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Microfluidic System for Automatic Cell Culture Chun-Wei Huang , Song-Bin Huang, Gwo-Bin Lee Department of Engineering Science, National Cheng Kung University, Tainan, Taiwan Microfluidic cell culture system Pneumatic micropump & hydrophobic microvalve The current study presents a new cell chip capable of automating cell culture process. This microfluidic cell culture system comprising micropumps, microvalves, microchannels, a cell culture area and several reservoirs is fabricated by using micro-electro-mechanical-systems (MEMS) process. A new pneumatic micropump requiring only one electromagnetic valve (EMV) is developed to transport fluids. With this approach, the control circuit and peripheral apparatus are greatly simplified. Several reservoirs are used to place sample fluids such as cell culture medium, phosphate-buffered saline (PBS) and trypsin solutions. The pneumatic micropump allows the solutions to flow only in one direction. The uni-directional feature of the micropump can prevent the whole culture process from contamination. Moreover, a new check-valve is also used to prevent the culture solutions from flowing back into the microchannels. A typical cell culture process for human lung cancer cells (A549) is successfully performed on the developed microfluidic system. Abstrac t Schematic illustration of the automatic cell culture system. It is composed of a cell culture area, four micropumps, four micro check-valves, microchannels, and four reservoirs. Experimental (a) Growth curve of the cultured A549 cell. The cells grew exuberantly from day 1 to day 3 with a growth rate around 3. The growth rate reduces to less than 2 from day 3 to day 5. (b) CCD images from daily observation of cell growth, from Day 0 to Day 5. (a) Schematic illustration of the micro check- valve. (b) Cross-sectional view of the actuation mechanism of the microvalve. Before the micropump is activated, the liquid is blocked by the microvalve. When the micropump is activated, the microvalve is lifted due to the hydrodynamic force generated by the micropump and the liquid can flow through the microvalve. (c) SEM images of the SU-8 Cell culture MEMS design and Micro-fabrication L MML (a) A photograph of the pneumatic micropump integrated with the micro flow sensor, air chambers and the fluid microchannel. (b) The relation between the back pressure and the flow rate. At a zero flow rate, the micropump has a maximum back pressure of 16.5 mm-H 2 O (or 0.02 psi). (a) Photograph of the automatic cell culture chip. (b) Two micro check-valves are activated simultaneously. (c) CCD image shows that the ink can be successfully stopped. Cell culture area Trypsin reservoir Medium reservoir Waste reservoir PBS reservoir Micropump Microvalve Microchanne l Air inlet (a) Schematic illustration of the pneumatic micropump consisting of three air chambers with different volumes and a flow stopper. (b) Cross- sectional view of the actuation mechanism of the micropump. When compressed air fills the chambers, the flow stopper is pushed downward first. Then, the membranes of the micropump are pushed downward sequentially, and the fluid is pumped to the left-hand side. (c) SEM images of the SU-8 template (upper) and the PDMS replica (lower). 4000 500 360 0 50 0 20 0 1300 0 Unit: µm 120 0 Flow stopper (a) (b) (c) ( a ) 20 µm 150 µm ( b ) ( c ) Unit: mm 15 40 (a) 0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16 18 Back pressure (mm- H 2 O) Flow rate (μl/min) (b) 25 43 (a ) (b) (c) 0 1000 2000 3000 4000 5000 6000 0 1 2 3 4 5 Cell population Culture time (days) (a) D1 D2 D3 D4 D5 D0 (b) 2006

Microfluidic System for Automatic Cell Culture Chun-Wei Huang, Song-Bin Huang, Gwo-Bin Lee Department of Engineering Science, National Cheng Kung University,

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Page 1: Microfluidic System for Automatic Cell Culture Chun-Wei Huang, Song-Bin Huang, Gwo-Bin Lee Department of Engineering Science, National Cheng Kung University,

Microfluidic System for Automatic Cell CultureChun-Wei Huang, Song-Bin Huang, Gwo-Bin Lee

Department of Engineering Science, National Cheng Kung University, Tainan, Taiwan

Microfluidic cell culture system

Pneumatic micropump & hydrophobic microvalve

The current study presents a new cell chip capable of automating cell culture process. This microfluidic cell culture system comprising micropumps, microvalves, microchannels, a cell culture area and several reservoirs is fabricated by using micro-electro-mechanical-systems (MEMS) process. A new pneumatic micropump requiring only one electromagnetic valve (EMV) is developed to transport fluids. With this approach, the control circuit and peripheral apparatus are greatly simplified. Several reservoirs are used to place sample fluids such as cell culture medium, phosphate-buffered saline (PBS) and trypsin solutions. The pneumatic micropump allows the solutions to flow only in one direction. The uni-directional feature of the micropump can prevent the whole culture process from contamination. Moreover, a new check-valve is also used to prevent the culture solutions from flowing back into the microchannels. A typical cell culture process for human lung cancer cells (A549) is successfully performed on the developed microfluidic system.

Abstract

Schematic illustration of the automatic cell culture system. It is composed of a cell culture area, four micropumps, four micro check-valves, microchannels, and four reservoirs.

Experimental

(a) Growth curve of the cultured A549 cell. The cells grew exuberantly from

day 1 to day 3 with a growth rate around 3. The growth rate reduces to less

than 2 from day 3 to day 5. (b) CCD images from daily observation of cell

growth, from Day 0 to Day 5. (a) Schematic illustration of the micro check-valve. (b) Cross-sectional view of the actuation mechanism of the microvalve. Before the micropump is activated, the liquid is blocked by the microvalve. When the micropump is activated, the microvalve is lifted due to the hydrodynamic force generated by the micropump and the liquid can flow through the microvalve. (c) SEM images of the SU-8 template (left) and the PDMS replica (right).

Cell culture

MEMS design and Micro-fabrication LabMML

(a) A photograph of the pneumatic micropump integrated with the micro flow sensor, air chambers and the fluid microchannel. (b) The relation between the back pressure and the flow rate. At a zero flow rate, the micropump has a maximum back pressure of 16.5 mm-H2O (or 0.02 psi).

(a) Photograph of the automatic cell culture chip. (b) Two micro check-valves are activated simultaneously. (c) CCD image shows that the ink can be successfully stopped.

Cell culture area

Trypsin reservoir

Medium reservoir

Waste reservoir

PBS reservoir

Micropump

Microvalve

Microchannel

Air inlet

(a) Schematic illustration of the pneumatic micropump consisting of three air chambers with different volumes and a flow stopper. (b) Cross-sectional view of the actuation mechanism of the micropump. When compressed air fills the chambers, the flow stopper is pushed downward first. Then, the membranes of the micropump are pushed downward sequentially, and the fluid is pumped to the left-hand side. (c) SEM images of the SU-8 template (upper) and the PDMS replica (lower).

4000 500

3600

500

200

13000

Unit: µm

1200

Flow stopper

(a)

(b) (c)

(a)

20 µm

150 µm

(b) (c)

Unit: mm

15

40

(a)

0

2

4

6

8

10

12

14

16

0 2 4 6 8 10 12 14 16 18

Back pressure (mm-H2O)

Flo

w r

ate

(μl/

min

)

(b)

25

43

(a)

(b)

(c)

0

1000

2000

3000

4000

5000

6000

0 1 2 3 4 5

Cel

l pop

ulat

ion

Culture time (days)

(a)

D1

D2

D3

D4

D5

D0

(b)

2006