MM VITAOILS SDN BHD: SHARING EXPERIENCE ON

CLEANER PRODUCTION PROJECT IMPLEMENTATION

DEPARTMENT OF ENVIRONMENT – UNIVERSITY OF MALAYA – MM VITAOILS

MM VITAOILS SDN BHD. LOT 3, PERSIARAN PERUSAHAAN,SECTION 23, 40300 SHAH ALAM, SELANGOR

CP COLLABORATION CEREMONY – DEMONSTRATION PROJECT

MM VITAOILS SDN BHD IS BEING

SELECTED AS A CLEANER

PRODUCTION IMPLEMENTATION DEMONSTRATION

PREMISE

FEB 22ND 2010

CP INTRODUCTION AND AWARENESS PROGRAMS

MARCH 2010

CLEANER PRODUCTION INTRODUCTION AND AWARENESS PROGRAMME WERE CONDUCTED AT MM VITAOILS PREMISE TO ALL STAFF

CP IMPLEMENTATION - ACTIVITIES

APRIL 2010

• AUDIT ACTIVITIES BY THE CONSULTANT

• BRAINSTORMING SESSION FOR CP PROJECT OPTION

CP AUDIT / PROJECT FINDINGS

TYPE OPTION IMPLEMENTATION TTL %1 ALREADY IMPLEMENTED BY MM VITAOILS 78 30.7

2 TO BE IMPLEMENTED BY MM VITAOILS IN < 3 MONTHS 23 9.1

3 TO BE IMPLEMENTED BY MMVITAOILS WITHIN 1 YEAR 7 2.8

4 TO BE IMPLEMENTED BY MMVITAOILS WITHIN 1 TO 3 YEARS 7 2.8

5 TO BE IMPLEMENTED BY MMVITOAILS IF FINANCE AVAILABLE 27 10.5

6 TO BE IMPLEMENTED BY/ WITH ASSISTANCE OF THE CONSULTANT

65 25.6

7 TO BE CONSIDERED BY THE COMPANY 47 18.5

TOTAL OPTION 254 100

NOTE : CATEGORY OF THE AUDIT WILL BE BASE BY 7 TYPES

MAY 2010

CP AUDIT IMPLEMENTATION

TANKS IS USED TO COLLECT RAIN WATER FOR THE FACTORY FLOOR CLEANING

USING SUFFICIENT LIGHTING DURING

DAY TIME

JUNE 2010

TRANSPARENT ROOFING IS USED

AT THE PRODUCTION AREA

CP PROJECT IMPLEMENTED

CP IMPROVEMENT # 1

TO INSTALL BYPASS PIPING AT THE CHILLING PROCESSBEFORENEED TO SWITCH ON FOR THE CHILLING PROCESS DURING PRODUCTION AFTERTHE NEW PIPING IS BY PASS THE CHILLING PROCESS AND DID NOT NEED TO SWITCH ON CHILLING PROCESS

CP PROJECT IMPLEMENTED

CP IMPROVEMENT NO # 2

TO CHANGE MANUAL TO AUTO PROCESS BY INSTALLATION OF PNUEMATIC CONTROL VALVE EQUIPMENTBEFORE: TIME SPENT FOR WALKING IS 5 MINUTES TO THE WORK PLACEAFTERELIMINATE TIME SPENT TO WALK FROM THE OPERATION ROOM TO THE WORK PLACE

CP PROJECT IMPLEMENTED

CP PROJECT 3 IMPROVE HOMOGENOUS CYCLE BYINCREASE PIPING DIAMETER FROM 1.5 INCH TO 2.0 INCH PER CYLE IS 20 MTBEFORE : 1 HR PER CYCLE FOR 20 MTAFTER : 45 MINUTES PER CYCLE

CP PROJECT IMPLEMENTED

CP PROJECT NO # 4TO IMPROVE PROCESS CYCLE FROM MANUAL HANDLING TO SEMI AUTOMATIC HANDLING

BEFORE PROCESS CYCLE IS TO SEAL CARTON BOX IS 30 SECONDS

AFTERPROCESS CYCLE IS TO SEAL CARTON IS 15 SECONDS

CP PROJECT IMPLEMENTED

CP PROJECT : PROJECT NO # 5

TO IMPROVE MOTOR AND PUMPS EFFICIENCY

BEFOREUSING THE PUMPS AND MOTOR WITH 80% EFFICIENCY

AFTERUSING THE PUMPS AND MOTOR WITH 90 % EFFICIENCY

CP INITIAL NOISE MONITORING

INTIAL NOISE MONITORING PROGRESS WHICH IT IS TO FULLFILL DEPARTMENT OF SAFETY AND HEALTH (DOSH) REQUIREMENT UNDER FACTORY AND MACHINERY ACT ( NOISE EXPOSE) REGULATION AT SEPT 2010

CP AUDIT RESULT

TYPE OPTION IMPLEMENTATIONBEFORE AFTER

TTL % TTL %

1 ALREADY IMPLEMENTED BY MMVITAOILS 78 30.7 95 37.4

2 TO BE IMPLEMENTED BY MMVITAOILS IN < 3 MONTHS 23 9.1 10 3.9

3 TO BE IMPLEMENTED BY MMVITAOILSWITHIN 1 YEAR 7 2.8 4 1.6

4 TO BE IMPLEMENTED BY MMVITAOILS WITHIN 1 – 3 YEARS 7 2.8 6 2.5

5 TO BE IMPLEMENTED BY MMVITAOILS IF FINANCE AVAILABLE 27 10.5 27 10.5

6 TO BE IMPLEMENTED BY ASISSTANT BY / WITH CONSULTANT 65 25.6 65 25.6

7 TO BE CONSIDERED BY THE COMPANY 47 18.5 47 18.5

TOTAL OPTION 254 100 254 100

Note: List of option based on 7 types

CP PROMOTION AT MM VITAOILS

CP TRAINING DEPARTMENT OF ENVIRONMENT CP TEAM OCT 2010

CP CONCLUSION

T H E I M P L E M E N TAT I O N O F T H E C P I S A " M I L E S T O N E " I N M A K I N G M M V I TA O I L S P L A N T I S M O R E E N V I R O N M E N TA L LY F R I E N D LY A N D A S A C O R P O R AT E S O C I A L R E S P O N S I B I L I T Y. W E A R E S AT I S F I E D W I T H T H E C O M M I T M E N T A N D C O O P E R AT I O N S H O W N B Y T H E D E PA R M E N T O F E N V I R O N M E N T A N D U P U M I N T H I S P R O G R A M . M M V I TA O I L S I S C O N V I N C E D T H AT T H E C O N C E P T O F C P I S I D E A L F O R M M V I TA O I L S A N D F O R T H E I N D U S T R A I L A C T I V I T I E S .

CP PRESENTATION

TERIMA KASIHQ & A