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Necessary preliminary tasks: Remove front underbody protection E60, E61, E63, E64, E70, E83, E84: remove reinforcement plate E83, E89: release anti-roll bar from front axle E70, E89: remove fan cowl NOTE: E83, E89 only Release screws (1) (only on front axle support) Tightening torque 17 10 5AZ. See: Specifications\Mechanical\00 00 Excerpt From Company Standard BMW GS 90003-2

Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed

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Page 1: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed

Necessary preliminary tasks:

Remove front underbody protection

E60, E61, E63, E64, E70, E83, E84: remove reinforcement plate

E83, E89: release anti-roll bar from front axle

E70, E89: remove fan cowl

NOTE: E83, E89 only

Release screws (1) (only on front axle support)

Tightening torque 17 10 5AZ. See: Specifications\Mechanical\00 00 Excerpt From Company

Standard BMW GS 90003-2

Page 2: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed

NOTE: Illustration shows coolant thermostat removed.

Disconnect coolant hoses (arrows) on the thermostat (1) with clamping tongs.

Page 3: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed

NOTE: For a better overview, the picture and text refer to the component when removed.

Unfasten hose clamp (1).

Tightening torque 11 53 5AZ.

Remove coolant hose.

Unfasten hose clamp (2).

Tightening torque 11 53 6AZ.

Remove coolant hose.

Unlock and detach coolant hose (3).

Unlock and detach coolant hose (4).

Disconnect plug connection (5).

Release screws (6).

Tightening torque 11 53 1AZ.

Remove coolant thermostat (7).

Assemble engine.

Fill the cooling system.

Observe capacities.

Installation note:

Check coolant hoses for cracks and damage.

Renew coolant hoses as required.

Page 4: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed

Recommendation: On vehicles older than five years, renew coolant hoses.

Check the cooling system for tightness and function.

Page 5: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed
Page 6: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed
Page 7: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed
Page 8: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed
Page 9: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed
Page 10: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed
Page 11: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed
Page 12: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed
Page 13: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed
Page 14: Necessary preliminary tasksww2.justanswer.com/uploads/SU/supermechanic/2013-08-29_165752...29.08.2013 · Standard BMW GS 90003-2 . NOTE: Illustration shows coolant thermostat removed