Mutoh 6000

Embed Size (px)

Citation preview

  • 7/28/2019 Mutoh 6000

    1/350

    MAINTENANCEMANUAL

    Full-Color Inkjet Printer

    RJ-6000 43/54/62

    RJ6000-A-01

  • 7/28/2019 Mutoh 6000

    2/350

  • 7/28/2019 Mutoh 6000

    3/350

  • 7/28/2019 Mutoh 6000

    4/350

  • 7/28/2019 Mutoh 6000

    5/350

    C O N 3 0 0 0Model Name: RJ6000-43/54/62

    C O N 3 0 0 0Model Name: RJ6000-43/54/62

    Contents

    Contents

    RJ-6000-43 RJ-6000-54 RJ-6000-62

    History of Amendments CON 0000 CON 0000 CON 0000

    Introduction CON 1000 CON 1000 CON 1000

    Some Thoughts on Maintenance Work CON 1010 CON 1010 CON 1010

    Precautions For Maintaining This Printer CON 2000 CON 2000 CON 2000

    Contents CON 3001 ~ 3 CON 3004 ~ 6 CON 3007 ~ 9

    How to use the Maintenance Manual CON 4000 CON 4000 CON 4000

    Trouble-Shooting Lists TRB 0000 TRB 0000-2 TRB 0000-3

    Matrix Map MAP 0000 MAP 0000-2 MAP 0000-3

    Fault-Tracing Procedure EXA 0000 EXA 0000-2 EXA 0000-3

    Replacement and Adjustment Procedures REP 0000 REP 0000-2 REP 0000-3

    Fundamental Knowledge GID 0000 GID 0000-2 GID 0000-3

    Stored Test Patterns PAT 0000 PAT 0000-2 PAT 0000-3

    Self-Diagnosis Functions BAC 0000 BAC 0000-2 BAC 0000-3

    Maintenance Parts CAT 0000 CAT 0000-2 CAT 0000-3

    5

  • 7/28/2019 Mutoh 6000

    6/350

    C O N 3 0 0 1Model Name: RJ6000-43

    C O N 3 0 0 1Model Name: RJ6000-43

    RJ-6000-43 Contents 1

    RJ-6000-43 Contents 1

    RJ-6000 43 inch

    Trouble-Shooting Lists TRB0000

    When Message is Displayed TRB1000

    - How to Use LEDs to Check CPU System and Mechanical System Faults TRB1001

    When Message is not Displayed- Initialization, Media Feed, Printing TRB2000

    - Noise, Media Cutting, Online, Others TRB2001

    Matrix Map MAP0000

    When Message is Displayed

    - Printer Status Messages MAP1000

    - Data Errors MAP1200

    - Command Errors MAP1250- CPU System Faults MAP1500

    - Mechanical System Faults MAP1700

    When Message is not Displayed

    - Trouble with Initialization MAP2000

    - Trouble with Media Feed MAP3000

    - Trouble with Printing MAP4000

    - Problem Involving Noise MAP5000

    - Trouble with Media Cutting MAP6000

    - Online/Function Problems MAP7000

    - Other MAP8000

    Fault-Tracing Procedure EXA0000

    When Message is Displayed

    - Printer Status Messages EXA1000~

    - Data Errors EXA1200~

    - Command Errors EXA1250~- CPU System Faults EXA1500~

    - Mechanical System Faults EXA1700~

    When Message is not Displayed

    - Trouble with Initialization EXA2000~

    - Trouble with Media Feed EXA3000~

    - Trouble with Printing EXA4000~

    - Problem Involving Noise EXA5000~

    - Trouble with Media Cutting EXA6000~- Online/Function Problems EXA7000~

    - Others EXA8000~

    6

  • 7/28/2019 Mutoh 6000

    7/350

    C O N 3 0 0 2Model Name: RJ6000-43

    C O N 3 0 0 2Model Name: RJ6000-43

    RJ-6000-43 Contents 2

    RJ-6000-43 Contents 2

    Replacement and Adjustment Procedures

    Right and Left Covers REP 1010Front Cover REP 1020Panel Cover, Y Rail Cover REP 1030Front Paper Guide and Rear Paper Guide REP 1040Left Side Cap and Right Side Cap REP 1041Control Box REP 1050

    Head Cover REP 1060X Motor Assembly REP 1070Fan Assembly and Fan Cable REP 1080X Speed Reduction Belt REP 1090Lever Sensor Assembly REP 1100Cover Switch Assembly REP 1110Waste Fluid Box Sensor Assembly REP 1120Switch Cable Assembly, DC Cable Assembly REP 1130Main Board Assembly REP 1140Power Supply Board Assembly REP 1150

    Panel Board Assembly REP 1160Panel Cable REP 1170Extension Board Assembly REP 1180

    XR Cable Assembly (Rear Paper Sensor) REP 1200Pressure Assembly, Pressure Roller and Blade REP 1220Pump Motor Assembly REP 1230Cap Assembly REP 1240Wiper REP 1250Pump Assembly REP 1260

    Maintenance Station Assembly REP 1270Y Motor Assembly REP 1280Steel Belt REP 1290T Fence Assembly REP 1300

    Cursor Plate Spring, Steel Flexible Guide Assembly REP 1310Y Return Pulley Assembly REP 1320Cartridge Frame Assembly REP 1330Ink ID Sensor Assembly REP 1340Detector Assembly REP 1350Y Cable REP 1360

    Ink Tubes REP 1370Cutter Solenoid Assembly REP 1380Print Head Assembly, Head Cable REP 1390

    Edge Sensor Assembly REP 1410Head Board Assembly REP 1420Dampers REP 1430Cursor Assembly REP 1440Origin Sensor Assembly, Y Encoder REP 1450

    Junction Board Assembly REP 1470

    How to Adjust the Platen Height REP 1520

    Tubes Guides Assemblies REP 1540How to Adjust Steel Belt Tension REP 1550How to Adjust X Speed Reduction Belt Tension REP 1560How to Adjust the Tilt of the Print Head REP 1570

    How to Capture and Install Backup Parameters REP 1590

    How to Install a Program (Software Upgrade) REP 1600

    Head Cleaning Procedure REP 1620How to Clean the Head Nozzle Face REP 1660

    Speed Reduction Pulley Assembly REP 1680Grid Roller Assembly REP 1690

    F Absorbent Assembly REP 1700

    7

  • 7/28/2019 Mutoh 6000

    8/350

    C O N 3 0 0 3Model Name: RJ6000-43

    C O N 3 0 0 3Model Name: RJ6000-43

    RJ-6000-43 Contents 3

    RJ-6000-43 Contents 3

    Fundamental Knowledge GID0000

    Basic Specifications GID1000

    System Block Diagram GID3000

    Operating Sequence

    - Power On Sequence GID4010

    - Power Off Sequence GID4020

    - Media Detection Sequence GID4030

    - Normal Standby Sequence GID4040

    - Encoder Disconnected Check Sequence GID4050

    - Origin Detection Sequence GID4060- Media Cutting Sequence GID4070

    - Printing Sequence (Including Flushing) GID4080

    Stored Test Patterns PAT0000

    Presentation Pattern PAT1000

    Print quality adjustment pattern PAT3000

    Setup List PAT4000

    Self-Diagnosis Functions BAC0000

    Examination BAC1000

    - Memory (RAM) Capacity BAC1010

    - Version BAC1020

    - Panel BAC1030

    - Sensors BAC1040

    - Encoders BAC1050

    - Fans BAC1060- Ethernet Board BAC1065

    - History: Last error message BAC1070

    - History: Head nozzle ejection count check BAC1070

    - Head Waveform BAC1080

    Adjustment BAC2000

    - Capping Position Adjustment BAC2010

    - Skew Verification BAC2030

    - Head Rank Input (Include Initial filling) BAC2040

    - Head Nozzle Verification BAC2050

    - Left Head Tilt Verification BAC2060

    - Right Head Tilt Verification BAC2070

    - Repeatability Printing Positioning BAC2080

    - CW Adjustment BAC2090

    - Flush Pointer Adjustment BAC2110

    - Media Feed Distance Compensation BAC2120

    - Margin Adjustment BAC2130

    - Rear Sensor Position Adjustment BAC2140- Test Print BAC2150

    - Head Wash BAC2160

    Cleaning BAC3000

    - Normal BAC3000

    - Powerful BAC3000

    Test Printing BAC4000

    - Head Printing Verification BAC4000

    - Adjustment Parameters BAC4000

    Parameters BAC5000

    - Initialize BAC5010

    - Update BAC5020

    Aging BAC6000

    - Carriage Motor BAC6010

    - Media Feed Motor BAC6020

    - Cutter BAC6030- Maintenance Unit BAC6040

    - Head BAC6050

    Maintenance Parts CAT0000

    Maintenance Parts List CAT1000

    Maintenance Tool List CAT2000

    Lubrication Points CAT4000

    Exploded View Drawing CAT5000

    8

  • 7/28/2019 Mutoh 6000

    9/350

    C O N 3 0 0 4Model Name: RJ6000-54

    C O N 3 0 0 4Model Name: RJ6000-54

    RJ-6000-54 Contents 1

    RJ-6000-54 Contents 1

    RJ-6000 54 inch

    Trouble-Shooting Lists TRB0000-2

    When Message is Displayed TRB1000

    - How to Use LEDs to Check CPU System and Mechanical System Faults TRB1001

    When Message is not Displayed- Initialization, Media Feed, Printing TRB2000

    - Noise, Media Cutting, Online, Others TRB2001

    Matrix Map MAP0000-2

    When Message is Displayed

    - Printer Status Messages MAP1000

    - Data Errors MAP1200

    - Command Errors MAP1250- CPU System Faults MAP1500

    - Mechanical System Faults MAP1700-2

    When Message is not Displayed

    - Trouble with Initialization MAP2000-2

    - Trouble with Media Feed MAP3000-2

    - Trouble with Printing MAP4000-2

    - Problem Involving Noise MAP5000

    - Trouble with Media Cutting MAP6000

    - Online/Function Problems MAP7000

    - Other MAP8000

    Fault-Tracing Procedure EXA0000-2

    When Message is Displayed

    - Printer Status Messages EXA1000~

    (1020-2)

    - Data Errors EXA1200~- Command Errors EXA1250~

    - CPU System Faults EXA1500~

    - Mechanical System Faults EXA1700~

    When Message is not Displayed

    - Trouble with Initialization EXA2000~

    (2070-2)

    - Trouble with Media Feed EXA3000~

    (3000-2)- Trouble with Printing EXA4000~

    (4050-2)

    (4100-2)

    (4130-2)

    - Problem Involving Noise EXA5000~

    - Trouble with Media Cutting EXA6000~

    - Online/Function Problems EXA7000~

    - Others EXA8000~

    (8050-2)

    9

  • 7/28/2019 Mutoh 6000

    10/350

    C O N 3 0 0 5Model Name: RJ6000-54

    C O N 3 0 0 5Model Name: RJ6000-54

    RJ-6000-54 Contents 2

    RJ-6000-54 Contents 2

    Replacement and Adjustment Procedures R E P 0 0 0 0 - 2

    Right and Left Covers REP 1010Front Cover REP 1020Panel Cover, Y Rail Cover REP 1030Front Paper Guide and Rear Paper Guide REP 1040Left Side Cap and Right Side Cap REP 1041Control Box REP 1050Head Cover REP 1060X Motor Assembly REP 1070Fan Assembly and Fan Cable REP 1080-2X Speed Reduction Belt REP 1090Lever Sensor Assembly REP 1100Cover Switch Assembly REP 1110Waste Fluid Box Sensor Assembly REP 1120Switch Cable Assembly, DC Cable Assembly REP 1130Main Board Assembly REP 1140Power Supply Board Assembly REP 1150

    Panel Board Assembly REP 1160Panel Cable REP 1170Extension Board Assembly REP 1180

    XR Cable Assembly (Rear Paper Sensor) REP 1200Pressure Assembly, Pressure Roller and Blade REP 1220Pump Motor Assembly REP 1230Cap Assembly REP 1240Wiper REP 1250Pump Assembly REP 1260

    Maintenance Station Assembly REP 1270Y Motor Assembly REP 1280Steel Belt REP 1290T Fence Assembly REP 1300

    Cursor Plate Spring, Steel Flexible Guide Assembly REP 1310-2Y Return Pulley Assembly REP 1320Cartridge Frame Assembly REP 1330Ink ID Sensor Assembly REP 1340Detector Assembly REP 1350Y Cable REP 1360-2Ink Tubes REP 1370-2Cutter Solenoid Assembly REP 1380Print Head Assembly, Head Cable REP 1390

    Edge Sensor Assembly REP 1410Head Board Assembly REP 1420Dampers REP 1430Cursor Assembly REP 1440Origin Sensor Assembly, Y Encoder REP 1450

    Junction Board Assembly REP 1470

    How to Adjust the Platen Height REP 1520

    Tubes Guides Assemblies REP 1540-2How to Adjust Steel Belt Tension REP 1550How to Adjust X Speed Reduction Belt Tension REP 1560How to Adjust the Tilt of the Print Head REP 1570

    How to Capture and Install Backup Parameters REP 1590

    How to Install a Program (Software Upgrade) REP 1600

    Head Cleaning Procedure REP 1620How to Clean the Head Nozzle Face REP 1660

    Speed Reduction Pulley Assembly REP 1680Grid Roller Assembly REP 1690

    F Absorbent Assembly REP 1700Waste Fluid Bottle Assembly REP 1710

    10

  • 7/28/2019 Mutoh 6000

    11/350

    C O N 3 0 0 6Model Name: RJ6000-54

    C O N 3 0 0 6Model Name: RJ6000-54

    RJ-6000-54 Contents 3

    RJ-6000-54 Contents 3

    Fundamental Knowledge GID0000-2

    Basic Specifications GID1000-2

    System Block Diagram GID3000

    Operating Sequence

    - Power On Sequence GID4010

    - Power Off Sequence GID4020

    - Media Detection Sequence GID4030

    - Normal Standby Sequence GID4040

    - Encoder Disconnected Check Sequence GID4050

    - Origin Detection Sequence GID4060- Media Cutting Sequence GID4070

    - Printing Sequence (Including Flushing) GID4080

    Stored Test Patterns PAT0000-2

    Presentation Pattern PAT1000

    Print quality adjustment pattern PAT3000

    Setup List PAT4000

    Self-Diagnosis Functions BAC0000-2

    Examination BAC1000

    - Memory (RAM) Capacity BAC1010

    - Version BAC1020

    - Panel BAC1030

    - Sensors BAC1040

    - Encoders BAC1050

    - Fans BAC1060- Ethernet Board BAC1065

    - History: Last error message BAC1070

    - History: Head nozzle ejection count check BAC1070

    - Head Waveform BAC1080

    Adjustment BAC2000

    - Capping Position Adjustment BAC2010

    - Skew Verification BAC2030

    - Head Rank Input (Include Initial filling) BAC2040

    - Head Nozzle Verification BAC2050

    - Left Head Tilt Verification BAC2060

    - Right Head Tilt Verification BAC2070

    - Repeatability Printing Positioning BAC2080

    - CW Adjustment BAC2090

    - Flush Pointer Adjustment BAC2110

    - Media Feed Distance Compensation BAC2120

    - Margin Adjustment BAC2130

    - Rear Sensor Position Adjustment BAC2140- Test Print BAC2150

    - Head Wash BAC2160

    Cleaning BAC3000

    - Normal BAC3000

    - Powerful BAC3000

    Test Printing BAC4000

    - Head Printing Verification BAC4000

    - Adjustment Parameters BAC4000

    Parameters BAC5000

    - Initialize BAC5010

    - Update BAC5020

    Aging BAC6000

    - Carriage Motor BAC6010

    - Media Feed Motor BAC6020

    - Cutter BAC6030- Maintenance Unit BAC6040

    - Head BAC6050

    Maintenance Parts CAT0000-2

    Maintenance Parts List CAT1000-2

    Maintenance Tool List CAT2000

    Lubrication Points CAT4000

    Exploded View Drawing CAT5000

    11

  • 7/28/2019 Mutoh 6000

    12/350

    C O N 3 0 0 7Model Name: RJ6000-62

    C O N 3 0 0 7Model Name: RJ6000-62

    RJ-6000-62 Contents 1

    RJ-6000-62 Contents 1

    RJ-6000 62 inch

    Trouble-Shooting Lists TRB0000-3

    When Message is Displayed TRB1000

    - How to Use LEDs to Check CPU System and Mechanical System Faults TRB1001

    When Message is not Displayed- Initialization, Media Feed, Printing TRB2000

    - Noise, Media Cutting, Online, Others TRB2001

    Matrix Map MAP0000-3

    When Message is Displayed

    - Printer Status Messages MAP1000

    - Data Errors MAP1200

    - Command Errors MAP1250- CPU System Faults MAP1500

    - Mechanical System Faults MAP1700-2

    When Message is not Displayed

    - Trouble with Initialization MAP2000-2

    - Trouble with Media Feed MAP3000-2

    - Trouble with Printing MAP4000-2

    - Problem Involving Noise MAP5000

    - Trouble with Media Cutting MAP6000

    - Online/Function Problems MAP7000

    - Other MAP8000

    Fault-Tracing Procedure EXA0000-3

    When Message is Displayed

    - Printer Status Messages EXA1000~

    (1020-2)

    - Data Errors EXA1200~- Command Errors EXA1250~

    - CPU System Faults EXA1500~

    - Mechanical System Faults EXA1700~

    When Message is not Displayed

    - Trouble with Initialization EXA2000~

    (2070-2)

    - Trouble with Media Feed EXA3000~

    (3000-2)- Trouble with Printing EXA4000~

    (4050-2)

    (4100-2)

    (4130-2)

    - Problem Involving Noise EXA5000~

    - Trouble with Media Cutting EXA6000~

    - Online/Function Problems EXA7000~

    - Others EXA8000~

    (8050-2)

    12

  • 7/28/2019 Mutoh 6000

    13/350

    C O N 3 0 0 8Model Name: RJ6000-62

    C O N 3 0 0 8Model Name: RJ6000-62

    RJ-6000-62 Contents 2

    RJ-6000-62 Contents 2

    Replacement and Adjustment Procedures R E P 0 0 0 0 - 2

    Right and Left Covers REP 1010Front Cover REP 1020Panel Cover, Y Rail Cover REP 1030Front Paper Guide and Rear Paper Guide REP 1040Left Side Cap and Right Side Cap REP 1041Control Box REP 1050Head Cover REP 1060X Motor Assembly REP 1070Fan Assembly and Fan Cable REP 1080-2X Speed Reduction Belt REP 1090Lever Sensor Assembly REP 1100Cover Switch Assembly REP 1110Waste Fluid Box Sensor Assembly REP 1120Switch Cable Assembly, DC Cable Assembly REP 1130Main Board Assembly REP 1140Power Supply Board Assembly REP 1150Panel Board Assembly REP 1160Panel Cable REP 1170Extension Board Assembly REP 1180

    XR Cable Assembly (Rear Paper Sensor) REP 1200Pressure Assembly, Pressure Roller and Blade REP 1220Pump Motor Assembly REP 1230Cap Assembly REP 1240Wiper REP 1250Pump Assembly REP 1260Maintenance Station Assembly REP 1270Y Motor Assembly REP 1280Steel Belt REP 1290T Fence Assembly REP 1300

    Cursor Plate Spring, Steel Flexible Guide Assembly REP 1310-2Y Return Pulley Assembly REP 1320Cartridge Frame Assembly REP 1330Ink ID Sensor Assembly REP 1340Detector Assembly REP 1350Y Cable REP 1360-2Ink Tubes REP 1370-2Cutter Solenoid Assembly REP 1380Print Head Assembly, Head Cable REP 1390

    Edge Sensor Assembly REP 1410Head Board Assembly REP 1420Dampers REP 1430Cursor Assembly REP 1440Origin Sensor Assembly, Y Encoder REP 1450

    Junction Board Assembly REP 1470

    How to Adjust the Platen Height REP 1520

    Tubes Guides Assemblies REP 1540-2How to Adjust Steel Belt Tension REP 1550How to Adjust X Speed Reduction Belt Tension REP 1560How to Adjust the Tilt of the Print Head REP 1570

    How to Capture and Install Backup Parameters REP 1590How to Install a Program (Software Upgrade) REP 1600

    Head Cleaning Procedure REP 1620How to Clean the Head Nozzle Face REP 1660

    Speed Reduction Pulley Assembly REP 1680Grid Roller Assembly REP 1690

    F Absorbent Assembly REP 1700Waste Fluid Bottle Assembly REP 1710

    13

  • 7/28/2019 Mutoh 6000

    14/350

    C O N 3 0 0 9Model Name: RJ6000-62

    C O N 3 0 0 9Model Name: RJ6000-62

    RJ-6000-62 Contents 3

    RJ-6000-62 Contents 3

    Fundamental Knowledge GID0000-3

    Basic Specifications GID1000-3

    System Block Diagram GID3000

    Operating Sequence

    - Power On Sequence GID4010

    - Power Off Sequence GID4020

    - Media Detection Sequence GID4030

    - Normal Standby Sequence GID4040

    - Encoder Disconnected Check Sequence GID4050

    - Origin Detection Sequence GID4060- Media Cutting Sequence GID4070

    - Printing Sequence (Including Flushing) GID4080

    Stored Test Patterns PAT0000-3

    Presentation Pattern PAT1000

    Print quality adjustment pattern PAT3000

    Setup List PAT4000

    Self-Diagnosis Functions BAC0000-3

    Examination BAC1000

    - Memory (RAM) Capacity BAC1010

    - Version BAC1020

    - Panel BAC1030

    - Sensors BAC1040

    - Encoders BAC1050

    - Fans BAC1060- Ethernet Board BAC1065

    - History: Last error message BAC1070

    - History: Head nozzle ejection count check BAC1070

    - Head Waveform BAC1080

    Adjustment BAC2000

    - Capping Position Adjustment BAC2010

    - Skew Verification BAC2030

    - Head Rank Input (Include Initial filling) BAC2040

    - Head Nozzle Verification BAC2050

    - Left Head Tilt Verification BAC2060

    - Right Head Tilt Verification BAC2070

    - Repeatability Printing Positioning BAC2080

    - CW Adjustment BAC2090

    - Flush Pointer Adjustment BAC2110

    - Media Feed Distance Compensation BAC2120

    - Margin Adjustment BAC2130

    - Rear Sensor Position Adjustment BAC2140- Test Print BAC2150

    - Head Wash BAC2160

    Cleaning BAC3000

    - Normal BAC3000

    - Powerful BAC3000

    Test Printing BAC4000

    - Head Printing Verification BAC4000

    - Adjustment Parameters BAC4000

    Parameters BAC5000

    - Initialize BAC5010

    - Update BAC5020

    Aging BAC6000

    - Carriage Motor BAC6010

    - Media Feed Motor BAC6020

    - Cutter BAC6030- Maintenance Unit BAC6040

    - Head BAC6050

    Maintenance Parts CAT0000-3

    Maintenance Parts List CAT1000-3

    Maintenance Tool List CAT2000

    Lubrication Points CAT4000

    Exploded View Drawing CAT5000

    14

    15

  • 7/28/2019 Mutoh 6000

    15/350

    15

    C O N 4 0 0 0

    C O N 4 0 0 0Model Name: RJ6000-43/54/62

    How to use the Maintenance Manual

    How to use the Maintenance Manual

    How to use the Maintenance Manual

    How to use the Maintenance Manual CON4010

    How to use the Trouble-Shooting Lists (TRB) CON4020

    How to use the Matrix Map (MAP) CON4040

    How to use the Fault-Tracing Procedure (EXA) CON4050

    How to use Replacement and Adjustment Procedure (REP) CON4060

    Model Name: RJ6000-43/54/62

    16

  • 7/28/2019 Mutoh 6000

    16/350

    16

    C O N 4 0 1 0Model Name: RJ6000-43/54/62

    C O N 4 0 1 0Model Name: RJ6000-43/54/62

    How to use the Maintenance Manual

    How to use the Maintenance Manual

    I Fault maintenance work procedures and how to use the Maintenance ManualWhen a user reports an equipment fault, use the following procedure to carry out fault recovery tasks.

    A fault occurs

    Task Page Details Reference Materials

    Check fault circumstances,select fault details fromTrouble-Shooting Lists

    Trouble-Shooting ListTRB

    Check circumstances by fax or telephone. Check errormessages, check user usage conditions, retry after changing settings, outputdiagnostic pattern, etc. Select fault symptoms produced by user fromthe Trouble-Shooting List.

    Conduct a consultation by fax or telephone.Check possibility of user error or recovery by daily inspection. Check errormessages, check user usage conditions, output diagnostic pattern, outputsetup list. Retry after changing settings, etc.

    Operation Manual, basicknowledge, daily care, periodic maintenance/inspection/cleaning

    Task Page Details Reference Materials

    Gather the necessarymaintenance parts

    Matrix MapMAP

    Gather the necessary maintenance parts Maintenance Parts list, Maintenance Tools list,Exploded views

    Conduct a tracing inquiry Fault Tracing ProceduresEXA Conduct an inquiry to trace the cause of the fault Basic knowledge

    Replace parts and adjust Replacement and AdjustmentProcedures REP

    Replace or readjust parts suspected to be faulty.Carry out adjustments after replacing parts.

    Basic knowledge

    Final check Separate causes of faults and check operation after faults have beenrectified.

    Conduct a primaryconsultation with the user

    If you are unable to resolve the fault at this point, take the necessary maintenance parts and make an on-site visit.

    17

  • 7/28/2019 Mutoh 6000

    17/350

    17

    C O N 4 0 2 0Model Name: RJ6000-43/54/62

    C O N 4 0 2 0Model Name: RJ6000-43/54/62

    How to use the Trouble-Shooting Lists (TRB)

    How to use the Trouble-Shooting Lists (TRB)

    1. How to look up trouble-shooting tables

    I When a user has reported a fault, first select the applicable details from the trouble-shooting lists (TRB) and jump to the specified primary consultation (ENT). Faults are broadly classified as those which cause a message to appear in the printer LCD and those which do not. For troubles that cause a message to be displayed, select the message as it is. Troubles with no message display are classified into the 10 blocks shown below. First select the block then select the appropriate fault details from that block.

    2. Definitions of groupings in the case of faults that produce no message display

    When Message is Displayed TRB1000

    Printer Status Messages, Data Errors, Command Errors

    CPU System Faults, Mechanical System Faults

    When Message is Not Displayed TRB2000 to TRB2001

    Trouble with Initialization: Troubles that occur when unpacking immediately after delivery are grouped here.Check this group for a similar trouble occurring other than immediately after delivery.

    Troubles concerning the series of operations up to the enabling of printing are grouped here.

    Trouble with Printing: This group concerns printing quality problems.

    Trouble with Media Feed: This group concerns problems with the media path.

    Trouble with Media Cutting: Cutter section problems are grouped here.

    Printing precision problems are grouped here.

    Problem Involving Noise: Troubles that produce abnormal noise from the driving section.

    Online/Function Problems: Online printing function problems.

    Troubles involving driver software, consumable items, peripheral devices are grouped here. Other: Troubles concerning the series of operations up to the enabling of printing are grouped here.

    18

  • 7/28/2019 Mutoh 6000

    18/350

    18

    C O N 4 0 4 0Model Name: RJ6000-43/54/62

    C O N 4 0 4 0Model Name: RJ6000-43/54/62

    How to use the Matrix Map (MAP)

    How to use the Matrix Map (MAP)

    I When the primary consultation (ENT) has not revealed any anomaly, gather the necessary maintenance parts according to the matrix map (MAP) shown below and visitthe user.

    Major classification of fault detailsWhether an error message is displayed

    Major classification

    of fault details and

    range of EXA

    numbers

    Fault

    details

    Replacement

    and adjustment

    procedure page

    Names and drawing numbers of

    required partsWhen Message is Not Displayed Trouble with Init ialization Model Name: RJ-6000-43 M A P 2 0 0 0

    Trouble with Init ialization Model Name: RJ-6000-43 M A P 2 0 0 0When Message is Not Displayed

    When Message is Not Displayed[Trouble with Initialization]

    EXA2000 to EXA2070

    Problem

    - Power supply does not come on

    - LCD faulty (no display/erratic display)

    - Initial filling of inks failed

    - Initial filling is completed but no ink comes out

    - After power is switched on, nothing works

    - When power is applied, Initializing appears and then a reset is executed.

    - After mounting media, initial operation fails

    - Printer does not work even with the cover closed

    - Printer does not stop even with the cover opened

    - Ink cartridges are installed but not recognized

    - Can not make entries from the operating panel

    - Data is received but not plotted

    - Media is not suction

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    Replacem

    entPart

    DF-41586MainBoardAssembly

    DF-40097PanelBoardAssembly

    DF-41617PanelCable

    DF-41590CoverSwitchAssembly

    DF-41589LeverSensorAssembly

    DF-41595EdgeSensorAssembly

    DF-41588HeadBoardAssembly

    DF-41592XR

    CableAssembly(Paper

    SensorR)

    DF-41600YCable

    DF-41619SwitchCableAssembly

    DF-41587PowerBoardAssembly

    DF-41468DCCableAssembly

    DF-41593Detector1Assembly

    DF-41594Detector2Assembly

    DF-40106DetectorAssembly(Black)

    DF-40107DetectorAssembly(Y)

    DF-40146DetectorAssembly(M)

    DF-40147DetectorAssembly(C)

    DF-41602CapAssembly

    DF-41603PumpAssembly

    DF-41604MaintenanceStationAssembly

    DF-40690PrintHeadAssembly(C

    olor)

    DF-41601HeadCable

    DF-41591WasteFluidBoxSensor

    DF-40173VacuumFanAssembly

    DF-41620FanExtensionCable1A

    ssembly

    DF-41621FanExtensionCable2A

    ssembly

    DF-41622FanExtensionCable3A

    ssembly

    DF-41609INKIDSensor1Assembly

    DF-41610INKIDSensor2Assembly

    DF-41611INKIDSensor3Assembly

    DF-41612INKIDSensor4Assembly

    DF-41613INKIDSensor5Assembly

    DF-41614INKIDSensor6Assembly

    DF-41615INKIDSensorCable

    DF-41536JunctionBoardAssembly

    1140

    1160

    1170

    1110

    1100

    1410

    1420

    1200

    1360

    1130

    1150

    1130

    1350

    1350

    1350

    1350

    1350

    1350

    1240

    1260

    1270

    1390

    1390

    1120

    1080

    1080

    1080

    1080

    1340

    1340

    1340

    1340

    1340

    1340

    1470

    1470

    2000

    2000

    2010

    2020

    2030

    2030

    2030

    2030

    2030

    2040

    2050

    2060

    2070

    Fault-

    Tracing

    Procedure

    EXA No.

  • 7/28/2019 Mutoh 6000

    19/350

    20

  • 7/28/2019 Mutoh 6000

    20/350

    C O N 4 0 6 0Model Name: RJ6000-43/54/62

    C O N 4 0 6 0Model Name: RJ6000-43/54/62

    How to use Replacement and Adjustment Procedure (REP)

    How to use Replacement and Adjustment Procedure (REP)

    I If the fault-tracing procedure (EXA) has produced a replacement task, carry out the work of replacement and adjustment in accordance with the replacement and adjust-

    ment procedure (REP) shown below. If you dont know how to go about the removal of covers involved in replacing a part, refer to REP1010 to REP1060.

    Screws

    Y motor cable terminal

    Y motor assembly

    R E P 1 2 8 0Model Name: RJ6000-43/54/62

    R E P 1 2 8 0Model Name: RJ6000-43/54/62

    How to replace the Y Motor Assembly

    How to replace the Y Motor Assembly

    Item Replacement and Adjustment Procedure

    1. ReplacementProcedure

    2. AdjustmentandExaminationProcedure

    REFERENCE If there is to be no replacement thatincludes the Y motor assembly, steps 2, 4and 5 are not necessary.

    Replace the Y Motor Assembly

    1. Remove the Left and Right Covers.2. Remove the Rear Paper Guide.3. Remove the Steel Belt.4. Open the Control Box.5. Disconnect connector J120 (YMOT) from the Main Board

    Assembly.6. Remove the Y Motor Assembly. (3 fastening screws)7. Assembling is the reverse of the removal procedure.

    REFERENCE Since the Y Motor Assembly Cable pass-es below the Cartridge Unit, the work willbe easier if you remove the two CartridgeBase screws and push it back.

    1. Carry out the Steel Belt Tensioning Adjustment.

    Replacement and adjustment item

    Replacementprocedure

    Adjustment

    procedureand items to

    be checked

    Page specified by

    the fault-tracing

    procedure (EXA)

    Page specified by

    the fault-tracing

    procedure (EXA)

    21

  • 7/28/2019 Mutoh 6000

    21/350

    T R B 0 0 0 0Model Name: RJ6000-43

    T R B 0 0 0 0Model Name: RJ6000-43

    RJ-6000-43 Trouble-Shooting Lists

    RJ-6000-43 Trouble-Shooting Lists

    Trouble-Shooting Lists

    When Message is Displayed

    How to Use LEDs to Check CPU System TRB1001

    and Mechanical System Faults

    Printer Status Messages TRB1000Data Errors TRB1000Command Errors TRB1000CPU System Faults TRB1000Mechanical System Faults TRB1000

    When Message is Not Displayed

    Trouble with Initialization TRB2000

    Trouble with Printing TRB2000Trouble with Media Feed TRB2000

    Trouble with Media Cutting TRB2001

    Problem Involving Noise TRB2001

    Online/Function Problems TRB2001Others TRB2001

    22

  • 7/28/2019 Mutoh 6000

    22/350

    T R B 0 0 0 0 - 2Model Name: RJ6000-54

    T R B 0 0 0 0 - 2Model Name: RJ6000-54

    RJ-6000-54 Trouble-Shooting Lists

    RJ-6000-54 Trouble-Shooting Lists

    Trouble-Shooting Lists

    When Message is Displayed

    How to Use LEDs to Check CPU System TRB1001

    and Mechanical System Faults

    Printer Status Messages TRB1000Data Errors TRB1000Command Errors TRB1000CPU System Faults TRB1000Mechanical System Faults TRB1000

    When Message is Not Displayed

    Trouble with Initialization TRB2000

    Trouble with Printing TRB2000Trouble with Media Feed TRB2000

    Trouble with Media Cutting TRB2001

    Problem Involving Noise TRB2001

    Online/Function Problems TRB2001Others TRB2001

    23

  • 7/28/2019 Mutoh 6000

    23/350

    T R B 0 0 0 0 - 3Model Name: RJ6000-62

    T R B 0 0 0 0 - 3Model Name: RJ6000-62

    RJ-6000-62 Trouble-Shooting Lists

    RJ-6000-62 Trouble-Shooting Lists

    Trouble-Shooting Lists

    When Message is Displayed

    How to Use LEDs to Check CPU System TRB1001

    and Mechanical System Faults

    Printer Status Messages TRB1000Data Errors TRB1000Command Errors TRB1000CPU System Faults TRB1000Mechanical System Faults TRB1000

    When Message is Not Displayed

    Trouble with Initialization TRB2000

    Trouble with Printing TRB2000Trouble with Media Feed TRB2000

    Trouble with Media Cutting TRB2001Problem Involving Noise TRB2001

    Online/Function Problems TRB2001Others TRB2001

  • 7/28/2019 Mutoh 6000

    24/350

    25

  • 7/28/2019 Mutoh 6000

    25/350

    T R B 1 0 0 1Model Name: RJ6000-43/54/62

    T R B 1 0 0 1Model Name: RJ6000-43/54/62

    How to Use LEDs to Check CPU System and Mechanical System Faults

    How to Use LEDs to Check CPU System and Mechanical System Faults

    When the printer stops working and nothing appears on the liquid crystal display (LCD),

    a fault has probably occurred in the CPU system or the mechanical system.In that case, open the control box and check the error by the LEDs on the main board assembly. is on, is off.

    LED display1 2 3 4 5 6 7 8

    E001 Error DRAM

    CPU System Faults

    Details of Error

    E002 Error Opt.DRAM

    E002 Error Opt.DRAM

    E 0 1 6 C P U E r r [ 0 0 ]

    E 0 1 6 C P U E r r [ 0 2 ]

    E 0 1 6 C P U E r r [ 0 3 ]

    E 0 1 6 C P U E r r [ 0 4 ]

    E 0 1 6 C P U E r r [ 0 5 ]

    E 0 1 6 C P U E r r [ 0 6 ]

    E 0 1 6 C P U E r r [ 0 7 ]

    E 0 1 6 C P U E r r [ 0 8 ]

    E 0 1 6 C P U E r r [ 0 9 ]

    E 0 1 6 C P U E r r [ 1 0 ] E 0 1 6 C P U E r r [ 1 1 ]

    E 0 1 6 C P U E r r [ 1 2 ]

    E 0 1 6 C P U E r r [ 1 3 ]

    E 0 1 6 C P U E r r [ 1 5 ]

    E 0 1 6 C P U E r r [ 2 2 ]

    E 0 1 6 C P U E r r [ 3 2 ]

    E 0 1 6 C P U E r r [ 3 3 ]

    E237 Error Transfer memory

    E129 Error NVRAM

    (Standard DRAM error)

    (Optional DRAM 1 error)

    (Optional DRAM 2 error)

    (Interrupt exception error)

    (Command boundary exception error)

    (Data boundary exception error)

    (Address error exception) (Load or command fetch)

    (Address error exception) (Store)

    (Bus error exception) (Command fetch)

    (Bus error exception) (Data load)

    (System call exception error)

    (Break point exception error)

    (Reserved command exception error)(Unable to use coprocessor exception error)

    (Operation overflow exception error)

    (Trap exception error)

    (Floating point exception error)

    (Watch exception error)

    (Watchdog timeout exception error)

    (Abort error)

    (Transfer memory error/Transfer memory access error)

    EXA1500

    Fault-Tracing ProcedureEXA page

    EXA1500

    EXA1500

    EXA1510

    EXA1510

    EXA1510

    EXA1510

    EXA1510

    EXA1510

    EXA1510

    EXA1510

    EXA1510

    EXA1520EXA1520

    EXA1520

    EXA1520

    EXA1520

    EXA1520

    EXA1520

    EXA1520

    EXA1520

    EXA1530

    E065 Error X Motor

    E066 Error Y Motor

    E069 Error X Encoder

    E070 Error Y Encoder

    E071 Error X Timeout

    E072 Error Y Timeout

    E073 Error X Overcurrent

    E074 Error Y Overcurrent

    E075 Error Sensor Fault

    EXA1700

    EXA1700

    EXA1700

    EXA1700

    EXA1710

    EXA1710

    EXA1710

    EXA1710

    EXA1720

    Mechanical SystemFaults

  • 7/28/2019 Mutoh 6000

    26/350

    27

  • 7/28/2019 Mutoh 6000

    27/350

    T R B 2 0 0 1Model Name: RJ6000-43/54/62

    T R B 2 0 0 1Model Name: RJ6000-43/54/62

    Trouble-Shooting 3/3 (List of Faults)

    Trouble-Shooting 3/3 (List of Faults)

    When Message is Not Displayed

    When Message is Not Displayed

    GO TOEXA No.Cases where no error message is displayedon the liquid crystal display of the main printer unit GO TOEXA No.Cases where no error message is displayedon the liquid crystal display of the main printer unit

    ProblemInvolvingNoise

    Online/FunctionProblems

    O

    thers

    Abnormal noise when media is sucked down Abnormal noise when standing by ready to print Abnormal noise when head is moving left and right Abnormal noise when media is fed Abnormal noise when cutting

    EXA5000EXA5010EXA5020EXA5030EXA5040

    EXA6000EXA6010EXA6020EXA6020EXA6030EXA6040EXA6050EXA6050

    EXA7000EXA7000EXA7020EXA7020EXA7020EXA7020EXA7030EXA7040EXA7050EXA7060

    The printer hangs up Power shutdown during printing The ink cartridges will not go in Ink has overflowed from the waste fluid box Ink overflows from flushing box Ink is split around the X-rail

    Cannot connect normally with Centronics Cannot connect normally with Network The scale function does not work correctly The rotate function does not work correctly The mirror function does not work correctly Other functions are not working correctly Printing position is offset Some data are not printed (omitted) Text and printing data are garbled (extra lines appear) There is an extra feed after printing is finished

    EXA8000EXA8010EXA8020EXA8050EXA8050EXA8050

    TroublewithM

    ediaCutting

    Does not cut normally Cutting occurs during printing The cutting operation is normal but the media is not cut The cutting is bad and the media jams The cutting operation is normal but the media does not fall out Inaccurate media cutting Cutting is delayed for some time after printing has ended White paper is cut (Blank print)

    28

  • 7/28/2019 Mutoh 6000

    28/350

    M A P 0 0 0 0

    M A P 0 0 0 0RJ-6000-43 Matrix Map

    RJ-6000-43 Matrix Map

    Matrix Map

    When Message is Displayed

    Printer Status Messages MAP1000Data Errors MAP1200Command Errors MAP1200CPU System Faults MAP1500Mechanical System Faults MAP1700

    When Message is Not Displayed

    Trouble with Initialization MAP2000

    Trouble with Printing MAP4000Trouble with Media Feed MAP3000

    Trouble with Media Cutting MAP6000Problem Involving Noise MAP5000

    Online/Function Problems MAP7000Other MAP8000

    Model Name: RJ6000-43

    Model Name: RJ6000-43

    29

  • 7/28/2019 Mutoh 6000

    29/350

    M A P 0 0 0 0 - 2

    M A P 0 0 0 0 - 2RJ-6000-54 Matrix Map

    RJ-6000-54 Matrix Map

    Matrix Map

    When Message is Displayed

    Printer Status Messages MAP1000-2Data Errors MAP1200Command Errors MAP1200CPU System Faults MAP1500Mechanical System Faults MAP1700-2

    When Message is Not Displayed

    Trouble with Initialization MAP2000-2

    Trouble with Printing MAP4000-2, 4001-2Trouble with Media Feed MAP3000-2

    Trouble with Media Cutting MAP6000-2Problem Involving Noise MAP5000-2

    Online/Function Problems MAP7000-2Other MAP8000-2

    Model Name: RJ6000-54

    Model Name: RJ6000-54

    30

  • 7/28/2019 Mutoh 6000

    30/350

    M A P 0 0 0 0 - 3

    M A P 0 0 0 0 - 3RJ-6000-62 Matrix Map

    RJ-6000-62 Matrix Map

    Matrix Map

    When Message is Displayed

    Printer Status Messages MAP1000-3Data Errors MAP1200Command Errors MAP1200CPU System Faults MAP1500Mechanical System Faults MAP1700-2

    When Message is Not Displayed

    Trouble with Initialization MAP2000-2

    Trouble with Printing MAP4000-2, 4001-3Trouble with Media Feed MAP3000-3

    Trouble with Media Cutting MAP6000-2Problem Involving Noise MAP5000-3

    Online/Function Problems MAP7000-2Other MAP8000-2

    Model Name: RJ6000-62

    Model Name: RJ6000-62

    31

  • 7/28/2019 Mutoh 6000

    31/350

    When Message is Displayed Printer Status Messages Model Name: RJ-6000-43 M A P 1 0 0 0

    Printer Status Messages Model Name: RJ-6000-43 M A P 1 0 0 0

    10001000

    10001010102010301040105010601070108010901090

    110011101120113011401150

    1140

    1160

    1110

    1170

    1100

    1410

    1420

    1200

    1360

    1380

    1350

    1350

    1350

    1350

    1350

    1350

    1120

    1220

    1220

    1330

    1340

    1340

    1340

    1340

    1340

    1340

    1470

    1470

    1690

    When Message is Displayed

    When Message is Displayed[Printer Status Display]

    EXA1000 to EXA1150

    Problem

    - Cover open

    - Lever up

    - Cover & Lever- Undefined Media

    - Media Skew Error

    - [User 1] Media End

    - Remove Media

    - Roll Media End

    - Media Cut Error

    - Not enough memory SIMM12MB

    - Insert Special Cartridge

    - [] Ink Low

    - [] No Ink

    - [] No Cartridge- Capping position not specified

    - Not Filled

    - No Waste Fluid Box

    - Check Waste Fluid Box

    - Wrong Ink Type

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainBoardAssembly

    DF-40097PanelBoardAssembly

    DF-41590CoverSwitchAssembly

    DF-41617PanelCable

    DF-41589LeverSensorAssembly

    DF-41595EdgeSe

    nsorAssembly

    DF-41588HeadBo

    ardAssembly

    DF-41592XRCableAssembly(PaperSensorR)

    DF-41600YCable

    DF-40113CutterSolenoidAssembly

    DF-41593Detector1Assembly

    DF-41594Detector2Assembly

    DF-40106DetectorAssembly(Black)

    DF-40107DetectorAssembly(Y)

    DF-40146DetectorAssembly(M)

    DF-40147DetectorAssembly(C)

    DF-41591WasteF

    luidBoxSensorAssembly

    DF-41529Pressure

    Assembly

    DF-41530Pressure

    Roller

    DF-40127CartridgeFrameAssembly

    DF-41609InkIDSensor1Assembly

    DF-41610InkIDSensor2Assembly

    DF-41611InkIDSensor3Assembly

    DF-41612InkIDSensor4Assembly

    DF-41613InkIDSensor5Assembly

    DF-41614InkIDSensor6Assembly

    DF-41615InkIDCable

    DF-41536Junction

    BoardAssembly

    DF-41840GridRollerAssembly

    Fault-

    Tracing

    Procedure

    EXA No.

    32

  • 7/28/2019 Mutoh 6000

    32/350

    When Message is Displayed Printer Status Messages Model Name: RJ-6000-54 M A P 1 0 0 0 - 2

    Printer Status Messages Model Name: RJ-6000-54 M A P 1 0 0 0 - 2

    10001000

    100010101020-2

    10301040105010601070108010901090

    110011101120113011401150

    1140

    1160

    1110

    1170

    1100

    1410

    1420

    1200

    1360-2

    1380

    1350

    1350

    1350

    1350

    1350

    1350

    1120

    1220

    1220

    1330

    1340

    1340

    1340

    1340

    1340

    1340

    1470

    1470

    1690

    1690

    When Message is Displayed

    When Message is Displayed[Printer Status Display]

    EXA1000 to EXA1150

    Problem

    - Cover open

    - Lever up

    - Cover & Lever- Undefined Media

    - Media Skew Error

    - [User 1] Media End

    - Remove Media

    - Roll Media End

    - Media Cut Error

    - Not enough memory SIMM12MB

    - Insert Special Cartridge

    - [] Ink Low

    - [] No Ink

    - [] No Cartridge- Capping position not specified

    - Not Filled

    - No Waste Fluid Box

    - Check Waste Fluid Box

    - Wrong Ink Type

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    DF-40097PanelBoardAssembly

    DF-41590CoverSwitchAssembly

    DF-41617PanelCable

    DF-41589LeverSensorAssembly

    DF-41595EdgeSe

    nsorAssembly

    DF-41588HeadBo

    ardAssembly

    DF-41592XRCableAssembly(PaperSenso

    rR)

    DF-41600YCable

    DF-40113CutterS

    olenoidAssembly

    DF-41593Detector1Assembly

    DF-41594Detector2Assembly

    DF-40106DetectorAssembly(Black)

    DF-40107DetectorAssembly(Y)

    DF-40146DetectorAssembly(M)

    DF-40147DetectorAssembly(C)

    DF-41591WasteF

    luidBoxSensorAssembly

    DF-41529PressureAssembly

    DF-41530PressureRoller

    DF-40127CartridgeFrameAssembly

    DF-41609InkIDSensor1Assembly

    DF-41610InkIDSensor2Assembly

    DF-41611InkIDSensor3Assembly

    DF-41612InkIDSensor4Assembly

    DF-41613InkIDSensor5Assembly

    DF-41614InkIDSensor6Assembly

    DF-41615InkIDCable

    DF-41536Junction

    BoardAssembly

    DF-41840GridRollerAssembly

    DF-41989GridRollerAssembly(2)

    Fault-

    Tracing

    Procedure

    EXA No.

    33

  • 7/28/2019 Mutoh 6000

    33/350

    When Message is Displayed Printer Status Messages Model Name: RJ-6000-62 M A P 1 0 0 0 - 3

    Printer Status Messages Model Name: RJ-6000-62 M A P 1 0 0 0 - 3

    10001000

    100010101020-2

    10301040105010601070108010901090

    110011101120113011401150

    1140

    1160

    1110

    1170

    1100

    1410

    1420

    1200

    1360-2

    1380

    1350

    1350

    1350

    1350

    1350

    1350

    1120

    1220

    1220

    1330

    1340

    1340

    1340

    1340

    1340

    1340

    1470

    1470

    1690

    1690

    When Message is Displayed

    When Message is Displayed[Printer Status Display]

    EXA1000 to EXA1150

    Problem

    - Cover open

    - Lever up

    - Cover & Lever- Undefined Media

    - Media Skew Error

    - [User 1] Media End

    - Remove Media

    - Roll Media End

    - Media Cut Error

    - Not enough memory SIMM12MB

    - Insert Special Cartridge

    - [] Ink Low

    - [] No Ink

    - [] No Cartridge- Capping position not specified

    - Not Filled

    - No Waste Fluid Box

    - Check Waste Fluid Box

    - Wrong Ink Type

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    DF-40097PanelBoardAssembly

    DF-41590CoverSwitchAssembly

    DF-41617PanelCable

    DF-41589LeverSensorAssembly

    DF-41595EdgeSe

    nsorAssembly

    DF-41588HeadBo

    ardAssembly

    DF-41592XRCableAssembly(PaperSenso

    rR)

    DF-41600YCable

    DF-40113CutterS

    olenoidAssembly

    DF-41593Detector1Assembly

    DF-41594Detector2Assembly

    DF-40106DetectorAssembly(Black)

    DF-40107DetectorAssembly(Y)

    DF-40146DetectorAssembly(M)

    DF-40147DetectorAssembly(C)

    DF-41591WasteF

    luidBoxSensorAssembly

    DF-41529PressureAssembly

    DF-41530PressureRoller

    DF-40127CartridgeFrameAssembly

    DF-41609InkIDSensor1Assembly

    DF-41610InkIDSensor2Assembly

    DF-41611InkIDSensor3Assembly

    DF-41612InkIDSensor4Assembly

    DF-41613InkIDSensor5Assembly

    DF-41614InkIDSensor6Assembly

    DF-41615InkIDCable

    DF-41536Junction

    BoardAssembly

    DF-41840GridRollerAssembly

    Fault-

    Tracing

    Procedure

    EXA No.

    34

  • 7/28/2019 Mutoh 6000

    34/350

    When Message is Displayed Data Errors, Command Errors M A P 1 2 0 0

    Data Errors, Command Errors Model Name: RJ-6000-43/54/62

    Model Name: RJ-6000-43/54/62

    M A P 1 2 0 0

    12301230

    12501250125012501250

    1140

    When Message is Displayed

    When Message is Displayed[Data Errors, Command Errors]

    EXA1230 to EXA1250

    Problem

    - Network Detection Error

    - Network Initialization Error

    - MH01 Error (Undefined Command)

    - MH02 Error (Parameter Error)

    - MH03 Error (Numerical Error)

    - MH04 Error (Undefined Character Set)

    - MH07 Error (Buffer Overflow)

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    Fault-

    Tracing

    Procedure

    EXA No.

    35

  • 7/28/2019 Mutoh 6000

    35/350

    When Message is Displayed CPU System Faults M A P 1 5 0 0

    CPU System Faults Model Name: RJ-6000-43/54/62

    Model Name: RJ-6000-43/54/62

    M A P 1 5 0 0

    15001500

    15101510151015101510151015101510151015201520

    15201520152015201520152015201530

    1140

    When Message is Displayed

    When Message is Displayed[CPU System Faults]

    EXA1500 to EXA1530

    Problem

    - E001 Error DRAM (Standard DRAM error)

    - E002 Error Opt.DRAM (Optional DRAM error)

    - E016 CPUErr[00] (Interrupt exception error)

    - E016 CPUErr[02] (Command boundary exception error)

    - E016 CPUErr[03] (Data boundary exception error)

    - E016 CPUErr[04] (Address error exception load)

    - E016 CPUErr[05] (Address error exception store)

    - E016 CPUErr[06] (Bus error exception check)

    - E016 CPUErr[07] (Bus error exception load)

    - E016 CPUErr[08] (System call exception)

    - E016 CPUErr[09] (Break point exception)

    - E016 CPUErr[10] (Reserved command exception)

    - E016 CPUErr[11] (Processor usage denial exception)

    - E016 CPUErr[12] (Operation overflow exception)- E016 CPUErr[13] (Trap exception)

    - E016 CPUErr[15] (Floating point exception)

    - E016 CPUErr[22] (Watch exception)

    - E016 CPUErr[32] (Watchdog timeout error)

    - E016 CPUErr[33] (Abort error)

    - E237 Error Transfer memory (Transfer memory error/access error)

    - Error E129 NVRAM (Backup memory error)

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    Fault-

    Tracing

    Procedure

    EXA No.

    36

  • 7/28/2019 Mutoh 6000

    36/350

    When Message is Displayed Mechanical System Faults Model Name: RJ-6000-43 M A P 1 7 0 0

    Mechanical System Faults Model Name: RJ-6000-43 M A P 1 7 0 0

    1140

    1070

    1280

    1290

    1450

    1150

    1080

    1080

    1080

    1080

    When Message is Displayed

    When Message is Displayed

    [Mechanical System Faults]

    EXA1700 to EXA1720

    Problem

    - Error E065 X Motor

    - Error E069 X Encoder

    - Error E071 X Timeout

    - Error E073 X Overcurrent

    - Error E066 Y Motor

    - Error E070 Y Encoder

    - Error E072 Y Timeout

    - Error E074 Y Overcurrent

    - Error E075 Sensor Abnormal

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    DF-41597XMotor

    Assembly

    DF-41598CRMotorAssembly(YMotor)

    DF-41607TFence

    DF-40109OriginS

    ensorAssembly

    DF-41587PowerB

    oardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExtensionCable1Assembly

    DF-41621FanExtensionCable2Assembly

    DF-41622FanExtensionCable3Assembly

    1700

    1700

    1700

    1700

    1710

    1710

    1710

    1710

    1720

    Fault-

    Tracing

    Procedure

    EXA No.

    37

  • 7/28/2019 Mutoh 6000

    37/350

    When Message is Displayed Mechanical System Faults Model Name: RJ-6000-54/62 M A P 1 7 0 0 - 2

    Mechanical System Faults Model Name: RJ-6000-54/62 M A P 1 7 0 0 - 2

    1140

    1070

    1280

    1290

    1450

    1150

    1080-2

    1080-2

    1080-2

    1080-2

    1080-2

    When Message is Displayed

    When Message is Displayed[Mechanical System Faults]

    EXA1700 to EXA1720

    Problem

    - Error E065 X Motor

    - Error E069 X Encoder

    - Error E071 X Timeout

    - Error E073 X Overcurrent

    - Error E066 Y Motor

    - Error E070 Y Encoder

    - Error E072 Y Timeout

    - Error E074 Y Overcurrent

    - Error E075 Sensor Abnormal

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    DF-41597XMotor

    Assembly

    DF-41598CRMotorAssembly(YMotor)

    DF-41607TFence

    DF-40109OriginS

    ensorAssembly

    DF-41587PowerB

    oardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExtensionCable1Assembly

    DF-41621FanExtensionCable2Assembly

    DF-41622FanExtensionCable3Assembly

    DF-41993FanExtensionCable4Assembly

    1700

    1700

    1700

    1700

    1710

    1710

    1710

    1710

    1720

    Fault-

    Tracing

    Procedure

    EXA No.

    38

  • 7/28/2019 Mutoh 6000

    38/350

    When Message is Not Displayed Trouble with Initialization Model Name: RJ-6000-43 M A P 2 0 0 0

    Trouble with Initialization Model Name: RJ-6000-43 M A P 2 0 0 0When Message is Not Displayed

    When Message is Not Displayed[Trouble with Initialization]

    EXA2000 to EXA2070

    Problem

    - Power supply does not come on

    - LCD faulty (no display/erratic display)

    - Initial filling of inks failed

    - Initial filling is completed but no ink comes out

    - After power is switched on, nothing works

    - When power is applied, Initializing appears and then a reset is executed.

    - After mounting media, initial operation fails

    - Printer does not work even with the cover closed

    - Printer does not stop even with the cover opened

    - Ink cartridges are installed but not recognized

    - Can not make entries from the operating panel

    - Data is received but not plotted

    - Media is not suction

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    DF-40097PanelB

    oardAssembly

    DF-41617PanelC

    able

    DF-41590CoverS

    witchAssembly

    DF-41589LeverSensorAssembly

    DF-41595EdgeSensorAssembly

    DF-41588HeadBoardAssembly

    DF-41592XR

    Cable

    Assembly(PaperSensorR)

    DF-41600YCable

    DF-41619SwitchC

    ableAssembly

    DF-41587PowerB

    oardAssembly

    DF-41468DCCab

    leAssembly

    DF-41593Detector1Assembly

    DF-41594Detector2Assembly

    DF-40106DetectorAssembly(Black)

    DF-40107DetectorAssembly(Y)

    DF-40146DetectorAssembly(M)

    DF-40147DetectorAssembly(C)

    DF-41602CapAssembly

    DF-41603PumpA

    ssembly

    DF-41604Mainten

    anceStationAssembly

    DF-40690PrintHe

    adAssembly(Color)

    DF-41601HeadCable

    DF-41591WasteF

    luidBoxSensor

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExtensionCable1Assembly

    DF-41621FanExtensionCable2Assembly

    DF-41622FanExtensionCable3Assembly

    DF-41609INKIDS

    ensor1Assembly

    DF-41610INKIDS

    ensor2Assembly

    DF-41611INKIDS

    ensor3Assembly

    DF-41612INKIDS

    ensor4Assembly

    DF-41613INKIDS

    ensor5Assembly

    DF-41614INKIDS

    ensor6Assembly

    DF-41615INKIDS

    ensorCable

    DF-41536Junction

    BoardAssembly

    1140

    1160

    1170

    1110

    1100

    1410

    1420

    1200

    1360

    1130

    1150

    1130

    1350

    1350

    1350

    1350

    1350

    1350

    1240

    1260

    1270

    1390

    1390

    1120

    1080

    1080

    1080

    1080

    1340

    1340

    1340

    1340

    1340

    1340

    1470

    1470

    2000

    2000

    2010

    2020

    2030

    2030

    2030

    2030

    2030

    2040

    2050

    2060

    2070

    Fault-

    Tracing

    Procedure

    EXA No.

    39

  • 7/28/2019 Mutoh 6000

    39/350

    When Message is Not Displayed Trouble with Initialization Model Name: RJ-6000-54/62 M A P 2 0 0 0 - 2

    Trouble with Initialization Model Name: RJ-6000-54/62 M A P 2 0 0 0 - 2When Message is Not Displayed

    When Message is Not Displayed[Trouble with Initialization]

    EXA2000 to EXA2070-2

    Problem

    - Power supply does not come on

    - LCD faulty (no display/erratic display)

    - Initial filling of inks failed

    - Initial filling is completed but no ink comes out

    - After power is switched on, nothing works

    - When power is applied, Initializing appears and then a reset is executed.

    - After mounting media, initial operation fails

    - Printer does not work even with the cover closed

    - Printer does not stop even with the cover opened

    - Ink cartridges are installed but not recognized

    - Can not make entries from the operating panel

    - Data is received but not plotted

    - Media is not suction

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    DF-40097PanelB

    oardAssembly

    DF-41617PanelC

    able

    DF-41590CoverS

    witchAssembly

    DF-41589LeverS

    ensorAssembly

    DF-41595EdgeSensorAssembly

    DF-41588HeadBoardAssembly

    DF-41592XR

    Cable

    Assembly(PaperSensorR)

    DF-41600YCable

    DF-41619SwitchCableAssembly

    DF-41587PowerB

    oardAssembly

    DF-41468DCCab

    leAssembly

    DF-41593Detecto

    r1Assembly

    DF-41594Detecto

    r2Assembly

    DF-40106Detecto

    rAssembly(Black)

    DF-40107Detecto

    rAssembly(Y)

    DF-40146Detecto

    rAssembly(M)

    DF-40147Detecto

    rAssembly(C)

    DF-41602CapAssembly

    DF-41603PumpA

    ssembly

    DF-41604Mainten

    anceStationAssembly

    DF-40690PrintHe

    adAssembly(Color)

    DF-41601HeadCable

    DF-41591WasteF

    luidBoxSensor

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExt

    ensionCable1Assembly

    DF-41621FanExt

    ensionCable2Assembly

    DF-41622FanExt

    ensionCable3Assembly

    DF-41993FanExt

    ensionCable4Assembly

    DF-41609INKIDSensor1Assembly

    DF-41610INKIDSensor2Assembly

    DF-41611INKIDSensor3Assembly

    DF-41612INKIDSensor4Assembly

    DF-41613INKIDSensor5Assembly

    DF-41614INKIDSensor6Assembly

    DF-41615INKIDSensorCable

    DF-41536Junction

    BoardAssembly

    1140

    1160

    1170

    1110

    1100

    1410

    1420

    1200

    1360-2

    1130

    1150

    1130

    1350

    1350

    1350

    1350

    1350

    1350

    1240

    1260

    1270

    1390

    1390

    1120

    1080-2

    1080-2

    1080-2

    1080-2

    1080-2

    1340

    1340

    1340

    1340

    1340

    1340

    1470

    1470

    2000

    2000

    2010

    2020

    2030

    2030

    2030

    2030

    2030

    2040

    2050

    2060

    2070-2

    Fault-

    Tracing

    Procedure

    EXA No.

    40

  • 7/28/2019 Mutoh 6000

    40/350

    When Message is Not Displayed Trouble with Media Feed Model Name: RJ-6000-43 M A P 3 0 0 0

    Trouble with Media Feed Model Name: RJ-6000-43 M A P 3 0 0 0When Message is Not Displayed

    When Message is Not Displayed[Trouble with Media Feed]

    EXA3000 to EXA3010

    Fault-

    Tracing

    Procedure

    EXA No.

    Problem

    - The media comes off when it is initialized or during printing

    - The media is skewed or meanders when it is initialized or during printing

    - The media becomes wrinkled when it is initialized or during printing

    - The media jams when it is initialized or during printing

    - The media tears when it is initialized or during printing

    - The media size is different after media mounting and initialization

    - Tracing paper and thin media cannot be detected

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExt

    ensionCable1Assembly

    DF-41621FanExt

    ensionCable2Assembly

    DF-41622FanExt

    ensionCable3Assembly

    DF-41529Pressur

    eAssembly

    DF-41595EdgeSensorAssembly

    DF-41592XRCab

    leAssembly(PaperSenso

    rR)

    DF-41600YCable

    DF-41840GridRo

    llerAssembly

    1140

    1080

    1080

    1080

    1080

    1110

    1410

    1200

    1360

    1690

    3000

    3000

    3000

    3000

    3000

    3010

    3010

    41

  • 7/28/2019 Mutoh 6000

    41/350

    When Message is Not Displayed Trouble with Media Feed Model Name: RJ-6000-54 M A P 3 0 0 0 - 2

    Trouble with Media Feed Model Name: RJ-6000-54 M A P 3 0 0 0 - 2When Message is Not Displayed

    When Message is Not Displayed[Trouble with Media Feed]

    EXA3000-2 to EXA3010

    Fault-

    Tracing

    Procedure

    EXA No.

    Problem

    - The media comes off when it is initialized or during printing

    - The media is skewed or meanders when it is initialized or during printing

    - The media becomes wrinkled when it is initialized or during printing

    - The media jams when it is initialized or during printing

    - The media tears when it is initialized or during printing

    - The media size is different after media mounting and initialization

    - Tracing paper and thin media cannot be detected

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExtensionCable1Assembly

    DF-41621FanExtensionCable2Assembly

    DF-41622FanExtensionCable3Assembly

    DF-41993FanExtensionCable4Assembly

    DF-41529Pressur

    eAssembly

    DF-41595EdgeSensorAssembly

    DF-41592XRCab

    leAssembly(PaperSenso

    rR)

    DF-41600YCable

    DF-41840GridRo

    llerAssembly

    DF-41989GridRo

    llerAssembly(2)

    1140

    1080-2

    1080-2

    1080-2

    1080-2

    1080-2

    1110

    1410

    1200

    1360-2

    1690

    1690

    3000-2

    3000-2

    3000-2

    3000-2

    3000-2

    3010

    3010

    42

  • 7/28/2019 Mutoh 6000

    42/350

    When Message is Not Displayed Trouble with Media Feed Model Name: RJ-6000-62 M A P 3 0 0 0 - 3

    Trouble with Media Feed Model Name: RJ-6000-62 M A P 3 0 0 0 - 3When Message is Not Displayed

    When Message is Not Displayed[Trouble with Media Feed]

    EXA3000-2 to EXA3010

    Fault-

    Tracing

    Procedure

    EXA No.

    Problem

    - The media comes off when it is initialized or during printing

    - The media is skewed or meanders when it is initialized or during printing

    - The media becomes wrinkled when it is initialized or during printing

    - The media jams when it is initialized or during printing

    - The media tears when it is initialized or during printing

    - The media size is different after media mounting and initialization

    - Tracing paper and thin media cannot be detected

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBo

    ardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExtensionCable1Assembly

    DF-41621FanExtensionCable2Assembly

    DF-41622FanExtensionCable3Assembly

    DF-41993FanExtensionCable4Assembly

    DF-41529Pressur

    eAssembly

    DF-41595EdgeSensorAssembly

    DF-41592XRCab

    leAssembly(PaperSenso

    rR)

    DF-41600YCable

    DF-41840GridRo

    llerAssembly

    1140

    1080-2

    1080-2

    1080-2

    1080-2

    1080-2

    1110

    1410

    1200

    1360-2

    1690

    3000-2

    3000-2

    3000-2

    3000-2

    3000-2

    3010

    3010

    43

  • 7/28/2019 Mutoh 6000

    43/350

    When Message is Not Displayed Trouble with Printing Model Name: RJ-6000-43 M A P 4 0 0 0

    Trouble with Printing Model Name: RJ-6000-43 M A P 4 0 0 0When Message is Not Displayed

    When Message is Not Displayed[Trouble with Printing]

    EXA4000 to EXA4130(EXA4110 to EXA4130 See MAP4001)

    Problem

    - Does not print continuously

    - There is an extra feed after printing is finished

    - Dots are missing from the printing

    - Cleaning does not cure blockage- Does not print at all or does not print a specific color

    - The entire surface is printed black

    - Printing becomes shaded

    - The image contains blurs

    - Transverse lines appear to be split

    - Black and white lines appear in the printed image

    - Edges of printing are blurred

    - Many satellites (unwanted dots)

    - The printing has whiskers

    - Printed lines appear blurred- Mixed color lines do not overlap

    - Black and color positions are offset

    - Inaccurate line length in the direction of head movement (Main scanning direction)

    - Inaccurate straight line in the direction of head movement (straightness)

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBoardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExtensionCable1Assembly

    DF-41621FanExtensionCable2Assembly

    DF-41622FanExtensionCable3Assembly

    DF-41605InkTub

    e

    DF-41601HeadC

    able

    DF-41600YCable

    DF-41607TFence

    DF-41602CapAssembly

    DF-41603PumpA

    ssembly

    DF-41599PumpM

    otorAssembly

    DF-40125Wiper

    DF-41604Mainten

    anceStationAssembly

    DF-40690PrintHe

    adAssembly(Color)

    DF-41588HeadB

    oardAssembly

    DF-41593Detecto

    r1Assembly

    DF-41594Detecto

    r2Assembly

    DF-40106Detecto

    rAssembly(Black)

    DF-40107Detecto

    rAssembly(Y)

    DF-40146Detecto

    rAssembly(M)

    DF-40147Detecto

    rAssembly(C)

    DF-41592XRCab

    leAssembly(PaperSensorR)

    DF-41587PowerBoardAssembly

    1140

    1080

    1080

    1080

    1080

    1370

    1390

    1360

    1290

    1240

    1260

    1230

    1250

    1270

    1390

    1420

    1350

    1350

    1350

    1350

    1350

    1350

    1200

    1150

    4000

    4010

    4020

    40204030

    4040

    4050

    4050

    4050

    4050

    4060

    4070

    4070

    40704080

    4080

    4090

    4100

    Fault-

    Tracing

    Procedure

    EXA No.

    44

  • 7/28/2019 Mutoh 6000

    44/350

    When Message is Not Displayed Trouble with Printing Model Name: RJ-6000-54/62 M A P 4 0 0 0 - 2

    Trouble with Printing Model Name: RJ-6000-54/62M A P 4 0 0 0 - 2

    When Message is Not Displayed

    When Message is Not Displayed[Trouble with Printing]

    EXA4000 to EXA4130-2(EXA4110 to EXA4130-2 See MAP4001-2)

    Problem

    - Does not print continuously

    - There is an extra feed after printing is finished

    - Dots are missing from the printing

    - Cleaning does not cure blockage- Does not print at all or does not print a specific color

    - The entire surface is printed black

    - Printing becomes shaded

    - The image contains blurs

    - Transverse lines appear to be split

    - Black and white lines appear in the printed image

    - Edges of printing are blurred

    - Many satellites (unwanted dots)

    - The printing has whiskers

    - Printed lines appear blurred- Mixed color lines do not overlap

    - Black and color positions are offset

    - Inaccurate line length in the direction of head movement (Main scanning direction)

    - Inaccurate straight line in the direction of head movement (straightness)

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBoardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExtensionCable1Assembly

    DF-41621FanExtensionCable2Assembly

    DF-41622FanExtensionCable3Assembly

    DF-41993FanExtensionCable4Assembly

    DF-41605InkTub

    e

    DF-41601HeadC

    able

    DF-41600YCable

    DF-41607TFence

    DF-41602CapAssembly

    DF-41603PumpA

    ssembly

    DF-41599PumpM

    otorAssembly

    DF-40125Wiper

    DF-41604Mainten

    anceStationAssembly

    DF-40690PrintHe

    adAssembly(Color)

    DF-41588HeadB

    oardAssembly

    DF-41593Detecto

    r1Assembly

    DF-41594Detecto

    r2Assembly

    DF-40106Detecto

    rAssembly(Black)

    DF-40107Detecto

    rAssembly(Y)

    DF-40146Detecto

    rAssembly(M)

    DF-40147Detecto

    rAssembly(C)

    DF-41592XRCab

    leAssembly(PaperSensorR)

    DF-41587PowerBoardAssembly

    1140

    1080-2

    1080-2

    1080-2

    1080-2

    1080-2

    1370

    1390

    1360-2

    1290

    1240

    1260

    1230

    1250

    1270

    1390

    1420

    1350

    1350

    1350

    1350

    1350

    1350

    1200

    1150

    4000

    4010

    4020

    40204030

    4040

    4050-2

    4050-2

    4050-2

    4050-2

    4060

    4070

    4070

    40704080

    4080

    4090

    4100-2

    Fault-

    Tracing

    Procedure

    EXA No.

    45

  • 7/28/2019 Mutoh 6000

    45/350

    When Message is Not Displayed Trouble with Printing Model Name: RJ-6000-43 M A P 4 0 0 1

    Trouble with Printing Model Name: RJ-6000-43 M A P 4 0 0 1When Message is Not Displayed

    Problem

    - Inaccurate line distance in the direction of media feed (Subsidiary scanning distance)

    - Inaccurate straight line in the direction of media feed (joining precision Y)

    - Bad right angle precision

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBoardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExtensionCable1Assembly

    DF-41621FanExtensionCable2Assembly

    DF-41622FanExtensionCable3Assembly

    DF-41529PressureAssembly

    DF-40854Cursor

    PlateSpring

    DF-41616SteelFlexibleCableAssembly

    DF-41840GridRo

    llerAssembly

    DF-41841SpeedReductionPulleyAssembly

    1140

    1080

    1080

    1080

    1080

    1220

    1310

    1310

    1690

    1680

    4110

    4120

    4130

    Fault-

    Tracing

    Procedure

    EXA No.

    When Message is Not Displayed[Trouble with Printing]

    EXA4000 to EXA4130(EXA4000 to EXA4100 See MAP4000)

    46

  • 7/28/2019 Mutoh 6000

    46/350

    When Message is Not Displayed Trouble with Printing Model Name: RJ-6000-54 M A P 4 0 0 1 - 2

    Trouble with Printing Model Name: RJ-6000-54 M A P 4 0 0 1 - 2When Message is Not Displayed

    Problem

    - Inaccurate line distance in the direction of media feed (Subsidiary scanning distance)

    - Inaccurate straight line in the direction of media feed (joining precision Y)

    - Bad right angle precision

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBoardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExtensionCable1Assembly

    DF-41621FanExtensionCable2Assembly

    DF-41622FanExtensionCable3Assembly

    DF-41993FanExtensionCable4Assembly

    DF-41529PressureAssembly

    DF-40854Cursor

    PlateSpring

    DF-41616SteelFlexibleCableAssembly

    DF-41840GridRo

    llerAssembly

    DF-41989GridRo

    llerAssembly(2)

    DF-41988SpeedReductionPulleyAssembly

    1140

    1080-2

    1080-2

    1080-2

    1080-2

    1080-2

    1220

    1310-2

    1310-2

    1690

    1690

    1680

    4110

    4120

    4130-2

    Fault-

    Tracing

    Procedure

    EXA No.

    When Message is Not Displayed[Trouble with Printing]

    EXA4000 to EXA4130(EXA4000 to EXA4100-2 See MAP4000-2)

    47

  • 7/28/2019 Mutoh 6000

    47/350

    When Message is Not Displayed Trouble with Printing Model Name: RJ-6000-62 M A P 4 0 0 1 - 3

    Trouble with Printing Model Name: RJ-6000-62 M A P 4 0 0 1 - 3When Message is Not Displayed

    Problem

    - Inaccurate line distance in the direction of media feed (Subsidiary scanning distance)

    - Inaccurate straight line in the direction of media feed (joining precision Y)

    - Bad right angle precision

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBoardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41620FanExtensionCable1Assembly

    DF-41621FanExtensionCable2Assembly

    DF-41622FanExtensionCable3Assembly

    DF-41993FanExtensionCable4Assembly

    DF-41529PressureAssembly

    DF-40854Cursor

    PlateSpring

    DF-41616SteelFlexibleCableAssembly

    DF-41840GridRo

    llerAssembly

    DF-41988SpeedReductionPulleyAssembly

    1140

    1080-2

    1080-2

    1080-2

    1080-2

    1080-2

    1220

    1310-2

    1310-2

    1690

    1680

    4110

    4120

    4130-2

    Fault-

    Tracing

    Procedure

    EXA No.

    When Message is Not Displayed[Trouble with Printing]

    EXA4000 to EXA4130-2(EXA4000 to EXA4100-2 See MAP4000-2)

    48

  • 7/28/2019 Mutoh 6000

    48/350

    When Message is Not Displayed Problem Involving Noise Model Name: RJ-6000-43/62 M A P 5 0 0 0

    Problem Involving Noise Model Name: RJ-6000-43/62 M A P 5 0 0 0When Message is Not Displayed

    When Message is Not Displayed[Problem Involving Noise]

    EXA5000 to EXA5040

    Problem

    - Abnormal noise when media is sucked down

    - Abnormal noise when standing by ready to print

    - Abnormal noise when head is moving left and right

    - Abnormal noise when media is fed- Abnormal noise when cutting

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumb

    erof

    ReplacementPart

    DF-41586MainBoardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41587PowerBoardAssembly

    DF-40690PrintHeadAssembly(Color)

    DF-41588HeadB

    oard

    DF-40144YReturnPulleyAssembly

    DF-41598Cursor

    MotorAssembly(YMotor)

    DF-41529PressureAssembly

    DF-40137XSpee

    dReductionBelt

    DF-41597XMotorAssembly

    DF-41600YCable

    DF-41677TubeG

    uideAssembly

    DF-41840GridRo

    llerAssembly

    1140

    1080

    1150

    1390

    1420

    1320

    1280

    1220

    1090

    1070

    1360

    1540

    1690

    5000

    5010

    5020

    50305040

    Fault-

    Tracing

    Procedure

    EXA No.

    49

  • 7/28/2019 Mutoh 6000

    49/350

    When Message is Not Displayed Problem Involving Noise Model Name: RJ-6000-54 M A P 5 0 0 0 - 2

    Problem Involving Noise Model Name: RJ-6000-54 M A P 5 0 0 0 - 2When Message is Not Displayed

    When Message is Not Displayed[Problem Involving Noise]

    EXA5000 to EXA5040

    Problem

    - Abnormal noise when media is sucked down

    - Abnormal noise when standing by ready to print

    - Abnormal noise when head is moving left and right

    - Abnormal noise when media is fed- Abnormal noise when cutting

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainBoardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41587PowerBoardAssembly

    DF-40690PrintHeadAssembly(Color)

    DF-41588HeadB

    oard

    DF-40144YReturnPulleyAssembly

    DF-41598Cursor

    MotorAssembly(YMotor)

    DF-41529PressureAssembly

    DF-40137XSpee

    dReductionBelt

    DF-41597XMoto

    rAssembly

    DF-41600YCable

    DF-41677TubeG

    uideAssembly

    DF-41840GridRo

    llerAssembly

    DF-41989GridRo

    llerAssembly(2)

    1140

    1080-2

    1150

    1390

    1420

    1320

    1280

    1220

    1090

    1070

    1360-2

    1540-2

    1690

    1690

    5000

    5010

    5020

    50305040

    Fault-

    Tracing

    Procedure

    EXA No.

    50

  • 7/28/2019 Mutoh 6000

    50/350

    When Message is Not Displayed Problem Involving Noise Model Name: RJ-6000-62 M A P 5 0 0 0 - 3

    Problem Involving Noise Model Name: RJ-6000-62 M A P 5 0 0 0 - 3When Message is Not Displayed

    When Message is Not Displayed[Problem Involving Noise]

    EXA5000 to EXA5040

    Problem

    - Abnormal noise when media is sucked down

    - Abnormal noise when standing by ready to print

    - Abnormal noise when head is moving left and right

    - Abnormal noise when media is fed- Abnormal noise when cutting

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainBoardAssembly

    DF-40173Vacuum

    FanAssembly

    DF-41587PowerBoardAssembly

    DF-40690PrintHeadAssembly(Color)

    DF-41588HeadB

    oard

    DF-40144YReturnPulleyAssembly

    DF-41598Cursor

    MotorAssembly(YMotor)

    DF-41529PressureAssembly

    DF-40137XSpee

    dReductionBelt

    DF-41597XMoto

    rAssembly

    DF-41600YCable

    DF-41677TubeG

    uideAssembly

    DF-41840GridRollerAssembly

    1140

    1080-2

    1150

    1390

    1420

    1320

    1280

    1220

    1090

    1070

    1360-2

    1540-2

    1690

    5000

    5010

    5020

    50305040

    Fault-

    Tracing

    Procedure

    EXA No.

    51

  • 7/28/2019 Mutoh 6000

    51/350

    When Message is Not Displayed Trouble with Media Cutting Model Name: RJ-6000-43 M A P 6 0 0 0

    Trouble with Media Cutting Model Name: RJ-6000-43 M A P 6 0 0 0When Message is Not Displayed

    When Message is Not Displayed[Trouble with Media Cutting]

    EXA6000 to EXA6050

    Problem

    - Does not cut normally

    - Cutting occurs during printing

    - The cutting operation is normal but the media is not cut

    - The cutting is bad and the media jams- The cutting operation is normal but the media does not fall out

    - Inaccurate media cutting

    - Cutting is delayed for some time after printing has ended

    - White paper is cut

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainB

    oardAssembly

    DF-40113CutterSolenoidAssembly

    DF-41600YCable

    DF-41588HeadB

    oardAssembly

    1140

    1380

    1360

    1420

    6000

    6010

    6020

    60206030

    6040

    6050

    6050

    Fault-

    Tracing

    Procedure

    EXA No.

    52

  • 7/28/2019 Mutoh 6000

    52/350

    When Message is Not Displayed Trouble with Media Cutting Model Name: RJ-6000-54/62 M A P 6 0 0 0 - 2

    Trouble with Media Cutting Model Name: RJ-6000-54/62 M A P 6 0 0 0 - 2When Message is Not Displayed

    When Message is Not Displayed[Trouble with Media Cutting]

    EXA6000 to EXA6050

    Problem

    - Does not cut normally

    - Cutting occurs during printing

    - The cutting operation is normal but the media is not cut

    - The cutting is bad and the media jams- The cutting operation is normal but the media does not fall out

    - Inaccurate media cutting

    - Cutting is delayed for some time after printing has ended

    - White paper is cut

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainB

    oardAssembly

    DF-40113CutterSolenoidAssembly

    DF-41600YCable

    DF-41588HeadB

    oardAssembly

    1140

    1380

    1360-2

    1420

    6000

    6010

    6020

    60206030

    6040

    6050

    6050

    Fault-

    Tracing

    Procedure

    EXA No.

    53

  • 7/28/2019 Mutoh 6000

    53/350

    When Message is Not Displayed Online/Function Problems Model Name: RJ-6000-43 M A P 7 0 0 0

    Online/Function Problems Model Name: RJ-6000-43 M A P 7 0 0 0When Message is Not Displayed

    When Message is Not Displayed[Online/Function Problems]

    EXA7000 to EXA7060

    Problem

    - Cannot connect normally with RS-232C

    - Cannot connect normally with Centronics

    - Cannot connect normally with Network

    - The scale function does not work correctly- The rotate function does not work correctly

    - The mirror function does not work correctly

    - Other functions are not working correctly

    - Printing position is offset

    - Some data are not printed (omitted)

    - Text and printing data are garbled (extra lines appear)

    - There is an extra feed after printing is finished

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainB

    oardAssemblym)

    DF-41600YCable

    DF-41588HeadB

    oardAssembly

    DF-41607TFenc

    e

    1140

    1360

    1420

    1290

    7000

    7000

    7000

    70207020

    7020

    7020

    7030

    7040

    7050

    7060

    Fault-

    Tracing

    Procedure

    EXA No.

    O li /F i P bl M d l N RJ / M A P 7 0 0 0 2

    54

  • 7/28/2019 Mutoh 6000

    54/350

    When Message is Not Displayed Online/Function Problems Model Name: RJ-6000-54/62 M A P 7 0 0 0 - 2

    Online/Function Problems Model Name: RJ-6000-54/62 M A P 7 0 0 0 - 2When Message is Not Displayed

    When Message is Not Displayed[Online/Function Problems]

    EXA7000 to EXA7060

    Problem

    - Cannot connect normally with RS-232C

    - Cannot connect normally with Centronics

    - Cannot connect normally with Network

    - The scale function does not work correctly- The rotate function does not work correctly

    - The mirror function does not work correctly

    - Other functions are not working correctly

    - Printing position is offset

    - Some data are not printed (omitted)

    - Text and printing data are garbled (extra lines appear)

    - There is an extra feed after printing is finished

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainB

    oardAssemblym)

    DF-41600YCable

    DF-41588HeadB

    oardAssembly

    DF-41607TFenc

    e

    1140

    1360-2

    1420

    1290

    7000

    7000

    7000

    70207020

    7020

    7020

    7030

    7040

    7050

    7060

    Fault-

    Tracing

    Procedure

    EXA No.

    55

    Wh M i N t Di l d Oth M d l N RJ 6000 43 M A P 8 0 0 0

  • 7/28/2019 Mutoh 6000

    55/350

    When Message is Not Displayed Other Model Name: RJ-6000-43 M A P 8 0 0 0

    Other Model Name: RJ-6000-43 M A P 8 0 0 0When Message is Not Displayed

    When Message is Not Displayed[Other]

    EXA8000 to EXA8050

    Problem

    - The printer hangs up

    - Power shutdown during printing

    - The ink cartridges will not go in

    - Ink has overflowed from the waste fluid box- Ink overflows from flushing box

    - Ink is split around the X-rail

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainB

    oardAssembly

    DF-40127Cartrid

    geFrameAssembly

    DF-41593Detector1Assembly

    DF-41594Detector2Assembly

    DF-40106DetectorAssembly(Black)

    DF-40107DetectorAssembly(Y)

    DF-40146DetectorAssembly(M)

    DF-40147DetectorAssembly(C)

    DF-41587Power

    BoardAssembly

    DF-41591Waste

    FluidBoxSensorAssemb

    ly

    DF-42007FAbso

    rbentMaterialAssembly

    1140

    1330

    1350

    1350

    1350

    1350

    1350

    1350

    1150

    1120

    1700

    8000

    8010

    8020

    80308040

    8050

    Fault-

    Tracing

    Procedure

    EXA No.

    When Message is Not Displayed Other Model Name: RJ 6000 54/62 M A P 8 0 0 0 2

    56

  • 7/28/2019 Mutoh 6000

    56/350

    When Message is Not Displayed Other Model Name: RJ-6000-54/62 M A P 8 0 0 0 - 2

    Other Model Name: RJ-6000-54/62 M A P 8 0 0 0 - 2When Message is Not Displayed

    When Message is Not Displayed[Other]

    EXA8000 to EXA8050-2

    Problem

    - The printer hangs up

    - Power shutdown during printing

    - The ink cartridges will not go in

    - Ink has overflowed from the waste fluid box- Ink overflows from flushing box

    - Ink is split around the X-rail

    - Ink has overflowed from the waste fluid bottle

    Replacement and Adjustment Procedure REP. No.

    NameandDiagramNumberof

    ReplacementPart

    DF-41586MainB

    oardAssembly

    DF-40127Cartrid

    geFrameAssembly

    DF-41593Detector1Assembly

    DF-41594Detector2Assembly

    DF-40106DetectorAssembly(Black)

    DF-40107DetectorAssembly(Y)

    DF-40146DetectorAssembly(M)

    DF-40147DetectorAssembly(C)

    DF-41587Power

    BoardAssembly

    DF-41591Waste

    FluidBoxSensorAssemb

    ly

    DF-42007FAbso

    rbentMaterialAssembly

    DF-42008Waste

    FluidBottleAssembly

    1140

    1330

    1350

    1350

    1350

    1350

    1350

    1350

    1150

    1120

    1700

    1710

    8000

    8010

    8020

    8050-28050-2

    8050-2

    8050-2

    Fault-

    Tracing

    Procedure

    EXA No.

    57

    E X A 0 0 0 0Model Name: RJ6000-43RJ-6000-43 Fault-Tracing Procedure

  • 7/28/2019 Mutoh 6000

    57/350

    E X A 0 0 0 0Model Name: RJ 6000 43

    E X A 0 0 0 0Model Name: RJ6000-43RJ-6000-43 Fault-Tracing Procedure

    RJ 6000 43 Fault Tracing Procedure

    When Message is Displayed

    Printer Status Messages EXA1000Data Errors EXA1200Command Errors EXA1250CPU System Faults EXA1500Mechanical System Faults EXA1700

    When Message is Not Displayed

    Trouble with Initialization EXA2000

    Trouble with Printing EXA4000Trouble with Media Feed EXA3000

    Trouble with Media Cutting EXA6000Problem Involving Noise EXA5000

    Online/Function Problems EXA7000Other EXA8000

    Fault-Tracing Procedure

    E X A 0 0 0 0 - 2Model Name: RJ6000-43/54/62RJ-6000-54 Fault-Tracing Procedure

    58

  • 7/28/2019 Mutoh 6000

    58/350

    E X A 0 0 0 0 2Model Name: RJ 6000 43/54/62

    E X A 0 0 0 0 - 2Model Name: RJ6000-54RJ-6000-54 Fault-Tracing Procedure

    RJ 6000 54 Fault Tracing Procedure

    When Message is Displayed

    Printer Status Messages EXA1000 ( 1020-2 )Data Errors EXA1200Command Errors EXA1250CPU System Faults EXA1500Mechanical System Faults EXA1700

    When Message is Not Displayed

    Trouble with Initialization EXA2000 ( 2070-2 )

    Trouble with Printing EXA4000 ( 4050-2, 4100-2, 4130-2 )Trouble with Media Feed EXA3000 ( 3000-2 )

    Trouble with Media Cutting EXA6000Problem Involving Noise EXA5000

    Online/Function Problems EXA7000Other EXA8000

    (Difference between RJ-6000-43 and 54)

    Fault-Tracing Procedure

    E X A 0 0 0 0 - 3Model Name: RJ6000-43/54/62RJ-6000-62 Fault-Tracing Procedure

    59

  • 7/28/2019 Mutoh 6000

    59/350

    E X A 0 0 0 0 - 3Model Name: RJ6000-62RJ-6000-62 Fault-Tracing Procedure

    g

    When Message is Displayed

    Printer Status Messages EXA1000 ( 1020-2 )Data Errors EXA1200Command Errors EXA1250CPU System Faults EXA1500Mechanical System Faults EXA1700

    When Message is Not Displayed

    Trouble with Initialization EXA2000 ( 2070-2 )

    Trouble with Printing EXA4000 ( 4050-2, 4100-2, 4130-2 )Trouble with Media Feed EXA3000 ( 3000-2 )

    Trouble with Media Cutting EXA6000Problem Involving Noise EXA5000

    Online/Function Problems EXA7000Other EXA8000

    (Difference between RJ-6000-43 and 62)

    Fault-Tracing Procedure

    E X A 1 0 0 0Model Name: RJ6000-43/54/62Printer Status MessagesWhen Message is Displayed

    60

  • 7/28/2019 Mutoh 6000

    60/350

    E X A 1 0 0 0Model Name: RJ6000-43/54/62

    g

    When Message is Displayed

    1

    2

    3