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CAT0000 Model Name: Rockhopper-46 CAT0000 Model Name: Rockhopper-46 Rockhopper-463 Maintenance Parts Rockhopper-463 Maintenance Parts Maintenance Parts Still Under Construction Maintenance Parts List CAT1000 Maintenance Tool List CAT2000 Lubrication Points CAT4000 Exploded Drawings CAT5000 Periodical Maintenance s CA T7000

Mutoh Falcon Outdoor Parts Manual

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Page 1: Mutoh Falcon Outdoor Parts Manual

C AT 0 0 0 0Model Name: Rockhopper-46

C AT 0 0 0 0Model Name: Rockhopper-46

Rockhopper-463 Maintenance Parts

Rockhopper-463 Maintenance Parts

Maintenance Parts Still Under Construction

Maintenance Parts List CAT1000Maintenance Tool List CAT2000Lubrication Points CAT4000Exploded Drawings CAT5000Periodical Maintenances CA T7000

Page 2: Mutoh Falcon Outdoor Parts Manual

C AT 0 0 0 0 - 3Model Name: Rockhopper-62

C AT 0 0 0 0 - 3Model Name: Rockhopper-62

Rockhopper-62 Maintenance Parts

Rockhopper-62 Maintenance Parts

Maintenance Parts Still Under Construction

Maintenance Parts List CAT1000-3Maintenance Tool List CAT2000Lubrication Points CAT4000Exploded Drawings CAT6000(not yet available)Periodical Maintenances CAT8000

Page 3: Mutoh Falcon Outdoor Parts Manual

C AT 1 0 0 0Model Name: Rrockhopper-46

C AT 1 0 0 0Model Name: Rockhopper-46

Rockhopper-463 Maintenance Parts List

Rockhopper-463 Maintenance Parts List

Description Technical Preferred Reference Order N°

Main Board Assy DF-41586 DE-34498 Power Supply Board Assy DF-41587 DE-34535 Head Board Assy DF-41588 DE-34456 Panel Board Assy DF-40097 DE-33585 Mother Board Assy DF-40098 DE-48667 Lever Sensor Assy DF-41589 DF-41469 Cover Sw. R. Assy DF-41590 DF-41478 Paper Sensor XR cable Assy DF-41592 DF-41468 Detection Unit Assy (Black) DF-40106 DF-40011 Detection Unit Assy (Yellow) DF-40107 DF-40012 Detection Unit Assy (Magenta) DF-40146 DF-40013 Detection Unit Assy (Cyan) DF-40147 DF-40014 Detection Unit Assy (LC/Orange) DF-41593 DF-41480 Detection Unit Assy (LM/Green) DF-41594 DF-41481 Paper Sensor Y Assy DF-41595 DF-41470 Origin Sensor Assy DF-40109 DE-49921 X Motor Assy DF-41597 MY-34558 Y Motor Assy DF-41598 MY-34087

Pump Motor Assy PE DF-41599 DE-34187 + DF-41060

Cutter Solenoid Assy DF-40113 DE-33659 Vacuum Fan Assy DF-40173 DE-33353 Fan extension cable RH 46” MK-24210 Fan extension cable 2 assy DF-41621 DF-41483 Fan extension cable 3 assy DF-41622 DF-41484

Description Technical Reference

Panel Cable Assy DF-41617 DF-41461 SW Cable Assy DE-41619 DF-41477 DC Cable Assy DF-41468 DF-41464 Y Cable Assy (46") DF-41600 DF-41460 Head Cable (Colour) DF-41601 DF-41462 Print Head (Colour) DF-40690 DE-49732 Cap Assy DF-41602 DF-41406 Pump Assy DF-41603 DF-41603 Wiper DF-40125 DE-49771 Maintenance Station Assy DF-41604 MY-21474 Cartridge Frame Assy MY-44051 MY-44051 Damper (Colour) DF-40129 DE-49734 Ink Tube (2.0 BK) 46" DF-42726 DF-42726 Grid Roller Assy DF-41840 DE-34525 Pressure Assy DF-42727 MY-33987P Pressure Roller Assy DF-41530 DF-40982 Blade DF-42728 DE-21612 X Speed Reduction Belt DF-40137 DE-49802 Steel Belt 46" DF-41606 DE-49764C T Fence (46") DF-41607 DE-34516 Cursor Assy DF-42729 MY-34986 Y Return Pulley Assy DF-40144 MY-49761 Fuse DF-40345 DF-40317 Flange(2") DF-40446 DE-33602 Flange(3") DF-40447 DE-21303 2” Core flange set MY-33602 MY-33602

Page 4: Mutoh Falcon Outdoor Parts Manual

C AT 1 0 0 0Model Name: Rrockhopper-46

C AT 1 0 0 0Model Name: Rockhopper-46

Rockhopper-463 Maintenance Parts List

Rockhopper-463 Maintenance Parts List

Description Technical Preferred Reference Order N°

3” Core flange set MY-40447 MY-40447 O Ring (Small) 100 pcs. DF-40487 DF-40487 O Ring (Large) 100 pcs. DF-40488 DF-40488 Tube Guide 46" DF-41677 MY-34517

Cursor Plate Spring DF-40854 DF-40854 Steel Bare (46") DF-41616 DE-33943C Junction Board Assy DE-34540 DE-34540 Ink ID Sensor 1 Assy (Blk) DF-41609 DF-41471 Ink ID Sensor 2 Assy (Cy) DF-41610 DF-41472 Ink ID Sensor 3 Assy (Mg) DF-41611 DF-41473 Ink ID Sensor 4 Assy (Ye) DF-41612 DF-41474 Ink ID Sensor 5 Assy (Lcy) DF-41613 DF-41475 Ink ID Sensor 6 Assy (Lmg) DF-41614 DF-41476 Ink ID Cable DF-41615 DF-41463 Spring Cutting blade DF-40936 DE-49743 Spring Plunger Magnet DE-49194 DE-49194 Bearing Grid Roller DE-48846 DE-48846 Encoder reader (incl. Cable) DF-41626 DF-41465 Media Distance Pieces (10 pcs) MY-40650 MY-40650 X motor extension cable assy DF-41623 DF-41485 X ENC extension cable assy DF-41624 DF-41486 Switch Head Height DF-42733 DF-42340 N Belt 46" DF-42735 DE-34522 Scroller Lock receiver roller DF-41634 DE-49811 Scroller Roller assy DF-41633 DF-41633 Y-motor cable assy DF-41625 DF-41466

Description Technical Preferred Reference Order N°

Cartridge Pipe slot 1 DE-34514A DE-34514A Cartridge Pipe slot 2 DE-34514B DE-34514B Cartridge Pipe slot 3 DE-34514C DE-34514C Cartridge Pipe slot 4 DE-34515A DE-34515A Cartridge Pipe slot 5 DE-34515B DE-34515B Cartridge Pipe slot 6 DE-34515C DE-34515C Waste tank sensor plate ME-24124 Waste tank sensor Cable MK-24208 Waste connection tube small ME-24115 Flush box spare part MY-24115 Paper guide assy F 46" SDMP MY-24159 Heating strip for SDMP 46” Assy MY-24218 Paper guide rear assy 46” MY-24206 Heating strip rear SDMP 46” assy MY-24217 Power AC-inlet schutter 10A MC-7001 External waste bottle system SDMP V2 MY-24146 Cleaning bottle 500ml JD-42054 Keyboard assy for SDMP 46” EY-24502 Panel cable DF-41461 Keyboard sheet SDMP V2 LB-242000 Heater PCB for SDMP 46” EY-24501

Page 5: Mutoh Falcon Outdoor Parts Manual

C AT 1 0 0 0 - 3Model Name: Rockhopper-62

C AT 1 0 0 0 - 3Model Name: Rockhopper-62

Rockhopper-62 Maintenance Parts List

Rockhopper-62 Maintenance Parts List

Description Technical Preferred Reference Order N°

Main Board Assy DF-42010 DE-34719 Power Supply Board Assy DF-41587 DE-34535 Head Board Assy DF-41588 DE-34456 Panel Board Assy DF-40097 DE-33585 Mother Board Assy DF-40098 DE-48667 Lever Sensor Assy DF-41589 DF-41469 Cover Sw. R. Assy DF-41590 DF-41478 Paper Sensor XR cable Assy DF-41592 DF-41468 Detection Unit Assy (Black) DF-40106 DF-40011 Detection Unit Assy (Yellow) DF-40107 DF-40012 Detection Unit Assy (Magenta) DF-40146 DF-40013 Detection Unit Assy (Cyan) DF-40147 DF-40014 Detection Unit Assy (LC/Orange) DF-41593 DF-41480 Detection Unit Assy (LM/Green) DF-41594 DF-41481 Paper Sensor Y Assy DF-41595 DF-41470 Origin Sensor Assy DF-40109 DE-49921 X Motor Assy DF-41597 MY-34558 Y Motor Assy DF-41598 MY-34087

Pump Motor Assy PE DF-41599 DE-34187 + DF-41060

Cutter Solenoid Assy DF-40113 DE-33659 Vacuum Fan Assy DF-40173 DE-33353 Fan extension cable 1/3 assy DF-41620 DF-41482 Fan extension cable 2/3 assy MK-42403 MK-42403 Fan extension cable 3/3 assy MK-42401 MK-42401 Fan extension cable 2 assy DF-41621 DF-41483

Description Technical Preferred Reference Order N°

Fan extension cable 3 assy DF-41622 DF-41484

Fan extension cable 4 assy DF-41993 DF-41773

Panel Cable Assy DF-41617 DF-41461 SW Cable Assy DE-41619 DF-41477 DC Cable Assy DF-41468 DF-41464 Y Cable Assy (62") DF-41998 DF-41775 Head Cable (Colour) DF-41601 DF-41462 Print Head (Colour) DF-40690 DE-49732 Cap Assy DF-41602 DF-41406 Pump Assy DF-41603 DF-41603 Wiper DF-40125 DE-49771 Maintenance Station Assy DF-41604 MY-21474 Cartridge Frame Assy MY-44051 MY-44051 Damper (Colour) DF-40129 DE-49734 Ink Tube (2.0 BK) 62" DF-41999 DF-41999 Grid Roller Assy DF-41840 DE-34525 Coupling assy DE-34776 DE-34776 Pressure Assy DF-42727 MY-33987P Pressure Roller Assy DF-41530 DF-40982 Blade DF-42728 DE-21612 X Speed Reduction Belt DF-40137 DE-49802 Steel Belt 62" DF-42001 DE-41754 T Fence (62") DF-42002 DE-34698 Cursor Assy DF-42729 MY-34986 Y Return Pulley Assy DF-40144 MY-49761 Fuse DF-40345 DF-40317

Page 6: Mutoh Falcon Outdoor Parts Manual

C AT 1 0 0 0 - 3Model Name: Rockhopper-62

C AT 1 0 0 0 - 3Model Name: Rockhopper-62

Rockhopper-62 Maintenance Parts List

Rockhopper-62 Maintenance Parts List

Description Technical Preferred Reference Order N°

Flange(2") DF-40446 DE-33602 Flange(3") DF-40447 DE-21303 2” Core flange set MY-33602 MY-33602

3” Core flange set MY-40447 MY-40447 O Ring (Small) 100 pcs. DF-40487 DF-40487 O Ring (Large) 100 pcs. DF-40488 DF-40488 Tube Guide 62" DF-42732 MY-34983

Cursor Plate Spring DF-40854 DF-40854 Steel Bare (62") DF42004 DF-41738 Junction Board Assy DE-34540 DE-34540 Ink ID Sensor 1 Assy (Blk) DF-41609 DF-41471 Ink ID Sensor 2 Assy (Cy) DF-41610 DF-41472 Ink ID Sensor 3 Assy (Mg) DF-41611 DF-41473 Ink ID Sensor 4 Assy (Ye) DF-41612 DF-41474 Ink ID Sensor 5 Assy (Lcy) DF-41613 DF-41475 Ink ID Sensor 6 Assy (Lmg) DF-41614 DF-41476 Ink ID Cable DF-41615 DF-41463 Spring Cutting blade DF-40936 DE-49743 Spring Plunger Magnet DE-49194 DE-49194 Bearing Grid Roller DE-48846 DE-48846 Encoder reader (incl. Cable) DF-41626 DF-41465 Media Distance Pieces (10 pcs) MY-40650 MY-40650 Flange set roll tubs ZMY-46040 ZMY-46040

Linear encoder 180 LPI E-HEDS-9200#Q00

E-HEDS-9200#Q00

X motor extension cable assy DF-41994 DF-41771 X ENC extension cable assy DF-41995 DF-41772

Description Technical Preferred Reference Order N°

Switch Head Height DF-42733 DF-42340 N Belt 62" DF-42737 DE-34700 Head fixing assy DF-42734 DE-34987 +

DF-42345 + DF-42344 + DF-40836

Scroller Lock receiver roller DF-41634 DE-49811 Scroller Roller assy DF-41633 DF-41633 Absorbent assy set DF-42007 MY-41326 (2x) X pulley assy RJ54&62 DF-41988 MY-41739 Y-motor cable assy DF-41625 DF-41466 Waste ink bottle RJ-6100 54 & 62 DF-42008 DF-42008

Coupling assy DF-40693 DE-34776 +

3x NS-21040031

Cartridge Pipe slot 1 DE-34702 DE-34702 Cartridge Pipe slot 2 DE-34703 DE-34703 Cartridge Pipe slot 3 DE-34704 DE-34704 Cartridge Pipe slot 4 DE-34705 DE-34705 Cartridge Pipe slot 5 DE-34706 DE-34706 Cartridge Pipe slot 6 DE-34707 DE-34707 Hooked screw driver Rockhopper TL-24000 Waste tank sensor plate ME-24124 Waste tank sensor MS-24000 Waste tank sensor Cable MK-24208 Waste connection tube small ME-24115 Flush box spare part MY-24115 Paper guide assy F 62" SDMP MY-11249

Page 7: Mutoh Falcon Outdoor Parts Manual

C AT 1 0 0 0 - 3Model Name: Rockhopper-62

C AT 1 0 0 0 - 3Model Name: Rockhopper-62

Rockhopper-62 Maintenance Parts List

Rockhopper-62 Maintenance Parts List

Description Technical Preferred Reference Order N°

Temp sensor long SDMP 62” front MS-24004 Temp sensor short SDMP 62” short MS-24005 Keyboard sheet SDMP LB-24100 PCBA heater system Falcon EY-24500 Paper guide assy R 62” SDMP MY-11250 Temp sensor long SDMP 62” rear MS-24001 Temp sensor short SDMP 62” rear MS-24002 Inlet assy : DF-40775 + MC-5131 EY-27775 Power supply 5V/24V – 0.5A/2.5A EY-25580 Relais solid state realy MM-1003

Wago connection blok A-1701620 MC-5136

External waste bottle system MY-24100

Cleaning bottle 500 ml JD-42054

Silicone glue for rockhopper AG-91240

Page 8: Mutoh Falcon Outdoor Parts Manual

C AT 2 0 0 0Model Name: Rockhopper-46/62

C AT 2 0 0 0Model Name: Rockhopper-46/62

Maintenance Tool List

Maintenance Tool List

No.

1

2

2.1

2.2

3

4

Drawing No.

JD-30410

JD-42052

JD-42053

JD-42050

Name Appearance

Personal Computer

Head cleaning jig assembly (6 sets required)

Rubber bushing ❉ Replace after

using 20 times

Mini-fitting (made by Inaiseieido)

Belt tension attachment

Bar tension gauge 4.9 N (500 gf) (made by Ooba S/S)

Remarks

Commercial item

Special item, includes rubber bush and mini-fitting

Special item (consumable)

Special item (commercial item)

Special item

Commercial item

No.

5

6

7

8

9

10

Drawing No.

JD-30395

JD-30432

Name Appearance

Bar tension gauge 49 N (5 kgf) (made by Ooba S/S)

Rail height jig assembly

Rail height reference base assembly

Phillips screwdriver No. 1

Commercial item

Remarks

Commercial item

Special item

Special item

Phillips screwdriver No. 2

Commercial item

Hex nut driver 5.5 mm Commercial item

Page 9: Mutoh Falcon Outdoor Parts Manual

C AT 2 0 0 1Model Name: Rockhopper-46/62

C AT 2 0 0 1Model Name: Rockhopper-46/62

Maintenance Tool List

Maintenance Tool List

No. Drawing No. Name Appearance Remarks

11

12

Standard screwdriver Commercial item

13

Allen key 1.5 mm Commercial item

14

Allen key 2 mm Commercial item

15

Allen key 2.5 mm Commercial item

16

Allen key 3 mm Commercial item

17

Spanner 5.5 mm Commercial item

18

19

Spanner 17 mm Commercial item

20 Multimeter Commercial item

21 Cleaning fluid A-29 (18-liter)

Special item

22

JD-41844

JD-42054 Cleaning fluid bottle, 500 ml

Special item(Commercial item)

24 Ball driver 2.5 mm Commercial item

25 Hexagon ratchet spanner

Commercial item

23 Ball driver 1.5 mm Commercial item

No. Drawing No. Name Appearance Remarks

Tweezers Commercial item

Jeweller's screwdriver Commercial item

Page 10: Mutoh Falcon Outdoor Parts Manual

C AT 2 0 0 2Model Name: Rockhopper-46/62

C AT 2 0 0 2Model Name: Rockhopper-46/62

Maintenance Tool List

Maintenance Tool List

No.

26

Drawing No. Name Appearance

M-block (Height: 20)

27 JD-42145 Head height jig

28 Pocket microscope (Magnification: 25x to 50x)

Remarks

Commercial item

Special item

Commercial item

No. Drawing No. Name Appearance Remarks

Hooked screwdriver Commercial item

TL-2400029For Rockhopper 62"

Page 11: Mutoh Falcon Outdoor Parts Manual

C AT 4 0 0 0Model Name: Rockhopper-46/62

C AT 4 0 0 0Model Name: Rockhopper-46/62

Lubrication Points

Lubrication Points

No.

1

2

3

4

5

6

7

Name of Unit

Pressurization Unit

Maintenance Unit

R Frame

X Drive

Y Rail

Y Rail

Covers

Lubrication Point

Pressure cam

Transfer gear bearings

Sliding parts around pressurizing relay plate

X speed reduction belt parts

Back of roller track

Cursor track

Cover pins and frame holes

Brand, Product Number

Shin-Etsu Chemical Co., Ltd., Silicone Grease G501

Shin-Etsu Chemical Co., Ltd., Silicone Grease G501

Shin-Etsu Chemical Co., Ltd., Silicone Grease G501

Shin-Etsu Chemical Co., Ltd., Silicone Grease G501

Shin-Etsu Chemical Co., Ltd., Silicone Grease G501

Sumiko Lubricants Co., Ltd Sumi Grease Spray

Shin-Etsu Chemical Co., Ltd., Silicone Grease G501

Application

To improve sliding

To improve durability

To improve sliding

To improve durability

For inserting roller, reducing cursor noise

To prevent burning

For cover opening/closing action and noise

Remarks

or similar

or similar

or similar

or similar

or similar

Soak a cloth and apply lightly

Page 12: Mutoh Falcon Outdoor Parts Manual

ROCKHOPPER 46

NS-51040101

DF-40521C

DF-40411C

DE-31567

NS-11030061

NS-11030061

DF-41490(A/E)

DF-41388

NS-05030081

NS-11040081

DF-41386

NS-05030081

NS-11040081

DE-10873

NS-11030061

DE-21467

DF-40650

DE-10973

NS-11030061

NS-05030081

NS-05030081

DF-41376

DE-11159

DF-41429

NS-11030061

NS-05030081

NS-11030061

DF-41375

NS-05030081

NS-05030081

ME-24206

LB-10250

ME-24124

NS-11040081

NS-11040081

DE-21469

DE-21469

DR-4014-43315

DF-41387

NS-05030081

NS-05030081

NS-05030081

NS-21030031

DE-47066

NS-51040101

NS-05030081

NS-05040081

NS-11040081

NS-05030081

DE-21470

LB-10082DE-33950C

DE-34501

DE-11174

DE-10872

DE-10972

DF-40027

MY-24218= ME-24227+AP-52128+ME-24218

MY-24217

ME-24233

NS-11030061

LB-10031

LB-10080(2x)

UNIT-SDMP46 CAT5001-00 REV. /

ME-24205

ME-24232

EY-24502

LB-24200

ME-24237(2x)

DR-4001-43993(2x)

DF-41461

ME-24236

NS-06030061(4x)

DR-4001-43993(4x)

MY-24205

Page 13: Mutoh Falcon Outdoor Parts Manual

NS-05030081

DE-49796

DF-41378

DF-40981

DE-33991DE-49801

NS-21030031

NS-05040081 NS-11040041

DF-41384

NS-04040101

NS-05040081NS-35040201

NS-05040101

DE-11170

DE-49796

NS-05040101

DE-49804

DE-46562DE-49803

N-40202C

DE-49802

DF-41484

DF-41622

NS-05030101NS-05030101

NS-05030101 NS-05030061

NS-05030061

NS-05030061

E-NAD-06

NS-05040081

DE-47866F

E-NAD-06

E-P-25

DE-33992

E-P-20

E-P-20

DF-40091

DE-49651

DE-49651

NS-05030401

NS-05040081

NS-05030401

NS-05030401

ME-24211

DE-33608

DE-33608

DE-33608

DF-40173

NS-21030031 DF-41428

DF-40520

DE-49810

DF-40470

DE-46552

DE-46552

DE-46552

DE-40321

DE-49904

DE-49813

DE-49812

DE-49812

DE-46552

DF-40469

DF-40469

DE-49811

DF-49828DP-3022-40153

DS-1074-41211KDE-49814

DE-49815

DE-33609

DF-40470

DE-49811

DF-40137

DE-41597

DE-34558

DF-41486DF-41623DF-41485

DF-41624

DF-41621

DF-41483

MK-24210

DF-40173

DE-33353

DE-33353DE-33353

DF-40173

DE-40615

ME-24231

ME-23046(5x)

DE-47866X(1,5x)

NS-05040081(3x)

NS-06040061(3x)

DF-41793

MY-41793

UNIT-SDMP46 CAT5002-00 REV. /

ROCKHOPPER 46ROCKHOPPER 46

Page 14: Mutoh Falcon Outdoor Parts Manual

DR-4010-41280

NS-05040121

NS-05040401

JD-42054

BM-1301-003006NS-05040101

DE-45115

NS-05030061

NS-05030081

DE-49812

DF-40469

DF-40470

DE-46552

MY-40469 (3x)

DE-46552

DP-3022-40153

NS-04040101

E-P-25

NS-51030051

NS-01020081DF-42341

DF-42342

NS-04030061

DR-4010-41280

DF-40561 DE-49827

NS-51030051

DF-41463

DF-41615DE-45115

E-P-25

DE-47046

DF-41433DF-41468

DF-41592

DF-40562

DE-10868

DF-42340DF-42733

DF-41374

DF-40564

DF-41931

NS-05040081

DE-49948

DE-33999

DE-32692 NS-06030061

NS-05040121

NS-05040101

NS-06020051

DE-48931

NS-01020081

DF-41478

NS-11040041

NS-11040041

DE-49142

NS-05040101

ME-24239

DE-49782

DE-49781

DE-49947

DE-49826

DF-41590

DF-41329

DR-4014-43892

DE-47071DF-40553

NS-35040201

DF-40081

DF-41329DE-49950

DF-40556

DE-49949

DF-41425

NS-05040101

DE-49651(3x)

DE-47866E

E-NAD-06

E-NAD-06

DE-47866H

NS-06020051

DF-41581

ME-24234

DE-34540DF-41536

DF-41469

DF-41589

DF-41792

MY-41792

NS-06030061

ME-24240

MK-24207

MY-24146

ME-24128(0,7 m)

MK-24208

ME-24104

NS-04030061 (4x)

NS-04030061 (2x)

NS-04030061 (4x)

AE-91025 (3x)

DE-44113

ME-24101

ME-24103

ME-24102

NS-04030061 (4x)

DE-49738(2x0,44 m) DE-49891(8x0,02 m)

DE-48958 (2x)

ME-24100

ROCKHOPPER 46UNIT-SDMP46 CAT5003-00 REV. /REV. /

DDV
DDV
DDV
DDV
DDV
Page 15: Mutoh Falcon Outdoor Parts Manual

DF-40693

ME-24118

ME-24118

ME-24118

NS-05030061

NS-05030061

DE-11158

NS-05030081

E-P-25

(t=0.1) DF-41578A(t=0.2) 〃 B(t=0.3) 〃 C

DF-41382

NS-35030061

NS-35030061

NS-35030061

DE-48846

DE-34525

DE-34525

DF-44183

DE-34525

DE-21465

DE-21465

DE-21465

NS-35030101

NS-35030101

NS-35030101 NS-35030101

ME-24128

DF-42007

DF-41326

DF-41327

ME-24138

ME-24138

ME-24138

NS-41030061

NS-41030061

NS-41030061

NS-05030061

DF-40523

DF-40522

DF-40522

DF-40522

DF-40522

DE-21394

DE-21394

DE-21394

DE-21394

NS-35030101

DE-49771

DF-41603

DF-41405

DF-41582

DE-48918C

DF-41406

NS-11030061

NS-05030061

NS-05030121 DP-3022-40153

DE-34068

NS-05030061

DE-34999

NS-05030061DE-21608

DF-40681

DF-40682

DE-34069

DF-41401

DE-40176DF-41403

DF-41400

DE-34508

DF-41602

DF-41599

DF-41060

DE-34187

NS-05030061

DF-42725

DF-40125

ME-24138

NS-41030061

DF-40523

DF-40523

DF-40523

DE-48846

DE-48846

DE-48846

DE-48846

DE-48846

DF-40514

DF-40514

DF-40514

NS-21030031

NS-21030031

NS-21030031

DE-34521

DE-34521 DF-41840

ROCKHOPPER 46ROCKHOPPER 46UNIT-SDMP 46 CAT5004-00 REV. /

Page 16: Mutoh Falcon Outdoor Parts Manual

NS-05030081

NS-05030081

NS-04030061

DF-40982

DE-33987

DF-40510

DF-40551

DF-40555

DE-35084

DF-42735

DF-40559

DE-34520

NS-05030061

DE-21395

DR-7032-41990

DR-7032-41990 DF-41625

DF-41466

DF-40552C

DR-7032-41990

DF-40550

DF-40550

DF-41518

DF-40551

DF-40360

DE-49753C

DE-49753C

DE-49752C

DE-42544

DE-21479

NS-05030081

NS-05030061

NS-04030061

DE-33602

DP-3022-40153

DF-40641

DF-40558

NS-05040081

DE-33598

NS-51040101

DF-41422

DF-41424

N-40202C

DE-34087

DF-41598

DP-3022-40153

DF-41435

DF-40447 (3") DF-40446 (2")

DE-21303 (3")DE-33602 (2")

DE-34519

DF-41427

NS-05030081

DE-11172

DE-34500

NS-05030061

NS-01030301

NS-21030061

DE-49763

DE-47091

DE-47040

DE-44181

DF-41259

DE-44181

DS-4104-40904

DE-11171

DF-40555

NS-04030061

DR-7032-41990

DF-40510

MY-33987P

DE-49883

DF-41606

DE-49764C

DE-21612DF-41530

DF-40982

DE-33987

DF-42728

DF-40144

NS-05030061

DE-34516

DF-41607

DE-49780

DF-41600

DF-41460

DR-4010-43353

DR-4010-43353

DE-34499

NS-35040201

NS-05030081

DE-49760

DE-47092

DE-21612

NS-05040081NS-05040101

DE-21395

DE-11173

NS-23040041NS-35040101

NS-35040101

NS-05040101

DE-34521

DE-34521

ME-27065

ROCKHOPPER 46ROCKHOPPER 46UNIT-SDMP 46 CAT5005-00 REV. /

Page 17: Mutoh Falcon Outdoor Parts Manual

NS-41020081

DE-21300

DF-44051

DE-34514A(SLOT1)

DE-34513

DE-49777

DE-49992

DE-49778

DF-40488

DF-41410

DE-21477D

DE-21477E

DE-21477F

DE-21477A

DE-48950

DE-48949

DE-49777

DE-49777

DF-40488

DF-40487

DE-49993

DE-49778

DE-49738G

DE-33943C

DE-35084

DF-41460

DF-41460

DE-34978

DE-34979

DF-41616

DF-42726

DE-21477B

DE-21477C

DE-34514B(SLOT2)

DE-34514C(SLOT3)

DE-34515A (SLOT4)

DE-34515B(SLOT5)

DE-34515C (SLOT6)

~フレームアセンブリ,針

+DE-49892

DE-49778

DF-41476

DF-41614

NS-05030081NS-05030081

DE-33600

NS-41030061

DF-40488

NS-41030121

DF-41481

DF-41594

DF-41475

DF-41613

DF-41480

DF-41593

DF-41474

DF-41612

DF-40012

吸収材DE-34746

カートリッジベースDE-11166

ナベ小ネジM3×8(W)NS-05030081

ナベ小ネジM3×8(W)NS-05030081

誤挿入防止板YDF-41395 誤挿入防止板LC

DF-41398

誤挿入防止板LMDF-41399

誤挿入防止板MDF-41394

DF-41393DF-41392

I/Cスライド2DE-21537

ガタ取りバネDF-40978

I/CガイドベースDE-21473

DE-49772

DF-40107

DF-41473

DF-41611

DF-40013

DF-40146

DF-41472

DF-41610

DF-40014

DF-40147

DF-41471

DF-41609

DF-40011

DF-40106

DF-42731

ROCKHOPPER 46ROCKHOPPER 46UNIT-SDMP 46 CAT5006-00 REV. /

Page 18: Mutoh Falcon Outdoor Parts Manual

DF-42734

DE-49194

DF-40853

DF-40936

DF-41404

DF-41404

DF-42332

DF-42344

DF-42343

DF-42345

DR-4010-43353

DF-41470

DF-41595

DF-40113

NS-11030061

NS-11030061

NS-11030061

DF-40934NS-11030061

DF-40934

DF-40820

DE-48949

NS-11030061

DE-33659

NS-05030061

NS-05030061

NS-41020041

DF-41411

DE-34065

DF-40685

NS-11030061

NS-11030061

DE-11167

DF-40718NS-11030061

DE-42051

DE-34986

DF-42339

DE-42051

DF-41444

NS-41030051

NS-41030061

DF-41444

DE-42051

DE-42051

DE-49879

DF-42333 DE-49746

DF-40951

DF-41445

DF-41445

DE-44197

DF-42729

DF-41443

NS-05030081

NS-05030081

NS-05030081

NS-05030081

DF-41409

DF-40854

DF-41462DF-40690

DF-41601

DF-41462DE-48950

DF-40613

DF-41601 DE-49921

E-HEDS-9200#Q00180LPI

DE-40109

NS-06020121

DF-41430

DF-41426

DE-34456

DE-41588

DF-41626

DF-41465

NS-05030101

DE-33943C

NS-05030081

DF-41416

DF-41439ADE-21478

DE-34513

DF-41669

Rev.1

DE-49744

DR-7032-41990

NS-06020051

DF-42331

DF-42334

DF-42330

DF-42330

DE-42051

DE-44197

DE-44197

DE-44197

DE-44197

DF-41432

DF-42335

DF-42337

DF-42336DE-44197

DE-44197

DE-47014

DE-47014DF-42338

DE-47014

DE-49744

DE-49746

DF-40683

DF-40683

DP-3022-40153DP-3022-40153

DP-3022-40153

DR-7032-41990

DR-7032-41990

DR-7032-41990

DR-7032-41990

DR-7032-41990

DE-49879

DE-34066

DP-5005-40189

NS-05040081

DE-34987

DF-40836

DE-34067

DE-21476

DF-40690

DF-40613

DE-49734

DF-40129

DE-48950DE-49734

DF-40129

DF-40487

DE-48949

DF-40487

ROCKHOPPER 46ROCKHOPPER 46UNIT-SDMP 46 CAT5007-00 REV. /

Page 19: Mutoh Falcon Outdoor Parts Manual

UNIT-SDMP 46 CAT5008-00 REV. /

ROCKHOPPER 46ROCKHOPPER 46

PCB Layout + cables refer to drawing AP-76128

J11

J09

12

21

J2

J07

J1

J000

J02

MK-24209

MK-21000

NS-06030061

NS-06030061

DE-33641

DE-49832

NS-11030061

NS-11030061

NS-11040041

AE-91025 (3x)

NS-35030061

E-SL10K2-5

DF-41619

ME-24200

MC-7001

NS-05040081

DF-41439B

E-SSC-58-12-FE-MTFC231114

DF-41494

DF-41464

(DF-41618)

DE-34505

DF-41439C (7x)

NS-05030081

DE-49749

DF-41461

DF-41617

DE-33585(DF-40097)

NS-05030081

NS-05030081

DE-10871

NS-51030061

NS-05030081

DE-11165

NS-06030041

DE-34535(DF-41587)

DF-41477

SIMM(16MB)DF-41340B

DF-41439A

MAIN PCB DE-34498

(DF-41586)

E-MSFC-6KEX

DF-41391

DE-48667

DF-41437DF-41439A

DF-41439B

DF-41439C (3x)

ME-24230

DE-46951 NS-05040081

NS-11040041

DE-48958

(DF-40098) ME-24238

DR-4001-43993 (3x)

SENSORS MK-24200

POWER MK-24201

EY-24501

MK-

2420

4

MK-

2420

4

MK-41314

Page 20: Mutoh Falcon Outdoor Parts Manual

C A T 7 0 0 0Model Name: Rockhopper-46

C A T 7 0 0 0Model Name: Rockhopper-46

Rockhopper-462 Maintenance Parts

Rockhopper-462 Maintenance Parts

You have to change some parts of the Rockhopper printer to obtain a good quality. Please refer to the tables for an overview of periodical maintenance. You will notice that the X-marks indicate a renewal of the mentioned part(s) after this many months. You have to change the absorbents every week.

IMPORTANT : Note that the x-marks in month 6 and month 12 are only to be done by authorised Mutoh technicians.

Maintenance cycle on Rockhopper 46 “

Monthly Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 Print Head 2 X Flush Box Spare Part 1 X X Wiper 1 X X Sensor on ext. Waste Bottle syst. 1 X Maint. Station GA Assy RJ-6100 1 X X Waste Connection tube small 2 X X Dust removal in fan area - X Cleaning maintenance Station - X X Cleaning bottle 1 X X Blade on press roller 4100/6100P 18 X F-absorbent 1 RJ-4100 4 WEEKLY

Page 21: Mutoh Falcon Outdoor Parts Manual

C AT 8 0 0 0Model Name: Rockhopper-62

C AT 8 0 0 0Model Name: Rockhopper-62

Rockhopper-62 Maintenance Parts

Rockhopper-62 Maintenance Parts

You have to change some parts of the Rockhopper printer to obtain a good quality. Please refer to the tables for an overview of periodical maintenance. You will notice that the X-marks indicate a renewal of the mentioned part(s) after this many months. You have to change the absorbents every week.

IMPORTANT : Note that the x-marks in month 6 and month 12 are only to be done by authorised Mutoh technicians.

Maintenance cycle on Rockhopper 62 “

Monthly Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 Print Head 2 X Flush Box Spare Part 1 X X Wiper 1 X X Sensor on ext. Waste Bottle syst. 1 X Maint. Station GA Assy RJ-6100 1 X X Waste Connection tube small 2 X X Dust removal in fan area - X Cleaning maintenance Station - X X Cleaning bottle 1 X X Blade on press roller 4100/6100P 24 X F-absorbent 1 RJ-4100 4 WEEKLY