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Oil-Free Rotary Screw Air Compressors Quality Oil-Free Air Proven Sullair Reliability Energy Efficient Minimal Maintenance 75-150 kW 100-200 Horsepower

Oil-Free Rotary Screw Air Compressors€¦ · Oil-Free Rotary Screw Air Compressors ... customers to monitor air end bearing condition and predict compressor maintenance needs. Proven

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Page 1: Oil-Free Rotary Screw Air Compressors€¦ · Oil-Free Rotary Screw Air Compressors ... customers to monitor air end bearing condition and predict compressor maintenance needs. Proven

Oil-Free Rotary Screw Air Compressors

� Quality Oil-Free Air

� Proven Sullair Reliability

� Energy Efficient

� Minimal Maintenance

75-150 kW � 100-200 Horsepower

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Sullair Leadership

Since 1965, Sullair has beenrecognized around the world as aninnovator and a leader in rotary screwcompression technology. For morethan 40 years, Sullair has designedand manufactured its own rotors andair end assemblies at the corporateheadquarters in Michigan City,Indiana.

The award-winning rotary screwdesign sets the industry standardsand delivers the quality and reliabilityone expects from a leader.

Sullair Technology

Utilizing the most moderntechnologies, equipment andadvanced manufacturing techniques,Sullair designs, manufactures,assembles, and tests the mostadvanced compressed air productsin the industry. Sullair products areknown around the world for theiruniversally applicable design,outstanding craftsmanship andsuperior quality.

Sullair’s Statistical Process Control

Sullair’s Statistical Process Control(SPC) system monitors rotor qualitystandards to assure consistentcompressor performance.

Sullair’s Commitment to Innovation

Underlying Sullair’s leadership is adedication to excellence and acommitment to innovation. Sullair isconstantly exploring new ideas andseeking new ways to meet industry’sneed for increasingly energy-efficientcompressed air solutions.

Sullair Capabilities

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Sullair offers air system solutions—a total compressed air system—tohelp compressed air users reduceenergy costs and improve productivity

by analyzing, managing andcontrolling total compressed airsystems. Sullair’s air system solutionsinclude: plant air system audits,

energy efficient products, compressedair system controls, monitoring andmanagement systems, air distributionproducts, and after-purchase support.

Sullair Air System Solutions

SRC

OILFREE

Oil-Free Compression and Rotary Screw Dependability

Sullair reliability

The Sullair reputation for designingand delivering quality products liveson through the DS oil-free offering.The DS has a proven track record ofinstallations in various industries thatrequire a reliable machine that candeliver quality oil-free air for the mostcritical processes.

Oil-free compression

The Sullair oil-free compressorprovides critical quality oil-free air forsensitive applications like food andbeverage, pharmaceutical, chemical,textile and electronics production.

No contaminating particles

The industry leading Optimalair™ inletair filter exclusively from Sullairprevents contamination from enteringthe machine and the contamination isavoided internally by utilizing timinggears which prevents rotor contact.By preventing rotor contact the risk ofcreating particles that could enter theair stream is completely avoided.

Flexible product range

The DS oil-free compressors comprisea range of flows and pressures from100 to 200 hp (75 to 150 kW). Thistwo-stage rotary screw designfeatures intercoolingbetween the stages forincreased operatingefficiency. Air- or water-cooled models are available.

Sullair keeps it simple

The rotary screw mechanism is thesimplest method of compressing air.In developing the DS Series, Sullairutilized over 40 years of experienceand expertise in lubricated rotaryscrews and applied it to oil-freecompressors. The result is acompressor that’s easy to operate and maintain, because Sullair rotaryscrew simplicity is built in.

The Sullair System here includes:a Sullair oil-free compressor, “wet”receiver, Sullair pre-filter, your choice ofa Sullair desiccant or refrigerated airdryer, Sullair after-filter, “dry” receiver,and Sullair flow controller. Monitoringand controlling the entire system isSullair’s PC-based eConnect™.

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Exceptional Design and Rotary Screw Expertise

Premium Efficiency Motor

• Exceeds EPACT (Energy Policy Act)1997 standard

• Reduces electrical costs

NEMA 4 Panel

• Extends component life by protecting from surroundingelements like water and debris

Three Stage Intake Filter

• Providing superior filtration• 99.9% efficient per SAE J726

(Society of Automotive Engineers)

Vibration isolation mounts underthe motor and compressorprovides vibration-free operation.

Sullair Supervisor II Microprocessor

This state-of-the-art microprocessorhas a simple graphical illustration ofthe monitored functions and an easy-to-use keypad.

• Precisely monitors load/unload control

• Phase monitor relay protects the unitfrom poor quality electricity

• Power failure restart mechanism willrestart the machine in the event of apower failure or can be disabled

• Choice of languages and numericalunits. Select English, Spanish,German, French or Italian languagesand metric or English units.

• Malfunction alert: Operator is alertedto malfunction by an alarm andflashing indicators, showing first outindication of the initial problem

• Stop/Reset key: This built-insafeguard prevents accidentalstarting

• Two-way communications: RS 485communications port allows forremote input of desired operatingparameters and output of actualreadings.

• Built-in sequencing capabilities forautomatic load sharing

• Accurately monitors and controls thecompressor

• Constantly displays essentialfunctions

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e Come Together in Sullair Oil-Free Compressors

Sullair Optimalair™ Air Filter

• Provides the finest inlet filtration inthe industry (.4 micron)

• Keeps intake clean and extends lifeof internal components

• Reduces pressure drop duringoperating life, resulting in energysavings

Stainless Steel Control Tubing

• Highly resistant to corrosion• Extends component life

First- and Second-StageSilencer/Dampers

• Reduce noise and flow pulsations• Protect compressor and system

Gear-Driven Oil Pump

• Gear-driven oil pump ensureslubrication at startup; no motor-driven oil pump required

Minimal Maintenance

• No interim intervention required• Annual maintenance only

Enclosure with Removable Panels

• Quick-release panels for easymaintenance

• Multi-layer foam insulation reducesnoise levels to 78 dBA

• Enhanced package appearance

The Two-Stage Air End

• AGMA 12 precision drive gears aredesigned to extend air end life

• Carbon ring seals ensure sealingwithout damage to the shaft

• Sullair’s exclusive five-year air endwarranty

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Separate, easy-to-adjust valves

The DS oil-free compressor hasseparate inlet and blow down valves ofsimple, rugged design for easyadjustment and maintenance. Theseindividual valves, unlike some integraldesigns, do not use critical pressurebalancing holes that could clog andmalfunction. In the unlikely event ofvalve damage, replacement is easyand inexpensive, since these valvesare separate assemblies. No expensiverepair kits are required.

Reliable rotary screw air end

The compressor air end is designedand built by Sullair, a manufacturerthat has specialized in rotary screwtechnology since 1965. Sullair hasbeen delivering oil-free machines since 1981.

The rotor assembly is the heart of any screw compressor. For its screwcompressors, Sullair has designedextremely heavy-duty rotors. Usingbearings with an L10 life of over100,000 hours, the Sullair DScompressor is one of the most ruggedoil-free designs.

Rotors and rotor housings are precisioncoated to inhibit corrosion and prohibit contamination.The coating isapproved by the U.S. Food and DrugAdministration as a food-grade PTFE,to ensure contaminant-free conditions.

Vibration monitoring for predictivemaintenance. Precision groundaccelerometer connections allowcustomers to monitor air end bearingcondition and predict compressormaintenance needs.

Proven reliability, backed by a 5 yearair end warranty.

Choice of air-cooled or water-cooledmodels

The DS oil-free compressor is availablewith either air-cooling or water-cooling.The air-cooled model uses highefficiency modular fin and tubealuminum heat exchangers. Ifdamaged, each section can be

replaced individually to reducemaintenance costs. The water-cooledmodel uses non-proprietary shell andtube heat exchangers which areinterchangeable on the first andsecond stage. Stainless steel coolertubes are standard for greatercorrosion resistance.

Built-In Features Provide Important Benefits

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Technical Specifications: Oil-Free Compressor

DA-13 Oil Free 60 Hz: Air-Cooled Performance

Motor Pressure CapacityModel HP (PSI) (ACFM)

DA-13 100L 100 100 430DA-13 100H 100 125 428DA-13 125L 125 100 518DA-13 125H 125 125 533DA-13 125HH 125 150 427DA-13 150L 150 100 641DA-13 150H 150 125 640DA-13 150HH 150 150 517DA-13 200L 200 100 785DA-13 200H 200 125 785DA-13 200HH 200 150 639

Dimensions and Weights

Length Width Height Weight Discharge dBA MoistureModels inches inches inches lbs Connection Rating* Drain Connection

DA-13, Air-Cooled:DA-13 100 136 65 78 6780 2" NPT 78 1/4" NPTDA-13 125 136 65 78 7016 2" NPT 78 1/4" NPTDA-13 150 136 65 78 7150 2" NPT 78 1/4" NPTDA-13 200 136 65 78 7396 2" NPT 78 1/4" NPT

DW-13, Water-Cooled:DW-13 100 136 65 78 6643 2" NPT 78 1/4" NPTDW-13 125 136 65 78 6880 2" NPT 78 1/4" NPTDW-13 150 136 65 78 7010 2" NPT 78 1/4" NPTDW-13 200 136 65 78 7260 2" NPT 78 1/4" NPT

DW-13 Oil Free 60 Hz: Water-Cooled Performance

Motor Pressure CapacityModel HP (PSI) (ACFM)

DW-13 100L 100 100 448DW-13 100H 100 125 447DW-13 125L 125 100 534DW-13 125H 125 125 533DW-13 125HH 125 150 446DW-13 150L 150 100 655DW-13 150H 150 125 655DW-13 150HH 150 150 532DW-13 200L 200 100 801DW-13 200H 200 125 801DW-13 200HH 200 150 654

*At 1 MeterCapacity per CAGI / PNEUROP PN2CPTC2 (Annex C to ISO 1217)Data subject to change without notice.

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Sullair offers air system solutions to help compressed air users reduce their energy costs and improve their productivity by analyzing, managing andcontrolling total compressed air systems. Information on the compressed air system tailored to your specific needs can be obtained by contactingyour local Sullair Distributor. To acquire local distributor contact information visit Sullair online at www.Sullair.com or call 1-800-SULLAIR.

Sullair Corporation3700 East Michigan Boulevard, Michigan City, IN 46360 Telephone: 1-800-SULLAIR or 1-219-879-5451 www.sullair.com

Sullair Corporation, a Business Unit of Hamilton Sundstrand, a United Technologies Company.© Copyright 2008 Sullair Corporation. All rights reserved. The color green is a registered trademark of Sullair Corporation.Specifications subject to change without notice. OF01E 0809R2.5

SULLAIR CORPORATION SULLAIR ASIA SULLAIR ASIA, LTD. SULLAIR AUSTRALIA SULLAIR EUROPE SULLAIR TAIWAN, LTDMichigan City, Indiana USA Shenzhen, China Jurong, Singapore Hallam, Victoria Australia Montbrison, France Taipei Hsien, Taiwan

Global Support. Local Solutions.

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