Mil Std 401b

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    M

    D 4 1

    26

    Se

    pt

    e

    mb

    e

    r 1967

    P D

    NG

    M

    D 4 1A

    15 JN 1956

    MILITARY STANDARD

    .

    SANDWICH CONSTRUCTIONS

    AND CORE MATERIALS;

    GENERAL TEST METHODS

    .

    m

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  • 8/11/2019 Mil Std 401b

    2/36

    M

    IL-STD -

    401

    B

    D

    PA

    RTM

    N

    T

    O D

    NS

    aa

    hlngton

    D

    .

    C

    . 20301

    S

    a

    ndwich Con

    s

    truction

    s a

    nd Core

    Ma

    teri

    a

    l

    s

    ; Gener

    a

    l

    T

    e

    a

    t

    M

    ethod

    s

    M

    I

    L

    -S

    T

    D-

    401

    B

    1. This

    M

    il itary Standard is mandatory for use by all Departments and Agencies

    of

    the Department

    of

    De

    f

    ense.

    2.

    Recommended correction

    s a

    dd ition

    s

    or deletion

    s s

    hould

    b

    e

    a

    ddre

    ss

    ed to the

    C

    o

    mm

    an

    de

    r

    N

    a

    v

    a

    i

    A

    i

    r

    S

    y

    s

    t

    em s

    C

    o

    mm

    an

    d

    C

    o

    de

    52021

    )

    a

    e

    h

    i

    o

    g

    t

    o

    q D. C. 20360.

    ii

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  • 8/11/2019 Mil Std 401b

    3/36

    M

    I

    L

    -

    STD

    -401

    B

    Par

    eg

    raph 1.

    ,

    1.1

    2.

    3.

    3.1

    3.1.1

    3.1.2

    3.1.3

    3.1.4

    3.1.5

    3.1.6

    3.1.7

    3.1.7.1

    3.1.7.2

    4.

    4.1

    4.1.1

    4.1.2

    4.1.2.1

    4.2

    4.3

    4.4

    4.5

    5.

    5.1

    5.1.1

    5.1.2

    5.1.3

    5.1.4

    5.1.5

    5.1.6

    5.1.7

    5.1.8

    5.2

    5.2.1

    5.2.2

    5.2.3

    5.2.4

    5.2.5

    5.2.6

    5.3

    5.4

    CON

    T

    N

    T

    S

    SCOP

    Sco

    p

    e

    R RNCD DOCUMNTS

    D

    I

    N

    I

    T

    I

    ONS

    Ge

    n

    e

    r

    al

    Sa

    nd

    wic

    h

    Co

    r

    e

    ac

    i

    n

    g

    ls

    t

    w ise

    d

    gewi

    s

    e

    Iso

    tr

    opic

    O

    rth

    o

    tr

    op ic

    O

    rth

    o

    tr

    o

    p

    ic faci

    n

    g

    d

    i

    r

    ec

    t

    io

    n

    s

    O

    rthotrop

    i

    c cor

    e

    d

    i

    r

    e

    ct

    i

    ons

    GNRA

    L

    RQU

    I

    RMN

    T

    S

    Sele

    c

    t

    i

    o

    n

    of

    t

    e

    s

    t

    s

    a

    m

    p

    le

    s

    Desig

    n d

    a

    t

    a

    Q

    u

    aii

    t

    y ass

    ur

    a

    n

    ce

    pr

    ovisio

    n

    s

    S

    a

    m

    p

    li

    n

    g

    for th

    e v

    ar

    i

    ous

    i

    nsp

    e

    ct

    i

    ons

    ex

    a

    mi

    nat

    i

    ons aad t

    e

    sts

    Te

    st cond

    i

    t

    i

    ons

    T

    es

    t

    appa

    r

    a

    tu

    s

    Re

    p

    o

    rt

    of

    t

    es

    t r

    es

    u

    l

    t

    s

    D

    esigna

    t

    ion of uni

    t

    s of

    m

    easu

    r

    e

    m

    en

    t

    D

    T

    A

    I

    L T

    S

    T

    M

    T

    HODS

    Co

    r

    e

    T

    es

    t

    Me

    th

    o

    d

    s

    C

    or

    e De

    ns

    i

    t

    y

    and

    S

    p

    e

    c

    i

    f

    i

    c

    G

    ra

    vi

    t

    y

    Co

    r

    e Mois

    tur

    e So

    r

    p

    t

    io

    n

    C

    or

    e T

    h

    e

    r

    m

    a

    i C

    onduct

    ivi

    t

    y

    C

    ore

    C

    o

    m

    press

    i

    on

    Co

    r

    e S

    h

    ea

    r

    Co

    r

    e Te

    n

    sio

    n

    C

    or

    e

    at

    e

    r M

    ig

    rat

    i

    on

    Co

    r

    e Delami

    n

    a

    t

    io

    n

    of Ho

    n

    eycomb Co

    r

    e

    S

    and

    wi

    ch t

    e

    st

    me

    thods

    S

    and

    wi

    ch

    C

    o

    m

    p

    r

    ess

    i

    on

    Sand

    w

    ich Shea

    r

    sand

    wi

    ch

    T

    ens

    i

    on

    S

    an

    d

    w

    i

    c

    h

    le

    x

    u

    r

    e

    S

    and

    wi

    ch

    T

    h

    e

    r

    m

    a

    l C

    onduct

    ivi

    t

    y

    S

    and

    wi

    ch P

    eel

    a

    t

    igue

    T

    es

    t

    s

    C

    r

    ee

    p

    C

    h

    a

    r

    ac

    t

    e

    r

    is

    t

    ics

    Pa

    g

    e

    1

    1

    1

    2

    2

    2

    2

    2

    3

    3

    3

    3

    3

    3

    3

    3

    3

    4

    4

    4

    4

    5

    5

    8

    6

    6

    6

    7

    7

    9

    12

    12

    13

    14

    14

    15

    15

    16

    19

    19

    22

    22

    iii

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    MIL

    -S

    TD

    -

    401B

    IGUR

    S

    igure 1.

    2.

    3.

    4.

    5.

    6.

    1.

    8.

    A

    xe

    s

    n

    o

    t

    a

    ti

    o

    n

    fo

    r

    saa

    dwt

    c

    h

    co

    re

    s

    .

    S

    k

    e

    t

    c

    h

    s

    h

    o

    w

    i

    n

    g

    s

    h

    e

    a

    r

    s

    pe

    c

    im e

    n

    s

    a

    tt

    a

    c

    h

    ed

    t

    o

    l

    o

    a

    di

    n

    g

    plates aad plane of action of applied loads

    .

    C

    o

    mpre

    ss

    i

    o

    n te

    s

    t

    a

    pp

    a

    r

    a

    tu

    s s

    h

    o

    wing

    a

    n

    a

    d

    u

    s

    t

    a

    ble

    s

    upp

    o

    rting

    b

    as

    e

    aa

    d

    s

    l

    o

    tted r

    o

    und b

    a

    r

    s

    in p

    os

    iti

    o

    n

    o

    n the

    s

    pe

    c

    im en end

    s

    .

    Deformations are

    b

    eing measure

    d

    with

    M

    arten

    s mirror

    compre

    ss

    ometer

    s

    .

    T

    es

    t

    a

    pp

    a

    r

    a

    tu

    s fo

    r t

    e

    n

    s

    i

    o

    n

    f

    l

    a

    twi

    se

    t

    es

    t

    of co

    r

    e

    m

    a

    t

    e

    ri

    a

    l

    fo

    r

    sa

    ndw

    ic

    h

    -ty

    p

    e co

    n

    atr

    u

    ctio

    n

    e s

    h

    o

    w

    i

    n

    g s

    p

    eci

    m

    e

    n

    s a

    nd

    fitti

    n

    g for

    .

    app lying load

    .

    Apparatus for conducting flexure test of sandwich construction

    .

    Typ

    e of a

    pp

    a

    r

    a

    tu

    s s

    uit

    a

    bl

    e fo

    r m

    ak

    ing

    sa

    ndwi

    c

    h p

    ee

    l t

    es

    t.

    Possi

    b

    le modes of failure of ssndwich composite unde r edgewise

    Io

    s

    d

    s

    : Gener

    a

    l buc

    k

    ling

    s

    he

    s

    r crimping dimpling of f

    s

    cing

    s

    an

    d

    wrinkltng of facings either away from or into the core

    Apparatos for node strength tests

    .

    iv

    Page

    24

    25

    26

    27

    28

    29

    30

    31

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  • 8/11/2019 Mil Std 401b

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    M

    I

    L-STD -401B

    1.

    SCO

    P

    1.1

    -.

    T

    h

    i

    s standard co

    v

    ers the

    g

    enera

    l

    requ

    i

    re

    m

    ents and

    me

    thods for t

    e

    st

    i

    n

    g

    sand

    wi

    ch cor

    e m

    at

    e

    r

    i

    a

    l

    s and for t

    e

    st

    i

    n

    g

    sand

    wi

    ch construct

    i

    on

    of

    th

    e

    t

    y

    p

    es

    u

    se

    d pr

    im a

    r

    ily i

    n

    ai

    r

    c

    r

    af

    t

    s

    tru

    c

    tur

    es. T

    h

    is s

    t

    a

    nd

    a

    rd d

    oes

    nnt

    i

    n

    cl

    ud

    e

    test

    m

    ethods app

    li

    cab

    l

    e on

    ly

    to a spec

    i

    f

    i

    c p

    r

    oduct; such test

    m

    ethnds a

    r

    e

    i

    nc

    l

    uded

    i

    n th

    e

    d

    e

    t

    aile

    d

    s

    p

    ecifica

    t

    io

    n

    s fo

    r th

    e

    pr

    o

    du

    c

    t

    .

    2.

    R

    R

    NC

    D DOCU

    M

    NTS

    ~/

    2.1

    T

    h

    e i

    ssu

    e

    s of th

    e

    fo

    ll

    o

    wi

    n

    g

    docu

    me

    nts

    i

    n

    e

    ff

    e

    ct on th

    e

    dst

    e

    of

    i

    n

    vi

    -

    t

    a

    t

    io

    n

    s fo

    r

    bi

    d

    s fo

    r

    m a

    p

    a

    rt

    of

    th

    is s

    t

    a

    nd

    a

    rd t

    o

    th

    e ex

    t

    e

    nt

    s

    p

    ecifie

    d h

    e

    r

    ei

    n

    .

    M

    il i

    t

    a

    r

    y S

    t

    a

    nd

    a

    rd

    s

    M

    I

    L

    -

    S

    TD

    -

    105 Sem

    p

    li

    n

    g

    P

    r

    oc

    e

    d

    u

    r

    e

    s

    an

    d

    T

    s

    ble

    s

    fo

    r

    Insp

    e

    ct

    i

    on b

    y

    Attr

    i

    but

    e

    s.

    C

    op ies of s

    t

    a

    n

    da

    r

    ds

    r

    eq

    u

    i

    r

    ed by s

    u

    pplie

    r

    s i

    n

    co

    nn

    ec

    t

    io

    n

    wi

    th

    specific p

    r

    o-

    cu

    r

    e

    m

    ent funct

    i

    ons shou

    l

    d be obta

    i

    ned f

    r

    o

    m

    the p

    r

    ocu

    r

    i

    n

    g

    act

    ivi

    t

    y

    o

    r

    as d

    i

    r

    ected b

    y

    th

    e

    contract

    i

    n

    g

    off

    i

    c

    e

    r.)

    2.2

    O

    th

    e

    r pu

    bl ic

    at

    io

    ns

    . l_/ T

    h

    e follovii

    n

    g

    d

    oc

    u

    me

    nts

    fo

    r

    m

    apart

    of

    th

    i

    s stsndard to th

    e ex

    t

    e

    nt sp

    e

    c

    i

    f

    ie

    d h

    e

    r

    ei

    n.

    U

    n

    less o

    th

    e

    r

    wise i

    nd

    ica

    t

    e

    d

    .

    th

    e iss

    u

    e

    i

    n

    effec

    t

    o

    n d

    a

    t

    e of i

    n

    vi

    t

    a

    t

    io

    n

    fo

    r

    bi

    d

    s o

    r r

    eq

    u

    es

    t

    fo

    r pr

    o

    p

    osal s

    h

    el l a

    pp

    ly.

    A

    me

    r

    i

    can

    S

    oc

    ie

    t

    y

    for

    Te

    st

    i

    n

    g

    and

    M

    at

    e

    r

    ie l

    s

    A

    STM C

    177

    Me

    th

    od of

    T

    es

    t

    fo

    r

    T

    h

    e

    r

    m

    al

    C

    o

    n

    d

    u

    c

    t

    ivi

    t

    y of

    Ma

    t

    e

    r

    ials by Mes

    n

    e of

    th

    e G

    u

    a

    rd

    e

    d H

    o

    t

    Ple

    t

    ei

    A

    ST

    M

    C

    236

    Me

    t

    hod of

    T

    es

    t

    fn

    r

    T

    he

    r

    m

    aJ

    C

    onduc

    t

    ance

    and

    T

    rans

    mi

    ttanee of

    B

    u

    il

    t-up

    S

    ect

    i

    ons b

    y

    Me

    ans of tb

    e G

    u

    ex

    d

    e

    d Hot

    B

    o

    x

    .

    AS

    T

    M C 271

    Method of

    T

    est for

    D

    ens

    i

    t

    y

    of

    C

    ore Mater

    i

    a

    l

    s

    fo

    r

    S

    tru

    c

    tur

    al Sa

    nd

    wic

    h

    Co

    n

    s

    tru

    c

    t

    io

    n

    s.

    A

    S

    TM C

    272

    M

    e

    th

    o

    d

    of

    T

    e

    s

    t

    fo

    r

    a

    t

    e

    r

    A

    b

    s

    o

    r

    p

    t

    i

    o

    n

    of

    Co

    r

    e Ma

    t

    e

    r

    ie ls fo

    r

    S

    tru

    c

    tur

    al Sa

    nd

    wic

    h

    C

    onst

    m

    ct

    i

    ons.

    ~ Desig

    n

    a

    t

    i

    nn

    e of c

    n

    m

    p

    a

    r

    sble

    t

    es

    t

    me

    th

    o

    d

    s

    n

    f

    t

    be Ame

    r

    ica

    n

    Socie

    t

    y fo

    r

    Tes

    t

    i

    n

    g

    a

    nd

    Ma

    t

    e

    r

    ials A STM ) a

    r

    e give

    n

    w

    h

    e

    r

    e

    th

    ey exis

    t

    fo

    r r

    efe

    r

    e

    n

    ce i

    n

    fo

    r

    ma

    t

    io

    n

    . T

    h

    e

    m

    e

    t

    hods specfiled he

    r

    ein a

    r

    e si

    m

    ila

    r

    in

    t

    echniques and p

    r

    ocedu

    r

    es

    t

    n

    t

    he A

    BT

    M

    me

    th

    o

    d

    s b

    ut

    a

    r

    e f

    r

    eq

    u

    e

    nt

    ly mo

    r

    e

    r

    es

    tr

    ic

    t

    e

    d

    i

    n

    sco

    p

    e

    t

    o i

    n

    cl

    ud

    e

    t

    es

    t

    s s

    p

    ecifically

    app

    li

    cab

    l

    e tn sand

    wi

    ch construct

    i

    ons for a

    i

    rcraft.

    1

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    MI

    L

    -S

    T

    D-401B

    A

    n

    e

    ri

    ca

    n S

    oc

    i

    e

    ty

    fo

    r T

    ea

    ti ng

    e

    n

    d Ma

    t

    e

    ri

    a

    i

    s

    C

    o

    ntinu

    ed)

    ASTM C 273

    Met

    h

    od of S

    h

    ear

    T

    est i

    n

    latise

    P

    l

    q

    ne

    of

    i

    a

    t S

    a

    n

    d

    wi

    c

    h C

    o

    n

    s

    tru

    c

    ti

    o

    n

    s

    or San

    d

    wich Cores.

    ASTM C

    297

    Methods for

    T

    em ion

    T

    est of lat

    San

    d

    wich Constructions in latwtse

    Plane.

    ASTM C 363

    Method of

    T

    eat for Delamination

    Str

    e

    ngth

    of Ho

    n

    e

    y

    co

    m

    b

    Ty

    pe

    C

    o

    r

    e

    Material.

    ASTM C

    364

    Metho

    d

    of

    T

    eat for

    d

    gewise Com -

    p

    re

    ss

    ive

    s

    trength of l

    a

    t Srin

    d

    wich

    C

    o

    n

    s

    tru

    c

    ti

    o

    n

    s.

    AS

    T

    M C 365

    Meth

    od of

    Te

    a

    t

    fo

    r

    l

    a

    twi

    s

    e C

    o

    m

    -

    pressive Strength of Sandwich Cores.

    A

    ST

    M

    C

    393

    Metho

    d

    of lexare Test of lat

    Sa

    n

    dwtc

    h C

    o

    n

    str

    u

    ctio

    n

    s.

    AS

    T

    M C 394

    M

    eth

    od of

    Te

    s

    t

    fo

    r She

    a

    r

    a

    tigue

    of San

    d

    wich Core Materials.

    STM D

    1761

    Metho

    d

    for Climbing Drum Pee l Teat

    fo

    r

    A

    dh

    e

    s

    i

    v

    e

    s

    .

    A pp lication for copies should be add ressed to the American socie ty for

    T

    esti

    n

    g a

    n

    d Materials 1916

    R

    aoe Stree t P

    h

    iladelpbi~ Pe

    nn

    sylva

    n

    ia 19103. )

    3.

    D

    INITIONS

    3.1

    Gener

    a

    l

    .

    The

    fo

    ll

    o

    wing term

    s a

    re u

    s

    e

    d

    thr

    o

    ugh

    o

    ut thi

    s s

    t

    a

    n

    da

    r

    d

    a

    n

    d

    their inter

    p

    ret

    a

    tion

    s

    h

    a

    ll

    b

    e eon

    s

    true

    d

    in

    a

    ccor

    da

    nce with the following

    d

    efiottione

    .

    3.1.1

    San

    d

    wich. A laminar construction consisting of thin facings bon

    d

    e

    d

    to a rel -

    a

    t

    i

    v

    el

    y

    th

    fc

    k

    li

    g

    ht

    w

    ei

    g

    ht

    co

    r

    e

    r

    e

    s

    t

    i

    n

    g

    i

    n

    a

    r

    i

    g

    i

    d

    a

    n

    d

    li

    g

    ht

    w

    ei

    g

    ht

    p

    a

    n

    el .

    In th

    i

    s s

    t

    a

    n

    d

    a

    r

    d

    b

    o

    n

    d

    e

    d

    means

    ofne

    d

    by wel

    d

    ing b razing or a

    d

    hesive.

    3.1.2

    Core. A lightweight natural synthetic or fabricate

    d

    material

    bon

    d

    e

    d

    be tween the facings of san

    d

    wich construction in or

    d

    er to se

    p

    arate the facings an

    d

    to su

    pp

    er them against ckling un

    d

    er stress.

    3.1.3

    -. One of the two outer layers which have been bon

    d

    e

    d

    to the

    of a san

    d

    wich.

    2

    core

    Downloaded from http://www.everyspec.com

  • 8/11/2019 Mil Std 401b

    7/36

    MI

    L

    -

    STD

    -401

    B

    3.1.4

    l

    at

    wi

    s

    e

    .

    De

    sc

    ri

    b

    e

    s th

    e

    app

    li

    cat

    i

    on of fo

    r

    c

    e

    s

    i

    n a d

    ire

    ct

    i

    on

    n

    ormsl

    t

    o

    th

    e p ls

    n

    e of sa

    n

    dwic

    h

    .

    T

    hus fla

    t

    w

    ise co

    m

    pression and fla

    t

    w

    ise

    t

    ension

    d

    esig

    n

    a

    t

    e forces a

    pp

    lie

    d t

    o com

    p

    ress

    th

    e sa

    nd

    wic

    h

    core a

    nd t

    o

    pu

    ll

    th

    e faci

    n

    gs from

    the core respecti

    v

    el

    y

    . lat

    w

    ise fle

    x

    ure desi

    g

    nates bendin

    g

    so

    m

    to produce cur

    v

    a-

    tu

    re

    of th

    e

    p

    l

    an

    e

    of a sh

    ee

    t of sand

    wi

    ch

    .

    3.1.5

    dgewise. Describes

    th

    e s

    u

    pp lica

    t

    io

    n

    of forces i

    n

    direc

    t

    io

    n

    s

    pa

    r

    a

    llel

    and actua

    lly i

    n th

    e

    p

    l

    an

    e

    of a sh

    ee

    t of ssnd

    w

    fch.

    3.1.6

    Isot

    r

    op

    i

    c.

    D

    esc

    ri

    bes

    m

    ate

    ri

    s

    l

    e

    i

    the

    r

    fac

    i

    n

    g

    s o

    r

    co

    r

    es ha

    vi

    n

    g

    th

    e ssme

    p

    ro

    p

    er

    t

    ies i

    n

    SU

    d

    irec

    t

    io

    n

    s.

    3.1.7

    Or

    th

    o

    t

    rop ic. Describes

    m

    a

    t

    erial ei

    th

    er faci

    n

    gs or cores

    ha

    vi

    n

    g

    d

    i

    ff

    ere

    nt st

    re

    n

    g

    th

    e

    nd

    el

    ast

    i

    c p

    r

    op

    er

    t

    ie

    s

    i

    n d

    i

    ff

    ere

    nt d

    ire

    ct

    i

    ons.

    3.1.7.1

    Or

    th

    o

    t

    ro

    p

    ic faci

    n

    g

    d

    irec

    t

    io

    n

    s are

    u

    s

    u

    ally

    d

    escribe

    d

    i

    n t

    erms

    app ropria

    t

    e

    t

    o

    t

    he facin

    g

    co

    m

    posi

    t

    ion such es

    w

    arp end fil l direc

    t

    ion in clo

    t

    i for

    ex

    a

    m

    p

    le

    .

    3.1.7.2

    Or

    thot

    r

    op

    i

    c co

    r

    e d

    ir

    ect

    i

    ons fo

    r

    the

    i

    dent

    i

    f

    i

    cat

    i

    on of the d

    i

    ffe

    r

    ent

    axes for s

    t

    reng

    t

    h de

    t

    er

    m

    ina

    t

    ions are designa

    t

    ed S

    T

    ;

    L

    1 and which are

    sp

    e

    c

    i

    f

    ie

    d fo

    r

    th

    e

    fo

    ll

    o

    wi

    n

    g

    co

    re

    s;

    ~

    T

    d

    ir

    ect

    i

    on

    L

    d

    ir

    ect

    i

    on

    d

    irec

    t

    io

    n

    oo

    d

    nd

    grai

    n t

    o

    Pa

    r

    a

    llel

    to

    gr

    a

    i

    n

    T

    an

    ge

    nt

    i

    a

    l

    to shnus

    l R

    sd

    i

    s

    l

    to annua

    l gr

    o

    w

    th

    faci

    n

    g) grow

    th

    ri

    n

    gs

    r

    i

    n

    g

    s

    H

    o

    n

    e

    y

    co

    mb

    P

    a

    r

    s

    llel

    tocore

    P

    a

    r

    a

    llel

    t

    o co

    r

    e

    P

    e

    r

    p

    e

    n

    d

    i

    c

    u

    l

    a

    r

    t

    o co

    r

    e

    fl

    ut

    es ribbo

    n

    s ribbo

    n

    s

    Cel l

    u

    l

    a

    r

    P

    l

    ast

    i

    c

    ParsJ

    l

    e

    l

    to s

    l

    ab ParsJ

    l

    e

    l

    to d

    i

    rect

    i

    on Perpend

    i

    cu

    l

    ar to

    or core

    th

    ick-

    of foa

    m

    ing d irec

    t

    ion of foa

    m

    ing

    ness

    T

    h

    ese

    d

    irec

    t

    io

    n

    s are f

    t

    i

    h

    er

    d

    efi

    n

    e

    d

    by

    th

    e ske

    t

    c

    h

    es of igore 1.

    4.

    GN

    R

    A

    L R

    QUI

    R

    MN

    T

    S

    4.1

    Selec

    t

    io

    n

    of

    t

    es

    t

    sam

    p

    les. T

    h

    e

    nu

    mber of sm

    np

    les

    t

    o be c

    h

    ose

    n

    a

    nd th

    e me

    th

    o

    d

    of

    th

    eir selec

    t

    io

    n d

    e

    p

    e

    nd

    o

    n th

    e

    pu

    r

    p

    ose of

    th

    e

    p

    ar

    t

    ic

    u

    lar

    t

    es

    t

    s

    und

    er co

    n

    ei

    d

    er

    st

    io

    n

    .

    3

    4.1.1

    Desig

    n d

    s

    t

    a.

    I

    f

    t

    es

    t

    s are

    t

    o be ma

    d

    e

    t

    o

    d

    e

    t

    ermi

    n

    e

    d

    esig

    n

    val

    u

    es

    for cores co

    n

    si

    d

    era

    t

    io

    n

    m

    u

    s

    t

    be give

    n t

    o

    th

    e

    nu

    mber of sam

    p

    les

    t

    o be

    t

    ee

    t

    e a

    nd

    th

    e

    nu

    mber of specim e

    n

    s

    t

    o be

    t

    ee

    t

    ed from eac

    h

    sample .

    It

    is s

    u

    gges

    t

    ed

    th

    a

    t

    a

    t

    leas

    t

    Downloaded from http://www.everyspec.com

  • 8/11/2019 Mil Std 401b

    8/36

    MIL-STD -401B

    12 samples be tested to furnish average values and standard deviation to indicate

    variability a

    nd

    rel iability of t

    h

    e

    d

    ata for selectiog a

    pp

    ro

    p

    riate

    d

    esig

    n

    val

    u

    es.

    Th

    e

    a

    ver

    a

    ge v

    a

    lue

    s

    num

    b

    er

    of

    te

    s

    t

    s a

    nd

    s

    t

    a

    nd

    a

    rd devi

    a

    ti

    o

    n

    s

    h

    a

    ll

    b

    e rep

    o

    rted

    .

    4.1.2

    Q

    u

    a

    li

    a

    ssu

    r

    a

    n

    c

    e p

    r

    o

    v

    i

    s

    i

    o

    ns

    .

    4.1.2.1

    S

    s

    muling for the v

    a

    riou

    s

    in

    s

    pection

    s

    ex

    a

    min

    a

    tion

    s a

    nd te

    s

    t

    s.

    here the inspe ction lot consists of a number of supposed ly id entical item s the

    previsions of MIL-STD -105 app ly and should be referenced . The inspection level and

    Accep table Quality Level A QL ) to he used will depend upon the expense and importance

    of

    the te

    s

    t

    s

    inv

    o

    lved

    .

    If the ins

    p

    ection lot is of such a nature that MI

    L

    -S

    T

    D-105 shoul

    d

    not be use

    d

    then

    not less than five 5) specim ens of a given type shall be tested for lot accep tance

    with a clew statem ent of what shall constitute acce

    p

    tance or reection of the lot.

    hen mpriate variables sampling plans maybe used instead of attribute plans.

    4.2

    Te

    s

    t

    co

    nditi

    o

    n

    s.

    The

    co

    nditi

    o

    n

    s of

    te

    s

    t depend

    o

    n the purpe

    s

    e

    of

    t

    h

    e

    p

    artic

    u

    lar tests

    und

    er co

    n

    si

    d

    eratio

    n

    a

    nd

    s

    h

    o

    u

    l

    d

    be sti

    pu

    late

    d

    i

    n

    t

    h

    e

    p

    roc

    u

    re

    m

    e

    n

    t

    Sp

    ec

    i

    f

    i

    c

    til

    o

    n

    fo

    r th

    e

    m

    a

    t

    e

    ri

    a

    l

    .

    N

    o

    rm

    a

    l

    o

    r rnnm t

    e

    mp

    e

    r

    a

    tur

    e

    t

    es

    t

    s s

    h

    a

    ll

    be co

    ndu

    c

    t

    e

    d

    at 73 *2 23 1 C) and 50 *4 percent relative humidity. If the physical properties

    of the

    m

    aterials being tee te

    d

    are affecte

    d

    by

    m

    oisture the test s

    p

    eci

    m

    ens shall be

    b

    r

    o

    ught t

    o co

    n

    s

    t

    a

    nt w

    e

    ight

    be fo

    r

    e

    t

    es

    ting

    pr

    efe

    r

    ab

    ly in

    a co

    nditi

    o

    ning

    c

    h

    a

    m

    be

    r with

    temperature aad hmnid ity control.

    Th

    e tests s

    h

    all

    p

    referably be

    m

    a

    d

    e i

    n

    a roo

    m

    und

    e

    r th

    e sa

    m

    e co

    nditi

    o

    n

    s.

    Thi

    s

    w

    o

    uld pr

    o

    vid

    e s

    p

    ec

    im

    e

    n

    s

    h

    a

    ving

    a

    uni

    fo

    rm m

    o

    i

    s

    tur

    e

    co

    ntent

    a

    nd

    c

    h

    a

    nge

    s

    in m

    o

    i

    s

    ture

    co

    ntent w

    o

    uld n

    o

    t

    occ

    ur during te

    s

    t

    .

    Care shall be taken in

    p

    recession s

    p

    ecim ens *ich may have been ex

    p

    ese

    d

    to high

    humidity and conditions other then normal. 3pecim ens to which loading fittings are

    bonded sheold be conditioned prior to bonding the fittings otherwise condi tioning may

    n

    o

    t p

    e

    n

    e

    t

    ra

    t

    e.

    t

    o

    th

    e e

    nt

    ire s

    p

    eci

    m

    e

    n

    .

    Th

    e fi

    tt

    i

    n

    gs s

    h

    o

    u

    l

    d th

    e

    n

    be bo

    nd

    e

    d t

    o

    th

    e e

    p

    eci-

    men

    s

    under the exp

    os

    ure

    co

    ndi ti

    o

    n

    s

    so as

    t

    o a

    v

    o

    id

    c

    h

    a

    nging the

    s

    t

    a

    te

    of

    the

    s

    pe

    c

    im en

    as would be done by heading a wet specim en in a hot press for example.

    In

    co

    ndu

    c

    ting t

    es

    t

    s a

    t high

    o

    r l

    o

    w t

    e

    mp

    e

    r

    a

    tur

    es

    th

    e s

    p

    ec

    im

    e

    n

    s

    h

    o

    uld

    be

    m

    a

    int

    a

    in

    e

    d

    a

    t

    the de

    s

    ired temper

    a

    ture until thermocouple re

    a

    ding

    s

    t

    ak

    en within the

    s

    pe cim en

    s

    how

    constant temperature throughout the specim en. A check on one or two specim ens wtll

    usu

    a

    ll

    y

    i

    n

    di

    c

    a

    t

    e

    h

    o

    w

    m

    u

    c

    h

    t

    ime i

    s n

    eeded

    fo

    r

    a

    tt

    a

    i

    n

    i

    n

    g

    eq

    u

    ilib

    r

    i

    u

    m

    co

    n

    di

    t

    i

    o

    ns

    .

    -

    4.3

    Test SP

    p

    aratus. A

    pp

    aratus for

    p

    erforming s

    p

    ecific tests e

    d

    escrtbe

    d

    i

    n th

    e

    d

    e

    t

    aile

    d t

    es

    t m

    e

    th

    o

    d

    a

    nd

    s

    p

    ecial a

    pp

    a

    r

    a

    tu

    s fo

    r

    ce

    rt

    ai

    n m

    a

    t

    e

    r

    ials is

    d

    esc

    r

    ibe

    d

    in

    p

    rocurem ent s

    p

    ecifications for the materi~ .

    G

    e

    n

    e

    r

    a

    l r

    eq

    uir

    e

    m

    e

    nt

    s

    pr

    ese

    nt

    e

    d h

    e

    r

    e

    shall be met by apparatus for any tests.

    Meas

    u

    ri

    n

    g eq

    u

    i

    pm

    e

    nt

    for.

    d

    e

    t

    er

    m

    i

    n

    i

    n

    g s

    p

    eci

    m

    e

    n

    d

    i

    m

    e

    n

    sio

    n

    s a

    nd w

    eis s

    h

    all

    n

    o

    t

    be i

    n

    error by

    m

    ore

    thn

    *1/2

    p

    erce

    nt

    .

    Th

    e

    t

    es

    t

    i

    n

    g

    m

    ae

    h

    i

    n

    e

    4

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    9/36

    M

    I

    L-STD-401B

    shall

    m

    easure 10wIs wi

    t

    hin 1 percen

    t

    of

    t

    he

    t

    rue load app lied. Mass iner

    t

    ia effec

    t

    s

    of mac

    h

    i

    n

    e fix

    tu

    res a

    nd

    s

    p

    ecim e

    n

    s s

    h

    all be

    p

    ro

    p

    erly acco

    unt

    e

    d

    for i

    n

    calib ra

    t

    io

    n

    of

    re

    p

    e

    at

    e

    d

    l

    oad

    i

    n

    g

    t

    e

    st

    m

    ach

    i

    n

    e

    s so that

    l

    oad

    i

    n

    g i

    s co

    rre

    ct

    i

    n th

    e l

    oad

    r

    an

    ge

    and

    m

    ach

    i

    ne speeds be

    i

    n

    g

    used.

    T

    he speed of the test

    i

    n

    g m

    ach

    i

    ne sha

    ll

    not de

    vi

    ate b

    y

    m

    o

    re

    than 25 p

    er

    c

    e

    nt f

    r

    o

    m

    th

    e

    sp

    e

    c

    i

    f

    ie

    d

    r

    at

    e

    .

    S

    t

    rai

    n

    gages s

    h

    ell meas

    u

    re s

    t

    rai

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  • 8/11/2019 Mil Std 401b

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  • 8/11/2019 Mil Std 401b

    11/36

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    ance

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    only 1/10 of

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    9

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    I MI

    L

    -S

    T

    D-401B

    core or san

    d

    wich s

    p

    ecim en is bon

    d

    e

    d

    be tween thick stee l

    p

    lates which sre

    d

    is

    p

    lace

    d

    rela

    t

    ive

    t

    o eac

    h

    o

    th

    er

    du

    ri

    n

    g

    t

    es

    t

    i

    n

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    s

    p

    laci

    n

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    e bo

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    d

    s

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    eci

    m

    e

    n

    i

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    s

    h

    ear.

    De

    fo

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    a

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    n d

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    n

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    ob

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    a

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    a

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    r

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    oa

    d

    -

    de

    fo

    rm

    a

    ti

    o

    n

    c

    urve

    it i

    s

    possible to compute the shear stress at proportional lim it load shear strength and

    a

    he

    a

    r m

    o

    dulu

    s.

    S

    h

    ear

    p

    ro

    p

    er

    t

    ies

    u

    s

    u

    ally req

    u

    ire

    d

    for

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    esig

    n pu

    r

    p

    oses are

    th

    ose associa

    t

    e

    d w

    i

    th

    shear distortion of planes parallel to the edge plane of a sandwich.

    T

    his test is designed

    to

    a

    pply

    in p

    a

    rticul

    a

    r

    to core thu

    s

    oriented

    a

    nd then the te

    s

    t determine

    s s

    he

    a

    r

    s

    trength

    parallel to the plane of the sandwich and shear modulus associated with diatertion in a

    p

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    n

    e

    n

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    m

    al to sa

    nd

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    n

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    ay be

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    to

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    m

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    n

    e s

    h

    ear

    p

    ro

    p

    erties

    in other directions.

    xample: or honeycomb cores tlie shear properties are determined

    b

    y

    bo

    nding the he

    a

    vy

    s

    teel pl

    a

    te

    a o

    n the

    co

    re

    c

    ell end

    s; a

    nd

    load ia applied so aa to shear the TL strong) or T weak)

    co

    re pl

    a

    ne

    s

    ee

    igure

    1).

    5.1.5.2

    Te

    s

    t

    s

    pe

    c

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    s.

    She

    a

    r

    s

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    c

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    b

    e

    of co

    re

    o

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    of sa

    ndwi

    c

    h

    an

    d

    shall

    p

    referably be 2 inches by 1/2 inch by 6 inches 50 by 12 by 150 mm ) in size.

    I

    f a

    di

    ff

    erent

    s

    ize i

    s

    t

    o

    he te

    s

    ted

    the wid tl

    s

    h

    a

    ll

    b

    e n

    o

    t le

    ss

    th

    a

    n twi

    c

    e the thi

    ck

    ne

    ss

    and the length shall be not less than 12 tim es the thickness.

    T

    he dimensions of the

    s

    p

    eci

    m

    e

    n

    s s

    h

    all be

    m

    eas

    u

    re

    d

    to a

    n

    acc

    u

    racy of at leaat

    O

    . 5

    p

    erce

    n

    t.

    Th

    e

    num

    ber of

    s

    pecim en

    s s

    h

    a

    ll

    b

    e determined in

    a

    ccord

    a

    nce with

    4.1.

    The te

    s

    t

    s

    pecim en

    s s

    h

    a

    ll

    b

    e

    condi tioned as described in 4.2.

    5.1.5.3

    Specim en preparation. igure 2 showa apparatua for app lying

    tensile loads or compressive loads to produce ahear in the specim en. Care should

    be

    t

    sk

    e

    n

    t

    o

    p

    r

    ep

    a

    r

    e

    t

    h

    e

    t

    e

    s

    t

    s

    pe

    c

    ime

    n s

    o

    t

    h

    a

    t t

    h

    e

    su

    r

    f

    a

    c

    e

    s

    t

    o

    be

    h

    e

    n

    ded

    w

    ill be pl

    a

    n

    e

    and parallel to each other. The loading plates shall be bonded to the specim en with

    a fairly rigi

    d

    a

    d

    hesive e

    p

    oxi

    d

    e resin a

    d

    heaive or

    p

    henol-vinyl-

    p

    olymers have been

    foun

    d

    to be suitable for bon

    d

    ing the loa

    d

    ing

    p

    lates).

    C

    are shall be taken not to crush

    the core when the plates are being bonded to it.

    T

    he

    p

    lates shall be

    p

    ro

    p

    erly

    p

    ositione

    d

    on the core ao that the line of action of tbe testing force shall pass as closely as possible

    thr

    o

    ugh di

    a

    g

    o

    n

    a

    lly

    o

    pp

    os

    ite

    co

    rner

    s of

    the

    s

    pe

    c

    im en

    .

    The thi

    ck

    ne

    ss of

    the l

    oa

    ding pl

    a

    te

    s

    may be varie

    d

    with the strength of the s

    p

    ecim en. It haa been foun

    d

    that loa

    d

    ing

    p

    lates

    having a stiffness not less than 600 000 pound-inches 2 per inch of wid th per inch of core

    thickness 2. 67 MN-cm2

    p

    er cm of wi

    d

    th

    p

    er cm of core thickness) have

    p

    erforme

    d

    s

    ati

    s

    factorily.

    5.1.5.4 Te

    s

    t procedure. The load

    s

    hall be applied to the end

    s

    of the loading

    s plates in tension or compression through a universal oint or a spherical bearing block so

    as to distribute the load uniformly. across the wid th of the specim en and along a line ex-

    tending from diagonally opposite corners of the specim en.

    The l

    oa

    d

    s

    h

    a

    ll

    b

    e

    a

    rmlied thr

    o

    uph

    continuous motion of the movable head of the testing machine

    wil l occur in not less than 3 and not more than 6 minutes.

    10

    . .

    at a rate such that failure

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    Note:

    M

    I

    L

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    STD

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    B

    A s

    u

    gges

    t

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    p

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    nt

    of s

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    n

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    n

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    nut

    e may be

    u

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    d

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    u

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    ves may be

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    n

    . o

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    all be

    m

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    n

    c

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    by

    m

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    a of appa

    r

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    u

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    h

    as

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    ial gage a

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    ac

    h

    e

    d t

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    ur

    e mo

    t

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    n

    of loa

    d

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    p

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    t

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    t

    o eac

    h

    o

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    e

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    .

    Inc

    r

    e

    m

    en

    t

    s in load should be chosen so

    t

    ha

    t

    a

    t

    leas

    t

    12

    r

    eadings of defo

    r

    m

    a

    t

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    e

    n to proport

    i

    ona

    l lim i

    t.

    5.1.5.5

    C

    alcula

    t

    ions. Shea

    r

    s

    tr

    esses shall be co

    m

    pu

    t

    ed f

    r

    o

    m

    t

    he fo

    r

    m

    ula:

    f~ = :b

    w

    he

    r

    e f~

    =

    shea

    r

    s

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    ess

    P

    =

    a

    pp

    lie

    d

    l

    o

    a

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    o

    = s

    p

    ecim e

    n

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    n

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    b

    =

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    e

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    n

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    l

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    w

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    spec

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    ecim e

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    fo

    r th

    e

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    r

    e. Howeve

    r

    i f

    t

    he speci

    m

    en ia of sandwich G is a co

    m

    posi

    t

    e

    mo

    du

    l

    u

    s a

    nd th

    e co

    r

    e mo

    du

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    put

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    f

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    om

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    e fo~

    u

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    s

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    n

    be low.

    In th

    is fo

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    n th

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    on

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    he sand

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    ich cons

    tr

    uc

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    ion

    t

    he value of

    G

    f

    may be

    un

    available o

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    u

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    h

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    n on

    ly

    th

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    wi

    ch

    construct

    i

    on

    i

    s a

    v

    a

    il

    ab

    le

    for t

    e

    st

    i

    n

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    th

    e

    sand

    wi

    ch construct

    i

    on

    specim e

    n

    may be posi

    t

    io

    n

    ed i

    n th

    e s

    h

    ea

    r

    ig ao

    th

    a

    t th

    e li

    n

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    corners of the core

    m

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    l i

    n the sand

    wi

    ch construct

    i

    on.

    11

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