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MezzanineTailor-made industrial floor panels
INN
O VAT I O N
2 3
MEZZANINE FLOOR BOARDS
Bischweier
AmsterdamOostrozebeke
Who is Berghoef?BERGHOEF, AN INTERNATIONAL PLAYERBerghoef is part of the UNILIN Group, itself a subsidiary of the stock exchange listed company MOHAWK Industries Inc., the largest flooring company in the world.
We design, manufacture and deliver tailor-made mezzanine flooring panels based on a given steel structure.
OUR CIRCULAR THOUGHT To support our growth over the years, we are always on the lookout for sustainable materials and invest in our own biomass systems.
LOCAL WOODWe use only wood sourced from locations within a 400 km radius of the production sites. This local import of wood is the result of partnerships with recycling yards, demolition firms, the packaging industry and even our own customers.
100% CIRCULAR WOODThanks to high-tech selection and sorting processes, we are able to ensure that our Mezzanine floor panels are made from up to 85% recycled wood, supplemented by wood from waste streams of the timber industry, sustainable forestry and roadside maintenance.
WOOD AS A SOURCE OF ENERGYWood and residues which are not suitable for the production of panels are used to produce heat for our production plants or to generate green energy in our biomass systems. Our goal is always to ensure that none of this natural resource goes to waste.
PRODUCT TOP SIDE BOTTOM SIDE
STANDARD Untreated Untreated
C-Dur Standard1
C-Dur Standard/White1
DELUXE Wear resistant Clear white
C-Dur Deluxe
C-Dur Supreme Deluxe
Flameshield Deluxe (C-class)
Flameshield Supreme Deluxe (B-class)
ANTISLIP Wear resistant & antislip Clear white
C-Dur Antislip
C-Dur Supreme Antislip
Flameshield Antislip (C-class)
Flameshield Supreme Antislip (B-class)
HEAVY TRAFFIC Suitable for wetcleaning Clear white
HT-Board
ESD & ROBOT FLOOR Antistatic Clear white
ESD Board
AGV Board Ready for customer specific testing
<
INN
O VAT I O N
INN
O VAT I O N
FIRE PROTECTION TOP SIDE BOTTOM SIDE
Wear resistant overlay
Decor top
Base plate
Decor bottom
Excellent
Improved
Standard
Bfl-s1
Cfl-s1
Dfl-s1
B-s1,d0
C-s1,d0
D-s2,d0
The fire reaction classes mentioned are based on the P6 Board. The results may differ with carrier P4, P5 & P82. 1- Fire protection class Dfl-s2 for P4 Standard and Standard / White.2- Unofficial Berghoef name for Board with density ±750kg/m3.
TOP SIDE
BOTTOM SIDE
Product range Berghoef
PR
OD
UC
T R
AN
GE
5
MEZZANINE FLOOR BOARDS
Innovative industrial floor panelsPROPERTIESDiscover our Mezzanine product range, high-performance structural panels with unique properties:
High load-bearing capacity
Fast installation
Ergonomic sizing
100% circular wood
CE-certified
Fire retardant
Anti-slip
Durable and wear-resistant
Anti-static
Moisture-resistant
6 7
MEZZANINE FLOOR BOARDS
P6 - extremely strong and rigid• High point loads
• Limited deflection
• Cost-efficient
CE-certified
Ergonomic sizing
100% circular wood
Feather & groove / Tongue & groove on 4 sides
Designed especially for mezzanine floors, the exceptionally strong P6 base panel has been developed with a high density and strongly bonded outer layers. This allows for higher loadings or greater spacing between the supports.
PROPERTIES
By giving the floor panel a white finish on the ceiling side, light reflection is enhanced, helping to create a brighter space. This can help to reduce the light intensity or spacing between
Top side: untreated/raw Ceiling side: clear white
C-DUR STANDARD WHITE PR
OD
UC
T R
AN
GE
Mezzanine product rangeC-DUR STANDARD
Top side: untreated/rawCeiling side: untreated/raw
A leaner substructure, including greater beam spacing and omission of distribution sheet plates, means that mezzanine floors can be installed much more cost efficiently.
T&G
T&G
PROPERTIES
P6 bearing capacity Feather & groove / Tongue & groove on 4 sides
A brighter space
lights to reduce energy consumption. The ceiling side can be cleaned easily with a slightly damp cloth.
8 9
MEZZANINE FLOOR BOARDS
Mezzanine Deluxe panels are equipped with a decorative, wear-resistant finish on the top side, complete with a slip-resistant surface structure (R10).
By giving the ceiling side a white decorative finish, light reflection is enhanced, helping to create a brighter space.
Top side: wear-resistantCeiling side: clear white
Wear-resistant top layer
Average fire protection
Cfl-s1
White decorative bottom layer
Minimal fire protection
D-s2,d0
C-CUR DELUXE
Anti-slip R10
Wear-resistant AC4
A brighter space
P6 bearing capacity
Average fire-retardant top side C
fl-s1
Feather & groove / Tongue & groove on 4 sides
Anti-static
PROPERTIES
T&G
White decorative bottom layer
Minimal fire protection D-s2,d0
C-DUR ANTISLIP
Top side: outstanding anti-slip and wear-resistance properties
Decor: Unigray or speckled light grey Ceiling side: clear white
Wear- and slip resistant top layer
Average fire protection
Cfl-s1
C-Dur Antislip panels are on the top side equipped with a refreshed pressed structure for a highly slip-resistant surface, class R12. Health and safety inspectors specifically recommend using an R12 slip-resistant surface
in heavily used spaces or where oil and greasy substances are used. By giving the ceiling side a white decorative finish, light reflection is enhanced, helping to create a brighter space.
Outstanding anti-slip properties R12
Heavily used spaces
Wear-resistant AC4
A brighter space
Average fire-retardant top side C
fl-s1
Feather & groove / Tongue & groove on 4 sides
P6 bearing capacity
Anti-static
PROPERTIES
T&G
PR
OD
UC
T R
AN
GE
10 11
MEZZANINE FLOOR BOARDS
* All fire-retardant solutions are CE-certified, achieved in an independently accredited fire laboratory.The full range of CE-certified fire results can be obtained via your sales representative or by e-mailing [email protected].
PR
OD
UC
T R
AN
GE
A water-resistant layer and impermeablefilling on the grooves generate a high-durable, water-resistant panel. The HT-boards are recommended for humid or high-traffic zones and enable
wet-cleaning. The topside is finished with an antislip (R10) layer and the ceiling side with a white decorative finish to create a high light reflection and a brighter space.
HT BOARD
Bfl-s1
Fitting a fire-retardant, wear-resistant layer to the top side improves the fire reaction class from C
fl-s1 to B
fl-s1, which is the best fire
reaction available for wooden floors.
This product is available as: C-Dur Supreme Deluxe (R10)C-Dur Supreme Antislip (R12)
C-CLASS
Fire retardant elements are added during the production process to improve the fire reaction on the ceiling sidefrom class D to class C. This product is available as: Flameshield Deluxe (R10)Flameshield Antislip (R12)
For fire safety, the C-Dur Deluxe can be upgraded with fire-retardant solutions to help extend evacuation times by reducing the spread of fire and limiting the development of smoke. You can find further information on fire safety on page 12.
FIRE-RETARDANT VERSIONS OF DELUXE / ANTISLIP
Fire reaction class B-s1,d0 applicable to base boards P4 and P6.All fire-retardant solutions are CE-certified, achieved in an independently accredited fire laboratory.The full range of CE-certified fire results can be obtained via your sales representative or by e-mailing [email protected].
Deluxe decor
Base board
Fire-retardant wear-resistant top layer Outstanding protection B
fl-s1
White decorative bottom layerMinimal protection D-s2,d0
Deluxe decor
Base board
Fire-retardant wear-resistant top layer Outstanding protection C
fl-s1
White decorative bottom layerMinimal protection C-s2,d0
B-CLASS
The added fire-retardant elements create a board which is fire-resistant at top- and bottomside.
These panels are available as:Flameshield Supreme Deluxe (R10)Flameshield Supreme Antislip (R12)
C-DUR SUPREME DELUXE / ANTISLIP
FLAMESHIELD DELUXE / ANTISLIP
FLAMESHIELD SUPREME DELUXE / ANTISLIP
Deluxe decor
Base board
Fire-retardant wear-resistant top layer Outstanding protection B
fl-s1
Highly fire-retardant bottom layerBest protection B-s1,d0*
INN
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Outstanding anti-slip properties R10
Heavily used spaces
Wear-resistant AC4
A brighter space
fire-retardant top side Bfl-s1
bottomside d-s2,d0 - B-s1,d0
Feather & groove / Tongue & groove on 4 sides
P6 bearing capacity
Wet cleaning
PROPERTIES
T&G
White decorative bottom layer
fire protection up to B-s1,d0*
Heavy Traffic top layer
Outstanding protection Bfl-s1
Top side: high durable water resistantCeiling side: clear white
12 13
MEZZANINE FLOOR BOARDS
BERGHOEF FIRE-RETARDANT SOLUTIONS
The Mezzanine range from Berghoef comprises a series of high-quality fire-retardant floor panels. The Supreme product range improves the fire reaction on the top side, the Flameshield range improves the fire reaction on the top side and ceiling side, see pages 8-11.
A1
A2
B
C
D
E
F
7 main classes according to the European standard
No contribution to the spread of fire
Virtually no contribution to the spread of fire
Flammable with very little contribution to the spread of fire
Flammable with little contribution to the spread of fire
Flammable with average contribution to the spread of fire
Flammable with (very) high contribution to the spread fire
Easy flammable, no performance requirements
s1
s2
s3
d0
d1
d2
Smoke intensity
Flammable droplets/parts
No or little smoke development
Average smoke development
Heavy smoke development
No droplet formation
Flammable droplets formation no longer than aprescribed time
Flammable droplets formation
FIRE REACTION OF THE CEILING SIDE
For the ceiling or bottom side of the Mezzanine panel, the flammability is measured and the reaction in the event of an incipient fire is simulated.
B d0ex. ,s1
FIRE REACTION OF THE SURFACE SIDE
The flammability of the top side and the spread of fire over the surface are measured of the Mezzanine floor panel.
Bfl s1ex.
ex.
Fire safetyWhen a fire breaks out, every second counts. The slower the fire spreads and the smoke develops, the more time there is to limit damage and to evacuate. There are two important elements to fire safety: fire reaction and fire resistance.
WHAT IS FIRE REACTION?
Many people who perish in a fire do so because of suffocation or rapid spread of the fire. The fire reaction of a product determines its contribution to these factors.
CLASSIFICATION
INN
O VAT I O N
30 min
2,5 kN/m2
WHAT IS FIRE RESISTANCE?
Fire resistance refers to the capacity of a construction element to retain its supporting function, integrity and/or thermal insulation for a specified time in the event of fire. The higher the fire resistance of a construction element, the better the element is capable of limiting the spread of fire to other areas.
BERGHOEF FIRE-RESISTANCE SOLUTIONS*
Flameshield Supreme Deluxe P6(U7) floor panels have been tested to 30 minute fire resistance (REI30, only applies in accordance with a specific floor construction*). The floor panels are installed with a Feather & groove / Tongue & groove joint, attached with bolts and supported by unprotected steel beams. In addition to the weight of the floor, an additional distributed floor load is placed on the mezzanine floor.
* The fire resistance achieved applies only for a specific tested floor construction. Variations in this construction do not give rise to the same result, by definition. For information concerning this setup or concerning use of this information in your project, please contact your sales representative or e-mail [email protected].
FIR
E S
AFE
TY
14 15
MEZZANINE FLOOR BOARDS
Flooring typeMezzanine P4, P5, P6(U7)1 & P82.
Spacing L (mm)The greater the distance between the supports underneath the floor panel, the greater the deflection of the floor panel for the same load, or the lower the maximum possible load. Spacing that exceeds 1000 mm is not recommended.
Service classA high air humidity reduces the strength and stiffness of the panels. Mezzanine P5 floor panels can be installed in humid conditions (service class 2). Mezzanine P4 and P6 are most suitable in dry conditions (service class 1).Safety factor Ψ2
We recommend taking into account a safety factor of Ψ2 = 0.8 for storage areas in industrial environments. For storage areas in shops or meeting rooms, we apply a safety factor of ΨΨ2 = 0.6, for residential units or offices is 0,3 used.
Load durationThe longer a load is placed on the panels, the longer the panels are under stress and the more the panels will deflect.
Deflection criterionIn specifying the maximum loading, both strength criterion and permissible deflection are tested. The maximum deflection for distributed loads is max. L/250 or 6mm (Eurocode 5) and for point loads max. L/100 or 6 mm (EN 12871).
UNIFORM DISTRIBUTED LOAD (UDL)
A uniform distributed load is a load distributed on the floor surface. The maximum distributed load is calculated using methods outlined in the Eurocodes and panel properties, determined in accordance with EN 789 and EN 1058.
Load bearing capacityThe Mezzanine floor panel must be sufficiently strong to absorb all forces, distributed and point loads, whereby the floor should deflect only to a very limited extent. Berghoef has compiled indicative load tables as a support aid for architects or engineering offices.
PARAMETERS
The following parameters have been taken into account in compiling the load tables and influence the result.
1 - P6 Board of Unilin with improved characteristics. 2 - Unofficial Berghoef name for board with density ±750kg/m3.
POINT LOAD (PL)
Point loads are loads that are restricted to a concentrated area, such as the stamp of racks and wheels of transport pallets.
> 250 mm
b/2a/2
The test setup for determining the loads is in accordance with EN 1195.
Minimum 2400 mm and 3x panel width (b)
Panel width (b)
Beam
spa
cing
(a)
Beam
spa
cing
(a)
Critical Pressure point
The floor panels are placed on supporting beams, whereby pressure points of 50mm x 50mm ( ) exert the point loads on the floor. The characteristic strength and stiffness of the floor is determined by 3 parameters.
Fmax,k The characteristic load-bearing capacity in the ultimate limit state is converted to a maximum point load at which the floor panel experiences a fracture.
Fser,k The characteristic load-bearing capacity in the service limit state determines the limit of the elastic region within which the maximum point load must remain.
Rmean The average stiffness of the panel and the deflection criterion determine the maximum point load.
These three parameters are converted to a maximum point load for the Mezzanine floor in accordance with EN 12871, where the most critical value is retained as the maximum point load.
To determine the maximum point loads on Mezzanine floor panels, the panels are subjected to real-scale load testing in accordance with EN 1195.
LOA
D B
EA
RIN
G C
AP
AC
ITY
16 17
MEZZANINE FLOOR BOARDS
Maximum uniform distributed load qk (1 kN/m2 ≈ 100 kg/m2)
MEZZANINE LOAD TABLES
The load tables below indicate the maximum uniform distributed loads andpoint load for Unilin Mezzanine floor panels. The following parameters are taken into account:
- Mezzanine floor panel with a thickness of 38 mm
- U7 is a reinforced CE-certified P6 chipboard
- Service class 1 - dry environment for P4/P6(U7)
- Service class 2 - humid environment for P5
- Maximum deflection for distributed loads: L/250 or max. 6 mm
- Maximum deflection for point loads: L/100 or max. 6 mm
- Minimum 3 spans per panel length, or 4 supports
- Maximum span: 1000 mm
- Point load stamps greater than or equal to 50mm x 50mm
INDUSTRIAL STORAGE
- Safety factor Ψ2 = 0.8 - Long-term duration (6 months to 10 years)
Maximum point load Qk (1 kN ≈ 100 kg)
Spacing L (mm)
400 425 480 500 510 525 600 750 800 850 1,000
P6(U7) 53.9 47.7 33.5 29.6 27.9 25.5 17 8.6 7 5.8 3.4
P5 22.8 20.2 15.8 14.5 13.8 12.6 8.4 4.1 3.4 2.7 1.6
P4 30.8 25.6 17.7 15.6 14.7 13.5 8.9 4.4 3.6 3 1.7
Pane
l typ
e
Spacing L (mm)
400 425 480 500 510 525 600 750 800 850 1000
P6(U7) 5,8 5,7 5,6 5,5 5,5 5,4 5,2 4,5 3,7 3,2 1,8
P5 2,9 2,9 2,8 2,8 2,8 2,7 2,7 2,3 1,9 1,7 1,1
P4 3,6 3,6 3,6 3,6 3,6 3,6 3,3 2,3 1,9 1,8 1,3
Pane
l typ
e
Qk [kN]qk [kN/m2]
L L
The calculations and loading tables above have been compiled on the basis of the specified calculation methods and assumptions. The studies are provided merely for the purpose of information. Berghoef, division panels, its suppliers and the person who carried out the study accept no liability for information provided by these studies. The studies do not constitute a substitute of a complete stability study by an accredited engineering offices.
Uniform distributed load (UDL) Point load (PL)
Spacing L (mm)
400 425 480 500 510 525 600 750 800 850 1,000
P6(U7) 75.6 66.9 50.8 44.9 42.3 38.7 25.8 13.0 10.6 8.8 5.2
P5 34.3 30.4 23.8 21.9 21.0 19.8 15.0 7.4 6.0 4.9 2.8
P4 44.9 39.8 29.6 26.1 24.6 22.5 14.9 7.4 6.0 4.9 2.8
Spacing L (mm)
400 425 480 500 510 525 600 750 800 850 1000
P6(U7) 8,1 8,0 7,8 7,7 7,7 7,6 7,2 6,6 5,3 4,6 2,7
P5 4,4 4,3 4,2 4,1 4,1 4,1 4,0 3,8 3,3 3,0 2,0
P4 5,6 5,6 5,5 5,5 5,4 5,4 5,1 3,9 3,2 3,0 2,2
CONGREGATION AND SHOPPING AREAS
- Safety factor Ψ2 = 0.6 - Medium-term duration (1 week to 6 months)
Maximum point load Qk (1 kN ≈ 100 kg)
Spacing L (mm)
400 425 480 500 510 525 600 750 800 850 1,000
P6(U7) 67.3 56.0 38.8 34.3 32.3 29.6 19.7 9.9 8.1 6.7 4.0
P5 34.3 29.2 20.2 17.8 16.8 15.3 10.2 5.0 4.1 3.3 1.9
P4 36.7 30.5 21.1 18.6 17.5 16.0 10.6 5.3 4.3 3.5 2.0
Maximum uniform distributed load qk (1 kN/m2 ≈ 100 kg/m2)
Pane
l typ
ePa
nel t
ype
Spacing L (mm)
400 425 480 500 510 525 600 750 800 850 1000
P6(U7) 7,2 7,2 7,2 7,2 7,2 7,1 6,7 5,4 4,6 3,8 2,1
P5 4,0 4,0 4,0 4,0 4,0 4,0 3,6 2,8 2,3 2,0 1,4
P4 4,3 4,3 4,3 4,3 4,3 4,3 4,0 2,7 2,3 2,1 1,5
Pane
l typ
ePa
nel t
ype
The calculations and loading tables above have been compiled on the basis of the specified calculation methods and assumptions. The studies are provided merely for the purpose of information. Berghoef, division panels, its suppliers and the person who carried out the study accept no liability for information provided by these studies. The studies do not constitute a substitute of a complete stability study by an accredited engineering offices.
RESIDENTIAL AND OFFICE AREAS
- Safety factor Ψ2 = 0.3 - Medium-term duration (1 week to 6 months)
Maximum point load Qk (1 kN ≈ 100 kg)
Maximum uniform distributed load qk (1 kN/m2 ≈ 100 kg/m2)
LOA
D T
AB
LES
18 19
MEZZANINE FLOOR BOARDS
Tongue & groove Feather & groove2 and 4 sides
The Berghoef product range is available with tongue & groove and feather & groove both on 2 and 4 sides:
20 21
MEZZANINE FLOOR BOARDS
Technical manualGENERAL
The mezzanine panels can be installed to create a complete floor surface, mezzanine floor or intermediate floor suitable for the storage and transport of goods. Hand pallet trucks for transport should ideally be equipped with a dual steering wheel and double tandem wheels to help distribute the load, reduce point friction and minimise wheel wear. If laminated floor panels (Deluxe and Antislip) are installed, we recommend the use of soft wheels instead of hard polyamide wheels. The stamp of racks must have minimum dimensions of 50 mm x 50 mm. Larger dimensions are better at distributing the load.
A leveled supporting steel structure is required to ensure a leveled basis for the floor panels and to rule out differences in height between the individual panels. This difference in height, referred to as ‘stepping’, can give rise to erosion or damage to the surface of the floor.
1
5
63
2
5
79
8
4
1 Column
2 Secondary beam
3 Main beam
4 Buckling support
5 Bracing
The illustrations used in the technical manual are for information purposes only and in no way constitute structural detail for design or stability studies of a Mezzanine floor. Structural details are developed by the project architect or engineering offices.
6 Mezzanine floor panel
7 Uniform distributed
load
8 Point load
9 Transport material
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L
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MEZZANINE FLOOR BOARDS
FLOOR CONSTRUCTION
The floor panels are placed perpendicular to the direction of the beams with the joints of the short panel sides staggered between laterally adjacent panels. The short panel side must always be supported by a beam in order to ensure the maximum bearing force of the floor system.
Each floor panel is supported by at least 3 support beams 1 . Reducing the number of support beams can have an impact on the maximum permissible load.
The floor panels transfer the load to the secondary beams, which in turn transfer the load to the main beams 2 3 .
1
2
3
4
Max. 200 mm
The edge zone of the floor must be supported by the underlying steel structure. Loaded cantilevers are strongly discouraged and may protrude from the bearing structure by a maximum of 200 mm 4 .
The edges of the floor area are often finished with a bumper and handrail attached to the panels. A metal lip is often installed on the edge around the perimeter of the mezzanine floor surface 5 .
In heavily used areas like loading zones or high traffic zones, the Mezzanine floor panel may be protected with, for example, a diamond plate 6 .
5
6
TEC
HN
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L
24 25
MEZZANINE FLOOR BOARDS
FASTENERS
ScrewsThe Mezzanine floor panels are attached to the metal structure with screws. The fastener that is most suitable for your project should be determined in consultation with the engineering office and the producer of the fastener.
The following parameters may play a role in selecting the correct screw:
• A self-drilling screw is most suitable so that pre-drilling and threading of the screw occurs in a single movement. The point of the screw will always pre-drill at the right diameter.
• A self-tapping screw is most suitable so that the screw thread can tap into the sheet steel and secure the attachment.
• The length of the screw is determined according to the thickness of the floor panel, the sheet steel and the drilling point. The drilling point should ideally pierce 2 to 3 screw threads past the sheet steel. For example: the combination of a 38 mm Mezzanine panel, 3 mm sheet steel, a drilling point of 23 mm and 1 mm screw thread gives a screw length of 65 mm.
• Wing teks or wing pias on screws are recommended so that the wood is made slightly larger than the screw. This allows the wood to expand and shrink without exerting any tension on the screw.
• A screw thread with milling ribs or dips ensures that the head is properly leveled into the wood for a neat surface finish.
• A screw head with a torx or AW drive transfers a higher torque to the screw without damaging the bit or the screw itself. This helps to extend the service life of the screw and simplify installation.
• A screw thread with ‘cutting grooves’ removes the superfluous sheet material so that the screw is less likely to jam.
• A rustproof A2 coating is the most universal coating with exceptional corrosion resistance under normal atmospheric conditions. An A4 coating helps to increase resistance against pitting in aggressive environments such as coastal locations and industrial areas. A Ruspert coating reduces the effect of cold welding and helps to increase resistance to weather.
Example screws:Wurth - ZEBRA wing pias BS
Diameter: 6.3 mmLength: 70 mm
Adhesive for Tongue&groove and feather&groove connection.We recommend using adhesive in the joints. This helps to increase the overall resistance of the floor and to limit vibration and cracking as a result of expansion. In addition, an adhesive joint can help to minimise stepping if the substructure is uneven. The most suitable adhesives are PVAc adhesive (type D4, waterproof white wood glue) or PU adhesive.
Example adhesive:Wurth RAPID PUR CONSTRUCT FIX.
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MEZZANINE FLOOR BOARDS
INSTALLATION
The panels are slid together during installation. If attachments are being used, take care not to use anything that could damage the surface finish or joints.
Mezzanine floor panels are typically attached to the substructure from above 1 2 . If you do not wish to puncture the surface, you can attach the panels from the bottom side with the support beams and floor panel pre-drilled before screwing.
The screws must be countersunk to prevent damage.
GROOVE
GROOVE
TONGUE
TONGUE
TONGUE
GROOVE
GROOVE
GROOVE
GROOVE
GROOVE
TONGUE
1
2
The screws are placed a minimum of 20 mm from the tongue edge, 25 mm from the groove edge 3 25 mm from a feather-edge and 15 mm for a straight edge. The joint should ideally lie flat above the web of the beam. In the event that the joint edges too far towards the open side, the flange of the beam will deflect more quickly in the event of a load on the grooved edge, which will cause stepping more quickly.
For panel widths of 600 mm and 850 mm, a minimum of 3 attachment points is recom-mended per cross beam 4 and a minimum of 4 attachment points for a panel width of 1000 mm 5 .
The number of attachment points can be reduced for intermediate crossbeams 6 .
25 mm>20 mm
25 mm
3
Screw pattern for panel widths of 600 mm and 850 mm
Screw pattern for panel width of 1,000 mm
4
5
6
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MEZZANINE FLOOR BOARDS
Wooden floor panels may expand or shrink in changing temperatures and humidity. This dimensional change can be absorbed by expansion joints.
Mezzanine floor panels are installed separately from the production hall with a minimum 80 mm distance so that the largest expansions can be absorbed at the periphery
7 . In addition, expansion joints must also be installed at columns or other objects that prevent a continuous floor 8 .
Where one side of a floor surface is longer than 10 m, it is advisable to install an additional expansion joint of 10 mm every 10 m, as recommended in the standard DTU 51.3 and CEN TS 12872. This joint must be protected to prevent damage. When installing additional expansion joints, support must be ensured by, for example, installing an additional support beam.
80 mm
7
8
WALKWAYS
Mezzanine floor panels can also be installed in walkways, where the long side must be fully supported by support beams. In this case, support on the short edges is not required.
TEC
HN
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L
30 31
MEZZANINE FLOOR BOARDS
KLIMATISEER> 1 WEEK
Relative humidity range at 20°C
Average equilibrium moisture content in the panel
Panel material type Application
Climate class 1(dry environment)
30 - 65% 4 - 11% P4/P6/U7Structural application in dry environment
Climate class 2(humid environment)
65 - 85% 11 - 17% P5Structural application in humid environment
Climate class 3(wet environment)
>85% >17% /Direct contact with water possible
Clim
ate
clas
sGENERAL CONDITIONS AND STORAGE
Mezzanine panels are stacked horizontally in packages and should be stored in a dry environment. Direct contact with the ground floor must be avoided by using supporting blocks or pallets. If there is a risk of damp ground, a water-tight film must be laid over the ground before the packages are stacked. The storage area must be dry and well ventilated.
We recommend having the floor panels delivered to the site at least a week before
installation so that the panels can adapt to the environment. In that case, the storage conditions should be harmonised with the final application of the panels. Where there is a risk of higher humidity (e.g. in cement plants), work should be postponed until the correct conditions prevail. High air humidity can lead to a decrease in the strength and stiffness of the panels.
CLIMATISE
FINISH AND MAINTENANCEMezzanine floors with an unfinished surface (e.g. Standard and White) may be sanded to prepare the surface for later finishing. While sanding, ensure that proper dust extraction is in place and remove all remaining dust particles afterwards. The floors can be cleaned with a brush, compressed air or a damp cloth. Direct industrial cleaning withwater is discouraged on all wooden floors different than the HT-board.
If the panels have already been installed, damage to the surface can be repaired with a standard elastomer kit, such as Tec7 or wood paste. If the panels are still to be installed, they can firstly be repaired with PU D4 adhe-sive. Superfluous adhesive should be cut off after installation.
AT BERGHOEF, WE SIMPLIFY YOUR WORK.
We design and engineer the construction according to your structure and needs. The smallest cutting-waste is created with the help of the latest software and a specialist knowledge.
All the products are manufactured with high precision and regular controls to ensure the best quality.
On time delivery is guaranteed, all over the world.
Easy installation is provided with the help of clear labeling and straightforward manuals and images
We are always available for advice, extra support and additional deliveries. Your wish is our command.
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BERGHOEF
BERGHOEF, part of the UNILIN group, has
been supplying innovative wood solutions for
construction and interior projects since 1901.
Our mezzanine find their way into commercial
outlets and industrial buildings worldwide.
We develop solutions tailored to your needs with
creativity as our engine and innovation as our
driving force. In addition, we continuously invest
in product design and new technologies. That
makes us a leading international player today,
and a lasting partner in our industry.
Our employees give their best every day in
our production facilities in the Neterlands and
Germany. Together we produce 1.5 million m2 of
panel material every year.
[email protected] www.berghoef.com
BERGHOEF HOUT BVBolstoen 11, 1046 AS AmsterdamTHE NETHERLANDSTel.: +31 (0)20 506 17 77
BERGHOEF GmbHHardrain 3, 76476 BischweierGERMANYTel.: +49 (0)7222 406560