CORPORATE OFFICE
JLG INDUSTRIES, INC.1 JLG DriveMcConnellsburg, PA.17233-9533USATelephone: (717) 485-5161Fax: (717) 485-6417
Model1932E22032E22632E22646E23246E2
3120854June 25, 2004
OPERATORS & SAFETY
JLG Industries (Australia)P.O. Box 511911 Bolwarra RoadPort MacquarieN.S.W. 2444AustraliaPhone: (61) 2 65 811111Fax: (61) 2 65 810122
JLG Industries (UK)Unit 12, SouthsideBredbury Park Industrial EstateBredburyStockportSK6 2sPEnglandPhone: (44) 870 200 7700Fax: (44) 870 200 7711
JLG Deutschland GmbHMax Planck Strasse 21D-27721 Ritterhude/lhlpohlBei BremenGermanyPhone: (49) 421 693 500Fax: (49) 421 693 5035
JLG Industries (Italia)Via Po. 2220010 Pregnana Milanese - MIItalyPhone: (39) 02 9359 5210Fax: (39) 02 9359 5845
JLG Latino Americana Ltda.Rua Eng. Carlos Stevenson,80-Suite 7113092-310 Campinas-SPBrazilPhone: (55) 19 3295 0407Fax: (55) 19 3295 1025
JLG Europe B.V.Jupiterstraat 2342132 HJ FoofddorpThe NetherlandsPhone: (31) 23 565 5665Fax: (31) 23 557 2493
JLG Industries (Norge AS)Sofeimyrveien 12N-1412 SofienyrNorwayPhone: (47) 6682 2000Fax: (47) 6682 2001
JLG PolskaUI. Krolewska00-060 WarsawaPolandPhone: (48) 91 4320 245Fax: (48) 91 4358 200
JLG Industries (Europe)Kilmartin Place, Tannochside ParkUddingston G71 5PHScotlandPhone: (44) 1 698 811005Fax: (44) 1 698 811055
JLG Industries (Pty) Ltd.Unit 1, 24 Industrial ComplexHerman StreetMeadowdaleGermistonSouth AfricaPhone: (27) 11 453 1334Fax: (27) 11 453 1342
Plataformas Elevadoras JLG Iberica, S.L.Trapadella, 2P.I. Castellbisbal Sur08755CastellbisbalSpainPhone: (34) 93 77 24700Fax: (34) 93 77 11762
JLG Industries (Sweden)Enkopingsvagen 150Box 704SE - 175 27 JarfallaSwedenPhone: (46) 8 506 59500Fax: (46) 8 506 59534
FOREWORD
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautionsand operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changeswithout prior notification. Contact JLG Industries, Inc. for updated information.
3120854 JLG Lift a
FOREWORD
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
This is the Safety Alert Symbol. It is used to alert you to thepotential personal injury hazards. Obey all safety messagesthat follow this symbol to avoid possible injury or death
INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IFNOT AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. ONTHE MACHINE THIS WILL HAVE A RED BACKGROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH, IFNOT AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH.ON THE MACHINE THIS WILL HAVE AN ORANGE BACKGROUND.
INDICATES A POTENTIALITY HAZARDOUS SITUATION WHICH IFNOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. ITMAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES. ONTHE MACHINE THIS WILL HAVE A YELLOW BACKGROUND.
IMPORTANTINDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION ANDWHICH, IF NOT FOLLOWED, MAY RESULT IN A MACHINE MAL-FUNCTIONED DAMAGE. ON THE MACHINE THIS WILL HAVE AGREEN BACKGROUND.
b JLG Lift 3120854
FOREWORD
FOR :
Accident Reporting
Product Safety Publications
Current Owner Updates
Questions Regarding Product Safety
Standards and Regulations Compliance Information
Questions Regarding Special Product Applications
Questions Regarding Product Modifications
CONTACT :
Product Safety and Reliability DepartmentJLG Industries, Inc.1 JLG DriveMcConnellsburg, PA 17233
In USA:
Toll Free: 877-JLG-SAFE877-554-7233
Outside USA:
717-485-5161
E-mail: [email protected]
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHO-RIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FORTHIS PRODUCT.
MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH WRITTEN PERMISSION FROM THEMANUFACTURER
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUS-TRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE.
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN ANACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL
IMPORTANT
IMPORTANT
3120854 JLG Lift c
FOREWORD
REVISION LOG
Original Issue - February, 1998Revised - May, 1998Revised - February, 1999Revised - November 2, 1999Revised - July 21, 2000Revised - November 16, 2001Revised - January 15, 2002Revised - June 16, 2003Revised - June 25, 2004
d JLG Lift 3120854
TABLE OF CONTENTS
TABLE OF CONTENTS
SUBJECT - SECTION, PARAGRAPH PAGE NO.
SECTION - FOREWORD
SECTION 1 - SAFETY PRECAUTIONS
1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11.2 Pre-operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11.3 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-21.4 Towing, Lifting, and Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-41.5 Additional Hazards / Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION
2.1 Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12.2 Preparation, Inspection, and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13.2 Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13.3 Operating Characteristics and Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13.4 Controls and Indicators for Non Proportional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23.5 Controls and Indicators for Proportional Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
SECTION 4 - MACHINE OPERATION
4.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24.3 Motor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24.4 Raising and Lowering (Lifting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24.5 Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34.6 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34.7 Traveling (Driving) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34.8 Parking and Stowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44.9 Platform Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54.10 Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54.11 Tie Down and Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
SECTION 5 - EMERGENCY PROCEDURES
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15.2 Emergency Towing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15.3 Emergency Controls and Their Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15.4 Emergency Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25.5 Incident Notification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
SECTION 6 - INSPECTION AND REPAIR LOG
3120854 JLG Lift i
TABLE OF CONTENTS (Continued)
LIST OF FIGURES
FIGURE NO. TITLE PAGE NO.
2-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (Sheet 1 of 2). . . . . . . . . . . . . .2-42-1. Daily Walk-Around Inspection - 2032E2/2632E2/2646E2/3246E2 (S
