77
NOT MEASUREMENT SENSIUYE h MIL-STWI05E 10 MAY 1989 SUPERSEDING MIL-STD-105D 29 APRIL 1963 MILITARY STANDARD SAMPLING PROCEDURES AND TABLES FOR INSPECTION BY ATTRIBUTES AMSC N/A AREA Qcil ~~~ & Approved for public reiesse; dktribution is Unlimfi

MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 1: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

NOT MEASUREMENTSENSIUYE h

MIL-STWI05E10 MAY 1989

SUPERSEDINGMIL-STD-105D29 APRIL 1963

MILITARY STANDARD

SAMPLING PROCEDURES AND TABLESFOR INSPECTION BY ATTRIBUTES

AMSC N/A AREA Qcil●

~~~ & Approved for public reiesse; dktribution is Unlimfi

Page 2: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

!QL-”SI’D105E

DEPA~ W DEFENSEWashbgmn, DC 20301

SAT*LDG P~ T I!ND’ZABESFOR INSP=TI@JBYMTNBUES

1. Ttistilitarystandad is approvedfor use by all Depsmmms and Jqencies

of - ~~~ of ~f-”.

2. Beneficial~.ts Cemmm&tiom. additions,Wetions) and anypeeine.ntdatawhi~ may beef usein~this~ shouldbeaddressedto:

CnRInancierUs. Amy AmamE!!!Rem-a, Dwelopnent and‘+-king Ckmer

M-IN: SK?R-BAC-WBM!J. 6Picatinnytisenal,NJ 07806-5000

by usi..gthe self-a=-essed&.andardization Dmmmt m~ PrepSal(DDFom 1426)~L-hq at the md of this docmmt or letter.

ii

Page 3: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

ms

MZL-S’IZ+1C5Z

mRE3m*”

providessawling proce&res and referwm tables foruse in

on the pxobabiiis.icrecu.+mce 05 e%.ts when a sa~iesof-iots or bat~s areprodu~ ti a stableenvironmrt.

Thispublicationshouldbe-used to guide the user in the ~kpmnt of aninspee.ionStratw thatprovidesa co=. eff~ive qroach to attainingcm-:idm~ in pro&tuser is warnedof thew-.

~liance wi”thca%racaual te-&%i~ reqJ ats. Theassumedrisks relativeto the *sem sanple size and

~ifications shouldnot contaknrequirements for use of specificQ.z?s, !23Z shxld “.!y provideAQL’s or H?D’s as a -~rmem.

pkns fc= coxinuous,ra’hr than lot inspection,are contm M

iii

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~L-.STD-lO5E

GmTmTs

Paragraph1.

1.11.2

2.

2.1

3.

3.13.23.33.43.52.63.73.e3.93.103.113.123.133.143.153.163.173.183.193.203.213.223.23

4.

4.14.24.34.44.4.14.4.24.4.3

SCOPE...............................................

-se ...........................................*liation .......................................

~IxmPEurs- ...............................

W. qplicable....................................

=INITIONS .........................................

Acq.able Qdality Ievel WE) ....................AverageOutgo ~Quality(lQ)....................AveraoeOutqoingQualityWt (AOQIJ.............Classificationof Defects.........................CriticalDefect...................................CriticalDefective................................Defect............................................D@eccive................. ........................DefectsPer Ru@edUn its... ......................~i~...... ..................................~aim by Attribxes ..........................w&or Batdl......................................Im or Batch Size.................................Major Defect......................................Major Defective...................................Minor Defect● .....................................Minor Defeaive. ..................................PercentDefective.................................~s Average...................................Sanple............................................SanpleSize COde~tt=v ...........................Salq?lingPlan.....................................unit of Procalct...................................

~mxm=’nm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Written~ ................................NmcVnfozmne ....................................Fonmticm and Itificatim of ~ or =Cks. ..

...............................................ML use...0...........*...........................Umkation ........● ...............................choosingAQU .....................................

Page

1

1

1

1

1

1

22222223333333333444444

4

4455555

.

iv

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mL-sm-lo5E

CcNTmrs - Conttiued.

Paragraph~B~4.5.14.5.24.5.34.64.74.7.14.7.24.7.34.7.44.84.94.9.14.9.24.9.34.9.44.104.lC.14.lC.1.A4.1(?.1.24.10.1.34.10.1.44.10.24.114.124.12.14.12.2

Sarrpling.........................................RepresentativeSan@.ing..........................The of Sanpling..................● ..............Doubleor MQtiple Sampling......................~on P~ ....................● .......WitdlirlgP~ .............................Normalto Tightened......0.......................Tight- to Normal● .....0.......................Normalto ~ ..............*.....● **...**....Rduced to Normal................................Disconthtion of~on... .................SanplingPlans...................................~ion Wvel .................0...............Co& utters .....................................~aining San@ing Plan..........................TYF= of sapling Pkns ..........................Determinationof~ability. ..................P~Defective~ion. ....................SingleSanql@ Plan.............................Double Sa@ing Plan.............................FhltipleSanpling.Plan..........● *...............~ p~ forRedu*IrqeCtion .........DefectsPer ?lundmdt?nits~ion ............Idniting@ality Protection......................~s .................*.........................~t@~merkic ~ ..................A~ge SanpleSizeComes.......................

5. TABES .............*...*...............*.............

TableI.II-A.

II-B.

II-C.

III-A.

III-B.

III-C.

Sa@e Size Coda Mitters..............o..........SingleSan@ing Plansfor Normal-~im Naster table)......................

SingleSmpliq Plms for Tightewd~i~ ~=t~le) o..o-oooo===oo.=.e....

SingleSapling Plans for~~ia (Mas@rtable)......................

DoubleSamplingPlans forNormal~i~ -a~le).. oo......o.BOO.......

DcxbleSapling Plans for Tight-~m ~er=e) ......................

DoubleSamplimgP1.ansforReduced~im (Mastertable)......................

Page

555:5

:6666

“77777888888899999

11

13

14

15

16

17

18

19

v

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MIL-STW105E

mt’n’mrs- Conthued.

TableIV-A.

IV-B.

TV-c.

V-A.

V-B.

%3-A.

V3-3.

XI-A.

VII-B.

~*~1-IX.

Mltiple Sa@ing Plans for NormlInspectim M3ster-le) ......................

M.dtipleSanplingPlans for Tightened~im (MastertaMe) ......................

Mdtiple SamplingPlans for ReduOedInspection(Mastertable)......................

AverageOutgoinguty IAmit F~s forlwml~on (Sin@e Zq) .....-...o..

~ge Outgo* QualityLimitFa=ors forTightenedIMpeCtiOn (S=le ~1~).:...-..”

uting Quality (h Perumt Def-iue) forWch a Pa = 10% (forNomal Inspemion,S~le Saxrpling)....................-..-...-*o”

LimitingQuality (inDefectsper ~Unks) for which the Pa = 10% (forNozmalInspection,SingleSanplhg).-..---------------

Unliziq Quality (inP~t mfecti=) fo~khid. “thePa = 5% (forNom@ ~ionlSingleSawling)................................

LimitingQuality (fiDefectsper HmdmaUnits)for which the Pa = 5% (f= W*~m, Siwle S=@@ ....*..............

Li,mitNmbersfor ~ Inspection.............AuerageSampleSize Cumes for DDuble andFmltipleS.mpliq .............-...--.-......-.c-

~ltig pl= and cparatirq~amicCumes (andData) for:

X-A. San@e Size~ktter A........................X-3 . Sanple Size~Utter B.........................x-c. SanpleSizeMkter C..........e00-00o.......X-D. San@e SizeCo& LetterD........................X-E. SanpleSize~Utter E........................X-F. San@e SizeMletter F........................x-G . SanpleSizeMUtter G...............--..-..”-X-H. ~le Size@ckletter H........................X-J. qksM-~ J............*..”””””.”.”X-K. SaupleSizeMIetter K.......-----------------X-L. ~le S~M~ L........................x-M. SanpleSize M~M ...........e............X-N. San@eSizeM E~N ........................x-P. Sal@esizeM wtterP . . . . . . . . . . . . . . . ..”....”.x-Q. ~le S~Mk= Q.......*”+”*.==.*”+”*..=X-R. ~le S@ Mk=R ..................=””~””

Page

20

22

24

26

27

28

29

33

3132 “

33

34363840424446485052545658606264

vi

Page 7: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

x-s.

Paragraph6.

6.16.26.3

mL-sl’wlo5E

,

CCN’TS - Continued.

Page

~~e size~ ~tt~v S........................ 66

........*..............................● . . . . v

Intf2nckci use................................... 67Subject’I’em (keyuofi) tist~ ................” 67~fr~P~im Issw . . . . . . . . . . . . . . . . . . . . 67

mlmsAL. ............................. 68

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Page 9: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

F2L-S’ID-105S

1. ~~~

1.2 Pqse. This ~li=tim establisheslot or bat~ sapling plans andproceduresfor ~ion by attributes. ‘1’nispubli=tion shallnot & irfter-p.retedto superm3e or confli= with any amtraCtti ~ s. m words

“awqX”, “a~”, “acceptable”*etc, referonly to the contractor’s use ofthe sanplingpkms Writ- in this ~anddonotinplyana~ W-theGove&mmnt to acceptany prcdom. Deterfninationof aqability by theGwen ‘:=% shallk as desm~ in contractual~ts. me Sarfplingplans*sdhd in Ws standad m awli-le to U’s of .01pe~t or ~~ andare‘the.refore not suitablefor ++licationswherequality1-1s;az.sper millionrange m be realiz05.

in the defemive

are applicable,

a.

b.

c.

d.

e.

f.

9.

h.

ElrIcitems.

Cmponents

Qerations

Materialsin process.

Su@ies in storage.

Maintenance~ations.

Data or records.

Mmbistrative ~-

Theseplans are intendedprimarilyto be used for a continuingseriesof lots0: batches. The plans may alsobe used for the inspectionof isolatedlots orMches, W., in MS latter=, m = K =i~ to ~t ~ ~mcharacteristicmrves to find a plan whichwill yieldthe desiredprotectim(see4.11).

2.

2.1

3.

N&. -liable.

=INITICNS

1

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FEL-S’IW105E

#

3.1 z ~ableQualityLevel (ML) . When a mntinuous seriesof 10Es isconsidered,the AQiiis tbe qualitylevelfib, for the roses of sa@@~.ion, is the limitof a satisfactoryprocessaverage (Se 3.19).

NOTE: A sanpl~ plan and an AQL are chosenin accordanm with the risk assured.Useofa@ueoflQL fora a2rtain&!fector groupof &fec5s indicam that theql~ PM till acoeptthe -t majorityof the lotsor bata pbded theprooess-X levelof ~ defectiwe(or&fects per huxlredunits) in theselots or batchesbe no greaterthan the ~ignated value of A& Thus, the AQL isa ckignated value of ~ defective(or&facts per hundredunits) for fichbtswill~a~+m~oftk timbythesaqlingp ~re bing used. The

~liw pl~ prfi~ here~ ~ ~ ~ tit ~ p~i~ty of a~at the ~ignat~ A@ ~ue ~ ~ the sanplesize,~ Z~N ~Xr:0= 1~~ samples-n for mall ones, for a givenAQL. The AQL alone does notidelm=ify the chanoes of aqing or rejectingindividual10Ls or batchesM m.-dire- ~..-y relatesto whatmight be ~ed fruna seriesof lots or batches,prm”i- * steps indi=ted h -s publi~tion aze “taken.lt is ~sary to=eYer to the operattigdarad.=”iscic~ of t.teplan to *texmine the relativerisks.

3.3 AverageQxqoing QualityLimit (ADQL). The M(2L is the maximum ACQ fora

9L~ a9L~~ -lW pkn. Factorsfor ~@? ML tiues are givm MTabie V-A for each of “~ singlesaqlimg plans for normalirqection and inTableV-3 for each of the singlesmpling plans foz tightened~ “on.

3.4 ClassifimEion of Defects. A classificationof defectsis t!! enumerationofpcsstiiedefects of the unit of pxduct classifiedamrdirq to their seri~.

3.5 Czlti~ DefS&. A criticaldefectis a ~fect that j~ and ~ri=ce~mte would resultin hazardousor unsafeconditionsfor individualsUS*,--, or

~~upontheprodwt, ora ~fecttbat~ti

experim indicate is likely to prevent perf~ of ttE ~cal fun-on of amajor * itm SU* as a Ship,aixuaft# tank,nbsile, or ~ title.

3.6 Critidl Defective. A criticalckfectiveis a unit of prockt uhi~contti one or mre criti~ defectsti may also contdn mejor and/or minordefects.

3.7 Defect.,A defectis any nonconformanmof the unit of productwithspecimTEi%@l=mts .

2

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laks’m-lo5E

3.8 Def-.ive. A def=~ive is a unit of productwhich containsone or mredefe.s.

3.5 Defe.s per HunckedUnits. The nwber of defe=s per hundredunits of ~Ygim quantityof units of productis one hundredtimesthe mm&r of &fectscon=zinedtherein (oneor mme *fec&s being possible in any unit of product)diviti by the total nunberof units of product,i.e.:

Defects p“ = Nunberof &fects x 100hundredunits Nmbar of units ~~

3.2C Impaction. Inspectionis the processof ~imt ~gt testmtcr o-.?m.isecmparing the unit of pmdu~. with the reqair-nts.

7,1i T--- ~io~ by Attribtes. Inspectim by attributesis inspectionwhe~eizher‘& unit of productis classifiedsimplyas defectiveor non+ef=eive, or~he numberof defe~.sti the unit c= prcdue.is courted,with re~st to a givm~~:i~m or set or requirements.

3.12 tit or -t&l. The term lot ox katch shall man “inspectionlot” or“i==se.ion batcb.”,i.e., a collee.ionof unitsof productfrom whi~ a sanpleis EC be dram and i~ed md may dif5erfrm a mll-~ion of units designatedas a 10= or bat~ for 0“= purposes (e.g., production,shipnent,etc.).

3.13 bt or BatchSize. The lot or ~t~ size is the number of units of prtibA a lot‘0:bata.

3.14 M3jorDefect. A majordefecL is a -fact, otherthan criti-, that isliKelyto resultin failure,or to reducemateriallythe usabilityof the unitof productfor its int- ~-

3.15 ~ajor * f~i~.0: mre majordefects,defect.

A majordefectiveis a unit of productwhid? containSone* may alSO contain rrtiordefecLsbut containsno aiti-

3.16 MinorDefect. Anbm~i.Sa&fti~t isnot-yto~materiallythe usabilityof the unit of productfox its int- puzpose~m is e&par&m fran ~ ~WviIgU*~@m tkeffeCtiWUSecoperatim of the unit.

3-17 MinorDef-i-. A minordefectiveis a unit of P-a M* ~ ~--- -— . . . —

ox more minor &facts mtamtains no aititi or major*feet.

3

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!!GL-SB105!2

3.16 Per-m Defective. The percent &femive of any givm quantityof unitsof produe~is one hur&4 tires the n~- of defemive units of prda~. contairEdthereindiviti by the total mmber of units of produa, i.e.:

?ercentDefective = Nmber of &fectives x 100~“ of lmits ~ed

3..19ProcessAverage. The Drocess averageis the average~t &fective oraveragenmber of &fects pez hw@red units (whichever is ~li~le) of productszhitted by the sq@ier for originalinspection. Originalinspectionis ~firstinspectionof a pa.z.zicula.rquantityof produceas d.istinguis@dfranthe~ion of productwhi~ has been resu&nittedafterprior rejection.

3.2C Sa~le. A sampleconsi=.sof one or mre u..irsof productdrawn fran a 10=or &z&, the units of the sem@e being sele~beda= randomwithoutr- to theirq~z:icy. ~ nmtx= C: units of productin the sampleis the sarplesize.

3.22 SampleSize Coae Utter. The sanplesize code letter is a deviceusedElO.ngWitihthe WA fcr l-tins a sapling plan cma table cf semplingplans.

3.22 Sa?’@hg Plan. A sanplingplan indc!cacesthe nunt?erof unitsof productfromeat’.io= or bat&.which m to be insoectad (sanplesize or seriesofsa@e sizes)and the criteriafor cke.rmi.%ngthe acceptabilityof the lot orbatch (acceptan02anc rejectionnumbers).

?.23 ‘Unitof Prodxz . The unit of produ~.is the thing inspectedin o-r to&.emme lts classif~mtion as defectiveor non-def-hive or to countthe ~“of +.fecbs. It my be a singlearticle,a p&ir, a set, a hmgth, an =8 ~operation,a volme, a cmpcmmt of an end product,or tlw end prociuaitself.The unit of p~GL may or my not be the same as the unit of ~, SWPIY,production,or sh.ipnent.

4. QN=AL RmJIm=m

4.1 Written P~ . Writtenp~. are o~ily davelopedami madeavaalablefor * Govemmm ~ “Ve’s~,lqmnmquast. --writtenp~ indime me of this stmdard, they shallamply with -mq’111raErltsof this stmdard arxlZefermce appropriate~ as ~.

4.2 Nonconformance. ‘he extent of nonconf~ ofpro&ct sbaube=rP=-eitherin terns Of peroentCkfectiveor in term of ckfectsper ~ titS.

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MIPST’D-105E

4.3 Fo.mationand Identificationof Uts or Bat&es. Theproductshaukeas-led into i-tifiable lots, -lots, batches,or in - otkr mannerasmay be paaibed . Ea* lot ox bat~ shall,as far as is practicable,mnsistof unitsof prcduct of a singletype, grade,class,size,and composition,manufacturedunder es-tially the sam renditions,and at .

~ythesamtine . The lots or bat- shall be itified by the contractorand shallbe keintar.in adequateand suitablestoragespace.

4.4 AQL.

4.4.1 AQL use. The AQL, to@ther with the SaupleSizeb& Letter,is used for. ~ln&?Lnc the sapling plansp.mcw herein..

4.4.2 Iimita:ion. The selectionor use of an AQL shallm. inplythatthecwcractor has the rightto sm@ y any defecEivewilt of product.

4.4.3 Chmshc ?@’&. Diff~t ~Ls IllSybe Chosenfor ~ of &fectscms.ide.redcolle.+.ively, or for individual&fee&s. An ML for a groupof &fecmy be tiosenin a~cion to AQM for individualdefects,or mkqraps, withinchat group. AQL values of 10.0 or lessmy be expressedeitherin ~t&fective or *. ~fects ~- hunckd units;thoseover 10.0 ZhaU be qressed ixdefe.s per “h!mdmd units only.

4.5 Saxlplinq.

4.5.1 Repmsmt ative (Stratified)Satrplinq.When ~ropriate, the rnzr&rofunitsin the sanple shall& sel~ed in proportionto the size of subletsor-bat-, or -s of tM lot or bat~, idmtified by q rationalcriteriorwhen represemathHaIcpMngiswad,121e units franeaalpart of the lot or batdi shallbe select”edat ranch.

4.5.2 Time of San’Plhq A samplemay be dram afterallthe lot or batch have bi+enassembled,or sarrpleunitsmayof the lot or bat~, in uhi~ case the size of the lot or

Sublet,sub-batch or

the unitscaprisingbe drawnduringassakM* till k *te*

kefore any ample units are dram. If tk sampleunitsare drawnduringas~l~oftklot or batda, mdif tkrejectionnmb2ris ~m!foreth lotisCurpleted,that pomim of U lot almldy cxmpletedshallbe @ected. m aoftkdefective ~shall bedmermined and ammctive actiontaken,after&ichanewl otorbat*shgd.lk *.

4.5.3 Doubleor Mltiple Saup ~1used,ea~ qle shallbe selecte&

WherI&&le orOvar the entire

mkiple sauplingis to belot or bat~.

5

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IaL-s’Iwlc5E

4.6 ~ion Pr~. Normalinspectionwink-at the startofinspection. Normal,tightenedor redu~ -bion shall continueundwqed foreach class of def~s or &fectiws an sumsive lotsox batd7esexq. where the%it~ p~ givm klw require -. m swit~ P~? *1be -lied to each class of ckfecSs oz &2f_iveS <~Y”

4.7 %?it- P~es .

4.7.1 Normal to Tightened. ~ normalinspectionis in effect,ti@tened*mim shallk institutedwhm 2 ouc of 2, 3, 4, or 5 comecutive lots orbatcheshave been rejettedon originalhspection (i.e.,ignoring~ “tted lots0: btC!!S fOr thiS Fr~) .

4.?.2 Tig?l:eneeto No.mal. When tightened~ion is -b effect,no.mbalinspecuon shailbe instituted*=I 5 consecutive10:sor baccbeshave -nco.nsidey-a-ptable on original~ on.

4.7.3 No.mal to R@xed. When normalinspectionis in effect,reducedir++ionshal1 be -.ituted providedthat all of the followi~ conditionsare satisfied:

6. Tne pretig 20 lotsox bat- (ormre, as indicatedby EYW note tcTa5~eVIII) have bee!!on no.mal~ction aiidall have ben acceptedon originalinspection;and

b. The.total nurber of ckf-i= (orbf~) fi ~ ~~es ~ ~p.receding 10 lots or batches (orSU* Ot&r mmber as was used for condition“a”-) is equalto or less than the a@i-le nmber given in TableVIII. Ifdable or mikiple smpling is

+les only; imd

Pro@cLion is at a

RE!cked~ “on

in use, all samplesinspectedshouldbe ~ti-,

steadyrate; and

is consi&rr &sirable.

4.7.4 RedWed to Normal.shallbe institutedif any

a. A lot or bat~

b. A le. Or batd)4.10.1.4,or

_ ~ ~ion is in effect,normal inspectionof - follcwingomu on originalinq3acEcion:

is rejected;or

is comi- acceptaMe underthe procedueS of

c. Productionbecmes -= or dela~; or

d. Otherconditims ~ant that normalinspectionshallbe instituted.

6

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MIL-SIW105E

4.8 Discontinuationof 1~ ion. If the cumulative nmber of lots notacce~.edin a sequenceof mnsecmive LuLs on originaltightmed inspectionr~achesfive,the acceptan~ prm3dures of this standardshallbe discontfiued.Inqlm un~- the provisims of *thisstandardshallnot be ~ untilmrrective actionhas ~ takZ7. Tigthened~ion shall then be used as if4.7.1had been invoked..

4.9 SanplinqPlans.

4.9.1 InspectionM. The inspectionlevel&termines the rela+~onship~the lo: or &t* sizeand the sanplesize. Thehspemion levelto be used forany pa.mieti~-re@~c will be as prescribedby the contractor’swrittenP-~ -“-es. Threein.spec.ionlevels:I, II, and 111, are g:van in Table I forge-.-eraiuse (see4.1). Normally,hspee~ion Level II is us-. Hmmmr,In~=.ion @vel I my be used whm lessdis=”wtion is needed,or Ievel 111my be used for greaterdiscrtition. Four additionalspeciallevels:S-1, S-2, S-3, mti S-4, am gimn in the same tabieand my be used whererelaciveiysmallsanpiesizesace necessaryand largesa@ing risks can or W.& mlerat~.

N3TE: In the selectionof inspee.im ievelsS-1 tc S-4, ~ must be exercisedavoidAQii mm.asistentw“iti.these ~eion levels. Lm OLk” words, the ~

of the special inspemion levels is to keep sanplessmallwhen ~saxy. Forin.stanae,the code iectersunderS-1 go no funk: than D, equivalentto a siqlsanpleof size 8, but it is cf nc use to chooseS-1 if the AQL is 0.10~. fwhichthe mhinm ample is 125.

4.9.2 Co& Letters. Sanplesizesare designatedby wck letters..-Table I shalbe used to findt& applicableco& letterfor the ~icular lot or batch sizeand the p~iked impectl“onlevel.

4.’3.3retainingSallplillgPlan. TTieAQLandthe m& lettershallbe usedto=ain tne sanpl.irqplan franTablesII, III, or IV. Whm no sapling plan isavailablefor a givencabination of AQL and code letter,the tablesdirecttheuser tc a differentletter. Thesa@e size to beusedisgLvm bythenew co&letter,not by t& originalletter. If this p~ leads to differentsamplesizes for diff~ classesof &fects, t& code letterm .

~ sa@e sizederivedmay be used for all~tothe

Classesof defec+s. & analternativeto a sirqlesauplii plan with an ~ ~ofo, the planwith an a~ m.mberof lwithitscomeqmmbg ly Mqer sauple size for e&signated AQL (wkre available), may be ~.

7

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MIL-S’ID-105E

4.9.4 Typesof Sanpling Plans. Three types of sapling plans: Single,Double,and Wlziple, are givm h TablesII, III, and IV, respectively.Whe!!several:ypes of plans are availablefor a givenAQL and code letter,any one may be used.A decisionu to t= of plan,eithersingle,double,or titipler ~ ~l~lefor a given ~ @ * letter, will ~ly & ~ ~ * ~ison bet=

the administrativediffitity and the ~ge sanplesizesof the availableplans.7he averageszmplesize of multipleplans is lessthan for -Ie (~ M ~case co.~ to si@e aqance n-- 1) and both of these m alwaysless than a si~le qle size (seeTable IX). US@lY m ~~a”~vedifficultyfor singlesmpling and the cost per unit of the sanple are lessthanfor doubleor mltiple.

4.lG Daennina:ia of Amsmability.

4.2G.I Pe~nt Defeaive Inspection. To determinea~ ility of a lot orbate!!mder percentdefectiveinspection,the appli-le. San@@ plan shallbeused in accodance with 4.10.1.1,4.10.1.2,4.10.1-3,@ 4.3~.l.4.

4.IC.I.2 Shgie SanpLingPlan. The n-” of sanpleunits inspecxedshallbequa2 tc the sanplesize givm by the plan. If tk n-v of =f-.i- f- ~the sampleis equalto or lessthan the aqan~ rnmber,t& lot or bat~ shall‘m consideredaqable. If the nmber of &feccives is equal to or great-”thanthe mjemion nwker, the 10= or bat~ shallbe rejected.

4.10.1.2 DoubleSamplinqPlan. Anuberof sa@eunkS6S?ud to the firstsa@e sizegiw by the plan shallbe inspected. If the mmber of def=ivesfoundm the firstsanpleis equalto or lessthan the first~ nmber,the lot or bat- shallbe consi- a~le. If tb ~ of W-Wfoundinthefirst sampleis equaltoorgmater than the firSt z@eCtim~lthe lot or batd shallbe rejected. If tb nmber of &fectives fomd in &firstsanpleis betweenthe first~c and rejectionxnzc&rs,a ~sanpleof the sanesize shallbe ~ed. TM ~ of a-i= f- inthe fixstand secmd aanpks shallbe ammlated. If the ~tiw ~ of*fectives isaqualto or lessthanthesemnda~ mmber, the lot or batdshallh cmsickred a~le. If the cmdative rnmberof &fectives G equaltoorgreaterthan~~ rejectim~,t&lOtOrk* aballbe= jetted.

4.10.1.4 special P~for~xnSJect im. - Xed13=d~im *Sanplingpmoadura may t~ Withultaith=ac=pt== or rejectionaiteriam--” ~ *l~or=*~~be--acceptable,but normal reinstatedstartingwith the next lot orbatch (see4.7.4.b).

8

.

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mL-Slmlo5E

4.10.2 Defectsw HundredunitsInspection.To &temine ~ a-ability of alot Or batti k- &feCts ~“ hundredunits~ ion, t& promdure specifiedforpemem 63feGive inapecxionaboveshallbe “-, ex~ that the woti“defects”shallbe substitutedfor “ckfectives”.

4.~1 ~i” mg QualityProtection.The sanplingplans and associated~given m this@liatim weredesignedfor use _ the units of productareprodmed in a continuingseriesof lots or batches mer a period of tire.~t‘” the lot or batti is of an isolatedmm, it is ~irable to limitthe=lec&im of sarrplingplansto those,associatedwith a ck2signatedML mlw, Zprouidenot lessthan a ~fied limitingqualitypmtectim

● -W pldns forthis purpose-. be selectedby dmosing a LimitingQuality (L@ and a ~’srisk to be associatedwith it. TablesVI andVII give values of W for thethe cmnonly used ‘bonsmer’srisksof 10 ~at and 5 ~t ~bively. If atiffe.mc valueof co~’ s risk is recpired,the O.C. cumesandtheirtabu-lazedvaluesmy be used. The conceptof IQ may also be useful in specify+q theL-L and ~~.i on Levelsfora seriesof lotsor bat-s, thus fixim mimmms*ie size-vherethere is saw reason for avoidingcorsmer’s risk)more than & Limking p~rtion ofsinglelot or bat~..

(withmre than a-gimadef-kives (ordefects)in any

4.X2 Cum?es.

4.12.1 @crating Characteristic~s. The qerathg ~ctaistic mmes fornormal-~ion, shownin TableX, indi~=e the pe.roentageof lots or kt~whAtimay be ~ed to be acceptedunderthe varioussapling plans for a givenpmoess @ity. The mmes shownare for singlesapling; cumes for tile andmlziple saqling are xmtchedas closelyas p-i-le. The O.C. cumes shownfor AQIs greaterthan 10.0are based on the Poisson&ibution ti are ~li-~le fo= defectspax hundredunits i.nsp&tion;those for~ of 10.0 or less andsanplesizesof 80 or lessareM on the binanialdistrikmim and azzapplicableforper- defecLive~-ion; those for AQE of 10.0 or less andsarplesizes1-- than 80 am based the Poissondistributionand m ~li-leeim- for defeczsper hundredunits hsoection, or for percentde@ctiveinspection(thePoissm distribution&&g an ~te q~ .Onto thetimid distrih.tim - theseconditions). TaMhted mluas,selectedvaluesor pmhabilitiesof aqanue (Pa,in ~) are gi- f= a&ofth CUmes -, an& in addition,for tightenedimpectx“on,and for M-perhundred units for ZoflO. O orlessand sauplesizesof800r less.

4.~2-2 Amage Sqle SizeOzrves. Averageample size mrves for ~le @mltiple sanplingam in TableIX. = showthe averagesa@e sizeswMA maybe qed to omzr un&r the varioussa@ing plans for q- levelsof prooessquality. The cumailmnt of ~im aml are ~roximtethe m-t tha-m e= upon the Poissondistribution,and that the s&esizes for doubleand multiplesamli.ngare assmed to & 0.631nand 0.25nrespectively,where n is the size.

Page 18: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

MIL-SlW105E

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Page 19: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures
Page 20: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 21: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

SINGLENORMAL

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Page 22: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 23: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

MIb~105E

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Page 24: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 25: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 26: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 27: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 28: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

KUF~105E

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Page 29: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 30: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

MULTNTIGHTEN

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Page 31: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 32: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 33: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 35: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 36: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 37: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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Page 74: MIL-STD-105E (1989) – Sampling Procedures and Tables for ... · not measurement sensiuye h mil-stwi05e 10 may 1989 superseding mil-std-105d 29 april 1963 military standard samplingprocedures

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