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COMPACT CATALOGUE MATERIAL HANDLING optibelt ALPHA SPECIAL customised solutions

mateRIal HaNDlINg CompaCt Catalogue - optibelt · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

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Page 1: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

CompaCt CataloguemateRIal HaNDlINg

optibeltALPHA SPECIAL

customised solutions

Page 2: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

Engineered

Quality since 1872in Germany

“A matter of trust.”

polYuRetHaNe tImINg BeltS

optibelt polyurethane timing belts convince due to their impressive product features.

they set standards regarding strength, elongation and wear.

the thermal and chemical capacity is exceptional.

It is good to know that these benefits are combined with a competent technical service.

FIRSt ClaSS pRoDuCtS FoR FlexIBle DRIve SolutIoNS aND CoNveYaNCe CHalleNgeS

optibelt is capable of implementing even the most challenging requirements economically.

Professionalism you can also benefit from.

paul, 46, Chief engineer

Page 3: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

poWeR tRaNSmISSIoN DRIveS 5

lINeaR DRIveS 9 RouND BeltS 28

tImINg Belt pulleYS 30CoNveYoR DRIveS 11

meCHaNICal Belt joINtS 26

poWeR tRaNSmISSIoN DRIveS lINeaR DRIveS CoNveYoR DRIveS

AlpHA power

AlpHA torQUe

AlpHA flex AlpHA lineAr AlpHA V AlpHA SpeCiAl

AlpHA Srp

endless open-ended endless welded / endless

applICatIoN exampleS

• Machine tools

• Textile machines

• Printing machines

• Packaging machines

• Office machines

• Medical devices

• Robots

• Handling devices

• Positioning drives

• Lifting drives

• Handling devices

• Door and gate opening drives

• Washing bays

• Plotters

• Packaging machines

• Gantry robots

• Parallel conveyors

• Synchronous conveyors

• Inclined conveyors

• Accumulating conveyors

• Vacuum conveyors

• Take-up and transfer units

• Separators

• Workpiece positioners

Page 4: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

4

pRoDuCt gRoupS

alpHa toRQue alpHa poWeR alpHa SRp

alpHa Flex alpHa lINeaR alpHa v

Casted, endless extruded, endless extruded, open-ended Welded, endless

BaSIC pRoFIleS pRoFIle

Profile, imperial MXL, XL, L (AlpHA torQUe)

H xl, l, H, xH xl, l, H, xH

Profile T t2.5, t5, t10, t20 DT5, DT10

t5, t10, t20, DT5, DT10

t5, t10, t20 t5, t10, t20,DT51, DT101

Profile TK, wedge T5K6, T10K6, T10K13

Profile AT At5, At10 At5, At10, At20, DAT5, DAT10

At5, At10, At20 At5, At10, At20, DAT51, DAT101

Profile ATK, wedge AT5K6, AT10K6, AT10K13

Profile ATL Atl5, Atl10, Atl20

Profile HTD 5M, 8M, 14M, D5M, D8M

5M, 8M, 14M, 14ML 5M, 8M, 14M D5M1, D8M1

Profile F, flat belts F2, F2.5, F3, FL3 F2, F2.5, F3, FL3

Standard tension cord2

Steel Steel

Steel, high flexible

Steel

Aramid excluding AT20, 14M, XH, F2.5, F3

Steel, high flexible, excluding imperial profiles, T5, ATL10, AT20, F2.5, F3

Stainless steel excluding L, 5M, 14M, T5, AT5, ATL10, AT20, F2.5, F3

Special tension cords

Aramid Steel, high flexibleStainless steelpolyester

AramidStainless steel

on request

Optionally without coiling sleeve

– – + 3

optibelt alpHa – Belt pRoDuCt RaNge

1 Double toothed profiles on request 2 … and without the according profiles TK, ATK 3 Profile T10 available without coiling sleeve, further profiles on request

BeLT PRODucT RAnGe

Page 5: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© ARnTz OPTIBeLT GROuP, GeRMAny

poWeR tRaNSmISSIoN DRIveS

Page 6: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

6

eNDleSS, CaSteD optibelt alpHa toRQue polYuRetHaNe tImINg BeltS Have tHe FolloWINg CHaRaCteRIStICS:

• nominal sleeve height up to 380 mm

• Belt lengths up to 2250 mm

• Free choice of colour on request

• Position of the length tolerance field is definable, e. g. for fixed center distances

• Available profiles single-sided tooth: AT5, AT10, T2.5, T5, T10; T20, MXL, XL, L

• Double-sided tooth available for profiles DT2.5, DT5; DT10

• Tension members: steel, high flexible steel, aramid, stainless steel, polyester, Vectran®

optibelt alpHa toRQue– FoR poWeR tRaNSmISSIoN DRIveS

Casting process for optibelt alpha power and optibelt alpha TorQUe timing belts

pRoFIleS

MXL, XL, L, T2.5, T5, T10, T20

DT2.5, DT5, DT10

At5, At10

POWeR TRAnSMISSIOn DRIVeS

Page 7: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

7

optibelt alpHa poWeR– FoR HIgH peRFoRmaNCe poWeR

tRaNSmISSIoN DRIveS

eNDleSS, CaSteD optibelt alpHa poWeR polYuRetHaNe tImINg BeltS Have tHe FolloWINg CHaRaCteRIStICS:

• Optimised properties of the ALPHA power offer up to 30 % higher power ratings

• Available profiles single-sided tooth: AT5, AT10, T2.5, T5, T10; T20

• Double-sided tooth available for profiles DT2.5, DT5; DT10

• High indexing precision and narrow tolerances

• Strong adhesion between polyurethane and tension cord

• Position of the length tolerance field is definable, e. g. for fixed center distances

• Tension members: steel, high flexible steel, stainless steel

pRoFIleS

Casting process for optibelt alpha power and optibelt alpha TorQUe timing belts

POWeR TRAnSMISSIOn DRIVeS

t2.5, t5, t10, t20

DT2.5, DT5, DT10

At5, At10

Page 8: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

8

pRoFIle

optibelt alpHa Flex– FoR poWeR tRaNSmISSIoN DRIveS

eNDleSS, extRuDeD optibelt alpHa Flex polYuRetHaNe tImINg BeltS Have tHe FolloWINg CHaRaCteRIStICS:

• Length range from approx. 1100 mm to 22,000 mm

• Belt can be produced in every pitch step within length range

• Production widths 100 mm or 150 mm

• Optional with polyamide fabric on the teeth from 1500 mm

• Direct weld on of cleats and guides possible

• Optional design includes high flexible or stainless steel tension members

• Dual cord with S+z winding of the tension members for lower tracking force

• Available in profiles H, T5, T10, T20, AT5, AT10, AT20, 5M, 8M, 14M

• Double-sided tooth available for DT5, DT10, DAT5, DAT10, D5M, D8M

Concept of the optibelt alpha flex timing belt with dual (S+Z) tension members and extruded polyurethane

POWeR TRAnSMISSIOn DRIVeS

H, t5, t10, t20

DAT5, DAT10

DT5, DT10

At5, At10, At20

5M, 8M, 14M

D5M, D8M

Page 9: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© ARnTz OPTIBeLT GROuP, GeRMAny

lINeaR DRIveS

Page 10: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© ARnTz OPTIBeLT GROuP, GeRMAny

10

Design of the optibelt alpha lINear timing belt with parallel tension cords and extruded polyurethane

pRoFIleS

optibelt alpHa lINeaR– FoR lINeaR DRIveS

opeN-eNDeD, extRuDeD optibelt alpHa lINeaR polYuRetHaNe tImINg BeltS Have tHe FolloWINg CHaRaCteRIStICS:

• High tension force with low elongation

• High positioning accuracy

• Optional design includes high flexible steel, aramid and stainless steel tension members

• Timing belts for linear drives in profile ATL

• Available with polyamide fabric layers on the teeth and / or the belt top surface

• Pu optionally with FDA / eu approval for direct contact with food

• Optional with thicker belt back, T2, Pu foam yellow and APL plus

• Optional colours available

• Roll lengths 50 m or 100 m, > 100 m available on request

• Available in profiles XL, L, H, XH, T5, T10, T20, AT5, AT10, AT20, ATL5, ATL10, ATL20, 5M, 8M, 14M, 14ML, F2, F2.5, F3, FL3

LIneAR DRIVeS

xl, l, H, xH, t5, t10, t20

F2, F2.5, F3, FL3

At5, At10, At20, Atl5, Atl10, Atl20

5M, 8M, 14M, 14ML

Page 11: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© ARnTz OPTIBeLT GROuP, GeRMAny

CoNveYoR DRIveS

Page 12: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

12

CHaRaCteRIStICS oF tHe CaSteD optibelt alpHa SRp WItH CleatS:

• easy production of small belts with cleats through moulding process

• Large number of cleats within the narrowest space

• excellently formed, precisely shaped cleat geometries due to cast polyurethane process

• Reproducible high precision

• High stability of the cleat on the base belt due to homogeneous compouding

CHaRaCteRIStICS oF tHe CaSteD optibelt alpHa SRp WItH Dual laYeR polYuRetHaNe BaCkINg:

• Production of small coated timing belts or flat belts by moulding process

• Backings without joints

• Highly stable production process

• High stability of the adhesion between backing and base belt due to homogeneous compouding

tHe optibelt alpHa SRp IS BaSeD oN tHe Belt DeSIgNS oF tHe optibelt alpHa poWeR oR optibelt alpHa toRQue tImINg Belt RaNge. FuRtHeR DeSIgNS oN ReQueSt.

optibelt alpHa SRp– FoR CoNveYoR DRIveS

cOnVeyOR DRIVeS

optibelt alpha Srp timing belts with dual layer backing

pRoCeSS oF CeNtRIFugal CaStINg

optibelt alpha Srp timing belts with cleats

pRoCeSS oF extRuSIoN CaStINg

Page 13: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

13

pRoFIleS

optibelt alpHa v– FoR CoNveYoR DRIveS

WelDeD optibelt alpHa v polYuRetHaNe tImINg BeltS Have tHe FolloWINg CHaRaCteRIStICS:

• Minimum belt length ranges from 400 mm to 1200 mm

• Belt lengths available in every pitch step

• Low-priced and quick availability

• Ideal for transport drives

• Available with polyamide fabric on the teeth and / or on the belt top surface

• Pu optionally with FDA / eu approval for direct contact with food

• Optional with thicker belt back, T2, Pu foam yellow and APL plus

• Strong bonding of cleats and guides

• Despite discontinuous tension members approx. 50 % shear resistance versus the endless timing belts

• Available in profiles XL, L, H, XH, T5, T10, T20, AT5, AT10, AT20, 5M, 8M, 14M, 14ML, T5K6, T10K6, T10K13, AT5K6, AT10K6, AT10K13, F2, F2.5, F3, FL3

finger-shaped punched-out belt ends and welded optibelt alpha V timing belt

cOnVeyOR DRIVeS

xl, l, H, xH, t5, t10, t20

T5K6, T10K6, T10K13

At5, At10, At20

5M, 8M, 14M, 14ML

AT5K6, AT10K6, AT10K13

F2, F2.5, F3, FL3

Page 14: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

14

alpHa SpeCIal– WItH CoatINgS

– WItH meCHaNICal pRoCeSSINg

– WItH CleatS

Page 15: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© ARnTz OPTIBeLT GROuP, GeRMAny

optibelt alpHa SpeCIal – WItH CoatINgS

Despite other PVc foils, this coating is applied on the optibelt alpha lINear directly during the extrusion process; welding to form optibelt alpha V in combination with the coating is possible jointless; completely adhesive; easy and cost-effective coating for conveyance.

tImINg BeltS WItH CoatINgSoptibelt alpha SpeCIal are value-added with a coating on the belt top surface and can be mechanically processed. The wide range of coatings and forward machining options combined with the features of the timing belt allow for the deve-lopment of innovative solutions for transport purposes.

apl plus

NeW!

Page 16: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

16

Foam

WItH pRoFIleS oR StRuCtuReS

oveRvIeW CoatINgS, mateRIal aND SuRFaCe CHaRaCteRIStICS

polYuRetHaNe (pu) – pU longitudinal groove (see picture) – pointed cone – Pu longitudinal groove fine – Pu-spike profile – pebbles rounded cone

polYvINYlCHloRIDe (pvC) – pVC shark tooth (see upper picture) – pVC longitudinal groove – Supergrip petrol blue – Supergrip green – Supergrip white (see picture below) – Minigrip petrol blue – Minigrip green – pVC cleats – PVc fishbone pattern – PVc saw tooth – PVc triangular profile

RuBBeR – Supergrip black (see picture) – Supergrip blue

RuBBeR – porol (see picture) – ePDM

polYuRetHaNe (pu) – Sylomer r (see picture) – Sylomer l – celloflex – Sylomer M – Pu-foam yellow – pU 06

cOnVeyOR DRIVeS

Page 17: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

17

oveRvIeW CoatINgS, mateRIal aND SuRFaCe CHaRaCteRIStICS

SmootH oR SlIgHtlY StRuCtuReD

polYuRetHaNe (pu) – pU foil 65 Shore A – Polythane D15 – Polythane D44 – pU foil blue – Pu foil 85 Shore A – t2 (see picture) – pU foil 92 Shore A – Higher back

SpeCIal – ptfe (see upper picture) – tt60 – Para flees – chrome leather (see picture below) – Viton

pa FaBRIC – pA fabric (see picture) – pA fabric anti static

polYvINYlCHloRIDe (pvC) – pVC foil petrol blue (see picture) – pVC foil green – pVC foil blue – PVc foil white – Apl plus – pVC pepita

RuBBeR – rp 400 (see picture) – Correx beige – linatex – Linaplus FGL – nG red – linatrile – elastomer green

cOnVeyOR DRIVeS

Page 18: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

18

picture of the coating Name, colour, material

Standard thickness s [mm]

minimum pulley Ø [mm]

Hardness / density

Slaving capacity

temperature resistance

abrasion resistance

optIBelt extRaCt FRom StaNDaRD CoatINgS

–10˚c...+60˚c

Abrasion resistance

Slaving

≈ 300 kg/m3

Abrasion resistance

–30˚c...+70˚cSylomer l, green, pU foam

s 6.0 12.0 15.0 20.0 25.0

Ø 120 240 300 400 500

Pu 06, yellow, fine pored Pu

s 2.0 3.0 4.0 5.0 6.0 8.0

Ø 60 70 80 100 120 160

≈ 55 Shore A

Slaving

Slaving

≈ 38 Shore A

Abrasion resistance

–40˚c...+70˚c

≈ 85 Shore A

Slaving

–10˚c...+70˚c

Abrasion resistance

Pu foil 85 shore a, transparent, Pu

s 2.0 3.0 4.0

Ø 60 80 100

linatex, red, natural rubber

s 1.5 2.4 3.2 5.0 6.4 8.0

Ø 30 50 65 100 140 180

Slaving Abrasion resistance

–10˚c...+90˚c≈ 40 Shore A

≈ 65 Shore A

Slaving

–20˚C...+100˚C

Abrasion resistance

Supergrip petrol blue, polyvinyl chloride

s 4.0

Ø 60

Apl plus, red, elastic pVC

s 2.0 3.0

Ø 60 80

≈ 85 Shore A

Slaving

–10˚c...+70˚c

Abrasion resistance

Pu longitudinal groove, fine, transparent, Pu

s 3.5

Ø 70

cOnVeyOR DRIVeS

Page 19: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

19

optibelt alpHa SpeCIal– WItH meCHaNICal pRoCeSSINg

meCHaNICal pRoCeSSINg

Additional geometrical and dimensional adaptations of standard timing belts, coated belts and belts cleats extend the application options.

The following processes are available for forward machining:

• Grinding

• Milling

• Water jet cutting

• Punching

• Drilling

• cutting, carving

cOnVeyOR DRIVeS

longitudinal groove in the teeth

punched timing belt

Carved coating

Milled shapes

Page 20: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

20

tImINg BeltS WItH CleatS

Cleats can be additionally applied on optibelt alpha lINear, optibelt alpha V and optibelt alpha flex timing belts via various processes. These include welding, chemical bon-ding and mechanical connections. the in-house injection moulding process ensures good product availability.

In case you cannot find the suitable cleat in our product range, we can produce or adapt it according to your requirements in a cost-effective way.

We will be pleased to support you in finding the suitable solution for your transport tasks.

cOnVeyOR DRIVeS

cleats including punched holes with attachments for tool carriers

optibelt alpHa SpeCIal– WItH CleatS

Page 21: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

21cOnVeyOR DRIVeS

avaIlaBle StaNDaRD polYuRetHaNe Cleat mateRIalS:

• Pu 92 Shore A, white

• Pu 65 and 85 Shore A, transparent

• Pu 98 Shore A, greyish white

• Pu FDA 85 Shore A, transparent / blue

• GFK (Pu)

further materials and colours available on request

In contrast to coatings with frictional connection, cleats allow for a synchro-nous traction of the goods to be con-veyed in conveyor drives. furthermore, they e. g.

• convey the goods in longitudinal di-rection and / or sideways and align them if necessary

• position goods on the conveyor belt

• separate the goods

• allow for high acceleration and / or high speeds

• synchronise the goods to be conveyed with the belt

optibelt alpHa SpeCIal– WItH CleatS

the optibelt cleat range offers a great number of cast blanks and cleats which can directly be used for many different applications. in case none of these cleats are suitable, an appropriate cleat can be produced

• by adapting the present cleat via mechanical processing

• by producing an appropriate cleat in a customised injection mould

The production in a dedicated injection mould is suitable for simple cleat shapes in medium volumes and for more com - plex shapes in small volumes. it can be carried out in the company’s own tool shop.

cleats as workpiece carriers

Parallel conveyor with supporting table

rectangle round t-shaped l-shaped blades trapezoidal

shapeV-trapezoidal

shape triangle concave, convex groove holes inserts

Shape and function of the cleat

simple special

Page 22: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

22

optibelt alpHa SpeCIal– CuStomISeD SolutIoNSThe processing of Pu timing belts is one of our specialities. Due to many years of experience we develop optimum solutions for special applications of our customers in the segments of conveyance, food, packaging, glass, wood, linear drives and medical applications.

• All product groups of endless and joined belts can be used for conveyance. examples of applications are: parallel and synchronous conveyors, inclined conveyors, accumulating conveyors, vacuum conveyors, separators or work-piece postioners, exhaust units

• The base belts which were selected according to the requirements can be adapted to the special type of conveyance if necessary via coatings and /or cleats

• The base belt, the coating and the cleat can all be additionally adapted in geometry and dimension via mechanical processing.

These forward machined special belts are labelled “SpeCiAl” in addition to their actual product group name.

example: The product group name of an endless welded optibelt alpha V polyurethane timing belt with additional coating is changed to optibelt alpha V SpeCIal.

CoateD tImINg BeltS Have tHe FolloWINg CHaRaCteRIStICS:

• Improved chemical ´resistance, e. g. for applications in food industry

• High abrasion resistance, e. g. accumulation conveyors

• High temperature resistance, e. g. for the conveyance of heat treated parts

• Good cut resistance, e. g. for sharp-edged goods to be conveyed

• non-stick, e. g. for contact with adhesives

• Antistatic, e. g. for the conveyance of electronic parts

• Absorption of shocks, e. g. when placing sensitive goods

cOnVeyOR DRIVeS

Page 23: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

23

optibelt alpHa SpeCIal– applICatIoN exampleS

for a special machinery manufacturer optibelt has deve - loped a solution (see picture 2), for the conveyance of cut- on-demand material (pipe, square and rectangular profiles) – without changing the belt type.

furthermore, a slipping of the cutted material due to the start-stop-frequency has to be prevented. the belts (depending on the number of pieces 4-6 belts) do run synchronously in parallel depending on the lengths of the cutted profile. The belt back is equipped with foam profiles (Sylomer R, blue, Pu foam) and Pu cleats in order to ensure a conveyance with exact positioning of the individually cut profiles.

Picture 2: customised solution for the conveyance of cut material

the example given in picture 1 presents a customised solution for the conveyance of semi-finished products. In this particular case, an optibelt alpha V AT20 – ST was coated with the coating material Sylomer L, green, Pu foam. Afterwards, grooves and holes were cut out via water jet, and vacuum pockets were milled with an nc milling machine. With such belt the semi-finished products can be conveyed on to further processing steps via vacuum technology.

The customised solution shown in picture 3 was ordered by a customer from the pet / animal food industry in order to convey empty pet / animal food packaging to filling stations. The belt back was coated with a natural rubber (RP 400, yellow) and equipped with cleats. The welded cleats have an additional glass fibre reinforced protective layer in order to counter the high shear forces of the sharp-edged pet / animal food packaging. Furthermore, the cleats ensure an exact positioning of the goods to be conveyed.

Picture 1: customised solution for the conveyance of semi-finished goods

Picture 3: customised solution for the conveyance of pet / animal food packaging

cOnVeyOR DRIVeS

Page 24: mateRIal HaNDlINg CompaCt Catalogue - optibelt  · PDF fileCompaCt Catalogue mateRIal HaNDlINg optibelt ALPHA SPECIAL customised solutions. d ... DAT5, DAT10, D5M, D8M Concept

© Arntz Optibelt GrOup, GermAny

24 TIMInG BeLTS FOR THe PAcKAGInG InDuSTRy

tImINg BeltS FoR tHe paCkagINg INDuStRY

All rubber and polyurethane timing belts of the optibelt product portfolio can be provided with various coatings for use in tubular bag packaging machines. with the aid of these timing belts, the foil that was previously sealed in longitudinal direction forming a tube is withdrawn from a filling tube. Due to an additional sealing in transverse direction, a bag is pro-duced that can then be filled. Such a bag is sealed completely by another transverse seal. this system is used globally in the food and non-food sector. from potting soil over frozen products up to salad, consumer products are packed in this manner every day.

in this area, the optibelt alpha SpeCIal discharge belts with and without vacuum support have proven successful, with common profiles such as T10, L and H being available in various length ranges.

tImINg BeltS FoR tuBulaR Bag paCkagINg maCHINeS

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25TIMInG BeLTS FOR THe PAcKAGInG InDuSTRy

tImINg BeltS FoR tHe paCkagINg INDuStRY

One particular feature are the rubber timing belts with special coatings. these are produced on the basis of the base belt in a vulcanization process, with the applied coating neither exhibiting a bonding or a joint. The materials used are Red Rubber 40 and silicone rubber. However, also Linatex® and other rubber types can be applied subsequently with a joint on the belts. In addition, polyurethane coatings – e.g. with Pu 06 foam, yellow – are possible. The requested material is likewise applied subsequently or by endless spraying.

However, if higher cycle times are used for the packaging machines, timing belts with vacuum support are the suitable choice. optibelt offers various variants and designs of the tooth-sided grooves and vacuum recesses.

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26 MecHAnIcAL cOnnecTIOnS

meCHaNICal tImINg Belt joINtS

tHe tImINg Belt joINt ZS / ZSi IS DeSIgNeD FoR tHe RepeateD DetaCHINg aND joININg oF tImImg BeltS IN tHe applICatIoN.

Both designs are available in stainless steel for the profiles At10 and H ex stock. thus, this connection can be used in combination with the suitable timing belts in the food and pharmaceutical industry. For the profile T10 the inserts for the toothed side are made of brass which is not suitable for the application in the food and pharmaceutical industry.

The back plates are connected with the inserts on the toothed side via bolts that are screwed on through the belt. The belt back of the design ZSi is 1 mm higher so that the back plates are enbedded into the timing belt and end at the height of the belt back.

The standard widths belt joints for the profiles AT10 and T10 are 25; 32 and 50 mm, and for the H profile 25.4; 38.1 and 50.8 mm.

Further intermediate widths and width exceeding 50 mm on request.

tImINg Belt joINt ZS aND ZSi

BeSIDeS tHe tImINg Belt joINt ZS / ZSi, tHe RaNge oF meCHaNICal CoNNeCtIoNS HaS BeeN exteNDeD BY tHe veRSIoN pINjoIN

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27

meCHaNICal tImINg Belt joINtSMecHAnIcAL cOnnecTIOnS

tHe tImINg Belt joINt pINjoIN IS DeSIgNeD FoR a SINgulaR CoNNeCtIoN oF tImINg BeltS DIReCtlY INto tHe applICatIoN oN SIte.

The belt is joined via threaded pins made of stainless steel in cross holes all through the tooth. thus, this connection can be used in combination with the suitable timing belts in the food and pharmaceutical industry.

The pinjoin connection is also suitable for the connection of coated belts. In the spot of the connection, however, the coating is bluntly placed face to face. The standard width ranges of lock connections for the profile AT10 are 25, 32 and 50 mm.

Further profiles, intermediate widths and width exceeding 50 mm on request.

BeSIDeS tHe tImINg Belt joINt ZS / ZSi, tHe RaNge oF meCHaNICal CoNNeCtIoNS HaS BeeN exteNDeD BY tHe veRSIoN pINjoIN

tImINg Belt joINt pINjoIN

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28 ROunD BeLTS

optibelt round belts consist of high quality materials which are produced as open- ended rolls in different diameters from 2 mm to 20 mm in special production processes. the design optibelt rr plus is equipped with an additional polyester tension cord.

CHaRaCteRIStICS• Advantageous friction coefficient• Good skid resistance during conveyance• Good wear and abrasion resistance• High elasticity, good absorption• High tensile strength• colour proof, leaves no stains• Resistant against grease, oil and various chemical• uV and ozone resistant• In the design optibelt rr plus extremely low stretch

aDvaNtageS• Welding on the spot, also in design optibelt rr plus• no disassembly of the drive / shafts• Quick breakdown elimination• Short downtimes• Simple storage (on rolls)• Immediately available• Diverse construction designs, as every desired length can be produced

optibelt RR RouND BeltS aRe maINlY uSeD IN tRaNSpoRt SYStemS, e. g. FoR tHe CoNveYaNCe oF:• Tiles, plates, flat glass• Veneers in wood processing• Roof tiles, marble, concrete slabs• cardboard conveyance in the packaging sector• Also as guiding belts for the conveyance of bottles and cans• optibelt rr plus is especially suitable for use in long conveyors

optibelt RR / RR plus– polYuRetHaNe RouND BeltS

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29ROunD BeLTS

SHoRe a 88 gReeN (SmootH / RougH)

Application: in all areas with medium loads; the rough surface design offers advantages for the conveyance of wet or greasy products plus the slaving effect is optimised.

SHoRe a 82 YelloW

Application: for small deflecting pul - leys, flexible at low temperatures, very elastic quality, low power trans- mission capability.

SHoRe a 85 lIgHt Blue FDa

Application: food industry for direct contact with food.

SHoRe a 65 BlaCk

Application: for special applications, belt diameters from 5 mm to 12 mm available, very flexible at low tempera-tures, extremely soft material.

SHoRe a 92 WHIte

Application: for medium to heavy loads; the design white still offers enough flexibility.

for continuous operation even at higher temperatures.

SHoRe a 98 Blue

Application: especially for extreme loads and high temperatures; very strong quality, please respect the mini-mum pulley diameter by all means.

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tImINg Belt pulleYSStaNDaRD-tImINg Belt pulleYS tImINg Belt pulleY aCCoRDINg to DRaFt

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Profile belt width [mm] number of teeth

5M 9 12 – 72

15 12 – 72

25 12 – 72

8M 20 22 – 192

30 22 – 192

50 22 – 192

85 22 – 192

14M 40 28 – 216

55 28 – 216

85 28 – 216

115 28 – 216

170 28 – 216

Profile width code number of teeth

xl 037 10 – 72

l 050 10 – 84

075 10 – 84

100 10 – 84

H 075 14 – 48

100 14 – 120

150 14 – 120

200 14 – 120

300 16 – 120

xH 200 18 – 96

300 18 – 96

400 18 – 96

Profile belt width [mm] number of teeth

t5 10 10 – 60

16 10 – 60

25 10 – 60

t10 16 10 – 60

25 10 – 60

32 18 – 60

50 18 – 60

At5 10 12 – 60

16 12 – 60

25 12 – 60

At10 16 15 – 60

25 15 – 60

32 18 – 60

50 18 – 60

optibelt ZRSStaNDaRD tImINg Belt pulleY pRe-BoReD

Standard timing belt pulley with cylindrical drilled hole

TIMInG BeLT PuLLeyS

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optibelt ZRSStaNDaRD tImINg Belt pulleYS FoR tapeR BuSHeS

Profile width code number of teeth

l 050 18 – 120

075 18 – 120

100 18 – 120

H 100 16 – 120

150 18 – 120

200 18 – 120

300 20 – 120

xH 200 18 – 48

300 18 – 48

400 20 – 48

Profile belt width [mm] number of teeth

5M 15 34 – 150

8M 20 22 – 90

30 22 – 144

50 28 – 192

85 34 – 192

14M 40 28 – 216

55 28 – 216

85 28 – 216

115 28 – 216

170 38 – 216

Standard timing belt pulley with taper bushes

taper bushes

TIMInG BeLT PuLLeyS

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33TIMInG BeLT PuLLeyS

tImINg Belt pulleY aCCoRDINg to DRaFtCuStomISeD SolutIoN

Profile: T5

Number of teeth: z = 40

Pitch: 5

Tolerance band: 0,05

3-D-view M 1:2

28.3

+0.

2

R0.3

50°

R0.2

1.95

+0.05

Ø 62.85-0.05

1.85+0,05

8 JS9 / 3.3 +0.2

A–A (1:1)

Ra1.6

2 0.013

A

A

A Ra1.

6

Ø25 G7

3.2

66.4 54

1 x 45°

24.5

271 x 45°

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34 online tool

– Cleat SeleCtoRFINDINg tHe RIgHt CleatWith an online tool, OPTIBeLT now enables the quick and clear access to its comprehensive cleat range. Using this cleat selector, customers can select their individual transport solution from a standard spectrum of more than 400 different cleat shapes, specifically for their application, or adjust them subsequently to their requirements. in the selection mask of this online tool, the most important base data regarding shape, material and dimensions of the cleats can be accessed. After that, each hit with the associated information can be downloaded free of charge as PDF or cAD file.

– Data SHeet SeleCtoRCuRReNt Data SHeetS oN DemaNDThe data sheet selector allows a quick and clear online access to data sheets of the optibelt product groups optibelt alpha TorQUe, optibelt alpha power, optibelt alpha flex, optibelt alpha lINear and optibelt ALPHA V. by selecting the base belts, profiles and tensile reinforcements, the corresponding data sheet for the timing belt can be found. the data sheet does not only include the most important base data of the belts, but also relevant design data, such as minimum diameter for pulleys and idlers. each data sheet can then be downloaded free of charge as PDF file.

– pRICe CalCulatoR QuICk CoSt SummaRYwith the aid of the price calculator, the prices of the standard products optibelt alpha flex, optibelt alpha lINear and optibelt alpha V of the segment OPTIBeLT Material Handling can be inquired quickly and easily online. Depend-ing on the selected base belt with the requested profile, it is displayed which tensile reinforcements are available and which fabric combinations are possible. based on this, the prices for the suitable drive solutions can be calculated specifically. After that, a corresponding, official quotation indicating price and delivery time may be requested.

optibelt oNlINe

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Sole and exclusive holder of all copyright and usage rights as well as other rights of usage and exploitation: ARnTz OPTIBeLT GROuP, HöXTeR / GeRMAny. Any type of use, reproduction or any exploitation or passing on to third parties requires the previous written approval of the ARnTz OPTIBeLT GROuP, HöXTeR / GeRMAny.© ARnTz OPTIBeLT GROuP, GeRMAny Revision 6, Print: 31-1971/0815Hux

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www.optibelt.com

opTIBelT MaTerIal haNDlING Gmbhim emerten 1131737 RintelnGeRMAny

T + 49 (0) 57 51- 9 67 79-0f + 49 (0) 57 51- 9 67 79-10e [email protected]