a small-diameter endmill making slowly inclining linear grooves at 1-minute intervals on a horizontal surface. Spindle growth can be determined by the different groove lengths produced. While performing spindle speed changes and stop/start machining, a stable (adiabatic) deformation zone will be reached.

Spindle shaft cooling will suppress spindle temperature changes, reduce spindle growth, and thus shorten the time to reach thermostability.

[MP-46V: Spindle shaft cooling]

10 µ

m

3 m

3 min 2 min

Thermally stable zones

Time tothermostability

With use of spindle shaft cooling and TAS-S,

45 min45 min 45 min 10 min 45 min

30,000 min-130,000 min-1

Spindle rotation stopped Time

Spindle speed 30,000 min-13,000 min-1

(Time to stable tool point position)

To

ol t

herm

ald

efo

rmat

ion

Rotary shaft cooling used

High speed, high accuracy spindle

Spindle warm-up is(actual data)

and junction steps are minimized3 min

Cooling oil is applied to spindle for direct cooling

Stable in 2 to 3 min

Note: The “actual data” referred to in this brochure represent examples, and may not be obtained due to differences in specifications, tooling, cutting, and other conditions.

Page 5: Okuma Masina de Frezat

7 8

Type

Shape

Hinge Scraper Scraper (drum filter) Hinge + Scraper (drum filter)

Material Steel

Chip shape

In-machinechip discharge(optional)

Off-machinechip discharge(optional)

Coil

Chip flusher; front discharge

Hinge

Scraper

Scraper (drum filter)

Hinge + Scraper (drum filter)

FC AL/Nonferrous metal Mixed (general use)

� (dry/wet)

� (wet)

� (dry)

� (wet) with magnet

(wet) (*2)

� Recommended chip conveyors (Please contact an Okuma sales representative for details)

� Typical off-machine chip discharge (lift-up chip conveyors)

Easy operability and maintenance for efficient work

� Front operation of ATC magazine

� Shower coolant (optional) � Pulse handle: 4 levels(minimum unit: 0.1 µm)(CE compliant)

� In-machine chip conveyor coil type (optional)

Caution: fire prevention measures are necessary when using oil-based coolants.*1. When there are many fine chips *2. When chips are longer than 100 mm *3. When chips are not longer than 100 mm *4. When there are few fine chips

Highly rigid construction supports fast acceleration and deceleration

Thermally symmetric structure with little warp or tilt from thermal deformation together with highly rigid machine structure help to achieve the high speeds needed to reduce cycle times.

Advanced machine structural design provides better surface quality and shorter cycle times

� Low vibration, high-rigidity with low center of gravity

� Improved mounting rigidity on crossrail (column) and bed

� Uses low pulsation roller guide

� Optimizes major parts (large castings)

� Separately mounted, detachable vibration

sources, such as oil controller and NC

cabinet

�: Standard : Selectable

X axis

Z axis

Spindlehead

Table

Bed

Crossrail

Ram saddle

Y axis

Low center of gravity Improved mounting rigidity

Low

Wide

Highly rigid construction using 3D-CAD and FEM analysis

� Full enclosure shielding(w/ceiling)

� Mist collector(optional)

� In-machine chip discharge: coil chip conveyor(optional)

� Off-machine chip discharge:lift-up chip conveyor (optional)

Page 6: Okuma Masina de Frezat

9 10

� Max tool size (adjacent tools)Maximum tool size that can beused together with adjacent tool magazine

� Maximum tool dimensions � Spindle nose

� Table size

� Working ranges

� Max single tool sizeMaximum tool size that can be used when there are no adjacent tools on either side in the ATC magazine

� Max tool mass momentMass including shank may be up to 68.6 N (7 kg), and the center of gravity position at that time up to 100 mm from gauge line.

X-axis (ram saddle R/L)

Y-axis (table B/F)

Z-axis (spindle U/D)

Table top to spindle nose

Table dimensions

Floor to table top

Max load capacity

Spindle speed

Speed ranges

Tapered bore

Bearing dia

Rapid traverse

Cutting feedrate

Spindle (10 min/cont)

Feed axes

Tool shank

Pull stud

Magazine capacity

Max tool dia (w/ adjacent)

Max tool dia (w/o adjacent)

Max tool length

Max tool weight

Max tool moment

Tool selection

Height

Floor space; width x depth

Weight

Travels

Table

Spindle

Feedrate

Motors

ATC

Machine size

Control

Item Unit

mm (in.)

mm (in.)

mm (in.)

mm (in.)

mm (in.)

mm (in.)

kg (lb)

min-1

mm (in.)

m/min (ipm)

mm/min (ipm)

kW (hp)

kW (hp)

tools

mm (in.)

mm (in.)

mm (in.)

kg (lb)

N-m

mm (in.)

mm (in.)

kg (lb)

660 (25.98) (excluding ATC time)

460 (18.11)

360 (14.17)

150 to 510 (5.91 to 20.08)

760 x 460 (29.92 x 18.11)

800 (31.50)

350 (159.09)

20,000 [30,000, 15,000]

Infinintely variable

HSK-A63 [HSK-F63/HSK-E50, 7/24 taper No. 40/HSK-A63]

ø80 (ø3.15) [ø60 (2.36), ø70 (2.76)]

X-Y-Z : 24 (0.94)

X-Y-Z : 24 (0.94)

15/11 (20/15) [15/11 (20/15), 22/18.5 (30/25)]

X-Y-Z : 3.5 (4.67)

HSK [BT40 15,000 min-1 only]

MAS-2 [15,000 min-1 only]

20 [32, 48]

ø90 (3.54)

ø125 (4.92)

250 (9.84)

7 (15.4)

6.9

Memory random

2,630 (103.54)

2,224 x 2,734* (87.56 x 107.64)

7,000 (15,400) [tank weight not included]

OSP-P300M

MP-46V

Spindle speed 50 to 20,000 min-1

Rapid traverse; X-Y-Z: 24 m/min

Spindle shaft cooling

Spindlehead cooler

Air cleaner (filter)

Auto lube system (ALS)

Color LCD operation panel

Pulse handle

TAS-S

TAS-C

Linear scale detector

Ball screw cooler

0.1 µm control

Coolant tank capacities *1

ATC air blower (blast)

Chip air blower (blast)

Work lamp

Chip pan

Foundation washers

3-lamp status indicator

20-tool ATC

ATC magazine shutter

Full enclosure shielding

Chemical anchors

Tapered bore cleaning bar

Hand tools

Tool box

� Machine Specifications

� Standard Specifications15/11 kW [10 min/cont] HSK-A63 only

Oil controller

Regulator included

Ball screw, guideway

Minimum unit 0.1 µm, 4 speeds

Thermo Active Stabilizer—Spindle

Thermo Active Stablilizer—Construction

X-Y-Z axes 0.01 µm

X-Y-Z axes

Tank 230 L (Effective 140L) Pump 250 W

Nozzles

LED lamps

Effective 10 L x 2

8 pcs (with jack bolts)

Type C (LED signal tower)

Red (alarm), yellow (end)

Green (running)

HSK-A63

With ceiling

[ ]: Optional* Ball screw cooling unit not included

*1. It may be necessary to increase the pump capacity in some cases when using oil-base coolant

Note: Fire prevention measures are necessary, as oil-base coolants may cause fire. Never operate machine unattended.

ø90

(3.5

4)

ø76

(2.9

9)ø6

3 (2

.48)

30°

250 (9.84)32

(1.26)12(0.47)

ø125

(4.9

2)

ø90

(3.5

4)ø6

3 (2

.48)

30°

250 (9.84)32

(1.26)30

(1.18)

660 (25.98) (X-axis travels)

360

(14.

17) (

X-a

xis

trav

els)

X-axis travel (saddle L/R)

150

(5.9

1)

330 (12.99) 330 (12.99)

380 (14.96)

Z-ax

is tra

vel (s

pind

le U/

D)

380 (14.96)

760 (29.92)460 (18.11)

460 (18.11) (Y-axis travels)

230 (9.06) 230 (9.06)

Y-axis travel (table B/F)Z-ax

is tra

vel (s

pind

le U/

D)

Tab

le t

rave

l ran

ge (Y

-axi

s)

Table length

460

(18.

11)

Spindle travel range (X-axis)660 (25.98)

760 (29.92)

100

(3.9

4)10

0(3

.94)

80(3

.15)

80(3

.15)

100

(3.9

4)

30

18H7

30+20 12

+2 0

* With commercially available milling chucks, interference between the ATC arm and tooling outer diameter may occur. Always be sure to check the dimensions in the catalog or other data sources from the tool manufacturer before use.

*

*ø80 (3.15)

ø200 (7.87)

143.

7 (5

.66)

7.2

(0.2

8)15

0.9

(5.9

4)

100 (3.94)

6.9 N-m(tool mass moment)

Page 7: Okuma Masina de Frezat

11 12

Wide-range spindle 50 to 15,000 min-1

High-speed spindle 50 to 30,000 min-1

Dual contact spindle

Optional ATC tool sets

Pull stud specs

High-crossrail specs (+200 mm)

Thru-spindle coolant

Chip air blower (adapter)

Oil mist unit

Shower coolant

Workpiece wash gun

In-machine chip conveyor (coil)

Lift-up chip conveyor

Chip bucket for above

Super-NURBS

Tool breakage detection, auto tool length comp

Auto zero offset, auto gauging

Tool life management

Overload monitor

Automatic door

26/18.5 kW [10 min/cont] *2

15/11 kW [10 min/cont] *3

BIG-PLUS® (15,000 min-1 spec only)

32-tool, 48-tool

MAS-1/JIS/CAT/DIN (15,000 min-1 spec only)

Designated from 1.5 MPa or 7.0 MPa

N/A with thru-spindle; which uses spindle-rotation thru-air spec

By oil mist or semi-dry system

Floor type, scraper type, drum filter type

High-speed contouring

By touch sensor or laser sensor

By touch probe (Renishaw)

(time counter, etc)

(w/ feed adaptive control)

� Optional Specifications

Auto tool length compensation

Measurements on minimum 0.1-mm drills possible during rotation

MP-46VDimensional drawing, Installation drawing

: Corresponding standard specification is deleted

*1. Okuma pull stud required (general commercial products

have different end-face grinding, ring, and through hole

diameter)

*2. For spindle tapered bore, 7/24 taper No. 40 (BT40, BIG-

PLUS®, CAT40, DIN40) or HSK-A63 are available.

*3. For spindle tapered bore, HSK-F63, E50 are available.

(Mar

gin)(Margin)

500

1,190925

1,500 (Bed bottom width)520

500

100

(Margin)

500 3,240

Ball screw cooling unit

(Mar

gin)

500

Bed bottom line

2,224 57131

(Bed bottom width)860 524840

461

1,00

024 Tank removal

direction

20/32-ATC

Thru-spindle coolant unit(Opt)

Power inletHeight from floor: 2,125 mm

2,73

4

1,19

0

644

405

3,95

0

610

484

450

551

59

1,64

0 (b

ed b

otto

m le

ngth

)

NC cabinet

Spindle center

1,23

5

70

ATC magazinetool operation door

Lift-up conveyor

Chip bucket

ATC operation panel

Signal tower

Pulse handle

Spindle tool manual change button (in-machine)

1,000

1,120 1,270

440

850

726 (Door open)954

316 410

256

700

56

FL

(Opt)

(Opt)

Z-ax

is tra

vels

2,20

0 2,63

0

510

730

360

150

760 Table full length

660 X-axis travels

725

965

2,12

5

Coolant tank

Spindle center

Spindlehead cooler

Air unit

1,40

0 (N

C co

ntro

l cab

inet h

eight

)

460Table width

2,507 229

1,803 704

460 Y-axis travels

Air inlet height 546 Rc3/8

32-ATC

(Opt)

20-ATC

Satisfaction from complete control of a machine tool

�Setup operations

�Trial/continuous cuts�Programming �Tool preparations

As a “machine & control” builder, Okuma makes further strides in machine tool manufacturing with

this superb Control featuring "Easy Operate". Okuma took a close look at the way machinists

actually operate machine tools, to help them create smoother and more effective ways of producing

parts. Novice operators as well as professional machinists get complete control—and satisfaction.

Moreover, what you want to see and do conveniently come together in a “single-mode operation”.

First, select one of three operation screens. Then simply touch the screen or press a function key to

see and do your job.

With spreadsheet simplicity —tool offsets, tilt, shape, life, etc—all the tool data required to cut a part can be registered here.Since the registered tool data is also used by Okuma auto programming (Advanced One-Touch IGF) and a collision check function (Collision Avoidance System), this screen will complete the entire registering process.

The touch sensor screen pops up from the tool registration screen. Tool compensation values are set while looking at a guidance message.

Okuma Control OSP-P300M

Easy tool registration

*1

Page 8: Okuma Masina de Frezat

13

�World’s first “Collision-Free Machine”CAS prevents collisions in automatic or manual mode, providing risk-free protection for the machine and great confidence for the operator.

Okuma Intelligent Technology for competitive machine shops

Collision Avoidance System (Optional)

Collision prevention

�Finding the best cutting conditions quicklySensors built in to the machine detect and analyze machining chatter. Machining Navi then navigates to the effective measures in a wide range of spindle speeds, from low to high.

Machining Navi M-i (Optional)

Cutting condition search for milling

�Adjust cutting conditions while monitoring the dataBased on the chatter noise captured by the microphone, Machining Navi displays a number of optimal spindle speed possibilities on the screen. The operator can change to the indicated spindle speed with a single touch and immediately confirm the result.

Machining Navi M-g (Optional)

Cutting condition search for milling

Chatter

Select and confirm any of a number ofpossible spindle speeds with a single touch

Machining NaviON

Machining NaviOFF

Machining Navi(OSP) provides the

answer!

This sign indicates a change to the optimum spindle speed.

This sign indicates that spindle speed is being changed.

This sign indicates that the cutting load needs to be reduced.

Basic Specs

Programming

Operations

Communications / Networking

High speed/accuracy specs

Control

Position feedback

Coordinate functions

Min / Max inputs

Feed

Spindle control

Tool compensation

Display

Self-diagnostics

Program capacity

Program operations

Easy Operation

Machine operations

MacMan

X, Y, Z, simultaneous 3 axis, spindle control (1 axis)

OSP full range absolute position feedback (zero point return not required)

Machine coordinate system (1 set), work coordinate system (20 sets)

8-digit decimal, ±99999.999 to 0.001 mm (3937.0078 to 0.0001 in.), 0.001˚

Decimal as: 1 µm, 10 µm, 1 mm (0.0001,1 in.) (1˚, 0.01˚, 0.001˚)

Cutting feed override 0 to 200%, rapid traverse override 0 to 100%

Direct spindle speed commands (S5) override 30 to 300%, multi-point indexing

No. of registered tools: Max 999 sets, tool length/radius compensation: 3 sets per tool

15-inch color LCD + touch panel operations

Automatic diagnostics and display of program, operation, machine, and NC system faults

Program storage capacity: 4 GB; operation backup capacity: 2 MB

Program management, editing, multitasking, scheduled program, fixed cycle, G-/M-code macros, arithmetic, logic statements,

math functions, variables, branch commands, coordinate calculate, area calculate, coordinate convert, programming help

“Single-mode operation” to complete a series of operations

Comprehensive management of tool shape and tool compensation information for each tool number

Tool data shared between machining, Advanced One-Touch IGF (Optional), and Collision Avoidance System (Optional)

Advanced operation panel/graphics facilitate smooth machine control

MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operation help, alarm help, sequence

return, manual interrupt/auto return, pulse handle overlap, parameter I/O, PLC monitor

Machining management: machining results, machine utilization, fault data compile & report, external output

USB (2 ports), Ethernet, RS-232-C interface (1 channel)

Hi-G Control, Hi-Cut Pro, pitch error compensation

TAS-S (Thermo Active Stabilizer––Spindle), TAS-C (Thermo Active Stabilizer––Construction)

ItemKit Specs 3D AOT

E

��

��

��

���

��

��

���

��

���

���

��

���

� � � � � �

��

���

���

D E D E DInteractive functions

Advanced One-Touch IGF-M (Real 3-D simulation included) Interactive Map (I-MAP)

ProgrammingAuto scheduled program update (Scheduled program is standard)Common variables 1,000 sets(Std: 20 set) 2,000 setsProgram branch; 2 setsProgram notes (MSG)Coordinate system 100 sets selection 200 sets(Std: 20 sets) 400 setsHelical cutting3-D circular interpolationSynchronized Tapping IIArbitrary angle chamferingCylindrical side facingInverse time feedSlope machiningTool groovingTool max rotational speed settingF1-digit feed 4 sets, 8 sets, parameter Programmable travel limits (G22, G23)Skip (G31)Axis naming (G14)Additional G/M code macros 3-D tool compensationTool wear compensationDrawing conversion Programmable mirror image (G62)

Enlarge/reduce (G50, G51)User task 2 I/O variables (16 each)Tape conversion*

MonitoringReal 3-D simulationSimple load monitor Spindle overload monitorNC operation monitor Hour meter, work counterHour meters Power ON, spindle run-time,

NC ON time, machiningOperation end buzzer With M02, M30, and END commandsWork counter With M02 and M30MOP-TOOL Adaptive control, overload monitor Tool life management Hour meter, No. of workpieces

NMLItem

Kit Specs 3D AOT

E D

Included in machine specsIncluded in machine specs

Included in machine specs

E D E D

NML

��

��

��

External I/O communication Additional RS-232-C channel (Additional 2 channels, standard specs include 1 channel)DNC-T3DNC-B (232C-Ethernet transducer used on OSP side)DNC-DTDNC-/EthernetAdditional USB (Additional 2 ports, standard specs include 2 ports)

Automation / untended operation Auto power shut-off With M02 and END alarms Work preps done → OFFWarm-up (calendar timer) External program selection Button type, rotary switch type,

digital switch, BCD type (2-digit, 4-digit)Cycle time reduction (Ignores certain commands)Robot, loader I/F

High-speed, high-precisionSuper-NURBS0.1 µm control (linear axis commands)

Other Control cabinet lamp (inside)Circuit breakerSequence operation Sequence stop Upgraded sequence restart Mid-block returnPulse handle 2 pts, 3 pts (standard 1 pt)External M code 4-point, 8-pointCollision Avoidance System Machining Navi M-g, M-i (cutting condition search)One-Touch SpreadsheetBlock skip; 3 sets

Note 1. NML: Normal, 3D: Real 3D simulation, E: Economy, D: Deluxe, AOT: Advanced One-Touch IGF-MNote 2. *Requires technical consultation.

Standard Specifications

Optional Specifications

GaugingAuto gauging Touch probe (G31)Auto zero offset Includes auto gaugingTool breakage (touch sensor) (G31)detection Includes auto tool offsetGauging data printout File outputManual gauging (w/o sensor)Interactive gauging (Touch-sensor, touch-probe required)

14

For fast and accurate die/mold applications

� Super-NURBS high speed contouringHigh speed NC function for high accuracy, high quality, and high

speed machining of curved surfaces of any shape, with newly-developed “sculptured-surface adaptive acceleration control.”

� Projection Flatten Control II (PFC II) By dynamically compensating for lost motion, backlash, and other

movements during reverse axial travel, protrusions during arc quadrant switching movement can be inhibited.

� Feed axis bending compensationBending is a cause of expansion/ contraction and torsion of the

drive system that is produced during acceleration and deceleration. By compensating for bending, unevenness from reciprocating movement can be minimized. This is particularly effective in die/mold machining.

Okuma Control for Machining Centers OSP-P300M

Page 9: Okuma Masina de Frezat

Vertical Machining C

enter

[For High-Precision Parts and D

ie/Mold Applications]

� The sp

ecifications, illustrations, and d

escriptions in this b

rochure vary in different m

arkets and

are subject to change w

ithout notice.P

ub N

o. MP

-46V-E

-(4a)-400 (May 2013)

When using O

kuma p

roducts, alw

ays read the safety p

recautionsm

entioned in the instruction m

anual and attached

to the prod

uct.

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.

, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074

To protect your factory and equipment from fire and assure continued safe operation, observe the following fire safety precautions whenever you operate machinery. Whenever possible, avoid the use of oil-based coolants for cutting operations. Sparks caused by hot chips, tool friction, and grinding can cause fires. Always observe the following safety measures to ensure safe operation when machining flammable materials or when performing dry machining.

Before machining any material designated by law as a flammable substance, e.g., plastic, rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire prevention, and observe the precautions given in (2) above to ensure safe operation. Example: When machining magnesium, there is a danger that magnesium chips and water-soluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip should ignite.

Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure safe operation, do not place any flammable objects near the machine and do not allow chips to over accumulate. In addition, be sure to check cutting tools to make sure of their service life and the condition of the tool edge, and observe the precautions regarding oil-based coolants given in (2) above.

(1) Use nonflammable cutting fluid coolant. (2) When the use of an oil-based coolant is unavoidable:

Before you begin machining, check cutting tools to make sure of their service life and the condition of the tool edge, and choose cutting conditions that will not cause a fire. Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently verify that coolant is discharging normally. Take measures to control the outbreak of fire: Place a fire extinguisher near the machine, have an operator constantly monitor operation, and install an automatic fire extinguishing system. Do not place flammable materials near the machine.Do not allow chips to over accumulate. Periodically clean the inside of the machine and the area surrounding it.Check that the machine is operating normally. Never run the machine unattended. Since an automatic fire extinguishing system and other peripherals are needed for grinding operations, please let us know as soon as possible if you plan to perform such operations.

Fire Safety Precautions

1. Oil-based coolant

2. Precautions regarding machining of potentially flammable materials

3. Dry machining