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ODYSSEY BATTERIES AGM Military Grade TPPL Technology

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  • ODYSSEY BATTERIES

    AGM Military Grade TPPL Technology

  • The Dawn of a New Era in Engine Start Batteries

  • The Worlds Exclusive Pure-lead Flat Plate

    AGM Military Grade Technology Battery

    Available Commercially Today!www.odysseybattery.com

  • TPPL battery technology serving advanced applications today and tomorrow

    TPPL Bragging Rights!EnerSys is and has been supplying 4,000 to 6,000 M-1 tank batteries per monthfor past 3 years for Iraq war, converting wet to TPPL.Hawker ArmasafeA-Plus battery

  • TPPL battery technology serving advanced applications today and tomorrow

    TPPL Bragging Rights!EnerSys is converting all combat aircraft from wet nickel-cadmiumBatteries to TPPL AGM.Hawker aircraftBattery module

  • TPPL battery technology serving advanced applications today and tomorrow

    New contracts

    US Navy Nuclear submarines

    Convert from wet sub batteries to EnerSys TPPL $18M contract to date for 10 subs Shipped first sub system December 2008TPPL Flat Plate Technology

  • TPPL battery technology serving advanced applications today and tomorrow

    New developing applications

    Pure electric rail yard locomotive (1,080 PC2150)TPPL Flat Plate Technology

  • New ODYSSEY Battery ModelODYSSEY is now the exclusive OE supplier to FerrariNew ODYSSEY Model 34R-PC1500T-A

    Available March 2009

    Universal fit for 24F Lexus, Honda, Infiniti, Mazda, Nissan, others

  • Warrensburg, MissouriOne of only two factories globally, both owned by EnerSys to produce flat-plate pure-lead tin starting/deep-cycle batteries620 employees, 360,000 sq. ft., 33 acres, 20,000 batteries per day$40M expansion under way, completion March 2010, 500,000 sq. ft.820 employees total.

  • Warrensburg ExpansionFrom 350K sq feet to 500K sq feet (1 million batteries per year)

  • 2 Key Enersys Facilities for Producing Pure Lead BatteriesNewport South Wales, UK plantEmploys 452 peopleFacility is 53,012 square feet

  • Hazardous Conditions - Conventional Wet Batteries

  • Top 10 Reasons to Buy ODYSSEY Batteries 1.) Guaranteed longer service life 2.) Longer storage life 3.) Deep discharge recovery 4.) Superior cranking and fast charge capability 5.) Easy shipping 6.) Mounting flexibility 7.) Superior shock and vibration resistance 8.) Ready out of the box 9.) No catastrophic failure10.) Industrys best warranty

  • What is ODYSSEY Drycell Technology? Pure virgin lead not corrosive in sulfuric acid

    Grids can be made extremely thin 1 mm

    Thin grids allow more plates per cell

    More plates - more plate surface area

    More surface area for chemical reaction

    Result - 40% greater pulse discharge power, especially for first 5 seconds

  • Worlds only pulse power and true deep cycle - all in one battery 40% more 5 second cranking amps 400 cycles to 80% depth of discharge

    High pressure sealed design, explosion- resistant and completely safe for passenger compartment mounting

    Batteries are certified by USDOT and IATA as non-hazardous, nonspillable for shipment by UPS or air transport

    Exclusive 4 year full limited warranty against factory defects materials or workmanship on PC1500, PC2150 and PC2250 sizes

    Exclusive pure-lead design (not gel) offers performance capabilities not available from conventional batteries

    What is ODYSSEY Drycell Technology?

  • Potential Liabilities of Conventional Battery Technology Massive head space - Explosions Thru-wall connections - Corrode = catastrophic failure - Corrosion = internal spark - Limited power delivery - Small cross sectional area Limited internal terminal mass - Limits power delivery Lead-alloy - Grids corrode, limits life - Requires thick grids Low pressure case design - Polypropylene plastic - AGM periodically vents

  • Potential Liabilities of Lead-Alloy AGM Battery Technology Open head space - Potential for explosion - Sharing of chamber gas Thru-wall connections - Corrode = catastrophic failure - Corrosion = internal spark - Limited power delivery - Small cross sectional area Limited internal terminal mass - Limits power delivery Lead-alloy - Grids corrode, limits life - Requires thick grids Low pressure valve & case design - Polypropylene plastic - AGM periodically vents

  • Conventional battery thru the wall button weld intercell connectors

  • Button weld has small cross sectional area in comparison to the connector Welds known to corrode, fail and spark causes explosionsConventional Thru The Wall Welded Connector

  • What Makes ODYSSEY Safe, Rugged & Powerful?

    Minimum head space (explosion resistant)

    Welded over wall connectors (no internal sparking) (uniform cross sectional area)

    92% saturated separator (Drycell - non-spillable)

    Direct cast brass terminal w/ mechanical compressed terminal seal (no leakage terminals)

    Untapped power Short Circuit Rating (high cranking voltage)SOLID BRASSTERMINALSUNIFORM CROSS SECTIONALAREA OVER PARTITION CONNECTORSCOMPRESSION TUBESEAL DESIGN

  • ODYSSEYS Unique Cover & Terminal Seal

    Glued cover & encap- sulated connectors (vibration resistance)

    Sealed cell chambers (no cross cell gassing)

    Individual cell Bunsen pressure valves (100% efficient gas recombination, no external corrosion)EPOXY ENCAPSULATED INTER-CELLCONNECTORSEPOXY SEALED LIDTO CONTAINER

  • ODYSSEY PC1500 SeriesPC1500DTGroup 34/78PC1500TGroup 34 Pure lead PHCA: 1500A @ 80F for 5 seconds CCA: 825A @ 0F CA/MCA: 1050A @ 32F HCA: 1250 @ 80F Reserve Capacity: 125 minutes Short Circuit Current: 3100A Deep Cycle Capability:400 @ 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -40F to 176F (-40C to 80C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Warrensburg, MO manufactured

  • Group 34/78 Competitive ComparisonComparison Item ODYSSEY Optima PC1500DT D34/78 (Yellow Top)

    5 second HCA 1,500 amps not published CCA 825 amps 750 amps Reserve Capacity 125 minutes 120 minutes Amp Hr. @ 20 Hrs. 68 Ah 55 Ah Construction Pure-lead tin Pure-lead AGM flat plate AGM spiral cell Operational Weight 53 lbs. 43.5 lbs. Cranking Amps @ 32F 1050 amps 870 amps Cranking Amps @ 80F 1250 amps 1000 amps Cycle Life 400 300 Warranty 4 yrs. 12 mos. Full 12 mos. Pro-rata

  • ODYSSEY 65-PC1750 Pure lead PHCA: 1750A @ 80F for 5 seconds CCA: 930A @ 0F CA/MCA: 1070A @ 32F Reserve Capacity: 135 minutes Short Circuit Current: 3500A Deep Cycle Capability:400 @ 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -40F to 176F (-40C to 80C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Warrensburg, MO manufactured

  • Newest ODYSSEY Marketing Program Only ODYSSEY is dual purpose Maximum cranking power True deep cycle Police officers spend 1 hour per 8-hour shift doing paperwork Ford Crown Vic burns .75 gallons per hour at idle No idle could save 2.25 gallons per 24 hours per car

    Simple replacement of wet battery to ODYSSEY See Cost Savings Calculator Exclusive No Idle Police Car Program

  • ODYSSEYS ExclusivePolice Car No-Idle ProgramFord Crown Vic ODYSSEY 65-PC1750T-HDodge Charger ODYSSEY 34R-PC1500T-HChevy Impala ODYSSEY 35-PC1400T-H (V-8)34-PC1500T-H (V-6)

  • ODYSSEYS ExclusivePolice Car No-Idle ProgramODYSSEYS Exclusive Excel Format

    NO-IDLE COST SAVINGS CALCULATOR

  • Group 65 Competitive ComparisonComparison Item ODYSSEY Exide Interstate 65-PC1750 65-72 MTP-65

    5 second HCA 1,750 amps not published not published CCA 930 amps 850 amps 875 amps Reserve Capacity 135 minutes 160 minutes 165 minutes Amp Hr. @ 20 Hrs. 75 Ah not published not published Construction Pure-lead tin Wet Maint. Free Wet Maint. Free AGM Operational Weight 55 lbs. not published 47 lbs. CA or MCA @ 32F 1070 amps 1000 amps 1000 ampsCycle Life to 80% DOD 400 not published not published Warranty 4 yrs. 18 mos. full 18 mos. full 72 mos. pro-rata 67 mos. pro-rata

  • Pure lead PHCA: 2150A @ 80F for 5 seconds CCA: 1150A @ 0F CA/MCA: 1370A @ 32F HCA: 1545 @ 80F Reserve Capacity: 205 minutes Short Circuit Current: 5000A Deep Cycle Capability:400 @ 80% DOD Design Life: 12 years (float) Typical Service Life: 6-8 years Operation Temperature Range: -40F to 176F (-40C to 80C) Air Shippable Shock and Vibration Resistant Quick Discharge and Recharge Capability Warrensburg, MO manufacturedODYSSEY PC2150 Group 31

  • Comparison Item ODYSSEY Interstate PC 2150 Grp 31 Model # 31-ECLEng Srt/Deep Cyc High Cycling

    5 second HCA2,150 ampsnot published CCA1,150 amps700 amps Reserve Capacity205 minutes190 minutes Amp Hr. @ 20 Hrs.100 Ah100 Ah ConstructionPure-lead tinLead-CalciumAGMFlooded MaintenanceNo term corr.Terminal corrosion Operational Weight75 lbs.Not published Short Circuit5,000 ampsHazardous Starting Power @-20F1082 amps560 amps Design Life12 yrs.4 yrs. Service Life 6-10 yrs.20-28 mths. (estimated)Group 31 Competitive Comparison

  • Comparison Item ODYSSEY OPTIMA PC 2150 Grp 31 Yellow Top D31Eng Srt/Deep Cyc Eng Srt/Deep Cyc

    5 second HCA2,150 amp

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