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7/28/2019 Mutoh 6000
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MAINTENANCEMANUAL
Full-Color Inkjet Printer
RJ-6000 43/54/62
RJ6000-A-01
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C O N 3 0 0 0Model Name: RJ6000-43/54/62
C O N 3 0 0 0Model Name: RJ6000-43/54/62
Contents
Contents
RJ-6000-43 RJ-6000-54 RJ-6000-62
History of Amendments CON 0000 CON 0000 CON 0000
Introduction CON 1000 CON 1000 CON 1000
Some Thoughts on Maintenance Work CON 1010 CON 1010 CON 1010
Precautions For Maintaining This Printer CON 2000 CON 2000 CON 2000
Contents CON 3001 ~ 3 CON 3004 ~ 6 CON 3007 ~ 9
How to use the Maintenance Manual CON 4000 CON 4000 CON 4000
Trouble-Shooting Lists TRB 0000 TRB 0000-2 TRB 0000-3
Matrix Map MAP 0000 MAP 0000-2 MAP 0000-3
Fault-Tracing Procedure EXA 0000 EXA 0000-2 EXA 0000-3
Replacement and Adjustment Procedures REP 0000 REP 0000-2 REP 0000-3
Fundamental Knowledge GID 0000 GID 0000-2 GID 0000-3
Stored Test Patterns PAT 0000 PAT 0000-2 PAT 0000-3
Self-Diagnosis Functions BAC 0000 BAC 0000-2 BAC 0000-3
Maintenance Parts CAT 0000 CAT 0000-2 CAT 0000-3
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C O N 3 0 0 1Model Name: RJ6000-43
C O N 3 0 0 1Model Name: RJ6000-43
RJ-6000-43 Contents 1
RJ-6000-43 Contents 1
RJ-6000 43 inch
Trouble-Shooting Lists TRB0000
When Message is Displayed TRB1000
- How to Use LEDs to Check CPU System and Mechanical System Faults TRB1001
When Message is not Displayed- Initialization, Media Feed, Printing TRB2000
- Noise, Media Cutting, Online, Others TRB2001
Matrix Map MAP0000
When Message is Displayed
- Printer Status Messages MAP1000
- Data Errors MAP1200
- Command Errors MAP1250- CPU System Faults MAP1500
- Mechanical System Faults MAP1700
When Message is not Displayed
- Trouble with Initialization MAP2000
- Trouble with Media Feed MAP3000
- Trouble with Printing MAP4000
- Problem Involving Noise MAP5000
- Trouble with Media Cutting MAP6000
- Online/Function Problems MAP7000
- Other MAP8000
Fault-Tracing Procedure EXA0000
When Message is Displayed
- Printer Status Messages EXA1000~
- Data Errors EXA1200~
- Command Errors EXA1250~- CPU System Faults EXA1500~
- Mechanical System Faults EXA1700~
When Message is not Displayed
- Trouble with Initialization EXA2000~
- Trouble with Media Feed EXA3000~
- Trouble with Printing EXA4000~
- Problem Involving Noise EXA5000~
- Trouble with Media Cutting EXA6000~- Online/Function Problems EXA7000~
- Others EXA8000~
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C O N 3 0 0 2Model Name: RJ6000-43
C O N 3 0 0 2Model Name: RJ6000-43
RJ-6000-43 Contents 2
RJ-6000-43 Contents 2
Replacement and Adjustment Procedures
Right and Left Covers REP 1010Front Cover REP 1020Panel Cover, Y Rail Cover REP 1030Front Paper Guide and Rear Paper Guide REP 1040Left Side Cap and Right Side Cap REP 1041Control Box REP 1050
Head Cover REP 1060X Motor Assembly REP 1070Fan Assembly and Fan Cable REP 1080X Speed Reduction Belt REP 1090Lever Sensor Assembly REP 1100Cover Switch Assembly REP 1110Waste Fluid Box Sensor Assembly REP 1120Switch Cable Assembly, DC Cable Assembly REP 1130Main Board Assembly REP 1140Power Supply Board Assembly REP 1150
Panel Board Assembly REP 1160Panel Cable REP 1170Extension Board Assembly REP 1180
XR Cable Assembly (Rear Paper Sensor) REP 1200Pressure Assembly, Pressure Roller and Blade REP 1220Pump Motor Assembly REP 1230Cap Assembly REP 1240Wiper REP 1250Pump Assembly REP 1260
Maintenance Station Assembly REP 1270Y Motor Assembly REP 1280Steel Belt REP 1290T Fence Assembly REP 1300
Cursor Plate Spring, Steel Flexible Guide Assembly REP 1310Y Return Pulley Assembly REP 1320Cartridge Frame Assembly REP 1330Ink ID Sensor Assembly REP 1340Detector Assembly REP 1350Y Cable REP 1360
Ink Tubes REP 1370Cutter Solenoid Assembly REP 1380Print Head Assembly, Head Cable REP 1390
Edge Sensor Assembly REP 1410Head Board Assembly REP 1420Dampers REP 1430Cursor Assembly REP 1440Origin Sensor Assembly, Y Encoder REP 1450
Junction Board Assembly REP 1470
How to Adjust the Platen Height REP 1520
Tubes Guides Assemblies REP 1540How to Adjust Steel Belt Tension REP 1550How to Adjust X Speed Reduction Belt Tension REP 1560How to Adjust the Tilt of the Print Head REP 1570
How to Capture and Install Backup Parameters REP 1590
How to Install a Program (Software Upgrade) REP 1600
Head Cleaning Procedure REP 1620How to Clean the Head Nozzle Face REP 1660
Speed Reduction Pulley Assembly REP 1680Grid Roller Assembly REP 1690
F Absorbent Assembly REP 1700
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C O N 3 0 0 3Model Name: RJ6000-43
C O N 3 0 0 3Model Name: RJ6000-43
RJ-6000-43 Contents 3
RJ-6000-43 Contents 3
Fundamental Knowledge GID0000
Basic Specifications GID1000
System Block Diagram GID3000
Operating Sequence
- Power On Sequence GID4010
- Power Off Sequence GID4020
- Media Detection Sequence GID4030
- Normal Standby Sequence GID4040
- Encoder Disconnected Check Sequence GID4050
- Origin Detection Sequence GID4060- Media Cutting Sequence GID4070
- Printing Sequence (Including Flushing) GID4080
Stored Test Patterns PAT0000
Presentation Pattern PAT1000
Print quality adjustment pattern PAT3000
Setup List PAT4000
Self-Diagnosis Functions BAC0000
Examination BAC1000
- Memory (RAM) Capacity BAC1010
- Version BAC1020
- Panel BAC1030
- Sensors BAC1040
- Encoders BAC1050
- Fans BAC1060- Ethernet Board BAC1065
- History: Last error message BAC1070
- History: Head nozzle ejection count check BAC1070
- Head Waveform BAC1080
Adjustment BAC2000
- Capping Position Adjustment BAC2010
- Skew Verification BAC2030
- Head Rank Input (Include Initial filling) BAC2040
- Head Nozzle Verification BAC2050
- Left Head Tilt Verification BAC2060
- Right Head Tilt Verification BAC2070
- Repeatability Printing Positioning BAC2080
- CW Adjustment BAC2090
- Flush Pointer Adjustment BAC2110
- Media Feed Distance Compensation BAC2120
- Margin Adjustment BAC2130
- Rear Sensor Position Adjustment BAC2140- Test Print BAC2150
- Head Wash BAC2160
Cleaning BAC3000
- Normal BAC3000
- Powerful BAC3000
Test Printing BAC4000
- Head Printing Verification BAC4000
- Adjustment Parameters BAC4000
Parameters BAC5000
- Initialize BAC5010
- Update BAC5020
Aging BAC6000
- Carriage Motor BAC6010
- Media Feed Motor BAC6020
- Cutter BAC6030- Maintenance Unit BAC6040
- Head BAC6050
Maintenance Parts CAT0000
Maintenance Parts List CAT1000
Maintenance Tool List CAT2000
Lubrication Points CAT4000
Exploded View Drawing CAT5000
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C O N 3 0 0 4Model Name: RJ6000-54
C O N 3 0 0 4Model Name: RJ6000-54
RJ-6000-54 Contents 1
RJ-6000-54 Contents 1
RJ-6000 54 inch
Trouble-Shooting Lists TRB0000-2
When Message is Displayed TRB1000
- How to Use LEDs to Check CPU System and Mechanical System Faults TRB1001
When Message is not Displayed- Initialization, Media Feed, Printing TRB2000
- Noise, Media Cutting, Online, Others TRB2001
Matrix Map MAP0000-2
When Message is Displayed
- Printer Status Messages MAP1000
- Data Errors MAP1200
- Command Errors MAP1250- CPU System Faults MAP1500
- Mechanical System Faults MAP1700-2
When Message is not Displayed
- Trouble with Initialization MAP2000-2
- Trouble with Media Feed MAP3000-2
- Trouble with Printing MAP4000-2
- Problem Involving Noise MAP5000
- Trouble with Media Cutting MAP6000
- Online/Function Problems MAP7000
- Other MAP8000
Fault-Tracing Procedure EXA0000-2
When Message is Displayed
- Printer Status Messages EXA1000~
(1020-2)
- Data Errors EXA1200~- Command Errors EXA1250~
- CPU System Faults EXA1500~
- Mechanical System Faults EXA1700~
When Message is not Displayed
- Trouble with Initialization EXA2000~
(2070-2)
- Trouble with Media Feed EXA3000~
(3000-2)- Trouble with Printing EXA4000~
(4050-2)
(4100-2)
(4130-2)
- Problem Involving Noise EXA5000~
- Trouble with Media Cutting EXA6000~
- Online/Function Problems EXA7000~
- Others EXA8000~
(8050-2)
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C O N 3 0 0 5Model Name: RJ6000-54
C O N 3 0 0 5Model Name: RJ6000-54
RJ-6000-54 Contents 2
RJ-6000-54 Contents 2
Replacement and Adjustment Procedures R E P 0 0 0 0 - 2
Right and Left Covers REP 1010Front Cover REP 1020Panel Cover, Y Rail Cover REP 1030Front Paper Guide and Rear Paper Guide REP 1040Left Side Cap and Right Side Cap REP 1041Control Box REP 1050Head Cover REP 1060X Motor Assembly REP 1070Fan Assembly and Fan Cable REP 1080-2X Speed Reduction Belt REP 1090Lever Sensor Assembly REP 1100Cover Switch Assembly REP 1110Waste Fluid Box Sensor Assembly REP 1120Switch Cable Assembly, DC Cable Assembly REP 1130Main Board Assembly REP 1140Power Supply Board Assembly REP 1150
Panel Board Assembly REP 1160Panel Cable REP 1170Extension Board Assembly REP 1180
XR Cable Assembly (Rear Paper Sensor) REP 1200Pressure Assembly, Pressure Roller and Blade REP 1220Pump Motor Assembly REP 1230Cap Assembly REP 1240Wiper REP 1250Pump Assembly REP 1260
Maintenance Station Assembly REP 1270Y Motor Assembly REP 1280Steel Belt REP 1290T Fence Assembly REP 1300
Cursor Plate Spring, Steel Flexible Guide Assembly REP 1310-2Y Return Pulley Assembly REP 1320Cartridge Frame Assembly REP 1330Ink ID Sensor Assembly REP 1340Detector Assembly REP 1350Y Cable REP 1360-2Ink Tubes REP 1370-2Cutter Solenoid Assembly REP 1380Print Head Assembly, Head Cable REP 1390
Edge Sensor Assembly REP 1410Head Board Assembly REP 1420Dampers REP 1430Cursor Assembly REP 1440Origin Sensor Assembly, Y Encoder REP 1450
Junction Board Assembly REP 1470
How to Adjust the Platen Height REP 1520
Tubes Guides Assemblies REP 1540-2How to Adjust Steel Belt Tension REP 1550How to Adjust X Speed Reduction Belt Tension REP 1560How to Adjust the Tilt of the Print Head REP 1570
How to Capture and Install Backup Parameters REP 1590
How to Install a Program (Software Upgrade) REP 1600
Head Cleaning Procedure REP 1620How to Clean the Head Nozzle Face REP 1660
Speed Reduction Pulley Assembly REP 1680Grid Roller Assembly REP 1690
F Absorbent Assembly REP 1700Waste Fluid Bottle Assembly REP 1710
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C O N 3 0 0 6Model Name: RJ6000-54
C O N 3 0 0 6Model Name: RJ6000-54
RJ-6000-54 Contents 3
RJ-6000-54 Contents 3
Fundamental Knowledge GID0000-2
Basic Specifications GID1000-2
System Block Diagram GID3000
Operating Sequence
- Power On Sequence GID4010
- Power Off Sequence GID4020
- Media Detection Sequence GID4030
- Normal Standby Sequence GID4040
- Encoder Disconnected Check Sequence GID4050
- Origin Detection Sequence GID4060- Media Cutting Sequence GID4070
- Printing Sequence (Including Flushing) GID4080
Stored Test Patterns PAT0000-2
Presentation Pattern PAT1000
Print quality adjustment pattern PAT3000
Setup List PAT4000
Self-Diagnosis Functions BAC0000-2
Examination BAC1000
- Memory (RAM) Capacity BAC1010
- Version BAC1020
- Panel BAC1030
- Sensors BAC1040
- Encoders BAC1050
- Fans BAC1060- Ethernet Board BAC1065
- History: Last error message BAC1070
- History: Head nozzle ejection count check BAC1070
- Head Waveform BAC1080
Adjustment BAC2000
- Capping Position Adjustment BAC2010
- Skew Verification BAC2030
- Head Rank Input (Include Initial filling) BAC2040
- Head Nozzle Verification BAC2050
- Left Head Tilt Verification BAC2060
- Right Head Tilt Verification BAC2070
- Repeatability Printing Positioning BAC2080
- CW Adjustment BAC2090
- Flush Pointer Adjustment BAC2110
- Media Feed Distance Compensation BAC2120
- Margin Adjustment BAC2130
- Rear Sensor Position Adjustment BAC2140- Test Print BAC2150
- Head Wash BAC2160
Cleaning BAC3000
- Normal BAC3000
- Powerful BAC3000
Test Printing BAC4000
- Head Printing Verification BAC4000
- Adjustment Parameters BAC4000
Parameters BAC5000
- Initialize BAC5010
- Update BAC5020
Aging BAC6000
- Carriage Motor BAC6010
- Media Feed Motor BAC6020
- Cutter BAC6030- Maintenance Unit BAC6040
- Head BAC6050
Maintenance Parts CAT0000-2
Maintenance Parts List CAT1000-2
Maintenance Tool List CAT2000
Lubrication Points CAT4000
Exploded View Drawing CAT5000
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C O N 3 0 0 7Model Name: RJ6000-62
C O N 3 0 0 7Model Name: RJ6000-62
RJ-6000-62 Contents 1
RJ-6000-62 Contents 1
RJ-6000 62 inch
Trouble-Shooting Lists TRB0000-3
When Message is Displayed TRB1000
- How to Use LEDs to Check CPU System and Mechanical System Faults TRB1001
When Message is not Displayed- Initialization, Media Feed, Printing TRB2000
- Noise, Media Cutting, Online, Others TRB2001
Matrix Map MAP0000-3
When Message is Displayed
- Printer Status Messages MAP1000
- Data Errors MAP1200
- Command Errors MAP1250- CPU System Faults MAP1500
- Mechanical System Faults MAP1700-2
When Message is not Displayed
- Trouble with Initialization MAP2000-2
- Trouble with Media Feed MAP3000-2
- Trouble with Printing MAP4000-2
- Problem Involving Noise MAP5000
- Trouble with Media Cutting MAP6000
- Online/Function Problems MAP7000
- Other MAP8000
Fault-Tracing Procedure EXA0000-3
When Message is Displayed
- Printer Status Messages EXA1000~
(1020-2)
- Data Errors EXA1200~- Command Errors EXA1250~
- CPU System Faults EXA1500~
- Mechanical System Faults EXA1700~
When Message is not Displayed
- Trouble with Initialization EXA2000~
(2070-2)
- Trouble with Media Feed EXA3000~
(3000-2)- Trouble with Printing EXA4000~
(4050-2)
(4100-2)
(4130-2)
- Problem Involving Noise EXA5000~
- Trouble with Media Cutting EXA6000~
- Online/Function Problems EXA7000~
- Others EXA8000~
(8050-2)
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C O N 3 0 0 8Model Name: RJ6000-62
C O N 3 0 0 8Model Name: RJ6000-62
RJ-6000-62 Contents 2
RJ-6000-62 Contents 2
Replacement and Adjustment Procedures R E P 0 0 0 0 - 2
Right and Left Covers REP 1010Front Cover REP 1020Panel Cover, Y Rail Cover REP 1030Front Paper Guide and Rear Paper Guide REP 1040Left Side Cap and Right Side Cap REP 1041Control Box REP 1050Head Cover REP 1060X Motor Assembly REP 1070Fan Assembly and Fan Cable REP 1080-2X Speed Reduction Belt REP 1090Lever Sensor Assembly REP 1100Cover Switch Assembly REP 1110Waste Fluid Box Sensor Assembly REP 1120Switch Cable Assembly, DC Cable Assembly REP 1130Main Board Assembly REP 1140Power Supply Board Assembly REP 1150Panel Board Assembly REP 1160Panel Cable REP 1170Extension Board Assembly REP 1180
XR Cable Assembly (Rear Paper Sensor) REP 1200Pressure Assembly, Pressure Roller and Blade REP 1220Pump Motor Assembly REP 1230Cap Assembly REP 1240Wiper REP 1250Pump Assembly REP 1260Maintenance Station Assembly REP 1270Y Motor Assembly REP 1280Steel Belt REP 1290T Fence Assembly REP 1300
Cursor Plate Spring, Steel Flexible Guide Assembly REP 1310-2Y Return Pulley Assembly REP 1320Cartridge Frame Assembly REP 1330Ink ID Sensor Assembly REP 1340Detector Assembly REP 1350Y Cable REP 1360-2Ink Tubes REP 1370-2Cutter Solenoid Assembly REP 1380Print Head Assembly, Head Cable REP 1390
Edge Sensor Assembly REP 1410Head Board Assembly REP 1420Dampers REP 1430Cursor Assembly REP 1440Origin Sensor Assembly, Y Encoder REP 1450
Junction Board Assembly REP 1470
How to Adjust the Platen Height REP 1520
Tubes Guides Assemblies REP 1540-2How to Adjust Steel Belt Tension REP 1550How to Adjust X Speed Reduction Belt Tension REP 1560How to Adjust the Tilt of the Print Head REP 1570
How to Capture and Install Backup Parameters REP 1590How to Install a Program (Software Upgrade) REP 1600
Head Cleaning Procedure REP 1620How to Clean the Head Nozzle Face REP 1660
Speed Reduction Pulley Assembly REP 1680Grid Roller Assembly REP 1690
F Absorbent Assembly REP 1700Waste Fluid Bottle Assembly REP 1710
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C O N 3 0 0 9Model Name: RJ6000-62
C O N 3 0 0 9Model Name: RJ6000-62
RJ-6000-62 Contents 3
RJ-6000-62 Contents 3
Fundamental Knowledge GID0000-3
Basic Specifications GID1000-3
System Block Diagram GID3000
Operating Sequence
- Power On Sequence GID4010
- Power Off Sequence GID4020
- Media Detection Sequence GID4030
- Normal Standby Sequence GID4040
- Encoder Disconnected Check Sequence GID4050
- Origin Detection Sequence GID4060- Media Cutting Sequence GID4070
- Printing Sequence (Including Flushing) GID4080
Stored Test Patterns PAT0000-3
Presentation Pattern PAT1000
Print quality adjustment pattern PAT3000
Setup List PAT4000
Self-Diagnosis Functions BAC0000-3
Examination BAC1000
- Memory (RAM) Capacity BAC1010
- Version BAC1020
- Panel BAC1030
- Sensors BAC1040
- Encoders BAC1050
- Fans BAC1060- Ethernet Board BAC1065
- History: Last error message BAC1070
- History: Head nozzle ejection count check BAC1070
- Head Waveform BAC1080
Adjustment BAC2000
- Capping Position Adjustment BAC2010
- Skew Verification BAC2030
- Head Rank Input (Include Initial filling) BAC2040
- Head Nozzle Verification BAC2050
- Left Head Tilt Verification BAC2060
- Right Head Tilt Verification BAC2070
- Repeatability Printing Positioning BAC2080
- CW Adjustment BAC2090
- Flush Pointer Adjustment BAC2110
- Media Feed Distance Compensation BAC2120
- Margin Adjustment BAC2130
- Rear Sensor Position Adjustment BAC2140- Test Print BAC2150
- Head Wash BAC2160
Cleaning BAC3000
- Normal BAC3000
- Powerful BAC3000
Test Printing BAC4000
- Head Printing Verification BAC4000
- Adjustment Parameters BAC4000
Parameters BAC5000
- Initialize BAC5010
- Update BAC5020
Aging BAC6000
- Carriage Motor BAC6010
- Media Feed Motor BAC6020
- Cutter BAC6030- Maintenance Unit BAC6040
- Head BAC6050
Maintenance Parts CAT0000-3
Maintenance Parts List CAT1000-3
Maintenance Tool List CAT2000
Lubrication Points CAT4000
Exploded View Drawing CAT5000
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C O N 4 0 0 0
C O N 4 0 0 0Model Name: RJ6000-43/54/62
How to use the Maintenance Manual
How to use the Maintenance Manual
How to use the Maintenance Manual
How to use the Maintenance Manual CON4010
How to use the Trouble-Shooting Lists (TRB) CON4020
How to use the Matrix Map (MAP) CON4040
How to use the Fault-Tracing Procedure (EXA) CON4050
How to use Replacement and Adjustment Procedure (REP) CON4060
Model Name: RJ6000-43/54/62
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C O N 4 0 1 0Model Name: RJ6000-43/54/62
C O N 4 0 1 0Model Name: RJ6000-43/54/62
How to use the Maintenance Manual
How to use the Maintenance Manual
I Fault maintenance work procedures and how to use the Maintenance ManualWhen a user reports an equipment fault, use the following procedure to carry out fault recovery tasks.
A fault occurs
Task Page Details Reference Materials
Check fault circumstances,select fault details fromTrouble-Shooting Lists
Trouble-Shooting ListTRB
Check circumstances by fax or telephone. Check errormessages, check user usage conditions, retry after changing settings, outputdiagnostic pattern, etc. Select fault symptoms produced by user fromthe Trouble-Shooting List.
Conduct a consultation by fax or telephone.Check possibility of user error or recovery by daily inspection. Check errormessages, check user usage conditions, output diagnostic pattern, outputsetup list. Retry after changing settings, etc.
Operation Manual, basicknowledge, daily care, periodic maintenance/inspection/cleaning
Task Page Details Reference Materials
Gather the necessarymaintenance parts
Matrix MapMAP
Gather the necessary maintenance parts Maintenance Parts list, Maintenance Tools list,Exploded views
Conduct a tracing inquiry Fault Tracing ProceduresEXA Conduct an inquiry to trace the cause of the fault Basic knowledge
Replace parts and adjust Replacement and AdjustmentProcedures REP
Replace or readjust parts suspected to be faulty.Carry out adjustments after replacing parts.
Basic knowledge
Final check Separate causes of faults and check operation after faults have beenrectified.
Conduct a primaryconsultation with the user
If you are unable to resolve the fault at this point, take the necessary maintenance parts and make an on-site visit.
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C O N 4 0 2 0Model Name: RJ6000-43/54/62
C O N 4 0 2 0Model Name: RJ6000-43/54/62
How to use the Trouble-Shooting Lists (TRB)
How to use the Trouble-Shooting Lists (TRB)
1. How to look up trouble-shooting tables
I When a user has reported a fault, first select the applicable details from the trouble-shooting lists (TRB) and jump to the specified primary consultation (ENT). Faults are broadly classified as those which cause a message to appear in the printer LCD and those which do not. For troubles that cause a message to be displayed, select the message as it is. Troubles with no message display are classified into the 10 blocks shown below. First select the block then select the appropriate fault details from that block.
2. Definitions of groupings in the case of faults that produce no message display
When Message is Displayed TRB1000
Printer Status Messages, Data Errors, Command Errors
CPU System Faults, Mechanical System Faults
When Message is Not Displayed TRB2000 to TRB2001
Trouble with Initialization: Troubles that occur when unpacking immediately after delivery are grouped here.Check this group for a similar trouble occurring other than immediately after delivery.
Troubles concerning the series of operations up to the enabling of printing are grouped here.
Trouble with Printing: This group concerns printing quality problems.
Trouble with Media Feed: This group concerns problems with the media path.
Trouble with Media Cutting: Cutter section problems are grouped here.
Printing precision problems are grouped here.
Problem Involving Noise: Troubles that produce abnormal noise from the driving section.
Online/Function Problems: Online printing function problems.
Troubles involving driver software, consumable items, peripheral devices are grouped here. Other: Troubles concerning the series of operations up to the enabling of printing are grouped here.
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C O N 4 0 4 0Model Name: RJ6000-43/54/62
C O N 4 0 4 0Model Name: RJ6000-43/54/62
How to use the Matrix Map (MAP)
How to use the Matrix Map (MAP)
I When the primary consultation (ENT) has not revealed any anomaly, gather the necessary maintenance parts according to the matrix map (MAP) shown below and visitthe user.
Major classification of fault detailsWhether an error message is displayed
Major classification
of fault details and
range of EXA
numbers
Fault
details
Replacement
and adjustment
procedure page
Names and drawing numbers of
required partsWhen Message is Not Displayed Trouble with Init ialization Model Name: RJ-6000-43 M A P 2 0 0 0
Trouble with Init ialization Model Name: RJ-6000-43 M A P 2 0 0 0When Message is Not Displayed
When Message is Not Displayed[Trouble with Initialization]
EXA2000 to EXA2070
Problem
- Power supply does not come on
- LCD faulty (no display/erratic display)
- Initial filling of inks failed
- Initial filling is completed but no ink comes out
- After power is switched on, nothing works
- When power is applied, Initializing appears and then a reset is executed.
- After mounting media, initial operation fails
- Printer does not work even with the cover closed
- Printer does not stop even with the cover opened
- Ink cartridges are installed but not recognized
- Can not make entries from the operating panel
- Data is received but not plotted
- Media is not suction
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
Replacem
entPart
DF-41586MainBoardAssembly
DF-40097PanelBoardAssembly
DF-41617PanelCable
DF-41590CoverSwitchAssembly
DF-41589LeverSensorAssembly
DF-41595EdgeSensorAssembly
DF-41588HeadBoardAssembly
DF-41592XR
CableAssembly(Paper
SensorR)
DF-41600YCable
DF-41619SwitchCableAssembly
DF-41587PowerBoardAssembly
DF-41468DCCableAssembly
DF-41593Detector1Assembly
DF-41594Detector2Assembly
DF-40106DetectorAssembly(Black)
DF-40107DetectorAssembly(Y)
DF-40146DetectorAssembly(M)
DF-40147DetectorAssembly(C)
DF-41602CapAssembly
DF-41603PumpAssembly
DF-41604MaintenanceStationAssembly
DF-40690PrintHeadAssembly(C
olor)
DF-41601HeadCable
DF-41591WasteFluidBoxSensor
DF-40173VacuumFanAssembly
DF-41620FanExtensionCable1A
ssembly
DF-41621FanExtensionCable2A
ssembly
DF-41622FanExtensionCable3A
ssembly
DF-41609INKIDSensor1Assembly
DF-41610INKIDSensor2Assembly
DF-41611INKIDSensor3Assembly
DF-41612INKIDSensor4Assembly
DF-41613INKIDSensor5Assembly
DF-41614INKIDSensor6Assembly
DF-41615INKIDSensorCable
DF-41536JunctionBoardAssembly
1140
1160
1170
1110
1100
1410
1420
1200
1360
1130
1150
1130
1350
1350
1350
1350
1350
1350
1240
1260
1270
1390
1390
1120
1080
1080
1080
1080
1340
1340
1340
1340
1340
1340
1470
1470
2000
2000
2010
2020
2030
2030
2030
2030
2030
2040
2050
2060
2070
Fault-
Tracing
Procedure
EXA No.
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C O N 4 0 6 0Model Name: RJ6000-43/54/62
C O N 4 0 6 0Model Name: RJ6000-43/54/62
How to use Replacement and Adjustment Procedure (REP)
How to use Replacement and Adjustment Procedure (REP)
I If the fault-tracing procedure (EXA) has produced a replacement task, carry out the work of replacement and adjustment in accordance with the replacement and adjust-
ment procedure (REP) shown below. If you dont know how to go about the removal of covers involved in replacing a part, refer to REP1010 to REP1060.
Screws
Y motor cable terminal
Y motor assembly
R E P 1 2 8 0Model Name: RJ6000-43/54/62
R E P 1 2 8 0Model Name: RJ6000-43/54/62
How to replace the Y Motor Assembly
How to replace the Y Motor Assembly
Item Replacement and Adjustment Procedure
1. ReplacementProcedure
2. AdjustmentandExaminationProcedure
REFERENCE If there is to be no replacement thatincludes the Y motor assembly, steps 2, 4and 5 are not necessary.
Replace the Y Motor Assembly
1. Remove the Left and Right Covers.2. Remove the Rear Paper Guide.3. Remove the Steel Belt.4. Open the Control Box.5. Disconnect connector J120 (YMOT) from the Main Board
Assembly.6. Remove the Y Motor Assembly. (3 fastening screws)7. Assembling is the reverse of the removal procedure.
REFERENCE Since the Y Motor Assembly Cable pass-es below the Cartridge Unit, the work willbe easier if you remove the two CartridgeBase screws and push it back.
1. Carry out the Steel Belt Tensioning Adjustment.
Replacement and adjustment item
Replacementprocedure
Adjustment
procedureand items to
be checked
Page specified by
the fault-tracing
procedure (EXA)
Page specified by
the fault-tracing
procedure (EXA)
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T R B 0 0 0 0Model Name: RJ6000-43
T R B 0 0 0 0Model Name: RJ6000-43
RJ-6000-43 Trouble-Shooting Lists
RJ-6000-43 Trouble-Shooting Lists
Trouble-Shooting Lists
When Message is Displayed
How to Use LEDs to Check CPU System TRB1001
and Mechanical System Faults
Printer Status Messages TRB1000Data Errors TRB1000Command Errors TRB1000CPU System Faults TRB1000Mechanical System Faults TRB1000
When Message is Not Displayed
Trouble with Initialization TRB2000
Trouble with Printing TRB2000Trouble with Media Feed TRB2000
Trouble with Media Cutting TRB2001
Problem Involving Noise TRB2001
Online/Function Problems TRB2001Others TRB2001
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T R B 0 0 0 0 - 2Model Name: RJ6000-54
T R B 0 0 0 0 - 2Model Name: RJ6000-54
RJ-6000-54 Trouble-Shooting Lists
RJ-6000-54 Trouble-Shooting Lists
Trouble-Shooting Lists
When Message is Displayed
How to Use LEDs to Check CPU System TRB1001
and Mechanical System Faults
Printer Status Messages TRB1000Data Errors TRB1000Command Errors TRB1000CPU System Faults TRB1000Mechanical System Faults TRB1000
When Message is Not Displayed
Trouble with Initialization TRB2000
Trouble with Printing TRB2000Trouble with Media Feed TRB2000
Trouble with Media Cutting TRB2001
Problem Involving Noise TRB2001
Online/Function Problems TRB2001Others TRB2001
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T R B 0 0 0 0 - 3Model Name: RJ6000-62
T R B 0 0 0 0 - 3Model Name: RJ6000-62
RJ-6000-62 Trouble-Shooting Lists
RJ-6000-62 Trouble-Shooting Lists
Trouble-Shooting Lists
When Message is Displayed
How to Use LEDs to Check CPU System TRB1001
and Mechanical System Faults
Printer Status Messages TRB1000Data Errors TRB1000Command Errors TRB1000CPU System Faults TRB1000Mechanical System Faults TRB1000
When Message is Not Displayed
Trouble with Initialization TRB2000
Trouble with Printing TRB2000Trouble with Media Feed TRB2000
Trouble with Media Cutting TRB2001Problem Involving Noise TRB2001
Online/Function Problems TRB2001Others TRB2001
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T R B 1 0 0 1Model Name: RJ6000-43/54/62
T R B 1 0 0 1Model Name: RJ6000-43/54/62
How to Use LEDs to Check CPU System and Mechanical System Faults
How to Use LEDs to Check CPU System and Mechanical System Faults
When the printer stops working and nothing appears on the liquid crystal display (LCD),
a fault has probably occurred in the CPU system or the mechanical system.In that case, open the control box and check the error by the LEDs on the main board assembly. is on, is off.
LED display1 2 3 4 5 6 7 8
E001 Error DRAM
CPU System Faults
Details of Error
E002 Error Opt.DRAM
E002 Error Opt.DRAM
E 0 1 6 C P U E r r [ 0 0 ]
E 0 1 6 C P U E r r [ 0 2 ]
E 0 1 6 C P U E r r [ 0 3 ]
E 0 1 6 C P U E r r [ 0 4 ]
E 0 1 6 C P U E r r [ 0 5 ]
E 0 1 6 C P U E r r [ 0 6 ]
E 0 1 6 C P U E r r [ 0 7 ]
E 0 1 6 C P U E r r [ 0 8 ]
E 0 1 6 C P U E r r [ 0 9 ]
E 0 1 6 C P U E r r [ 1 0 ] E 0 1 6 C P U E r r [ 1 1 ]
E 0 1 6 C P U E r r [ 1 2 ]
E 0 1 6 C P U E r r [ 1 3 ]
E 0 1 6 C P U E r r [ 1 5 ]
E 0 1 6 C P U E r r [ 2 2 ]
E 0 1 6 C P U E r r [ 3 2 ]
E 0 1 6 C P U E r r [ 3 3 ]
E237 Error Transfer memory
E129 Error NVRAM
(Standard DRAM error)
(Optional DRAM 1 error)
(Optional DRAM 2 error)
(Interrupt exception error)
(Command boundary exception error)
(Data boundary exception error)
(Address error exception) (Load or command fetch)
(Address error exception) (Store)
(Bus error exception) (Command fetch)
(Bus error exception) (Data load)
(System call exception error)
(Break point exception error)
(Reserved command exception error)(Unable to use coprocessor exception error)
(Operation overflow exception error)
(Trap exception error)
(Floating point exception error)
(Watch exception error)
(Watchdog timeout exception error)
(Abort error)
(Transfer memory error/Transfer memory access error)
EXA1500
Fault-Tracing ProcedureEXA page
EXA1500
EXA1500
EXA1510
EXA1510
EXA1510
EXA1510
EXA1510
EXA1510
EXA1510
EXA1510
EXA1510
EXA1520EXA1520
EXA1520
EXA1520
EXA1520
EXA1520
EXA1520
EXA1520
EXA1520
EXA1530
E065 Error X Motor
E066 Error Y Motor
E069 Error X Encoder
E070 Error Y Encoder
E071 Error X Timeout
E072 Error Y Timeout
E073 Error X Overcurrent
E074 Error Y Overcurrent
E075 Error Sensor Fault
EXA1700
EXA1700
EXA1700
EXA1700
EXA1710
EXA1710
EXA1710
EXA1710
EXA1720
Mechanical SystemFaults
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T R B 2 0 0 1Model Name: RJ6000-43/54/62
T R B 2 0 0 1Model Name: RJ6000-43/54/62
Trouble-Shooting 3/3 (List of Faults)
Trouble-Shooting 3/3 (List of Faults)
When Message is Not Displayed
When Message is Not Displayed
GO TOEXA No.Cases where no error message is displayedon the liquid crystal display of the main printer unit GO TOEXA No.Cases where no error message is displayedon the liquid crystal display of the main printer unit
ProblemInvolvingNoise
Online/FunctionProblems
O
thers
Abnormal noise when media is sucked down Abnormal noise when standing by ready to print Abnormal noise when head is moving left and right Abnormal noise when media is fed Abnormal noise when cutting
EXA5000EXA5010EXA5020EXA5030EXA5040
EXA6000EXA6010EXA6020EXA6020EXA6030EXA6040EXA6050EXA6050
EXA7000EXA7000EXA7020EXA7020EXA7020EXA7020EXA7030EXA7040EXA7050EXA7060
The printer hangs up Power shutdown during printing The ink cartridges will not go in Ink has overflowed from the waste fluid box Ink overflows from flushing box Ink is split around the X-rail
Cannot connect normally with Centronics Cannot connect normally with Network The scale function does not work correctly The rotate function does not work correctly The mirror function does not work correctly Other functions are not working correctly Printing position is offset Some data are not printed (omitted) Text and printing data are garbled (extra lines appear) There is an extra feed after printing is finished
EXA8000EXA8010EXA8020EXA8050EXA8050EXA8050
TroublewithM
ediaCutting
Does not cut normally Cutting occurs during printing The cutting operation is normal but the media is not cut The cutting is bad and the media jams The cutting operation is normal but the media does not fall out Inaccurate media cutting Cutting is delayed for some time after printing has ended White paper is cut (Blank print)
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M A P 0 0 0 0
M A P 0 0 0 0RJ-6000-43 Matrix Map
RJ-6000-43 Matrix Map
Matrix Map
When Message is Displayed
Printer Status Messages MAP1000Data Errors MAP1200Command Errors MAP1200CPU System Faults MAP1500Mechanical System Faults MAP1700
When Message is Not Displayed
Trouble with Initialization MAP2000
Trouble with Printing MAP4000Trouble with Media Feed MAP3000
Trouble with Media Cutting MAP6000Problem Involving Noise MAP5000
Online/Function Problems MAP7000Other MAP8000
Model Name: RJ6000-43
Model Name: RJ6000-43
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M A P 0 0 0 0 - 2
M A P 0 0 0 0 - 2RJ-6000-54 Matrix Map
RJ-6000-54 Matrix Map
Matrix Map
When Message is Displayed
Printer Status Messages MAP1000-2Data Errors MAP1200Command Errors MAP1200CPU System Faults MAP1500Mechanical System Faults MAP1700-2
When Message is Not Displayed
Trouble with Initialization MAP2000-2
Trouble with Printing MAP4000-2, 4001-2Trouble with Media Feed MAP3000-2
Trouble with Media Cutting MAP6000-2Problem Involving Noise MAP5000-2
Online/Function Problems MAP7000-2Other MAP8000-2
Model Name: RJ6000-54
Model Name: RJ6000-54
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M A P 0 0 0 0 - 3
M A P 0 0 0 0 - 3RJ-6000-62 Matrix Map
RJ-6000-62 Matrix Map
Matrix Map
When Message is Displayed
Printer Status Messages MAP1000-3Data Errors MAP1200Command Errors MAP1200CPU System Faults MAP1500Mechanical System Faults MAP1700-2
When Message is Not Displayed
Trouble with Initialization MAP2000-2
Trouble with Printing MAP4000-2, 4001-3Trouble with Media Feed MAP3000-3
Trouble with Media Cutting MAP6000-2Problem Involving Noise MAP5000-3
Online/Function Problems MAP7000-2Other MAP8000-2
Model Name: RJ6000-62
Model Name: RJ6000-62
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When Message is Displayed Printer Status Messages Model Name: RJ-6000-43 M A P 1 0 0 0
Printer Status Messages Model Name: RJ-6000-43 M A P 1 0 0 0
10001000
10001010102010301040105010601070108010901090
110011101120113011401150
1140
1160
1110
1170
1100
1410
1420
1200
1360
1380
1350
1350
1350
1350
1350
1350
1120
1220
1220
1330
1340
1340
1340
1340
1340
1340
1470
1470
1690
When Message is Displayed
When Message is Displayed[Printer Status Display]
EXA1000 to EXA1150
Problem
- Cover open
- Lever up
- Cover & Lever- Undefined Media
- Media Skew Error
- [User 1] Media End
- Remove Media
- Roll Media End
- Media Cut Error
- Not enough memory SIMM12MB
- Insert Special Cartridge
- [] Ink Low
- [] No Ink
- [] No Cartridge- Capping position not specified
- Not Filled
- No Waste Fluid Box
- Check Waste Fluid Box
- Wrong Ink Type
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainBoardAssembly
DF-40097PanelBoardAssembly
DF-41590CoverSwitchAssembly
DF-41617PanelCable
DF-41589LeverSensorAssembly
DF-41595EdgeSe
nsorAssembly
DF-41588HeadBo
ardAssembly
DF-41592XRCableAssembly(PaperSensorR)
DF-41600YCable
DF-40113CutterSolenoidAssembly
DF-41593Detector1Assembly
DF-41594Detector2Assembly
DF-40106DetectorAssembly(Black)
DF-40107DetectorAssembly(Y)
DF-40146DetectorAssembly(M)
DF-40147DetectorAssembly(C)
DF-41591WasteF
luidBoxSensorAssembly
DF-41529Pressure
Assembly
DF-41530Pressure
Roller
DF-40127CartridgeFrameAssembly
DF-41609InkIDSensor1Assembly
DF-41610InkIDSensor2Assembly
DF-41611InkIDSensor3Assembly
DF-41612InkIDSensor4Assembly
DF-41613InkIDSensor5Assembly
DF-41614InkIDSensor6Assembly
DF-41615InkIDCable
DF-41536Junction
BoardAssembly
DF-41840GridRollerAssembly
Fault-
Tracing
Procedure
EXA No.
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When Message is Displayed Printer Status Messages Model Name: RJ-6000-54 M A P 1 0 0 0 - 2
Printer Status Messages Model Name: RJ-6000-54 M A P 1 0 0 0 - 2
10001000
100010101020-2
10301040105010601070108010901090
110011101120113011401150
1140
1160
1110
1170
1100
1410
1420
1200
1360-2
1380
1350
1350
1350
1350
1350
1350
1120
1220
1220
1330
1340
1340
1340
1340
1340
1340
1470
1470
1690
1690
When Message is Displayed
When Message is Displayed[Printer Status Display]
EXA1000 to EXA1150
Problem
- Cover open
- Lever up
- Cover & Lever- Undefined Media
- Media Skew Error
- [User 1] Media End
- Remove Media
- Roll Media End
- Media Cut Error
- Not enough memory SIMM12MB
- Insert Special Cartridge
- [] Ink Low
- [] No Ink
- [] No Cartridge- Capping position not specified
- Not Filled
- No Waste Fluid Box
- Check Waste Fluid Box
- Wrong Ink Type
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainBo
ardAssembly
DF-40097PanelBoardAssembly
DF-41590CoverSwitchAssembly
DF-41617PanelCable
DF-41589LeverSensorAssembly
DF-41595EdgeSe
nsorAssembly
DF-41588HeadBo
ardAssembly
DF-41592XRCableAssembly(PaperSenso
rR)
DF-41600YCable
DF-40113CutterS
olenoidAssembly
DF-41593Detector1Assembly
DF-41594Detector2Assembly
DF-40106DetectorAssembly(Black)
DF-40107DetectorAssembly(Y)
DF-40146DetectorAssembly(M)
DF-40147DetectorAssembly(C)
DF-41591WasteF
luidBoxSensorAssembly
DF-41529PressureAssembly
DF-41530PressureRoller
DF-40127CartridgeFrameAssembly
DF-41609InkIDSensor1Assembly
DF-41610InkIDSensor2Assembly
DF-41611InkIDSensor3Assembly
DF-41612InkIDSensor4Assembly
DF-41613InkIDSensor5Assembly
DF-41614InkIDSensor6Assembly
DF-41615InkIDCable
DF-41536Junction
BoardAssembly
DF-41840GridRollerAssembly
DF-41989GridRollerAssembly(2)
Fault-
Tracing
Procedure
EXA No.
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When Message is Displayed Printer Status Messages Model Name: RJ-6000-62 M A P 1 0 0 0 - 3
Printer Status Messages Model Name: RJ-6000-62 M A P 1 0 0 0 - 3
10001000
100010101020-2
10301040105010601070108010901090
110011101120113011401150
1140
1160
1110
1170
1100
1410
1420
1200
1360-2
1380
1350
1350
1350
1350
1350
1350
1120
1220
1220
1330
1340
1340
1340
1340
1340
1340
1470
1470
1690
1690
When Message is Displayed
When Message is Displayed[Printer Status Display]
EXA1000 to EXA1150
Problem
- Cover open
- Lever up
- Cover & Lever- Undefined Media
- Media Skew Error
- [User 1] Media End
- Remove Media
- Roll Media End
- Media Cut Error
- Not enough memory SIMM12MB
- Insert Special Cartridge
- [] Ink Low
- [] No Ink
- [] No Cartridge- Capping position not specified
- Not Filled
- No Waste Fluid Box
- Check Waste Fluid Box
- Wrong Ink Type
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainBo
ardAssembly
DF-40097PanelBoardAssembly
DF-41590CoverSwitchAssembly
DF-41617PanelCable
DF-41589LeverSensorAssembly
DF-41595EdgeSe
nsorAssembly
DF-41588HeadBo
ardAssembly
DF-41592XRCableAssembly(PaperSenso
rR)
DF-41600YCable
DF-40113CutterS
olenoidAssembly
DF-41593Detector1Assembly
DF-41594Detector2Assembly
DF-40106DetectorAssembly(Black)
DF-40107DetectorAssembly(Y)
DF-40146DetectorAssembly(M)
DF-40147DetectorAssembly(C)
DF-41591WasteF
luidBoxSensorAssembly
DF-41529PressureAssembly
DF-41530PressureRoller
DF-40127CartridgeFrameAssembly
DF-41609InkIDSensor1Assembly
DF-41610InkIDSensor2Assembly
DF-41611InkIDSensor3Assembly
DF-41612InkIDSensor4Assembly
DF-41613InkIDSensor5Assembly
DF-41614InkIDSensor6Assembly
DF-41615InkIDCable
DF-41536Junction
BoardAssembly
DF-41840GridRollerAssembly
Fault-
Tracing
Procedure
EXA No.
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When Message is Displayed Data Errors, Command Errors M A P 1 2 0 0
Data Errors, Command Errors Model Name: RJ-6000-43/54/62
Model Name: RJ-6000-43/54/62
M A P 1 2 0 0
12301230
12501250125012501250
1140
When Message is Displayed
When Message is Displayed[Data Errors, Command Errors]
EXA1230 to EXA1250
Problem
- Network Detection Error
- Network Initialization Error
- MH01 Error (Undefined Command)
- MH02 Error (Parameter Error)
- MH03 Error (Numerical Error)
- MH04 Error (Undefined Character Set)
- MH07 Error (Buffer Overflow)
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainBo
ardAssembly
Fault-
Tracing
Procedure
EXA No.
35
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When Message is Displayed CPU System Faults M A P 1 5 0 0
CPU System Faults Model Name: RJ-6000-43/54/62
Model Name: RJ-6000-43/54/62
M A P 1 5 0 0
15001500
15101510151015101510151015101510151015201520
15201520152015201520152015201530
1140
When Message is Displayed
When Message is Displayed[CPU System Faults]
EXA1500 to EXA1530
Problem
- E001 Error DRAM (Standard DRAM error)
- E002 Error Opt.DRAM (Optional DRAM error)
- E016 CPUErr[00] (Interrupt exception error)
- E016 CPUErr[02] (Command boundary exception error)
- E016 CPUErr[03] (Data boundary exception error)
- E016 CPUErr[04] (Address error exception load)
- E016 CPUErr[05] (Address error exception store)
- E016 CPUErr[06] (Bus error exception check)
- E016 CPUErr[07] (Bus error exception load)
- E016 CPUErr[08] (System call exception)
- E016 CPUErr[09] (Break point exception)
- E016 CPUErr[10] (Reserved command exception)
- E016 CPUErr[11] (Processor usage denial exception)
- E016 CPUErr[12] (Operation overflow exception)- E016 CPUErr[13] (Trap exception)
- E016 CPUErr[15] (Floating point exception)
- E016 CPUErr[22] (Watch exception)
- E016 CPUErr[32] (Watchdog timeout error)
- E016 CPUErr[33] (Abort error)
- E237 Error Transfer memory (Transfer memory error/access error)
- Error E129 NVRAM (Backup memory error)
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainBo
ardAssembly
Fault-
Tracing
Procedure
EXA No.
36
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When Message is Displayed Mechanical System Faults Model Name: RJ-6000-43 M A P 1 7 0 0
Mechanical System Faults Model Name: RJ-6000-43 M A P 1 7 0 0
1140
1070
1280
1290
1450
1150
1080
1080
1080
1080
When Message is Displayed
When Message is Displayed
[Mechanical System Faults]
EXA1700 to EXA1720
Problem
- Error E065 X Motor
- Error E069 X Encoder
- Error E071 X Timeout
- Error E073 X Overcurrent
- Error E066 Y Motor
- Error E070 Y Encoder
- Error E072 Y Timeout
- Error E074 Y Overcurrent
- Error E075 Sensor Abnormal
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainBo
ardAssembly
DF-41597XMotor
Assembly
DF-41598CRMotorAssembly(YMotor)
DF-41607TFence
DF-40109OriginS
ensorAssembly
DF-41587PowerB
oardAssembly
DF-40173Vacuum
FanAssembly
DF-41620FanExtensionCable1Assembly
DF-41621FanExtensionCable2Assembly
DF-41622FanExtensionCable3Assembly
1700
1700
1700
1700
1710
1710
1710
1710
1720
Fault-
Tracing
Procedure
EXA No.
37
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When Message is Displayed Mechanical System Faults Model Name: RJ-6000-54/62 M A P 1 7 0 0 - 2
Mechanical System Faults Model Name: RJ-6000-54/62 M A P 1 7 0 0 - 2
1140
1070
1280
1290
1450
1150
1080-2
1080-2
1080-2
1080-2
1080-2
When Message is Displayed
When Message is Displayed[Mechanical System Faults]
EXA1700 to EXA1720
Problem
- Error E065 X Motor
- Error E069 X Encoder
- Error E071 X Timeout
- Error E073 X Overcurrent
- Error E066 Y Motor
- Error E070 Y Encoder
- Error E072 Y Timeout
- Error E074 Y Overcurrent
- Error E075 Sensor Abnormal
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainBo
ardAssembly
DF-41597XMotor
Assembly
DF-41598CRMotorAssembly(YMotor)
DF-41607TFence
DF-40109OriginS
ensorAssembly
DF-41587PowerB
oardAssembly
DF-40173Vacuum
FanAssembly
DF-41620FanExtensionCable1Assembly
DF-41621FanExtensionCable2Assembly
DF-41622FanExtensionCable3Assembly
DF-41993FanExtensionCable4Assembly
1700
1700
1700
1700
1710
1710
1710
1710
1720
Fault-
Tracing
Procedure
EXA No.
38
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When Message is Not Displayed Trouble with Initialization Model Name: RJ-6000-43 M A P 2 0 0 0
Trouble with Initialization Model Name: RJ-6000-43 M A P 2 0 0 0When Message is Not Displayed
When Message is Not Displayed[Trouble with Initialization]
EXA2000 to EXA2070
Problem
- Power supply does not come on
- LCD faulty (no display/erratic display)
- Initial filling of inks failed
- Initial filling is completed but no ink comes out
- After power is switched on, nothing works
- When power is applied, Initializing appears and then a reset is executed.
- After mounting media, initial operation fails
- Printer does not work even with the cover closed
- Printer does not stop even with the cover opened
- Ink cartridges are installed but not recognized
- Can not make entries from the operating panel
- Data is received but not plotted
- Media is not suction
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBo
ardAssembly
DF-40097PanelB
oardAssembly
DF-41617PanelC
able
DF-41590CoverS
witchAssembly
DF-41589LeverSensorAssembly
DF-41595EdgeSensorAssembly
DF-41588HeadBoardAssembly
DF-41592XR
Cable
Assembly(PaperSensorR)
DF-41600YCable
DF-41619SwitchC
ableAssembly
DF-41587PowerB
oardAssembly
DF-41468DCCab
leAssembly
DF-41593Detector1Assembly
DF-41594Detector2Assembly
DF-40106DetectorAssembly(Black)
DF-40107DetectorAssembly(Y)
DF-40146DetectorAssembly(M)
DF-40147DetectorAssembly(C)
DF-41602CapAssembly
DF-41603PumpA
ssembly
DF-41604Mainten
anceStationAssembly
DF-40690PrintHe
adAssembly(Color)
DF-41601HeadCable
DF-41591WasteF
luidBoxSensor
DF-40173Vacuum
FanAssembly
DF-41620FanExtensionCable1Assembly
DF-41621FanExtensionCable2Assembly
DF-41622FanExtensionCable3Assembly
DF-41609INKIDS
ensor1Assembly
DF-41610INKIDS
ensor2Assembly
DF-41611INKIDS
ensor3Assembly
DF-41612INKIDS
ensor4Assembly
DF-41613INKIDS
ensor5Assembly
DF-41614INKIDS
ensor6Assembly
DF-41615INKIDS
ensorCable
DF-41536Junction
BoardAssembly
1140
1160
1170
1110
1100
1410
1420
1200
1360
1130
1150
1130
1350
1350
1350
1350
1350
1350
1240
1260
1270
1390
1390
1120
1080
1080
1080
1080
1340
1340
1340
1340
1340
1340
1470
1470
2000
2000
2010
2020
2030
2030
2030
2030
2030
2040
2050
2060
2070
Fault-
Tracing
Procedure
EXA No.
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When Message is Not Displayed Trouble with Initialization Model Name: RJ-6000-54/62 M A P 2 0 0 0 - 2
Trouble with Initialization Model Name: RJ-6000-54/62 M A P 2 0 0 0 - 2When Message is Not Displayed
When Message is Not Displayed[Trouble with Initialization]
EXA2000 to EXA2070-2
Problem
- Power supply does not come on
- LCD faulty (no display/erratic display)
- Initial filling of inks failed
- Initial filling is completed but no ink comes out
- After power is switched on, nothing works
- When power is applied, Initializing appears and then a reset is executed.
- After mounting media, initial operation fails
- Printer does not work even with the cover closed
- Printer does not stop even with the cover opened
- Ink cartridges are installed but not recognized
- Can not make entries from the operating panel
- Data is received but not plotted
- Media is not suction
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBo
ardAssembly
DF-40097PanelB
oardAssembly
DF-41617PanelC
able
DF-41590CoverS
witchAssembly
DF-41589LeverS
ensorAssembly
DF-41595EdgeSensorAssembly
DF-41588HeadBoardAssembly
DF-41592XR
Cable
Assembly(PaperSensorR)
DF-41600YCable
DF-41619SwitchCableAssembly
DF-41587PowerB
oardAssembly
DF-41468DCCab
leAssembly
DF-41593Detecto
r1Assembly
DF-41594Detecto
r2Assembly
DF-40106Detecto
rAssembly(Black)
DF-40107Detecto
rAssembly(Y)
DF-40146Detecto
rAssembly(M)
DF-40147Detecto
rAssembly(C)
DF-41602CapAssembly
DF-41603PumpA
ssembly
DF-41604Mainten
anceStationAssembly
DF-40690PrintHe
adAssembly(Color)
DF-41601HeadCable
DF-41591WasteF
luidBoxSensor
DF-40173Vacuum
FanAssembly
DF-41620FanExt
ensionCable1Assembly
DF-41621FanExt
ensionCable2Assembly
DF-41622FanExt
ensionCable3Assembly
DF-41993FanExt
ensionCable4Assembly
DF-41609INKIDSensor1Assembly
DF-41610INKIDSensor2Assembly
DF-41611INKIDSensor3Assembly
DF-41612INKIDSensor4Assembly
DF-41613INKIDSensor5Assembly
DF-41614INKIDSensor6Assembly
DF-41615INKIDSensorCable
DF-41536Junction
BoardAssembly
1140
1160
1170
1110
1100
1410
1420
1200
1360-2
1130
1150
1130
1350
1350
1350
1350
1350
1350
1240
1260
1270
1390
1390
1120
1080-2
1080-2
1080-2
1080-2
1080-2
1340
1340
1340
1340
1340
1340
1470
1470
2000
2000
2010
2020
2030
2030
2030
2030
2030
2040
2050
2060
2070-2
Fault-
Tracing
Procedure
EXA No.
40
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When Message is Not Displayed Trouble with Media Feed Model Name: RJ-6000-43 M A P 3 0 0 0
Trouble with Media Feed Model Name: RJ-6000-43 M A P 3 0 0 0When Message is Not Displayed
When Message is Not Displayed[Trouble with Media Feed]
EXA3000 to EXA3010
Fault-
Tracing
Procedure
EXA No.
Problem
- The media comes off when it is initialized or during printing
- The media is skewed or meanders when it is initialized or during printing
- The media becomes wrinkled when it is initialized or during printing
- The media jams when it is initialized or during printing
- The media tears when it is initialized or during printing
- The media size is different after media mounting and initialization
- Tracing paper and thin media cannot be detected
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBo
ardAssembly
DF-40173Vacuum
FanAssembly
DF-41620FanExt
ensionCable1Assembly
DF-41621FanExt
ensionCable2Assembly
DF-41622FanExt
ensionCable3Assembly
DF-41529Pressur
eAssembly
DF-41595EdgeSensorAssembly
DF-41592XRCab
leAssembly(PaperSenso
rR)
DF-41600YCable
DF-41840GridRo
llerAssembly
1140
1080
1080
1080
1080
1110
1410
1200
1360
1690
3000
3000
3000
3000
3000
3010
3010
41
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When Message is Not Displayed Trouble with Media Feed Model Name: RJ-6000-54 M A P 3 0 0 0 - 2
Trouble with Media Feed Model Name: RJ-6000-54 M A P 3 0 0 0 - 2When Message is Not Displayed
When Message is Not Displayed[Trouble with Media Feed]
EXA3000-2 to EXA3010
Fault-
Tracing
Procedure
EXA No.
Problem
- The media comes off when it is initialized or during printing
- The media is skewed or meanders when it is initialized or during printing
- The media becomes wrinkled when it is initialized or during printing
- The media jams when it is initialized or during printing
- The media tears when it is initialized or during printing
- The media size is different after media mounting and initialization
- Tracing paper and thin media cannot be detected
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBo
ardAssembly
DF-40173Vacuum
FanAssembly
DF-41620FanExtensionCable1Assembly
DF-41621FanExtensionCable2Assembly
DF-41622FanExtensionCable3Assembly
DF-41993FanExtensionCable4Assembly
DF-41529Pressur
eAssembly
DF-41595EdgeSensorAssembly
DF-41592XRCab
leAssembly(PaperSenso
rR)
DF-41600YCable
DF-41840GridRo
llerAssembly
DF-41989GridRo
llerAssembly(2)
1140
1080-2
1080-2
1080-2
1080-2
1080-2
1110
1410
1200
1360-2
1690
1690
3000-2
3000-2
3000-2
3000-2
3000-2
3010
3010
42
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When Message is Not Displayed Trouble with Media Feed Model Name: RJ-6000-62 M A P 3 0 0 0 - 3
Trouble with Media Feed Model Name: RJ-6000-62 M A P 3 0 0 0 - 3When Message is Not Displayed
When Message is Not Displayed[Trouble with Media Feed]
EXA3000-2 to EXA3010
Fault-
Tracing
Procedure
EXA No.
Problem
- The media comes off when it is initialized or during printing
- The media is skewed or meanders when it is initialized or during printing
- The media becomes wrinkled when it is initialized or during printing
- The media jams when it is initialized or during printing
- The media tears when it is initialized or during printing
- The media size is different after media mounting and initialization
- Tracing paper and thin media cannot be detected
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBo
ardAssembly
DF-40173Vacuum
FanAssembly
DF-41620FanExtensionCable1Assembly
DF-41621FanExtensionCable2Assembly
DF-41622FanExtensionCable3Assembly
DF-41993FanExtensionCable4Assembly
DF-41529Pressur
eAssembly
DF-41595EdgeSensorAssembly
DF-41592XRCab
leAssembly(PaperSenso
rR)
DF-41600YCable
DF-41840GridRo
llerAssembly
1140
1080-2
1080-2
1080-2
1080-2
1080-2
1110
1410
1200
1360-2
1690
3000-2
3000-2
3000-2
3000-2
3000-2
3010
3010
43
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When Message is Not Displayed Trouble with Printing Model Name: RJ-6000-43 M A P 4 0 0 0
Trouble with Printing Model Name: RJ-6000-43 M A P 4 0 0 0When Message is Not Displayed
When Message is Not Displayed[Trouble with Printing]
EXA4000 to EXA4130(EXA4110 to EXA4130 See MAP4001)
Problem
- Does not print continuously
- There is an extra feed after printing is finished
- Dots are missing from the printing
- Cleaning does not cure blockage- Does not print at all or does not print a specific color
- The entire surface is printed black
- Printing becomes shaded
- The image contains blurs
- Transverse lines appear to be split
- Black and white lines appear in the printed image
- Edges of printing are blurred
- Many satellites (unwanted dots)
- The printing has whiskers
- Printed lines appear blurred- Mixed color lines do not overlap
- Black and color positions are offset
- Inaccurate line length in the direction of head movement (Main scanning direction)
- Inaccurate straight line in the direction of head movement (straightness)
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBoardAssembly
DF-40173Vacuum
FanAssembly
DF-41620FanExtensionCable1Assembly
DF-41621FanExtensionCable2Assembly
DF-41622FanExtensionCable3Assembly
DF-41605InkTub
e
DF-41601HeadC
able
DF-41600YCable
DF-41607TFence
DF-41602CapAssembly
DF-41603PumpA
ssembly
DF-41599PumpM
otorAssembly
DF-40125Wiper
DF-41604Mainten
anceStationAssembly
DF-40690PrintHe
adAssembly(Color)
DF-41588HeadB
oardAssembly
DF-41593Detecto
r1Assembly
DF-41594Detecto
r2Assembly
DF-40106Detecto
rAssembly(Black)
DF-40107Detecto
rAssembly(Y)
DF-40146Detecto
rAssembly(M)
DF-40147Detecto
rAssembly(C)
DF-41592XRCab
leAssembly(PaperSensorR)
DF-41587PowerBoardAssembly
1140
1080
1080
1080
1080
1370
1390
1360
1290
1240
1260
1230
1250
1270
1390
1420
1350
1350
1350
1350
1350
1350
1200
1150
4000
4010
4020
40204030
4040
4050
4050
4050
4050
4060
4070
4070
40704080
4080
4090
4100
Fault-
Tracing
Procedure
EXA No.
44
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When Message is Not Displayed Trouble with Printing Model Name: RJ-6000-54/62 M A P 4 0 0 0 - 2
Trouble with Printing Model Name: RJ-6000-54/62M A P 4 0 0 0 - 2
When Message is Not Displayed
When Message is Not Displayed[Trouble with Printing]
EXA4000 to EXA4130-2(EXA4110 to EXA4130-2 See MAP4001-2)
Problem
- Does not print continuously
- There is an extra feed after printing is finished
- Dots are missing from the printing
- Cleaning does not cure blockage- Does not print at all or does not print a specific color
- The entire surface is printed black
- Printing becomes shaded
- The image contains blurs
- Transverse lines appear to be split
- Black and white lines appear in the printed image
- Edges of printing are blurred
- Many satellites (unwanted dots)
- The printing has whiskers
- Printed lines appear blurred- Mixed color lines do not overlap
- Black and color positions are offset
- Inaccurate line length in the direction of head movement (Main scanning direction)
- Inaccurate straight line in the direction of head movement (straightness)
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBoardAssembly
DF-40173Vacuum
FanAssembly
DF-41620FanExtensionCable1Assembly
DF-41621FanExtensionCable2Assembly
DF-41622FanExtensionCable3Assembly
DF-41993FanExtensionCable4Assembly
DF-41605InkTub
e
DF-41601HeadC
able
DF-41600YCable
DF-41607TFence
DF-41602CapAssembly
DF-41603PumpA
ssembly
DF-41599PumpM
otorAssembly
DF-40125Wiper
DF-41604Mainten
anceStationAssembly
DF-40690PrintHe
adAssembly(Color)
DF-41588HeadB
oardAssembly
DF-41593Detecto
r1Assembly
DF-41594Detecto
r2Assembly
DF-40106Detecto
rAssembly(Black)
DF-40107Detecto
rAssembly(Y)
DF-40146Detecto
rAssembly(M)
DF-40147Detecto
rAssembly(C)
DF-41592XRCab
leAssembly(PaperSensorR)
DF-41587PowerBoardAssembly
1140
1080-2
1080-2
1080-2
1080-2
1080-2
1370
1390
1360-2
1290
1240
1260
1230
1250
1270
1390
1420
1350
1350
1350
1350
1350
1350
1200
1150
4000
4010
4020
40204030
4040
4050-2
4050-2
4050-2
4050-2
4060
4070
4070
40704080
4080
4090
4100-2
Fault-
Tracing
Procedure
EXA No.
45
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When Message is Not Displayed Trouble with Printing Model Name: RJ-6000-43 M A P 4 0 0 1
Trouble with Printing Model Name: RJ-6000-43 M A P 4 0 0 1When Message is Not Displayed
Problem
- Inaccurate line distance in the direction of media feed (Subsidiary scanning distance)
- Inaccurate straight line in the direction of media feed (joining precision Y)
- Bad right angle precision
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBoardAssembly
DF-40173Vacuum
FanAssembly
DF-41620FanExtensionCable1Assembly
DF-41621FanExtensionCable2Assembly
DF-41622FanExtensionCable3Assembly
DF-41529PressureAssembly
DF-40854Cursor
PlateSpring
DF-41616SteelFlexibleCableAssembly
DF-41840GridRo
llerAssembly
DF-41841SpeedReductionPulleyAssembly
1140
1080
1080
1080
1080
1220
1310
1310
1690
1680
4110
4120
4130
Fault-
Tracing
Procedure
EXA No.
When Message is Not Displayed[Trouble with Printing]
EXA4000 to EXA4130(EXA4000 to EXA4100 See MAP4000)
46
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When Message is Not Displayed Trouble with Printing Model Name: RJ-6000-54 M A P 4 0 0 1 - 2
Trouble with Printing Model Name: RJ-6000-54 M A P 4 0 0 1 - 2When Message is Not Displayed
Problem
- Inaccurate line distance in the direction of media feed (Subsidiary scanning distance)
- Inaccurate straight line in the direction of media feed (joining precision Y)
- Bad right angle precision
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBoardAssembly
DF-40173Vacuum
FanAssembly
DF-41620FanExtensionCable1Assembly
DF-41621FanExtensionCable2Assembly
DF-41622FanExtensionCable3Assembly
DF-41993FanExtensionCable4Assembly
DF-41529PressureAssembly
DF-40854Cursor
PlateSpring
DF-41616SteelFlexibleCableAssembly
DF-41840GridRo
llerAssembly
DF-41989GridRo
llerAssembly(2)
DF-41988SpeedReductionPulleyAssembly
1140
1080-2
1080-2
1080-2
1080-2
1080-2
1220
1310-2
1310-2
1690
1690
1680
4110
4120
4130-2
Fault-
Tracing
Procedure
EXA No.
When Message is Not Displayed[Trouble with Printing]
EXA4000 to EXA4130(EXA4000 to EXA4100-2 See MAP4000-2)
47
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When Message is Not Displayed Trouble with Printing Model Name: RJ-6000-62 M A P 4 0 0 1 - 3
Trouble with Printing Model Name: RJ-6000-62 M A P 4 0 0 1 - 3When Message is Not Displayed
Problem
- Inaccurate line distance in the direction of media feed (Subsidiary scanning distance)
- Inaccurate straight line in the direction of media feed (joining precision Y)
- Bad right angle precision
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBoardAssembly
DF-40173Vacuum
FanAssembly
DF-41620FanExtensionCable1Assembly
DF-41621FanExtensionCable2Assembly
DF-41622FanExtensionCable3Assembly
DF-41993FanExtensionCable4Assembly
DF-41529PressureAssembly
DF-40854Cursor
PlateSpring
DF-41616SteelFlexibleCableAssembly
DF-41840GridRo
llerAssembly
DF-41988SpeedReductionPulleyAssembly
1140
1080-2
1080-2
1080-2
1080-2
1080-2
1220
1310-2
1310-2
1690
1680
4110
4120
4130-2
Fault-
Tracing
Procedure
EXA No.
When Message is Not Displayed[Trouble with Printing]
EXA4000 to EXA4130-2(EXA4000 to EXA4100-2 See MAP4000-2)
48
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When Message is Not Displayed Problem Involving Noise Model Name: RJ-6000-43/62 M A P 5 0 0 0
Problem Involving Noise Model Name: RJ-6000-43/62 M A P 5 0 0 0When Message is Not Displayed
When Message is Not Displayed[Problem Involving Noise]
EXA5000 to EXA5040
Problem
- Abnormal noise when media is sucked down
- Abnormal noise when standing by ready to print
- Abnormal noise when head is moving left and right
- Abnormal noise when media is fed- Abnormal noise when cutting
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumb
erof
ReplacementPart
DF-41586MainBoardAssembly
DF-40173Vacuum
FanAssembly
DF-41587PowerBoardAssembly
DF-40690PrintHeadAssembly(Color)
DF-41588HeadB
oard
DF-40144YReturnPulleyAssembly
DF-41598Cursor
MotorAssembly(YMotor)
DF-41529PressureAssembly
DF-40137XSpee
dReductionBelt
DF-41597XMotorAssembly
DF-41600YCable
DF-41677TubeG
uideAssembly
DF-41840GridRo
llerAssembly
1140
1080
1150
1390
1420
1320
1280
1220
1090
1070
1360
1540
1690
5000
5010
5020
50305040
Fault-
Tracing
Procedure
EXA No.
49
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When Message is Not Displayed Problem Involving Noise Model Name: RJ-6000-54 M A P 5 0 0 0 - 2
Problem Involving Noise Model Name: RJ-6000-54 M A P 5 0 0 0 - 2When Message is Not Displayed
When Message is Not Displayed[Problem Involving Noise]
EXA5000 to EXA5040
Problem
- Abnormal noise when media is sucked down
- Abnormal noise when standing by ready to print
- Abnormal noise when head is moving left and right
- Abnormal noise when media is fed- Abnormal noise when cutting
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainBoardAssembly
DF-40173Vacuum
FanAssembly
DF-41587PowerBoardAssembly
DF-40690PrintHeadAssembly(Color)
DF-41588HeadB
oard
DF-40144YReturnPulleyAssembly
DF-41598Cursor
MotorAssembly(YMotor)
DF-41529PressureAssembly
DF-40137XSpee
dReductionBelt
DF-41597XMoto
rAssembly
DF-41600YCable
DF-41677TubeG
uideAssembly
DF-41840GridRo
llerAssembly
DF-41989GridRo
llerAssembly(2)
1140
1080-2
1150
1390
1420
1320
1280
1220
1090
1070
1360-2
1540-2
1690
1690
5000
5010
5020
50305040
Fault-
Tracing
Procedure
EXA No.
50
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When Message is Not Displayed Problem Involving Noise Model Name: RJ-6000-62 M A P 5 0 0 0 - 3
Problem Involving Noise Model Name: RJ-6000-62 M A P 5 0 0 0 - 3When Message is Not Displayed
When Message is Not Displayed[Problem Involving Noise]
EXA5000 to EXA5040
Problem
- Abnormal noise when media is sucked down
- Abnormal noise when standing by ready to print
- Abnormal noise when head is moving left and right
- Abnormal noise when media is fed- Abnormal noise when cutting
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainBoardAssembly
DF-40173Vacuum
FanAssembly
DF-41587PowerBoardAssembly
DF-40690PrintHeadAssembly(Color)
DF-41588HeadB
oard
DF-40144YReturnPulleyAssembly
DF-41598Cursor
MotorAssembly(YMotor)
DF-41529PressureAssembly
DF-40137XSpee
dReductionBelt
DF-41597XMoto
rAssembly
DF-41600YCable
DF-41677TubeG
uideAssembly
DF-41840GridRollerAssembly
1140
1080-2
1150
1390
1420
1320
1280
1220
1090
1070
1360-2
1540-2
1690
5000
5010
5020
50305040
Fault-
Tracing
Procedure
EXA No.
51
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When Message is Not Displayed Trouble with Media Cutting Model Name: RJ-6000-43 M A P 6 0 0 0
Trouble with Media Cutting Model Name: RJ-6000-43 M A P 6 0 0 0When Message is Not Displayed
When Message is Not Displayed[Trouble with Media Cutting]
EXA6000 to EXA6050
Problem
- Does not cut normally
- Cutting occurs during printing
- The cutting operation is normal but the media is not cut
- The cutting is bad and the media jams- The cutting operation is normal but the media does not fall out
- Inaccurate media cutting
- Cutting is delayed for some time after printing has ended
- White paper is cut
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainB
oardAssembly
DF-40113CutterSolenoidAssembly
DF-41600YCable
DF-41588HeadB
oardAssembly
1140
1380
1360
1420
6000
6010
6020
60206030
6040
6050
6050
Fault-
Tracing
Procedure
EXA No.
52
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When Message is Not Displayed Trouble with Media Cutting Model Name: RJ-6000-54/62 M A P 6 0 0 0 - 2
Trouble with Media Cutting Model Name: RJ-6000-54/62 M A P 6 0 0 0 - 2When Message is Not Displayed
When Message is Not Displayed[Trouble with Media Cutting]
EXA6000 to EXA6050
Problem
- Does not cut normally
- Cutting occurs during printing
- The cutting operation is normal but the media is not cut
- The cutting is bad and the media jams- The cutting operation is normal but the media does not fall out
- Inaccurate media cutting
- Cutting is delayed for some time after printing has ended
- White paper is cut
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainB
oardAssembly
DF-40113CutterSolenoidAssembly
DF-41600YCable
DF-41588HeadB
oardAssembly
1140
1380
1360-2
1420
6000
6010
6020
60206030
6040
6050
6050
Fault-
Tracing
Procedure
EXA No.
53
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When Message is Not Displayed Online/Function Problems Model Name: RJ-6000-43 M A P 7 0 0 0
Online/Function Problems Model Name: RJ-6000-43 M A P 7 0 0 0When Message is Not Displayed
When Message is Not Displayed[Online/Function Problems]
EXA7000 to EXA7060
Problem
- Cannot connect normally with RS-232C
- Cannot connect normally with Centronics
- Cannot connect normally with Network
- The scale function does not work correctly- The rotate function does not work correctly
- The mirror function does not work correctly
- Other functions are not working correctly
- Printing position is offset
- Some data are not printed (omitted)
- Text and printing data are garbled (extra lines appear)
- There is an extra feed after printing is finished
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainB
oardAssemblym)
DF-41600YCable
DF-41588HeadB
oardAssembly
DF-41607TFenc
e
1140
1360
1420
1290
7000
7000
7000
70207020
7020
7020
7030
7040
7050
7060
Fault-
Tracing
Procedure
EXA No.
O li /F i P bl M d l N RJ / M A P 7 0 0 0 2
54
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When Message is Not Displayed Online/Function Problems Model Name: RJ-6000-54/62 M A P 7 0 0 0 - 2
Online/Function Problems Model Name: RJ-6000-54/62 M A P 7 0 0 0 - 2When Message is Not Displayed
When Message is Not Displayed[Online/Function Problems]
EXA7000 to EXA7060
Problem
- Cannot connect normally with RS-232C
- Cannot connect normally with Centronics
- Cannot connect normally with Network
- The scale function does not work correctly- The rotate function does not work correctly
- The mirror function does not work correctly
- Other functions are not working correctly
- Printing position is offset
- Some data are not printed (omitted)
- Text and printing data are garbled (extra lines appear)
- There is an extra feed after printing is finished
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainB
oardAssemblym)
DF-41600YCable
DF-41588HeadB
oardAssembly
DF-41607TFenc
e
1140
1360-2
1420
1290
7000
7000
7000
70207020
7020
7020
7030
7040
7050
7060
Fault-
Tracing
Procedure
EXA No.
55
Wh M i N t Di l d Oth M d l N RJ 6000 43 M A P 8 0 0 0
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When Message is Not Displayed Other Model Name: RJ-6000-43 M A P 8 0 0 0
Other Model Name: RJ-6000-43 M A P 8 0 0 0When Message is Not Displayed
When Message is Not Displayed[Other]
EXA8000 to EXA8050
Problem
- The printer hangs up
- Power shutdown during printing
- The ink cartridges will not go in
- Ink has overflowed from the waste fluid box- Ink overflows from flushing box
- Ink is split around the X-rail
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainB
oardAssembly
DF-40127Cartrid
geFrameAssembly
DF-41593Detector1Assembly
DF-41594Detector2Assembly
DF-40106DetectorAssembly(Black)
DF-40107DetectorAssembly(Y)
DF-40146DetectorAssembly(M)
DF-40147DetectorAssembly(C)
DF-41587Power
BoardAssembly
DF-41591Waste
FluidBoxSensorAssemb
ly
DF-42007FAbso
rbentMaterialAssembly
1140
1330
1350
1350
1350
1350
1350
1350
1150
1120
1700
8000
8010
8020
80308040
8050
Fault-
Tracing
Procedure
EXA No.
When Message is Not Displayed Other Model Name: RJ 6000 54/62 M A P 8 0 0 0 2
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When Message is Not Displayed Other Model Name: RJ-6000-54/62 M A P 8 0 0 0 - 2
Other Model Name: RJ-6000-54/62 M A P 8 0 0 0 - 2When Message is Not Displayed
When Message is Not Displayed[Other]
EXA8000 to EXA8050-2
Problem
- The printer hangs up
- Power shutdown during printing
- The ink cartridges will not go in
- Ink has overflowed from the waste fluid box- Ink overflows from flushing box
- Ink is split around the X-rail
- Ink has overflowed from the waste fluid bottle
Replacement and Adjustment Procedure REP. No.
NameandDiagramNumberof
ReplacementPart
DF-41586MainB
oardAssembly
DF-40127Cartrid
geFrameAssembly
DF-41593Detector1Assembly
DF-41594Detector2Assembly
DF-40106DetectorAssembly(Black)
DF-40107DetectorAssembly(Y)
DF-40146DetectorAssembly(M)
DF-40147DetectorAssembly(C)
DF-41587Power
BoardAssembly
DF-41591Waste
FluidBoxSensorAssemb
ly
DF-42007FAbso
rbentMaterialAssembly
DF-42008Waste
FluidBottleAssembly
1140
1330
1350
1350
1350
1350
1350
1350
1150
1120
1700
1710
8000
8010
8020
8050-28050-2
8050-2
8050-2
Fault-
Tracing
Procedure
EXA No.
57
E X A 0 0 0 0Model Name: RJ6000-43RJ-6000-43 Fault-Tracing Procedure
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E X A 0 0 0 0Model Name: RJ 6000 43
E X A 0 0 0 0Model Name: RJ6000-43RJ-6000-43 Fault-Tracing Procedure
RJ 6000 43 Fault Tracing Procedure
When Message is Displayed
Printer Status Messages EXA1000Data Errors EXA1200Command Errors EXA1250CPU System Faults EXA1500Mechanical System Faults EXA1700
When Message is Not Displayed
Trouble with Initialization EXA2000
Trouble with Printing EXA4000Trouble with Media Feed EXA3000
Trouble with Media Cutting EXA6000Problem Involving Noise EXA5000
Online/Function Problems EXA7000Other EXA8000
Fault-Tracing Procedure
E X A 0 0 0 0 - 2Model Name: RJ6000-43/54/62RJ-6000-54 Fault-Tracing Procedure
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E X A 0 0 0 0 2Model Name: RJ 6000 43/54/62
E X A 0 0 0 0 - 2Model Name: RJ6000-54RJ-6000-54 Fault-Tracing Procedure
RJ 6000 54 Fault Tracing Procedure
When Message is Displayed
Printer Status Messages EXA1000 ( 1020-2 )Data Errors EXA1200Command Errors EXA1250CPU System Faults EXA1500Mechanical System Faults EXA1700
When Message is Not Displayed
Trouble with Initialization EXA2000 ( 2070-2 )
Trouble with Printing EXA4000 ( 4050-2, 4100-2, 4130-2 )Trouble with Media Feed EXA3000 ( 3000-2 )
Trouble with Media Cutting EXA6000Problem Involving Noise EXA5000
Online/Function Problems EXA7000Other EXA8000
(Difference between RJ-6000-43 and 54)
Fault-Tracing Procedure
E X A 0 0 0 0 - 3Model Name: RJ6000-43/54/62RJ-6000-62 Fault-Tracing Procedure
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E X A 0 0 0 0 - 3Model Name: RJ6000-62RJ-6000-62 Fault-Tracing Procedure
g
When Message is Displayed
Printer Status Messages EXA1000 ( 1020-2 )Data Errors EXA1200Command Errors EXA1250CPU System Faults EXA1500Mechanical System Faults EXA1700
When Message is Not Displayed
Trouble with Initialization EXA2000 ( 2070-2 )
Trouble with Printing EXA4000 ( 4050-2, 4100-2, 4130-2 )Trouble with Media Feed EXA3000 ( 3000-2 )
Trouble with Media Cutting EXA6000Problem Involving Noise EXA5000
Online/Function Problems EXA7000Other EXA8000
(Difference between RJ-6000-43 and 62)
Fault-Tracing Procedure
E X A 1 0 0 0Model Name: RJ6000-43/54/62Printer Status MessagesWhen Message is Displayed
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E X A 1 0 0 0Model Name: RJ6000-43/54/62
g
When Message is Displayed
1
2
3