Oil-Free Screw Compressor 2

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    NONCONTACTING, LOWLEAKAGE SEALS

    AUTHORS:JOHN JUSTAKCYRILLE DOUX

    NOTE: REVIEW FORM LINK AT END OF THIS DOCUMENT!

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    16500 rpm (female rotor)

    Max. temp. 200 deg. C

    Dischar e ressure 1 bar abs

    Suction pressure 12 bar, abs

    Rotor static deflection 0.00 Dynamic (1/rev) deflection 20000 hours

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    Resonant Frequencies:

    1st1488 Hz

    nd

    3rd 4088 Hz

    4th 7829 Hz

    Noncontacting

    HydrostaticAdvancedLowleakage

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    Seal

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    labyrinth teeth mounted in soft radialsu ort to allow 0.00 radial movement.

    Installed with 0.0075 radial clearance

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    41 bar(discharge) sealbeam & pocket designs

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    Based on Static rig Tests and Analysis

    5shoe design @ 12 bar =10.2 scfm 12 bar Pocket

    5pocket design @12 bar = 8.2 scfm

    41 bar beam 41 mm eam 41 ar = 17 sc m

    45 mm beam @ 41 bar = 12 scfm

    1 r P ck 41 mm pocket @ 41 bar = 14.5 scfm

    45 mm pocket @ 41 bar = 15 scfm

    ( poc et sea s an 41 ar sea s were insta e wit 0.0075 ra ia gap)

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    Posttest Female/Male Discharge Seal

    Dryfilm lubricant debris

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    Noted: rustlike material residue in orifice feeds

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    Seal shoes, Male/Female suction seal

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    Seal Test objectives

    . 2. Targeted leakages (meet predictions)

    ;

    .

    .4. Maintain low leakage thru endurance testing

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    ;

    Please Complete Review

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    Rerun 2 new sets of seals ,

    seals in series (23) on the discharge side. Reduce installation gap from 0.004 gap to 0.001 gap &

    suction leakage from 10 scfm to 7.

    Pocket seals both suction and discharge Modif desi n to insure ocket ressure feed Decrease installation gap from 0.0075 to 0.0005, this will

    reduce discharge seals from 15 scfm to 8 scfm and suction

    seals from 8

    10 scfm to 6 scfm. Silicon Oring temp limit is 230C (450F)

    Replace problem orings with Kalrez is good to 324C (615F)

    Remove material from seals to im rove heat conduction

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    Form!

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    complete the review form

    online.

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