Multipole Girders - Alignment & Stability

(Multipole Girder Alignment technology & R&D)

S. Sharma

ASD: J. Skaritka, D. Hseuh, V. Ravindranath, G. Miglionico, C. Longo, R. MeierMagnet Division: G. Ganetis, A. Jain, P. He, P. Kovach Cornell: A. Temnykh APS: H. Friedsam

Outline:

Alignment Technique and R&D

Reference Designs of the Magnets

Mechanical Stability of the Multipole Girders

Summary and Conclusions

Multipole Girder with Stretched Wire

Magnet Alignment Technique

Magnet alignment will be done with a vibrating wire alignment technique developed at the Cornell University by Prof. Alexander Temnykh.

Alignment tolerances:Magnets: 30 μm, 0.2 mrad

Girders: 100 μm, 0.5 mrad

Magnet Alignment Procedure

Accepted magnets and vacuum components shall be assembled (roughly aligned) on to the girder in an assembly station.

The girder assembly will be moved and installed into the temperature-controlled (± 0.1 ºC) alignment facility.

The girder will be aligned using a laser tracker. All electrical and water connections will be made to the magnets.

Magnet movers are installed beneath each magnet.

Magnet coils will be brought to their operating temperatures.

A clean wire will be inserted through the vacuum chamber.

The wire will be secured to wire movers located at either end of the girder assembly and a controlled constant tension will be applied.

A Laser tracker will used to locate the two ends of the wire at the correct height relative to survey targets on the girder to within +/- 100 microns.

Magnet Alignment Procedure – contd.

The magnets and the stretched wire shall be systematically powered.

Resultant wire vibration shall be monitored and analyzed.

The wire height can be adjusted vertically by the wire mover to correct for wire sag at each magnet location along the girder and can be reproducible to +/- 1 micron.

The magnet movers shall be used to locate the magnetic center of each quadrupole and sextupole to the wire to <25 microns

Magnetic Alignment Procedure – contd.

Vibrating Wire Technique - R&D

Wire Mover

Magnet Mover

Experimental Setup (Magnet Division)

Magnets will be setup will be on an existing 15 ft. granite surface plate. The wire movers will be mounted on two small separate granite surface

plates on either side of the magnet setup. The wire movers will be 22 ft. apart. SLS magnets are on site. Design work to mount them on magnet

positioners will begin soon.

Vibrating Wire Alignment R&D Wire Mover

Targets

Insulated V-notch

Wire

Mirror

Camera Lens

Small DovetailStages

Wire Finder

Photo Interrupters

Detailed design of major components are well under way.

Wire movers, magnet positioners and 3 Motorized X/Y Stages on order.

One set of 4 indicators with 1 um resolution is available.

Cornell data acquisition system has been duplicated.

weight

pulley

X-Y Stage

Digitalindicator

RHIC spare

Quadrupole

Other end of wire on a table ~6m away

Fixed end of wire

Photo Detectors

Digitalindicator

Lasers

Vibrating Wire Alignment R&D – contd.

Girder Alignment

Approach:

(1) Use precise alignment mechanisms that are removable.

(2) Simple hardware to lock the components in place

stiff system with high natural frequencies.

lower and predictable thermal deformations.

Storage Ring Multipole Magnets

Magnet designs must be robust. Field quality (harmonic contents) should remain within specified tolerances after repeated disassembly and reassembly.

Several different designs (SPEAR, SLS, APS) are being evaluated.

A 2-segment sextupole design is being developed.

Quadrupole Magnet

Storage Ring Multipole Magnets

A 2-segment sextupole design is being developed.

Sextupole Magnet

Tolerance Limits ΔX RMS Quads ΔY RMS Quads

Random magnet motion < 0.15 μm < 0.025 μm

Random girder motion <0.6 μm < 0.07 μm

Tolerances on Magnets’ Motion

Thermal: relative thermal displacement between magnets on the same girder: < 0.025 μm.

Vibration: no magnification of ambient floor motion up to 50 Hz.

• Below 4 Hz girder motions are highly correlated• Above 50 Hz the rms floor motion is < 0.001 μm

Mechanical Stability of the Multipole Girders

Thermal Deformations

Magnets:Relative displacement on a girder: 0.01 μm

Vacuum Chamber:Near fixed and flexible supports (SS plates): ~0.3 μm

• Chamber deformations near the supports are ~ 0.17 μm with Invar plates. • BPMs need to be located near the fixed or flexible supports.

Displacement PSDs at locations near the NSLS-II site(Source: N. Simos)

RMS Displacements at CFN

( 0.5-4) Hz : 200 nm (4-50) Hz : 20 nm(50-100) Hz : 0.4 nm

Ambient Floor Motion

Natural modes of vibration for the girder-magnets assembly: (a) rolling mode = 63 Hz, (b) twisting mode = 79 Hz

RMS (2-50) Hz Displacements:Floor: 20 nm

Magnets: 21 nm

(b)(a)

Mode Shapes of the Girder-Magnets Assembly

Summary and Conclusions

The magnets on the girder will be aligned with a vibrating wire technique.

Girders will be aligned with precise but removable alignment mechanisms.

Reference designs for the SR magnets are being developed that are consistent with the vibrating wire alignment technique.

The multipole magnets-girder assembly (with removable alignment mechanism) will meet the stability specifications.