Merlo Group Australia - Construction

AU

MACHINEOF THE YEAR 2014

MERLO1964-2014

CONSTRUCTION

7. Quality control8. Research & Development / SAV9. Prototypes dept.10. Cutting & bending area11. Tre Emme12. CFRM (Training & Research Centre)

1

2

3

45

6

7

12

9

10

11

8

Merlo’s factories in San Defendente di Cervasca (Cuneo) cover an area of 300,000 m2 (with 220,000 m2 inside facilities)

1. Offices & Admin2. Final assembly3. Engine & cab assembly4. Technopolymers5. Spare parts warehouse6. Truck loading area

THE MERLO GROUP

Safety Comfort

Maximum performance

THE MERLO GROUP

Mission:innovative

group

2 | 3

The Merlo brand is synonymous with advanced technology in the field

of telehandlers and operating plants. Since 1964 Merlo’s history has been one of ideas,

tenacity, and passion. Together these characteristics form the cornerstone of an

industrial group that has developed a highly successful range of products, which have

been awarded numerous international prizes.

The development of complex projects, from initial idea to end product and design to

sales, requires the ability to innovate and anticipate the needs and future trends of an

increasingly competitive market. In pursuit of more ambitious goals, Merlo technology

has become the driving force behind a development program that is able to look

beyond the conventional. Safety, comfort and performance are the key concepts.

The result is that every machine we build is a record beater, in terms of design, power,

environmental safety, and customer satisfaction.

This winning attitude is demonstrated by our integrated production process, modern

construction methods, process automation, revolutionary integrated electronic

systems, robotic machining systems and in many other ways.

The will to maintain closer links with our customers is reflected in our ongoing

programs of personnel training and refresher courses, in the quality of our service

network, and in the relationships of mutual trust we have built with our dealers.

The result is a range of compact and manoeuvrable machines that offer unparalleled

comfort, efficiency and, above all, safety.

This is the strength of the Merlo Group.

• >500 million

AUD turnover (90% to export)

• 1,100 Employees

• > 8% of turnover invested in R&D • 1 million + m³ of welding gas per year

• > 60,000 tonnes of steel per year

• > 90% in-house manufacturing

• 42 robots

• 18 machining centers

• 8 automated cutting units

• 4 hi-tech paint lines

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Overseas model shown

. The roomiest cab available on the market

. Maximum visibility on all directions

. Merlo CDC Dynamic Load Control for enhanced safety

. New instrument panel for state-of-the-art instant information

. Inching pedal for accurate manoeuvres

. Efficient A/C system (on joystick/steering wheel) for increased comfort

. Cab specifications fully compliant with ROPS/FOPS standards

Largest cab in the category

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CAB - STANDARD AND SUSPENDED VERSION (CS) – MERLO PATENT The cab is the largest on the market with an overall width of 1010 mmA quick glance is all it takes to see that we are dealing with an outstanding cab with reference to concept, design and ergonomics.

Just take a seat to feel at ease. Excellent accessibility thanks to the 770 mm door, ergonomic seat, tilting steering wheel and superb

visibility in every direction including top side. The comfort is optimised with the suspended cabin.

A unique solution that only Merlo can offer in the market.

COMFORT4 | 5

COMFORT

BOOM SUSPENSION SYSTEM - «BSS» The boom can be suspended in order to have smooth movements during displacement

with positive impact on the comfort level and eliminating the losses of load.

A hydraulic circuit with pneumatic pressure damper absorbs and reduces the shocks

due to uneven ground. BSS system will be automatically switched off under 3 kph.

FRAME LEVELLING SYSTEMAlong with the boom-side-shift the system allows the frame to be tilted, thanks to two

hydraulic cylinders connected between the chassis and the front axle. In sloping conditions

(max. 10%) the frame cab be adjusted by the operator in order to raise the boom vertically,

ensuring in this way the maximum safety working conditions.

cab without CS

cab with CS

speed [km/h]

com

fort

inde

x [a

d]

THE FIRST AND ONLY SUSPENDED CAB IN THE TELESCOPIC SECTOR

EXCELLENT COMFORT

± 10%

Levelling

BSS system

• M CDC: with attachment

recognition

• Tac-Lock: implement

quick attaching system,

controlled from the cab

• Hydrostatic transmission:

dynamic breaking effect

• Merlo telehandlers are

fully compliant

with the AS1418.19

M CDC - MERLO DYNAMIC LOAD CONTROL SYSTEM (RATED CAPACITY LIMITER)Safety comes first The M CDC system manages the dynamic safety of our telehandlers thanks to an integrated

computer that manages the load charts according to the attachment in use and to various

operational parameters such as the carried load, the boom angle/extension/speed. Only

the Merlo attachments can be recognized by the system thanks to sensor. All the safety

information is clearly show in the colour display. An indicator on the load chart informs the

operator about the dynamic equilibrium of the telehandler and the M CDC avoids risks for

the longitudinal equilibrium of the machine by blocking movement if needed.

SAFETY6 | 7

SAFETY

BOOM AND TAC-LOCK SYSTEM Comfort and no losses of loadMerlo offers standard on all its telehandlers the quick and hydraulically controlled

system to couple and locking of Merlo attachments.

Another patented solution to increase your productivity and reduce the loss

of time. The hydraulically powered extension mechanism is fully integrated

in the boom sections in order to protect it from site damage.

MERLO HYDROSTATIC TRANSMISSIONSafety and precision Merlo experience in the hydrostatic transmission guarantees quick shuttling, smooth

and progressive acceleration and maximum safety with a dynamic braking effect when

driving downhill and excellent traction in all conditions thanks to the permanent 4WD.

To further enhance the precision in confined space the operator can use the “inching”

system (standard on all Merlo models).

The hydrostatic transmission is connected to a two-speed gearbox. Upon request it can

be also equipped with an electronically controlled “Shift-on-the-go” system (patented

by Merlo) to increase comfort.

• -18% fuel consumption

with the Merlo EPD

system

• Stabilizers

designed for versatility

• Side shift system

for optimum productivity

• Three steering modes: agility

and productivity

EPD (ECO POWER DRIVE)Consumption reduction up to 18%EPD is a patented system to reduce consumption without limiting the telehandler.

The EPD manages the diesel engine rpm separately by the accelerator pedal. The

operator asks for a certain performance through the accelerator (speed in transport or

torque for heavy operations) and the body computer manages the diesel engine

accordingly. It’s a unique and patented solution that increases the telehandler and

reduces diesel consumption in such a way that > 3 litres per hour can be saved vs

conventional engines systems.

EFFICIENCY AND VERSATILITY8 | 9

EFFICIENCY AND VERSATILITY

STABILIZERS In order to offer the maximum stability Merlo offers the Panoramic version equipped with stabilizers The operator can control both stabilizers independently.

On sloping grounds the boom can be raised vertically by the frame levelling system

up to 24%.The stabilizers remain within the width of the machine ensuring

the maximum compactness and at the same time optimum stability.

BOOM SIDE SHIFT - MERLO PATENT Best in class for flexibility & precisionA unique Merlo solution to enhance the operational precision

of our telehandlers. The system allows the operator to move

the boom laterally without having to displace or reposition

the all telehandler.

A great time saving and increased precision.

530 mm

AUSTRALIAN STANDARDS

Lateral and longitudinal level indicators fitted to the windscreen and and RHS glass

Load Chart compliant with AS1418.19 External longitudinal stability indicator

Merlo products are Australian Standards 1418.19 and 1418.10 compliantSafety comes � rst!

The whole Merlo product range sold in the Australian market and used in Australia is certified as meeting the required Australian Standards issued. The most popular Merlo telehandlers have been

Tested and Certified by an authorized third party Certification Company based in Sydney.

The certification includes the design analysis, the stability and limiting device validation, according to specific load charts for Australia. In addition, the structural integrity design is checked.

Therefore Merlo machines are delivered with a Certificate of Conformity issued by the Manufacturer “Merlo S.p.A” directly.

In addition and upon request, any Merlo Telehandler and its original attachments offered to our final customers can be provided with its proper specific “Design Verification” documents.

The pictures shown below highlight the main specifications adopted by Merlo to meet the Australian market requests:

AUSTRALIAN STANDARDS10 | 11

Boom ram safety blocking device Anchoring points on the chassis

Merlo CDC (Dynamic Load Control) rated capacity limiter

Internal longitudinal stability indicator (w/o Merlo CDC)

Machine identification plate

Rear camera starts automatically when engaging the reverse shuttle.

ATTACHMENTS12 | 13

Merlo manufactures its own attachments according to Merlo quality standards thanks to the long experience made in 50 years of activity. Every

attachment is designed in order to obtain the maximum working performance and efficiency.

Since the cut in of M CDC – Merlo Dynamic Load Control System – all Merlo attachments are equipped with a sensor. As soon as it is attached to the

telehandler it sends the load chart to the M CDC system via a second sensor fitted on the front carriage. The M CDC is a user friendly system and

provides the necessary information to the operator in order to prevent the boom movements to be blocked by the M CDC safety parameters. Merlo

attachments are AS1418.19 compliant and listed on a plate shown on the cab LHS. Merlo implements are interchangeable by a quick attaching

system. The attachment is locked to the fork carriage by means of a hydraulic system denominated Tac-Lock standard which is controlled from the

cab, making the locking operations easier, safer and more comfortable.

N.B. LMS system adopted on a few Merlo models adopt the same criteria as mentioned above

ATTACHMENTS Merlo attachments designed for top performance and safety standards

The largest range of Merlo attachments available in Australia

Authorized attachments plateThe authorized attachments plate is applied

in the front part of the cab and provides the list

of authorized attachments for your machine.

CARRIAGE-MOUNTED HOOK FLYING JIB

CRANE ARM DIGGING BUCKET

4 IN 1 BUCKETFORKS

EXTENDIBLE SLEWING PLATFORM

MERLO IN AUSTRALIA14 | 15

MERLOIN AUSTRALIA

Merlo products available for Australian market

Merlo is known for its wide range of products, high technology levels, innovative systems, outstanding quality and good value for price, and are now manufactured and customised to suit the Australian market. With Merlo’s wide range of products and services you’re sure to find exactly what you’re looking for and above all you know with Merlo the customer always comes first!

MERLO RANGE MODEL Max. lifting height (m)

Max. lifting height (m)

Max. lifting Max. capacity [kg]

Engine[kW/HP]Engine

[kW/HP]Engine Speed

[km/h]Hydraulic

systemWidth (mm)

Height (mm)

Height (mm)

Height Length (mm)

Length (mm)

Length Stabilizers Frame leveling

Boom side shift

Compact P25.6 5.9 2500 55/75 36 Gear 1800 1920 3900 - - -

P25.6 L 5.9 2500 55/75 36 Gear 1800 1770 3900 - - -

P30.6 L PLUS 6 3000 74.5/101 40 Gear 2000 2000 4220 - - -

P30.6 PLUS 6 3000 74.5/101 40 Gear 2000 2150 4220 - - -

P30.8 L PLUS 7.7 2800 74.5/101 40 Gear 2000 2000 4260 - - -

P30.8 PLUS 7.7 2800 74.5/101 40 Gear 2000 2150 4260 - - -

Panoramic W/O Stabilizer P34.7 7 3600 74.9/102 25 Gear 2230 2475 4330 - - -

P34.7 PLUS 7 3400 74.9/102 40 Gear 2230 2475 4330 - - -

P34.7 TOP 7 3400 88/120 40 LS 2230 2475 4330 - - -

Turbofarmer P40.7 7 4000 103/140 40 LS 2230 2475 4330 - - -

P40.7 CS 7 4000 103/140 40 LS + FS 2230 2525 4330 - - -

P36.10 PLUS 9.7 3600 74.9/102 40 Gear 2230 2475 4410 - Yes Yes

P36.10 TOP 9.7 3600 74.9/102 40 LS 2230 2475 4410 - Yes Yes

P38.10 9.7 3800 103/140 40 LS 2230 2475 4410 - Yes Yes

P41.7 7 4100 103/140 40 LS 2230 2475 4330 - Yes Yes

Panoramic with Stabilizer P38.13 12.6 3800 62/84 25 LS 2220 2240 5240 Yes Yes Yes

P38.13 PLUS 12.6 3800 74.5/101 40 LS 2220 2240 5240 Yes Yes Yes

P40.17 16.7 4000 74.5/101 40 LS 2400 2510 5795 Yes Yes Yes

CS P55.9 CS 8.6 5500 103/140 40 LS 2400 2540 5100 - Yes -

P75.9 CS 8.6 7200 103/140 40 LS 2400 2540 5100 - Yes -

Heavy Duty P60.10 9.55 6000 74.5/101 40 LS 2240 2440 5345 - Yes Yes

P72.10 9.55 7000 74.5/101 40 LS 2240 2440 5345 - Yes Yes


COMPACT16 | 17

COMPACT

Fork load centre600mm

Standard forks REF.No A0300Maximum cap. 2500 kg

0

4 13 2 0

50°

10°10°

2

320°

30°4

540° A

B

6 60° DC

900 k

g12

50 kg

0,6 m

1500 k

g175

0 kg

2500 kg200

0 kg

3,8 m

4,5 m

5,0 m

5,9 m

5,7 m

1,1

m1,

2 m

1,6

m

2,0

m2,

4 m

3,3

m

[m]

1,8

m

On modelswith M-CDC:

Febr. 2013A

3° MAX

6° MAX

18°MAX

7° MAX

5° MAX

Chart Number

Revision Date

WARNING Load charts are different for each attachment fitted to the telehandler. Please ensure the attachment part number is as shown above.

SAFE USE INFORMATION

With rated load on forks






085412Tyre manufacturer MitasTyre size 12.0/75-18 12 prTyre pressure 400 kPa (58 psi)

3° MAX

Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.

Standard usedAS1418.19

P25.6 Load Chart - Standard forks

Pick & Carry (Travelling)

Lifting (Stationary) P 25.6 WITH FORKS

Concentrated power, small dimensions, big performances

Best comfort with the biggest cab of the category

Fork load centre 600mm

Standard forksREF.No A0300 or REF.No A0304

Max cap. 3000 kg

0

3

5

0

1

2

0°

4 3

10°

20°

2 1

4

5

[m]

6 40°

30°

50°

60°

4,0 m

6

7

8

AB

CD

E

2000

kg

1000

kg

500 k

g

1500

kg

750 k

g

1,3

m

1,9

m2,

3 m

3,0

m

3,9

m

4,7

m

5,4

m

4,9 m

5,8 m

6,5 m

7,7 m

0,6 m


3000 kg

2500

kg

Chart Number

Revision Date


SAFE USE INFORMATIONTyre manufacturer Mitas MitasTyre size 405/70-24 14 pr 405/70-20 14 pr 16/70-24 14 pr 16/70-20 14 prTyre pressure 400 kPa (58 psi) 350 kPa (50 psi)

3° MAX

6° MAX

18°MAX

7° MAX

5° MAX







3° MAX



Lifting (Stationary) P30.8 Load Chart - Standard forks

Standard used AS1418.19

April 2014ϕ

091994

The reduced dimensions make these telehandlers ideal for work in restricted

environments. The chassis architecture is innovative and the telescopic boom is

extremely compact and built using the tried and tested Merlo system of having all the

mechanical workings within the boom structure.

The extension components, hydraulic, and electrical systems are well

protected within the boom structure.

By not leaving parts on the exterior, damage caused by the inevitable knocks received

on the work-site is avoided.

Cab heights (standard models): 1770 mm (P25.6 L),1920 mm (P25.6) and 2150 mm

(P 30.6-P 30.8).

Attachments: dedicated attachments to make your work easier and increase

your productivity.

Operator position: cab width 1010 mm for supreme comfort.

Wide-opening doors for easy access and improved operator comfort.

5.9 m (P25.6), 6 m (P32.6), 7.7 m (P28.8) maximum lift height. The compact series

outperforms front loaders in terms of height, operating boom speed, and productivity.

Electronically controlled hydrostatic transmission: easy, practical, and intuitive.

P25.6 engine is equipped with Kubota Tier 3 engine 55kW/75HP

P30.6 and P30.8 engines are equipped with Kubota Tier 4 interim engines 74,5kW/101HP

Hydrostatic transmission: rmanoeuvre with inching precision.

Max. speed: 36 km/h (P25.6), 40 km/h (P30.6 and P30.8), braking on all 4 wheels.


Standard forksREF.No A0300 or REF No. A0304

Max cap.3000 kgD

0

3

0

1

2

0°

4 3

10°

20°

1100

kg

2 1

4

5

6

40°

30°

50°

3000 kg

60°

CA

B

0,6 m

[m]

6,0 m

4,8 m

3,9 m

1,9 m

1,7 m

1,3 m

2,3 m

3,0 m

3,5 m

1500

kg17

00kg 20

00kg

2500 kg


April 2014ϕ

Chart Number

Revision Date


SAFE USE INFORMATION092000

Tyre manufacturer Mitas MitasTyre size 405/70-24 14 pr 405/70-20 14 pr 16/70-24 14 pr 16/70-20 14 prTyre pressure 400 kPa (58 psi) 350 kPa (50 psi)



3° MAX

6° MAX

18°MAX

7° MAX

5° MAX







3° MAX


Lifting (Stationary)


P 30.8 WITH FORKS

P 36.10 PLUS

Panoramic models are among the best selling products of the Merlo Group.

In the 7 meter-class, the most popular Panoramic w/o stabilizers is the P34.7, whilst on

the 10 metre-class it is the Turbofarmer P36.10. All the models can be used in confined

spaces, thanks to their compactness and their three-mode steering system which

increases manoeuvrability and versatility.

The engine and hydrostatic transmission are electronically controlled for better

performance. The transmission is also equipped with a two-speed mechanical

gearbox designed to suit speed from zero to 40 km/h. Its low centre of gravity and

correct weight distribution allow excellent stability and the permanent 4WD system

allows for the best traction. Comfort is assured by a cab designed and manufactured

by Merlo. 1010 mm cab width is the best in its class.

The driving position and controls have been designed according to the latest

ergonomic standards to ensure the maximum comfort.

PANORAMIC AND TURBOFARMER18 | 19

Maximum lift height: 7 m and 10 m are the most popular lift height.

Maximum load capacity: from 3400 kg to 4100 kg.

Three different engine powers are available: Deutz rated at 74.9 kW/102HP;

Deutz rated at 88 kW/120 HP; Deutz rated at 102 kW/140 HP.

Engines and hydrostatic transmissions are electronically controlled.

Two-speed mechanical gearbox is designed to suit speed from zero to 40 km/h.

Inching pedal: for better speed control and work accuracy.

BSS:. Boom suspension system for active dampening during material handling (opt).

3-Steering modes: operator can improve manoeuvrability and save time.

Cab: Merlo maintains its leadership in operator comfort, ergonomics, and visibility.

Engine maintenance: Access to main engines components for easy maintenance.

PANORAMICTURBOFARMER

9 versions designed for the Australian market

The best in class for compactness and productivity

Fork load centre 600mmStandard used

AS1418.19


AB

CD

0,6 m

4100

kg3000

kg25

00kg

2000

kg

1500

kg

3600

kg

0

210

4 3 2 1

67

543

10°

0°

30°

20°

60°

40°50°

[m]

1200

kg


3.1 m

3.8 m

2.5 m

1.9 m

1.5 m

1.3 m

4.7 m

5.7 m

7.0 m

Maximum cap. 4100 kg(2990 kg in De-rated mode)

Standard forksREF.No A0301

Oct. 2012C

Chart Number

Revision Date



Tyre manufacturer Mitas, BKTTyre size 405/70-24 14 pr 16/70-24 14 prTyre pressure 400 kPa (58 psi)

3° MAX

6° MAX

18°MAX

7° MAX

5° MAX









0°

3° MAX

Set tilting correction to 0°




20°

0°

10°

D

30°

40°

50°E60°

C

AB

0,6 m

56 34 12 0

4

01

32

65

789

710

On models with M-CDC:



[m]9.6 m

6.3 m

5.3 m

4.4 m

3.4 m

2.6 m

2.1 m

1.7 m

1.4 m

4.9 m2500

kg

1500

kg

750

kg

2000

kg

1000

kg

550

kg

3800

kg3000

kg

8.5 m

6.3 m



Tyre manufacture r Mitas, BKTTyre size 405/70-24 14 pr 16/70-24 14 prTyre pressur e 400 kPa (58 psi)






With rated load on forks Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions Solid surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.



P 38.10 WITH FORKS

P 41.7 WITH FORKS



20°

0°

10°

D

30°

40°

50°E60°

C

AB

0,6 m

56 34 12 0

4

01

32

65

789

710

On models with M-CDC:



[m]9.6 m

6.3 m

5.3 m

4.4 m

3.4 m

2.6 m

2.1 m

1.7 m

1.4 m

4.9 m2500

kg

1500

kg20

00kg

3600

kg3000

kg

8.5 m

6.3 m

750

kg

1000

kg

550

kg












P 36.10 WITH FORKS

Fork load centre 600 mm


CB

A

D

0,6 m

0

2

10

4 3 2 1

67

543

10°

0°

30°

20°

60°

40°

50°




[m]

4.7 m5.1 m

6.9 m

3.8 m

2000

kg

1500

kg

1200

kg

2750

kg

3.1 m

2.5 m

1.8 m

1.3 m

3500

kg

4000

kg

5.7 m27

50kg













P34.7 Load Chart - Standard forks0

10°210

4

0°

3 2 1

30°

67

543 20°

60°

40°50° C

BA

D

0,6 m




[m]

3.1 m

3.8 m

2.5 m

1.9 m

1.3 m

4.7 m

5.5 m

6.9 m

3400

kg

2750

kg

2000

kg

1500

kg

1200

kg









085908Tyre manufacture r Mitas, BKTTyre size 405/70-24 14 pr 16/70-24 14 prTyre pressur e 400 kPa (58 psi)




P 34.7 WITH FORKS

P 40.7 WITH FORKS


PANORAMIC WITH STABILIZERS20 | 21

The unique Merlo design ensures good weight balance which, together with versatile drive/steer axles, extraordinary ground clearance,

permanent 4WD and road travel at up to 40 km/h (25 km/h for the P38.13), ensure unrivalled driving ability in the most challenging of ground

conditions. The Panoramic telehandlers feature a brilliant boom side-shift system uniquely developed by Merlo.

The operator controls the resulting sideways movement of the load with great accuracy. Two hydraulically operated stabilizers on the front

axle ensure the necessary stability and allow the machine to be fully operational on uneven or sloping grounds.

The operator can place the stabilizers independently upon the ground and use them to level the chassis.

Two most important models are available in Australia are the P38.13 Std and Plus (compact, user-friendly and versatile) and P40.17

(the flagship, with power, load capacities, and lift heights that are industry standards.).

P38.13 Maximum Load capacity: 3800 kg. Maximum Lift Height: 12.6 m.

P40.17 Maximum Load capacity: 4000 kg. Maximum Lift Height: 16.7 m.

P38.13 model is powered by 4 cyl. Engine 84 HP suitable power.

P38.13 Plus and P40.17 models are powered by 4 cyl. Engine 101 HP suitable power.

Frame levelling system: allows the chassis to be horizontally levelled ensuring

a truly vertical lift for better stability.

Front hydraulic stabilizers: independently controlled, improve the machines stability.

Boom side shift system: load can be placed with max. accuracy. It saves time and

boosts productivity.

The suspension systems (boom or front axle) ensure maximum comfort.

Cab: it is the largest of this vehicle class with 360° visibility.

Fork carriage: allows attachments to be quickly interchanged by the quick attach

system and locked using Tac-Lock controls in the cab.

Hydraulic service fitted with quick couplings provides the power for hydraulically-

operated equipment.

PANORAMIC WITH STABILIZERS

Panoramic with stabilizers

First in performance and reliability. Maximum stability within the minimum space!

2

01

34

7

56

89

121110

1314

171615

0,6 m

2

01

34

7

56

89

121110

131415

1716

Fork load centre600 mm

Fork load centre600 mm

2500 kg

3000 kg

600k

g40

0 kg 14

00kg

1000

kg75

0kg 2000

kg

A

4000 kg

BC

ED

F

HG

I

ML

20°

10°

40°

30°

50°

60°70°

0°

150k

g

0 kg 30

0 kg

500 k

g

1400

kg

750 k

g

E

B

3000 kg

CD

A

HG

F

IL

20°

10°

40°

30°

50°60°

0°

4000 kg

2000 kg

0,6 m

3,0 m

1,9 m

4,5 m

5,0 m

6,0 m

7,4 m

9,0 m

10,0

m11

,0 m

12,5

m

2,0 m

3,0 m

4,0 m

5,0 m

7,0 m

8,3 m

9,8 m

11,0

m 1,9 m

6,4 m

8,1 m

10,5 m

14,7 m

13,0 m


Max cap. 4000 kgMax cap. 2990 kg (De-rated mode)


STABILIZERS DOWN STABILIZERS UP1213 11 710 9 8 56 4 03 2 1 1213 11 710 9 8 56 4 3 2 1 0[m][m] [m]

6,5 m

7,2 m

10,7 m

16,6 m15,8 m

Standard forks REF.No A0301



Tyre manufacture r Mitas, BKT MitasTyre size 405/70-24 14 pr 445/65 R22.5 16/70-24 14 pr 169FTyre pressur e 400 kPa (58 psi) 600 kPa (87 psi)











Standard fork REF.No A0301

750 k

g50

0 kg

350 k

g

2500 kgA

1500

kg

1000

kg

BC

0.6 m

ED

FG

5

10

9 8 7 6

23

54

6

1500

k g

1000

kg

700 k

g

9

78

1011

4 3 2 01

3800 kg

2500

kg

3500 k

g

3000

kg

AB

C

FED

1312 G

0.6 m

0°

10°

20°

30°

40°

50°60°

70°5

10

9 8 7 6

23

54

6

9

78

1011

4 3 2 011312

0°

10°

20°

30°

40°

50°

60° 71°


STABILIZERS DOWN STABILIZERS UP[m] [m]

1.9 m

2.5 m

3.2 m

4.0 m

4.5 m

6.3 m

7.9 m

8.8 m

8.8 m

7.5 m

6.7 m

5.4 m

4.7 m

3.6 m

2.3 m

1.9 m

6.0 m

10.1 m

12.6 m

6.6 m

5.8 m

8.3 m

12.3 m

On modelswith M-CDC:Max cap. 2990 kg (De-Rated mode)

Max cap. 3800 kg

150 k

g

8.1 m

2000

kg5.2

m

3000 kg



Tyre manufacture r MitasTyre size 405/70-20 14 pr 16/70-20 14 prTyre pressur e 350 kPa (50 psi)











P 38.13 WITH FORKS ON STABILIZERS

P 40.17 WITH FORKS ONSTABILIZERS


PANORAMIC CS22 | 23

The Panoramic CS is a revolutionary telehandler that introduces new solutions for design

and engineering, and anticipate what telehandlers will be like in the next few years.

This product family offers many unique technologies as standard in order to increase

comfort, productivity and reduce the fuel consumption.

Best in class comfort is ensured by the hydro-pneumatic cab suspension, a patented

technology which only Merlo telehandlers can offer.

Another exclusive Merlo technology, the EPD (Eco Power Drive), reduces the consumption

by about 18% to guarantee low cost of ownership.

The maximum productivity is delivered also thanks to the «self accelerating system»

integrated in the joystick function and the dual reverse shuttle system with buttons

on the steering column and the joystick.

P55.9CS: maximum Load capacity 5500 kg, Maximum lift height: 8.6 m.

P75.9CS: maximum Load capacity 7000 kg, Maximum lift height: 8.6 m.

The model is powered by: 4 cyl. Engine 103 kW/140 HP power. 40 km/h top speed.

Hydro-pneumatic cab suspensions (CS): standard, for greater operator comfort.

Cab Suspension system ensures an efficient dumping effect in any

situation, regardless load, terrain and driving speed.

Load Sensing pump ensures the correct oil follow when it is necessary

by the hydraulic circuit.

Self-accelerating system: to get higher boom speed the operator moves

the joy stick forward. The system increases engine rpm and oil flow

automatically. User-friendly system to boost productivity.

Dual reverse shuttle system: buttons are located on joy stick as well as on the

steering LHS to improve productivity.

PANORAMIC CS

Panoramic CS (cab suspension)

Innovative solutions adopted on CS Series o� er more comfort, productivity and fuel savings



Max cap. 7200 kg

AB

CD

EF

0.6 m

2500

kg35

00kg

6500kg

4500

kg

7200 kg

5500

kg

7

56

8

3

012

4

9

5 4 3 2 1 0

70°

20°

10°

0°

30°

40°

50°60°

[m]

2100

kg4.6

m4.2

m

3.3 m

2.2 m

1.8 m

1.4 m

2.6 m

1.3 m

5.7 m

7.5 m

8.8 m

Sept. 2013A

Chart Number

Revision Date


088127Tyre manufacturer Mitas


Tyre Size 17.5-25 22pr EM-20/60

Tyre Pressure 500 kPa (72 psi)

3° MAX

5° MAX

18°MAX

5° MAX

5° MAX









0°

3° MAX



P75.9CS Load Chart - Standard forks


Max cap. 5500 kg

AB

CD

EF60°

30°

50°

40°

70°

7

56

8

3

012

4

5 4 3 2 1 0

0.6 m20°

10°

0°

4500

kg35

00kg

1700

kg

3000

kg25

00kg

5500 kg

Fork load centre 600 mm

2100

kg

4500kg

[m]

1.3 m

1.5 m

2.1 m

2.4 m

3.0 m

3.5 m

4.1 m

4.6 m

5.5 m

7.2 m

8.6 m

July 2013B

Chart Number

Revision Date


080983SAFE USE INFORMATION

Tyre manufacturer MitasTyre size 500/70-24 164A8Tyre pressure 400 kPa (58 psi)

3° MAX

5° MAX

18°MAX

5° MAX

5° MAX









0°

3° MAX



P55.9CS Load Chart - Standard forks


P 55.9 CS WITH FORKS

P 75.9 CS WITH FORKS

HEAVY DUTY24 | 25

The P60.10 and P72.10 are available designed for Heavy-Duty applications.

Both models are powered by a 4 cyl. engine rated at 101HP and they weight (total unladen

mass with forks) 9800 kg and 10650 kg respectively.

They benefit from the performance and the precision of the hydrostatic transmission that

combined with the two-speed gearbox allows the reach 40 km/h. Boom side-shift

(a content that only Merlo can offer) together with the frame levelling ensure the

maximum versatility and productivity in all conditions.

The boom side-shift allows the upper part of the chassis and boom to be moved sideways,

according to the longitudinal axis of the machine.

The operator controls the resulting sideways movements in order to place the load

with maximum accuracy.

The frame levelling system allows the frame to be adjusted in order to work in sloping

conditions (Max. 10%) in order to raise the boom vertically, ensuring in this way

the best safety working conditions as well as the correct lifting capacity.

P60.10: maximum load capacity 6000 kg, P72.10 7200 kg.

Boom side-shift system (Max 500mm): load can be positioned with maximum

precision.

Frame levelling: chassis can be laterally levelled to compensate sloping ground.

It allows the boom to be lifted vertically for better and safe working conditions.

Hydraulic system: Load-Sensing pump for top hydraulic performance.

HEAVY DUTY

Top performances and versatility

A complete range of products able to match all di� erent customer needs when it comes to our heavy duty range.



Max cap. 7000 kg

6000 kg

1800

kg 2750

kg40

00kg

5000 kg

E

BDC

A

GF

0.6 m7000 kg

1

6 5

0

32

54

876

9

4 3 2 1 0

0°

10°

20°

30°

40°

50°

60°

[m]

4000 kg

6.0 m

8.1 m8.9 m

9.4 m

5.2 m

4.1 m

2.9 m

2.3 m

1.9 m

1.5 m


6.9 m

A

Chart Number

Revision Date



450 kPa (65 psi)

445/65 R22.5 169F AR01

Mitas

Sept. 2013


Pick and Carry information1. Travel speed with rated load 0.4 m/s (walking speed)2. Boom fully retracted Rated load no more than 300mm above the ground3. In-Service wind speed 10 m/s - 36 km/h4. Ground conditions

Solid, smooth, level and prepared surfaces for both lifting and travelling. Slope ratings listed in diagrams on the left for both configurations.

3° MAX

5° MAX

9°MAX

3° MAX

5° MAX









0°

3° MAX


Compliant to AS1418.19as INDUSTRIAL telehandler

Tyre manufacturer

Tyre size

Tyre pressure

18-19.5 16PR MPT03/06

800 kPa (115 psi)

Mitas

Fork load centre 600mmStandard used AS1418.19


E

BDC

A

GF

0.6 m

10

32

54

876

[m]

9

0123456

0°

10°

20°

30°

40°

50°

60°



1.6 m

9.3 m

2.1 m

3.0 m

4.1 m

5.3 m

8.0 m7.1 m

5.8 mOn models

with M-CDC:

1200

kg

6000 kg

2000

kg 3000

kg

4000 kg

5000kg 6.2 m

8.9 m

Oct. 2013A

Chart Number

Revision Date



3° MAX

5° MAX

18°MAX

5° MAX

5° MAX









0°

3° MAX


450 kPa (65 psi)

445/65 R22.5 169F AR01

MitasTyre manufacturer

Tyre size

Tyre pressure

18-19.5 16PR MPT03/06

800 kPa (115 psi)

Mitas

P 60.10 WITH FORKS

P 72.10 WITH FORKS

Wayne Munce

Cross-Out

Wayne Munce

Inserted Text

delete "t"

OVER 600 DEALERS

6 SISTER COMPANIESOVER 50 MARKETS

Sydney2013

RESIDENT REGIONAL DIRECTOR

MERLO WORLD

CFRMTRAINING CENTRE The Merlo Training and Research Centre (CFRM) has turned safety and machine operation training into its central mission. CFRM provides training courses for people-carrier overhead platform operators, fork lift trucks, telehandlers, cranes, earth moving machinery, agricultural and forestry tractors, snow clearance vehicles and urban refuse collection vehicles.

Countries where Merlo is Market leader MOVIMATICAMERLO INFOMOBILITYThis is the new vehicle management system designed and built by the Merlo Group itself: it enables GPS radio-localisation in real time, monitoring operation and use, receive and manage malfunction or burglar alarms and also send commands for handling events via the internet.

26 | 27 A WORLD APART

NEW SPARE PARTS SERVICEThe new automated spare parts warehouse covers an area of 7,000 m², with storage capacity of 10,000 m³ for a total of 20,000 different codes. Furthermore, it can automatically manage 94% of the order lines that are processed daily, with an average withdrawal time of 30" per line. The first fill per order line is over 99% with delivery times for urgent orders within 24 hours.

In a globalised world, the client is always number one!

From excellent products to excellent service. In 2008, Merlo adapted its production process to meet the needs of the ISO 9001 quality control system. The process is perfected and improved continuously. At the same time, the foundations have been laid to put the Customer first, implementing investments aimed at Services such as Financing, Training Assistance, Spare parts and Telematic Means such as remote diagnostics, thanks to the Merlo Mobility project.

THE MERLO WORLD

Automatic spare parts warehouse 2011 2014

Storage volume 1000 m3 10.000 m3

Filling 100% 85%

Percentage of codes managed 50% 86%

Percentage of Lines managed 65% 94%

Pick-up time 90” 30”

Number of codes 8.000 17.000

Area of order processing and shipping

Storage area and automatic retrieval

MKT MERLO • AU RANGE CONSTR 0314

The telehandlers illustrated in this document may be equipped with optional or special accessories that do not form part of the standard supply but which are available on request.In some countries certain models or attachments may not be available as a result of market restrictions or regulations. The technical data and other information in this document were correct at the time of printing;

however, we reserve the right to modify our products, without prior notice, as part of our policy of continuous technical improvement. Your Merlo dealer will be pleased to provide you with the latest information on all our products and services.

MERLO 1964-2014DEDICATED TO THE FUTURE FOR 50 YEARS:

Merlo was established in 1964 and since has designed and manufactured state-of-the-art machines. Today Merlo has a turnover of over 500 Million dollars and about 1100 employees worldwide.

MERLO1964-2014

MACHINEOF THE YEAR 2014

Direzione Generale

Direzione Tecnica

Direzione Commerciale

Direzione Marketing

.............................. .............................. .............................. ..............................

MERLO S.P.A.

Via Nazionale, 9 - 12010 S. Defendente di Cervasca - Cuneo - Italia

Tel. +39 0171 614111 - Fax +39 0171 684101

www.merlo.com - [email protected]

MERLO GROUP AUSTRALIA PTY LTD

27 Colin Jamieson Dve, Welshpool (Perth), WA 6106

Tel. (08) 9358 3110 - Fax (08) 9358 4110

120 Toongabbie Road, Girraween, NSW 2145

Tel. (02) 9688 0600

www.merloaustralia.com.au - [email protected]

Documents

Merlo Group Australia - Construction