NHP 4000/5000 - euromarket.bg

NHP 4000/5000High productivity Horizontal Machining Center

02 /

NHP 4000/5000The NHP4000 and 5000 horizontal machining centers offer high productivity and ultimate precision due to minimized non-cutting time, stable machine structure and thermal distortion correction function. Grease lubrication is used for all axis ballscrews in order to meet eco-friendly standards. These compact. high speed machining centers provide the best productivity to our customers for small and medium sized parts.

NHP 4000/5000

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

03 02 /

Contents

02 Product Overview

Basic Information

04 Basic Structure

07 Cutting Performance

Detailed Information

08 Standard / Optional Specifications

10 Applications

12 CUFOS

18 Diagrams

21 Machine / CNC Specifications

26 Customer Support Service

Improved productivity by reducing non-cutting time

15000/20000 r/min high speed bulit-in

spindle

Axes Acceleration/deceleration 1G

High Speed disc type tool magazine

Reliable and compact machine

Proven reliability through multi million test

cycles

Grease lubrication prevents coolant

contamination

Three point bed support structure

(No foundation work, minimum installation time)

Various functions are applied to ensure high precision

Spindle thermal compensation standard

Spindle, ballscrew and bearing cooling

system standard

04 /

3 point support bed structure provides stable stiffness.

Basic structure

Eco-friendly grease lubrication is applied to all axes as standard and high speed servo motors are installed to improve productivity.

Feed Axes

NHP 4000

1G / 1G / 1GNHP 5000

0.9G / 0.8G / 0.8G

Rapid traverse rate (X/ Y / Z-axis)

Travel distance (X x Y x Z-axis)

30% improved

NHP 4000

560 x 640 x 660 mm

NHP 5000

730 x 730 x 880 mm

(10% improved over previous model)


(22.0 x 25.2 x 26.0 inch)

(28.7 x 28.7 x 34.6 inch)

Z-axis

Y-axis

X-axis

NHP 4000/5000

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

05 04 /

Provides large machining area and three types of table (index, worm/wheel drive, direct drive)

Table

high-speed built-in spindle is standard, improving noise, vibration, productivity, working environment, and machining accuracy. In addition, tool change error is minimized by a tool check analog sensor.

Spindle

26% Improved90degree indexing time

NHP series

Previous model 1.9 sec

1.4 sec

(22.0 x 25.2 x 26.0 inch)

(24.8 x 35.4 inch)

(31.5 x 39.4 inch)

NHP 4000

ø630x900h

NHP 5000

ø800x1000h



Max. workpiece

NHP 4000

400 kg

NHP 5000

500 kg

700 kg

Max. workload

Max. spindle speed

15000 r/min

15000 r/min

20000 r/min

Max. spindle motor power

30 kW

37 kW

37 kW

Max. spindle motor torque

230 N·m

303 N·m

221 N·m

(40.2 Hp) (169.7 ft-lbs)

(49.6 Hp)

(49.6 Hp)

(223.6 ft-lbs)

(1633.1 ft-lbs)

(881.8 lb)

(1102.3 lb)

(1543.2 lb)

06 /

Magazine

tool Change time has been optimized to reduce non cutting time.

10% Improved

30% Improved

Tool to Tool

Chip to Chop*

NHP series


0.9 sec

NHP series


2.3 sec

Disk type

40T60T

Chain Type

80T 120T

Matrix type

171T 275T

Cooling system

Reduces axis thermal effects and

maintains precision.

Linear scale

To maintain high precision for long

time operation.

* MAS

* 40T/60T Magazine

NHP 4000/5000

High accuracy equipments

high accuracy options are available to provide stable precision.

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

07 06 /

Excellent machining capability due to machine structure and spindle performance.

Cutting Performance

22 %

• Product : ABS block

• Material : Aluminum

Productiviry test

Cycle time

NHP series

Previous model 228 sec

178 sec 50 sec

NHP series (NHP 5000)

Face mill_Carbon Steel (SM45C) [ø125mm Face mill (8Z)]

Machining rate Spindle speed Feed rate

NHP series788 cm3/min

(48.1 inch3/min)1200 r/min

2160 mm/min

(85.0 ipm)

100mm

8mm8mm(0.3inch)(0.3inch)

(3.9inch)

(3.2inch)

(3.4inch)

100mm100mm

5.7mm (0.2 inch)5.7mm (0.2 inch)

64mm (2.5 inch)64mm (2.5 inch)

80mm80mm

85mm85mm

50mm50mm

50mm50mm

Higher Cutting Power

* The results, indicated in this catalogue are provides as example. They may not be obtained due to

differences in cutting conditions and environmental conditions during measurement.

ABS BLOCK

18 %

Productiviry test

Improved

Improved

• Product : Cylinder block

• Material : Aluminum

Productiviry test

Cycle time

NHP series

Previous model 193 sec

158 sec 35 sec

* The results, indicated in this catalogue are provides as example. They may not be obtained due to

differences in cutting conditions and environmental conditions during measurement.

08 /

*Please contact DOOSAN to select detail specifications.

● Standard ◦ Optional

Various optional features are available for customer-specific work environments.

Standard / Optional Specifications

No. Description Features NHP 4000 NHP 5000

1

Spindle

15000 r/min30/18.5 kW (40.2/24.8 Hp), 230 N·m (169.7 ft-lbs)

● ●

2 15000 r/min37/22 kW (49.6/29.5 Hp), 303 N·m (223.6 ft-lbs)

○ ○

3 20000 r/min37/18.5 kW (49.6/24.8 Hp)221 N·m (163.1 ft-lbs)

○ ○

4

MagazineTool storage capacity

40 ea ● ●

5 60 / 80 / 120 / 171 / 275ea ○ ○

6

Tool shank type

BIG PLUS BT40 ● ●

7 BIG PLUS CAT40/DIN/HSK63A ○ ○

8

Coolant

FLOOD 0.7 MPa (1.8 kW (2.4 Hp)) ● ●

9

TSC

2 MPa (1.5kW (2.0 Hp)) ○ ○

10 3 MPa (2.2 kW (3.0 Hp)) ○ ○

11 7 MPa (3.7 kW (5.0 Hp)) ○ ○

12

Chip disposal

Chip conveyor

Drum type (Hinged) ● ●

13 Drum type (Scraper) ○ ○

14

Chip bucket

Folklift type ○ ○

15 Rotation type ○ ○

16 Air gun ○ ○

17 Coolant gun ○ ○

18

Precision machining option

Linear scale X / Y / Z-axis ○ ○

19 AICC II (200Block) ● ●

20 AICC II (600Block) ○ ○

21 AICC II (1000Block) ○ ○

22

Measurement &Automation

Automatic toolmeasurement

TS27R_RENISHAW ○ ○

23 RMI-Q_ONLY_RENISHAW ○ ○

24 Automatic work-piecemeasurement

RMP60_RENISHAW ○ ○

25 OMP60_RENISHAW ○ ○

26

Others

LED Work light ● ●

27 Signal tower ● ●

28 Tool load monitoring ● ●

29 EZ Guide i ○ ○

30 Automatic power off ○ ○

NHP 4000/5000

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

09 08 /

Auto tool damage detectiondevice I (BK 9)

Auto tool damage detectiondevice II (OMRON)

Automatic tool measuring device (TS 27R)

Flushing coolant

Flood coolant

Spindle-through coolant spray device

Shower coolant Coolant gun

MQL system

Misting device

Drum filter type

Grease lubrication system

The standard grease lubrication system eliminates

the need for an oil skimmer and reduces lubrication

costs by about 65% compared to oil lubrication.

Yearly maintenance cost

65% Max.

Chip Disposal System

Environmentally-friendly Devices

Chip Conveyor

Measurement Systems

Oil skimmer Mist collector

Coolant spray gun on the spindle head

Peripheral equipment

10 /

Simple and Convenient Operation Panel

The operator’s panel has been redesigned and integrated for better usability. Additional, customized function switches (option) can be provided to maximize the operator's convenience.

120°

The operating panel can swivel by 120°, and displays

various alarm messages concerning machine

and controller error, enhancing the operator's

convenience.

The portable MPG

allows the user to set up

workpieces more easily.

The PCMCIA card enables

uploading and downloading of

the NC program, NC parameters,

tool information, and ladder

programs, and also supports

DNC operation.

Clamping fixture lock/unlock button, counter,

timer and other special optional buttons can be

provided.

The buttons are separated by partitions in order

to prevent erroneous operation of the buttons.

Swiveling Operating Panel PCMCIA Card

USB PortPortable MPG

Upload/download of

NC software programs,

NC parameters, tool

information and ladder

program using a USB

drive is allowed, but

DNC operation is not

supported.

User conveniencehas been significantlyenhanced with a newoperation panel.

User Convenience

Large 15inch screen display

15 inch

NHP 4000/5000

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

11 10 /

Doosan's EasyOperation Package(EOP) supports theuser with tool, helpdesk, operation,and pallet magazinefunctions amongothers.

EOP Function EOP (Easy Operation Package)

Doosan's EOP supports the user with tool, help desk, operation, and pallet magazine functions among others to maximize operational efficiency and user convenience.

Tool Support Functions

Operation Support Functions

Operation rate

• Measure various machine operating rate

• Support 3 shift operation

• calculate and save 30 days operating rate

• Show data for a specific period

PMC switch

• Operation panel function

• Substitutes toggle switches

• NC option software

Tool load monitor

• Detection of tool damage

• Detection of abnormalities during operation

• Detection of no-load air cutting

ATC/APC panel

• ATC manual

• APC manual

Tool management I

• Tool magazine control

• Tool state display

• Fastems Tool Add/Remove Function

Tool management II

• Tool magazine control

• Tool life management

• Tool life prediction

• Tool state control

• Balluff Tool ID function

12 /

CUFOS is a PC based control system created by Doosan Machine Tools. Equipped with intuitive user-friendly functions such as a smart phone screen and easy customization, CUFOS helps to improve operational efficiency and performance for the user.

• Features of CUFOS

Customized User-friendly Flexible Operating System

Customized• Simple Customization

• Extend Functionality with Additional apps

• Register for up to 6 individual users

Flexible• Simple Connectivity with External Software

(Cloud, Office etc.)

• SSD data server app

• PC based operating system (Windows®7)

User-Friendly

• 19 inch Multi Touch Screen

• Multiple Apps such as –

- Turn-cut app

- Tool management app

- Status monitoring and alarm guidance app

• Max. storage size: SSD 128GB available

• App-based Interface for Smartphones & Tablet PC

NHP 4000/5000

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

13 12 /

User-Friendly Interface

CUFOS, the PC-based control created by Doosan Machine Tools, is an integrated system solution using an intuitive 19 inch touch screen. The system provides a convenient operator interface, a high level of customization and many useful high technology apps.

CUFOS operation for enhanced productivity

The CUFOS operating system is based upon the integration of all aspects of the manufacturing process, including setting, machining and maintenance. It consolidates up-to-date software technology created by Doosan Machine Tools, to improve overall efficiency and productivity. Using the system’s modular construction, each function can be easy integrated with external PC software systems and applications, such as CAM and Tool Data systems.

Maximizing efficiency for multi-tasking machining

Applied to those multi-tasking turning center like PUMA SMX series as well as high performance, high productivity horizontal machining center NHP/NHM series, CUFOS maximizes the operational efficiency by adding up-to-date software technology of Doosan Machine Tools including new developed application such as CPS (Collision Protection System), Turn-cut, and the Tool Management function etc.

CUFOSInterface

Programing

Set up

Tool data

Machining

MaintenanceDOOSAN CUFOS

PC software Applications

PUMA SMX series NHP series NHM series

CUFOSOpen CNC

CUFOSMachines

Supports various Apps in three fields – Setup/Machining/Utility.It provides easy configuration by allowing the user to add and edit functions on the Home Screen according to job requirements.

Intuitive operation via the touch screen

Simple customization is available for customers’ work environment.

14 /

Machining

The mail message is delivered by HTTP POST, and separate software is required to deliver it by mail.

Easy to convert the screen to standard FANUC format for operator convenience

Applicable models:

NHM/NHP/PUMA SMX series

Status monitoring & Alarm guidance

Displays the cause and necessary action for NC/PMC alarms during machine running time. The system can send an email containing the alarm message if the condition persists for a specified time period.

NC control

Applicable models:

NHM/NHP/PUMA SMX series

* Max. storage size is determined by the size of SSD in Panel iHPro. If customer need Max. storage size of 40GB, it is necessary to select SSD129GB(option).

SSD data server

As a PC based NC, it allows the HDD to be used as a storage space for machining program, saving time for program transfer.

Max. storage size

40GB*Max. file size

2GBMax. file number

Up to 1000

NHP 4000/5000

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

15 14 /

Set up

Applicable models: NHP series

• Linear scales and ballscrew shaft cooling are required on the machine.

• Renishaw NC4 should be included depending on the level of precision required by the customer

Applicable model: NHM/NHP series

• Works with TMT8 or TMT8 Random

Includes a summary monitoring screen and gives the operator easy access to Doosan’s own tool management system which provides comprehensive real time data on each tool, such as remaining tool life and status of tool groups.

Applicable model: PUMA SMX series

Turn cut

Generate tool path for Turn-cut operation

Warming up

Automatically checks if a warm up process is required, and displays the required operator procedure graphically. The requirement is automatically determined by the machine status.

Tool management

Doosan EOP (Easy Operation Package) tool management

Start warming up

MDI mode

Cycle starting

Head tool change

Warming up completed

16 /

Utility

Maximum 120 memos can be saved

Setting

CUFOS Provides management and setting functions such as HMI parameter / User setting / Setup manager

Memo

Users can generate memos, either with a high level of detail via screen capture, or entered by keyboard/touchscreen. The user can add data to existing

memos if required

Maintenance manager Monitors the status of machine and control elements, and confirms the alarm condition and maintenance schedule for preventative maintenance.

Manual viewer

Users can store and view manuals on the 19 inch screen.

Memo through touch screen or key board or using a captured

screen

Register user account

up to six users

Memo

Screen capture

User settingAllows the user to register and delete up to six persons from

the user account. CUFOS apps and NC functions can be user-

restricted as necessary.

NHP 4000/5000

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

17 16 /

A diverse range of functions and apps are available to meet specific customer requirements.

Standard / OptionalSpecifications (CUFOS)

NO. Description Features NHP / NHM 시리즈

1

Hardware

19" Color LCD Screen

2 Main RAM memory (4GB)

3

Storage Memory

SSD 32GB

(Max. storage size 10GB)

4SSD 64GB


5SSD 128GB


6 2point -touch panel port

7Windows Embedded standard 7 Operating System

(Including the Recovery disk)

8

Applications

Doosan Tool Management for SMX X

9 SSD Data server application

10 Manager's Message Notification application

11 FTP Server service

12 Smart key access control application

13 Memo application

14 Machine status Monitor application

15 Alarm guidance application

16

iHMI Basic

Application

Manual viwer application

17 Calendar application

18 Browser application

19 Maintenance Manager application

20 Data Logger application

21 Servo viewer application

● Standard ◦ Optional X Not applicable

* Please contact your Doosan machine tool representative for detailed solution information.

18 /

NHP 4000/5000

Spindle Power – Torque Diagram

15000 r/min

15000 r/min high torque

20000 r/min

Max. Spindle motor power

30 kW


37 kW


37 kW


230 N·m


303 N·m


221 N·m

Spindle speed : r/min



Pow

er :

kW (H

p)Po

wer

: kW

(Hp)

Pow

er :

kW (H

p)

Torq

ue :

N·m

( ft

-lbs)

Torq

ue :

N·m

( ft

-lbs)

Torq

ue :

N·m

( ft

-lbs)

(40.2 Hp)

(49.6 Hp)

(49.6 Hp)

(169.7 ft-lbs)

(223.6 ft-lbs)

(163.1 ft-lbs)

S3 (15% ED)

S3 (10% ED)

S3 (15% ED)

S3 (15% ED)S3 (25% ED)

S3 (25% ED)

S3 (25% ED)S3 (10% ED)

S2 (15 min)

S2 (30 min)S1 (Cont.)

S3 (25% ED)S2 (30 min)

S1 (Cont.)

S3 (15% ED)

S3 (15% ED)

S3 (10% ED)S3 (10% ED)S3 (15% ED)

S3 (25% ED)S3 (25% ED)

S3 (15% ED)

S3 (25% ED)

S3 (25% ED)


S2 (30 min)


S1 (Cont.)

S1 (Cont.)

S3 (25% ED)S2 (30 min)S1 (Cont.)

S3 (25% ED)S2 (30 min)

S1 (Cont.)

S3 (15% ED)S3 (15% ED)S3 (25% ED)

S2 (15 min)

S1 (Cont.)

207 (152.8)

230 (169.7)

303 (223.6)

261 (192.6)

204 (150.6)

147 (108.5)

119 (87.8)

75.2 (55.5)62.1 (45.8)52.5 (38.7)

0

221 (163.1)200 (147.6)

156 (115.1)

98.1 (72.4)79.6 (58.7)58.9 (43.5)47.7 (35.2)38.2 (28.2)27.2 (20.1)

0

119 (87.8)

69.9 (51.6)52.5 (38.7)46.5 (34.3)

0

147 (108.5)

26 (34.9)30 (40.2)

18.5 (24.8)15 (20.1)

18.5 (24.8)15 (20.1)

37 (49.6)26 (40.2)22 (29.5)

18.5 (24.8)15 (20.1)

37 (49.6)30 (40.2)26 (34.9)22 (29.5)

22 (29.5)

1080 3800 1500041001800 8500

1200 4000 120002800

820 150001200 1800 2800 4700 8000

950 4000 100001220

950 200001350 1800 3500 6000 12000

1050 4500 160006500

S3 (15% ED)

S3 (10% ED)

S3 (15% ED)

S3 (15% ED)S3 (25% ED)

S3 (25% ED)

S3 (25% ED)S3 (10% ED)

S2 (15 min)


S3 (25% ED)S2 (30 min)

S1 (Cont.)

S3 (15% ED)

S3 (15% ED)

S3 (10% ED)S3 (10% ED)S3 (15% ED)

S3 (25% ED)S3 (25% ED)

S3 (15% ED)

S3 (25% ED)

S3 (25% ED)


S2 (30 min)


S1 (Cont.)

S1 (Cont.)

S3 (25% ED)S2 (30 min)S1 (Cont.)

S3 (25% ED)S2 (30 min)

S1 (Cont.)

S3 (15% ED)S3 (15% ED)S3 (25% ED)

S2 (15 min)

S1 (Cont.)

207 (152.8)

230 (169.7)

303 (223.6)

261 (192.6)

204 (150.6)

147 (108.5)

119 (87.8)

75.2 (55.5)62.1 (45.8)52.5 (38.7)

0

221 (163.1)200 (147.6)

156 (115.1)

98.1 (72.4)79.6 (58.7)58.9 (43.5)47.7 (35.2)38.2 (28.2)27.2 (20.1)

0

119 (87.8)

69.9 (51.6)52.5 (38.7)46.5 (34.3)

0

147 (108.5)

26 (34.9)30 (40.2)

18.5 (24.8)15 (20.1)

18.5 (24.8)15 (20.1)

37 (49.6)26 (40.2)22 (29.5)

18.5 (24.8)15 (20.1)

37 (49.6)30 (40.2)26 (34.9)22 (29.5)

22 (29.5)

1080 3800 1500041001800 8500

1200 4000 120002800

820 150001200 1800 2800 4700 8000

950 4000 100001220

950 200001350 1800 3500 6000 12000

1050 4500 160006500

S3 (15% ED)

S3 (10% ED)

S3 (15% ED)

S3 (15% ED)S3 (25% ED)

S3 (25% ED)

S3 (25% ED)S3 (10% ED)

S2 (15 min)


S3 (25% ED)S2 (30 min)

S1 (Cont.)

S3 (15% ED)

S3 (15% ED)

S3 (10% ED)S3 (10% ED)S3 (15% ED)

S3 (25% ED)S3 (25% ED)

S3 (15% ED)

S3 (25% ED)

S3 (25% ED)


S2 (30 min)


S1 (Cont.)

S1 (Cont.)

S3 (25% ED)S2 (30 min)S1 (Cont.)

S3 (25% ED)S2 (30 min)

S1 (Cont.)

S3 (15% ED)S3 (15% ED)S3 (25% ED)

S2 (15 min)

S1 (Cont.)

207 (152.8)

230 (169.7)

303 (223.6)

261 (192.6)

204 (150.6)

147 (108.5)

119 (87.8)

75.2 (55.5)62.1 (45.8)52.5 (38.7)

0

221 (163.1)200 (147.6)

156 (115.1)

98.1 (72.4)79.6 (58.7)58.9 (43.5)47.7 (35.2)38.2 (28.2)27.2 (20.1)

0

119 (87.8)

69.9 (51.6)52.5 (38.7)46.5 (34.3)

0

147 (108.5)

26 (34.9)30 (40.2)

18.5 (24.8)15 (20.1)

18.5 (24.8)15 (20.1)

37 (49.6)26 (40.2)22 (29.5)

18.5 (24.8)15 (20.1)

37 (49.6)30 (40.2)26 (34.9)22 (29.5)

22 (29.5)

1080 3800 1500041001800 8500

1200 4000 120002800

820 150001200 1800 2800 4700 8000

950 4000 100001220

950 200001350 1800 3500 6000 12000

1050 4500 160006500

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

19 18 /* Some peripheral equipment can be placed in other places

NHP 4000/5000

A

HG

FB

C

D

E 1100Moving distance of conveyor

Unit: mm (inch)

Model A B C D E F G H

NHP 4000 3389 (133.4) 2300 (90.6) 1859 (73.2) 4294 (169.1) 4950 (194.9) 2690 (105.9) 1100 (43.3) 1050 (41.3)

NHP 5000 3647 (143.6) 2680 (105.5) 2184 (86.0) 4792 (188.7) 5450 (214.6) 2880 (113.4) 1200 (47.2) 1050 (41.3)

External Dimensions

Top View

Front View

20 /

Pallet

NHP 4000

NHP 5000

Unit: mm (inch)

Unit: mm (inch)

24 (0.9)-M16(0.6)xP20(0.8)

40 (1.6)

40 (1.6)

15 (0

.6)25

(1.0)

65 (2

.6)

50 (2.0)

50 (2.0)

100

(3.9

)10

0(3

.9)

100

(3.9

)

100 (3.9) 100 (3.9)

36 (1

.4)18

(0.7) 36

(1.4)

18 (0

.7)

36 (1.4)18 (0.7)

36 (1.4)18 (0.7)

55(2.2)

55(2.2)

100 (3.9) 100 (3.9)55

(2.2)55

(2.2)

Hole for M16 Socket Head Bolt




20 (0.8

)

18 (H8)±0.0270

12 (0.5

)0+230 0+2

400

(15.

7)20

0 (7

.9)±0

.01

200

(7.9

)40 (1.

6)40 (1.

6)80 (3.1

)80 (3.1

)80 (3.1

)80 (3.1

)

400

(15.

7)20

0 (7

.9)±0

.01

200

(7.9

)

400 (15.7)200 (7.9)±0.01200 (7.9) 400 (15.7)

200 (7.9)±0.01200 (7.9)40(1.6)

40(1.6)

80(3.1)

80(3.1)

80(3.1)

80(3.1)

10 (0

.4)80

(3.1)

50 (2

.0)

36 (1.4)18 (0.7)

36 (1

.4)18

(0.7)

36 (1

.4)18

(0.7)

36 (1.4)18 (0.7)

18

(0.7)

14 (0.6

)

15 (0

.6)25

(1.0)

65 (2

.6)

18 (0.7) (H8)±0.0270

0 -0.232 (1.3) 0

-0.2




500 (19.7)

24(0.9)-M16(0.6)xP20(0.8)

250 (9.8) 250 (9.8)±0.01

250 (9.8)±0.01500 (19.7)

250 (9.8)

500

(19.

7) 250

(9.8

)50 (2.

0)50 (2.

0)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)

50(2.0)

50(2.0)

100(3.9)

100(3.9)

100(3.9)

100(3.9)

250

(9.8

)±0.0

1

500

(19.

7) 250

(9.8

)50 (2.

0)50 (2.

0)10

0(3

.9)

100

(3.9

)10

0(3

.9)

100

(3.9

)

250

(9.8

)±0.0

1

125 (4.9)75

(3.0)75

(3.0)

125 (4.9) 125 (4.9)75

(3.0)75

(3.0)

125 (4.9)Hole for M16 Socket Head Bolt

NHP 4000/5000

TAP PALLET

TAP PALLET

T-SLOT PALLET

T-SLOT DETAIL

T-SLOT DETAIL

T-SLOT PALLET

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

21 20 /

Machine Specifications

NHP 4000/5000

Description Unit NHP 4000 NHP 5000

Travel

Travel distance

X-axis mm (inch) 560 (22.0) 730 (28.7)

Y-axis mm (inch) 640 (25.2) 730 (28.7)

Z-axis mm (inch) 660 (26.0) 880 (34.6)

Distance from spindle nose to table top mm (inch) 80 ~ 720 (3.1 ~ 28.3) 80 ~ 810 (3.1 ~ 31.9)

Spindle nose to table center mm (inch) 80 ~ 740 (3.1 ~ 29.1) 100 ~ 980 (3.9 ~ 38.6)

TablePallet size mm (inch) 400 x 400 (15.7 x 15.7) 500 x 500 (19.7 x 19.7)

Workpiece size mm (inch) ø630 x 900h (ø24.8 x 35.4h) ø800 x 1000h (ø31.5 x 39.4h)

Tool storage capacity kg (lb) 400 (881.8) 500 (1102.3) {700 (1543.2)}*

Pallet change time 7 8 {12}*

SpindleMax. spindle speed r/min 15000 {15000, 20000}*

Taper - ISO #40

Spindle power (S3/Cont.) kW (Hp) 30/18.5 (40.2/24.8) {37/22 (49.6/29.5), 37/18.5 (49.6/24.8)}*

Max. spindle torque N·m (ft-lbs) 230 (169.7) {303, 221 (223.6, 163.1)}*

Feedrate

Rapid traverse rate

X-axis m/min (ipm) 60 (2362.2)

Y-axis m/min (ipm) 60 (2362.2)

Z-axis m/min (ipm) 60 (2362.2)

Acc./Dec. X / Y / Z G 1 / 1 / 1 0.9 / 0.8 / 0.8

AutomaticToolChanger(ATC)

Type of tool shank Tool shank - BT 40 {CAT 40 / DIN / HSK 63A}*

Tool storage capa. ea 40 {60, 80, 120, 171, 275}*

Max.tool diameter

Continous mm (inch) 75 (3.0)

WithoutAdjacent Tools

mm (inch) 170 (6.7)

Max. tool length mm (inch) 450 (17.7) 550 (21.7)

Max. tool weight kg (lb) 12 (26.5)

Max. tool moment N·m (ft-lbs) 11.8 (8.7)

Tool change time (Tool-to-tool) sec 0.9

Tank CapacityCoolant tank capacity L (gal) 570 (150.6)

MachineDimensions

Height mm (inch) 2690 (105.9) 2880 (113.4)

Length (/w Chip Conveyor) mm (inch) 4950 (194.9) 5450 (214.6)

Width mm (inch) 2300 (90.6) 2680 (105.5)

Weight kg (lb) 9700 (21384.5) 11500 (25352.8)

ControlNC system - DOOSAN FANUC 31i {CUFOS}*

* { } : Option

22 /

FANUC 31i No. Division Item Spec. FANUC 31i

1

Controlledaxis

Controlled axes 4 (X, Y, Z, B) X, Y, Z, B

2 Additional controlled axes ADD 1 AXIS (5TH AXIS) ○

3 Simultaneously controlled axes Positioning(G00)/Linear interpolation(G01): 3 axesCircular interpolation(G02, G03) : 2 axes

●

4 Least command increment 0.001 mm / 0.0001" ●

5 Least input increment 0.001 mm / 0.0001" ●

6 Increment system C IS-C ○

7 Interpolation type pitch error compensation ○

8 Position switch ○

9 Inverse time feed ○

10 Cylindrical interpolation G07.1 ○

11 NURBS interpolation ○

12 Bell-type acceleration/deceleration before look ahead interpolation

Included in AI contour control I or II (0i-MF, 31/32i)

●

13 Rigid tapping bell-shaped acceleration/deceleration Rigid tapping is required. ●

14 Exponential interpolation ○

15 Involute interpolation ○

16 Smooth backlash compensation ●

17 Automatic corner override G62 ○

18 Automatic corner deceleration Included in AI contour control I or II (0i-MF, 31/32i)

●

19 Cutting feedrate clamp ●

20 Rapid traverse bell-shaped acceleration/deceleration

●

21 Handle interruption ○

22 Manual handle retrace ○

23 Manual handle feed 2/3 unit ○

24 Nano smoothing ○

25 AICC II 200BLOCK ●

26 AICC II 400 BLOCK ○

27 High-speed processing 600 BLOCK ○

28 Look-ahead blocks expansion 1000 BLOCK ○

29 Linear ACC/DEC before cutting feed interpo-lation

●

30

Spindle &M codeFunction

M-code function M 3 digits ●

31 Spindle orientation ●

32 Retraction for rigid tapping ●

33 Rigid tapping G84, G74 ●

34

ToolFunction

Number of tool offsets 200-pairs ●

35 Number of tool offsets 400-pairs ○

36 Number of tool offsets 499 / 999 / 2000 -pairs ○

37 Tool nose radius compensation G40, G41, G42 ●

38 Tool length compensation G43, G44, G49 ●

39 Tool life management ●

40 Addition of tool pairs for tool life manage-ment

○

41 Tool number command T3 digits ●

42 Tool offset memory C Geometry / Wear and Length / Radius offset memory

●

43 Tool length measurement ●

44 Tool length offset ●

45 Tool offset G45 - G48 ○

46 Rotary table dynamic fixture offset ○

47 Work setting error compensation ○

48

Programming& EditingFunction

Absolute / Incremental programming G90 / G91 ●

49 Automatic Coordinate system setting ●

50 Background editing ●

51 Canned cycle G73, G74, G76, G80 - G89, G99 ●

CNC Specifications● Standard ◦ Optional X Not applicable

NHP 4000/5000

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

23 22 /

No. Division Item Spec. FANUC 31i

52


Circular interpolation by radius programming ●

53 Custom macro ●

54 Addition of custom macro common variables #100 - #199, #500 - #999 ●

55 Macro executor ●

56 Custom software 8MB ●

57 Custom software 12MB, 16MB ○

58 Decimal point input ●

59 Extended P-code variables 512Kbyte ●

60 Extended part program editing ●

62 Part program storage 512KB (1280m) ○

63 Part program storage 1MB (2560m) ○




67 Inch/metric conversion G20 / G21 ●

68 Label skip ●

69 Maximum commandable value ±99999.999mm (±9999.9999 inch) ●

70 Number of Registered programs 500 ea ●

71 Optional block skip 1 BLOCK ●

72 Optional block skip 9 BLOCK ○

73 Optional stop M01 ●

74 Program file name 32 characters ●

75 Sequence number N 8-digit N8 digit

76 Playback function ○

77 Workpiece coordinate system G52 - G59 ●

78 Addition of workpiece coordinate system G54.1 P1 - 48 (48 pairs) ●

79 Addition of workpiece coordinate system G54.1 P1 - 300 (300 pairs) ○

80 Tilted working plane indexing command G68.2 ○

81

OTHERS FUNCTIONS& Display, etc

Embeded Ethernet ●

82 MDI / DISPLAY unit 15" Color LCD, Keyboard for data input, soft-keys ●

83 I/O interface RS - 232C ●

84 USB memory interface Only Data Read & Write ●

85 Stored stroke check 2 ○

86 Multi language display ●

87 3rd / 4th reference return ○

88 Cs contouring control ○

89 Reader/Puncher interface (for 2ch) ●

90 Retraction for 3-dimensional rigid tapping ○

91 Extended Spindle orientation (Spindle Multi Orientation) ●

92 Chopping function G81.1 ○

93 High speed skip function ○

94 Polar coordinate command G15 / G16 ○

95 Polar coordinate interpolation G12.1 / G13.1 ○

96 Programmable mirror image G50.1 / G51.1 ○

97 Scaling G50, G51 ○

98 Single direction positioning G60 ○

99 Pattern data input ○

100 Jerk control AI contour control II is required. ○

101 Fast Data server with1GB PCMCIA card ○

102 Fast Ethernet ○

103 3-dimensional coordinate conversion ○

104 3-dimensional tool compensation ○

105 3-dimensional manual feed ○

106 Tape format for FS15 ○

107 Figure copying G72.1, G72.2 ○

108 Machining time stamp function ○

109 Machining quality level adjustment ○

110 EZ Guide I with 10.4" Color TFT -.Doosan infracore Conversational Programming Solution-.When the EZ Guide i is used, the Dynamic graphic display cannot application

○

111 Dynamic graphic display (with 10.4" Color TFT LCD) -.Machining profile drawing.-.When the EZ Guide i is used, the Dynamic graphic display cannot application

○


24 /

CUFOS No. Division Item Spec. FANUC 31i

1

Controlledaxis

Controlled axes 4 (X, Y, Z, B) X, Y, Z, B

2 Additional controlled axes ADD 1 AXIS (5TH AXIS) ○

3 Simultaneously controlled axes Positioning(G00)/Linear interpolation(G01): 3 axesCircular interpolation(G02, G03) : 2 axes

●

4 Least command increment 0.001 mm / 0.0001" ●

5 Least input increment 0.001 mm / 0.0001" ●

6 Increment system C IS-C ○

7 Interpolation type pitch error compensation ○

8 Position switch ○

9 Inverse time feed ○

10 Cylindrical interpolation G07.1 ○

11 NURBS interpolation ○

12 Bell-type acceleration/deceleration before look ahead interpolation

Included in AI contour control I or II (0i-MF, 31/32i)

●

13 Rigid tapping bell-shaped acceleration/deceleration Rigid tapping is required. ●

14 Exponential interpolation ○

15 Involute interpolation ○

16 Smooth backlash compensation ●

17 Automatic corner override G62 ○

18 Automatic corner deceleration Included in AI contour control I or II (0i-MF, 31/32i)

●

19 Cutting feedrate clamp ●

20 Rapid traverse bell-shaped acceleration/deceleration

●

21 Handle interruption ○

22 Manual handle retrace ○

23 Manual handle feed 2/3 unit ○

24 Nano smoothing ○

25 AICC II 200BLOCK ●

26 AICC II 400 BLOCK ○

27 High-speed processing 600 BLOCK ○

28 Look-ahead blocks expansion 1000 BLOCK ○

29 Linear ACC/DEC before cutting feed interpo-lation

●

30

Spindle &M codeFunction

M-code function M4 digits ●

31 Spindle orientation ●

32 Retraction for rigid tapping ●

33 Rigid tapping G84, G74 ●

34

ToolFunction

Number of tool offsets 200-pairs ●

35 Number of tool offsets 400-pairs ○

36 Number of tool offsets 499 / 999 / 2000 -pairs ○

37 Tool nose radius compensation G40, G41, G42 ●

38 Tool length compensation G43, G44, G49 ●

39 Tool life management ●

40 Addition of tool pairs for tool life manage-ment

○

41 Tool number command T3 digits ●

42 Tool offset memory C Geometry / Wear and Length / Radius offset memory

●

43 Tool length measurement ●

44 Tool length offset ●

45 Tool offset G45 - G48 ○

46 Rotary table dynamic fixture offset ○

47 Work setting error compensation ○

48


Absolute / Incremental programming G90 / G91 ●

49 Automatic Coordinate system setting ●

50 Background editing ●

51 Canned cycle G73, G74, G76, G80 - G89, G99 ●

CNC Specifications● Standard ◦ Optional X Not applicable

NHP 4000/5000

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

25 24 /

No. Division Item Spec. FANUC 31i

52


Circular interpolation by radius programming ●

53 Custom macro ●

54 Addition of custom macro common variables #100 - #199, #500 - #999 ●

55 Macro executor ●

56 Custom software 8MB ●

57 Custom software 12MB, 16MB ○

58 Decimal point input ●

59 Extended P-code variables 512Kbyte ●

60 Extended part program editing ●

61 Part program storage 512KB (1280m) ○





66 Inch/metric conversion G20 / G21 ●

67 Label skip ●

68 Maximum commandable value ±99999.999mm (±9999.9999 inch) ●

69 Number of Registered programs 500 ea ●

70 Optional block skip 1 BLOCK ●

71 Optional block skip 9 BLOCK ○

72 Optional stop M01 ●

73 Program file name 32 characters ●

74 Sequence number N 8-digit N8 digit75 Playback function ○

76 Workpiece coordinate system G52 - G59 ●

77 Addition of workpiece coordinate system G54.1 P1 - 48 (48 pairs) ●

78 Addition of workpiece coordinate system G54.1 P1 - 300 (300 pairs) ○

79 Tilted working plane indexing command G68.2 ○

80

OTHERS FUNCTIONS& Display, etc

Embeded Ethernet ●

81 Stored stroke check 2 ○

82 Multi language display ●

83 3rd / 4th reference return ○

84 Cs contouring control ○

85 Reader/Puncher interface (for 2ch) ●

86 Retraction for 3-dimensional rigid tapping ○

87 Extended Spindle orientation (Spindle Multi Orientation) ●

88 Chopping function G81.1 ○

89 High speed skip function ○

90 Polar coordinate command G15 / G16 ○

91 Polar coordinate interpolation G12.1 / G13.1 ○

92 Programmable mirror image G50.1 / G51.1 ○

93 Scaling G50, G51 ○

94 Single direction positioning G60 ○

95 Pattern data input ○

96 Jerk control AI contour control II is required. ○

97 Fast Data server with1GB PCMCIA card ○

98 Fast Ethernet ○

99 3-dimensional coordinate conversion ○

100 3-dimensional tool compensation ○

101 3-dimensional manual feed ○

102 Tape format for FS15 ○

103 Figure copying G72.1, G72.2 ○

104 Machining time stamp function ○

105 Machining quality level adjustment ○

106

CUFOS

Display Unit 19" Color LCD Screen, 2 Point-touch ●

107 Main RAM Memory 4GB ●

108Storage Memory

SSD 32GB ●

109 SSD 64GB ○

110 SSD 128GB ○

111SSD Data server Application

10GB ●

112 20GB ○

113 40GB ○

114 Set and Inspection Application Renishaw measuring system is required. ○

115 Manager's Message Notification application ●

116 FTP Server service ●

117 Smart key access control application ○

118 Memo Application ●

119 Machine status Monitor application ●

120 Alarm guidance application ●

121 Manual viewer Application ●

122 Calendar Application ●

123 Browser Application ●

124 Maintenace Manager Application ●

125 Data Logger Application ●

126 Servo viewer Application ●


26 /

5Corporations

Responding to Customers Anytime, Anywhere

AMERICA EUROPE

Global Sales and Service Support Network

Technical Center: Sales Support, Service Support, Parts Support

4Corporations

198Service Post

51Technical Centers

164Dealer Networks

3Factories

NHP 4000/5000

Product Overview

Basic Information

Basic Structure

Cutting

Performance

Detailed

Information

Options

Applications

CUFOS

Diagrams

Specifications

Customer Support

Service

27 26 /

Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, AnywhereDoosan machine tools provides a system-based professional support service before and after the machine tool sale by responding quickly and efficiently to customers’ demands.By supplying spare parts, product training, field service and technical support, we can provide top class support to our customers around the world.

We help customers to achieve

success by providing a variety of

professional services from pre-

sales consultancy to post-sales

support.

Customer Support Service

- On site service- Machine installation and testing- Scheduled preventive maintenance- Machine repair

Field Services

- Supports machining methods and technology

- Responds to technical queries- Provides technical consultancy

Technical Support

- Programming / machine setup and operation

- Electrical and mechanical maintenance

- Applications engineering

Training

- Supplying a wide range of original Doosan spare parts

- Parts repair service

Supplying Parts

CHINA (Yantai)

CHINA (Shanghai)

INDIA

Changwon FactoryHead Office

www.doosanmachinetools.com

www.facebook.com/doosanmachinetools

www.youtube.com/c/DoosanMachineToolsCorporation

Head Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400

Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.Tel +1-973-618-2500 Fax +1-973-618-2501

Doosan Machine Tools India106 / 10-11-12, Amruthahalli, Byatarayanapura, Bellary road, Bangalore-560 092, IndiaTel +91-80-4266-0122 / 121 / 100

Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, GermanyTel +49-2133-5067-100 Fax +49-2133-5067-111

Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612)Tel +86-21-5445-1155Fax +86-21-6405-1472

ver. EN 180908 SU

*For more details, please contact Doosan Machine Tools.

*The specifications and information above-mentioned may be changed without prior notice.

* Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,

the registered trademark holder.

There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.

Fire Safety Precautions

Major Specifications

NHP 4000/5000 Description Unit NHP 4000 NHP 5000

Max. spindle speed r/min 15000 {15000, 20000}*

Max. Spindle motor power kW (Hp) 30 (40.2) {37, 37 (49.6, 49.6)}*

Max. Spindle motor torque N·m (ft-lbs) 230 {303, 221}*

Taper - ISO #40

Travel distance (X / Y / Z) mm (inch)560 / 640 / 660

(22.0 / 25.2 / 26.0)730 / 730 / 880

(28.7 / 28.7 / 34.6)

Acc./Dec. (X / Y / Z) G 1 / 1 / 1 0.9 / 0.8 / 0.8

No. of Tool Storage ea 40 {60, 80, 120, 171, 275}*

Table size mm (inch) 400 x 400 (15.7 x 15.7) 500 x 500 (19.7 x 19.7)

*{ } : Option

Documents

NHP 4000/5000 - euromarket.bg