My Internship Report

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  • Summer Internship Project Report

    On

    ENHANCING DESIGN DEVELOPMENT AND QUALITY

    ASSURANCE OF PRODUCTS OF AJANTA

    By

    Snehasis Bose 2011/02/DFT/39/K

    B.Sc FT Designing Specialization

    Class of 2014

    Under the Supervision of

    Mr. Kailash Tripati

    Footwear In-Charge

    Footwear Design and Development Institute, Kolkata

    In Partial Fulfillment of the Requirements for the Degree of

    Bachelor of Footwear Technology Designing Specialization

    At

    FOOTWEAR DESIGN & DEVELOPMENT INSTITUTE Inside Kolkata Leather Complex (Gate No. 3)

    Mouza: Karaidanga, J.L No: 32 -35, Gangapur, Near Banatala,

    P.S: Kolkata, District: South 24-Parganas, West Bengal - 743 502

    Year 2013

  • DECLARATION

    Title of Project Report - Enhancing Design Development and Quality

    Assurance of Ajanta Products

    I declare

    (a) That the work presented for assessment in this Summer Internship Report is my own, that it has not previously been presented for another

    assessment and that my debts (for words, data, arguments and ideas) have

    been appropriately acknowledged

    (b) That the work conforms to the guidelines for presentation and style set out in the relevant documentation.

    Date: Snehasis Bose

    2011/02/DFT/39/K

    B.Sc FT Designing, Class of 2014

  • CERTIFICATE

    I Kailash Tripati hereby certify that Snehasis Bose student of Bachelors

    of Footwear Technology at Footwear Design and Development Institute,

    Kolkata, West Bengal has completed the Project Report on Enhancing

    Design Development and Quality Assurance of Ajanta products, under

    my guidance.

    Mr. Kailash Tripati

    Head of the Department - Footwear

    Senior Faculty Member FDDI

  • ACKNOWLEDGEMENT

    Perseverance, inspiration and motivation have played a great role in the success of

    any venture. It would be incomplete to submit this report without acknowledging

    the people behind this endeavor and without whose support I wouldnt have able

    to achieve this. It gives me immense pleasure to express my gratitude to everyone

    who shared with me their precious time and effort during the project.

    First of all, I thank Ajanta Banik Rubber Industries Pvt. Ltd. for granting me the

    permission to work with the esteem organization. I am also thankful to:

    Mr. Sugata Dey (Manufacturing and Operation DGM) my industry guide, for

    his patience and guidance, encouragement and for sharing his expertise in writing

    this feasibility study.

    Then to Mr. Kailas Tripati and Mr. Ramesh Sahoo my faculty guide for giving

    their valuable time and precious knowledge for guidance of this project.

    Then to Mr. Anjan Chatterjee (Designer) who assisted and taught us how to make

    a feasibility study.

    I thank to all the Laboratory members of Ajanta - Banik Rubber Industries Pvt.

    Ltd. They guided and helped me in all possible ways they could, at every stage of

    the report. I would also like to thank all the Managers, Assist. Managers,

    Supervisors and staff of Banik Rubber Industries Pvt. Ltd. Who provided us all

    the relevant information and their kind support on the basis of which this report

    and my summer intern ship has been prepared.

    Finally I thank my college Footwear Design and Development Institute, Kolkata

    for having given me this opportunity to put to practice, the theoretical knowledge

    that I imparted from the program.

    Snehasis Bose

    Footwear Design and Development Institute

    Kolkata WB

  • WEEKLY SCHEDULE

    WEEK I (ONE)

    Day 1 Monday, 1

    st July Reporting to Ajantas Head Office, A.J.C

    Bose Road for joining as a I internship

    Candidate.

    Day 2 Tuesday, 2nd July Reporting to Ajantas main factory Abakash

    Unit, Pagladanga and met Mr. S.S. Jha.

    Day 3 Wednesday, 3rd July Started working with Mr. Anjan as a

    designing team worker.

    Day 4 Thursday, 4th July Duplicated some production patterns for the

    need of production.

    Day 5 Friday, 5th July Duplicated some production patterns for the

    need of production.

    Day 6 Saturday, 6th July Duplicated some production patterns for the

    need of production.

    Day 7 Sunday, 7th July HOLI DAY

    WEEK II (TWO)

    Day 8 Monday, 8th July Designing new

    sample footwear.

    Gathering production

    knowledge in EVA

    Dept.

    Day 9 Tuesday, 9th July Designing new

    sample footwear.

    Gathering production

    knowledge in EVA

    Dept.

    Day 10 Wednesday, 10th July Designing new

    sample footwear.

    Gathering production

    knowledge in EVA

    Dept.

    Day 11 Thursday, 11th July Designing new

    sample footwear.

    Understanding the

    various compounds

    and machines used.

    Day 12 Friday, 12th July Absent Absent

    Day 13 Saturday, 13th July Designing new

    sample footwear.

    Understanding the

    whole production

    planning, process and

    the finishing process

    Day 14 Sunday, 14th July HOLI DAY HOLI DAY

    WEEK III (THREE)

    Day 15 Monday, 15th July Gathering production

    knowledge in PVC

    Department.

    Designing Mens

    Sandals (Synthetic

    Upper with PU

    Bottom)

  • Day 16 Tuesday, 16th July Gathering production

    knowledge in PVC

    Department.

    Designing Mens

    Sandals (Synthetic

    Upper with PU

    Bottom)

    Day 17 Wednesday, 17th July Gathering production

    knowledge in PVC

    Department.

    Designing Mens

    Sandals (Synthetic

    Upper with PU

    Bottom)

    Day 18 Thursday, 18th July Gathering production

    knowledge in PVC

    Department.

    Designing Mens

    Sandals (Synthetic

    Upper with PU

    Bottom)

    Day 19 Friday, 19th July Gathering

    Information from the

    in house Testing Lab.

    Designing Mens

    Sandals (Synthetic

    Upper with PU

    Bottom)

    Day 20 Saturday, 20th July Gathering

    Information from the

    in house Testing Lab.

    Designing Mens

    Sandals (Synthetic

    Upper with PU

    Bottom)

    Day 21 Sunday, 21st July HOLI DAY HOLI DAY

    WEEK IV (FOUR)

    Day 22 Monday, 15th July Gathering production

    knowledge in PU

    Department.

    Designing Ladies

    Sandals with PU

    Construction.

    Day 23 Tuesday, 16th July Gathering production

    knowledge in PU

    Department.

    Designing Ladies

    Sandals with PU

    Construction.

    Day 24 Wednesday, 17th July Knowing the

    Packaging and

    Dispatch process.

    Designing Ladies

    Sandals with PU

    Construction.

    Day 25 Thursday, 18th July Identifying all the

    compounds used in

    all the chemical

    process and making a

    note upon it with the

    ratio of mixture and

    process.

    Designing Ladies

    Sandals with PU

    Construction.

    Day 26 Friday, 19th July Gathering the

    Management

    strategies and Human

    Resource Process of

    Ajanta.

    Designing Ladies

    Sandals with PU

    Construction.

    Day 27 Saturday, 20th July Understanding the

    costing theory of a

    product made.

    Designing Ladies

    Sandals with PU

    Construction.

  • In a whole it was a life time opportunity for me to gather the whole information

    from the starting to the end means from the idea to the designing and from the

    design itself to the real hand product. Really it was a amazing experience where I

    got to know about the various kind of construction used in these days with a large

    variety of upper material with lots of accessories and the bottoming was also

    amazing.

    Rather than the production, I understood the various departments working there

    and their importance. Every department was related to another means everyone is

    connected in a long chain brother.

    Ajanta is one of the leading footwear brands in all over INDIA. They are playing

    a huge role like they are proving the best quality footwear to the Indian consumers

    in a very nominal cost so that everyone can afford the product.

    There were various departments like the Costing Department, Accounts

    Department, Testing Lab, HR Department, Technical Department, Planning

    Department, Machine Department, Store Department, Chemical Department,

    Security Department, Designing Department, Product Development Department,

    Packing Department, Dispatch Department, Machine Department, Audit

    Department, Quality Department and some other Departments.

    I understood that every Department is playing their individual role which is very

    important to run the production in the factory. Every individual department is

    individually playing their role with reference to the other Departments which

    clearly means a TEAM WORK.

    Being a student of Footwear Technology specialized in Footwear Designing I laid

    the main emphasis on the various construction of footwear and the designing

    basics and the kind of material used in making. Ajanta is mainly famous for its

    open footwear segment.

    The various constructions are

    Stuck on Construction

    PU Construction

    PVC

    EVA

    This internship report will be life time valuable for me as it contain the various

    resea