Metallurgy Engineering

NAME OF THE DEPARTMENT: METALLURGICAL & MATERIALS ENGINEERING

A. ACADEMIC TIMETABLES (Schedule)

V. A) PROGRAMMES (UNDERGRADUATE / POSTGRADUATE) :

Table – 1

Sr. No.

Name of Programme

Total No. of seats sanctioned

Duration Cut off marks for admission (during last 3 academic years) OUT OF 450

Fee structure

AICTE approved / accredited

06-07 07-08 08-09

UNDERGRADUATE

1 B.E. (Metallurgy) 40 4 Years 153.34 161.24

Rs. 2200/- for BoysRs. 1800/- for Girls

AICTE approved

Sr. No.

Name of Programme

Total No. of seats sanc-tioned

Duration Cut off marks / percentage / percentile for admission (during last 3 academic years)

Fee structure

AICTE approved / accredited

06-07 07-08 08-09

POSTGRADUATE

1 M.E.(Ind. Met.)

18 2 Years 60.33 58.14 70

2 M.E.(Mat. Tech.)

12 2 Years 57.23 57 62.53

Rs. 4520/- for BoysRs.1520/- for Girls

AICTE approvedAICTE approved

3 M.E. (Welding Technology)

25 2 Years 61% 64.40 58.6 Rs. 4520/- for BoysRs.1520/- for Girls

AICTE approved

NAME OF THE DEPARTMENT : METALLURGICAL & MATERIALS ENGINEERING

VI. FACULTY

Sr. No.

Name of the Faculty (Beginning with Surname)

Designation Area of Specialization/ Research

FACULTY APPOINTED ON PERMANENT BASIS1 Pai K.B. Professor Corrosion Science & Engineering

Materials Selection Metal Finishing & Electrometallurgy

2 Joshi P.B. Professor Powder Metallurgy Failure Analysis

3 Lele A.B. Reader Extractive & Process Metallurgy4 Dutta S.K. Reader Process Metallurgy

Process Modelling5 Patel M.N. Reader Physical Metallurgy

Failure Analysis6 Soman S.N. Reader Welding & Corrosion7 Chauhan B.J. Reader Physical Metallurgy

Non-Ferrous AlloysPlastic Deformation of Metals

8 Parmar K.H. Lecturer Foundry and Corrosion Engineering9 Mathane V.V. Lecturer Corrosion, Electro metallurgy

& Metal Solidification10 Rehani B.R. Lecturer Powder Metallurgy

Thin Film, Thermal Analysis11 Rao V.J. Lecturer Process Metallurgy

Material Characterization12 Lodhari D.R. Lecturer Heat Treatment

Metallography 13 Kahar S.D. Lecturer Electro Metallurgy,

Surface Engineering &Corrosion Protection

FACULTY APPOINTED ON TEMPORARY BASIS1 Kaila Vishal N. Temp.

LecturerComposite Materials

2 Shah Priti B. Temp. Teaching Asstt.

Composite Materials

ADJUNCT FACULTYNIL

VISITING FACULTY1 Prof. S. Sundaresan Professor,

Welding Chair

Welding Technology

GUEST FACULTYNIL


IX ADMISSION (UNDERGRADUATE AND POSTGRADUATE)

Sr. No.

Name of the Programme

No. of seats sanctioned

Categories No. of students admitted under various categories (in last 3 academic years)06-07 07-08 08-09

UNDERGRADUATE1 Programme-1

B.E. (Met. & Mats.)SCSTSEBCOPENOTHERS

09043695---

08---31149---

060332130---

2 Programme-2 SCSTSEBCOPENOTHERS

POSTGRADUATE1 Programme-1

M.E. (Mat. Tech.)SCSTSEBCOPENOTHERS

--

0205-

--

0311-

---

01-

2 M.E. (Ind. Met.) SCSTSEBCOPENOTHERS

---

01-

01----

---

02-

3 M.E. (Welding Tech.)* (6 candidates - L&T

sponsored and 6 Eligible candidates)

SCSTSEBCOPENOTHERS

--

0208-

---

12-

--

0110-

• NO MANAGEMENT QUOTA


XI. CRITERIA AND WEIGHTAGE FOR ADMISSION:

Sr.No.

Name of Programme

Whether minimum admission level of test or give acceptance marks of qualifying exam.

Minimum Level of acceptance

Category Cut off percentage / percentile score of the candidate (in last 3 academic years) Out of 450

Cut off marks of Test / Qualifying exam. of the candidate (in last 3 academic years)

06-07

07-08 08-09 06-07

07-08

08-09

UNDERGRADUATE1 Program-1 N.A. 55% SC

STSEBCOPENOther/CB

N.A.

POSTGRADUATE1 Program-1 M.E. (Ind.

Met.)55% SC

STSEBCOPENOther

--

60.33--

58.14----

---

70-

N.A.

2 Program-2 M.E. (Mat. Tech.)

55% SCSTSEBCOPENOther

--

57.23--

---

57-

--

61.0162.53

-

N.A.

3 Program-3 M.E. (Welding Tech.)

55% SCSTSEBCOPENOther

-

61--

---

64.85-

--

7358.6

-

N.A.


XIII. LIST OF APPLICANTS (POSTGRADUATE PROGRAMME ONLY)

FOR YEAR 2008-2009 ONLY

List of Applicants for admission to M.E. classes :

Sr.No.

Programme Number of Applications Received : 51

From M.S.U. Students : From Non M.S.U. StudentsSC ST SEBC OPEN Other Total SC ST SEBC Open Others Total

1 M.E. (Met.)

--- --- --- 02 --- 02 02 04 01 42 --- 49

Sr. No.

Name & Address of the candidate

B.E. (Met./Mech./Prod.)

Univ. / College

% Marks

GATE/Non-

GATE

SC/ST/SEBC

Remarks

1 Bhalani Kaushal Pareshbhai,F-101, Siddhi Flat,Opp. Virbhadra Akhada,DON, Bhavnagar-364 001.Ph. [email protected]

B.E.Prod.

Bhavnagar University

69.95% GATE297

1 year industrial

2 Buch Jayati Anirudh,A-4, Mahavir Park Soc.,Sussen, Tarsali Road,Vadodara-390 010.Ph. [email protected]

B.E.Mech.

Gujarat University

58.6% --- 2 years industrial

3 Buddhdev Hitendra Rameshbhai,“Shivam”, Sarkari Karmachari Society,Opp. New S.T. Stand,Shanala Road,Morbi-363 641.(M) 9825377231

B.E.Prod.

Saurashtra University

August199962%

--- 5 years industrial + 1 year teaching

4 Chauhan Samarsinh Laxmansinh,E 6/5 Staff Quarters, Gandhy Engg. College,Majura Gate,Surat-395 001(M) [email protected]

B.E.Met.

Burdwan Univesity

199268.7%

--- 2 years industrial + 12 years teaching

mailto:[email protected]



5 Dani Minal Sanjay,1/A, Sudamapuri Society,Manjalpur, Vadodara-390 011Ph. [email protected]

B.E. Met.

M.S. Univesity

199170%

--- 6 years industrial + 1 year teaching assistant

6 Darade Rahul Chindhubhai,D/543, Yoginagar Township,Near Ambicanagar, Gotri Road,Vadodara-390 021.Ph. 6534926(M) [email protected]

B.E.Met.

M.S. University

200858.7%

GATE218

SEBC + Non

creamy layer

1 month industrial

7 Dave Sandip Kishorkumar,Radha-krishna ApartmentB-Flat No.2, Ground Floor,Plot No. 2066/67,Talaja Road,Bhavnagar-364 002,(M) [email protected]

B.E.Prod.


June 200663.05%

--- 1 year industrial + 1 year teaching

8 Dayal Swati Kavtherkar Prakash,E-502, Satej Apartment,Near Tulip Bungalows,Thaltej,Ahmedabad-380 054.(M) [email protected]

B.E. Mech.

S.P. University

July 200166.93%

--- 6 years teaching

9 Dhandhalya Pratik Mandlalbhai,23/A, “Tripada” Maminiyanagar,Sidsar Road,Bhavnagar-364 002.(M) [email protected]

B.E. Prod.


June 2008Result awaited

GATE24069.70%

---

10 Doshi Arpit Bhupeshbhai,D-44, Shivpark,Near Punit Nagar,Cadila Crossing,Ghodasar,Ahmedabad-380 050(M) [email protected]

B.E. Mech.

Gujarat University

June 200665.52%

GATE75%

Not attach GATE score card

2 years industrial







11 Gandhi Ankit Bhaskarbhai,147, Shiv Ganesh BungalowNear Sola Over Bridge,Near Madhuram Party Plot,100ft. Road, Thaltej,Ahmedabad-380 059(M) [email protected]

B.E.Mech.

North Gujarat University

June 200773%

--- SEBCNon creamy layer not submit-tted

1 year teaching

12 Gandhi Pinkeshkumar Ashwinkumar,3, Jalaramnagar,Near Anath Balashram,Katargam Road,Surat-395 004.(M) [email protected]

B.E.Prod.

BhavnagarUniversity

200767.5%

GATE26675.88%

6 months industrial

13 Jani Ravi Rohitkumar,Plot No. 28, Visvamangal”, Behind Kalubha Road,Kalubha Bangalow,Bhavnagar-364 001(M) [email protected]

B.E.Prod.


200863%

--- ---

14 Jani Ruchi Vijaykumar,“Haridhwar”, 27,28 Jay Yogeshwar Society,Jivandhara street-2,Gayatri Mandir Road,Mahavirnagar,Himatnagar-383 001Ph. 233630

B.E.Prod.


200760%

--- ---

15 Kalariya Chirag PravinkumarGokuldham Block No. 48,Krishna Nagar Main Road,Rajkot-360 004Ph. [email protected]

B.E.Mech.


June 2008Result awaited

GATE27672.29%

16 Kank Satish MurlidharGovernment Polytechnic for Girls, Athwa Gate, Surat-395 001. (M) [email protected]

B.E.Mech.

S.P. University

198962.53%

--- 2 years industrial + 16 years teaching






17 Karajagikar Priyangi PrakashShree, C-69, Snow Pearls Society,Vasna Road,Vadodara-390 015.Ph. [email protected]

B.E. Met.

M.S. University

April 200764.5%

GATE29178.48%

4 minths industrial

18 Kumar Mukesh Ram Bilas Yadav,C/o. K.G. Singh, 24-B, Tulsinagar,Opp. NJP Rohilkhand Univ.Bareilly-243 006(M) 09917047553 [email protected]

B.E.Mech.

Rohil- Khand University

3rd Year68.62%

GATE48696.76%

---

19 Langalia Maulik Tarunkumar,Plot No. 1219, A,B,1,Ghogha Circle,Near Killol Flat,Bhavnagar-364 001.(M) [email protected]

B.E.Prod.


200866.80%

--- ---

20 Merchant Samir Abbad,B-206, Arpan Flats, Shishuvihar Circle,Bhavnagar-364 001(M) 9428408314

B.E.Prod.


200072.85%


21 Makwana Hiteshkumar Harjivanbhai,Vindhya Hostle, Room No. 7, Near Shastri Ground, Opp. New Hostle, V.V. Nagar -388 120(M) [email protected]

B.E.Prod.

S.P. University

4.23 CPI 1st Sem.Result awaited

--- SC ---

22 Malivad Nisha Galabhai,A/41, Nileshnagar Society,Behind Bapu’s Dargah, Karodia Road, Gorwa, Vadodara-390 016Ph. [email protected]

B.E.Mech.

M.S. University

April 200859.21%

--- ST ---






23 Maniar Pavan Ashokkumar,201, Vinay Apartment,Patel Colony, Street No.5,Bedi Nunder Road, Jamnagar-361 008(M) [email protected]

B.E.Prod.


200767.65%

--- 1 year industrial

24 Mehta Digant Sudhirkumar,Janivado, Darbar Road,Visnagar,Dist. Mehsana-384 315Ph. [email protected]

B.E.Mech.

Hemchan-dracharya North Guj. University

200570.05%


25 Mehta Kamlesh Kiritkumar,Plot No. 530/1, Soham Park,Sector No.22, Gandhinagar-382 022Ph. 23233530

B.E.Mech.

Gujarat University

June 200469.77%

--- 9 months teaching

26 Mehta Pareshkumar ManharlalD 2/3, Dr. Ghandhy college of Engg. & Tech., Majura Gate, Surat-395 001(M) 9428409940

B.E.Mech.

S.P. University

199161.06%


27 Nakrani Hardik KantilalTo – Vadia, Suragpara, Ta – Kukavav,Dist. Amreli-365 480(M) [email protected]

B.E.Mech.


200777%

--- 4 months industrial

28 Parekh Chirag JitendrakumarAakash Apartment, 1st Floor, M-1 Guj. Hou. Board, St. No.1, Near Shrusti Complex, Kalawad Road, Rajkot-360 001Ph. [email protected]

B.E.Mech.


200567.35%

--- 1 year industrial + 1 year teaching

29 Parmar Haresh Zinabhai,64, Madhav Rao House,Near canal, New Veerpur Road, Palanpoor Gaam,Surat-395 009(M) [email protected]

B.E.Prod.


200766.3%

GATE239

SC 10 months industrial






30 Parmar Vishvajitsinh BipinkumarPlot No.6/B Vishwakarma Society,Fulsar Road, CHITRA,Bhavnagar-364004.(M)9824353801

B.E.Mech.


2008Result awaited

--- SEBC ---

31 Patel Amrat ManilalAmli,Baldevi,Kuva Falia,Silvassa,U.T.of Dadra &Nagar Haveli.-396230.(M)[email protected]

B.E.Mech.

Hemchan-dracharyaNorth GujaratUniversity

200656.3%

--- 1 ½ year industrial

32 Patel Darshitbhai Ramanbhai,At & PO Dedvasan, Ta – Mahuva,Dist. Surat-394 250(M) [email protected]

B.E.Mech.

Hemchan-dracharyaNorth Gujarat University

Dec. 200656.50%

GATE35890.17

ST ---

33 Patel Dhartibahen Anilkumar,D-10, Shivdarshan Society,Behind Laxminarayan TempleManjalpur,Vadodara-390 011(M) [email protected]

B.E.Met.

M.S. University

May 2008Result awaited

GATE23162.91

---

34 Patel Hitul Bipinchandra,1, R.T. Hall, Polytechnic Campus,Near Shastri Bridge, Vadodara-390 002(M) [email protected]

B.E.Mech.

M.S. University

April 200752.07

--- ST ---

35 Patel Jaksankumar DahyabhaiKada Darwaja bahar Parama Last Street, Visnagar-384 315(M) [email protected]

B.E.Mech.

Hemchan-dracharyaNorth Gujarat University

VII Sem.200870.4%

--- ---

36 Patel Mineshkumar Thakorbhai1442-Akashdeep Society,Behind Akashwani,Makarpura Road,Vadodara-390 009(M) [email protected]

B.E.Mech.

South Gujarat University

199565.22%

GATE30183.80

7 years industri9al + 4 years teaching







37 Patel Sanjaykumar Mohanlal,Plot No. B/8, 278, Shantikunj,Shantinagar,Vapi-396 191Ph. 0260 – [email protected]

B.E.Mech.

Swami Ramanand TeerthMarath-wadaUniversityNanded

May 200268.29%

--- 6 years industrial

38 Ramani Piyush Damjibhai,“Gelma Krupa” 3, Kedarnath Society,Kothariya Main Road,Rajkot-360 002.(M) [email protected]

B.E.Mech.


July 200674%


39 Raval Shruti Dinkar ray,“Shri Netreshwari”, Vrundavan-II,Surendranagar-363 001Ph. 02752 – [email protected]

B.E.Mech.


200569.18%

--- 2 years industrial + 9 months teaching

40 Raval Shruti Jayshukhlal,4/Parth House,Near Bindesh Park,Behind Varsha Society,Waghodia Road,Vadodara-390 019(M) [email protected]

B.E.Prod.


July 200669.90%

--- 8 months teaching

41 Shah Chirag Jayantilal,120, Rangmahol Society,Near Mahakali Mandir,Himatnagar-383 001(M) [email protected]

B.E.Mech.

North Gujarat University

199367.3%


42 Shah Maulik kumar Prakashchandra,Rughnathji Pole, Ahmedabadi Bazzar,Nadiad-387 001(M) [email protected]

B.E.Prod.


2008Result awaiting

--- ---

43 Shah Pratik Harshadbhai17/B, Adinath Duplex,Tornav Mata Road,Borsad-388 540Ph. 02696 – [email protected]

B.E.Prod.

S.P. University

199766.25%









44 Sharma Mayurkumar Dahyabhai90, Smruti Vihar Society,P.O. Pandya College Road,Behind Smruti Mandir,Vatva, Ahmedabad-382 440(M) [email protected]

B.E.Prod.


Result awaited

--- Diploma Industrial

45 Soni Akash Rameshchandra7/B Vaishvanar Society,Opp. Sai Temple, Malpur Rd.Modasa – 383 315Ph. 02774 – [email protected]

B.E.Prod.


7th Sem68.30%Result awaited

--- ---

46 Soni Nishank GirishbhaiC-106, Suvidhi Apartment, Near Gyanda Bus Stand,Jivraj Park, Ahmedabad-380 051Ph. [email protected]

B.E.Prod.


7th Sem72.1%Result awaited

--- ---

47 Tiwari Amit AvinashC/96, Rajdeep Society,Near Polo Ground, Vadodara-390 001Ph. [email protected]

B.E.Mech.

M.S. University

200361%


48 Varghese Sunil ,D/13, Kartikey Nagar-Vibhag-4Iskon Temple Road,Vidyut Nagar, Vadodara-390 015Ph. [email protected]

B.E.Met.

M.S. University

200663.11%

--- ---

49 Vasava Prakash Narendrasinh,Karmyog, Opp. Surnam Comp.Near Nilkanth Bunglow,Dabhoi-Vaghodia Ring Road,Vadodara-390 019(M) 9825801523

B.E.Mech.

M.S. University

June 200763.34%

--- ST ---

50 Vashi Dipak Kanaksinh,38/436, Satyanagar-5,Udhna, Surat-394 210(M) [email protected]

B.E.Mech.

Veer Narmad South Gujarat University

200768.11%

--- 6 months industrial + 1 year teaching

51 Vyas Vishal Niranjan Kumar,39, Vimal Park Society,Kathlal Chokdi, Kathlal,Dist Kheda-387 630(M) [email protected]

B.E.Mech.

Gujarat University

Result awaited

--- ---








Following candidates have been admitted in M.E. (Met.) Course

I. Industrial Metallurgy 1. Mrs. Dani Minal Sanjay MSU

II. Materials Technology1. Ms. Patel Dhartibahen Anilkumar MSU2. Mrs. Dayal Swati Prasad 3. Mr. Shah Chirag Jayantilal 4. Mr. Kank Satish Murlidhar 5. Mr. Parekh Chirag Jitendrakumar.6. Raval Shruti Jaysukhlal7. Langalia Maulik Tarunkumar

These two students are additional to earlier list.

8. Pandya Mahesh Chandrakantbhai9. Vaidya Purav Dineshkumar

III. Welding TechnologyL & T SPONSORED CANDIDATES

1. Doshi Arpit Bhupeshbhai2. Gandhi Ankit Bhaskarbhai3. Tiwari Amit Avinash

NON-SPONSORED CANDIDATES

1. Buch Jayati Anirudh2. Dave Sandip Kishorkumar3. Jani Ravi Rohitkumar4. Maniar Pavan Ashok kumar5. Mehta Digant Sudhirkumar6. Shah Pratik Harshadbhai7. Soni Nishank Girishbhai8. Vashi Dipak Kanaksinh

NAME OF THE DEPARTMENT : METALLURGICAL AND MATERIALS ENGINEERING

XV. (A) INFORMATION ON INFRASTRUCTURE AND OTHER RESOURCES AVAILABLE

Library Facilities:

A library run by The Society of Metallurgical Engineering Students (SMES) is amply supported by the U.S. alumni and alumni in and around Vadodara. The library is enriched with the following :Books : 1097 Nos.National Journals : 5 Nos. & 284 issuesInternational Journals : 30 Nos. & 900 issues

The Department has e-mail facility to all students & staff.

Laboratory facilities for Undergraduate Programme:Table-1

Sr. No.

Name of Laboratory Major Equipments / Experimental Setup

1 Physical Metallurgy Laboratory

Scanning Electron Microscope, Image Analyser, Micro hardness tester, Projection Microscope, Stereo Microscope. Polishing Machine

2 Mineral Dressing Laboratory Magnetic separator, ball mill, crushers, classifiers, flotation cells, Pelletiser

3 Foundry Sand Testing Laboratory

Carbon equivalent Meter, Core Gas Analyser, Simulation Software, Sand Testing equipment, Melting Furnaces

4 Corrosion Laboratory Potentiostat / Galvanostat corrosion measuring equipment (Computerised)

5 Analytical Laboratory Strohlein’s apparatus6 Thin Film Laboratory P.V.D., Electron beam gun deposition unit7 Heat Treatment Laboratory Heat treatment furnaces8 Powder Metallurgy

LaboratoryHydraulic press, sintering furnace, High energy Attritor

9 Chemical Vepour Deposition Unit

C.V.D.

10 Process Metallurgy Laboratory

XRD, atomic absorption spectrometer, DTA/TGA, XRF

11 Scanning Electron Microscopy Laboratory

SEM with EDAX, XRF

12 Welding Metallurgy Laboratory

MIG welding machine, TIG welding machine, Sub-merged Arc welding machine, Spot cum Projection welding machine, Microplasma, Narrow Gap, Synergic Pulse MIG/MAG welding machines

13 Foundry Shed Vacuum Induction Furnace, Moulding Bay & Pattern Shop

Computing facilities (Undergraduate and Postgraduate Programme)

Table-2

Sr. No.

Particulars Details

1. Number and Configuration of System 292. Total no. of system connected by LAN 223. Total no. of system connected by WAN4. Internet bandwidth5. Major software package available 36. Special purpose facilities available

EXCLUSIVE FOR POSTGRADUATE PROGRAMME

Faculty Profile:Table-3

Programme : (P.G.)M.E. (Ind. Met.)M.E. (Mat. Tech.)M.E. (Welding Tech.)P.G. Diploma in Packaging Engineering

Sr. No.

Name of Faculty Designation Subject taught

1 Prof. S. Sundaresan Professor,Welding Chair

Welding Technology

2 Prof. K. Baba Pai Professor Corrosion & Surface Protection,Corrosion of Metals & Alloys

3 Prof. P.B. Joshi Professor Physical Metallurgy,Powder Metallurgy

4 Shri A.B. Lele Reader Powder Metallurgy,Iron & Steel Technology

5 Dr. S.K. Dutta Reader Iron & Steel Technology6 Shri M.N. Patel Reader Failure Analysis,

Heat Treatment of Steels,Metal Joining

7 Dr. S.N. Soman

Reader Metal Casting & Solidification,Heat Treatment Practices,Metallic Materials, Welding Practices

8 Shri B.J. Chauhan Reader Phase Transformation, Metallic Materials,Dislocation Theory,Failure Analysis,Physical Metallurgy

9 Dr. V.V. Mathane Lecturer Physical Metallurgy,Corrosion & Surface Protection, Composite Materials

10 Mrs. Bharati R. Rehani Lecturer Metallic Materials,Advanced Materials Science,Thin Film Technology,Materials Characterization Techniques,Experimental & Quantitative Techniques

11 Dr. (Mrs.) Vandana J. Rao Lecturer Failure Analysis,Ceramic Materials,Metal Forming

12 Shri D.R. Lodhari Lecturer Metallic Materials for packaging in P.G. Dip. Course in Packaging Engineering

13 Shri S.D. Kahar Lecturer Physical Metallurgy14 Shri V.J. Badheka Visiting Faculty Welding Metallurgy15 Shri R.R. Vishwakarma Visiting Faculty Welding Metallurgy

Laboratory facilitiesTable-4

Sr. No.

Name of Laboratory Major Equipments / Experimental Setup

Programme : (U.G.& P.G.)1 Physical Metallurgy Laboratory Scanning Electron Microscope,

Image Analyser, Micro hardness tester, Projection Microscope, Stereo Microscope. Polishing Machine

2 Mineral Dressing Laboratory Magnetic separator, ball mill, crushers, classifiers, flotation cells, Pelletiser

3 Foundry Sand Testing Laboratory Carbon equivalent Meter, Core Gas Analyser, Simulation Software, Sand Testing equipment, Melting Furnaces

4 Corrosion Laboratory Potentiostat / Galvanostat corrosion measuring equipment (Computerised)

5 Analytical Laboratory Strohlein’s apparatus6 Thin Film Laboratory P.V.D., Electron beam gun

deposition unit7 Heat Treatment Laboratory Heat treatment furnaces8 Powder Metallurgy Laboratory Hydraulic press, sintering furnace,

High energy Attritor

9 Chemical Vepour Deposition Unit C.V.D.10 Process Metallurgy Laboratory XRD, atomic absorption

spectrometer, DTA/TGA, XRF11 Scanning Electron Microscopy

LaboratorySEM with EDAX, XRF

12 Welding Metallurgy Laboratory MIG welding machine, TIG welding machine, Sub-merged Arc welding machine, Spot cum Projection welding machine, Microplasma, Narrow Gap, Synergic Pulse MIG/MAG welding machines

13 Foundry Shed Vacuum Induction Furnace, Moulding Bay & Pattern Shop


XV. (B) INFORMATION ON INFRASTRUCTURE AND OTHER RESOURCES AVAILABLE :

1. NUMBER OF CLASSROOMS AND SIZE OF EACH (SQ. MTS.):Room No. Area in Sq. mts.

B.E. II (204) 45.55B.E. III (201) 67.00B.E. IV (202) 66.83

M.E. (Welding Tech.) (203) 24.79

2. NUMBER OF TUTORIALS ROOMS AND SIZE OF EACH (SQ. MTS.):Room No. Area in Sq. mts.

Computer cum Conference Room (205) 45.21M.E. Old (1) 20.00M.E. New (2) 21.00

3. NUMBER OF LABORATORIES AND SIZE OF EACH (SQ. MTS.):Laboratory Name Area in Sq. mts.

Physical Metallurgy 100.32Mineral Dressing 143.45Foundry Lab. 105.60Corrosion Lab. 45.56Analytical Technique 92.75Thin Film Laboratory 31.02Heat Treatment 95.62Powder Metallurgy 16.34Chemical Vepour Deposition 12.54

Process Metallurgy 44.88Scanning Electron Microscopy 65.10

Welding Metallurgy 116.80Foundry Shed 99.36EMC Lab. 102.68DTA/TGA 16.00XRD 19.04Total Laboratory Area : 1103.00 sq.mt.Total Class Room and Tutorial Room : 265.50 sq.mt. Total: 1368.40 sq.mt.

4. NUMBER OF DRAWING HALLS AND SIZE OF EACH (SQ. MTS.): NILHall No. Area in Sq. mts.

NIL

5. Any other matter: Received Second instalment of Rs. 20.00 lacs under UGC-DRS Infrastructure Development grant. The following major activities have been carried out from the first instalment funds: (a) Construction of a well equipped seminar hall.(b) Purchase of LCD Projection facilities for the seminar hall.(c) Construction of a new conference room.(d) Purchase of LCD facilities for conference room.(e) Renovation of the laboratory furniture.(f) Civil work for the laboratories such as Foundry Laboratory, Welding Laboratory.(g) Construction of false ceiling and renovation of Head’s room, seminar hall, conference

room, thin film laboratory and thermal analysis laboratory.

6. Procurement of new equipment / facilities:

1) Potentiostat / Galvanostat with Cell and Impedance Analyzer for Corrosion Studies with computer & printer under AICTE-RPS Project with Prof. K.B. Pai.2) Procurement of Laptop computer under AICTE-RPS Project with Dr. (Mrs.) Vandana J. Rao.

Prof. K.B. Pai Dr. P.B. Joshi

Shri A.B. Lele Dr. S.K. Dutta

Shri M.N. Patel

Dr. S.N. Soman Shri B.J. ChauhanShri K.H. Parmar

Dr. V.V. Mathane

VII. PROFILE OF FACULTY:

1. Name of faculty: S.SUNDARESAN2. Date of Birth: 1/12/19393. Educational Qualification: Ph.D.4. Area of Specialization: Material Joining, Materials Engg.5. Work Experience (In Years): Teaching: 44 Research: 43 Industry: - Others: -6. Subjects taught at

Undergraduate Level: Physical Metallurgy, Mechanical Metallurgy, Metal Joining Technology

Postgraduate Level: Welding Processes, Welding Metallurgy

7. Number of research guidance at:Particulars Completed Ongoing

Master’s More than 60 10Ph.D. 8 1

8. Number of research publications:National International

Journals 10 Journals 60Conference/Seminars About 50 Conference/Seminars About 159. Number of project carried:

Particulars Completed OngoingSponsored Industry - -

Govt. Agency 8 -Consultancy Industry About 25 -

Govt. Agency - -10. Number of books published : - Authored one chapter in an Internationally

published books.11. Number of Patents: -12. Number of Technology transfer: -


1. Name of faculty: PAI BABA K.2. Date of Birth: 4-2-19543. Educational Qualification: BE (Met.), ME (Met.), Ph.D. (Met.) IITB.4. Area of Specialization: Corrosion Science & Engg., Materials Selection, Metal

Finishing & Electro Metallurgy5. Work Experience (In Years): Teaching: 27 Research: 3 Industry: Others:6. Subjects taught at

Undergraduate Level: EMC, Corr. Engg., Nuclear Met., Non-ferrous Ext., Trans. Phe. Ferrous Ext.Postgraduate Level: Corrosion & Protection, Electro Kinetics & Corr. Resis. Materials


Master’s 20 -Ph.D. 4 3


Journals 29 Journals 4Conference/Seminars 11 Conference/Seminars 79. Number of project carried:

Particulars Completed OngoingSponsored Industry 3

Govt. Agency 6 1

Consultancy Industry 2Govt. Agency

10. Number of books published : Nil11. Number of Patents: Nil12. Number of Technology transfer: Nil


1. Name of faculty: JOSHI PRAKASH BACHURAO2. Date of Birth: 21-3-1952 3. Educational Qualification: BE (Met.), M.Tech. (Mat. Tech.), Ph.D. (Met. Engg.)4. Area of Specialization: Powder Metallurgy/Metallurgical Engineering5. Work Experience (In Years): Total 31 Years Teaching: 27 Research: 22 Industry: 5 Others:6. Subjects taught at

Undergraduate Level: Powder Metallurgy, Alloy steels, Material SciencePostgraduate Level: Powder Metallurgy, Ceramic materials, Material Characterization, Experimental Techniques in Met., Mech. Behavior of Mat., Nano Materials, Tech. of Nanosynthesis


Master’s 9 2Ph.D. 1 2

8. Number of research publications: (Total 34 published & 12 presented)National International


Particulars Completed OngoingSponsored Industry - -

Govt. Agency 7 1Consultancy Industry - Nil

Govt. Agency - Nil10. Number of books published : One11. Number of Patents: One file and pending12. Number of Technology transfer: Nil


1. Name of faculty: LELE AVINASH BHALCHANDRA2. Date of Birth: 13-2-19503. Educational Qualification: BE (Met.), M. Tech. (Met.)4. Area of Specialization: Extractive / Process Met.5. Work Experience (In Years): Teaching: 33 Research: 33 Industry: Others:6. Subjects taught at Undergraduate Level : Material Science, Refractories, Non-ferous Ext. Met., Metallurgical Thermo, Principles of Ext. Met., Iron Making, Analytical Techniques in Met., Mineral Dressing, Steel Making, Powder Metallurgy, Materials Technology

Postgraduate Level: Powder Metallurgy, Iron & Steel Technology7. Number of research guidance at:

Particulars Completed OngoingMaster’s 8 -

Ph.D.8. Number of research publications:

National InternationalJournals 42 JournalsConference/Seminars 2 Conference/Seminars9. Number of project carried:

Particulars Completed OngoingSponsored Industry

Govt. Agency 1Consultancy Industry

Govt. Agency10. Number of books published : Nil11. Number of Patents: Nil12. Number of Technology transfer: Nil


1. Name of faculty: DUTTA SUJAY KUMAR2. Date of Birth: 6-4-19543. Educational Qualification:BE (Met.), ME (Ind. Met.), Ph.D.4. Area of Specialization: Process Metallurgy5. Work Experience (In Years): Teaching: 29 Research: 29 Industry : 1 Others:6. Subjects taught at Undergraduate Level: Steel Making, Metallurgical Tehrmodynamics, Extractive

Metallurgy, Process Modelling, Transport Phenomena Postgraduate Level: Iron & Steel Technology, High Temperature Materials


Master’s 10 ---Ph.D. 1 ---



Particulars Completed OngoingSponsored Industry 1

Govt. Agency /PGSR (MSU)

5

Consultancy Industry 3Govt. Agency

10. (a) Number of books published : Nil (b) Edited : 3 Proceedings11. Number of Patents: Nil12. Number of Technology transfer: Nil


1. Name of faculty: PATEL MAHENDRABHAI NAROTTAM2. Date of Birth: 31-5-19543. Educational Qualification: BE (Met.), ME (Met.)

4. Area of Specialization: Industrial Metallurgy5. Work Experience (In Years): Teaching: 29 Research: Industry: Others:5. Subjects taught at Undergraduate Level: Material Science, Fuel Technology, Material Tech., Physical

Met.-I, Plastic Deformation of Metals, Mechanical Met., Physical Met.-II

Postgraduate Level: Failure Analysis of Metals, Heat Treatment of Steel, Metal Joining, Mechanical Behaviour of Materials, Fracture & Fatigue Control Design of Weldments, NDT & Failure Analysis, Manufacturing Technology, Welding Economics & Management6. Number of research guidance at:

Particulars Completed OngoingMaster’s 10 ---

Ph.D. --- ---7. Number of research publications:

National InternationalJournals 6 JournalsConference/Seminars 4 Conference/Seminars8. Number of project carried:





1. Name of faculty: SOMAN SANJAY NARHAR2. Date of Birth: 22-1-19583. Educational Qualification: BE (Met.), M.Tech. (Met.), Ph.D. (Met.)4. Area of Specialization: Welding & Corrosion5. Work Experience (In Years):

Teaching: 23 Research: 23 Industry: 4 Others:6. Subjects taught at

Undergraduate Level: Welding, Foundry, Materials Science, Mech. Met.

Postgraduate Level: Welding, Casting, Heat Treatment, Metallic Materials


Master’s 15 2Ph.D.8. Number of research publications:

National InternationalJournals 3 JournalsConference/Seminars 2 Conference/Seminars 29. Number of project carried:


Govt. Agency (Univ. Proj.-3)Consultancy Industry



1. Name of faculty: CHAUHAN BHARAT JAGJIVANDAS2. Date of Birth: 7-7-19643. Educational Qualification: BE (Met.), ME (Mat. Tech.)4. Area of Specialization: Physical Metallurgy, Neural Network Modelling, Genetic

Algorithms5. Work Experience (In Years): Teaching: 20 Research: 20 Industry: 01 Others:6. Subjects taught at

Undergraduate Level: Physical Metallurgy, Non-ferrous Alloys, Plastic Deformation 0f Metals

Postgraduate Level: Phase Transformation, Metallic Materials, Dislocation Theory, Failure Analysis


Master’s 7 -Ph.D. --- ---


Journals 9 Journals 1Conference/Seminars Conference/Seminars9. Number of project carried:



Govt. Agency10. Number of books published : Nil11. Number of Patents: Nil12. Number of Technology transfer: Nil:


1. Name of faculty: PARMAR KIRITKUMAR HIRALAL2. Date of Birth: 19-9-19543. Educational Qualification: BE (Met.), ME (Met.) (Industrial Metallurgy)4. Area of Specialization: Material Science & Corrosion Engg.5. Work Experience (In Years): Teaching: 28 Research: 28 Industry: 1 Others:6. Subjects taught at

Undergraduate Level: (A) Theory at Material Science, Analytical Techniques in Met., Industrial Ceramic Material., Basic Metallurgy

Lab. at Undergraduate level : Iron Making Lab., Analytical Techniques in Met. Lab., Physical Metallurgy Lab. Selection of Material & Failure Analysis Lab.Postgraduate Level: Nil


Master’s --- ---Ph.D. --- ---


Journals --- Journals ---Conference/Seminars --- Conference/Seminars ---9. Number of project carried:

Particulars Completed OngoingSponsored Industry --- ---

Govt. Agency --- ---Consultancy Industry --- ---

Govt. Agency --- ---



1. Name of faculty: MATHANE VIJAYKUMAR VISHWASRAO2. Date of Birth: 1-10-19543. Educational Qualification: BE (Met.), ME (Ind. Met.), Ph. D. (Met.)4. Area of Specialization: Corrosion, Electromet & Metal Solidification5. Work Experience (In Years): Teaching: 23 Research: 19 Industry: 6 Others:6. Subjects taught at Undergraduate Level: EMC, Corrosion, Comp. Materials, Foundry Postgraduate Level: Corrosion, Composite Materials


Master’s 5 2Ph.D.


Journals 5 JournalsConference/Seminars 5 Conference/Seminars 39.Number of project carried:


Govt. Agency 2 1Consultancy Industry 1

Govt. Agency10. Number of books published : Nil11. Number of Patents: Registered & filled up IP Form@IIT Bombay Nov.200212. Number of Technology transfer: Nil

mailto:Form@IIT


1. Name of faculty: REHANI BHARATI RAJEEV2. Date of Birth: 14-3-19663. Educational Qualification: BE (Met.), ME (Met.)4. Area of Specialization: Powder Metallurgy, Thin Film Technology, Thermal Analysis5. Work Experience (In Years): Teaching: 18 Research: 18 Industry: 3 Months Others:6. Subjects taught at

Undergraduate Level: Mhanical Metallurgy, Material Science, Plastic Deformation in Metals, Non-ferrous Extractive Metallurgy, Furnace Technology, Non-

destructive Testing, Structural Metallurgy Postgraduate Level: Dislocation Theory, Strengthening of Metals, Metallic Materials, Advanced Material Science, Material Characterization &

Techniques, Thin Film Technology, Experiment and Quantitative Analysis Diffusion in Solids


Master’s 6 ---Ph.D. --- ---


Journals Edited Volume – 1Journals - 5

Journals 2

Conference/Seminars 11 Conference/Seminars 29. Number of project carried:


Govt. Agency 1 (UGC)Consultancy Industry



1. Name of faculty: RAO VANDANA JAYAPRAKASH2. Date of Birth: 1-6-19663. Educational Qualification: BE (Met.), ME (Met.), Ph.D.4. Area of Specialization: Process Metallurgy, Material Characterization5. Work Experience (In Years): Teaching: 18 Research: 18 Industry: 6 Months Others:6. Subjects taught at

Undergraduate Level: Mineral Dressing, Transport Phenomena, Furnace Technology, Powder Metallurgy, Material Testing & Standard

Postgraduate Level: Failure Analysis, Ceramic Material, Metal Forming, Experimental and Quantitative Techniques etc.


Master’s 3Ph.D.


Journals 9 Journals 2Conference/Seminars 1 Conference/Seminars 39. Number of project carried: 01


Govt. Agency 1 (AICTE)Consultancy Industry

Govt. Agency



1. Name of faculty: LODHARI DHARMESH RAMJI2. Date of Birth: 4-12-19723. Educational Qualification: BE (Met.), ME (Mat.Tech.)4. Area of Specialization: Physical Metallurgy, Materials Development, Mineral Processing 5. Work Experience (In Years): Teaching: 6 Research: 3 Industry: 1 Yr. & 8 Months Others:6. Subjects taught at Undergraduate Level: Material Science, Mineral Dressing, Basic Metallurgy,

Physical Metallurgy, Transport Phenomena Postgraduate Level: Packaging Materials Technology


Master’s 2 2Ph.D. --- ---


Journals JournalsConference/Seminars 2 papers presented Conference/Seminars9. Number of project carried:


Govt. Agency 01Consultancy Industry 01

Govt. Agency



1. Name of faculty: KAHAR SUNILKUMAR DAYARAMBHAI2. Date of Birth: 8-5-19813. Educational Qualification: BE (Met.), ME (Ind. Met.) 4. Area of Specialization: Corrosion & Corrosion Protection Surface Engineering5. Work Experience (In Years): Teaching: 4 Research: 3 ½ Industry: 1 Others: 1 vocational training 1 Month vocational training in ABB Ltd., Maneja,

Baroda6. Subjects taught at Undergraduate Level: Materials Science, Powder Metallurgy, Forms of Corrosion, Non-ferrous Extractive Met. Lab., Mineral Dressing Lab. NDT Lab., MTS Lab., Corrosion Engg. Lab. Postgraduate Level:


Master’sPh.D.


Journals JournalsConference/Seminars 1 Conference/Seminars9. Number of project carried:


Govt. AgencyConsultancy Industry



1. Name of Faculty: Shri Vishal N. Kaila2. Date of Birth: 31-1-19853. Educational Qualification: M.E. (Ind. Met.)4. Area of Specialization: Composite Material5. Work Experience (In Years): Teaching: 1 Research: 2 in M.E. Industry: Others:6. Subjects taught at

Undergraduate Level: Material Science, Plastic Deformation of Metal, Material Testing & Std., Phy. Met. Lab. Postgraduate Level:

7. Number of research guidance at:

Particulars Completed OngoingMaster’s --- ---

Ph.D. --- ---

8. Number of research publications: (Total 34 published & 12 presented)

National InternationalJournals --- Journals ---Conference/Seminars --- Conference/Seminars ---

9. Number of project carried:

Particulars Completed OngoingSponsored Industry ---


Govt. Agency

10. Number of books published : Nil11. Number of Patents: Nil 12. Number of Technology ttransfer: Nil


1. Name of Faculty: Mrs. Priti B. Shah2. Date of Birth: 23-2-1970 3. Educational Qualification: B.E. Metallurgy4. Area of Specialization: Composite Material5. Work Experience (In Years): Teaching: 1 Research: - Industry: 2 Others: Building Material testing lab.6. Subjects taught at Undergraduate Level: Material Science, Fuel & Energy Sources in Met., Basic Met. Postgraduate Level: 7. Number of research guidance at:

Particulars Completed OngoingMaster’s --- ---

Ph.D. --- ---

8. Number of research publications: (Total 34 published & 12 presented)National International

Journals --- Journals ---Conference/Seminars --- Conference/Seminars ---

9. Number of project carried:


Govt. AgencyConsultancy Industry

Govt. Agency


FIRST SEMESTER OF B.E. I

Elements of Materials Science (C, M, E, Ch., Met & Mats., Elin., IWM, Comp. Sci., Text. Engg.)

MET 1101 Theory : 100 MarksL – 4 hrs. Total: 100 Marks

1. Engineering requirements of materials, Criteria for selection of material for engineering applications on the basis of mechanical properties.

2. Crystallography: Crystal structure, space lattice, unit cell, crystal systems, atomic packing factor, co-ordination numbers, crystal structure for metallic elements. Crystal directions and planes, Miller indices, stacking sequence in HCP and FCC.

3. Metallic Materials: Phase diagram, Gibbs phase rule, Binary isomorphous phase diagram, purely eutectic binary phase diagram, partially eutectic binary diagram, solid solution – Hume Rothery Rules.

4. Imperfections: Point defects, Line defects and Area defects – grain boundary, tilt boundary and twin boundary, Grain, Grain size number.

5. Cold working and annealing: Effect of grain size, alloying elements and heat treatment on properties of materials, Failure of metals – Ductile & Brittle Failure, Ductile-to-Brittle transition, creep failure and fatigue failure.

6. Ceramic and Polymeric Material: Structure, properties and application fo above materials. Glasses and refractoreis, Types of polymerization like addition, condensation and co-polymerization. Ageing vulcanization, cross-linking and branching.

7. Classification of Insulator, Semi conductor and conductor on the basis of Band Theory, ferromagnetism, Hard and Soft magnetic material.

8. Definition and introduction to nanomaterials & nanotechnology. Classification of nanomaterials, Types of nanomaterials with suitable examples, Typical methods of synthesis of nanomaterials, An overview of improvements in materials properties at nanolevel, Applications of nanomaterials as structural, magnetic, electronic & energy-related applications.

9. Composite Material (PMC, CMC, MMC) and new developments, Metallic glasses, super conducting material and optic fibre.

10. Corrosion, Types of corrosion – Dry and Wet corrosion, Electro chemical and oxidation (Chemical) corrosion. E m f series and Glavanic series, stress, concentration and compositional cells, corrosion prevention – Galvanic potential and coatings.

TEXT:

1. Elements of Materials Science and Engineering – Vanvlack2. An introduction to Material Science and Engineering – William D. Callister3. Material Science and Engineering – V Raghavan

Applied Physics I 1. Interference: Types of interference. Fresnel’s biprism. White light fringes.

Determination of thickness of thin sheet. Interference in thin films (conditions for normal incidence). Necessity of extended source. Newton’s rings, Michelson interferometer. Types of fringes. Uses of Michelson interferometer. Antireflection coating. Interference filters.

2. Diffraction: Fraunhoffer diffraction at a circular aperture. Plane diffraction grating. Formation of multiple spectra and determination of wavelength. Dispersive power of grating. Resolving power of optical instruments. Meaning of resolving power. Rayleigh’s criterion of resolution. Resolving power of grating, prism, telescope and microscope.

3. Polarization: Geometry of calcite crystal. Double refraction, quarter wave plate. Half wave plate. Elliptically and circularly polarized light and production of circularly polarized light. Optical activity. Specific rotation. Fresnel’s theory of optical rotation. Laurent’s half-shade polarimeter. Photoelasticity.

4. Lasers : Spontaneous & stimulated emission. Population inversion. Structure of a Laser. Properties of Laser light (monochromatic, low divergence, coherence.). Types of Laser with specifications. Applications.

5. Ultrasonic : Ultrasonic waves. Production and detection. Properties of ultrasonics. Applications of ultrasonics waves.

6. Electricity and magnetism : Magnetic forces on a current. Torque on a current loop. Hall effect and Hall devices. Circulating charges. Cyclotron and mass spectrometer. Faraday’s law of induction. Lenz’s law. Induction - quantitative study. Time varying magnetic fields. Betatron. Paramagnetism. Diamagnetism. Ferromagnetism. Nuclear magnetism and NMR.

7. Thermoelectricity: Seebeck effect. Variation of thermo-emf with temperature. Thermoelectric series. Measurement of thermo-emf. Law of intermediate metals. Law of intermediate temperatures. Pelteir effect. Thomson effect. Total emf in a thermocouple. Thermoelectric power. Applications of thermoelectric effect.

8. Modern physics: Artificial transmutation. Nuclear reactions and Q-value. Types of nuclear reactions. Structure of nucleus. Nuclear constituents. Proton-neutron theory. General properties of nucleus. Atomic mass unit. Mass defect and packing fraction. Nuclear binding energy. Nuclear forces. Nuclear models.

9. Nuclear fission : Theory of nuclear fission. Energy released in nuclear fission. The chain reaction. Thermonuclear reactions. Atom bomb. Stellar energy. Nuclear reactors.

10. X-rays: Discovery & production of X-rays. Origin and properties of X-rays. Diffraction of X-rays. Bragg’s law. X-ray spectrometer and crystal structure. Powder method. Applications of X-rays.

PRACTICALS : Practicals based on the above syllabus.

TEXTS\REFERENCES 1) Engineering Physics : R.K.Gaur and S.L.Gupta, Dhanpat Rai & Sons. 2) Physics Part II – D.Halliday and R.Resnick, Wiley Eastern. 3) Introduction to modern and classical optics-- J R Meyer arendt, Prentice Hall.4) Modern college Physics – H.E.White,Affiliated East-West Press.

Applied Mathematics I

1. CALCULUS Reorientation, Functions of one varible, Applications of Derivatives – curvature.

Successive Differentiation, Partial Derivatives, Leibnitz rule for the nth order derivative of a function, Techniques of partial derivatives.

2. INFINITE SERIES : Sequences and their convergence, convergence and divergence of infinite series,

Geometric series, P-series, A necessary condition for convergence, Comparision test, Absolute convergence and conditional convergence of alternating series. Expansion of functions : Macluarins & Taylor’s expansion with reminder form. Indeterminate forms, L’Hopsital’s rule.

3. COMPLEX ALGEBRA : Complex numbers & their geometrical representation, Complex numbers in polar

form, Demoivre’s theorem and its applications. Exponential, Logarithmic, Trigonometric & Hyperbolic functions.

4. DIFFERENTIAL EQUATIONS :

Reorientation. Modelling of Engineering systems pertaining to first order differential equations, Exact differential equations, Integrating factors, Unified approach to first order ordinary differential equations, equations of first order and higher degree.

5. Linear differential equations of higher order with constant coefficients and with

variable Coefficients, models of higher order differential equations. 6. Method of variation of parameters and simultaneous linear differential equations.

Method of solution in series, Bessel and Legendre’s equations. Properties of Bessel functions, introduction to Legendre polynomials.

TEXT/REFERENCES 1. Advanced Engineering Mathematics by Erwin Kreyszig. (6th Edition) Johnwilley & Sons. 2. Text Book of Engineering Mathematics – Dhanpat Rai & Sons, Delhi by Srivastava – Dhavan 3. Differential Calculus by Shantinarayan S. Chand & Co. New Delhi. 4. Advanced Calcus by Willfred Kaplan – Addison Weseley Publ. Company, Inc. 5. Advanced Engineering Mathematics – C.R. wylie, Mc. Graw – Hill, Inc.

Engineering Drawing I 1. Plane Geometry, Types of Lines, Lettering, Commercial Construction, Tracing of Curves. 2. Projection of Points, Lines and Projection on Auxiliary Planes.3. Orthographic Projection and Isometric Drawing of Machine parts and sections.4. Threads, Bolts, Studs, Nuts, Setscrews, Split pins, Keys, Rivets, Shafts, Pulleys,

Foundation bolts, Standard sections. 5. Cotter joints, Knuckle joints, Riveted joints, Welded joints, Couplings. 6. Sketches of above parts. Material Science 1) Engineering requirements of materials. Criteria for selection of materials for

engineering applications on the basis of mechanical properties. 2) Metallic materials. Properties and applications. Imperfection in crystals. Elastic and

plastic deformation of metallic materials. 3) Cold working and annealing. Effect of grain size. Alloying elements and heat

treatment on properties of single phase and two phase materials. 4) Ceramic materials. Examples of ceramic materials-bricks. Concrete. Cement.

Refractories and glasses. Structures properties and applications of above materials. 5) Organic materials. Polymerization mechanisms. Hydrocarbon and polymers.

Properties and applications of plastic. Rubber. Resins and wood. 6) Composite materials. Brief description of metal matrix. Polymer matrix and ceramic

matrix composites. Elementary principles. Typical examples. 7) Electrical and magnetic materials. Electrical properties. Electrical conductivity.

Conductors. Insulators and semi-conductors. Magnetic behaviour. Soft and hard magnetic materials. Dielectric properties.

8) Stability of materials in service environment. Corrosion. Oxidation and thermal

stability. Protection against corrosion. 9) Examples of new developments. Superconducting materials. Metallic glasses.

Electronic materials. Elementary principles and examples.

TEXT/REFERENCES

Elements of Materials Science’ by Van Vlack

Fundamentals Of Civil Engineering (I) THEORY : A. ENGINEERING MATERIAL 1. (a) Introduction of Civil Engineering Materials used in Engineering works. Basic

properties. (b) Bricks. ISI classification. Qualities of good bricks. Tests for bricks. Fire bricks. (c) Stone common types of building stones. Qualities and use. Artificial stone. 2. (a) Lime classification and uses of lime. Properties of lime. (b) Cement. Characteristics and properties of ordinary Portland cement. Field tests on

Portland cement. Types of cements and their uses.Storing of cement 3. (a) Mortar and concrete. Material used in mortar and concrete. Classification and uses. Properties of good mortar and concrete. (b) Timber . Merits and demerits of timber as construction materials. Qualities of

good timber. Objectives of timber seasoning. Preservation of timber construction. Various types of timber. Timber products and their uses.

4. (a) Steel. Different types of iron. Advantages for tor steel and mild steel. Various

market forms of steel. Uses of C.I. pipes (b) Plastics. Classification of plastics and their uses. (c) Glass. Classification, properties and uses of glass. B. BUILDING CONSTRUCTION:

5 (a) Bricks Masonry. Terms used in brick work. Bonds in brick work. English and Flemish bond. Supervision of brick work. Thickness of brick work.

(b) Opening in walls. Lintels and arches.

6 (a) Doors and windows. Locations. Size, type and purpose. (b) Building finishing items. Plastering , Pointing. (C) SURVEYING: 7. (a) Introduction, definition, classification, object. Uses and principles of Surveying,

Basic instruments for survey and their use in surveying. (b) Chain Surveying. Survey stations. Base line. Check line, Tie line Chaining and

offsetting. (c) Compass survey. Open and close traverse. Bearing. Types of bearing. Systems of

bearings. Direction of bearings. Local attraction and magnetic declination. Prismatic surveyor’s and trough compass. Temporary adjustments and uses of compass. Conversion of bearings. Calculations of angles and correction of bearings

8. Levelling. Definition and uses. Terms used in leveling. Instruments for leveling. Temporary adjustments of a Dumpy level. Principles of leveling. Collimation and Rise and fall methods. Examples on leveling and Fly levels

(II) TERM WORK : Termwork will consist of practicals, drawings and sketches based on the above topics

of the subjects. TEXT/REFERENCES : 1. Elementary Survey – B.C. Punmia Vol.I Publisher: Laxmi Publication, Dariya Gunj, New Delhi 2. Surveying and levelling – S.C. Rangwala, Publisher: Charotar Publishing House,

Anand. 3. Surveying and leveling – Kanetkar and Kulkarni Vol. I Publisher: A.V.G. Prakashan,

Puna. 4. Textbook of Building Construction – S.P. Arora and S.P. Bindra Dhanbatrai and sons Publishers. 5. Engineering Materials – S.C. Rangwala, charotar Books Stall, Anand. 6. Building Materials – Janardan Jha. 7. Building Materials – Surendra Singh, Vikas Publishing Pvt. Ltd., New Delhi. 8. Building Construction – Sharma and Kaul. Publisher: S.Chand & Co. Pvt. Ltd. New

Delhi.9. Building Construction – S.C.Rangwala, Charotar Books Stall, Anand.Materials of

construction –D.N.Ghose, Publisher: Tata Mc. Graw Hill Publishing Co. Ltd. New Delhi.

10. Introduction to Engineering Materials – Publisher: Agrawal, Tata Mc. Graw Hill Publishing Co. Ltd. New Delhi.

11. Building Construction – Dr. B.C. Punima, Laxmi Publication, New Delhi. WORKSHOP-I Carpentry: Names, use and setting of hand tools, Construction of halved single mortise and tenon joints, dovetail joint, bridle joint, oblique mortise and tenon joints and refter joint. Smithy: Tools used for preparing simple jobs in hand forging. Term Work: Each candidate shall submit to the examiners, the term work as mentioned below which will be allotted marks upto a maximum of 50 with a certificate from the Dean, Faculty of Technology & Engineering that it was completed by him in a satisfactory manner within the walls of the college. Carpentry: At least 4 different joints. Smithy: At least 4 different jobs. When once a set of jobs has been submitted for the examination and marked. The marks will be carried over to a subsequent examination unless new jobs are presented. A candidate whose marks in term work are thus carried over shall be eligible for a class.

B.E (1) SECOND SEMESTER

Applied Mechanics THEORY:

(A) STATICS : 1. Introduction to the subject of applied mechanics and its various branches. SI units.

Force and force systems : Coplanar, concurrent and non-concurrent force systems. Resultant and resolutions. Forces in space. Vectors. Operations on forces using vectors. Moment of force. Varignon’s theorem. Couple and its properties. Resultant of a coplanar force system.Concentrated and uniform loads. Resultant of a spatial force system. Wrench resultant.

2. Equilibrium : Equilibrium of a particle. External & internal forces. Equilibrium of a rigid body. Types of supports. Structural members and beams. Reactions of beams. Determinateness.

3. Properties of lines, areas and solids : Centre of gravity. Centroids of lines and of basic and composite areas. Built-up sections. Product of intertias. Mass moment of intertia.

4. Trusses, frames and mechanisms : Connected bodies. Two force and three force members. Trusses. Method of joints. Method of sections. Determinateness of truss. Rigid and non-rigid frames. Simple mechanisms. Space frames.

5. Friction : Types of friction. Characteristics of a dry friction. Equilibrium on rough inclined place. The wedge-The screw-The screw jack-Journal bearing, Axle friction. Thrust bearing-Disc friction-Clutches.

6. Transmission of power : Lifting Machine, Basic machines, The differential principle, Linear law, Belt drive, Velocity ratio. Compound belt drive-length of belt. Transmission of power. Gearings. Trains of wheels. Epicyclic gearing. Speed reduction gear. Differential gear.

(B) DYNAMICS : 1. Kinetics of particle : Review of kinematics of a particle. Force, mass and

acceleration. Rectilinear and curvilinear motion. D’Alembert’s principle, work, power and energy. Impulse and momentum.

2. Kinetics of rigid bodies : Equations of motion. Translation. Fixed axis rotation. Problems involving frictions.

(A) STRENGTH AND ELASTICITY MATERIALS : 1. Simple stresses and strains. Hook’s law. Elastic limit. Ultimate stress. Factor of

safety. Lateral strain. Poisoon’s ratio. Stress concentration idea. Temperature stress. Simple shear, Elastic modulii relations.

TERM WORK : Practical and drawings : Experiments and ten graphic statics problems based on the above syllabus. TEXT BOOKS/REFERENCES : 1. Applied Mechanics by S.B. Junnarkar and H.J. Shah, Charotar Pub. 2. Engineering Mechanics by Merium and Kraige, John Wiley & Sons. 3. Vector Mechanics by Beer and E.R. Johnstons, McGraw-Hill Book Co. 4. Engineering Mechanics by Huges and Martin, E.L.B.S. and Macmillan. 5. Engineering Mechanics by R.S. Kumar.

Applied Mathematics II PARTIAL DIFERENTIATION : Function of Two variables- Definition, limit, continuity and partial Derivatives, Chain rule. Euler’s Therem, Implicit functions. Differentials, Applications of Partial derivatives, (Tangent Plane and Normal line, Approximation, Maxima and Minima. Lagrange’s Multiplier’s method) Jacobians and transformations. VECTOR CALCULUSReorientation, Scalar and vector field. Gradient of a scalar function. Directional Derivative, Devergence and curl of a vector field and their applications. ANALYTICAL GEOMETRYReorientation, Curvilinear coordinates (polar, cylindrical and spherical) Cone, cylinder, conicoids, surfaces and solids of revolutions. Tangent planes and normal lines to above surfaces (by calculus method) Tracing of curves : cardiod, cycloid, leminiscate, spiral, four level rose. MATRICES : Rank of a matrix, solution of homogeneous and non-homogeneous systems of linear equations. Eigen values and Eigen vectors of a matrix. Cayley-Hamilton theorem. Special matrices Hermitian, skew hermitian, orthogonal and unitary matrices. LAPLACE TRANSFORMS : Laplace Transforms of elementary functions, Inverse Laplace Transforms, Linearity property, First and second shifting theorem. Laplace Transforms of derivatioves and integrals, Applications of Laplace Transform in solving ordinary differential equations.

TEXT/REFERENCES

1. Advanced Engineering Mathematics by Erwin Kreyszig. (6th Edition) Johnwilley & Sons.

2. Text Book of Engineering Mathematics – Dhanpat Rai & Sons, Delhi by Srivastava – Dhavan

3. Differential Calculus by Shantinarayan S. Chand & Co. New Delhi. 4. Advanced Calcus by Willfred Kaplan – Addison Weseley Publ. Company, Inc. 5. Advanced Engineering Mathematics – C.R. wylie, Mc. Graw – Hill, Inc.

Basic Metallurgy 1. Scope of Metallurgy Various fields of metallurgical engineering, metallurgical industries in India and their future. 2. Occurance of important areas, minerals: Sources of metals Basic outline of the principle of production of iron and steel, copper, aluminium, zinc, lead.3. Metallurgical Fuels and furnaces, common refractories and their classification,

Pyrometry-various methods used for measurement, recording and control of temperature. 4. Metlalurgical microscope, optical systems, resolution & magnification. Polishing & etching macro & micro examination. 5. Phase Rule

Study of simple binary diagrams, different types, Iron-carbon phase diagram, Use of phase diagram as a basis for introduction to the heat treatment of metals & alloys. 6. Introduction to foundry metallurgy, moulding, melting and casting methods. 7. Methods of metal forming-Rolling, forging, extrusion, wire drawing, tube drawing and powder metallurgy. 8. Metal joining - welding, soldering, brazing. 9. Testing of metals and alloys, hardness, tensile strength, ductility measurements. Introduction to NDT technques. REFERENCES 1. Elements of Metallurgy by D. Swarup. 2. Principles of metallographic laboratory practice by G.L. Kehl. 3. Elements of physical metallurgy by A.G. Gu. 4. Introduction to Metallurgy by A.R. Bailey 5. Materials Science and Processes : S.K. Hajra Choudhury, Indian Book Distributing CO., Calcutta.

Engineering Drawing II

1. Solid Geometry : Projection of simple solids such as prism, pyramid, cylinder and cones. 2. Section of solids by different plans and their conventions, partial and revolved sections. 3. Interpenetration of simple solids such as cylinder and cones, development of surface of simple solids. 4. Machine drawing and sketching, machine parts and engine components such as a cylinder plston, stuffing box, crosshead, connecting rod, crank, eccentric, valve pipe joints, ball and roller bearing etc.

English

I. Oral Communication : (Listening/Speaking) a. Listening to Indian/Native pronunciation Common Errors in prenunciation b. Listening for gist and specific details c. Note Taking d. Presentation skills/Expressing views/Facing an interview e. Speaking Siskills : Fluency/Pronunciation/Expression f. Group Discussion II. Written Communication : (Reading/Writing) a. Reading Comprehension : Skipping/Scanning b. Understanding the logic of sentences : Use of reference devices c. Summerising different types of texts : Precis/Note Making d. Business Correspondence e. Writing Reports f. Writing Proposals III. Study Skills a. Dictionary Skills b. Information Transfer : From visual to verbal IV. Grammar and Vocabulary a. Contextualized Grammer b. Sentence Structure c. Error Analysis/Using appropriate vocabulary d. Word Formation Processes : Affixation/Conversion/Compounding/Derivation Prescribed Text : English for All : Nilanjana Gupta (Coordinating Editor) Macillan India Ltd. 1998. REFERENCE BOOKS 1. Trimble and Trimble : English for Science and Technology : Discourse Approach.2. English for Engineers and Technelogists : A skills approach Humanities and Social Sciences Division, Anna University, Chennai. 3. English Grammar for Today : Leech, Deuchar and Hoogenarad Macmillan 1984. 4. Communication in English for Technical Students : Curriculum Development Centre Technical Teacher’s Training Institute, Calcutta. Orient Longman. 5. Longman Dictionary of Contemporary English, Longman, 1978.

Applied Chemistry 1. Chemical Kinetics, first, second and third order reactions. 2. Phase rule and its applications to binary and ternary systems. 3. Properties of molecules in relation to structure : Surface tension, viscosity, refractive index, optical rotation. 4. Crystal structure, applications of X-ray to crystal structure. 5. Chemistry of beryllium, radium, thorium, uranium and platinum metals, rare gases. 6. Water for industrial and boiler feed purpose, demineralization of water. 7. Fuels, proximate and ultimate analysis of fuels, rocket fuels. 8. A. Corrosion and passivity.B. Applications of the law of marks action to homogeneous equlibria. 9. Ostwald’s dilution Law.Advanced Principles of Metallurgy : (a) Solvent extraction (b) Microbial methods (c) Chelation and (d) Liquid ion exchangers. 10. Petrochemicals and their applications. Manufacturing of following petrochemicals:(a) Synthesis gas (b) Methanol (c) Olefines 11. Introductory polymer chemistry. Definition of monomers, polymers, Mn1 MW etc. Classification of polymers, Chemistry of important polymers. PRATICALS: Based on the above

First Semester of B.E.II

Fuels and Energy Sources in Metallurgy

1. Various forms of energy including non-conventional source. Solar energy, Wind energy, Tidal energy & Bio-mass and their applications in different fields.

2. Definition of Fuel and its importance. Indian coals washing methods.

3. Coking coal, Testing of of coking properties, carbonisation of coal. 4. Coke ovens, Recovery of by-products, industrial carbonization. 1. Classification, Classification and composition of gases, Classification of coal, Manufacturing of producer gas, Water gas, Carburetted water gas and Blast furnace gas, Catalytic process & hydrogenation.

2. Natural gas, cracking and reforming of natural gas, use of natural gas in Metallurgy. Laser and its applications.

3. Plasma, plasma state and characteristics, method of production & its application. (Ferrous and Non-ferrous Metallurgy). Nuclear energy, Nuclear fussion, Fussion and other reactions.

4. Energy conservation and recovery, energy aspects of certain metallurgical units and processes. Combustion.

REFERENCE\TEXT :

1. Introduction to fuesl by J.C. Macral 2. The efficient use of fuels by H.M.Su 3. Fuels by Brame & Kiing 4. Fuels by Sharma & Chandra mohan

Mineral Dressing

1. Introduction, Occurrence of metallic minerals in nature, Role of beneficiation in extractive metallurgy, Mineral dressing as physical separation. Important properties of minerals as criteria for separation. Terms used in mineral beneficiation. 2. Liberation and its significance, comminution, crushing, type of crushers. The laws of comminution. Grinding, dry and wet grinding. 3. Grinding media, theory of tumbling grinding mills, grinding circuits. 4. Sizing, screens, industrial screening, size analysis representation. Size distribution. 5. Motion of solid in fluid. Stokes and Newton’s law. , Free setting and hindered settling, equal settling particles, classifiers. Sizing and sorting classifiers. Hydrocyclone. 6. Gravity separation, concentration criteria. Tabling, wilflly table. Jigging, jigs, heavy media separation. Sedimentation. Dewatering techniques. Thickener. Filtration and drying. 7. Flotation. Physico chemical principles. Surface properties, contact angle. Adsorption. Flotation chemicals. Differential flotation. Machines. 8. Process variables in flotation. Roughing, concentration. Scavenging. Study of flow sheet for important minerals. 9. Magnetic and electrostatic separation. Application of computer in mineral dressing.

MATERIAL & STRUCTURES-I THEORY 1. Types of beams and loads-Diagram of bending moment and shearing force in cantilever and simply supported beams under static loads-analytically as well as graphically with varying and distributed loads, Effect of couples. 2. Theory of simple bending : Distribution of normal stress due to bending, moment of resistance, Beam of uniform strength, Flitched beam, Built up section under bending. Distribution of shear stress : Principle stresses in beam, Curvature, slope and deflection of cantilever and simply supported beams including overhang beams, Carriage springs. 3. Resolution of stresses : Ellipse and circle of stresses, Principal planes, Principal stresses and strains, Mohr’s stress and strain circle for various applications of compound stress, Resilience of sudden, impact and shock loading. 4. Eccentric loading : Tension or compression combined with bending, Middle third rule, Wind pressure on walls and chimney, Water pressure on dam. Simple strut theory – Euler’s and Rankine’s Formula. 5. Stresses in thin cylinders subjected to internal pressure, Cylindrical shell with hemispherical ends, Spherical shell, Riveted joints, Various types of failures, Design of riveted connections. 6. Torsion of circular shafts of uniform sections. Tensional resilience. Distribution of torsional stress – Angle of twist, Power transmissions from shafts. Combined Bending and Torsion including theories of failure. Helical spring under Axial force. 7. Elementary theory of Reinforced cement concrete : Theory of bending as applied to rectangular beams and assumptions made, Relation between amount of reinforcement and position of neutral axis, Economic percentage of steel, Moment of Resistance of beams, Over and under balanced sections, Designs of beams and slabs.

TERM WORK This will be presented by the candidate in the form of a laboratory journal and file consisting of graphic statics problems. LABORATORY WORK A minimum of ten experiments on testing of materials under tension, compression, shear, torsion, impact and hardness. GRAPHIC STATICS

A minimum of ten exercise based on above items of the syllabus including graphical solution of forces in truss members. TEXT BOOKS/REFERENCES 1. Mechanics of Structures Vol.1 by S.B. Junnarkar and H.J. Shah. 2. Introduction to Mechanics of Solids by I.P. Kapila and S.N. Agnihotri. 3. Elementary Strength of Materials by S. Timonshenko. 4. Strength of Materials by R.S. Khurmi, S. Chand & Co. Ltd. 5. Strength of Materials by Ramamrutham. 6. Strength of Materials by R. C. Patel , T.D. Bhagia & B.M. Patel.

ELECTRICAL ENGINEERING FUNDAMENTALS (A) ELECTRIC CIRCUITS 1. D.C. Circuits : Review of Ohm’s law. Kirchoff’s law. Series parallel connections. Solution of simple d.c. circuits. 2. A.C. Circuits : Sinusoidal e.m.f. and currents. R.M.S. and average value. Phaser representation. Voltage current relations in purely resistive, inductive and capacitive circuits and their combination. Power and power factor. Poly phase system : Voltage and current relation and power in balanced 3 phase system. (B) ELECTRICAL MACHINES 3. D.C. Generators : Principle of working. Types of generators. Their characteristics and applications. D.C. Motors : Principle of working. Types of generators. Their characteristics and applications.4. Transformers : Review of Faraday’s law and Lenz’s law. Self and mutual induction. Principle of working of transformer. e.m.f. equation. Uses of transformer.Induction motor : Principles of working and applications.5. Alternators : Principle of working and applications.Syn. Motor : Principle of working. Special features and its applications (C) FUNDAMENTALS OF ELECTRONICS 6. Qualitative Semiconductor Theory : Conductors. Semiconductors and Insulators. Intrinsic and extriosic semiconductors. Conduction in p-n, p-n-p and n-p-n junctions. Their characteristics. Zener diode. Photo-diode and display devices. TERM WORK : About 8 to 10 Experiments based on the above syllabus. TEXTS/REFERENCES 1. Applied Electricity by H. Cotton.2. Electrical Technology by B.L. Theraia.3. Advance Electrical Technology by H. Cotton.4. Problems in Electrical Engg. by Parker Smith.

APPLIED MATHEMATICS-III

Multiple integrals :Reorientation of concept of integrals. Line integrals double and triple integrals, evaluation techniques. Change of order of integration, integrals in polar and cylindrical coordinates, transformation of multiple integrals. Application of double and triple integrals for evaluation of area. Volume, mass. · Vector Calculus : Surface integrals, Green’s theorem, Gauss divergence theorem, Stoke’s theorem, Applications of integral theorems. · Improper integrals : Convergence of improper integrals, Error functions. · Fourier series : Fourier expansion of periodic functions with period 2 (Fourier series of even and odd functions, half-range series. Fourier series of functions with arbitrary period, conditions of convergence of Fourier series. · Tensors : Space of N-dimensions, Transformation of co-ordinates, summation convention. Contravariant and co-variant vectors (tensors of first order), tensors of second order (Kroneker delta), Tensors of higher rank, Invariant or scalar. Algebraic operations with tensors. Addition and substraction of tensors, contraction, product of tensors, Inner product, symmetric tensor, skew-symmetric tensor, quotient law. · Second order Partial differential equaitons: Second order partial differential equations, models leading to 2nd order PDE’s, boundary value problems involving 2nd order PDE’s and their solution by methods of separation of variables. Heat, Wave & Laplace Equns. & their solution by method of separation of variables and using Fourier series. · Introductory Statistics, regression and correlation : Reoreintation, measures of central tendency, measures of dispersion, correlation, rank correlation, regresion, curve fittings, method of least squares. · Sampling Techniques and Testing of Hypothesis : Population and samples, Different methods of sampling. Probability distribution and their properties, Binomial, possion, Normal distribution and their properties, estimation of parameters cofidence intervals, Testing of hypothesis, decisions. REFERENCES :

1. Advanced Engineering Mathematics – Erwin Kreyszig. John Willey & sons. 2. Introduction to partial differential equations – Donald Greenspan, McGraw-Hill Book Company. 3. Advanced Engineering Mathematics – C.R. Wylie, McGraw-Hill Book Company. 4. Properties of solids – George G. Koerber, Prentice-Hall. 5. Mechanical Metallurgy, S.I. Metric Edition – George E. Duter, McGraw-Hill Book Company, 1988.

SECOND SEMESTER OF B.E.II

PRINCIPLES OF EXTRACTIVE METALLURGY

Definitions: Ore, Minerals, Metals, etc. Scope of extractive metallurgy, Drying, Calcining, Sintering, Roasting, Smelting, Distillation, Fire refining. Hydrometallurgy, Steps involved, Importance. Merits of pyro and hydrometallurgy. Electrometallurgy, Electro winning. Electro refining. Applications. Fundamentals of unit Process, Unit operations. Review of chemical equilibrium. The basic concept of free energy change. Requirements for prediction and calculation of a chemical reaction. Ellingham diagram in detail for metal oxides. Activities in concentrated solution and in industrial liquid metallic solution 1wt/std. State. Henrian solution activity and activity coeff. (Problems based on few above selected topics are solved in tutorial classes.). Reaction kinetics. Factors affecting Homogeneous and heterogeneous reactions. Effect of conc. Of reacting substances on rate of a reaction. Order and molecularity of a reaction, reaction and concentration of reactant of 1st, 2nd, and nth order. Determination of order and velocity constant of a reaction. Reversible reactions. The effect of temperature on rates of reactions. Arrhenius equation, Role of activation energy. Theory of absolute reactions. Rates, Applicability of reaction kinetics to metallurgical systems. Extraction of metals from oxide and sulphide ores. Reduction of oxide ores by Carbon Hydrogen metallothermic reduction ( Al, Si, Mg, Ca. etc). Electrolysis at low pressure and high pressure. Conversion into halides and subsequent extraction. Reduction of sulphide ores by reduction, smelting and mattesmelting. (Discussion of all above topics with at least specific examples in each case.) Refining of impure metals. Introduction chemical, electrochemical and physical methods i.e. fire refining. Refining via volatile comp. Electrolysis, Distillation. Zone refining, Materials and heat balance. Flow diagram. Techniques and procedure of material balance. Techniques and methods of heat balance.

COMPUTATIONAL – TECHNIQUES

(A) C Programming :

· Algorithms, effective procedures in problem solving, flowcharts, pseudo-code. · C Preliminaries : Data types, constants, variables, type specification statements, operators and expressions, Library functions simple C programms. · Control Structures : Importance and types of structures, structured programming, if else, while, do-while, for, switch structure, go to, continue and break statement. · Arrays, pointers, functions, text processing and programms using the above features.

(B) Numerical Analysis and Application Programming

· Finite differences, Newton’s interpolation formula, Lagrange’s formula. · Numerical integration, Trapezoidal Rule, Simpson’s Rule. · Solution of equations of one variable : Bisection method, Regula-falsi, Newton – Raphson Method. · Solution of system on linear equations : Gauss Seidel, Jacobi, Gauss-elimination Methods. · Numerical solution of differential equation : Euler’s Method, Modified Euler Method, Runge-Kutta method. · Finite difference methods for ordinar differential equations. REFERENCES 1. Sudhir Kareker Programming in C. 2. Kernigham B.W. and Ritchie D.M. : The C programming Language, 2nd Edition. 3. Numerical Methods for Scientific & Engineering Computation by M.K. Jain, S.R.K. Iyengar, R.K. Jain – Willey Eastern Ltd. 4. Computer Oriented Numerical Methods – S.S. Sastry, Prantice-Hall of India. 5. Introduction to Numerical Analysis – S.S. Sastry, Prantice-Hall of India.

ANALYTICAL TECHNIQUES IN METALLURGY 1. Introduction to techniques in quantitative analysis Physicochemical method of analysis. Basic principle and methods of colorimetry. 2. Absorptiometry Spectrophotometery Electro-gravimetric analysis. 3. Titrometry, Potentiometric titration. Columbometric titration. Ampstiomatric and conductiometric, Titration.

3. Nuclear Magnetic Resource principle, analytical applications.

4. Thermal Analysis, thermogravimetry Differential thermal analysis.

5. Differential scanning calorimetry. Thermodilatometry.

6. Analysis of cast iron. Steel, Stainless steel, Brass Bronze etc. by chemical and physico chemical methods.

TERM WORK Experiments of Wet. Analysis and Instrumental Analysis based on chemical and physico chemical methods.

TEXT/REFERENCES1. A Text Book of Metallurgical Analysis, B.C. Agrawal, S.P. Jain, Khanna. 1. Instrumental Methods of Analysis – G.W. Ewing, Mc-Hill. 2. A Text of Qualitative/Anatilative Analysis – A.1 Yogel Lonsgman. 3. Metallurgical Analysis – V.G. Iyer, Kohinoor. 4. An Introduction to Metallurgical Analysis – S.K. Jain Vikas. 5. Introduction to Thermal Analysis – M.E. Brown. 6. Undergraduate Instrumental Analysis – James W. Robinson.

TRANSPORT PHENOMENA

1. Modes of heat transfer. Conduction of heat through solid. Steady and unsteady state. Temperature profile. Fouriou law of heat conduction. General equation of heat conduction in Cartaian co-ordinate. Spherical co-ordinate & Cylindrical. One diamensional steady state heat flow through composite walls.

2. Radial heat conduction through bollow composite cylinders and spheres. Convective heat transfer. Free and forceed convection. Application of dimensional analysis to Effective boundry layer. Convective mass transfer coefficient. 3. Laws of diffusion. Diffusivity. Steady state one dimensional mass diffusion through stationary media. Counter current diffusion. Unidirectional diffusion. Solid state diffusion. 4. Radiative heat transfer. Reflection adsorbtion and transmission of radiation. Definition of Nack body Plank’s Law. Wien’s distribution law. 5. Heat transfer between two bodies by radiation Labert’s law. View factor. 6. General features of fluid flow. Viscosity. Classification of fluids. Newtonian. Non-Newtonion. Viscous-non viscous. Lamilar curbulant. Compressible incompressible. Steady unsteady fluid flow. Macroscopic energy balance. Verturimeter. Oritices, capilary flow meter. Pilot tube. Nozzle Buckimglram theoram. 7. Rotameter. Friction factor. Dimensionalanalysis supplied to fluid flow. Flow through pipes bends. Flow around spherical particle-bed of solids. Equation of continuity Naijer stokes equation. Bed and particle fluidzation.

TEXT/REFERENCES

1. Elements of Heat and Mass Transfer – Prof. R.C. Parel, Acharya Book. 2. Fundamentals of Momentum. Heat and Mass Transfer : J.R. Welty, C.E. Wicks and R.E. Wilson Wiley.3. Principles of Extractive Metallurgy – A. Ghosh and H.S. Ray. 4. Chemical Engineering – J.M. Coulson and J.F. Richardson. Mc.Hill ELDS. 5. Engineering in Process Metallurgy – RLL Guthrie Oxford. 6. Rate Phenomena in Process Metallurgy – J.Z. Szekely and N.J. Themelis, Wiley Inter-Science.

MACHINE DESIGN & DRAWING 1. Designing : Design procedure. Need for designing synthesis. Material selection. Engineering materials. Important mechanical – properties of materials. Streee concentration. Factor of safety. Types of loads and Stresses. Basic design calculations. Contact stresses. Fatigue loading & calculation based on various criteria. Theory of failure.2. Operational & Permanent joints : Design of operational joints like – cotter, knuckle, Turn back etc. Design of riverted and welded joint for Structure and pressure vessel.3. Machine parts subjected to ecoestiric load & columns : Ecoectric loading on rivets of bolts. Columns & starts. Buckling – load End fixing conditions. Column subjected to ecoentric load.4. Shafts, Keys and Couplings :Shaft : Design consideration. Materials for shafts, Loading, various factors affecting design of shafts.Keys : Types of keys and design criteria.Couplings : Design of various types of couplings like Muff coupling. Flange coupling. Flexible coupling. Elastomer type coupling. Metallic Grid (Steel Flex) coupling. Oldflam coupling etc.5. Springs : Materials & manufacturing, Pre-stressing. Design of helical compression & Tensile springs, composite spring, contial spring. Torsion spring. Flat spiral spring & Leaf spring.6. Levers : Design procedure. Design various levers like – Bellcrank, rocker arm etc. Design of various types of Handless & Foot levers.7. Computer aided drafting & design : Importance of CAD. Design process. The application of computers for design. Product cycle of CAD. Introduction of software and Hardware. Term work is based on theory. At least 4 half imperial sheet with design 10 reports. REFERENCES 1. Machine Design Vol.1 – Patel, Sikh, Rajput & Pandya, C. Jamnadas & Co. 2. Mahcine Design Vol.2 – Patel, Sikh, Rajput & Pandya, C. Jamnadas & Co. 3. Elements of Machine Desing – Spott., Prentice Hall.

PLASTIC DEFORMATION OF METALS

Crystal imperfections. Point defects, Line defects and surface defects. Slip phenomena. Slip systems. Theoretical strength of a perfect crystal. Slip by dislocation movement concept of critical resolved shear stress. Burgers vector and the dislocation loop. Dislocation in F.C.C (including formation of stacking fault.) B.C.C and H.C.P., Stress fields and energies of dislocations. Jogs. Dislocation: Forces. Multimplication of dislocations. Techniques of observation of dislocation. Dislocation point defects interactions. Dislocation pile up. Twinning as a mode of deformation. Deformation of single and polycrystalline materials. Strain hardening of single crystals. Grain boundaries. Strengthening from grain boundaries. Hall-patch equation. Low-angle boundaries. Surface tension of the grain boundary. Strain-hardening of polycrystalline metals. Relation between single and polycrystalline stress-strain curve. Yield point phenomenon. Strain-ageing behaviour. Solid-solution hardening. Strengthening due to second phase particles. Annealing of cold-worked metals, Recovery, Recrystallisation and grain growth. Tensile test, Hardness tests and impact tests. Types of fracture in metals. Theoretical cohesive strength of metals. Griffith theory of brittle fracture. Theory of ductile-brittle transition temperature. Elementary concept of fracture mechanics. Fatigue test. Theory of fatigue. Effect of metallurgical variables and temperature. Creep test, Creep curve. Stress-rupture test. Creep mechanisms. High temperature alloys. Effect of some metallurgical variables. Presentation of engineering creep data. TEXT/REFERENCE: 1. Mechanical Metallurgy – G.E. Dieter, M.C. Graw-Hill. 2. Physical Metallurgy Principles –R.E. Reed-Hill, DlVan-Nostrand Company. 3. Deformation and Fracture Mechanics of Engineering Materials – Richard W. Hortzberg, John Wiley & Sons. 4. Structure and Properties of Materials, Vol. III, Mechanical Behaviour, John Wulff, H.W. Hayde, W.I. Moffatt, Wiley Eastern Private Ltd.

SYLLABUS OF F.S. B.E III (Met.)

NON FERROUS EXTRACTIVE METALLURGY

1. Indian scenario of ores and mineral deposits and production facility for non-ferrous metals such as Cu,Zn,Pb,Al,Sn,Ni,Mg,Ti. 2. Copper:Ores & Minerals, Pyrometallurgical extraction,concentration, roasting and smelting,converting refining, Hydrometallurgy of Copper. 3. Comparitive study of electrowining and electrorefining of copper & behaviour of impurities.Parallel and Series systems. 4. Nickel: Ores & Minerals.Pyrometallurgical extraction,Refining. 5. Aluminium: Ores and minerals. Pyro and hydro Metallurgical processes of extraction. Preparation of alumina from bauxite.Preparation of electrode.Manufacture of carbon electrode,Hall & Heroult's process,Anode effect,Aluminium refining by Hoop's process. 6. Magnesium:Ores and minerals,method s of production of MgO and MgCl2,Pyrometallurgical extraction of magnesium.Electrolytic extraction,Refining of electrolyte. 7. Zinc: ores & minerals,Pyrometallurgical extraction of zinc,methods of distillation,Hydrometallurgical extraction of zinc. 8. Lead: Ores & Minerals,Pyrometallurgical extraction of lead ,Pyrometallurgical refining of lead bullion, Continuous lead refining,Seperation and extraction of Ti-metal. 9. Tin:Ores & Minerals and extraction of tin from its ores,Properties uses of important non-ferrous metals Recovery of precious metals from secondary resources such as anode mud,zinc dross,red mud and zinc electrolyte. Term Work:Tutorials / Assignments based on above syllabus. Text / Refrences. 1.Extractive Metallurgy:J.Newton.Willey 2.Metallurgy of Non Ferrous metals -W.H.Dennis,Ditman. 3.Extraction of Non Ferrous metals -H.S.Ray, R.Shridhar and K.P.Abraham 4.General Metallurgy-B.Kuznetov,Peace pubs.Moscow 5.Hydrometallurgy-S.Venkatachalam,Norsa Pub,Bombay.

IRON MAKING

1. Iron Making historical,Iron & steel industries in India,Occurence and distribution of raw materials,Valuation of Iron ores.Metallurgical coal resources in India,flux and its evaluation.

2. Burden preparation,Burden calaculation,Burden Qualities,Methods of bebficiation,agglomeration,sintering process, variables and machines. 3. Types of sinter,Pelletization process,Theory of bonding,Mechanism of ball formation,disc and drum pelletizer,Induration of pellets,cold bonding technique,testing of agglomerates. 4. Physiochemical principles of blast furmace,Blast furnace reactions,Thermodynamics of Iron oxide reduction 5. Reaction in stack,Direct & Indirect reductio. Slag-metal reactions,Desiliconisation,Desulpaharization. 6. Constructional features of blast furnace, profile, refractories, accessories,charging mechanism,Bell and Belless charging systems. 7. Development in blast furnace process,Fuel Injection, oxygen injection, high-top pressure,high temperature blast, their effect in coke-ratioandmetal-impurity distribution in slag and metal. 8. Alternative methods of iron making,Reduction smelting,Direct reduction processes and Fludised bed process, mini- blast furnace,electrothermal process. 9. Blast furnace opertion,operational troubles and minimization,blast furnace control,Blast furnace gas,gas cleaning and utilization. Term Work: Experiments and Problems based on above syllabus. Text / Refrences. 1. Introduction to Modern Iron making -R.H.Tupkary,Khanna Pub.,Delhi. 2. Introduction to Physical chemistry of iron and steel making -R.G.Ward,ELBS. 3.The making,shaping and treating of Steel.-H.M.Gannon,U.S.S.Pub.Pittsburgh. 4.Principles of blast furnace Iron Making- A.K.Biswas,SBA Pub,Calcutta 5.Blast Furnace Iron making-J.J.Gupta and Amit Chaterjee,SBA Pub.,Calcutta.

MECHANICAL METALLURGY 1. Princples of metal working. Flow curve. True strain, True stress. Yielding criteria for Ductile metals. Octahedral shear stress and shear strain. Invariants of stress and strain.

2. Theories of plasticity, Flow and Deformation theories, Two dimensional plastic flow. 3. Classification of forming processes, Mechanics of metal working. Flow stress deformation 4. Effect of temperature, Strain rate and metallurgical structureon forming process. Friction and lubrication, Workability, Residual stress, Cold work anneal cycle. 5. Forging : Classification of forging. Drop and press forging. Forging equipment. Calculation of forging pressure and loads. Metallurgical variables associated with forging. Forging Defects. 6. Rolling of metals : Theory and practice. Different types of machines and accessories. Elementary roll pass design. Rolling of blooms, slabs. Merchant mill. Rolling of rails and structures. Flat products and wheel. Lay out of different mills for rolling of above products. Theories of cold and hot rolling. Defects in rolled products. 7. Direct and Indirect extrusion. Variables in extrusion. Flow patterns in direct and indirect extrusion through unsymmetrical multiple dies. 8. Impact extrusion. Hydrostatic extrusion. Tube forming. Production of seamless tubes by rolling and extrusion. Tube drawing. Wire drawing. Dry and Wet wire drawing. Wire drawing equipment. 9. Theory and practice of wire drawing. Variables in wire drawing. Other conventional methods of working such as deep drawing. Strech forming. 10. Spinning, Piercing, Swagging, Embossing, Coining, Shearing, Bending, High rate forming methods. Superplasticity, Defects oin wrought products. Causes and remedy. TEXT / REFERENCE 1. Mechanical Metallurgy - G.E.Dieter. 2. Introduction to Principles of Metal Working - G.W. Rowe, Edward 3. Mechanical Treatment of Metals - R.N. Parkins. 4. Making, Shaping and Treatment of Steels - H.M. Gannon, USS. Pittsburgh. 5. Engineering Metallurgy II - R.A. Higgins.

INDUSTRIAL CERAMIC MATERIALS

1) Fundamental ascepts of ceramics. Their difference from metallic and organic materials. Traditional and modern ceramics, classification od modern ceramics as oxide and non-oxide ceramics as well as classification based on their application. 2) Ceramic raw materials, Methods of Ceramic Powder processing, Pressing, Casting and plastic forming processes and brief review of other forming processes. Sintering / Firing of ceramics. Other modified classification processes. 3) Structural Ceramics : Properties and uses of Oxides and non-Oxide structural ceramics such as alumina, aluminium nitride,boron nitride, tungsten carbide,titanium carbide,silicon carbide,Sialon. 4) Electronic Ceramics : Properties and applications as Piezoelectric materials,ferrites,electroptical materials as pressure,gas and moisture detectors,etc. Ceramic dielectrics. 5) Ceramic cutting tools : Properties and applications of ceramic cutting tools such as alumina tools, boron nitride tools, Si3N4, Sialon etc. 6) Glasses and optical Fibres : Basic and application of various types of glasses namely Silica glass, Vycor glass,Opal-Glass. Application of glass fibres in composite materials and telecommunications, some aspects of crystallized glasses. 7) Ceramic Coatings : Techniques,parameters and applications of plasma / spray coatings for coating materials like WC, Cr3C, Al2O3, Stabilized Zirconia, etc. Similar studies on flame spray coatings. 8) Refractories : Classifications, properties such as PCE, RUL, Spalling, thermal properties, Chemical properties,Testing of refractories, Phase diagrams of Al2O3 -SiO2, etc 9) Applications of refractories in Iron making and Steel making, foundries,Special refractories. Text / Refrence : 1) Modern Ceramic Engineering :- David W Richerson Marcel Dekker,Inc., New Yoek [1982] 2) Introduction to fine Ceramics :- Applications in Engineering.

Noborn Ichinose by John Wiley & sons Ltd, Newyork [1987]

3) Advanced Ceramics :- P.Ramkrishnan, Oxoford & IBH Publ.Co. P. Ltd., New Delhi.

FURNACE TECHNOLOGY

1) Classification and uses of furnaces in metallurgy based on technology,structure and heat generation. 2) Fundamentals of heat engineering of furnaces. Heat transfer laws, Review of steady state,conduction. 3) Transeint conduction, cartesian,cylindrical and spherical co-ordinates,solution for simple geometry and boundry conditions. 4) Convective heat transfer and radiative heat transfer. 5) Flow of gases in furnaces,ducts,drafts,chimney. Sample calculations, waste heat recovery, regenerators and recuperators,principle and design,Blast furnace stove. 6) Elements of furnace design,Refractories,materials for constructions, Fuel burning devices for solid/liquid/gaseous fuel,design of roof and hearth. 7) Principle of electric heating,Resistance heating elements, principles of induction heating,core and coreless furnaces, various types,comparison,Typical calculations. 8) Study of few important metallurgical furnaces,Special furnaces,Plasma heating,Optical furnaces, Uses of laser. 9) Temperature Measurement and control,calculations on heat transfer and fluid flow. Simple furnace design. TERM WORK : It includes drawing of burners and furnaces,calculations on heat transfer and fluid flow,simple furnace design. TEXT/REFERENCE : 1) Combustion Engineering A.K.Shaha,Oxford and IBH Publ. Co. Calcutta,1974 and Fuel Technology 2) Metallurgical Furnaces V.KKrivanchiv and B.Markov,MIR Publ. Moscow,1977. 3) Metallurgical Engineering Schuman Principles Vol 1 4) The General Theory of M.A.Glinkov and G.M. Glinkov, MIR Publ.Moscow,1978 Furnace

S.S. B.E. III (Met.)

FOUNDARY TECHNOLOGY

1. Introduction : Importance of Foundary Industry in Modern Industrial scenario,Advantages and limitations of casting method.Classification of Foundaries, Different sections in Foundary and their functions. 2. Patterns : Types, Brief discussion on pattern making materials,consideration in selection of pattern materials, colour code,Pattern allowances, core-boxes,types of core boxes. 3. Moulding and core making materials, Ingrediants of common type of moulding and core making sands, their properties and behaviour.Testing of sands & clay. 4. Classification of Moulding processes and casting processes,Brief description of all processes such as green sand,dry sand, loam, floor,pit and Machine moulding. 5. Shell Moulding,CO2 Silicate process,Investment Casting process,Permanent moulding process Gravity and Pressure die casting,centrifugal casting process. 6.Melting of cast iron, Mechanical features of cupola, operational steps and principles of cupola operation,Advanced practicles in the cupola operation.Melting of aluminium and copper based alloys including mould treatments such as dressing , grain refining and modification. 7. Elements of gating system : Classification, Basic considerations in gatting design,Gating ratio, Gating practise for ferrous and non-ferrous alloys,Pouring equipments. 8. Risering practise, Functions of riser, Directional and progressive solidification,Centreline feeding resistance , Riser efficiency,Riser design considerations,Risering curves, Cain's,N.R.L. and Modulus method, Feeding distance, Feeding aids, blind and atmosphereic risers, Defects in castings, causes and remedies. Term Work : Experiments and Tutorials based on above syllabus. Text/Reference : 1. Principles of Metal Casting - Heine and Rosentall 2. Foundry Technology - Beelay 3. Foundry Technology - M.Lal 4. Foundry Technology - P.L.Jain 5. Foundry Technology - Goel and Sinha

B.E. III ENGINEERING ECONOMICS

L - 4 Hrs. Theory : 100 Marks

1. Demand Analysis: Demand function – Demand Curve – Relationship between Demand Function and Demand Curve, Measures of responsiveness, Determination and Uses of Elasticity of Demand.

2. Cost and Output : Short Run Average Cost Curve – Divisibility and Adaptability – Break – Even Analysis – Elements of Manufacturing Costs.

3. Market Structure and The Theory of Prices4. Pricing Practices : Cost – Plus Pricing – Marginal / Incremental Analysis in Pricing –

Multiple Product Pricing.5. Depreciation: Factors Governing Depreciation – Methods of Depreciation, Tax

Considerations.6. Theory of Capital : Meaning of Capital and Investment – Productivity of Capital Goods,

Supply of Capital Resources – Time Preference – Demand for Capital Resources, Roundabout Production Process – Measurement of Capital.

7. Cost of Capital :8. Interest and Annuity Relationship with their Applications, Simple Interest, Compound

Interest, Present Worth, Annuities, Equivalence, Comparision of Alternatives.9. Economic Analysis of Projects in the Public Sector and Benefit Cost Analysis.

TEXTS / REFERENCE

1. Principles of Engineering Economic Analysis – John A. White, Marvin H. Agee and Kenneth E Case Chapter 3 to 7

2. Managerial Economics – Eugene F Bringham and James L Papas, The Dryden Press, Hinsdale, LLLinois, Chapter 4,8,10,11,13 and Appropriate Sections.

3. Cost Engineering Analysis – William R. Park, John Wiley and Sons, Chapter 2 to 8,10,11.4. Managerial and Engineering Economy George A. Taylor, East West Indian Edition, Chapters

2 to 9,12,185. Economic Theory and Operations Analysis – W J Baumol, Prentice Hall of India, Chapters

18,19 6. Economics – Paul A Samuelson7. Introduction to managerial Economics – Chirstopher I Savage and John R Small, Chapters

4,6,8,98. Elements of Cost Benefit Analysis – E J Mishan

PHYSICAL METALLURGY I

Met : 3208 Theory : 100 Marks L : 4 Hrs. TW/Viva : 100 Marks Pr. : 6 Hrs. Total : 200 Marks

1. Study of various types of Phase Diagrams, Binaru and Ternary. 2. Solidification jof Metals and Alloys,Nucleation and growth phenomena. Constitutional supercooling,Eutectic solidification. Rules of formation of various types of solid solutions. Intermediate phases, Intermetallic compounds. 3. Iron-carbon system, Fe-Fe3C diagram. Effect of alloying elements. Isothermal and continuous cooling transformation diagrams, Hardenability. 4. Fundamentals of heat treatments of Steels. Annealing, Homogenisation. Spheroidising, Normalising, Quenching media, Austempering, Martempering, Hardening and Tempering. 5. Surface modification Techniques with or without change of surface chemistry. 6. Cast irons: Classification according to graphite morphology and matrix structure. 7. Microscopy: Abbe's criterion for image formation, resolving power, numerical aperture, empty magnification, construction of simple and compound microscopes, Important lens defects and their correction. 8. Principles of bright field, dark field contrast, oblique illumination, phase contrast, interference and polarized light microscopy. 9. Metakkography - Macrography, Fractography, Photomicrography, Elements of quantitative metalography and Image processing. Term Work : Experiments and Problems based on above syllabus.

Text/Reference :

1. Physical Metallurgy Principles - R.E. Reed Hill [East - West] 2. Principles of Metallographic Laboratory Practice - G.E. Kehl and H.Davis[Mc.Hill] 3. Phase Diagrams in Metallurgy - F.N.Rhines. 4. Engineering Physical Metallurgy - Y.Lakhtin[MIR Publications] 5. Physical Metallurgy Vol I-I.A.Gulyaev[MIR Publications] 6. Physical Metallurgy for Engineers-D.S.Clark and W.R. Varney[CBS] 7. Modern Physical Metallurgy - R.E.Smallman[ELBS] 8. Heat Treatment Principles and Techniques - T.V.Rajan, C.P.Sharma and A. Sharma [Prentice Hall]

POWDER METALLURGY

MET : 3207 Theory : 100Marks L : 4Hrs TW/Viva : 50Marks Pr : 2Hrs Total : 150Marks 1) Introduction : Historical and modern developments in P/M. Advantages limitations and applications of P/M. 2) Characteristics of metal powder in terms of particle size , shape and size distribution, Characteristics of powder mass such as apparent density, tap density, flow rate, friction conditions. Properties of green compacts and sintered compacts. 3) Important methods of metal powder manufacturing like machining, milling, atomization, electrodeposition, reduction from oxide, carbonyl process, production of alloy powders, New development. 4) Powder conditioning, fundamentals of powder compaction, density distribution in green compacts, types of compaction presses, compaction tooling and role of lubricants. 5) Single and double die compaction, isostatic pressing, hot pressing. 6) Powder rolling, powder forging, powder extrusion and explosive forming technique. 7) Definition of sintering, stages of sintering, effect of variables on sintering, sintering atmospheres and sintering furnaces. 8) Mechanism of sintering, liquid-phase sintering, infiltration process. 9) Study of sintered bearings, cutting tools, and metallic filters. 10) Study of friction and antifriction parts and electrical contact materials. TERM WORK : Experiments and assignments based on above syllabus. TEXT/REFERENCES : 1) Powder Metallurgy :- W.D.Jones 2) Introduction to Powder Metallurgy :- A.K.Sinha 3) Principles of Powder Metallurgy :- T.Shukerman 4) Handbook of Powder Metallurgy :- H.H.Hausner

STEEL MAKING 1. Priciples of Steel makingprocess, Steel making as oxidation process. Wrought iron making, Thermodynamics of refining, Types of slags - Acid, Basic, Dry and Wet slags. 2. Raw materials for steel making, Pneumatic aqnd Hearth processes, Oxygen steel making and LD Process, Selection of steel making process. 3. LD plant layout, Jet - material interaction, Vessel and lance design, Multinozzle lances. 4. Modification in oxygen blowing processes, LD-AC and bottom blown oxygen processes, Combined blowing, Steel making in rotating vessels, Kaldo and Rotor process, Continous steel making. 5. Physical chemistry of carbon removal, Active and Inactive sites, Mechanism of oxygen transport, P,Si,Mn,S distrubition. 6. Deoxidation, Selection of deoxidizer and deoxidation practise, e.g. Simple and Complex, Mechanism of deoxidation. 7. Electric Arc Furnace process [ AC & DC ], single and double slag practise, Raw materials, classification, Chromiun - Carbon equilibrium, Rustless process, Argon Oxygen decarburisation, Vaccum oxygen decarburisation, Use of sponge iron in steel makin, advantages and limitations, Induction Furnace. 8. Gases in steel, Vaccum degassing, Ladle stream degassing, Degassing in bulk and by part, Secondary steel making, ASEA-SKF process, VAD process 9. Casting pit practise, teeming, ingot mould, Types of ingots, Ingot structures, Ingot defects and remedies. 10. Continous casting, principlrs, machines, Types, metallurgical aspects, Integrated steel plants, Alloy steel making and mini-steel plants in India. TEXT / REFERENCE 1) Introduction to Modern Steel Making :- R.H.Tupkary, Khanna Publ. Delhi. 2) Steel Making :- V.A.Kudim, MIR Publishers,Moscow. 3) Electrometallurgy of Steel :- E.P.Edneral, MIR Publ; Moscow & Ferro.Alloys Vol I & II 4) Making,Shaping and :- H.M.Gannon, USS Pub. Pittsburg. Treating of steel 5) Introduction to Physical :- R.G.Ward, ELBS. Chemistry of Steel Making

Enclosure-II

Second Semester of B.E. III (Metallurgy)

METALLURGICAL INSTRUMENTATION

ELN 3208 Theory : 100 Marks Pr./TW/Viva : 50 Marks Total Marks : 150 Marks

Unit-1: Operational Amplifiers as a module & basic signal processing circuits like Inverting, Non-inverting Amplifier, Instrumentation Amplifier, Difference Amplifier

Unit-2: Introductions to digital circuits, Microprocessors & system – Block diagram descriptions & operation, ADC, DAC & Interfacing.

Unti-3: Resistance heating, Introduction heating, Electric heating

Unit-4: Contact & Non contact measurements sensors for pressure, Temperature & Flow, humidity.

Unit-5: Displays & Recording devices

Unit-6: Applications –On based controllers, PID Controller for temp. – Different Electronic control applications in Wire Drawing in Arc Furnaces & Miscellaneous applications.

Books :

1. Linear Integrated Circuits by Coughlin & Driscoll.2. Engineering Electronics by Ryder.3. Digital Electronics by Malvino

PHYSICAL METALLURGY – I

Met : 3208 Theory : 100 MarksL : 4 hrs. TW/Viva : 100 MarksPr. : 6 hrs. Total : 200 Marks

1. Study of various types of Phase Diagrams, Binary and Ternary2. Solidification of metals and Alloys, Nucleation and growth phenomena,

Constitutional super cooling, Eutoctic solidification Rules of formation of various types of solid solutions. Intermediate phases, Inter-metallic compounds.

3. Iron-carbon system, Fe-Fe2C diagram. Effect of alloying elements. Isothermal and continuous cooling transformation diagrams. Hardenability.

4. Fundamentals of heat treatments of Steels. Annealing, Homogenisation, spheroidising, Normalising, Quenching media, Austempering, Martempering, Hardening and Tempering.

5. Surface modification techniques with or without change of surface chemistry.6. Cast Irons: Classification according to graphite morphology and matrix structure.7. Microscopy: Abbe’s criterion for image formation, resolving power, numerical

aperture, empty magnification, construction of simple and compound microscopes, Important lens defects and their correction.

8. Principles of bright field, dark field contrast, oblique illumination, phase contrast, interference and polarized light microscopy.

9. Metallography – Macrography, Fractography, Photomicrography, Elements of quantitative metallography and image processing.

TEXT / REFERENCE:

1. Physical Metallurgy Principles – R.E. Reed Hill [East-West]2. Principles of Metallographic Laboratory Practice – G.E. Kehi and H. Davis [Mc. Hill]3. Phase Diagrams in Metallurgy – F.N. Fhines4. Engineering Physical Metallurgy – Y. Lakhtin [MIR Publications]5. Physical Metallurgy Voll – I.A. Gulyaev [MIR Publications]6. Physical Metallurgy for Engineers – D.S. Clark and W.R. Varney [CBS]7. Modern Physical Metallurgy – R.E. Smallman [ELBS]8. Heat Treatment Principles and Techniques – T.V. Rajan, C.P. Sharma and A. Sharma

[Prentice Hill]

Enclosure-IV

PHYSICAL METALLURGY – II

MET 4101 Theory : 100 MarksL 4 hrs. Pr./TW/Viva : 100 MarksPr. 6 hrs. Total : 200 Marks

1. Mechanism and kinetics of pearlite to austenite transformation. Grain growth of austenite and factors affecting it.

2. Mechanism and kinetics of transformation of austenite to pearlite. TTT and CCT diagrams. Mechanism and kinetics of bainitic transformation, variables affecting the transformation.

3. Martensitic transformation-classification, characteristics, mechanism, variables and kinetics for ferrous systems.

4. Martenstic transformation in non-ferrous systems such as In-Th, Fe-Ni and Cu-Al system. Special features such as stabilization and effect of plastic deformation.

5. Mechanism and kinetics of tempering in steel, secondary hardening, temper-brittleness.

6. Order-disorder phenomenon, carbide precipitation in stainless steel, sigma phase formation.

7. Characteristics of formation of fine precipitates in ferrous and non-ferrous systems.8. Phase transformation in copper, aluminum, nickel, titanium base alloys.9. Heat treatment and applications of Non-ferrous alloys.

Term Work : Experiments and problems based on above syllabus.

TEXT / REFERENCES:

1. Physical Metallurgy Principles – Robert E. Reed-hill, Affiliated East-West Press, New Delhi.

2. Fundamentals of Physical Metallurgy – John D. Verhoeven, John Wiley & Sons, New York.

3. Engineering Metallurgy – Part 1 and 2 – Raymond A. Higgings, The English Language Book Society and Hodder & Staughton, U.K.

4. Introduction of Physical Metallurgy – Sindey H. Avner, McGraw – Hill, New Delhi.5. Physical Metallurgy Vol. I & II – A Gulyaev, MIR Publishers, Moscow.6. Heat Treatment – Principles & Techniques – T.V. Rajan, C.P. Sharma and Ashok

Sharma, Prentice Hall of India, New Delhi.

NON-DESTRUCTIVE TESTING OF MATERIALS

MET 4102 Theory : 100 MarksL 4 hrs. Pr./TW/Viva : 50 MarksPr. 2 hrs. Total : 150 Marks

1. Fundamentals of and introduction to non-destructive testing. Scope and limitations of NDT Visual examination methods. Different visual examination aids.

2. Leak and pressure testing of industrial components. Various methods of pressure and leak testing underlying principles of these testing systems.

3. Dye penetrant and magnetic particle methods of NDT.4. Ultrasonic methods of NDT-Basic principles of wave propagation, types of waves,

methods of UT, their advantages and limitations. Various types of transducers. Calibration methods, use of standard blocks.

5. Characterization of defects in castings, forgings, rolled and welded products by UT. Thickness determination by ultrasonic method. Study of A,B and C scan presentations.

6. Radiographic testing of metallic components. X-ray and Gamma-Ray radiography. Their principles, methods of generation. Industrial radiography techniques. Types of films, screens and penetra-meters. Interpretation of radiographs. Real time X-ray radiography.

7. Electrical methods of NDT-Conductivity & resistivity methods and their applications. Eddy current testing.

8. Thermal methods of NDT.9. Study of advanced methods of NDT like acoustic emission, holography, tomography,

MRI etc.

Term Work: Experiments / tutorials based on above syllabus.

TEXT / REFERENCES:

1. Practical Non-destructive Testing – Baldev Raj, T. Jayakumar & M. Thavasimuthu, Norosa Publishing House, New Delhi.

2. Non-destructive testing, Warren J. McGonnagle, Gordon Breach, Science Publishers Ltd.

3. Ultrasonic Testing of Materials, J. Krautkramer & Herbert Krautkramer, Narosa Publishing House, New Delhi.

4. Treaties on Non-destructive testing, Vol. 1,2 & 3 Edited by Dr. E.G. Krishnadas Nair, NDT Centre, Hal, Bangalore.

5. Non-destructive testing, R. Hatmshaw.6. Ultrasonic Methods of Testing Materials, Leszek Filipezynski, Zdzislaw Pawlowski

& Jerzywehr, Butterworths, London.

ELECTROMETALLURGY AND CORROSION

MET 4103 Theory : 100 MarksL 4 hrs. Pr./TW/Viva: 50 MarksPr. 2 hrs. Total : 150 Marks

1. Electrolytic and electrochemical cells : Electrolysis, Faraday’s Law, current efficiency, energy efficiency, decomposition voltage, over voltage, throwing power, covering power of electrolyses.

2. Electroplating, pre-electroplating preparations, electroplating of metals like copper, nickel, chromium.

3. Principles of alloy plating: Applications like electrogalvanizing, electro aluminizing, anodizing, electropoloshing, etching.

4. Corrosion of metals: Electrochemical principles applied to corrosion such as electrode potential, E.M.F. series, Nearnst equation.

5. Polarization: types, Tafel’s equation, limiting current density, exchange current density, passivity.

6. Types of Corrosion: Uniform, galvanic, pitting, crevice corrosion, filiform corrosion, intergrannular corrosion, knife-line attack, selective leaching.

7. Stress Corrosion: erosion corrosion, tretting corrosion. Calvitation damage, corrosion fatigue, hydrogen damage and embrittlement.

8. Corrosion Prevention Methods: Material selection & design, cathodic protection, Use of inhibitors etc.

Term Work : Experiments based on above syllabus.

TEXT / REFERENCES:

1. Corrosion Engineering – Mars G. Fontana and Norbert D. Green, McGraw-Hill, New Delhi.

2. Eletrodeposition and Corrosion Processes – J.M. West, D. Van Nostrand Company Ltd., London.

3. An Introduction to Electrometallurgy – Satya Narayan & Rajendra Sharan, Standard Publishers & Distributors, New Delhi.

PRINCIPLES OF METAL JOINING


1. History, Importance of Metal Joining Processes : Theory of Metal joining, barriers of welding, classification of welding processes.

2. Fusion welding: Joint design and edge preparation, methods and selection, nature of heat sources, physics of arc, electrical characteristic of arc, machine characteristics.

3. Metal transfer, forces acting on the arc, different modes of metal transfer, heat flow in metals, prediction of heating and cooling rates.

4. Gas-metal and slag-metal reactions, evolution of gases, formation of porosity, inclusions in weld metal, weld pool solidification, residual stresses, weld cracking, solidous and sub-solidous, dilution.

5. Fusion welding: SMAW – ‘unction of coatings, based on slag metal, gas metal reactions, classification of coating types, formulation of continuous welding by coated electrodes, SAW, electroslag welding.

6. GTAW, GMAW, FCAW, Plasma Welding, type of guns.7. Electron beam welding: Laser beam welding, gas welding, cutting methods. Solid

phase welding, cold pressure welding, hot pressure welding, friction welding, explosive welding, ultrasonic and diffusion welding.

8. Resistance welding: Contact resistance, spot, seam projection, resistance butt, flash butt etc. Soldering and brazing, theory, types of alloy systems, methods of heating type of joints, adhesive joining.

9. Weldability of carbon and low allow steels. Hydrogen embrittlement, Brittle fracture, weldability of stainless steels, weldability tests, weldability of non-ferrous systems.

10. Quality control in welding, procedure for control of material, establishment of correct welding procedure, qualification of operators, testing and inspection during and after welding. Welding defects.

Term Work: Experiments based on above syllabus.

TEXT / REFERENCES:

1. The Metallurgy of Welding, Brazing and Soldering – J.F. Lancaster, George Alien and Unwin Ltd., London.

2. Introduction to Welding and Brazing – D.R. Milner & R.L. Apps. Pergamon Press, London.

ADVANCED FERROUS METALLURGY

MET 4105 Theory : 100 MarksL 1 hr. Total : 100 Marks

1. Thermodynamics and kinetics of iron oxide reduction. Kinetics of solid – solid and solid-gas reactions.

2. Problems of Indian Steel Plants. High temperature properties of Iron-bearing materials.

3. Modern developments in blast furnace, charging system and coal injection, equipment and theoretical considerations. Mini blast furnace.

4. Methods of sponge iron production and their importance under Indian conditions. Uses as feed material for Iron and Steel Industries. Reduction smelting processes.

5. Pre-treatment of hot metal. Physico-chemical aspects of pre-treatment processes. Status of hot metal treatment in India.

6. Electric arc furnace steel making. Design of EAF-AC, DC electric arc. Latest trends in EAF design and operation.

7. Secondary steel making processes. Alloy steel making in EAF using secondary refining. Continuous casting.

8. Roll of synthetic slags. Electroslag refining. Slag-metal reaction in iron and steel making.

9. Ferro-alloy production. Application of plasma technology.

TEXT / REFERENCES:

1. International Symposium on Blast Furnace Iron Making, Jamshedpur, Nov. 1985, organized by the Indian Institute of Metals and the Tata Iron & Steel Company Ltd.

2. Workshop on Production of Liquid Iron using coal, Eds. H.S. Ray et al, Allied Publishers Ltd., New Delhi, 1994.

3. Principles of Secondary Processing & Casting of Liquid Steel – Ahindra Ghosh, Oxford & IBH, New Delhi.

4. Electrometallurgy of steel and ferro-alloys, Vol. I & II, F.P. Edneral, MIR Publishers, Moscow.

ENERGY ECONOMY AND WASTE MANAGEMENT

MET 4106 Theory : 100 MarksL 4 hrs. Total : 100 Marks

1. Energy sources for industrial applications. Economic value of energy conservation. Economics of alternative sources of energy for industrial applications.

2. Requirement of energy in Metallurgical processes. Areas of intensive use and scope for efficient utilization. Energy spent in extraction / processing of metals and materials.

3. Energy analysis – Review, methodology and conventions. Methods use in energy analysis. Effect of energy saving measures. Application of thermodynamic principles and energy balance.

4. Perspectives in energy conservations – Alternative routes of extraction of metals for energy saving. Direct reduction v/s Conventional route for steel making. Role of optimal selection of metal processing route. Conservation through protection of materials against decay. Waste heat recovery methods.

5. Case studies in energy conservation in metallurgical industry. Use of energy efficient equipments.

6. Classification of industrial waste. Effect of waste on environment and resources. Economic value of industrial waste. Waste disposal v/s recycling and secondary uses (value added products).

7. Effect on environment due to excessive use of gaseous, liquid and solid resources from earth. Environmental degradation due to minimizing, disposal of lean ores, pollution due to water used. Extraction from leaner ores, recycling of spent metal for energy saving and use of water in industrial processes. Generation of waste during primary processing of ores and beneficiation.

8. Air pollution and control due to toxic and non-toxic gases, fumes, dust etc. during combustion, heating and roasting processes and industrial production, control methods, cleaning of gaseous effluents, recovery of economic value from gases.

9. Generation of solid waste in metallurgical and powder industry. Economic uses of solid waste such of B.F. slag and fly ash & wastes from non-ferrous industry.

10. Water pollution. Methods of treatment of waste water, recovery and recycling of effluents water. Case studies related to waste management in metal related industries. Knowledge of Environmental system, ISo-14000.

TEXT / REFERENCES:

Recent books, journals and Periodicals covering above topics are to be followed.

NUCLEAR METALLURGY


1. Atomic structure. Fundamental properties. Atomic nucleus. Radio activity. Half life period and isotopes.

2. Fission, fusion and othernuclear reactions. Critical mass. Nutron cross section. Multiplication factor and nuclear disintegration.

3. Essential parts of a nuclear reactor. Reactor types. Reactor fuel cycle.4. Indian atomic power plants. Nuclear power programme in India and future trends.5. Difference in separation methods as compared to conventional methods. Purity

requirements of nuclear metal. Separation processes – Ion and solvent extraction techniques.

6. Occurrence, extraction, mechanical and physical properties and use of uranium and thorium.

7. Occurrence, extraction, mechanical and physical properties and uses of zirconium, hafnium and plutonium.

8. Methods of production of ultrahigh purity metals and their importance in nuclear metallurgy. Influence of radiation damage on mechanical properties. Scope of beryllium in nuclear plants.

TEXT / REFERENCES:

1. Nuclear Reactor Fuel Elements – Metallurgy and Fabrications – Kaufmann.2. Proceedings of Seminar on Nuclear Metallurgy, March 1978, IIM, Bombay Chapter

and IE, Maharashtra State.3. Extraction of Non-ferrous Metals – H.S. Ray, R. Sridhar, K.P. Abraham, Affiliated

East-West Press Pvt. Ltd.4. Zone Mellign – William G. Pfann, John Wiley & Sons Inc., New York.

F.S. of B.E. IV (Met.) Elective-I

COMPOSITE MATERIALS-I


1. Introduction, relevance as modern materials, classification & basic characteristics of

composites. Strengthening mechanism in various types of composite materials.2. Production and properties of various types of fibre reinforcing materials such as glass,

carbon etc.3. Treatment and intermediate processing of various fibres, their structure and

morphology. Properties of particulate reinforcements.4. Classification on the absis of matrix. Types and properties of matrix.5. Interfaces – Interaction and types of bonding at the interface. Tests for measuring

interfacial strength.6. Metal matrix composites – scope, properties and applications. Methods of

fabrication.7. Poly er matric composites – scope, properties and applications. Methods of

fabrication.8. Ceramic matrix composite – scope, properties and applications. Methods of

fabrication.9. Mechanical properties of composites – tensile elastic and fatigue properties. Fracture

modes in composites.10. Plastic deformation, joining and machining of composite materials. Mechanical

testing of composite materiasl. Examples of some critical applications of composite materials.

TEXT / REFERENCES:

1. Composite Materials – Lensile – Holliday, Elsevie Publishing Company, Amsterdam.2. Modern Composite Materials – Lawrence J., Broutman and Richard H. Krock,

Addison-Wesley Publishing Company, California.3. Advances in Materials & their Applications – edited by P. Ramarao, Wiley Eastern

Ltd., New Delhi.

NON-FERROUS ALLOYS


1. Phase diagrams of various non-ferrous alloys (Al-alloys, Cu-alloys, Ni-alloys, Ti-alloys, Mg-alloys, Zn-alloys) and strengthening mechanisms in non-ferrous alloys.

2. Alumnium and its alloys: Physical metallurgy of aluminium alloys. Principles of age-hardening. Ageing processes. Mechanical behaviour.

3. Wrought aluminium alloys and cast aluminium alloys: Compositions, heat treatments, properties and applications.

4. Copper and its alloys: Compositions, heat treatments, properties and applications.5. Magnesium and its alloys: Zinc and its alloys, Compositions, heat treatments,

properties and applications.6. Nickel and its alloys: Ni-Cr alloys, Ni-Al alloys, Ni-Cr-Al alloys, Ni-Cr-Al-Ti alloys:

Compositions, heat treatment, properties and applications.7. Complex Nickel-base alloys: Solid-solution strengthening of Gamma, solid-solution

strengthening of gamma prime, amount of gamma prime. Anti-phase boundary energy, Lattice mismatch. Coarsening of gamma prime. Oxidation and corrosion resistance. Longtime phase stability. Applications.

8. Titanium and its alloys: Compositions, heat treatments, properties and applications.9. Fabrication and corrosion behaviour of various non-ferrous alloys.

TEXT / REFERENCES:

1. Physical Metallurgy for Engineers – Donald S. Clark, & Wilbur R. Varney, CBS Publishers & Distributors, New Delhi.

2. Metals Handbook Ninth Edition – Vol.2, Properties and Selection: Non ferrous alloys and Pure Metals, American Society for Metals, Metals Park, Ohio.

3. Introduction to Physical Metallurgy – Sidney H. Avner, McGraw-Hill Book Company, New Delhi.

4. Relevant Indian and Foreign Standards.5. Heat Treatment, Structure and Properties of Non-ferrous Alloys – Charlie R. Books,

1982, ASM.

NANOMATERIALS AND TECHNIQUES OFNANOSYNTHESIS

1. Introduction to nanomaterials and nanotechnology, historical developments. An overview of scope & applications of nanotechnology. World-wide efforts and investment in nanotechnology. Classifications and types of nanomaterials.

2. Basic understanding of various phenomena at nano scale namely size confinement, interfacial surface phenomena.

3. Introduction to basic building blocks namely atoms, molecules, self-assembly, carbon nanotubes, nanocrystals, nanoclusters, nanocapsules, fullerenes, quantum dots, quantum wires and nanoporous materials.

4. Functional properties of nanomaterials such as physical, mechanical, electrical, magnetic, chemical and optical properties. Size dependence of material at nano scale. Bulk vs nano properties of materials.

5. Synthesis & fabrication techniques: ‘Top down’ vs ‘Bottom-up’ approach of synthesis. Review of synthesis methods namely sol-gel method, chemical vapour deposition, physical vapour deposition, sputtering, plasma deposition process, microemulsion technique, inert gas condensation, mechanical milling, devitrification of amorphous phases, etc. Basics of nanofabrication techniques such as epitaxial growth, nanolithography & self-assembly.

6. Consolidation methods for nanopowders such as cold isostatic pressing (CIP), hot isostatic pressing (HIP), Dynamic compaction, Conventional and Microwave sintering. Diffusion and growth kinetics of nanostructured materials during sintering. Effect of grain size on mechanical properties of nano structured materials.

7. Characterization of nanomaterials. An introduction to characterization techniques like transmission electron microscopy (TEM), scanning tunneling microscopy (STM), scanning probe microscopy (SPM), atomic force microscopy (AFM) etc.

8. Applications of nanomaterials namely nanograined structural materials & nano-composites, nanomagnetic materials, chemical applications etc.

References:

1. Nanomaterials: Synthesis, Properties & Applications, ed. by A.S. Edelstein and R.C. Cammarata, published by Institute of Physics, UK, 1996.

2. Nanostructured Materials: Professing, Properties and Applications, ed. by C.C. Koch, William Andrew Publishing, New York, 2002.

3. Nanotechnology by George Timp, Springer-Verlag, New York, 1999.4. Nanoparticles and Nanostructured Films: Preparation, characterization &

Applications, ed. by J.H. Fendler, John Willey & Sons, 1998.5. Handbook of Nanophase and Nanostructured Materials, ed. by Z.L. Wang, Z.

Zhang and Y. Lim, Kluwer Academic Publisher, 2002.6. Handbook of Nanostructured Materials and Nanotechnology, ed. by H.S. Nalwa,

Vol. 1-5, Academic Press, 2002.7. Carbon Nanotubes: Science and Applications ed. by M. Meyyappan, CRC Press,

Boca Raton Florida, 2004.8. Processing and Properties of Structural Nanomaterials, Leon L. Shaw, C.

Suryanarayana & Rajiv S. Mishra, TMS, 2003.

S.S. B.E. IV (Met.)

STRUCTURAL METALLURGY


1. Crystal geometry, crystal systems & bravais lattices, laws of rational indices, zones & zone axis, summitry class & point groups, directions & planes, slip planes & screw axis, atom sizes and coordination.

2. Stereographic projections and its application. Polymorphism – definition, thermodynamic concept of polymorphism and examples.

3. X-rays: generation, properties, electromagnetic radiation, continuous spectrum, characteristic spectrum, absorption filters, detection and safety precautions. X-ray diffraction.

4. The Bragg’s Law, Diffraction methods, X-ray scattering, structure factor and its determination.

5. Crystal structure determination, phase diagram determination. Electron and neutron diffraction.

6. Crystallite size determination. Stress measurement, preferred orientation and chemical analysis by X-rays.

7. Electron microprobe analyzer, X-ray microscopy and field ion microscopy.8. Scanning electron microscopy. Free-energy composition diagram.9. Free electron & zone theory of metals. Zone theory of alloy phases.10. Conductors, semi-conductors and insulators based on free electron & zone theory of

Metals. Ferromagnetism, diamagnetism and paramagnetism. Superconductivity.


TEXT / REFERENCES:

1. Structure of Metals – Crystallographic Methods, Principles & Data-Charles S. Barrett & T.B. Massalski, Eurasia Publishing House (Pvt.) Ltd., New Delhi.

2. Theoretical Structural Metallurgy – A.H. Cottrell, The English Language Book Society & Edward Arnold (Publishers) Ltd., U.K.

3. Elements of X-ray Diffraction – B.D. Cullity, Addison – Wesley Publishing Company Inc., USA.

4. Physical Metallurgy Principles – Robert E-Ree-Hill, Attiliated East-West Press Private Ltd., New Delhi.

MATERIAL TESTING AND STANDARDS

MET 4211 Pr./TW/Viva : 50 MarksPr. 2 hrs. Total : 50 Marks

Practicals based on following syllabus:

1. Importance of Material Testing. Classification of various type of testing methods. Selection of testing methods.

2. Importance of calibration of Testing Instruments. Calibration methods and standards. Following tests / experiments based on methods with active reference to various codes and standard for each test.

3. Hardness testing – Rockwell, Brinell, Vickers, Poldi-Shore sclarescope, Cupping test, Impact testing including subzero, Tensile testing on Monosanto, Coid rolling and study of grain structure. Wire drawing. Fatigue testing. Wear testing. Annealing.

4. Handling of data. Material testing & Interpretation, design of experiments.

TEXT / REFERENCES:

1. Inspection of Materials, Vol. II – Destructive Methods, R.C. Andersen, ASM 1988.2. Testing of Metallic Materials – A.V.K. Suryanarayan, Prentice Hall of India.3. Workability Testing Techniques, G.E. Dieter, ASM 1984.4. Relevant codes and standards.

ALLOY STEELS


1. Plain carbon steel: Review of FFe-Fe2C phase diagram, Classification of steels on the basis of composition, equilibrium structure and method of manufacturing process. Effect of carbon and inherent impurities on properties of steels. Apllications of plain carbon steels. Limitations of plain carbon steels.

2. Constitution of Alloy Steels: Purpose of using alloying elements, mode of combination of alloying elements in annealed state, classification of alloying elements, various effects of alloying elements additions to steel.

3. Structural steels: Property requirements, methods of improving strength of structural steels, characteristics and applications of mild steels, medium carbon and low-alloy steels, HSLA steels, ball bearing steels, alloy casecarburising steels. Discussion on the basis of AISI specifications.

4. Special Steels: Hadfield Mn-steels, marageing steels, ausforming steels, TRIP steels.5. Tool Steels: Classification of tool steels, requirements of properties for various types

of tools. Characteristics of high speed steels, annealing, hardening and tempering of high speed steels, role of alloying elements in high speed steels.

6. Water-hardening tool steels, cold work tool steels, hot-work tool steels, shock resisting steels and special prupose tool steels, factors for selection of tool steels.

7. Stainless steels: General features and classification of stainless steels, various types of phase diagrams. Austenitic and duplex stainless steels.

8. Martensitic, ferritic and precipitation hardenable stainless steels. Examples of newly developed compositions of stainless steels & their applications.

9. Creep and heat resisting steels, dual phase steels, wear resistant steels.10. Standards in alloy steels – Study of a few selected standards.


TEXT / REFERENCES:

1. Alloying Elements in Steel – Edgar C. Bain, Harold W. Paxton, American Society for Metals, Metals Park, Ohio.

2. Structure and Properties of Alloys – Robert M. Brick, Robert B. Gordon & Arthur Phillips, Eurasia Publishing House (Private) Ltd., New Delhi.

3. Phisical Metallurgy – Vol. II – A Gulyaev, MIR Publishers, Moscow.4. Metallurgy and Heat Treatment of Tool Steels – Robert Wilson, McGraw-Hill Book

Company (U.K.) Ltd. London.5. Physical Metallurgy for Engineers – Donald S. Clark & Wilbur R. Varney, CBS

Publishers & Distributors, New Delhi.6. Metals Hand Book Ninth Edition – Vol. 1.

ADVCANCED FOUNDRY ENGINEERING


1. Structure and properties of liquid metals and their relevance to casting practice.2. Physicochemical properties of liquid metals such as surface tension and viscosity.

Effect of variables on these properties and their control.3. Liquid density and fluid flow concept, shrinkage phenomena in cast alloys. Their

evaluation and control. Different types of shrinkage cavity formation.4. Dissolution of gases in liquid metals. Gas-metal systems. Gas-removal practices for

ferrous and non-ferrous alloys. Effect of dissolved gases on castings unsoundness.5. Metallurgy of cast iron: Gray, white, wear resistant, malleable, S.G. ADI and C.G.

cast irons, their engineering properties and applications.6. Melting of alloy and special cast irons, melt treatment such as inoculation, Mg

treatment desulphurization mechanism, malleabilization cycle and its control, microstructure of alloy cast irons, their properties and applications.

7. Steel foundry practice – Melting practice, moulding materials, methoding practice with examples.

8. Special mould and core making methods both, organic and inorganic, developments in casting practice such as Rheo, Thixo, Compo-casting etc.

Term Work: Experiments base on syllabus.

TEXT / REFERENCES:

1. Principles of Metal Casting – Rechard W. Heine, Carl R. Loper & Philip C. Rosenthal, Tata McGraw – Hill Publishing Co. Ltd., New Delhi.

2. Fundamentals of Metal Casting – Richard A. Finn, Addison-Wesley Publishing Company Inc., USA.

3. Fundamentals of Metal Casting Technology – P.C. Mukherjee, Oxford and IBH Publishing Company Private Ltd., New Delhi.

4. Metallurgical Principles of Founding – V. Kondic, Edward Arnold (Publishers) Ltd., London.

CORROSION ENGINEERING


1. Thermodynamics of corrosion, pourbaix diagrams. Fe-O-H system. Hydrogen & oxygen evolution. Kinetics of electrochemical reaction.

2. Activation, concentration and mixed polarizations. Mixed potential theory. Anodic and cathodic polarizations.

3. Theory of inhibition. Zero charge potential. Electrical double layer. Type of inhibitors. Some corrosion inhibitor examples.

4. High temperature corrosion. Oxidation corrosion with flue gases. Oxides of carbon, sulphur containing gases. Sulphidation, corrosion in air, corrosion by molten salts.

5. Cooling water. Quality of natural water. Formation of deposits. Corrosion in power equipment. Deareation, deoxigenation, corrosion of different alloys and metals in water.

6. Methods of combating corrosion with special reference to metallic and non-metallic coatings. Improvement in design. Cladding Advances in cathodic and anodic protection techniques. Corrosion resistant alloys in brief.

7. Corrosion testing methods. Weight loss method and its limitation.8. Other Practies: Electro chemical methods. Accelerated tests such as potentiodynamic

test and EPR test. AC Impedance Methods. ASTM A262 practices A-E, ASTM tests for pitting / crevice and galvanic corrosion.


TEXT / REFERENCES:

1. Corrosion Engineering – Mars G. Fontana and Norbert D. Green, Mcgraw-Hill International Book Company, New Delhi.

2. Corrosion and Corrosion Control – An Introduction to Corrosion Science & Engineering – Herbert H. Uhlig. John Wiley & Sons Inc., New York.

3. Corrosion – Vol. 1 & 2 – L.L. Shreir, R.A. Jarman & G.T. Burstein, Butterworth Heinermann, U.K.

WELDING METALLURGY


1. Importance of Metallurgy in Welding. Concept of weldability. Review of classification of welding processes.

2. Metallurgy of solid phase welding, Effect of variables such as deformation & temperature. Mechanism of welding in various solid phase welding processes such as cold pressure, ultrasonic friction and diffusion welding.

3. Heat flow equation and its refinements, weld simulation. Effect on microstructure. Effect of preheat and post heat on rate of cooling of weldments.

4. Physical chemistry of slag metal reactions. Trasfer of alloying elements from fluxes. Effect of dilution on chemical composition. Gas absorption and effect of gases on weldments. Gas flow equation for hydrogen. Principles of consumable developments for various fusion welding processes.

5. Epitaxial nucleation. Mode of solidification and segregation. Kinetics of phase transformation in carbon steels, low alloy steels and stainless steels.

6. Mechanism of cracking and embrittlements. Fracture toughness and its testing applied to weldments. Solidification cracking. Liquation cracking. Lamellar tearing. Cold cracking. Reheat cracking and strain age embrittlement. Tests for above.

7. Weldability of non-ferrous alloys especially aluminium, nickel and titanium alloys.8. Joining metallurgy of the dissimilar metals, clad metals etc. Welding metallurgy of

various types of cast irons. Metallurgy of repair welding. Welding metallurgy of spray coating. Metallurgy of cutting.


TEXT / REFERENCES:

1. Introduction to Physical Metallurgy of Welding – Kenneth Easterling, Butterworths & Company (Publishers) Ltd., London.

2. The Metallurgy of Welding, Brazing and Soldering – J.F. Lancaster, geroge Allen and Unwin Ltd., London.

SELECTION OF MATERIALS AND FAILURE ANALYSIS


1. Philosophy of material selection, relationship to available resources, concept of resource base. Criteria for selection of engineering materials – service requirements, ease of manufacturing, availability of materials and cost effectiveness.

2. Selection for mechanical properties like strength, toughness, stainless, fatigue, creep and temperature resistance.

3. Selection for surface durability like for corrosion resistance, wear resistance. Relationship between material selection and material processing.

4. Identification of required properties. Selection of material based on available property data and optimization to select the best material.

5. Case studies in material selection like materials for bearings, gears, aircraft components etc.

6. Importance of failure analysis and its relationship to material selection, fundamental causes of failure. General practice in failure analysis.

7. Identification and characterization of ductile and brittle type of failures.8. Identification and characterization of fatigue failures. Tyes of fatigue, corrosion

fatigue and contact fatigue etc.9. Corrosion and corrosion related failures such as hydrogen embrittlement, stress-

corrosion cracking and high temperature failures.10. Failure of boiler and related high temperature power plant equipment, tube and

piping. High temperature related degradation studies.


TEXT / REFERENCES:

1. Selection & Users of Engineering Materials – F.A.A. Crane & J.A. Charles, Butlerworth & Com. (Publishers) Ltd., London.

2. Engineering Materials – Vol. 1 and 2 – Michael F. Ashby & David R.H. Jones, Pergamon Press, New York.

3. Engineering Materials – Selection and Value Analysis – H.J. Sharp, Elsevier Publishing Company Inc., New York.

4. Analysis of Metallurgicval Failures – V.J. Colangelo & F.A. Heiser, John Wiley & Sons, New York.

5. Metals Hand Book – Eighth Edition – Failure Analysis and Prevention, American Society for Metals, Metals Park, Ohio.

6. Metals Hand Book – Eightgh Edition – Factography, American Society for Metals, Metals Park, Ohio.

Enclosure-4

MET : 4108 Theory : 100 MarksL : 4 Hrs. Total : 100 Marks

F.S. of B.E. IV (Met.) Elective-I

Composite Materials-I.

1. Composites materials: Definition constituents and characteristics, Rule of mixture, Need of composite materials in the present scenario of engineering materials, comparison between conventional and composite materials.

2. Classification of composites based on reinforcing and matrix materials.3. Types, properties and role of various matrices materials used for making

composites.4. Types, properties and role of reinforcing materials. Interfaces, nature of bonding

and interfacial reactions.5. Production of fibres and particulate reinforcing materials. Their structure and

morphology, important applications of fibres as reinforcing phase.6. Fabrication & properties of polymer, metal and ceramic matrix composites,

including carbon / carbon composites.7. Testing methods for tensile strength, compressive strength and flexural strength of

composite materials.8. Applications of various composite materials.

TEXT / REFERENCE

1. Composite Materials & their structure – Jack R. Vision & TSU-Welchou 2. Morden composite materials – Lawrence J. Broutmen, Richard H. Krock, 3. Composite structures (Testing analysis & design) – J.N. Reddy, A.V.

Krishnamurty4. Composite Science & Technology – R.C. Prasad & P. Ramakrishna5. Introduction to Composite Materials Stephen W. Tsai – H. Thomaswahn 6. Composite materials – Leslie Holtiday7. Advances in Composites – E.S. Dwarkadasa & C.G. Krishnadas8. Composite Materials – K.K. Chawla, M.R.S. Pillsubngh, Pennsylvania9. Composite Materials Handbook – Schwartz.

Enclosure-2

M.E. Part-I (Met.) (Ind. Met.)

Metal Casting and Solidification

Met : 5101 Theory : 100 MarksL : 4 Hrs.

1. Different types of sands, system sand, sand preparation and control, silica programme, Methods of sand reclamation, different types of clays, clay testing, methylene blue test.

2. Mechanised moulding including high pressure moulding, boxless moulding, permanent mould process, vacuum moulding process.

3. Process squeeze casting, precision casting, cold setting core materials, mould and core coatings. Magnetic moulding

4. Type of resin bindersUse of continuous mixer for air-setting process.

5. Principles of solidification, technological significance, nucleation, applications of controlled nucleation, growth mechanisms, solidification time and dendrite size, cooling curves, cast structure, solidification defects.

6. Directional solidification & epitaxial growth, continuous casting and ingot casting, their salient features.

7. Elements of gating systems, gating system design, Risering design, Computer software for calculation of riser using solidification simulation techniques.

8. Inoculation of cast irons, theory and practice.

TEXT / REFERENCES

1. Foundry Technology – P.R. Beely, Butterworth Publication, 1972.2. Fundamental of metal casting technology, P.C. Mukherjee, Oxford & IBH

Publishing Co., 1979.3. Cast Iron Technology – Roy Elliot Butterworth Publication, 1988.4. Applied Science in the Casting of metals, Ed. K. Straniss, Pergamon Press.5. Foundry technology source book of ASM & ASF 1982.6. Sand preparation and control by W.B. Parks.

EXPERIMENTAL TECHNIQUES IN METALLURGY

Met. : 5102 Theory : 100 Marks L. : 4 Hrs. TW/ Viva : 50 MarksPr./Tu. : 3 Hrs. Total : 150 Marks

1. Special Techniques in Metallography : Polarized beam, Phase Contrast, Interferrometry, Bright Field, Dark Field and Oblique illumination, Principles of above techniques and their applications.

2. Quantitative Metallurgy and Image analysis, Applications Developments for Quantitative Image analysis in Metallurgy.

3. X- Ray diffractometry such as phase analysis and structure analysis, Electron microscope, Specimen Preparation, Image formation, Application of Electron microscopic technique.

4. Scanning Electron Microscope, Field Ion Microscope.

5. High Resolution Microscope and Electron Probe Micro Analysis.

6. Thermal Analysis : T.D.A., T.C.A., & D.S.C. and Thermomechanical Analysis, Principles and Applications.

7. Physicochemical Properties of Liquid metals and alloys such as Viscosity, surface tension and electrical conductivity.

8. Solid Electrolytic Cell, principle, experimental set-up and applications.

TEXTS / REFERENCES

1. Experimental Techniques in Physical Metallurgy, V.T. Cherepin & A.K. Malik, I.I.T., Bombay.

2. Techniques of Metals Research Vol.-I, Vol.-II, Bunshah Inter Science Publication.3. Thermal Analysis By Bernhard Wiindrelich Academic Press.4. Image Analysis & Metallography. (Microstructural Science Vol.-17) ASTM 1989.

IRON AND STEEL TECHNOLOGY

Met. : 5103 Theory : 100 MarksL. : 4 Hrs. Total : 100 Marks

1. Thermodynamics and kinetics of iron oxide reduction. Solid/Solid and Solid/Gas Reactions.

2. Modern developments in iron and steel making.

3. Sponge iron production, their importance in Indian conditions. Coal based and gas based processes, uses of sponge iron.

4. Secondary steel making processes deoxidation, degassing. Production of ultrapure metals, Desulphurization, ESR, Ladle Metallurgy.

5. Continuous casting of steel, method, design, process,

6. Energy aspects in Iron and Steel making. Pollution and its control.

TEXTS / REFRENCES

1. Steel Making, Kuldis, Mir Publication.2. Principles of Secondary Processing and Casting of Liquid Steel, A.Ghosh, Oxfrod &

IBH. Publication Co. Pvt. Ltd., New Delhi.3. Electrometallurgy of Steel and Ferro Alloys, F.P. Edneral, Mir Publisher, Moscow.4. Blast Furnace Ironmaking, 15-16 November 1985, Jamshedpur, I.I.M. and TISCO.

Jamshedpur.5. Blast Furnace Ironmaking, Ed. S.S. Gupta and Amit Chatterjee, Tata Steel.

WELDING METALLURGY

Met. : 5104 Theory : 100 MarksL : 4 Hrs. TW/Viva : 50 MarksPr. : 3 Hrs. Total : 150 Marks

1. Classification and Review of Welding Processes. Concept of Weldability. Mechanism and Metallurgy of Welding, in various Solid Phase welding processes.

2. Heat Flow Equation and its refinement, Fundamental of stress development in weldments, distortion and other effects of residual stresses.

3. Principles of consumable Development in Welding. Chemistry of slag-metal and gas-metal reaction, Gas flow equation Hydrogen in Welding. Effect on dilution on chemistry of weld metal.

4. Metallurgy of weld metal, Mode of solidification and segregation, phase transformation during solidification stainless steel weld metal.

5. Metallurgy of heat affected zone-Transformations during heating and cooling cycles, Role of preheating and post heating on metallurgy of weldments.

6. Mechanism of solidification cracking and its control. Lamella Tearing, Strain Age embrittlement. Tests for above.

7. Mechanism of hydrogen induced cracking and control Testing. Fracture toughness of weldments and its testing.

8. Metallurgy of dissimilar metal welds, Clad metals etc., Welding metallurgy of various type of cast irons, Metallurgy of repair welding.

TEXTS / REFERENCES

1. Introduction to the Physical Metallurgy of Welding by Kenneth Easterling, Butterworth, 1983.

2. Metals Handbook, 9th Ed., Vol.-6, Welding Brazing and Soldering, ASM, 1983.3. Welding Handbook, 7th Ed., Vol.-1, Fundamentals of Welding, AWS, 1978.4. Weldability of Steels, R.D. Stout, Welding Research Council, 1987.

ENERGY ECONOMY AND WASTE MANAGEMENT


1. Energy Conservation in Metallurgical Industries. Application of Thermodynamic Principles and Energy balance.

2. Conventional and Non-Conventional Energy Sources and their applications in Metallurgical Industries.

3. Energy conservation and recovery.

4. Energy consideration in some major metallurgical industries and in electrometallurgical extraction processes, energy audit.

5. Metallurgical Waste and their classifications.

6. Characterization of waste water, gases & slags and their means of recovery.

TEXTS / REFRENCES

1. Energy Management in Iron & Steel Works – The Iron & Steel Institute, 1968.2. New Energy Saving Technologies : Operating Experience – I. I. S. I. 3. Statistics on Energy in Steel Industry – I.I.S.I.4. Steel & Energy – I. I. S. I5. National Seminar on Specific Energy Consumption in the Iron & Steel Industry 10-12

Dec. 1982 Jamshedpur, I. I. M.6. Symposium on Exploring Alternative Source of Energy conservation in Steel Industry

14-14 Dec. 1984 Bhadravati, I. I. M.7. Seminar on Energy Conservation In Steel Industry, 14 Dec. 1991, Bhilai, I. I. M.

M.E. Part-I (Met.) (Ind. Met.) - Elective

Nanomaterials and Techniques of Nanosynthesis









References:









M.E. Part-I (Met.) (Mat. Tech.)

Phase Transformation

Met : 5109 Theory : 100 MarksL : 4 Hrs. TW / Viva : 50 MarksPr./Tu. : 3 Hrs. Total : 150 Marks

1. Phase Equilibria and Phase Transformations, General Features and classification of classification of Phase Transformations. Thermodynamics of Phase Transformations.

2. Diffusion in solid state phase transformations including mechanism of non-steady state diffusion, determination of diffusion coefficients.

3. Interfaces in materials, solid-liquid interfaces, inter-phase in solids. theory of nucleation, heterogeneous nucleation, homogeneous nucleation, nucleation in solid state.

4. Theory of thermally activated growth, interface controlled growth, diffusion controlled growth, Widmanstathen growth, growth of duplex structures, massive transformation, theory of transformation kinetics.

5. Precipitation and particle coarsening, recrystallization and grain growth.6. Martensite transformation, spinoidal decomposition order-disorder

transformation. Bainitic transformation.7. Solid/Liquid phase transformation in pure metals, single phase alloys,

constitutional supercooling and eutectic alloys.8. Developments in phase transformations.

TEXTS / REFERENCES

1. Principles of Phase Transformations and Heat Treatment, A.K. Mallik, IIT, Bombay.

2. Materials Science Forum, Vol.3 (1988) Phase Stability and Phase Transformations. Proceedings of International Conference, Bombay, 1989, Trans. Tech. Publications.

3. Transformation in Metals, P.G. Shewman.4. Phase Transformations in Materials, Romesh C. Sharma, IIT, Kanpur. CBS

Publishers & Distributors, First Edition: 2002 (Rs. 995/-)

PROCESS MODELLING


1. Basic Orientation of Mathematics : Ordinary Differential Equations, Laplace Transformation, Partial Differential Equations, Statistics-Methods & Probability, Finite Methods, Numerical Methods-Regression Analysis, Interpolation, Solution of algebraic equation, Solution of Ordinary Differential Equation.

2. Introduction to Modeling and simulation : Dynamic model building and steady state process simulation : Lumos parameter and distributed parameter systems as applied to Metallurgical processes and operations.

3. Parameter estimation, response surface and model evolution.

4. Functions of continuous variable analytical methods & numerical methods.

5. Models in mass and heat transfer.

6. Computer – aided design systems : Estimation & computation of reaction rate, transport properties, Development of design calculation, procedure order and flow-sheet calculation.

7. Dynamics & Modeling of Metallurgical reactors, steady state multiplicity etc.

8. Models in Metallurgical Processes.

TEXTS / REFRENCES

1. Applied Numerical Method – Chapra & Canel.2. Advance Engg. Mathematics – E. Kreyszing.3. Programming for Basics – K. Subramaniam. 4. Exploring your P C With Basic – N. Kannan, V. Subramaniam.

HIGH TEMPERATURE MATERIALS


1. High temperature materials requirements of Metallurgical Industries. Hot working tools, Furnace Parts, Electrical-heating elements etc.

2. Metals and alloys for high temperature applications. Property requirements for high temperature applications super alloys and their physical metallurgy back ground, Strengthening mechanism, Thermal effects.

3. Processing techniques of above materials. Processing effect on purity and microstructure. Processing for composites. Fabrication problems. Refractory metals.

4. High temperature thermodynamics. Phase diagrams of high temperature systems and their applications.

5. Selection of materials for high temperature applications. Thermal conductivity. High strength. Thermal shock, Chemical resistance. Permeability, Abrasion resistance, Refractoriness.

6. Various high temperature materials and their applications. Refractory metals and oxides.

7. Carbides, Nitrides, Borides, Sulphides, Silicates. Method of preparation and characteristic properties.

8. Thermal protection and protective coatings. Coating requirements, Diffusion Coatings, Overlay Coatings. Development of improved coatings.

TEXTS / REFRENCES

1. Source Book on materials for elevated temperature applications. ASM Publications, 1979.

2. High temperature materials and technology. Campbell and Sherwood. John Wiley & Sons Publication, 1967.

3. Introduction to Ceramic W. D. Kingery, John Wiley & Sons Publication, 1976.

CERAMIC MATERIALS


1. Introduction. Traditional ceramics, Modern Ceramics and role of ceramic in Modern engineering.

2. Study of raw materials like clay minerals. Tale, Silica and silicates. Refractory and other raw materials. An overall study of ceramic forming processes. Pressing, Extrusion, Slip casting, Injection Moulding, Glass forming methods etc.

3. Study of oxide structures. Silicates structures and clays. Study of non-crystalline solids. Silicate glass and non-silicate glasses.

4. Study of phase diagrams of two components. Three component and multi-components ceramic systems with special reference to Al2O3-SiO2, Al2O3-MgO-SiO2

Systems. Study of Glasses and metastable phases.

5. Basic aspects of Microstructural examination of ceramic. Properties of ceramics. Thermal properties, Electrical properties, Dielectric and magnetic properties. Mechanical properties.

6. Application as cemented carbide tools, Silicon nitride tools, Sialon tools, Alumina Tools, Silicon carbide tools etc.

7. Study of various types of electronic ceramics. Dielectric ceramics. Piezoelectric ceramics. Semiconductive ceramic and magnetic ceramics.

8. Study of ceramic coating and advances in high temperature ceramics.

TEXTS / REFRENCES

1. Introduction to ceramics, W. D. Kingary. John Wiley Sons.2. Engineering Applications of Ceramic Materials, M. M. Schwartz, ASM Publication.

HEAT TREATMENT PRACTICES

Met. : 5201 Theory : 100 Marks

L. : 4 Hrs. Viva : 50 MarksPr. : 3 Hrs. Total : 150 Marks

1. Theory of heat treatment of steels. Formation of austenite. Isothermal transformation of austenite to pearlite, banite and martensite. Hardenability. Thermal effects. Volume changes and related stress accompanying transformation. Tempering of martensite. Austempering. Martempering.

2. Steels for structural applications. Steels not heat-treated to martensite state. Hardenable carbon steels and alloy steels. Super strength steels for aerospace use. Vacuum processed steels.

3. Surface hardening of steels. Objectives and uses of surface hardening. Objectives and uses of surface hardening. Case hardening of steels. Finishing operations after heat treatment. Control of heat-treating process.

4. Heat treatment process. Operations involved in the heat treatment of hot rolled, cold drawn and cold rolled steels. Heat treatment of machine parts. Heat treatment of steel castings. Forging of shaft and axles. Springs. Gears.

5. Heat treatment of tool and die steels. Principles of heat treatment of low alloy tool steels. Tungsten chisel steel. Non-tempering chisel steel. Semi high-speed steel. Graphite tool steels. Free machining tool steels. Oil hardening cold worked die steels. Air hardening cold work die steels. Special wear resistance cold work die steels. Hot work die steels. High speed steels.

6. Heat treatment of iron castings. Heat treatment of gray iron castings. White iron castings. High strength iron castings.

7. Heat treatment of non-ferrous alloys. Heat treatment of Copper, Brass, Wrought Aluminum alloys, Aluminum alloy castings, Magnesium alloys, Titanium alloys, Nickel base alloys, Turbine disc steels.

8. Choice of heat treatment equipment. Heat treatment plant for bulk steel production. Heat transmission in reheating and heat treatment furnaces. Design of heat treatment furnaces for specific applications.

TEXTS / REFRENCES1. Heat treatment –Principles and Techniques, T. V. Rajan and Sharma, Prince Hall. 2. Metals Handbook-Vol.-II, ASM Metal Park, Ohio.3. Heat treatment of Metals – Dovey Gadd and Mitchell Oven.4. Industrial Furnaces – Trinks.5. Tool Steels-G. A. Roberts, J. C. Hamnker, & A. R. Johnson.6. Heat treatment of Metals-Special Report 95, Iron & Steel Institute.

M.E. (Met.) (Mat. Tech.) Nanomaterials and Techniques of Nanosynthesis









References:









M.E. Part-II Materials Technology (Elective-I)Corrosion of Metals & Alloys

MET 5214

1. Corrosion and its importance, thermodynamic aspect, e.m.f. and Galvanic Series.

2. Potential – pH diagram, H2 & O2 line, its application to important corrosion system.

3. Kinetic aspect of corrosion, Polarization, its types, its importance in corrosion control, Anodic, Cathodic and resistance control, passivity.

4. Mixed Potential Theory, Application in corrosion Principles and interpretation.

5. Classification of corrosion - dry & wet, chemical and electrochemical, forms of corrosion - uniform, pitting, crevice, galvanic & Intergranular corrosions.

6. Electro-mechanical principles - fretting, erosion-corrosion, S.C.C. H2 damage, etc.

7. Corrosion protection – Material selection, environmental control and inhibitors, design aspects.

8. Cathodic and anodic protections, Coatings – Metallic, non-metallic, organic corrosion resistant materials

9. Corrosion testing – Laboratory & Field tests, preparation of samples. Standard (NACE, ASTM) corrosion tests. Accelerated corrosion tests.

Reference:

1. Corrosion Engineering – M.C. Fontana and H.D. Greene, Mc. Graw Hill.2. Corrosion and Corrosion Engineering – H.H. Uhlig. Jom. Wiley.3. Corrosion, Vol. 1-2, L.L. Sheir, Mcwances Butterwerth.4. Water Treatment – F.I. Belan, Mir Publishers.

POWDER METALLURGY

Met. : 5203 Theory : 100 MarksL. : 4 Hrs. TW/Viva : 50 MarksPr./Tu.: 2 Hrs. Total : 100 Marks

1. Brief review and history of developments in Powder Metallurgical Science and Technology. Scope and limitation of Powder Metallurgy.

2. Advanced powder and particulate production techniques-such as subsonic and ultrasonic atomization, rapid solidification process (RSP) by splat quenching, spray-coprecipitation technique, freeze-drying process, sol-gel method, spray-drying method, mechanical alloying etc.

3. Powder characterization-morphology characterization, crystallographic characterization and chemical characterization- a general review of fundamentals.

4. Special consolidation processes-such as injection moulding, isostatic pressing, hot pressing, hot isostatic pressing, forging and rolling of powder metallurgical billets, powder extrusion, spray and plasma coating of powders, dynamic compaction processes.

5. Sintering of metal and alloy powders-sintering practice, sintering atmosphere, sintering furnaces, atmosphere generators. Concept of solid-state sintering, liquid phase sintering, infiltration process. Sintering mechanisms, driving forces in sintering reaction, sintering and various activated sintering processes.

6. Application of Powder Metallurgy in cutting tools, friction and antifriction components, porous materials, dispersion strengthened alloy systems, electrical and magnetic materials, and automobile applications of Powder Metallurgy parts.

7. Advance Topics in Powder Metallurgy.

TEXTS / REFRENCES

1. Metal Handbook, Vol.-7, Powder Metallurgy, 9th Ed.2. Advances in Powder Metallurgy, 1981, Seminar, Edited by G. Y. Chin, ASM Ohio.3. Powder Metallurgy-Recent Advances by V. S. Arunachanlam & O. V. Roman,

Oxford & IBH Publication House, Bombay.4. R. M. German, Powder Metallurgy Sciences, MPIE, Princeton, New Jersey.5. Powder Metallugy by Hirshon, ASM, Ohio.

METAL FORMING

Met. : 5204 Theory : 100 Marks L. : 4 Hrs. Total : 100 Marks

1. Metal forming processes in manufacturing. Variables. Classifications and brief description of metal processes.

2. Plastic Deformation : Strain and strain rate. Simple state of stress. Flow stress of metals. Diffusion tests. Representation of flow stress data. Tresca and Von mises yield criteria. Power and energy of deformation. Effective strain and effective strain rate.

3. Friction and temperature in metal forming. Characteristics of lubricants used in metal forming. Lubricity and frictional shear stress. Ring compression test. Heat generation and heat transfer in metal forming processes. Temperature in quasi-continuous forming and those used for forming discrete parts.

4. Principles of forming machines : Interaction between process requirements and machines. Machine classification data for load. Energy and for accuracy. Time dependent characteristic data. Processes and hammer for cold and hot forming of discrete parts like different types of hydraulic presses. Mechanical and screw presses. Hammers.

5. Approximate methods of analysis and application to simple forming operations and to impression and closed die forging with examples.

6. Computer aided design and manufacturing and application to impression die forging. Hot extrusion of rods. Tubes and shapes. CAD/CAM applications in hot and cold extrusion.

7. Rolling of strips. Plate and shapes. Drawing of rods. Wires. Shapes and tubes. Energy and stresses in these processes.

8. Die materials and die manufacture. Recent developments in metal forming technology and application of FEM to simulation of metal forming.

TEXTS / REFRENCES

1. Mechanical Metallurgy – G. E. Dieter, Mc. Graw Hill.2. Metal forming – Fundamentals and Applications, ASM.3. Handbook of Metal Forming by ASM.

FAILURE ANALYSIS

Met. : 5205 Theory : 100 MarksL. : 4 Hrs. TW/Viva : 50 MarksPr./Tu.: 2 Hrs. Total : 150 Marks

1. Fundamentals of Failure Analysis : General Practice in Failure Analysis, Causes of materials failure.

2. Ductile and Brittle Fracture : Types of loading and their effect on mode of fracture. Characteristics of ductile and brittle fracture. Fracture mechanics approach to investigation of fracture mode.

3. Theories of Ductile and Brittle Fracture : Concept of fracture toughness and its role in failure analysis.

4. Study of optical, scanning and transmission electron fractrographic features of ductile and brittle fracture.

5. Fatigue Fracture : Basic theory of fatigue. Factors affecting fatigue failure and loading conditions and types of fatigue fracture.

6. Various forms of loading conditions and fracture appearances in fatigue. Effect of stress concentration on fatigue. Optical and electron microscopic features of fatigue. Special form of fatigue such as corrosion fatigue, thermal fatigue, contact fatigue etc.

7. Corrosion Fatigue : Forms of corrosion and various mechanism of corrosion. General aspect of analysis of corrosion related failures including Hydrogen embrittlement

8. Wear Failure : Types of wear. General features of wear failure. Mechanism of wear.

9. High temperature Failures : Failure of boiler and power plant related equipment. Study of various types of tube failure in thermal power plants.

10. Defects in materials and their role in failure of engineering components. Representative case studies in failure analysis.

TEXTS / REFERENCES

1. Analysis of Metallurgical Failures - Colangelo and Heiser, ASM Publication, Ohio.2. Understanding How Components Fail – Donald J. Wulpi, ASM Publication, Ohio.3. Handbook on Fractography, Vol.-10, 8th Edition, ASM Publication, Ohio.4. Defects and Failure of Metals – Polunskin.

QUALITY CONTROL TECHNIQUES

Met. : 5206 Theory : 100 MarksL. : 4 Hrs. TW/Viva : 50 Marks

Tu. : 2 Hrs. Total : 150 Marks

1. The meaning of quality, Goalpost philosophy, comparison of philosophies, case study, concept of T.Q.M. & ISO 9000.

2. Analysis of variance (ANOVA): Understanding variation, No-way Anone, one way Anone, Two-way Anova, Three-way Anova with examples and case studies, critique of the F test.

3. Orthogonal Arrays : Test Strategies, steps in designing conducting and analyzing an equipment, examples and experiments and Fractional factorial Designs.

4. Optimization parameters and selection of model, step by step principle, polynomial models, Factorial experiments and Fractional factorial designs.

5. Processing of experimental Results, Method of Least squares, Regression analysis, Testing Adequacy of Model, Testing significance of coefficients.

6. Process control using mathematical model, control chart.

TEXTS / REFRENCES

1. Statistical methods for Engineers & Scientists, Robert M. Bethea, B. S. Duran & T. L. Bollion, Marcel Dekker Inc. USA, 1975.

2. Taguchi Techniques for Quality Engineers, Phillip J. Ross, 1990.3. Design & Analysis of Experiment, M. N. Das, N. C. Giri, Wiley Eastern Ltd., 1988.4. Design of Experiments to find optical conditions, Mir Publication, 1975.

INDUSTRIAL COSTING

Met. : 5207 Theory : 100 MarksL. : 4 Hrs. TW/Viva : 50 MarksTW. : 2 Hrs. Total : 150 Marks

1. Introduction to Costs and Its impact on Firm Operation. Review of Costing Method : Meaning of cost, Direct and Indirect Cost, Overheads and their allocation, Short run and long run costs, incremental & sunk costs.

2. Conceptual difference in cost reports & economic analysis : Emphasis on future costs, depreciation, capital gains & losses, current & historic costs, value of currency & impact of inflat inventory evolution.

3. Cost analysis : Decision making costs & cost reduction : Cost & Output rate, cost & size of the plant, concept of value addition, impact of technology, prices of input factors. Lot size, efficiency, value engineering, inventory costs, cost of environmental protection, cost of quality.

4. Project costing & analysis : Capital costs & their estimation, Ratio estimates, capacity ratio exponents, computer analysis, accurate cost estimation.

5. Estimation of manufacturing costs : Direct costs, overheads, interest, other costs, Standard costing.

6. Profitability analysis : Return on investment, pay back period, net present value, internal rate of return monte carlo method.

7. Capital rationing.

FRACTURE MECHANICS

Met. : 5208 Theory : 100 MarksL. : 4 Hrs. TW/Viva : 50 MarksPr./Tu. : 2 Hrs. Total : 150 Marks

1. Conventional Design Concepts and their relation to occurrence of Fracture, Inadequacies of Conventional Design Concepts.

2. The Mechanics of Fracture, Types of Fracture, Types of Fracture under Uniaxial Testing Loading, The Mechanics of Elastic Crack Propagation, The Mechanics of Plastically Induced Fracture, Physical Significance of Fracture Toughness.

3. Designing and Testing for Fracture Resistance, Principles of Fracture Safe design, Visual Analysis of Fracture, Testing Procedures, Time dependent fracture.

4. Microscopic Aspects of Plastic Deformation and Crack Propagation, Cleavage Crack Propagation (Mode I), Normal rupture and Ductile Rupture.

5. Cleavage Crack Nucleation and Ductile to Brittle Transition Flaw Free Low strength Materials.

6. Relation Between Macroscopic and Microscopic Aspects of Plane Strain Fracture, Physical Meaning of Fracture Toughness.

7. Fracture Under Cyclic Loading, Effect of Environmental and Temperature on Fatigue.

8. Fracture Under Static Loading, Creep, S.C.C., Hydrogen Embrittlement, Fracture of Steels, Non-ferrous Metals and composite Materials as examples.

TEXTS / REFRENCES

1. An Introduction to Fracture Mechanics-Tetelman and Mc Eliue.2. Fatigue and Fracture Control in Structures-Rolfe.

ADVANCED MATERIAL SCIENCE

Met 5107 Theory : 100 MarksL-4 hrs.

1. An overview of Material Science: Importance of materials in present scenerio. Definition and classification of engineering materials. Structure property relationship Material selection criteria for engineering applications with relevant examples.

2. Structure of solid materials : Amorphous and crystalline materials, Basic concept of space lattice, lattice points, characteristics of crystals, crystal structures, crystal systems, APF and coordination numbers, imperfections.

3. Semiconductors : Types, impurity levels, effect of temp. on electronic concentration, fermi level and electronic transport, hall effect and thermo electric power, applications of semiconductors.

4. Thermal behaviour of solids: definition and classification of specific heat, relationship with temperature, thermal expansion, thermal conductivity, relationship of free energy with temperature, polymorphism, curie temperature in ferromagnetic materials.

5. Electron emission : Thermal, photo & field emission of electrons, photo cathodes, thermal electron emitters, luminescence and its applications, light emitting diodes, lasers etc., application of photocalthods in solar cells etc.

6. Superconducting Materials : Type-I & Type-II superconductors, BCS theory, Meissiner effect, hall effect, applications of superconductors.

7. Dielectric materials : Dielectric phenomenon, dielectric constant, polarization mechanism, types of polarization, frequency dependence, breakdown, ferroelectrics, curie temperature, piezoelectricity, dielectrics materials and applications.

8. Magnetic materials : Basic concept, dia & para magnetism, ferromagnetism, anti ferromagnetism and ferrimagnetism, domains & hysteresis, soft and hard magnetis, magnetic storage, magnetic materials and applications

9. Nano materials – characteristic, properties, synthesis and applications.

TEXT/REFRENCES

1. R. Shepard and Wulf Wiley Eastern The Structure and Properties of Materials, Vol. IV, , 1966.

2. A.H. Cottrell, Edward Arnold Theoretical Structural Metallurgy, 1964.3. C.A. Wert and R.M. Thomson Physics of Solids, Mc Grew Hill.4. Richard H. Bube, Electron in Solids and Introduction survey Academic Press.5. Jr. Wilian D. Callister, Material Science & Engg. – An introduction.

MATERIAL CHARACTERISATION TECHNIQUES

Met 5108 Theory : 100 MarksL-4 hrs. Pr./TW incl. Viva: 50 Marks

Total : 150 Marks

1. Importance of characterization in Material Science. 2. Thermal Analysis techniques: Principle, Working and application of DTA, TGA,

TMA and DSC.3. Otpical Methods: Optical microscopy, characteristic of microscope, different

conditions of viewing such as bright field, dark field, oblique illumination, different techniques such as polarized light, phase contrast, interference microscopy, macroscopy, basic principles of qualitative metallography and image analysis.

4. Electron microscopy : TEM, SEM, STEM, merits and demerits, applications, techniques of replica preparation.

5. Techniques for chemical analysis : XRF, EDS & WDS, Atomic absorption spectrometer, Emission spectroscopy & direct reading spectrometer, Mass spectrometer.

6. Diffraction method, X-ray diffraction, determination of crystal structure, lattice parameter, crystallite size by diffraction techniques / low angle X-ray scattering technique.

7. Surface characterization: XPS (ESCA), Auger electron, IR & Raman spectroscopy.8. Magnetic characterization, characterization of soft magnet and hard magnets.

TEXT/REFRENCES

1. F. Weinberg, Editor, Tools & Techniques in Physical Metallurgy, Vol. I & Vol. II, Marcel Dekker, 1970.

2. John P. Sibilia, A guide to Material Characterization & Chemical Analysis, VCH Publishers, 1988.

3. J.M. Walls, Editor, Methods of Surface Analysis : Techniques & Applications, Cambridge University Press, 1990.

4. B.D. Cullity, Elements of X-ray diffraction, Addison-Wesley Publishing Company, INC, 1978.

5. Bernhard Wounderlich, Thermal Analysis, Academic Press, INC, 1990.6. B.L. Gabriel, SEM : A user’s manual for materials Science, American Society for

Metals, 1985.

PHASE TRANSFORMATION

Met. : 5109 Theory : 100 MarksL. : 4 Hrs. TW/Viva : 50 Marks

Pr/Tu.: 3 Hrs. Total : 150 Marks

1. Introduction to thermodynamics of Phase stability, Kinetics, Homogeneous and Heterogeneous Nucleation, Classification of Transformation, Quantitative Transformation Kinetics.

2. Nucleation Processes and Growth, Heterophase Fluctuation, Homogenous and Heterogeneous Nucleation. Nucleation in two component Systems.

3. Effect of Strain Energy, diffusional growth processes, Growth Controlled by Heat Transfer, General Growth Models, Morphology and growth, Coarsening reaction Kinetics, Empirical Kinetics.

4. Precipitation reaction, Free energy considerations, Role of vacancies and dislocations, Strengthening Mechanism, Spinodal Decomposition.

5. Martensitic Transformation, Transformation with short-range diffusion.

6. Order-Disorder Transformation, Recovery and recrystallization, High-pressure Phase Transformation.

TEXTS / REFRENCES

1. Principles of Phase Transformations and Heat Treatment, A. K. Mallik, I. I. T., Bombay.

2. Materials Science Forum, Vol.-3, (1988), Phase Stability and Phase Transformations. Proceedings of International Conference, Bombay, 1989, Trans Tech Publications.

3. Transformation in Metals, P. G. Shewman.

DIFFUSION IN SOLIDS


1. Equations of Diffusion : Fick’s first low. Solutions to Fick’s first law equation with content D. Derivation of Fick’s second low equation and solutions for common geometries. Solutions for variable D. Diffusion in Non-Cubic lattices.

2. Atomic Theory of Diffusion : Random movement and diffusion coefficient. Mechanisms of diffusion random walk problem. Calculation of D. Zener’s theory of Do. Empirical rules for obtaining ∆H and Do. Calculation of ∆H & ∆S form first principles. Experimental Determination of ∆Hv, ∆Hm and ∆Sv. Divacancy formation. Effect of hydrostatic pressure.

3. Diffusion in Dilute Alloys : Anelasticity due to diffusion. Impurity diffusion in pure metals. Correlation effects. Diffusion in dilute binary alloys.

4. Diffusion in a Concentration Gradient : The Kirkendall effect. Darken’s analysis. Phenomenon logical equations. Relationship between chemical D1 and Tracer D1

*. Test of Darken’s assumptions, Ternary alloys.

5. Diffusion in Non-metals : Defects in ionic solids. Diffusion and ionic conduction, Relation between σ and DT, and effect of impurities on conductivity in crystals with Frenken disorder. Relation of σ and DT in Ag Br (Frenkel disorder). Diffusion in semi-conductors, Ordered alloys and intermetallic.

6. High diffusivity Paths : Analysis of grain boundary diffusion. Dislocation effects, Diffusion driven by surface tension, Determination of DS form grain boundary grooving.

7. Thermal diffusion and Electrolysis in Solids. Thermal diffusion and electrolysis of solids.

8. Experimental methods for determining diffusivity. Recent developments.

TEXTS / REFRENCES

1. Diffusion in Solids By P. G. Shewman.2. Mathematics of Diffusion by Crank.

Enclosure-5

MET : 5210 Theory : 100 MarksL : 4 Hrs. TW/Viva : 50 MarksPr./Tu : 3 Hrs. Total : 150 Marks

M.E. (Met.) (Mat. Tech.)

Composite Materials-II

1. Introduction and classification of composite materials, strengthening mechanisms in various types of composites.

2. Properties of reinforcing materials, production of reinforcing materials, their structure & morphology. Effect of composition & morphology of reinforcing materials (shape, size & distribution) on properties of composites.

3. Types and properties of matrix materials such as polymers, metals and ceramic matrix.4. Interfaces in composite, interactions and types of bonding at interfaces. Tests for

measuring interfacial strength.5. Polymer matrix composites, their production, properties & applications.6. Metal & ceramic matrix composites, their production properties and applications.7. Insitu composites, carbon / carbon composites, role of whiskers in composite

materials.8. Testing and failure mechanisms in composites.

REFERENCE

1. Composite Materials & their structure – Jack R. Vision & TSU-Welchou 2. Morden composite materials – Lawrence J. Broutmen, Richard H. Krock, 3. Composite structures (Testing analysis & design) – J.N. Reddy, A.V. Krishnamurty4. Composite Science & Technology – R.C. Prasad & P. Ramakrishna5. Introduction to Composite Materials Stephen W. Tsai – H. Thomaswahn 6. Composite materials – Leslie Holtiday7. Advances in Composites – E.S. Dwarkadasa & C.G. Krishnadas8. Composite Materials – K.K. Chawla, M.R.S. Pillsubngh, Pennsylvania9. Composite Materials Handbook – Schwartz.

THIN FILM TECHNOLOGY

Met. : 5211 Theory : 100 MarksL. : 4 Hrs. TW : 50 MarksPr./Tu.: 3 Hrs. Total : 150 Marks

1. High Vacuum Technology, Vacuum pumps, mechanical pumps, diffusion pumps, Cryogenic and Cryosorption pumps, Getter pumps.

2. Vacuum materials, Outgasing of materials-isothermal desorption, gas release by diffusion and permeation, design and performance of vacuum system, vacuum measurements and leak detection.

3. Preparation of thin film – various methods of thin film preparation, their advantages and disadvantages evaporation of alloys, compounds and mixtures.

4. Nature of thin film, condensation, nucleation and growth of thin films, Determination of structure of thin films, film thickness measurements.

5. Properties of thin films – Mechanical, Electrical and Dielectric properties of thin films, Piezo resistive and ferromagnetic properties of thin films.

6. Application of thin films – Thin film resistors, Thin film Capacitor, thin film active devices, Magnetic devices, superconducting thin films and devices, Thin films in integrated circuits.

7. Conductors and resister materials and their resistivity ranges, their applications. Semiconductors – Intrinsic and extrinsic semiconductors. Semiconducting materials and their fabrication. Some semiconductor devices and their applications.\

TEXTS / REFRENCES

1. Thin film Phenomena, K. L. Chopra, Mc.Graw-Hill Pub. Co. N.Y.2. Thin film Technology and Applications, K. L. Chopra and L. K. Malhotra, McGraw-

Hill, New York.3. Handbook of Thin film Technology, L. T. Maissel and R. Glang, McGraw-Hill, Pub.

Co. New York.4. Active and Passive Thin Film Devices, J. J. Coutts, Academic Press.

METALLIC MATERIALS

Met. : 5212 Theory : 100 MarksL. : 4 Hrs. TW / Viva : 50 MarksPr./Tu.: 2 Hrs. Total : 150 Marks

1. Classification and Characterization of Alloying Elements. Review of strengthening Mechanism in Metals and alloys.

2. Behavior of High Strength low alloy steels, Maraging steels and stainless steels.

3. Classification of stainless steels, Effect of alloying element and phase equilibria for stainless steels, structure properties and applications.

4. Non-Ferrous alloys for high strength to weight ratio.

5. Nickel and iron base super alloys for corrosion resistance and extreme environments.

6. High Temperature oxidation resistant ferrous and non-ferrous alloys. Materials for gas turbines, creep resisting alloys, structure and constitution.

7. Materials for springs, low thermal expansion alloys and alloys for Hot Working dies.

TEXTS / REFRENCES

1. Super Alloys.2. Nimonic Alloys.3. Metallurgy for Engineers : Rollason4. Source Book on Materials for elevated temperature service.

SURFACE PHENOMENA IN MATERIALS

Met. : 5213 Theory : 100 MarksL. : 4 Hrs. TW / Viva : 50 MarksPr. /Tu.: 2 Hrs. Total : 150 Marks

1. Structure of the surface of solids. Surface Tension and Surface Energy.

Adsorption – Types of Adsorption Isotherms. Theories of gas adsorption. Enthalpies and Entropies of Adsorption. Adsorption by porous solids, chemisorption and catalysis. Reactions Catalyses of Surfaces of Solids.

2. Solid-Liquid Interface-Contact angle, Surface films on solids. Surface and interfacial tension of single-phase solids, Interphase Interface, The properties and effect of grainboundries, Gel formation behavior.

3. Application of service science to friction, lubrication and wear. Theories and mechanisms.

4. Chemical degradation of surfaces, formation of metal oxides. Equilibrium and kinetics, cyclic oxidation, Mechanical properties of oxide layers, Interaction between oxidation, surfphidation and carburization.

5. Internal and Intergrainular oxidation of alloys. Role of oxides in abrasion, erosion and wear.

6. Material degradation in gassifiers, gas turbines, coating for protection of Metals, coating substrate compatibility.

TEXTS / REFRENCES

1. Colloid and Interface Chemistry, R. D. Vold and M. J. Vold, Addision Wesley, 1983.2. Imperfections in nearly perfect crystals, W. Shockley Ed, John Wiley, 1952.3. Foundation of Colloid Science, Vol. I, R. J. Hunler, Oxford Science Pub., 1987.4. Metallic and ceramic coatings, M. G. Hocking, Longman Scientific and Technical

Pub.,1989.

POLYMARIC MATERIALS

L : 4 Hrs Total : 100 Marks

Emphases on recent developments and advances.

1. Indian Polymer Industries. Polymer classification, Basic concepts, Kinetics and mechanism of Polymerization.

2. Production, Properties and applications of commodity plastics and their copolymers, blends and alloys.

3. (A) Production, properties and applications of thermosetting/thermoplastics. (B) Production, properties and applications of engineering, specialty, high-performance and biomedical plastics.

4. Mechanical processing and fabrication of plastics. Adhesives. 5. Polymer properties, mechanical and other behaviors and testing.

6. Production, properties and applications of engineering fibers including geotextiles, optical, agricultural, biomedical, reinforcing and hollow fibers. Mechanical processing and fabrications of fibers.

7. Production, properties and applications of synthetic rubbers, mechanical processing, compounding, fabrication and vulcanization of rubbers.

8. Polymers in protective coatings, lamings, laminates, adhesives and other uses.

TEXTS/REFRENCES1. Outlines of Chemical Technology, C. E. Drydan.2. Physical Chemistry of Polymers, A – Tager.3. Polymer Science, Gavriker.

M.E. Part- I (Welding Technology)

EXPERIMENTAL TECHNIQUES

METW 101

L 4 Theory 100 Marks

OBJECTIVE: To expose the students to the concepts and practice of material characterisation.

1 METALLOGRAPHIC TECHNIQUES ( Part 1) : Numerical aperture, limit of resolution, depth of field and depth of focus - lens defects and correction- bright field and dark field illumination –

2. METALLOGRAPHIC TECHNIQUES ( Part 2) : polarised light, phase contrast, interference contrast and fringe mode, opaque stop, hot stage, in-situ techniques, quantitative metallography, specimen preparation techniques.

3. X-RAY DIFFRACTION TECHNIQUES:Powder, rotating crystal and Laue methods, stereographic projections and reciprocal lattice; X-ray residual stress measurement.

4. ELECTRON MICROSCOPY (Part 1): Construction and operation of TEM - diffraction effects and image formation, specimen preparation techniques; elemental analysis by wavelength dispersive and energy dispersive systems

5. ELECTRON MICROSCOPY (Part2): Construction and operation of SEM - analysis of fractured surfaces.

6. ADVANCED CHEMICAL AND THERMAL ANALYSIS METHODS:X-ray fluoroscopy, spectrometry, Auger spectroscopy, DTA, DSC and TGA.

7. EXPERIMENTAL STRESS ANALYSIS:Stress analysis by strain gauging, high temperature strain gauge technique, photoelasticity and holography.

TEXT BOOKS:

1. Smallman R. E., ‘Modern Physical Metallurgy’, 4th Edition, Butterworths, 1985 2. Philips V. A., ‘Modern Metallographic Techniques and their Applications’, Wiley

Interscience, 1971

3. Cullity B. D., ‘Elements of X-ray Diffraction’, 4th Edition, Addison Wiley, 1978 4. Loretto M. H., ‘Electron Beam Analysis of Materials’, Chapman and Hall, 1984

REFERENCES :

1. Thomas G., ‘Transmission Electron Microscopy of Metals’, John Wiley, 1961 2. Thomas G., Michael J.G, ‘Transmission Electron Microscopy of Materials’, John

Wiley, 1979 3. Amdinckx S., ‘Modern Diffraction and Imaging Techniques in Materials

Science’, North Holland, 1970

PHYSICAL METALLURGY

METW ; 102 Theory : 100 Marks

L 4 TW/Viva : 50

Total : 150

OBJECTIVE : To understand the basic concepts in physical metallurgy including phase transformations and strengthening mechanisms

1 CRYSTALLOGRAPHY( Part 1):Crystallography - space lattice - unit cell - classification of space lattices by crystal system - packing factor - indexing of crystal planes and directions in cubic and hexagonal system

2. CRYSTALLOGRAPHY( Part 2): Defects in crystals - dislocation concepts - slip and twin crystal orientation.

3 PHASE TRANSFORMATIONS (Part 1): Nucleation and crystal growth during solidification, important features of pearlitic

4. PHASE TRANSFORMATIONS (Part 2): Martensitic transformations - significance of TTT and CCT diagrams - basics of ternary diagram, diffusion kinetics

5. HEAT TREATMENT:Heat treatments based on iron-iron carbide diagram, case hardening, hardenability, its measurement and its significance

6. STRENGTHENING MECHANISMS: Work hardening, solid solution strengthening, strengthening by heat treatment, precipitation hardening, grain refinement techniques

7. OVERVIEW OF METALLIC MATERIALS: Plain carbon steels, low alloy and Q-T steels, dual phase steels, HSLA steels,

8. Physical Metallurgy of Hadfield steel, stainless steels, tool steels, ultra-high strength steels- maraging steels, high strength aluminium alloys, titanium base alloys, nickel base super alloys.

Notes : Experiments based on above syllabus

TEXT BOOKS :

1 Leslie W. C., ‘Physical Metallurgy of Steels’, McGraw Hill, 1982

2 Raghavan V., ‘Physical Metallurgy (Principles and Practice)’, Prentice-Hall, 1983

3. Clark D. S. and Varney W. R., ‘Physical Metallurgy for Engineers’, CBS, 1987

REFERENCES :

1. Flemings M. C., ‘Solidification Processing’, McGraw Hill, 1974 2. Smith W. F., ‘Structure and Properties of Engineering Alloys’, McGraw Hill, 1993

3. Pickering F. B., ‘Physical Metallurgy and Design of Steels’, Applied Science, 1978 4. Reed-Hill R. E., ‘Physical Metallurgy Principle’, Affiliated East-West Press, 1973

ELECTRICAL & CONTROL ASPECTS OF WELDING

METW 103 L 4 Theory : 100 Marks

OBJECTIVE : To become familiar with the electrical equipment used in welding and to understand the role of electrical characteristics on welding processes 1 ELECTRICAL CHARACTERISTICS OF WELDING ARC: Physical phenomenon occurring in the arc, potential distribution, static and dynamic arc characteristics; brief ideas on heat generation, types of forces and metal transfer in the arc; arc blow,

2. POWER SOURCE CHARCTERSISTES: volt-ampere relationship and its measurement, operation point of the arc, variation of current and voltage with arc length, arc length control. 3. WELDING TRANSFORMERS : Basic principles, different methods of control of volt-ampere characteristics, operation, volt control, slope control, dual control, use of chokes and saturable reactors; resistance welding transformers,

4. RECTIFIERS : welding rectifiers, choice of diode material; various types of control output characteristics, use of thyristors, inverters. 5. ROTATING MACHINES:Alternators and D.C. generators for welding, three brush generator, setting of power source, characteristics of D.C. motors, synchronous motors.

6 CONTROLS IN WELDING MACHINES :Wire-feed system, carriage movement control, crater filling devices, up and down slopes, seam tracking devices, magnetic control of arcs, pulsing techniques, sequence of control of welding machines, NC and computer controlled welding machines, controls in resistance welding machines. 7 ELECTRICAL MEASUREMENT IN WELDING:Measurements of welding current, voltage, temperature, load and displacement, X-Y and strip chart recorders. CRO, LVDT, arc welding analyzer, resistance welding monitor.

TEXT BOOKS :

1. Welding Handbook, Volume 2, 7th Edition, American Welding Society

2. Richardson V. D., ‘ Rotating Electric Machinery and Transformer Technology’, Prentice Hall of India, 1978

REFERENCES :

1. Say M. G. Ed., Electrical Engineering Reference Book, 1973 2. Siemens Aklengesel, Chart Electrical Engineering Hand Book, 1987

WELDING PROCESSES

MET/W/104 Theory : 100 MarksL – 4 T.W./Viva: 50 Marks

Total : 150 Marks

OBJECTIVE : To learn the principles, practice and applications involved in various fusion welding processes.

1 BASIC WELDING PROCESSES ( Part 1):Classification of welding processes: heat sources, power sources, arc phenomena, arc blow, power source characteristics, V-I, relationship, arc length control;

2. BASIC WELDING PROCESSES ( Part 2):manual metal arc welding, ingredients and function of flux covering, different types of electrodes and their applications, handling and storage of consumables; gas welding and cutting, flame characteristics, different kinds of flames and their areas of applications.

3 GAS TUNGESTEN ARC WELDING: electrode polarity, shielding gas, use of DC suppressers, arc starting and stopping, choice of filler metal composition, use of pulsed arc and GTA spot welding, other recent developments, applications;

4. GAS METAL ARC WELDING : Considerations of electrode polarity, shielding gas and filler composition, nature and conditions of spray transfer, difficulties for thin sheet, dip transfer and CO2 welding, flux cored and pulsed and synergic MIG welding.

5 SUBMERGED ARC WELDING: Advantages and limitations, process variables and their effects, significance of flux-metal combination, modern developments, narrow gap submerged arc welding, applications.

6 PLASMA ARC WELDING:Special features of plasma-arc, transferred and non- transferred arc, keyhole and puddle-in mode of operation, low current and high current plasma arc welding and their applications, plasma cutting, surfacing and applications.

7 RESISTANCE WELDING: Principle of contact resistance, surface preparation, calculation of current, voltage and time for spot welding, temperature distribution, spot welding cycle, inter-relationship between process variables; choice of electrode materials. Welding of dissimilar combinations; spot, seam and projection welding, stud welding, upset and flash butt welding; electro slag and electro gas welding.

Note : Experiments based on above syllabusTEXT BOOKS :

1. Nadkarni S.V., ‘Modern Arc Welding Technology’, Oxford and IBH Publishing, 1996

2. Kearns W. H, ‘Welding Hand Book (Welding Processes)’, Volume II and III, 7th Edition, AWS,1984

3. Parmer R. S., ‘Welding Engineering and Technology’, Khanna Publishers, 1997 4. Houldcroft P.T, ‘Submerged Arc Welding’, Abington, 1989 5. Lancaster J.F, ‘The Physics of Welding’, Pergamon Press, 1984

REFERENCES : (1) O’Brien R. L,‘Welding Hand Book (Welding Processes)’,Volume II, 8th Reprint, AWS, 1992 (2)Metals Hand Book (Welding and Brazing), Volume VI, 9th Edition, American Society for Metals, 1989

NDT AND FAILURE ANALYSIS

METW 105 Theory : 100MarksL 4 TW/Viva : 50 Marks Total : 150

OBJECTIVE : To become familiar with NDT techniques and to get exposed to the concept and procedure associated with failure analysis.

1 LPT, MPT:Visual examination; liquid penetrant testing – procedure; penetrant testing materials, penetrant testing method – sensitivity; application and limitations; magnetic particle testing; definition and principle; magnetizing technique, procedure, equipment sensitivity and limitation;

2. RADIOGRAPHY – basic principle, electromagnetic radiation in film, radiographic imaging, inspection techniques, applications, limitations, real time radiography, safety in industrial radiography.

3 EDDY CURRENT:Eddy current testing – principle, instrument techniques, sensitivity application, limitation; ultrasonic testing – basic properties of sound beam,

4. ULTRASONIC TECHNIQUES: ultrasonic transducers, inspection methods, technique for normal beam inspection, flaw characterization technique, ultrasonic flaw detection equipment modes of display, immersion testing, advantage, limitations; acoustic emission testing – principles of AET and techniques.

5. APPLICATION OF NDT TO FINISHED PRODUCTS :Comparison and selection of NDT methods – defects like casting defects, forging and rolling defect, extrusion defect, drawing defect, grinding cracks, heat treating cracks, service defects;

6. SELECTION OF NDT METHODS- VE, LPT, MPT, ECT, RT, UT, AET and thermography; selection of instrumentation for various NDT methods; reliability in NDT.

7 FAILURE ANALYSIS – I :Failure analysis – methodology; approaches, tools and techniques of failure analysis; modes of failure; failure data retrieval; procedural steps for investigation of a failure for failure analysis.

8. FAILURE ANALYSIS – II :Improvements (design, material) derived from failure analysis; two case studies; application of fracture mechanics concepts to design for safety.

Note : Experiments base on above syllabus

TEXT BOOKS :

1. Baldev Raj, Jayakumar T., Thavasimuthu M., ‘Practical Non-Destructive Testing’, Narosa Publishing, 1997.

2. Das A.K., ‘Metallurgy of Failure Analysis’, TMH, 1992. 3. Hull., ‘Non-Destructive Testing’, ELBS Edition, 1991 4. Halmshaw R., - ‘Non-Destructive Testing’, Edward Arnold, 1989 5. Rolfe T., Barsom J., ‘Fracture and Fatigue Control and Structure – Application of

Fracture Mechanics’, Prentice Hall, 1977

MECHANICAL BEHAVIOUR OF MATERIALS

METW 106 Theory 100 Marks L - 4

OBJECTIVE :

To expose the students to the basic aspects of mechanical behaviour of materials.

1 MECHANICS OF DEFORMATION( Part 1) :Strength of materials- basic assumptions, elastic and plastic behaviour, stress–strain relationship for elastic behaviour, elements of plastic deformation of metallic materials.

2. MECHANICS OF DEFORMATION( Part 2) :Mohr’s circle, yielding theories -Von mises yielding criterion and maximum-shear-stress/ Tresca criterion, failure criteria under combined stresses.

3. THEORY OF DISLOCATIONS: Elements of theory of plasticity, dislocation theory properties of dislocation, stress fields around dislocations, elementary dislocation interactions. Application of dislocation theory to work hardening,

4. STRENGTHING MECHANISAM : Solid solution strengthening, grain boundary strengthening, dispersion hardening.

5. FRACTURE AND FRACTURE MECHANICS ( Part 1): Features of ductile and brittle fracture - ductile to brittle transition temperature- Charpy and Izod testing, significance of DBTT, ECT, NDT and FATT;

6. FRACTURE AND FRACTURE MECHANICS ( Part 2): elements of fractography - Griffith’s theory and brittle fracture - Irwin - Orowan modification - stress intensity factor and fracture toughness - linear elastic and yielding fracture mechanics - crack opening displacement and J integral - experimental determination of KIC critical COD and J integral.

7. FATIGUE:Characteristics of fatigue failure, initiation and propagation of fatigue cracks, mechanisms of fatigue failure, factors affecting fatigue strength and methods of improving fatigue behaviour - fatigue testing - Wohlers test, results of the fatigue test, statistical analysis of fatigue data, fracture mechanics of fatigue crack propagation, corrosion fatigue. 8 CREEP :Introdcution to creep - creep mechanisms, creep curve, variables affecting creep, presentation and practical application of creep data, accelerated creep testing, and time-temperature parameters for conversion of creep data, development of creep resistant

alloys, creep testing - high temperature material problem, stress rapture test, parametric approaches in presenting creep data - Larsen Miller parameter - Manson Hafred parameter.

TEXT BOOKS :

1.Dieter G. E., ‘Mechanical Metallurgy’, 3rd Edition, McGraw Hill, 1988

2.Suryanarayana, ‘Testing of Metallic Materials’, Prentice Hall India, 1979.

3. Rose R. M., Shepard L. A., Wulff J., ‘Structure and Properties of Materials’, Volume III,4th Edition, John Wiley, 1984

REFERENCES :

1.Hayden H.A., Motfatt W.G., Wulff J., ‘The Structure and Properties of Materials’, Volume - III, Wiley, 1986.

2. Kodgire V.D., ‘Material Science and Metallurgy’, 3rd Edition, Everest Publishers House, 1994.

3.Honeycombe R. W. K., ‘Plastic Deformation of Materials’, Edward Arnold, 1984

M.E. Part – II (Welding Technology)

WELDING METALLURGY

METW 201

L :4 Hours Theory 100 Marks

OBJECTIVE :

To study the principles of welding metallurgy of ferrous and non-ferrous materials .

1 THERMAL CYCLES Heat flow - temperature distribution-cooling rates - influence of heat input, joint geometry, plate thickness, preheat, significance of thermal severity number.

2 SOLIDIFICATIONE pit axial growth - weld metal solidification - columnar structures and growth morphology- effect of welding parameters - absorption of gases - gas/metal and slag/metal reactions.

3 WELDING METALLURGY OF FERROUS MATERIALS Phase transformations- weld CCT diagrams - carbon equivalent-preheating and post heating- weldability of low alloy steels, welding monograms

;4 welding of stainless steels (austenitic, ferritic, martensity, duplex and PH stainless steels), use of Schaffler and Delong diagrams, welding of cast irons – microstructures, defects and remedial measures.

5 WELDING METALLURGY NON FERROUS MATERIALS: Welding of Cu, Al, Ti and Ni alloys – processes, difficulties, microstructures, defects and remedial measures.

6 WELD DEFECTS : Origin - types - process induced defects, - significance - remedial measures, Hot cracking - cold cracking -lamellar tearing - reheat cracking –

7 weldability tests - effect of metallurgical parameters.

Note : Experiment based of above syllabus

TEXT BOOKS :

1. Linnert G. E.,‘Welding Metallurgy’, Volume I and II, 4th Edition, AWS, 1994 2. Granjon H., ‘Fundamentals of Welding Metallurgy’, Jaico Publishing House,

1994 3. Kenneth Easterling, ‘Introduction to Physical Metallurgy of Welding’, 2nd

Edition, Butterworth Heinmann, 1992 4. Saferian D., ‘The Metallurgy of Welding’, Chapman and Hall, 1985 5. Jackson M. D., ‘Welding Methods and Metallurgy’, Grffin, London, 1967

REFERENCES :

1. Norman Bailey, ‘Weldability of Ferritic Steels’, Jaico Publishing House, 1997 2. Kou S., ‘Welding Metallurgy’, John Wiley, 1987

DESIGN OF WELDMENTS

METW 202

L :4 Hours Theory 100 Mark

OBJECTIVE : To discuss general principles of structural design and applying the same to the design of welded structures.

1 DESIGN BASICS :Type of joints, joint efficiency, factor of safety, symbols, selection of edge preparation, design considerations, types of loading .

2 STATIC LOADING:Permissible stress, allowable defects, computation of stresses in welds, weld size calculation, code requirement for statically loaded structures.

3 DYNAMIC LOADINGDesign for fluctuating and impact loading - dynamic behaviour of joints - stress concentrations

4 FATIGUE ANALYSIS fatigue improvement techniques - permissible stress - life prediction.

5FRACTURE MECHANICS :Concept of stress intensity factors - LEFM and EPFM concepts

5 BRITTLE FRACTURE- Mechanism, transition temperature approach - fracture toughness testing, application of fracture mechanics to fatigue.

6 RESIDUAL STRESSES: Welding residual stresses - causes, occurrence, effects and measurements - thermal and mechanical relieving; origin and causes

7 DISTORTION: Types of distortion - factors affecting distortion - distortion control methods - prediction - correction, jigs, fixtures and positioners. TEXT BOOKS :

1 Omer W. B., ‘Design of Weldments’, James.F. Lincoln Arc Welding Foundation, 1991

2 Gray T. G. E. ‘Rational Welding Design’, Butterworths, 1982

3 Hertzberg R.W., ‘Deformation and Fracture of Mechanics of Engineering Materials’, John Wiley, 1996

4 Dieter G.,‘Mechanical Metallurgy’, Tata McGraw Hill, 1988

REFERENCES :

1 Guerey T.R., ‘Fatigue of Welded Structure’, Cambridge University Press, 1979

2 David Broek, ‘Elementary Engineering Fracture Mechanics’, Sujthoff Noordhoof, 1978

3 Rolfe T., Barsom J., ‘Fracture and Fatigue Control of Structure - Applications of Fracture Mechanics’, Prentice Hall, 1977

WELDING CODES AND STANDARDS

METW 203 L :4 Hours Theory 100 Mark

OBJECTIVE: To orient the students to the prevailing codes and standards pertaining to welding and fabrication.

1 STRUCTURAL WELDING CODES : Design requirements, allowable stress values, workmanship and inspection.

2 PETROLEUM PIPING FABRICATION: Process and product standards for manufacturing of pipe - welding procedure and welder qualification, field welding and inspection.

3 PRESSURE VESSEL FABRICATION: Design requirements, fabrication methods, joint categories, welding and inspection, post weld heat treatment and hydrotesting.

4 WELDING PROCEDURE : Welding procedure specification, procedure qualification records

5 WELDER QUALIFICATION :performance qualification, variables

6 MATERIALS: Introduction to materials standards and testing of materials, consumables testing and qualification as per ASME/AWS requirements.

7 CONSUMABLES: Types of consumables, Consumable testing and qualification as per ASME/AWS requirements.

Note : Tutorials based of above syllabus

REFERENCES :

1. AWS D1.1 Structural Welding Code

2. API 5L

3. API 1104

4. ASME Section VIII - Division 1

5. ASME Section IX

6. ASME Section II Part A and C

ADVANCED WELDING AND ALLIED PROCESSES

METW 204 L 4 Theory 100 Mark

OBJECTIVE : The course aims at imparting comprehensive knowledge on advanced welding and allied processes. 1 SOLID STATE WELDING PROCESSES – I : Fundamental principles of friction, friction stir and induction pressure welding, process characteristics and applications.

2 SOLID STATE WELDING PROCESSES – II:Explosive, diffusion and ultrasonic welding, principles of operation, process characteristics and applications.

3 ELECTRON BEAM WELDING (EBW)- Heat generation and regulation, equipment details in typical set up, electron beam welding in different degrees of vacuum, advantages and disadvantages, applications

4 LASER BEAM WELDING (LBW) - Physics of lasers, types of lasers, operation of laser welding setup, advantages and limitations, applications.

5 BRAZING : Wetting and spreading characteristics, surface tension and contact angle concepts, filling of horizontal and vertical capillary joints, joint design and fixturing, brazing fillers, role of flux and characteristics, constituents of flux, grouping and applications, fluxes used for specific braze metal, flux removal and related corrosion problems, atmosphere for brazing, torch brazing, furnace brazing, induction brazing, dip brazing and resistance brazing.

6 Soldering : Hand soldering, flame soldering, furnace soldering, hot gas blanket soldering, wave soldering, fabrication of PCB and ICS; joint design and fixturing, solders,phase diagram, typical composition and applications .

7 SURFACING,: Thermal spraying, plasma spraying, laser surface alloying and modification, spraying to improve wear resistance and corrosion resistance, CVD, PVD and ion implantation, Cladding and its applications.

8. CUTTING AND ADHESIVE BONDING: Oxygen cutting, powder cutting, arc and plasma cutting, water jet cutting and under water cutting. Adhesive bonding, techniques and applications, joining of non-metallic materials.

TEXT BOOKS :

1.Schwartz M.,‘ Materials and Applications - Metal Joining Manual’, McGraw-Hill, 1979

2 Nadkarni S.V., ‘Modern Arc Welding Technology’, Oxford IBH Publishers, 1996

3. Christopher Davis, ‘Laser Welding - A Practical Guide’, Jaico Publishing House, 1994

4 Parmar R S, Welding Engineering and Technology, Khanna Publishers, 1997

REFERENCES :

1. Jean Cornu, ‘Advanced Welding Systems’, Volume II and III, Jaico Publishing House, 1994

2. Welding Hand Book, Volume I and IV , 7th Edition , American Welding Society, 1980 Vill V. I., ‘Friction Welding of Metals’, American Welding Society, 1989

3. Schwartz M., ‘Brazing - for the Engineering Technologists’, Chapman and Hall, 1995

4. Manko H.H., ‘Solders and Soldering’, 2nd edition, McGraw Hill, 1979

5. Thwaites C.J., ‘Capillary Joining - Brazing and Soldering’, Research Studies Press, 1982

6. ‘Brazing Hand Book’, 4th Edition, American Welding Society, 1991

7. Ray Skipp, ‘Soldering Hand Book’, BSP Professional Books, 1988

8. Armin Rahn, ‘The basics of soldering’, John Wiley, 1993

9. Michael G.Pecht, ‘Soldering Processes and equipment’, John Wiley, 1993

10. .S.Sudharshan, ‘Surface Modification Technologies’, Marcel Dekker, Inc.

MANUFACTURING TECHNOLOGY

METW 205 L 4 Theory ; 100 Marks TW/Viva : 50 Total : 150 1. Cutting (Flame & Plasma) Rolling (Hot, Warm, Cold): Theory and practice, different types of machine and accessories. Rolling of blooms, slabs, rails and structures, flat products and wheel. Theory of cold and hot rolling. Defects rolled productsForging: Classification of forging, drop and press forging, forging equipments, calculation of forging pressure & loads, Metallurgical Variables associates with forging. Forging defectsPressing (Die-Punch, Spinning) Drawing L : Tube drawing, wire drawing, Dry and wet wire drawing, wire drawing equipment & Pipe / Tube BendingExtrusion : Direct and indirect extrusion, variables in extrusion, flow patterns in direct and indirect extrusion, hydrostatic extrusionFabrication: Various fabrication operations,Circular seam set ups,Nozzle cut-outs and set ups,Elevations, orientations, etc. Quality aspects – preheat, visual, arc, strikes,Welder trace ability, documentation ,Good engineering practices (General and SS fabrication) Weld repairs – defects marking and repairs Machining Tube to tube sheet joints, expansion and welding Material Handling: Concepts ,Tools & Tackles ,Safety Surface Treatment & Painting: Blasting & Painting ,Passivation Logistics: Road Transportation Marine / Sea Transportation Note: Experiments based on above syllabus

References:William F. Hosford & Robert M. Caddell, “Metal forming mechanics & metallurgy”, Prentice Hall, N. Y. 1993. Welding handbook, Section 3: Special welding processes and cutting / American Welding Society. Welding and welding technology, Little R.L.

WELDING ECONOMICS AND MANAGEMENT

METW 206 Theory: 100 MarksL 4

OBJECTIVE : Course discusses techno economic aspects and technology management of welding. 1 FACTORS INFLUENCING WELDING COST: Welding design, selection of electrodes, size, type and metal recovery, electrode efficiency, stub thrown away, overwelding and joint, fit - up welding position operation factor, jigs, fixtures, positioners, operator efficiency. 2 ESTIMATION OF WELDING TIME :Need for time standards, definition of standard time, various methods of computing standard time, analytical calculation, computerisation of time standards. 3 COSTING FOR WELDING:Definition of terms, composition of welding costs, cost of consumables, labour cost, cost overheads, formulae for total cost, cost curves for different processes like CO2 , SAW, ESW, etc., mechanisation in welding, job shop operation. 4 PLANT LAY OUT(Part 1): Process vs product layout, construction, service consideration, employees, services, process services, etc., welding shop equipment, oxy-acetylene stations, arc welding stations, inert gas welding stations, 5. PLANT LAY OUT (Part 2): Resistance welding stations, crane, forks, jigs and fixtures, power tools, blast, cleaning supplies, the welding equipment repair shop, proper arrangement of the above in the welding shop for maximum convenience and ease of production. 6 SAFE PRACTICES IN WELDING (Part 1) : Selection and installation of equipment, safe handling of equipment, fire prevention, eye and face protection, respiratory protection, ventilation, protective extra clothing, electric shock, safety analysis;7. SAFE PRACTICES IN WELDING (Part 2) : planning for welding operations , production control, planning for welding processes, pre-production control., planning for welding processes, pre-production planning routing, scheduling; activating, monitoring, materials management in welding, inventory control; basic aspects of financial management and man power planning.

REFERENCES :

1.Bathy J., ‘Industrial Administration and Management’, 1984 2. Pendar J. A., ‘Welding Projects - A Design Approach’, 1977 3.Welding Institute U.K., ‘Standard Data for Arc Welding’, 1994

POST-GRADUATE SYLLABUS

MSc. (Mat. Science) (Nanotechnology)

YEAR: 2009

Synthesis of Nanomaterials1. Introduction to various nanometric forms namely atoms, molecules, nanoclusters,

nanopowers, thin films & coatings, multilayers, self-assembly, carbon nanotubes, nanowires and nano fibres, nanocrystals, nanocapsules, fullerenes, quantum dots, quantum wires and nanoporous materials etc.

2. Classifications and types of nanomaterials as nanoparticles and 1D, 2D and 3D nanomaterials, Concept of bulk versus nanomateials and dependence of properties on size.

3. Classification of techniques of Nanosynthesis based on the nature of the starting phase as vapour, liquid or solid. Introduction to ‘Top down’ v/s ‘Bottom-up’ approach of synthesis with suitable examples.

4. Nanosynthesis techniques based on vapour phase as the starting material. The study of techniques such as inert gas condensation, physical vapour deposition, sputtering, plasma deposition process, chemical vapour deposition etc. with examples.

5. Nanosynthesis techniques based on liquid as the starting material. The study os wet chemical methods like sol-gel method, microemulsion technique, reduction of metal salts, decomposition of organometallic precursors, cryochemical synthesis etc. Study of rapid solidification route, electro and electroless deposition etc. along with suitable examples in each case.

6. Synthesis of 3D nanostructured materials using high-energy milling / mechanical attrition by devitrification of an amorphous precursor etc. Introduction to nanolithography and self-assembly routes.

7. Introduction to specific synthesis processes like synthesis of semiconductor nanoparticles in colloidal solution, preparation of quantum dots, nanowires and films, preparation of single-walled and multiwalled nanotubes etc.

REFERENCES:

1. Nanomaterials: Synthesis, Properties & Applications, ed. by A.S. Edelstein and R.C. Cammarata, Published by Institute of Physics, UK, 1996.

2. Nanostructured Materials: Processing, Properties and Applications ed. by C.C. Koch, William Andrew Publishing, New York, 2002.

3. Nanotechnology by Geroge Temp-Springer – Verlag, New York, 1999.4. Nanoparticles and Nanostructured Films: Preparation, characterization and

Applications, ed by J.H. Fendler, John willey & Sons, 1998.5. Handbook of Nanostructured Materials and Nanotechnology, ed by H.S. Nalwa, Vol.

1-5, Academic Press, 2002.6. Carbon Nanotubes: Science and Applications, ed by M. Meyyappan, CRC Press,



METALLURGICAL & MATERIALS ENGINEERING DEPARTMENT

A. Details to be furnished by DepartmentA. Scheme of Teaching & Examination followed by

Scheme of Teaching & Examination – B.E. I (Met. & Mats.)

DEPARTMENT OF METALLURGICAL & MATERIALS ENGINEERING ** FACULTY OF TECHNOLOGY & ENGINEERING

** M.S. UNIVERSITY, BARODA.ENCLOSURE :

Subject Code Subject Teaching (Hours/Week) Examination (Theory) L Tu

Pr./

Drg

.

Tota

l

Pape

r

Dur

atio

n(H

ours

)

Mar

ks

TW & Pr. Includ.Viva

TotalMarks

I SEMESTERAPH 111AMA 111ME 01Met. 1101CE 1101

ME 02

Applied Physics-I Applied Mathematics-IEngineering Drawing-IMaterial ScienceFundamentals of CivilEngineeringWorkshop - I

3 3 2 4 3

-

1 1 1 - 1

-

2 - 4 - 3

3

6 4 7 4 7

3

11111

-

3 3 3 3 3

-

100100100100100

--

50-50-50

50

150100150100150

50

TOTAL 15 4 12 31 5 - 500 200 700II SEMESTERAM 121AMA 121Met.1202ME 08---ACH 121

Appl. MechanicsAppl. Mathematics- IIBasic MetallurgyEngg. Drawing-IIEnglishApplied Chemistry

334233

11--11

3--4-2

744646

111111

333333

100100100100100100

50--50-50

150100100150100150

TOTAL 18 4 9 31 6 - 600 150 750

Scheme of Teaching & Examination – B.E. II (Met. & Mats.)4 Year Degree Course


** M.S. UNIVERSITY, BARODA.

Subject Code Subject Teaching (Hours/Week)

Examination (Theory)

L Tu

Pr./

Drg

.

Tota

l

Pape

r

Dur

atio

n(H

ours

)

Mar

ks TW &

P

r. In

clud

e. V

iva

T

otal

Mar

ks

I SEMESTERMet. 2101Met. 2102Met. 2103AM 211EE 2106

AMA 211

Metallurgical ThermodynamicsFuel & Energy Sources in Met.Mineral DressingMaterials and Structure-IElectrical Engineering FundamentalsApplied Mathematics-III

34433

3

2--11

1

--22 + 22

-

54686

4

11111

1

33333

3

100100100100100

100

--505050

-

100 100 150 150 150

100TOTAL 20 5 8 33 6 - 600 150 750

II SEMESTERMet. 2204Met. 2205Met. 2206Met. 2207AMA 221ME 46

Principles of Extractive Met.Analytical Techniques in Met.Transport PhenomenaPlastic Deformation of MetalsComputational TechniqueMachine Design & Drawing

444434

--1-1-

-3--22

4 475466

111111

333333

100100100100100100

-50---5050

100150100100150150

TOTAL 23 2 7 32 6 - 600 150 750

Scheme of Teaching & Examination – B.E. III (Met. & Mats.)4 Year Degree Course



Subject Code Subject Teaching (Hours/Week) Examination (Theory)

L

Pr/T

u

Tot

al

Pape

r

Dur

atio

n(H

ours

)

Mar

ks

TW & Pr. Includ. Viva

Total Marks

I SEMESTERMet.3101Met.3102Met.3103

Met.3104Met.3105 ---

Non-Ferrous Ext. Met.Iron MakingIndustrial Ceramic MaterialsFurnace TechnologyMechanical MetallurgyEngineering Economicsand Management

4 4 4 4 4 4

2 3 - 2 - -

6 7 4 6 4 4

1 1 1 1 1 1

3 3 3 3 3 3

100 100 100 100 100 100

5050-

50--

150 150 100 150 100 100

TOTAL 24 7 31 6 - 600 150 750II SEMESTERMet.3206Met.3207Met.3208Met.3209ELN3208

Steel MakingPowder MetallurgyPhysical Met.-IFoundry TechnologyMetallurgical Instrumentation

4 4 4 4 4

- 2 6 3 2

4 6 10 7 6

1 1 1 1 1

3 3 3 3 3

100 100 100 100 100

-501005050

100 150 200 150 150

TOTAL 20 13 33 5 - 500 250 750

Scheme of Teaching & Examination – B.E.IV (Met. & Mats.)4 Year Degree Course



Subject Code Subject Teaching (Hours/Week)Examination (Theory)

L

Pr/T

u

Tota

l

Pape

r

Dur

atio

n(H

ours

)

Mar

ks

TW & or Pr. Include. Viva

Total Marks

I SEMESTERMet.4101Met.4102Met.4103

Met.4104

Physical Metallurgy-IIN.D.T. of MaterialsElectro Met. and CorrosionPrinciples of Metal Joining* Elective-I

444

4

4

622

2

-

1066

6

4

111

1

1

333

3

3

100100100

100

100

100 50 50

50

-

200150150

150

100

TOTAL 20 12 32 5 500 250 750* ELECTIVE – I SUBJECTS:Met. 4105 Advance Ferrous MetallurgyMet. 4106 Energy Economy and Waste ManagementMet. 4107 Nuclear MetallurgyMet. 4108 Composite MaterialsMet. 4109 Non-Ferrous AlloysII SEMESTERMet.4210Met.4211

Met.4212Met.4213

Struct. Metallurgy Mat. Testing & Stand.Alloy SteelsB.E. ProjectFactory visit* Elective-II

4 - 4 - - 4

4 2 2 8 2 3

82

6827

1 - 1 - - 1

3 - 3 - - 3

100 --- 100 --- --- 100

5050

50100---50

15050

150100---

150 TOTAL 12 21 33 3 - 300 325 600

* Elective-II SUBJECTS:Met. 4214 Advance Foundry EngineeringMet. 4215 Corrosion EngineeringMet. 4216 Welding MetallurgyMet. 4217 Selection of Materials & Failure AnalysisMet. 4218 Process Modelling

Scheme of Teaching & Examination – M.E. (Met. & Mats.)


** M.S. UNIVERSITY, BARODA.Scheme of Teaching and Examination of M.E. (Met. & Mats.) Industrial Metallurgy (2 Year Degree Course)

Subject Code

Subject Teaching (Hours/Week) Examination (Theory)

L

Pr/T

u

Tot

al

Pape

r

Dur

atio

n(H

ours

)

Mar

ks


Total Marks

PART-IMet.5101Met.5102Met.5103Met.5104--

Metal Casting & SolidificationExperimental Tech. In MetallurgyIron & Steel TechnologyWelding MetallurgyElective-ISeminar

44444-

-3-3-2

474742

11111-

33333-

100100100100100

-

-50-

50--

100150100150100

-

Total of Part-I 20 8 28 5 - 500 100 600* ELECTIVE – I SUBJECTS:Met. 4106 Energy Economy & Waste ManagementMet. 4218 Process ModellingMet. 5105 High Temperature MatarialsMet. 5106 Ceramic MaterialsPART-IIMet. 5201Met. 5202Met. 5203Met. 5204**

Heat Treatment PracticesCorrosion of Metals & AlloysPowder MetallurgyMetal FormingElective-IISeminar

44444-

322-22

766462

11111-

33333-

100100100100100

-

505050-

50-

150150150100150

-

Total of Part-II 20 11 31 5 - 500 200 700* Elective-II SUBJECTS:Met. 5205 Failure AnalysisMet. 5206 Quality Control TechniquesMet. 5207 Industrial CastingMet. 5208 Fracture MechanicsPART-IIIMet. 5301 Dissertation & Seminar - 24 24 - - - - -

Total of Part-III - 24 24 - - - - -PART-IVMet 5401 Dissertation - 24 24 - - -

T.W. – 200Viva -100

300

Total of Part-IV - 24 24 - - - 300 300

Scheme of Teaching & Examination – M.E. (Met. & Mats.)


** M.S. UNIVERSITY, BARODA.Scheme of Teaching and Examination of M.E. (Met. & Mats.) Materials Technology (2 Year Degree Course)

Subject Code

Subject Teaching (Hours/Week) Examination (Theory)

L

Pr/T

u

Tot

al

Pape

r

Dur

atio

n(H

ours

)

Mar

ks


Total Marks

PART-IMet.5106Met.5107Met.5108Met.5109------

Ceramic MaterialsAdvanced Materials ScienceMaterials Characterization Techs.Phase TransformationPolymeric MaterialsSeminar

44444-

--33-2

447742

11111-

33333-

100100100100100

-

--

5050--

100100150150100

-

Total of Part-I 20 8 28 5 - 500 100 600PART-IIMet. 5209Met. 5210Met. 5211Met. 5212

Diffusion in SolidsComposite MaterialsThin Film TechnologyMetallic MaterialsElective-ISeminar

44444-

-33222

477662

11111-

33333-

100100100100100

-

-50505050-

100150150150150

-

Total of Part-II 20 12 32 5 - 500 200 700* Elective-I SUBJECTS:Met. 5202 Corrosion & Surface ProtectionMet. 5203 Powder MetallurgyMet. 5205 Failure AnalysisMet. 5208 Fracture MechanicsMet 5213 Surface Phenomena in MaterialsPART-IIIMet. 5301 Dissertation & Seminar - 24 24 - - - - -

Total of Part-III - 24 24 - - - - -PART-IVMet 5401 Dissertation - 24 24 - - -

T.W. – 200Viva -100

300

Total of Part-IV - 24 24 - - - 300 300

DEPARTMENT OF METALLURGICAL AND MATERIALS ENGGINEERINGFACULTY OF TECH. & ENGG. M.S UNIVERSITY OF BARODA

Scheme Of Teaching & Examination L & T Sponsored M.E (Welding Technology) 2 years P.G Course (Batch 2007-2009)

Subject Code

PART I

Subject Teaching (hours/week)(MSU + L & T)L Tu Pr Total

MSU Lecturer L & T Faculty

METW 101 Experimental and Quantitative Tech.

4 - - 4(40 + 0)

Prof. P.B. Joshi & Mrs. Bharati Rehani

METW 102 Physical Metallurgy 4 - 3 7

(40 + 0)

Prof. S. Sundareshan &Mr. B.J. Chauhan

METW 103 Electrical & Control aspect of Welding

4 - - 4(25 + 15)

Mrs. A.K. Upadhyay &Mrs. M. D. Goverdhan

METW 104 Welding Processes 4 - 3 7(20 + 20)

Dr. S.N. Soman Mr. Vikas Mehta

METW 105 NDT & Failure Analysis

4 2 - 6

(20 + 20)

Mr. M.N. Patel Mr. P. Raghvendra

METW 106 Mech. Behaviour of Materials

4 - - 4(40 + 0)

Mr. M.N. Patel &Mr. R.R. Vishwakarma

TOTAL 24 2 6 32(185 + 55) = 240

PART IIMETW 201 Welding Metallurgy 4 - 3 7

(20 + 20)METW 202 Design Of

Weldments4 - - 4

(40 + 0)METW 203 Welding Codes and

Application4 2 - 6

(0 + 40)METW 204 Advanced Welding

& Allied Processes4 - - 4

(36 + 4)

METW 205 Manufacturing Technology

4 2 - 6((0 + 40)

METW 206 Welding Economics & Management

4 - - 4(0 + 40)

TOTAL 24 4 3 31PART III & PART IVMETW301 Project Work &

Supporting Industrial Training, Seminars

------------------------- ---------------------------

and Including Viva Examination

Faculty of Technology & EngineeringThe Maharaja Sayajirao University of Baroda

TIME TABLE

Class: BE-II (Met. & Mats.) Division: Roomm No.: 2051) Met. Thermo – S.K. Dutta2) F & ES in Met. – K.H. Parmar / TL-23) Min. Dressing – D.R. Lodhari

Semester: I Year: 2008-2009

Sr.No.

TIME MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY SATURDAY

01 07.30 – 08.30 a.m.02 08.30 – 09.30 a.m.03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon

Met. Thermo-dyn.

EE & F F&E.S. in Met.(KHP)

M.S. Met. Thermodyn.

Mineral Dressing

05 12.00 – 01.00 p.m. EE & F F&E.S. in Met. (TL-2)

Met. Thermo. Maths-III EE & F Lab. (A)

EE & F Lab. (B)

06 01.00 – 02.00 p.m. F&E.S. in Met. (TL-2)

Met. Thermo

M.S. EE & F Min. Dressing Lab. (B) (DRL/ABL)

Min. Dressing Lab. (A) (DRL/TL-2)

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. Min. Dressing

Min. Dressing

EE & F Met. Thermo (T)

Maths-III M.S.

08 03.30 – 04.30 p.m. M.S. Maths-III M.S. Prac. (A) / M.S. Pract. (B) /

Mineral Dressing

---

09 04.30 – 05.30 p.m. --- --- G.S. Group-B Drg. DH-121

G.S. Group-A Drg. DH-121

F & ES (KHP)

Maths-III

10 06.00 – 07.00 p.m.11 07.00 – 08.00 p.m.12 08.00 – 09.00 p.m.

HEAD DEANMet. & Mats. Engg. Dept. Faculty of Tech. & Engg.


TIME TABLE

Name: Class: BE-III (Met. & Mats.) Division: Room No.: 2011) F/C Tech. – S.R. Raval / V.J. Rao2) NFEM – S.D. Kahar3) Iron Making – A.B. Lele4) Mech. Met. – S.C. Khurana5) Ind. Ceramic – K.H. Parmar

Semester: I Year: 2008-2009Sr.No.

TIME MONDAY TUESDAY WEDNESDAY

THURSDAY FRIDAY SATURDAY

01 07.30 – 08.30 a.m.02 08.30 – 09.30 a.m.03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon

F/C Tech.(SRR)

F/C Tech. (SRR)

NFEM Ind. Ceramic Mat.

NFEM Mech. Met.

05 12.00 – 01.00 p.m. Mech. Met. Iron Making

Iron Making F/C Tech.(VJR)

F/C Tech (VJR)

Ind. Ceramic Mat.

06 01.00 – 02.00 p.m. Iron Making

Ind. Ceramic Mat.

Ind. Ceramic Mat.

Iron Making Mech. Met.

NFEM

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. Economics Mech. Met.

Iron Making Iron Making Economics

Economics

08 03.30 – 04.30 p.m. Economics

Lab. (A) Lab. (B) F/C Tech. (T) (A)(SRR / VJR)

F/C Tech. (T) (B)(SRR / VJR)

09 04.30 – 05.30 p.m. NFEM (ABL / SKD) (ABL / KHP) NFEM (T) (B) (BRR / TL-1)

NFEM (T) (A) (SDK / BRR)

10 06.00 – 07.00 p.m.11 07.00 – 08.00 p.m.12 08.00 – 09.00 p.m.



TIME TABLE

Name: Class: BE-IV (Met. & Mats.) Division: Room No.: 2021) PMJ – S.N. Soman2) NDT – D.R. Lodhari / S.D. Kahar

3) Phy. Met.-II – M.N. Patel 4) EMC – N.S.S. Murti

Elective – I (a) Nuclear Met. – K.B. Pai (b) Composite Mat. – V.V. Mathane (c) Non-Ferrous Alloy – B.J. Chauhan

Semester: I Year: 2008-2009Sr.No


01 07.30 – 08.30 a.m.02 08.30 – 09.30 a.m.03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon

PMJ Phy. Met. – II NDT (DRL) EMC EMC PMJ Lab. (A) (SNS / VVM)

05 12.00 – 01.00 p.m. Phy. Met.-II

PMJ EMC Phy. Met. – II Phy. Met. – II

06 01.00 – 02.00 p.m. Elective-I Elective-I PMJ Elective-I Elective-I

EMC

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. NDT (SDK) NDT (SDK) Phy. Met. –II Lab.(A) (SDK / TL-1)

NDT (DRL) PMJ Phy. Met. –II Lab.(B) (TL-1 & 2)

08 03.30 – 04.30 p.m. Phy. Met.-II Lab. (A) (BJC / TL-2)

Phy. Met.-II Lab. (B) (MNP / TL-2)

PMJ Lab. (B) (SNS / VVM)

NDTLab. (A & B)(DRL / SDK)

Seminar EMC Lab. (A) (VVM / KHP)

09 04.30 – 05.30 p.m. EMC Lab. (B) (VVM / KHP)

10 06.00 – 07.00 p.m.11 07.00 – 08.00 p.m.12 08.00 – 09.00 p.m.

HEAD DEAN Met. & Mats. Engg. Dept. Faculty of Tech. & Engg.


TIME TABLE

Name: Class: ME-I (Ind. Met.) Division: Room No.:Elective-I 1) High Temp. Mat. – S.R. Raval MCS – Metal Casting & Solidification – S.N. SomanETM – Experimental Tech. in Met. – B.R. RehaniI & S – Iron & Steel Tech. – S.K. DuttaW.M. – Welding Met. – M.N. Patel


Sr.No.


01 07.30 – 08.30 a.m.02 08.30 – 09.30 a.m.03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon

ETM I & S MCS I & S ETM I & S

05 12.00 – 01.00 p.m. ETM WM MCS MCS WM06 01.00 – 02.00 p.m. I & S Elective-I Elective-I Elective-I Elective-

IWM

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. WM Lab.(MNP)

ETM Seminar ETM Lab.(SCK)

WM MCS

08 03.30 – 04.30 p.m.09 04.30 – 05.30 p.m.10 06.00 – 07.00 p.m.11 07.00 – 08.00 p.m.12 08.00 – 09.00 p.m.



TIME TABLE

Name : Class: ME-I (Mat. Tech.) Division: Room No.:MCT – Material Characterization Techniques – Bharati RehaniNano – Nanmaterials & Technique of Nanosynthesis – P.B. JoshiCeramic – V.J. RaoPhase Trans. – B.J. Chauhan


Sr.No.


01 07.30 – 08.30 a.m.02 08.30 – 09.30 a.m.03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon

Phase Trans.

Phase Trans.

MCT Nano Phase Trans.

Ceramic

05 12.00 – 01.00 p.m. Ceramic Nano Nano MCT Poly. Met. Phase. Trans.

06 01.00 – 02.00 p.m. Nano Ceramic MCT02.00 – 02.30 p.m. R E C E

S S07 02.30 – 03.30 p.m. Poly. Met. Poly. Met. Phase

Trans. Lab. MCT Lab.(BRR)

MCT Seminar

08 03.30 – 04.30 p.m. Poly. Met. Ceramic (BJC)09 04.30 – 05.30 p.m. 10 06.00 – 07.00 p.m.11 07.00 – 08.00 p.m.12 08.00 – 09.00 p.m.

Poly Met. – by Chemical Engg. Dept.


To: Applied PhysicsFaculty of Technology & Engineering

The Maharaja Sayajirao University of Baroda

TIME TABLE

Name : Class: M.Sc. (Material Science) (NenoTech.) Division: Room No.: Sub.: Materials Science


Sr.No.


01 07.30 – 08.30 a.m.02 08.30 – 09.30 a.m.03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon M.S. (TL-1) M.S. (TL-1) M.S. (TL-2)05 12.00 – 01.00 p.m.06 01.00 – 02.00 p.m.

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. M.S. (TL-2)

08 03.30 – 04.30 p.m.09 04.30 – 05.30 p.m.10 06.00 – 07.00 p.m.11 07.00 – 08.00 p.m.12 08.00 – 09.00 p.m.


To: Text. Chem.Faculty of Technology & Engineering

The Maharaja Sayajirao University of Baroda

TIME TABLE

Class: Post B.Sc. (Text. Chem.) Division: Room No.:

Sub.: Materials Technology


Sr.No


01 07.30 – 08.30 a.m.02 08.30 – 09.30 a.m.03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon05 12.00 – 01.00 p.m. Mats. Tech.

(ABL)Mats. Tech.(ABL)

06 01.00 – 02.00 p.m.02.00 – 02.30 p.m. R E C E

S S07 02.30 – 03.30 p.m.

08 03.30 – 04.30 p.m.09 04.30 – 05.30 p.m.10 06.00 – 07.00 p.m.11 07.00 – 08.00 p.m.12 08.00 – 09.00 p.m.



TIME TABLE

Name : Class: M.E. Part-I (Welding Technology) Division: Room No.:


Sr.No.


01 07.30 – 08.30 a.m.02 08.30 – 09.30 a.m.03 09.30 – 10.30 a.m. NDT-FA – L&T

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon ECW WP - Sundaresan

Phy. Met. (Sundareshan)

NDT-FA ECW Phy. Met. Lab.

05 12.00 – 01.00 p.m. ECW WP - Sundaresan

Phy. Met. (Sundareshan)

ECAW – L&T EQT – RRV

Jyoti

06 01.00 – 02.00 p.m. WP - SNS NDT-FA – MNP

EQT – BRR ECAW – L&T EQT – RRV

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. EQT – BRR

WP Lab. NDT-FA – MNP

WP – SNS Seminar MBM – MNP

08 03.30 – 04.30 p.m. MBM – RRV

SNS NDT-FA Lab. Seminar Seminar Phy. Met. – Jyoti

09 04.30 – 05.30 p.m. MBM – RRV

Seminar MBM – MNP

Phy. Met. – Jyoti

10 06.00 – 07.00 p.m.11 07.00 – 08.00 p.m.12 08.00 – 09.00 p.m.

1. EQT – Experimental & Quantitative Techniques - RRV/BR Note : 2. Phy. Met. – Physical Metallurgy – Prof. Sundaresan /Jyoti 1. Saturday Lectures would be

engaged by experts from L & T atHazira / Ranoli3. NDT & FA – NDT & Failure Analysis – L & T / MNP 2. Tutorials/Internal test

may be conducted by the Faculty during the 4. WP – Welding Processes – SNS/L & T/Prof. Sundaresan Seminar / Library

work with prior information to the students5. ECW – Electrical & Control Aspects of Welding – AU & MD 3. All students must

attend the lectures & practicals very regularly6. MBM – Mechanical Behaviour of Materials – MNP/RRV



TIME TABLE

Name : Class: B.E. II (Met. & Mats.) Division: Room No.: 205 ATM Lab. – 3 hours. Comp. Tech. Lab. – 3 hoursSemester: II Year: 2008-2009

Sr.No.


01 07.30 – 08.30 a.m.

02 08.30 – 09.30 a.m.

03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon

Trans. Pheno. – SKD

Comp. Tech.

Trans. Pheno.

Trans. Pheno.

M/c Des & D/g

PDM

05 12.00 – 01.00 p.m. PDM – VK PEM – ABL

Comp. Tech. ATM PEM M/c Des & D/g

06 01.00 – 02.00 p.m. M/c Des & D/g.

PDM PEM Comp. Tech. ATM Trans. Pheno.

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. ATM Gr. A ABL & KHP

ATM Gr. B ABL & KHP

ATM – KHP PEM Comp. Tech.

ATM

08 03.30 – 04.30 p.m. Comp. Tech.Gr. B

Comp. Tech.Gr. A

Trans. Pheno. (T)

M/c Des & D/g

PDM M/c Des & D/gDH – 13

09 04.30 – 05.30 p.m. --- --- ---

10 06.00 – 07.00 p.m.

11 07.00 – 08.00 p.m.

12 08.00 – 09.00 p.m.



TIME TABLE

Name : Class: B.E. III (Met. & Mats.) Division: Room No.: 201Phy. Met.-I Lab. – 6 hrs.

P/M Lab. – 2 hrs.Foundry Lab. – 3 hrs.

Semester: II Year: 2008-2009Sr.No.


01 07.30 – 08.30 a.m.

02 08.30 – 09.30 a.m.

03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon

Foundry – SNS

Steel Making – SKD

Foundry Phy. Met.-I Steel Making Powder Met.

05 12.00 – 01.00 p.m. Phy. Met.-I - DRL

Phy. Met.-I Phy. Met.-I Powder Met. Powder Met. Foundry

06 01.00 – 02.00 p.m. Met. Inst. Met. Inst. Steel Making Steel Making Met. Inst. Met. Inst.

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. Powder Met. – SDK

Foundry Phy. Met. Lab.(A)

Phy. Met. Lab.(B)

Phy. Met. Lab. (A)

Phy. Met. Lab.(B)

08 03.30 – 04.30 p.m. Met. Inst. Met. Inst. DRL/VK/ Foundry

DRL/VKFoundry Lab.

BJC/Priti Powder Met. Lab.

BJC/pritiPower Met. Lab.

09 04.30 – 05.30 p.m. Lab. (A) Lab. (B) Lab. (B) – SNS/VVM

(A) – SNS/VVM

(B) – SDK/ABL

(A) – SDK/ABL

10 06.00 – 07.00 p.m.

11 07.00 – 08.00 p.m.

12 08.00 – 09.00 p.m.



TIME TABLE

Name : Class: B.E. IV (Met. & Mats.) Division: Room No.: 202Gr.A – Selection of Mat. & Failure Analysis – MNP

Gr.B – Corrosion Engineering – SRRSemester: II Year: 2008-2009

Sr.No.


01 07.30 – 08.30 a.m.

02 08.30 – 09.30 a.m.

03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon Alloy Steel – PBJ

Alloy Steel Factory Visit SDK/VK

Alloy Steel Lab. Gr. A - MNP/Priti

Alloy Steel Lab. Gr. B - MNP/Priti

Project

05 12.00 – 01.00 p.m. Struct. Met. – BR

Struct. Met. – SCK

MTS Lab. Gr.BVR/VK

MTS Lab. Gr. A VR/VK

-do-

06 01.00 – 02.00 p.m. Elective-IIMNP/SRR

Elective-II Elective-II Elective-II -do-

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. Struct. Met. Lab. Gr. B – SCK & BR (2 hrs.)

Struct. Met. Lab. Gr. A – SCK/BR(2 hrs.)

Alloy Steel Alloy Steel Project Seminar

-do-

08 03.30 – 04.30 p.m. Elective-II Lab.Gr. AMNP/VR (3 hrs.)

Elective-II Lab.Gr. B SRR/SDK

Struct. Met. – BR

Struct. Met.SCK

SKD/MNP -do-

09 04.30 – 05.30 p.m. -do-

10 06.00 – 07.00 p.m.

11 07.00 – 08.00 p.m.

12 08.00 – 09.00 p.m.



TIME TABLE

Name : Class: M.E. Part-II (Mat. Tech.) Division: Room No.:2nd floor class room

Semester: II Year: 2008-2009

Sr.No.


01 07.30 – 08.30 a.m.

02 08.30 – 09.30 a.m.

03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon Diffusion – KHP

Thin Film Tech.BR

Elective-I Composite Mat.

Diffusion – DRL

05 12.00 – 01.00 p.m. Metallic Mat.BJC

Diffusion – KHP

Thin Film Composite Mat.

Diffusion – DRL

Composite Mat.

06 01.00 – 02.00 p.m. Elective-I (P/M) – PBJ

Elective-I Metallic Mat. Thin Film Metallic Mat.

Elective-I

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. Comp. Mat. Lab.VVM

Composite Mat.VVM

Metallic Met. Lab. – BJC

Metallic Met. Thin Film Thin Film Lab. – BR

08 03.30 – 04.30 p.m. Elective-I Lab. P/M – BR

Seminar

09 04.30 – 05.30 p.m.

10 06.00 – 07.00 p.m.

11 07.00 – 08.00 p.m.

12 08.00 – 09.00 p.m.



TIME TABLE

Name : Class: M.E. Part-II (Ind. Met.) Division: II Room No.:

P/M lecture along with Elective-I (P/M) of M.E.-II (Mat. Tech.)Semester: II Year: 2008-2009


Sr.No.


01 07.30 – 08.30 a.m.

02 08.30 – 09.30 a.m.

03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon Elective-I (Failure) – VR

Elective-I(Failure)

P/M

05 12.00 – 01.00 p.m. Metal Forming – SCK

Heat Treatment – SNS

Metal Forming Heat Treatment

Metal Forming

06 01.00 – 02.00 p.m. P/M – PBJ P/M Heat Treatment

Metal Forming

Heat Treatment

P/M

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. Corrosion & Surface

Heat Treatment Lab. – DRL

Corr. & Surface Protection – KBP

Corr. & Surface Prot.

Elective-I (Failure)

Elective-I (Failure)

08 03.30 – 04.30 p.m. Protection Lab. – SRR

Elective-I Failure Analysis Lab. – VR

P/M Lab. – BR

Corr. & Surface Protection

Corr. & Surface Protection

09 04.30 – 05.30 p.m.

10 06.00 – 07.00 p.m.

11 07.00 – 08.00 p.m.

12 08.00 – 09.00 p.m.


TIME TABLE

Name : Class: M.E Part-II (Welding Tech.) Division: Room No.:

Semester: II Year: 2008-2009Sr.No.


01 07.30 – 08.30 a.m.02 08.30 – 09.30 a.m.03 09.30 – 10.30 a.m.

10.30 – 11.00 a.m. R E C E S S

04 11.00 – 12.00 noon WM Lab. – SDK

DOW – MNP

MT MT – L & T AW & AP – SNS

WEAM – VJB

05 12.00 – 01.00 p.m. WM - Sundaresan

Tutorial – MNP

MT – L & T WM – Sundaresan

WEAM – VJB

06 01.00 – 02.00 p.m. Seminar WCAS – L & T

DOW – MNP

02.00 – 02.30 p.m. R E C E S S

07 02.30 – 03.30 p.m. AW & AP – SNS

WEAM – MNP

WEAM – MNP

WCAS – L & T

Seminar AW & AP – VJB

08 03.30 – 04.30 p.m. DOW – RRV

Seminar Seminar AW & AP – L & T

WCAS Tutorial – SNS

AW & AP – VJB

09 04.30 – 05.30 p.m.10 06.00 – 07.00 p.m.11 07.00 – 08.00 p.m.12 08.00 – 09.00 p.m.

DOW – Design of WeldmentsWM – Welding Metallurgy WEAM – Welding Economic & ManagementAW & AP – Advanced Welding & Allied ProcessesMT – Manufacturing TechnologyNCAS – Welding Codes & Standards


Documents

Metallurgy Engineering