Master Catalog Burndy_2010

Master CatalogSolutions for the Electrical Industry

Experience. Technology. Answers.

TM

Customer Service Department 7 Aviation Park Drive Londonderry, NH 03053 1-800-346-4175 1-603-647-5299 (International) Canada 1-800-361-6975 (Quebec) 1-800-387-6487 (All other provinces) Mexico 011-52-722-265-4400 Brazil 011-55-11-5515-7200 Tool Repair Center Littleton Industrial Park Littleton, NH 03561 1-800-426-8720

From the Ground UpWith Over 85 Years of ExperienceSince 1924, BURNDY has been at the forefront of technological innovation for the telecommunications, data, industrial, instrumentation, and energy industries. As a result, we offer one of most widely used and reliable product lines available. But as times change, we dont forget where weve been. Its our ongoing commitment to our customers and our products that propel us forward. All our products come with the guarantee of the BURNDY Engineered System. Our coordinating dies, connectors, and tools are designed to work togethertoday and in the future. When improving our products or debuting new ones, were committed to ensuring they continue to work with the BURNDY pieces you already have. As you look through our catalog and consider how we can work together, look for: . The Grounding Superstore TM BURNDY offers three versatile grounding system choices, you can choose from mechanical grounding connectors, BURNDYWeld exothermic products, and the HYGROUND Irreversible Compression Grounding System. Installation Tooling. Our mechanical, hydraulic, and battery-powered tools and accessories are designed to work where you work regardless of weather or access to a power supply. Resources for the future. BURNDY devotes significant resources to developing and offering state-of-the-art wind and solar technology. Our trained and experienced factory sales force can further help you get the products that are right for your job. In fact, as you tell us what you need, our advanced engineering support teams can custom build connectors specifically for your needs. Make the connection. Call today.

www.burndy.com | 1-800-346-4175Item # 591717

Experience.Technology. Answers.

TM

www.burndy.com | 1-800-346-4175

ExperienceCustomer Service Department 7 Aviation Park Drive Londonderry, NH 03053 1-800-346-4175 1-603-647-5299 (International) Canada 1-800-361-6975 (Quebec) 1-800-387-6487 (All other provinces) Mexico 011-52-722-265-4400 Brazil 011-55-11-5515-7200 Tool Repair Center Littleton Industrial Park Littleton, NH 03561 1-800-426-8720

Founded July 19, 1924 in New York City under the name of BURNDY Engineering Company. Over 85 years of experience in engineering and manufacturing of quality connectors and tooling to the electrical industry. Headquartered in Manchester, New Hampshire.

Technology Our lab tests connectors and tooling to the following standards: ANCE, ANSI, ASTM, CSA, IEC, IEEE, NEMA, UL, NUPIC, OSHA, SAE, and Military. Quickly and efficiently create virtually any model that our customers desire using the Dimension 1200 Series rapid prototype machine.

Answers BURNDY is the recognized leader in innovation in engineering and manufacturing of high quality compression connectors, grounding products and installation tooling. Supplying products and services that span the entire scope the energy industry. A trained and experienced factory sales force that is available to assist you with choosing the right BURNDY connector and tooling solution for your specific application.

Experience.Technology. Answers.

TM

Trust the BURNDY Engineered SystemSince 1924, BURNDY has been at the forefront of technological innovation for the telecommunications, data, industrial, instrumentation, and energy industries. As a result, we offer one of most widely used and reliable product lines available. Our trained and experienced factory sales force can further help you get the products that are right for your job. In fact, as you tell us what you need, our advanced engineering support teams can custom build specifically for your needs.

Tooling: Designed to BURNDY Specifications

Die Sets: Die Embossment with Color Match System

The SmartCart and BURNDY Wire Caddies

Experience. Technology. Answers.

TM

Whats NewPOWER DISTRIBUTION BLOCKS U-BLOK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-39 - A-40 CONNECTORS Ferrules, Bare and Insulated . . . . . . . . . . . . . . . . . . . . . B-5 - B-9 CONNECTORS Heat Shrink Terminals . . . . . . . . . . . . . . . . . . . . . . . . . B-10 - B-11

CONNECTORS Heat Shrink Fully Loaded Rack . . . . . . . . . . . . . . . . . . . . . . . B-12

CONNECTORS Heat Shrink Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13 CONNECTORS BREAK-AWAY Lugs . . . . . . . . . . . . . . . . . . . . . . . . . C-11 - C-13 CONNECTORS Narrow Tongue . . . . . . . . C-21 - C-22, C-34 - C-35, C-47 - C-48, C-59 - C-60, C-66 - C-67 CONNECTORS YAG-L-TC, Flex with No Inspection Window . . . . . . C-49 - C-50 CONNECTORS YSR Reducer In-Line Splice Kits . . . . . . . . . . . . . . . . C-90 - C-99 GROUNDING BusBars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-57 - E-58 CABLE TIES Universal Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8

TRANSMISSION IMPLO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-53 - I-68 (Continued on next page)

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Whats NewDIE KITS U-Die Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-5 YF TOOLS Ferrule Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-8 MRC840AL Mechanical Crimping Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . N-15 MD6-K Hand Operated Crimping Tool (Accepts KEARNEY Dies) . . . . . . . . . . . . . . . . . . . . . . . . . N-19 PATRIOT HIGH PERFORMANCE PAT750XT-18V Battery Actuated Crimping Tool . . . . . . . . . . . . . . . . . . . . . . N-34

PATRIOT PAT750K-18V Battery Actuated Crimping Tool (Accepts KEARNEY Dies) . . . . . . . . . . . . . . . . . . . . . . . . . N-35 PATRIOT IN-LINE PATMD6K-14V Battery Actuated IN-LINE Crimping Tool (Accepts KEARNEY Dies) . . . . . . . . . . . . . . . . . . . . . . . . . N-40

PATRIOT PATHCC10-18V SERIES Battery Actuated Cutting Tool . . . . . . . . . . . . . . . . . . . . . . . . N-59

ENFORCER HIW716ENF Low Pressure Hydraulic Impact Wrench . . . . . . . . . . . . . . . N-75

WIRE MANAGEMENT SmartCart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-97 - N-99

WIRE MANAGEMENT Wire Caddies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N-100 - N-106

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Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Small Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . Compression Connectors . . . . . . . . . . . . . Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable Ties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Underground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Substation Bolted . . . . . . . . . . . . . . . . . . . . Substation Welded/EHV . . . . . . . . . . . Tooling Crimpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tooling Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tooling Hydraulic Pumps and LPHT . . . . . . . . . . . . . Tooling Knockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . Tooling Benders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tooling Wire Management . . . . . . . . . . . . . . . . . . . . . Reference and Index . . . . . . . . . . . . . . . . . . . .US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

A B C D E F G H I J K L M N N N N N N O

BURNDY

Mechanical

A-1

TABLE OF CONTENTSTypes KS, KS-3 & SC. . . A-4 Type KSU . . . . . . . . . . . . A-5 Type KSA . . . . . . . . . . . . A-6 Types KVS, KVSU. . . . . . A-7 Types KVSW, KVS-A . . . A-8 Type QPX . . . . . . . . . . . . A-9 Type QPX-Y . . . . . . . . . A-10 Type KPA . . . . . . . . . . . A-11 Type KPA-UP . . . . . . . . A-12 Type KLU . . . . . . . . . . . A-13 Types KA, EA . . . . . . . . A-14 Types BGBL, CL50-1 . . A-15 Types QA, QQA . . . . . . A-16 Types Q2A, Q3A . . . . . . A-17 Types QB, Q2B . . . . . . . A-18 Types QDA & QR . . . . . A-19 Types VT, E-C-G . . . . . . A-20 Types VA, VVA . . . . . . . A-21 Types K4A-U, KK4A, K11A-U, K21A, K22A. A-28 Type KAU-KIT. . . . . . . . A-29 Type AMS . . . . . . . . . . . A-30 Type AGSKIT . . . . . . . . A-31 Type UGSKIT . . . . . . . . A-31 Type UGSKIT8 . . . . . . . A-32 Type UGS350ULDB . . . A-32 Type BISR-DB . . . . . . . A-33 Type 1PL . . . . . . . . . . . . A-54 Type QGFL . . . . . . . . . . A-34 Type FCB . . . . . . . . . . . A-35 Types KPU-AC, UCU-AC . . . . . . . . . . . A-36Complies with NFPA 78-86 Ordinary Structures. Complies with NFPA 78-86 Heavy Duty Stacks (order: LD for Lead Plating for Heavy Duty Stacks applications.)

Type HFB-P1 . . . . . . . . A-22 Type HFB-N . . . . . . . . . A-23 Types KA-U, KKA-U. . . A-24 Type K2A-U . . . . . . . . . A-25 Types K3A-U, KK3A-U . . . . . . . . . . . . . A-26, A-27

Type BIPC . . . . . . . . . . . A-37 TERMINAL BLOCKS . . A-38 U-BLOK . . . . . . . . . . A-39 U-BLOK PLATFORMS . . . . . . . A-40 SPEC-BLOK . . A-41, A-42 SPEC-BLOK PLATFORMS . . . . . . . A-43 Types BDA, BDB, BDC . . . . . . . . . A-45, A-46, A-47, A-48, A-49 Types BIT, BISR . . . . . . A-50 Type BIBS . . . . . . . . . . . A-51 Type BIBD. . . . . . . . . . . A-52 Types BIBS-MT, BIBD-MT. . . . . . . . . . . A-53

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Canada: 1-800-387-6487

A-2

Mechanical

BURNDY

LIGHTNING PROTECTION INFO.Basic rules for selection are: 1 Must be like material to the conductor (Flexitap out due to steel bolts!). 2. Two bolts to ground rod minimum. 3 Cable to cable connections can be anything one bolt, two bolt, compression, etc. 4 Cable to steel structure must have 8 square inch contact with steel. 5. Heavy duty stacks mechanical only. 6. On all connectors with heavy duty stack rating, we must offer 1/16 thick lead plating as an option. Reason is closest 25 ft. to stack opening must use lead coated product. Complies with NFPA 78-86 Ordinary Structures. Complies with NFPA 78-86 Heavy Duty Stacks (order: LD for Lead Plating for Heavy Duty Stack applications)

SPECIAL FEATURESOther features are also available for products listed in price book such as undrilled or special drilling, 45 or 90 pad angles, belling for extra flexible cable, smooth or special threaded studs, special labeling or packaging, extra long braid, and nuclear certification. REFER TO FACTORY.

ALL OTHERS REFER TO FACTORY 1-800-346-4175

Blue highlighted items are industry standard and most frequently ordered. Canada: 1-800-387-6487 www.burndy.com US: 1-800-346-4175

BURNDY

Mechanical

A-3

REVOLUTIONARY BURNDY DESIGN MEETS STRICT UL486B STANDARDS. . . and puts the bite on aluminum connections forever!For use on all combinations Aluminum to aluminum Aluminum to copper Copper to copper Patented Available in sizes from #10 through 500 kcmil. Spacer provides built-in separation to retard galvanic corrosion.

Unique bite and grip TRITAP SERVIT contact delivers safe, long-term reliabilityeven without scratch brushing . . . without oxide inhibiting compounds.

Triangular edges bite into cable to break through surface oxides: provide low contact resistance. produces gas tight seal.

Tin-plated contact surface inhibits oxide formation.

Special heat-treated hard, aluminum alloy.

Anti-galling, high efficiency threaded components result in high contact force. Easily installed using standard, everyday wrenches.

When used in NEC applications of insulated cables only.

Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

A-4

Mechanical

BURNDY

TYPES KS & KS-3SERVIT For Copper, CopperweldCompact, high strength, high copper alloy SERVIT split-bolt has free-running threads and easy to grip wrench flats. Highly resistant to season cracking and corrosion, the SERVIT provides maximum pressure and assures a secure connection on all combinations of run and tap conductors. Type KS-3 accommodates 3 maximum size conductors.

Conductor Copper Catalog Number KS90 KS15 KS17 * KS17-3 KS20 * KS20-3 KS22 * KS22-3 KS23 KS25 KS26 KS27 KS29 KS31 KS34 KS39 KS44

Copperweld Min. Tap with Max. Run16 Str. 14 Str. 14 Str. 16 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 14 Str. 8 Sol. 8 Str. 1/0 Str. 2/0 Str. 4/0 Str. 4/0 Str.

Recommended Tightening Torque in-lb80

Cross Flats.50 .50 .63 .69 .75 .82 .94 1.05 1.36 1.36 1.70 1.82 2.31 2.56

L.85 .85 1.14 1.20 1.50 1.54 1.77 1.94 1.86 2.07 2.51 2.79 3.29 3.73

W.38 .38 .45 .51 .60 .62 .73 .82 1.17 1.17 1.41 1.48 1.94 2.19

Range for Equal Run and Tap12 Str. - 10 Str. 10 Str. - 8 Str. 8 Str. - 6 Sol. 8 Str. - 6 Sol. 8 Str. - 4 Sol. 8 Str. - 4 Sol. 6 Str. - 2 Sol. 6 Str. - 2 Sol. 6 Str. - 2 Str. 4 Str. - 1/0 Str. 2 Str. - 2/0 Str. 1 Str. - 3/0 Str. 1 Str. - 250 1/0 Str. - 350 2/0 Str. - 500 4/0 Str. - 750 300 - 1000

Sol.#10 #8 #6 #6 #4 #4 #2 #2 #1 2/0 3/0 4/0

Maximum Run and Tap Str. Type A Type D 3 #12 3 #12 3 #10 3 #10 3 #8 3 #8 3 #7 3 #5 7 #7 7 #5 19 #8 19 #6 19 #5 8A 8A 6A 6A 4A 4A 3A 2A 9-1/2D 9-1/2D 8D 8D 6D 6D 5D 4D

165

275 385 500 650 825 1000 1100

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations.

See note page A-2 * Not UL Listed or CSA Certified. In addition to UL Listed for wire connectors and CSA Certified, these items are also UL rated for direct burial.

TYPE SCSERVIT COVER HUG-A-BUGUsed indoors or outdoors, this compact, one-piece plastic SERVIT cover saves time and material, eliminates costly taping of split-bolts. Positive latch snaps easily and quickly over connector, ideal for tight quarters. Self-positioning plastic fingers wrap around wires fully insulating joint. UL Listed for 600 volt indoor application with type KS. Three Covers accommodate a range of 6 SERVIT sizes through 2/0 Str.

Catalog NumberSC4 SC2 SERVIT and cover combination can be ordered as follows: CKS4 KS20 with cover For other combinations, please contact factory. SC2/0

For Use WithKS17, KS17-3, KS20 KSU17, KSU20 KS22, KS20-3, KS23, KS22-3, KSA6, KSA4, KSU22, KSU23 KS25, KS26, KSA2, KSA 1/0 KSU25, KSU26


BURNDY

Mechanical

A-5

TYPE KSUUNIVERSAL SERVIT For All Combinations of Copper, Aluminum, ACSR, AAAC, 5005, and SteelTin-plated, high strength copper alloy SERVIT with spacer. Spacer separates dissimilar conductors and provides long contact length that prevents high pressure point contacts between run and tap conductors. Use of PENETROX joint compound recommended with Aluminum and ACSR.Copper Only 486A Copper Only

Conductor Maximum Conductor Steel Sol. 3 Str. Nom BWG BWG Dia.8 6 4 8 6 4 5/32 7/32 1/4 5/16 3/8 7/16 1/2 1/2 5/8

Run Catalog NumberKSU17 KSU20 KSU22 KSU23 KSU25 KSU26 KSU27 KSU29 KSU31 KSU34

Tap ACSR AAAC 5005 Copper & Aluminum12 Sol. - 6 Sol. 10 Sol. - 4 Sol. 10 Sol. - 2 Sol. 8 Sol. - 2 Str. 10 Str. - 1/0 Str. 8 Str. - 2/0 Str. 8 Sol. - 3/0 Str. 8 Str. - 250 4 Str. - 350 2 Str. - 500

Cross Fig. Flat2 2 2 2 2 2 1 1 1 1 .62 .69 .74 .81 .93 1.04 1.38 1.38 1.69 2.00

L.92 1.05 1.25 1.48 1.77 1.93 2.34 2.50 2.88

W.42 .48 .57 .59 .70 .79 1.12 1.14 1.36

Copper & Aluminum12 Sol. - 6 Sol. 10 Sol. - 4 Sol. 10 Sol. - 2 Sol. 8 Str. - 2 Str. 2 Str. - 1/0 Str. 1/0 Str. - 2/0 Str. 1 Str. - 3/0 Str. 1 Str. - 250 4/0 Str. - 350 400 - 500

ACSR AAAC 50058 (6-1) 6 (6-1) 6 (6-1) - 4 (7-1) 6 (6-1) - 2 (6-1) 6 (6-1) - 1 (6-1) 6 (6-1) - 1/0 (6-1) 8 (6-1) - 2/0 (6-1) 6 (6-1) - 4/0 (6-1) 4 (6-1) - 4/0 (6-1) 2 (6-1) - 477 (18-1)

Recommended Tightening Torque in-lb.165 275 275 385 385 500 650 650 825

3.12 1.47

8 (6-1) 6 (6-1) 6 (6-1) - 4 (7-1) 3 (6-1) - 2 (6-1) 3 (6-1) - 1 (6-1) 1 (6-1) - 1/0 (6-1) 1 (6-1) - 2/0 (6-1) 2/0 (6-1) - 4/0 (6-1) 3/0 (6-1) - 4/0 (6-1) 336 (30-7) - 477 (18-1)

Accommodates compressed conductors within conductor ranges. See note page A-2


A-6

Mechanical

BURNDY

TYPE KSATRITAP SERVIT For All Combinations of Aluminum to Aluminum, Aluminum to Copper and Copper to Copper, Aluminum Alloy Tin Plated PATENTED TRIANGULAR PENETRATION TECHNOLOGY CONTACT Features and Benefits No scratch brushing required. No oxide inhibitor required. Orients the conductor. Provides maximum pressure and assures a secure connection of run and tap conductors. Facilitates piercing the aluminum conductor surface oxides. UL 486B listed, 90C rated. Provides a low contact resistance. Provides equal coefficient of expansion Inhibits the reformation of oxides by producing a gas-tight seal. Provides improved retention of minimum to maximum conductor combinations.

Catalog NumberKSA6 KSA4 KSA2 KSA 1/0 KSA 2/0 KSA 4/0 *KSA 350 *KSA 500

Cross Flats.75 .81 .94 1.00 1.12 1.49 1.69 2.00

L

W

Alum. to Alum., Alum. to Copper, Copper to Copper Conductors Max. Run to Max. Tap Min. Run to Min. Tap Max. Run to Min. Tap#6 Str. (.184) #4 Str. (.232) #2 Str. (.292) #1/0 Str. (.373) #2/0 Str. (.418) #4/0 Str. (.528) #6 Str. (.184) #4 Str. (.232) #2 Str. (.292) #1/0 Str. (.373) #2/0 Str. (.418) #4/0 Str. (.528) 350 kcmil (.681) 500 kcmil (.813) #10 Sol. (.102) #8 Sol. (.129) #6 Sol. (.169) #2 Str. Compact (.268) #2 Str. Compact (.268) #2 Str. Compact (.268) #1/0 Str. Compact (.336) 400 kcmil Compact (.659) #10 Sol. (.102) #10 Sol. (.102) #8 Str. (.146) #8 Sol. (.129) #8 Str. (.146) #6 Str. (.184) #4 Str. (.232) #2 Str. Compact (.268) #6 Str. (.184) #4 Str. (.232) #2 Str. (.292) #1/0 Str. (.373) #2/0 Str. (.418) #4/0 Str. (.528) #350 kcmil (.681) #500 kcmil (.813) #10 Sol. (.102) #10 Sol. (.102) #8 Sol. (.146) #8 Sol. (.129) #8 Str. (.146) #6 Str. (.184) #4 Str. (.232) #2 Str. Compact (.268)

Recommended Tightening Torque in-lb165 165 275 385 385 500 650 825

1.28 .56 1.38 .62 1.58 .69 1.92 .75 1.92 .88 2.54 1.13

3.24 1.50 350 kcmil (.681) 3.62 1.73 500 kcmil (.813)

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. * Not CSA Certified. ** No scratch brushing or oxide inhibiting compounds required for insulated 90 C max. rated conductor for N.E.C. applications.


BURNDY

Mechanical

A-7

TYPE KVSOKLIP Mechanical Connector For Copper & CopperweldCompact, two-piece, high strength, high copper alloy BURNDY OKLIP recommended for heavy duty connections. Neoprene rings hold DURIUM bolts in place during installation. Installed with ordinary wrench.

Conductor Copper Catalog NumberKVS26 KVS28 KVS31 KVS34 KVS40 KVS44

Run2 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 400 - 800 kcmil 500 - 1000 kcmil

Tap6 Sol. - 2/0 Str. 10 Str. - 4/0 Str. 10 Str. - 350 kcmil 10 Str. - 500 kcmil 3/0 Str. - 800 kcmil 3/0 Str. - 1000 kcmilSee note page A-2

Sol.3/0 4/0

Copperweld Max. Run and Tap Str.7 #8 7 #6 19 #8 19 #6 19 #5

Type V V3/0 V250 V350

Recommended Tightening Torque in-lb180 250 325 375 500 500

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations.

TYPE KVSUUNIVERSAL OKLIP Mechanical Connector For All Combinations of Copper, Aluminum, ACSR, AAAC & 5005Compact, high strength, tin plated copper alloy two-piece connector with spacer and tin-plated silicon bronze DURIUM hardware. Recommended for heavy duty connections. Spacer separates dissimilar conductors and provides long contact length. Neoprene ring prevents loss of shorter bolt during installation. Longer peened bolt permits swivel action for easier installation. Use of PENETROX joint compound recommended with aluminum and ACSR.

Conductor Run ACSR, AAAC, & 5005 Tap ACSR, AAAC, & 50056 - 2/0 6 - 4/0 6 - 300 5 - 397.5 3/0 - 715.5 4/0 - 900

Catalog NumberKVSU26 KVSU28 KVSU31 KVSU34 KVSU40 KVSU44

Copper & Alum.

Copper & Alum.

Run Tap Copper Copper Sol., Sol., Copperweld Steel Copperweld Steel Sol., Nom. Dia. Sol., Nom. Dia.1 - 3/0 2/0 - 4/0 5/16 - 7/16 3/8 - 1/2 9/16 - 5/8 3/4 - 3/4 3/4 - 1 7/8 - 1-1/8 #6 - 3/0 #6 - 4/0 #6 - 4/0 #4 - 4/0

H

J

L

W

Recommended Tightening Torque in-lb180 250 325 375 500

2 Str. - 2/0 Str. 3 - 2/0 6 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 1/0 - 4/0 6 Str. - 4/0 Str. 250 - 350 kcmil 4/0 - 300 AWG 6 - 350 kcmil 400 - 500 kcmil 336.4 - 397.5 AWG 4 - 500 kcmil 400 - 800 kcmil 4/0 - 800 AWG 4/0 - 800 kcmil 500 - 1000 kcmil 4/0 - 1000 AWG 4/0 - 1000 kcmil

3/16 - 7/16 2 5/16 1 1-1/2 5/32 - 1/2 2-3/8 3/8 1-1/8 1-3/4 3/16 - 5/8 2-5/8 1/2 1-3/8 2-1/8 7/32 - 3/4 3 1/2 1-1/2 2-1/4 1/2 - 1 3-1/2 1/2 1-5/8 2-1/2 1/2 - 1-1/8 4 3/8 2 3

Accomodations compressed conductors within diameter range. See note page A-2


A-8

Mechanical

BURNDY

TYPE KVSWOKLIP Mechanical Connector For Copper and Copperweld.Similiar to OKLIP Type KVS except for a high copper alloy spacer that separates run and tap conductors. Provides high contact pressure, confines conductor strands, and assures vibration-proof connection. Longer peened bolt, permits swivel action for easier installation. Silicon bronze DURIUM hardware.

Catalog NumberKVSW26 KVSW28 KVSW31 KVSW34 KVSW40 KVSW44See note page A-2

Conductor Run2 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 400 - 800 kcmil 500 - 1000 kcmil

Tap6 Sol. - 2/0 Str. 6 Sol. - 4/0 Str. 4 Sol. - 350 kcmil 4 Str. - 500 kcmil AWG 4/0 - 800 kcmil 250 - 1000 kcmil


TYPE KVS-AALUMINUM OKLIP Mechanical Connector For All Combinations of Copper, Aluminum, ACSR, AAAC and 5005Three-piece, high-conductivity, non-copper bearing aluminum alloy connector with thick spacer and aluminum hardware. Hardware in KVS26A and KVS28A is stainless steel. Recommended for heavy duty dissimilar metal applications. Spacer separates conductors and provides long contact length. Belled entrances prevent chafing, permit easier assembly of conductors. Longer peened bolt permits swivel action for easier installation. Neoprene ring prevents loss of shorter bolt. PENETROX joint compound recommended with aluminum and ACSR.

Conductor Run Catalog NumberKVS26A KVS28A KVS31A KVS34A KVS40A KVS44A

Tap ACSR, AAAC, & 5005 Copper, & Alum. ACSR, AAAC & 50056 - 2/0 6 - 4/0 6 - 336.4 5 - 397.5 3/0 - 715.5 3/0 - 900

Copper, & Alum.2 Str. - 2/0 Str. 1/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 400 - 800 kcmil 500 - 1000 kcmil


AWG 4 - 2/0 10 Str. - 2/0 Str. AWG 1/0 - 4/0 10 Str. - 4/0 Str. AWG 4/0 - 336.4 6 Str. - 350 kcmil 336.4 - 397.5 4 Str. - 500 kcmil 336.4 - 715.5 3/0 Str. - 800 kcmil 397.5 - 900 3/0 Str. - 1000 kcmil

Accommodates compressed conductors within diameter range. See note page A-2

THESE CONNECTORS CAN ACCOMMODATE ACSR CONDUCTORS OVER ARMOR ROD WITHIN THE DIAMETER RANGE INDICATED. APPLICATION OVER ARMOR RODCanada: 1-800-387-6487

Catalog NumberKVS26A KVS28A KVS31A KVS34A KVS40A KVS44A

Conductor Range by Diameter Max. Run & Min. Run Dia. Min. Tap Dia. Tap Dia..281 .360 .565 .728 .728 .806 .116 .116 .184 .216 .470 .470 .447 .564 .681 .814 1.036 1.162

H2-1/4 3 3-1/16 3-9/16 4-1/16 4-7/8

J5/16 3/8 1/2 1/2 1/2 5/8

L

W

1-1/4 1-5/8 1-5/8 2-1/16 1-15/16 2-7/16 2-5/16 2-5/8 2-7/16 2-7/8 2-1/2 3-1/8

Blue highlighted items are industry standard and most frequently ordered. www.burndy.com US: 1-800-346-4175

BURNDY

Mechanical

A-9

TYPE QPXVERSITAP Parallel Clamp For Copper, Copperweld, CopperweldCopperThe VERSITap Type QPX is recommended for Tee, Cross, Parallel, Butt and Tap connections. Range-taking, only 10 connectors required to accommodate conductor sizes from #6 Str. to 1000 kcmil. Edges are rounded for easy taping. Made of high strength, high-conductivity copper alloy and silicon bronze DURIUM hardware. * For various configurations, see page A-10.

Fig. 1

Fig. 2Recommended Tightening Torque in-lb 150 250 375

Catalog NumberQPX2C2C QPX282C QPX2828 QPX342C QPX3428 QPX3434 QPX442C QPX4428 QPX4434 QPX4444

Copper Conductor Run Tap6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500 kcmil 6 Str. - 2 Str. 6 Str. - 2 Str. 1 Str. - 4/0 Str. 6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500 kcmil 6 Str. - 2 Str. 1 Str. - 4/0 Str. 250 - 500 kcmil 500 - 1000 kcmil

Fig. No.

H1-1/2 2-1/16

J5/16 3/8 5/16 3/8 5/16 3/8

L1-5/16 1-13/16 1-3/8 1-3/4 2-1/16 1-3/8 1-13/16 2-1/16 2-5/8

W1-3/8 1-9/16 1-13/16 1-7/8 2-1/16 2-3/16 2-1/4 2-7/16 2-9/16

1

2-3/8 2-3/4 3 2-11/16 2-7/8 3-1/16 3-7/16

2 1 2

500 - 1000 kcmil

500

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor combinations. See note page A-2.

Conductor Run Catalog NumberQPX2C2C QPX282C QPX2828 QPX342C QPX3428 QPX3434 QPX442C QPX4428 QPX4434 QPX4444

Tap Copperweld Copper8A - 4A 3A - 3/0 V 3A - 3/0 V 4/0 EK

Copperweld5 Sol. - 3 #7 7 #9 - 7 #5 7 #9 - 7 #5 19 #9 - 19 #6

Copperweld5 Sol. - 3 #7 5 Sol. - 3 #7 7 #9 - 7 #5 5 Sol. - 3 #7 7 #9 - 7 #5 19 #9 - 19 #6 5 Sol. - 3 #7 7 #9 - 7 #5 19 #9 - 19 #6 19 #6

Copperweld Copper8A - 4A 8A - 4A 3A - 3/0 V 8A - 4A 3A - 3/0 V 4/0 EK 8A - 4A 3A - 3/0 V 4/0 EK

19 #6


A-10

Mechanical

BURNDY

TYPE QPX-YUNIVERSAL VERSITAP Universal Parallel Clamp For Copper and AluminumHigh copper alloy cast connector, tin-plated for use with copper or aluminum cable. Makes parallel, tap, tee, cross or end-to-end connections. Edges rounded for easy taping. PENETROX joint compound recommended.

Fig. 1Conductor Aluminum or Copper Run Tap6 Str. - 2 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 4/0 Str. 250 - 500 kcmil 750 - 1000 kcmil 6 Str. - 2 Str. 6 Str. - 2 Str. 1/0 Str. - 4/0 Str. 6 Str. - 2 Str. 1/0 Str. - 4/0 Str. 200 - 500 kcmil 750 - 1000 kcmil

Fig. 2Recommended Tightening Torque in-lb 150 250 375 500

Catalog NumberQPX2C2C-Y QPX282C-Y QPX2828-Y QPX342C-Y QPX3428-Y QPX3434-Y QPX4444-Y

Fig. No.1 1 2 2

H1-5/8 1-7/8 2 2-1/4 2-1/2 2-7/8 3-7/8

J5/16 3/8 5/16 3/8 1/2

L1-1/2 2 1-1/2 2 2-1/2 3-1/2

W1-5/8 1-7/8 2-1/8 2-1/8 2-1/2 2-5/8 3-1/2

Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5 7-6 for smaller conductor combinations. See note page A-2.

APPLICATION VARIATIONSPARALLEL TAP CROSS

TEE SPLICE


BURNDY

Mechanical

A-11

TYPE KPASCRULUG For Copper CableHigh copper alloy tin-plated terminal for joining a wide range of cable to equipment pads or terminal blocks. Especially good in light industrial applications. The tongue and body are a one-piece design. The pressure bar equalizes pressure over the conductor and prevents the screw from cutting into the cable.

Fig. 1Stud Hole Size.10 1/4 5/16 3/8 1/2

Fig. 2Recommended Tightening Torque in-lb12 45 180 250 375

Catalog NumberKPA8C KPA4C KPA25 KPA28 KPA34

Wire Range14 Sol. - 8 Str. 14 Sol. - 4 Str. 4 Str. - 1/0 Str. 1/0 Str. - 4/0 Str. 4/0 Str. - 500 kcmil

Fig. No.1 1 2 2 2

C.38 .50 .75 .97 1.38

D.47 .59 .81 1.12 1.38

H.72 .94 1.25 1.66 2.44

K.21 .27 .33 .40 .54

L.95 1.20 1.70 2.29 3.14

N.22 .30 .41 .53 .75

T.06 .06 .10 .13 .20

NOTE: For unplated version add UNPL suffix.


A-12

Mechanical

BURNDY

TYPE KPA-UPSCRULUG For Copper CableHigh copper alloy terminal for joining a wide range of cable to equipment pads or terminal blocks. Plain copper finish.

Features and Benefits One piece design. Superior torque and pull out performance. Convenient range taking design. Reduces catalog numbers. One catalog number accommodates several conductor sizes. High conductivity copper alloy. Long lasting, reliable contact. Compact design. Easy to use. Slot Robertson screw, hex head, hex socket bolt. No special installation tools required. Eliminates over-torquing/potential conductor damage.

Fig. 1Stud Hole Size#10 1/4

Catalog NumberKPA8CUP KPA4CUP

Wire Range14 Sol. 6 Str. 14 Sol. 4 Str.

Fig. No.1

C0.38 0.50

D0.51 0.71

H0.81 1.00

K0.20 0.28

L1.01 1.28

N0.24 0.33

T0.07 0.07

Hardware1/4 Dia. Slot Robertson 5/16 Dia. Slot Robertson

Recommended Tightening Torque in-lb35 45

NOTE: For tin plating drop -UP suffix and add -TP suffix (example: KPA4CTP). For use in grounding applications with a green screw, contact factory. Listed for grounding per UL467.


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Mechanical

A-13

TYPE KLUSCRULUG For Copper Cable Offset Tongue Non-PlatedHigh copper alloy terminal with offset tongue for joining a wide range of cable to equipment pads or bar. Easy to install with screwdriver or wrench. Connector is reusable. Plain copper finish.

Features and Benefits Convenient range-taking design. Reduces catalog numbers. One conductor accommodates several conductor sizes. High conductivity copper alloy. Long lasting reliable contact. Compact design. Easy to use. Reduces labor time. Slot Robertson screw, hex head/hex socket bolt. No special installation tools required. Eliminates over-torquing/potential conductor damage.

Fig. 1Catalog Number KLU25 KLU25TP KLU35 KLU35TP KLU70 KLU70TP KLU125 KLU125TP KLU175 KLU175TP KLU225 KLU225TP KLU300 KLU300TP KLU400 KLU400TP Conductor 14 Sol. 1.63 (0.64) Dia. to 10 Sol. 2.60 (1.02) Dia. Cu 14 Sol. 1.63 (.0641) Dia. to 6 Str. 4.67 (.184) Dia. Cu 8 Sol. 3.28 (.129) Dia. to 2 Str. 7.42 (.292) Dia. Cu 2 Str. 7.42 (.292) Dia. to 1/0 Str. 9.44 (.372) Dia. Cu 4 Str. 5.89 (.232) Dia. to 3/0 Str. 11.94 (.470) Dia. Cu 2 Str. 7.42 (.292) Dia. to 4/0 Str. 13.4 (.528) Dia. Cu 1/0 Str. 9.44 (.372) Dia. to 350 kcmil 17.30 (.681) Dia. Cu 1/0 Str. 9.44 (.372) Dia. to 500 kcmil 207 (.813) Dia Cu Fig. B C K L N T No. (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) (MM/IN) 3 6.4 .26 8.4 .33 11.8 .46 16.9 .63 18.0 .71 19.6 .77 25.2 1.0 29.6 1.16 8.0 .31 10.0 .39 12.0 .47 16.9 .63 19.0 .75 26.2 .99 26.2 .99 38.0 1.60 3.6 .14 6.0 .20 6.7 .26 6.5 .26 10.0 .39 8.5 .33 10.0 .39 10.0 .39 26.0 1.02 31.6 1.24 39.6 1.56 50.5 1.99 66.0 2.20 65.0 2.56 72.0 2.83 104.0 4.09 6.3 .21 5.6 .22 6.4 .25 10.8 .43 11.0 .43 13.0 .51 13.1 .52 23.0 .91 1.9 .07 1.8 .07 2.1 .08 2.7 .11 4.0 .16 3.1 .12 3.1 .12 4.5 .18

Fig. 2Recommended Tightening Torque in Lbs. 20 45 50 50 124 204 325 375 Stud Hole Size #6 #10 1/4 1/4 3/8 5/16 3/8 3/8

Fig. 3Strip Length (In.) 7/16 5/8 3/4 15/16 1 1-5/16 1-5/8 1-5/32

Hardware No. 8 - 32 Slotted Round Machine Screw 1/4 UNF Slotted Set Screw 5/16 UNF Slotted Set Screw 3/8 UNF Slotted Set Screw 3/8 UNF Socket/Hex Screw 7/16 UNF Socket/Hex Screw 5/8 UNF Socket/Hex Screw 5/8 UNF Socket/Hex Screw

Quantity/ Package 100 100 100 25 12 12 6 3

2

1

1

NOTES: Suffix -TP on catalog number denotes tin plate (example: KLU400TP). 2 Material: Copper alloy.


A-14

Mechanical

BURNDY

TYPE KAKA-LUG For Copper CableCompact, economical, high copper alloy terminal for joining a wide range of cable to equipment pads or terminal blocks.

Fig. 1Catalog NumberKA8C KA4C KA25 KA25-2TC 38 KA28 KA34

Fig. 2Stud Hole Size#10 1/4 3/8 3/8 3/8 1/2

Fig. 3Recommended Tightening Torque in-lb25 45 200 200 275 375

Conductor14 Sol. - 8 Str. 14 Sol. - 4 Str. 4 Str. - 1/0 Str. 4 Str. - 1/0 Str. 1 Str. - 4/0 Str. 4/0 Str. - 500 kcmil

Fig. No.1 2 3 2

C3/8 9/16 3/4 3/4 15/16 1-3/8

H5/8 3/4 15/16 15/16 1-1/4 2-3/32

J#12 5/16 1/2 1/2 5/8 13/16

K7/32 9/32 27/64 27/64 27/64 9/16

L13/16 1-1/8 1-11/16 2-13/16 1-15/16 2-9/16

N3/16 1/4 3/8 3/8 7/16 9/16

T3/32 7/64 1/8 1/8 3/16 9/32

Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes.

TYPE EAVERSILUG For Copper CableCompact, high copper alloy terminal for joining a wide range of cable to equipment pads or bar. Clamping element adjustable to several angles. One-wrench installation.

Catalog NumberEA2C EA25 EA28 EA28-2N EA34 EA34-2N

Conductor8 Sol. - 2 Str. 2 Str. - 1/0 Str. 1/0 Str. - 4/0 Str. 250 - 500 kcmil

No. of Holes in Pad

C

D1-1/16 1-1/8 1-3/8 3-5/8 1-5/8 3-5/8

E 1-3/4 1-3/4

H1-3/8 1-7/16 1-3/4 2-1/4

K7/16

Stud Hole Size3/8 3/8 3/8 1/2 1/2 1/2

L2-1/2 2-11/16 3-3/16 5-1/8 4 5-5/8

N13/32 7/16 17/32 5/8 13/16 5/8

T1/4 5/16 3/8

Recommended Tightening Torque in-lb150 180 250 375

1 13/16 1 7/8 1 1-1/16 2 NEMA 1 1-3/8 2 NEMA

9/16

* N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes.

Blue highlighted items are industry standard and most frequently ordered. www.burndy.com US: 1-800-346-4175

Canada: 1-800-387-6487

BURNDY

Mechanical

A-15

TYPE BGBLLAY-IN QIKLUG *UL Listed 90 C, 600 VThe Lay-In QIKLUG, Type BGBL is manufactured from high strength 6061-T6 aluminum, and is ideally suited for grounding and bonding applications accommodating both copper and aluminum conductor sizes #14 AWG to 250 kcmil.

Fig. 1

Features and Benefits * UL486B listed, AL9CU rated. For copper and aluminum conductor combinations up to 90 C, 600 Volt applications. UL Recognized for grounding and bonding. Ensures reliability. Electro-tin plated. Provides low contact resistance. Lay-in feature. Eases installation.

Fig. 2

Catalog NumberBGBL-4 BGBL-1/0 BGBL-250

Fig. No.1 1 2

Conductor RangeAWG 14 - 4 AWG 14 - 1/0 AWG 6 - 250 kcmil

C.39 [10] .63 [16] .88 [22]

D.62 [16] .80 [20] 1.18 [30]

E.48 [12] .83 [21] 1.00 [30]

H Ref..79 [20] 1.16 [29] 1.72 [44]

Dimensions Bolt Size J1/4 - 28 3/8 - 24 7/16 - 18

K Dia..22 [6] .28 [7] .28 [7]

L1.10 [28] 1.63 [41] 2.18 [55]

N.20 [5] .44 [11] .45 [11]

T.13 [3] .19 [5] .25 [6]

Hex SizeSLOT SLOT 7/32

NOTE: PEN-A PENETROX inhibitor is recommended for all aluminum terminations.

TYPE CL50-1COPPER LAY-IN QIKLUG FOR COPPERThe Lay-In QIKLUG is manufactured from high strength pure electrolytic copper to ensure maximum strength and conductivity. UL467 Listed for direct burial in earth or concrete. The open-faced design allows for fast lay-in of the conductor without the need for cutting or breaking.

Stainless Steel Screw

Catalog NumberCL50-1 CL50-1TN*

Wire Range Copper#14 - #4 Cu #14 - #4 Cu

Stud Hole#10 #10

*-TN version is tin plated. Commonly used for solar panel grounding


A-16

Mechanical

BURNDY

TYPES QA, QQAQIKLUG For Copper CableType QA heavy duty, compact, high copper alloy terminal for joining a wide range of cable to equipment pads or bar. Fast onewrench installation. Type QQA heavy duty, high copper alloy terminal for joining cable to equipment pads or bar. Twin clamping elements secure joint vibration and flexing. One-wrench installation.

Type QA

Type QQA

Catalog Number* Type QA Type QQAQA8C-B QA8C-2B QA4C-B QA4C-2B QA1C-B QA1C-2B QA26-B QA26-2B QA28-B QA28-2B QA28-2N* QA31-B QA31-2B QA31-2N* QA34-B QA34-2B QA34-4B QA34-2N* QA40-B QA40-2N*

Conductor Commercial Navy14 Sol. - 8 Str. 4 - 14 23 - 40 50 - 75

No. of Holes in Pad1 2 1 2 1 2 1 2 1 2 2 NEMA 1 2 2 NEMA 1 2 4 2 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA

C9/16

D

E&F

H

K

Stud Hole Size#10 1/4 5/16 3/8

L1-3/8 2 1-7/16 2 1-3/4 2-9/16 2 3 2-1/4 3-9/16 4-5/16 2-11/36 3-3/8 4-7/16 3-3/16 3-9/16 3-1/2 4-11/16 3-11/16 4-14/16 3-15/16 5 4-3/8 5-1/4

LL2-5/16 3 2-3/8 2-15/16 2-13/16 3-5/8 3-3/16 4-3/16 3-9/16 5-5/8 4-1/8 5-7/8 4-7/8 6-9/32 7-3/32 7-1/8

N9/32 5/16 5/16 11/32

T5/32 3/16

Recommended Tightening Torque in-lb75 110 150

QQA4C QQA4C-2 QQA1C QQA1C-2 QQA26 QQA26-2 QQA28 QQA28-2N* QQA31

8 Str. - 4 Str. 4 Str. - 1 Str.

5/8

1/0 Str. - 2/0 Str. 100 - 125 3/0 Str. - 4/0 Str. 150 - 200

13/16 1

250 - 350 kcmil 250 - 350 QQA31-2N* QQA34 400 - 500 kcmil 400 - 500 QQA34-2N* QQA40-2N* QQA40-4N 600 - 800 kcmil 650 - 800

1-3/16 1-3/8 1-7/8 1-3/8 1-5/8 3 1-7/8

9/16 11/16 1-1/4 5/8 7/32 5/8 3/4 1-3/16 5/8 9/32 3/4 1 1-9/16 7/8 11/32 1 1-3/16 1-15/16 1 13/32 1-1/16 2 1 1-5/16 3-1/8 1-3/4 9/16 1-3/8 17/32 1-31/32 1 1-11/16 7/16 3 1-3/4 9/16 1-5/8 17/32 2 13/32 1 2 1-15/16 7/16 3-3/32 1-3/4 9/16 1-7/8 11/16 2-7/16 3 1-3/4 9/16 11/16 2-3/4 3-1/8 9/16 13/16 9/16

7/32 7/16 17/32 7/16 5/8 11/16 7/16 5/8 13/16 7/16 7/16 5/8 27/32 5/8 1 5/8 1-1/16 5/8 1/2 9/16 600 1/4 180 250

1/2 3/8 1/2 3/8 1/2 5/8 1/2 5/8 1/2 3/4 1/2

5/16

325

5/16

375

3/8 500

QA44-B QA44-2N* QQA44-2N QA44-4N* QA46-B QA46-2N*

850 - 1000 kcmil 1100 - 1500 kcmil

1000 1300

2 3 1-3/4 3 3-1/16 2-1/8 2-1/8 3 1-3/4

* N indicates NEMA standard stud holes. All 4N items See note page A-2


BURNDY

Mechanical

A-17

TYPE Q2AQIKLUG For Copper CableCompact, high copper alloy terminal for joining two cables to equipment pads or bars. Each element accommodates a wide range of cable. One-wrench installation.

Catalog Number*Q2A1C-2 Q2A26-2N Q2A28-2N Q2A28-4N Q2A31-2N Q2A31-4N Q2A34-2N Q2A34-4N Q2A40-2N Q2A40-4N Q2A44-4N Q2A46-4N

Conductor4 Str. - 1 Str. 1/0 Str. - 2/0 Str. 3/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 600 - 800 kcmil 850 - 1000 kcmil 1100 - 1500 kcmil

No. of Holes in Pad2 2 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 4 NEMA

C1-1/2 1-5/8 1-7/8 3 2-3/8 3 2-1/2 3 3 3-1/4 3-1/2

D1-7/8

E&F1 3/4

H1-1/16 1-3/16 1-3/8

K7/16

Stud Hole Size3/8

L2-7/8 4-3/16 4-3/8 4-1/2

N7/16

T7/32 7/32 1/4 5/16

W1-13/16 1-15/16 1-15/16 2-1/8 2-1/8 3 3 3-3/4 3-3/4 4-11/32 4-11/32 5

Recommended Tightening Torque in-lb 150 180 250 325 375 500 600

3-1/8 1-3/4

1-11/16 2 2-7/16 9/16 1/2

4-11/16 5 5-1/4 5-1/2

5/8

3/8 7/16 1/2 11/16

3-1/4

2-3/4 3-1/8


TYPE Q3AQIKLUG For Copper CableCompact, high copper alloy terminal for joining three cables to equipment pads or bar. Each element accommodates a wide range of cable. One-wrench installation.

Catalog Number*Q3A28-2N Q3A28-4N Q3A31-2N Q3A31-4N Q3A34-2N Q3A34-4N Q3A40-4N Q3A44-4N Q3A46-4N

Conductor3/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 600 - 800 kcmil 850 - 1000 kcmil 1100 - 1500 kcmil

No. of Holes in Pad2 NEMA 4 NEMA 2 NEMA 4 NEMA 2 NEMA 4 NEMA 4 NEMA 4 NEMA

C1-7/8 3 2-3/8 3 2-1/2 3 3-1/4 3-1/2

D

E&F

H1-3/8

K

Stud Hole Size

L4-5/16 4-3/8 4-7/16

N

T1/4 5/16

W3-3/16 4-1/16 4-9/16 5-13/16 6-5/8 7-7/8


3-1/8 1-3/4

1-11/16 1-15/16 2-7/16 2-3/4 3-1/8 9/16 1/2

4-3/4 5 5-1/4 5-1/2

5/8

3/8 7/16 1/2 11/16

3-1/4

* N indicates NEMA standard stud holes.


A-18

Mechanical

BURNDY

TYPE QBQIKLUG For Copper CableCompact, high copper alloy side entrance terminal for joining a range of cable at right angles to terminal blocks. One-wrench installation.

Catalog Number*QB8C QB4C QB1C QB26 QB28 QB31-2N

Conductor14 Sol. - 8 Str. 8 Str. - 4 Str. 4 Str. - 1 Str. 1/0 Str. - 2/0 Str. 3/0 Str. - 4/0 Str. 250 - 350 kcmil

No. of Holes in Pad1 1 1 1 1 2 NEMA

C9/16 11/16 13/16 1 13/16

D9/16 27/32 13/16 1 1-1/16 3-1/4

E 1-3/4

H7/8 13/16 1 1-1/32 1-5/16 1-11/16

K7/32 9/32 13/32 9/16

Stud Hole Size#10 1/4 3/8 1/2

L1-1/8 1-3/8 1-1/2 1-13/16 2-1/16 4-1/2

N9/32 11/32 7/16 17/32 5/8

T5/32 1/4 7/32 1/4 5/16

Recommended Tightening Torque in-lb 75 110 150 180 250 325

N indicates NEMA standard stud holes.

TYPE Q2BQIKLUG For Copper CableCompact, high copper alloy terminal for joining two cables at right angles to a single terminal block. Each element accommodates a range of cable. One-wrench installation.

Catalog Number*Q2B28-2N Q2B31-2N Q2B40-4N

Conductor3/0 Str. - 4/0 Str. 250 - 350 kcmil 600 - 800 kcmil

No. of Holes in Pad2 NEMA 2 NEMA 4 NEMA

C1-7/8 2-3/8 3

D

E&F

H

K9/16

Stud Hole Size3/8 1/2 1

L5-3/16 5-7/8 6-11/16

N5/8

T1/4 5/16 7/16


3-1/8 1-3/4 1-3/8 3-3/16 1-11/16 1-3/8 3-1/16 1-3/8 2-5/16

N indicates NEMA standard stud holes. All 4N items See note page A-2


BURNDY

Mechanical

A-19

TYPE QDAQIKLUG For Copper CableCompact, high copper alloy terminal for joining a wide range of cable to equipment studs. Provides low contact resistance when gripped between two contact nuts. Onewrench installation.

Catalog NumberQDA8C QDA4C QDA1C QDA26 QDA28 QDA31 QDA34 QDA40

Conductor Commercial14 Sol. - 8 Str. 8 Str. - 4 Str. 4 Str. - 1 Str. 1/0 Str. - 2/0 Str. 3/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 600 - 800 kcmil

Navy3 - 14 23 - 40 50 - 75 100 - 125 150 - 200 250 - 350 400 - 500 650 - 800

C1 1-1/4 1-1/2 1-7/8 2-1/8

H11/16 3/4 1 1-3/16 1-5/16 1-11/16 2 2-5/16

K7/16 9/16 11/16 13/16 1-1/16

Stud Hole Size3/8 1/2 5/8 3/4 1

L1-7/8 2-3/16 2-1/2 2-5/8 3 3-5/8 4-3/16

T3/16 7/32 9/32 5/16 3/8

Recommended Tightening Torque in-lb75 110 150 180 250 325 375 500

TYPE QR QIKLINKSPLICE OR REDUCER For Copper Cable to CableHigh copper alloy splicer/reducer for joining a range of cable end to end. Neat, compact easy to tape installation. One-wrench installation.

Catalog NumberQR4C QR1C QR26 QR28 QR31 QR34 QR40See note page A-2.

Conductor Either Size8 Str. - 4 Str. 4 Str. - 1 Str. 1/0 Str. - 2/0 Str. 3/0 Str. - 4/0 Str. 250 - 350 kcmil 400 - 500 kcmil 600 - 800 kcmil

H3/4 1-1/16 1-3/16 1-3/8 1-11/16 1-15/16 2-7/16

L1-11/16 1-15/16 2-1/8 2-3/8 2-5/8 3-1/16 3-5/8

W5/8 11/16 13/16 1 1-1/4 1-7/16 1-7/8

Recommended Tightening Torque in-lb110 150 180 250 325 375 500


A-20

Mechanical

BURNDY

TYPE VTVARITAP T-CONNECTOR For Copper Cable to CableHigh copper alloy T-connector for cable run, cable tap. V-bolt clamping elements accommodate large range of cable and are particularly suited for extra flexible cable. One-wrench installation.

Catalog NumberVT2C2C VT2525 VT2825 VT2828 VT3025 VT3030 VT3425 VT3428 VT3430 VT3434 VT4040 VT4425 VT4428 VT4834

Conductor Run8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 kcmil

Tap8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 300 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 300 - 500 500 - 800 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 300 - 500

H1-5/16 1-5/8 1-7/8

L2-5/16 2-5/8 3-1/8 3-1/16 3-3/8 3-5/16 3-11/16 3-1/2 3-5/8 3-3/4 4-1/2 4-5/16 4-1/8 5-1/4

W1-5/16 1-7/16 1-1/4 1-11/16 1-3/8 1-15/16 1-1/2 1-11/16 1-15/16 2-1/4 2-5/8 2 2 5

Recommended Tightening Torque in-lb Run Tap275 385 250 250 325 325 375 375 375 375 500 500 500 600 275 385 385 250 385 325 385 250 325 375 500 385 250 375

300 - 500 kcmil 500 - 800 kcmil 750 - 1000 kcmil 1500 - 2000 kcmil

2-5/16 2-9/16 2-7/8 4-1/4

See note page A-2

TYPE E-C-GTRANSFORMER TAP ADAPTER For CopperMulti-tap, range-taking cast copper alloy connector designed to take 2, 3 or 4 conductors from a single secondary transformer outlet.

Catalog NumberE2C34G1 E3C34G1 E4C34G1

No. of Conductors2 3 4

Conductor Size

A Dia.

D

H

J

L

W


1/0 Sol. - 500 kcmil .78

3-1/2 3-3/4 2-7/8 1/2-13 6-1/4 5-1/4 6-7/8


BURNDY

Mechanical

A-21

TYPES VA, VVAVARILUG For Copper CableHigh copper alloy terminal for joining a wide range of cable to equipment pads or bar. Particularly suitable for use on extra flexible cable. One-wrench installation. Type VVA, twin elements secure joint against vibration and flexing. Particularly recommended for use on extra flexible cables. One-wrench installation.

Type VA

Type VVA

Catalog Number* Type VA Type VVAVA2C VA25 VA28 VA28-2N VA30 VA30-2N VA34 VA34-2N VA34-4N VA40 VA40-2N VA40-4N VVA2 VVA25 VVA28 VVA28-2N VVA30 VVA30-2N VVA34 VVA34-2N VVA34-4N VVA40 VVA40-2N VVA40-4N

Conductor8 Sol. - 2 Str. 6 Sol. - 1/0 Str. 1/0 Str. - 4/0 Str. 1/0 Str. - 300 kcmil 300 - 500 kcmil

No. of Holes in Pad1 1 2 NEMA 1 2 NEMA 1 2 NEMA 4 NEMA 1 2 NEMA 4 NEMA

C

D

E&F

H

K

Stud Hole Size3/8 1/2 3/8 1/2 5/8 1/2

L2-3/4 2-7/8 2-7/8 4-15/16 3-1/4 5-3/16 3-13/16 5-3/8 5-3/8 4-1/2 5-13/16 5-13/16

LL4-1/16 4-5/16 4-1/8 6-3/6 4-5/8 6-9/16 5-5/16 6-7/8 6-7/8 6-3/8 7-11/16 7-11/16

N

T


500 - 800 kcmil

13/16 1-1/4 7/8 1-5/16 1-1/2 1-1/16 3-1/2 1-5/8 1-1/8 3-9/16 2 1-3/8 3-5/8 3 3-5/8 2-5/16 1-5/8 3-5/8 3 2-5/8

1-1/2 7/16 1-7/8 7/16 2-1/4 1-3/4 9/16 7/16 2-3/16 1-3/4 9/16 1-3/4 3-11/32 1-3/4 11/16 1-3/4 2-7/8 9/16 1-3/4 9/16

13/32 1/4 7/16 17/32 5/8 5/16 5/8 5/8 13/16 5/8 5/8 3/8 15/16 5/8 5/8

500

N indicates NEMA standard stud holes. All 4N items See note page A-2


A-22

Mechanical

BURNDY

TYPE HFB-P1BAR CLAMP ASSEMBLY COMPONENTS For Copper BarTo build your own high strength clamp assembly for multiple flat bar using type HFBP1 bar clamps and clamping hardware, the following tables have been provided. The clamp assembly eliminates the need for drilling the flat bar and is used in indoor and outdoor applications.

Bar Clamp Bar Catalog Run Tap Number A AAHFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1 2.00 3.00 4.00 4.00 6.00 6.00 8.00 2.00 3.00 2.00 4.00 3.00 6.00 8.00

One Clamp Half J Bolt Dia. L3/8 3/8 3/8 1/2 1/2 5/8 3/4 4.38 4.38 5.75 5.75 7.75 8.12 10.50

W4.38 4.38 5.75 5.75 4.75 8.12 10.50

Z* * * * * * *

Recommended Tightening Torque in-lb240 240 240 480 480 660 1990

*Z=Space between the bar clamp contact surfaces

Copper Bus Bar Width (Inches) Run-A Tap-AA2 3 4 4 6 6 8 2 3 2 4 3 6 8

Bar Clamp Assembly Components Silicon Bronze Clamping Hardware Bar Clamp Qty. Cat. No.2 2 2 2 2 2 2 HFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1

Bolts Qty.4 4 4 4 4 4 4

Nuts Cat. No.38 X (*) HEB 38 X (*) HEB 38 X (*) HEB 50 X (*) HEB 50 X (*) HEB 62 X (*) HEB 75 X (*) HEB

Qty.4 4 4 4 4 4 4

Cat. No.38CHEN 38CHEN 38CHEN 50CHEN 50CHEN 62CHEN 75CHEN

Split Lock Washers Qty. Cat. No.4 4 4 4 4 4 4 38SW 38SW 38SW 50SW 50SW 62SW 75SW

Ordered separately from BURNDY. * See table below when ordering assembly clamping bolts to specify correct bolt length in Cat. #.

Clamp NumberHFB22P1 HFB33P1 HFB42P1 HFB44P1 HFB63P1 HFB66P1 HFB88P1

J Bolt Dia.3/8 (-16) 3/8 (-16) 3/8 (-16) 1/2 (-13) 1/2 (-13) 5/8 (-11) 3/4 (-10)

When Z = 1.253.00 3.00 3.00 3.25 3.25 3.50 3.75

When Z = 1.503.25 3.25 3.25 3.50 3.50 4.00 4.00

Bolt Length When When Z = 1.75 Z = 2.003.50 3.50 3.50 3.75 3.75 4.00 4.50 4.00 4.00 4.00 4.00 4.00 4.50 4.50

When Z = 2.254.00 4.00 4.00 4.50 4.50 4.50 5.00

When Z = 2.504.50 4.50 4.50 4.50 4.50 5.00 5.00

When Z = 2.754.50 4.50 4.50 5.00 5.00 5.00 5.50

When Z = 3.005.00 5.00 5.00 5.00 5.00 5.50 5.50

NOTE: When ordering assembly bolts specify correct bolt length in catalog number as indicated in table.


BURNDY

Mechanical

A-23

TYPE HFB-NBAR CLAMP TAP PAD ADAPTER For Copper BarHigh conductivity copper, tap pad adapter provides a NEMA drilled contact pad when assembled to the HFB-P1 clamps. Tap connections can be made from copper bus bar(s) without drilling, by bolting standard mechanical or compression terminal pads directly to the pre-drilled tap pad

Fig. 1 Fig. 2Catalog NumberHFB33-4N HFB44-4N HFB66-6N

Fig. No.1 1 2

A-C3.00 4.00 6.00

E&F1.75 1.75 1.75

L7.00 9.12 11.31

N.62 1.12 1.12

Use with H Clamp Catalog Number HFB33P1 HFB44P1 HFB66P1

H Clamp (two required per assembly) and hardware (asshown) not included with bar clamp tap pad, order separately.


A-24

Mechanical

BURNDY

TYPES KA-U, KKA-UUNIVERSAL TERMINAL (One Conductor) For Aluminum and Copper ConductorsThese dual-rated one-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 1

Fig. 2

AL9CU

Fig. 3

Fig. 4

Catalog Number*KA6U KA2U KA25U KA26U KA29U KA30U KA31U KA34U KA36U KA40U KA44U KKA31U-2N KA36U-2N KA40U-2N KA44U-2N

Fig. No.1 1 1 2 2 2 2 2 2 2 2 3 4 4 4

Wire Range Aluminum or Copper14 Str. - 6 Str. 14 Str. - 2 Str. 14 Str. - 1/0 Str. 6 Str. - 2/0 Str. 6 Str. - 250 kcmil 6 Str. - 300 kcmil 6 Str. - 350 kcmil 4 Str. - 500 kcmil 2 Str. - 600 kcmil 300 - 800 kcmil 500 - 1000 kcmil 6 Str. - 350 kcmil 2 Str. - 600 kcmil 300 - 800 kcmil 500 - 1000 kcmil

Stud Hole Size1/4

D.63 .63 .81 .81 .94 .94 1.03 1.50 1.72 1.69 1.69 3.16 3.22 3.03 3.03

L1.06 1.16 1.50 1.47 2.00 2.00 2.25 2.81 3.19 3.38 3.38 5.50 4.69 4.75 4.75

Dimensions ** N W E.25 .31 .44 .47 .50 .50 .88 .88 .78 .88 .88 .63 .63 .63 .63 .50 .50 .63 .63 1.00 1.00 1.13 1.51 1.50 1.75 1.75 1.25 1.50 1.75 1.75 1.75 1.75 1.75 1.75

T.09 .10 .19 .19 .25 .25 .25 .31 .44 .50 .50 .38 .44 .50 .50

** H.50 .55 .80 .80 1.13 1.12 1.25 1.58 1.56 1.94 1.94 1.50 1.57 1.94 1.94

Recommended Tightening Torque in-lb45 50 50 120 275 275 275 500 500 550 550 275 500 500 550

5/16 3/8 1/2

1/2

* N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. ** Maximum dimension.


BURNDY

Mechanical

A-25

TYPE K2A-UUNIVERSAL TERMINAL (Two Conductor) For Aluminum and Copper ConductorsThese dual-rated two-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 1

Fig. 2

AL9CU

Fig. 3

Catalog Number*K2A25U K2A26U K2A29U K2A31U K2A36U K2A40U K2A44U K2A31U-2N K2A36U-2N K2A40U-2N K2A44U-2N

Fig. No.1 2 2 2 2 2 2 3 3 3 3

Wire Range Aluminum or CopperTwo: 14 Str. - 1/0 Str. Two: 14 Str. - 2/0 Str. Two: 6 Str. - 250 kcmil Two: 6 Str. - 350 kcmil Two: 2 Str. - 600 kcmil Two: 300 - 800 kcmil Two: 500 - 1000 kcmil Two: 6 Str. - 350 kcmil Two: 2 Str. - 600 kcmil Two: 300 - 800 kcmil Two: 500 - 1000 kcmil

Stud Hole Size1/4 3/8 1/2 5/8

D.81 .81 1.50 1.69 1.75 1.66 1.66 3.00 3.22 3.03 3.03

L1.47 1.47 2.56 2.88 3.20 3.38 3.50 4.50 4.69 4.75 4.75

Dimensions ** N W E.44 .44 .50 .88 .63 .88 .88 .63 .63 .63 .63 1.13 1.25 1.66 1.94 2.41 3.19 3.52 2.31 2.41 3.19 3.19 1.75 1.75 1.75 1.75

T.19 .19 .25 .25 .44 .50 .50 .31 .44 .50 .50

** H.79 .79 1.20 1.25 1.58 1.94 1.94 1.38 1.56 1.94 1.94

Recommended Tightening Torque in-lb50 120 275 275 375 550 550 275 375 375 375

1/2

* N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. ** Maximum dimension.


A-26

Mechanical

BURNDY

TYPES K3A-U, KK3A-UUNIVERSAL TERMINAL (Three Conductor) For Aluminum and Copper ConductorsDual-rated three-conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 1

Fig. 2

AL9CU

Fig. 3

Catalog Number*K3A2U-2* K3A25U-2* K3A26U-2N K3A27U-2N K3A29U-2N K3A31U-2N K3A36U-2N KK3A36U-2N KK3A40U-2N KK3A44U-2N

Fig. No.1 1 3 3 3 3 3 2 2 2

Wire Range Aluminum or CopperThree: 14 Str. - 2 Str. Three: 14 Str. - 1/0 Str. Three: 14 Str. - 2/0 Str. Three: 6 Str. - 3/0 Str. Three: 6 Str. - 250 kcmil Three: 6 Str. - 350 kcmil Three: 2 Str. - 600 kcmil Three: 2 Str. - 600 kcmil Three: 300 - 800 kcmil Three: 500 - 1000 kcmil

K11/32 7/16

Stud Hole Size5/16 3/8

D1.63 2.09 3.06 3.00 3.00 3.52 3.22 3.00 3.03 3.34

L2.19 2.91 3.75 3.88 4.00 4.31 4.69 5.63 5.69 6.19

Dimensions N W E.34 .34 .63 .63 .63 .63 .63 .56 .63 .63 1.59 1.94 1.95 2.81 2.81 3.00 3.63 4.22 4.81 4.75 .88 1.00

T.19 .25 .19 .31 .31 .31 .44 .44 .50 .56

H.62 .88 1.79 1.12 1.19 1.38 1.56 1.69 1.94 1.88


275

9/16

1/2

1.75

375

* Slotted screw. ** N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. All 4N items See note page A-2


BURNDY

Mechanical

A-27

TYPES K3A-U, KK3A-U(Continued)

AL9CU

Fig. 3

Fig. 4

Catalog Number**K3A2U-4* K3A25U-4* K3A27U-4N K3A29U-4N K3A31U-4N K3A36U-4N K3A40U-4N KK3A36U-4N KK3A40U-4N KK3A44U-4N

Fig. No.3 3 3 3 3 3 3 4 4 4

Wire Range Aluminum or CopperThree: 14 Str. - 2 Str. Three: 14 Str. - 1/0 Str. Three: 6 Str. - 3/0 Str. Three: 6 Str. - 250 kcmil Three: 6 Str. - 350 kcmil Three: 2 Str. - 600 kcmil Three: 300 - 800 kcmil Three: 2 Str. - 600 kcmil Three: 350 - 800 kcmil Three: 500 - 1000 kcmil

K11/32 7/16


D1.63 2.09 3.00 3.00 3.00 3.22 3.03 3.00 3.34 3.34

L2.19 2.91 3.88 4.00 4.31 4.69 4.75 5.63 6.19 6.19

Dimensions N W E.34 .34 1.59 1.94 2.81 2.81 3.00 3.63 4.81 4.22 5.34 4.75 .88 1.00

T.19 .25 .31 .31 .31 .44 .50 .44 .56 .56

H.62 .88 1.12 1.19 1.38 1.56 1.94 1.69 1.88 1.88


9/16

1/2

.63

1.75

375 275 375

* Slotted screw ** N indicates NEMA standard stud holes. Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes. All 4N items See note page A-2


A-28

Mechanical

BURNDY

TYPES K4A-U, KK4A-UUNIVERSAL TERMINAL (Four Conductor) For Aluminum and Copper ConductorsThese dual-rated four conductor lugs are constructed from high strength aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 1

Fig. 2

AL9CU

Catalog Number*K4A29U-4N K4A31U-4N KK4A36U-4N KK4A40U-4N

Fig. No.1 1 2 2

Wire Range Aluminum or CopperFour: 6 Str. - 250 kcmil Four: 6 Str. - 350 kcmil Four: 2 Str. - 600 kcmil Four: 300 - 800 kcmil

Stud Hole Size1/2

D3 3 3.34 3

L4 4.31 5.63 6.19

Dimensions N W E.63 3.69 5.04 5 6 1.75

T.31 .31 .44 .56

H1.19 1.38 1.69 1.88



TYPES K11A-U, K21A-U, K22A-UUNIVERSAL TERMINAL For Aluminum and Copper ConductorsDual-rated panelboard lugs are constructed from high strength extruded aluminum alloy and electro tin-plated to provide low contact resistance.

Fig. 2 Fig. 1

Fig. 3

Fig. 4

Fig. 5

AL9CU

Catalog NumberK11A30U K11A34U-2 K11A36U-2 K21A36U-2 K22A36U-2 K11A39U-2 K22A39U-2

Fig. No.1 2 3 4 5 3 5

Wire Range Aluminum or CopperTwo: 6 Str. - 300 kcmil Two: 4/0 Str. - 500 kcmil Two: 2 Str. - 600 kcmil Three: 2 Str. - 600 kcmil Four: 2 Str. - 600 kcmil Two: 1/0 Str. - 750 kcmil Four: 1/0 Str. - 750 kcmil


D.94

L3.00 2.91

Dimensions N W E.47 .25 1.00 1.44 1.50 2.50 2.50 1.69 3.06 .69

T.31 .63

H2.00 2.38


3/8

2.31

4.91

.38

1.38

.75

3.00

375

Listed torque values are for maximum conductor sizes accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller conductor sizes.


BURNDY

Mechanical

A-29

TYPE KAU-KITTRANSFORMER LUG KITThese dual-rated lugs are constructed from high strength aluminum alloy and electro tinplated to provide low contact resistance. Lugs and mounting hardware packaged together in these kits.

Features and Benefits UL listed AL9CU dual rated set screw terminals and CSA certified. Ensure the transformer feeders and taps are terminated properly. Plated steel cap screws and hex nuts with captive conical washers or individual Belleville washers. Terminal to bus connections are made using proper hardware resulting in true torque to pressure performance. Compensates for dissimilar metal expansion and contraction.

Hardware packed in plastic bag. No lost hardware prior to installation. Larger 800 kcmil lugs in KIT3 and KIT4. Accommodates common 750 kcmil tap conductors in larger transformers.

Catalog NumberKAU-KIT1 KAU-KIT2 KAU-KIT3 KAU-KIT4

Transformer KVA Rating15 - 37.5 15 - 45 50 - 75 75 - 112.5 100 - 167 150 - 300 400 - 500 1 3 1 3 1 3 3

Terminals Catalog Qty. Number8 4 12 6 7 15 KA2U KA29U KA29U K2A31U K2A40U K2A40U

Wire Range Aluminum or Copper#14 - 2 #6 - 250 kcmil #6 - 250 kcmil #6 - 350 kcmil 300 - 800 kcmil 300 - 800 kcmil

Qty.8 8 8 5 6 7 4

Bolt Size1/4-20 3/4 HH

Hardware Qty. Nut8 16 11 11 1/4 1/4 20 HN 20 HN

Qty. 22 11 22 11

WasherCaptive to Nut Captive to Nut 1/2 FW 1/2 Belleville 1/2 FW 1/2 Belleville

1/4-20 3/4 HH 1/4-20 2 HH 1/2-13 3 HH 1/2-13 2-1/2 HH 1/2-13 2 1/2-13 2-1/2

1/2-13 HN 1/2-13 HN


A-30

Mechanical

BURNDY

TYPE AMSDUAL RATED SPLICER/REDUCER For Copper and Aluminum CableAll splicer/reducers are dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum. PENTROX oxide inhibiting joint compounds are recommended for all aluminum applications.

Features and Benefits All connectors are tin-plated. Provide low contact resistance and prevents galvanic corrosion. Connectors feature rounded bottoms. Facilitates taping. Solid center barrier. Prevents contact of dissimilar metals. Large screw diameters. Ensures greater surface contact with wires for maximum pullout force. Large cable ranges. Each splice is also an effective reducing connector.

Catalog NumberAMS-2* AMS-0* AMS-4/0 AMS-250 AMS-350 AMS-500 AMS-750 AMS-1000

Wire Range Max. Min.AWG 2 AWG 1/0 AWG 4/0 250 kcmil 350 kcmil 500 kcmil 750 kcmil 1000 kcmil AWG 14 AWG 14 AWG 6 AWG 6 AWG 6 AWG 3/0 250 kcmil 500 kcmil

L1-19/32 1-29/32 2-5/16 4-3/32 4-11/32 4-25/32 6-1/16 8-11/16

W9/16 3/4 1 1 1 1-1/4 1-7/16 1-21/32

H19/16 3/4 1-3/32 1-3/32 1-3/32 1-3/8 1-5/8 1-7/8

H2 Max..79 .86 1.28 1.29 1.30 1.48 1.98 2.34

No. of Screws2 2 2 4 4 4 4 6

Screw Dia.3/8 7/16 9/16 5/8 11/16 13/16 15/16 1-1/8

Hex SizeS S 5/16 5/16 5/16 3/8 1/2 9/16

* Slotted Screws. H2 measured with maximum conductors, reference only. Complies with NFPA 78-86.


BURNDY

Mechanical

A-31

TYPE AGSKITABOVE GRADE SPLICE KITS For All Aluminum or Copper/Aluminum CombinationsType AGS Above Grade Splice Kit consists of a standard AMS splice/reducer and a heavy wall heat-shrink sleeve. The AMS Splice is dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum that provides low contact resistance and reduces the effects of galvanic corrosion. Connector is installed with common installation tools. The heavy wall heat shrink sleeve is lined with adhesive material, providing a positive seal against moisture egress. Heat shrink sleeve is installed with standard propane torch, or electric heat gun.

Fig. 1

Fig. 2

Catalog Number AGSKIT2 AGSKIT250

Figure Number 1 2

Wire Range Maximum Minimum 2 8 250 1

TYPE UGSKITWATERTIGHT/ UNDERGROUND SPLICE KITS For all Aluminum or Copper/Aluminum CombinationsType UGS Watertight Underground Splice Kit consists of a standard AMS splice/reducer and two heavy wall heat-shrink sleeves. The AMS Splice is dual rated for use with aluminum and copper conductors and are constructed from high strength, tin plated aluminum that provides low contact resistance and reduces the effects of galvanic corrosion. Connector installed with common installation tools. Both heavy wall heat shrink sleeves are lined with adhesive material, providing a watertight splice that can withstand abrasions that may occur during direct burial applications. Heat shrink sleeve installed with standard propane torch, or electric heat gun.

Fig. 1

Fig. 2

Catalog Number UGSKIT2* UGSKIT250*

Figure Number 1 2

Wire Range Maximum Minimum 2 8 250 1

*UL486D Listed for Direct Burial


A-32

Mechanical

BURNDY

TYPE UGSKIT8UF DIRECT BURIAL SPLICE KITType UGS UF Splice Kit consists of a UF splice connector and a heavy wall heatshrink sleeve. The UF splice connector can accommodate up to four UF conductors and is installed with common installation tools. The heavy wall heat shrink sleeve is lined with an adhesive material, providing a watertight splice that can withstand abrasions that may occur during direct burial applications. Heat shrink sleeve installed with standard propane torch, or electric heat gun.

Catalog Number UGSKIT8**UL486D Listed for Direct Burial.

Wire Range Copper 8 AWG 14 AWG

TYPE UGS350ULDBIN-LINE SPLICE/REDUCER For Direct Burial

Features and Benefits EPDM rubber covered 6061-T6 aluminum connector. Dual rated AL9CU for copper or aluminum conductor. UL Listed and CSA Certified for Direct Burial. Broad range taking capability. Low installation cost.

Catalog NumberUGS350ULDB

Wire RangeAWG 12 - 350 kcmil

Length In. [mm]8.50 [216]

Height In. [mm]2.81 [71.4]

Hex Size5/16

Torque (In. Lbs.)350

Dimensions in brackets [ ] are in millimeters.


BURNDY

Mechanical

A-33

BURNDY UNITAP THE MOLEFor Direct Burial 600V, 90CDesigned specifically for direct burial applications, the MOLE inline splice/reducer is made with a specialized plastisol material that forms a rugged weathertight connection.

Features and Benefits UL486D Listed for direct burial. AL9CU Dual-rated for copper and aluminum applications. 600V 90C. Plastisol covered AL6061-T6 aluminum body saves time by eliminating the need for heat shrink. Oxide inhibitor pre-installed preventing moisture and contaminants from entering contact area. Range-taking capability reduces the number of connectors carried in inventory.

Catalog NumberBISR4-DB BISR1-DB BISR3/0-DB BISR250-DB

Number of Ports2 2 2 2

Wire Range (AWG/kcmil)#6 - 4 AWG #2 - 1 AWG 1/0 - 3/0 AWG 4/0 - 250 kcmil

Dimensions (Inches) L W H4.30 6.30 6.25 6.70 0.80 0.93 0.99 1.18 1.28 1.59 1.84 2.03

Hex Key (Torque) (In.-lbs.)1/8 (50) 5/32 (130) 3/16 (220) 5/16 (360)

Wire Strip Length7/8 1-3/32 1-3/32 1-5/16

BISR-DB = BURNDY Inline Splice/Reducer Direct Burial. UNITAP rated for code conductor only.


A-34

Mechanical

BURNDY

TYPE QGFLBARTAP For Copper Cable To FlatHigh copper alloy BARTAP for joining a range of cable to bar or pad. One-wrench installation.

Catalog NumberQGFL1CB1 QGFL1CB1T6 QGFL26B1 QGFL26B1T6 QGFL26B2* QGFL26B2T6* QGFL29B1* QGFL29B1T6* QGFL31B1* QGFL31B1T6* QGFL34B1 QGFL34B1T6 QGFL39B1 QGFL39B1T6 QGFL44B1 QGFL44B1T6 QGFL46B1 QGFL46B1T6 QGFL48B1

Copper Conductor10 Sol. - 1 Str.

B1-1/8 1-1/4 1-1/2

H1-7/8 2-3/8 2-1/8 2-5/8 2-1/2 2-1/8 2-5/8 3-1/8 2-7/8 3-1/4 3-1/8 3-5/8 3-1/4 3-5/8 3-3/8 4-1/8 4 4-1/2 5-1/4

J3/8

T (Max.)1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4 3/4 1/4

W1

8 Sol. - 2/0 Str.

1-1/8

6 Str. - 250 kcmil 1-5/8 2 Sol. - 350 kcmil 1-3/4 1/0 Sol. - 500 kcmil 2 350 - 750 kcmil 750 - 1000 kcmil 2-1/4 1000 - 1500 kcmil 1500 - 2000 kcmil

1-3/8 1-5/8

1/2

1-3/4

2-1/8 2-1/2 3

* Can be installed side by side or in-line on NEMA drilled bar.


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A-35

TYPE FCBTRANSFORMER TAP ADAPTER For Copper and AluminumSilver brazed 101% conductivity copper transformer tap adapter designed to accommodate from 1 to 6 NEMA drilled copper or aluminum terminal taps from a single secondary transformer outlet. Tin-plated. Order mounting hardware & tap terminals separately.

Fig. 1

Fig. No.1 2 1 2 1 Not Shown

Catalog NumberFCB63-4N FCB63-6N FCB64-4N FCB64-6N FCB65-4N FCB63-2NP300 FCB64-44NP50

A Dia..50 .50 .75 .75 1.00 .50 .75

H Ref.5.25 5.25 5.75 5.75 7.00 5.00 9.00

L3.75 5.50 4.00 5.75 4.25 3.50 5.00

P2.25 2.25 2.75 2.75 4.00 3.00 5.00

NOTE: All pads are NEMA drilled.

Fig. 2


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Mechanical

BURNDY

TYPE KPU-ACPOLYTAP Insulated Gutter Tap for All Copper and Aluminum CombinationsWide range-taking tin-plated aluminum parallel clamp and insulating cover assembly for industrial and multiple story structure applications. Only six connectors cover the entire 14 Sol.-750 kcmil range. Covers having flexible fingers that conform to conductor, fully insulating the connection. UL486B listed for 600 volts maximum 90 C service. Cover and connector are packaged together. No taping required. 600 Volt Max. 90 C

Catalog NumberKPU29A26AC KPU29A29AC KPU34A26AC KPU34A34AC KPU39A26AC KPU39A39AC

Conductor Copper or Aluminum Run Tap1/0 Str. - 250 kcmil 1/0 Str. - 250 kcmil 4/0 Str. - 500 kcmil 4/0 Str. - 500 kcmil 500 - 750 kcmil 500 - 750 kcmil 14 Sol. - 2/0 Str. 6 Str. - 250 kcmil 14 Sol. - 2/0 Str. 6 Str. - 500 kcmil 14 Sol. - 2/0 Str. 1/0 Str. - 750 kcmil

W3-1/8 3-1/2 3-1/2

H3-3/8 3-1/2 3-7/8

L4-1/4 4-5/8 5-1/16


Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller combinations. See note page A-2.

TYPE UCU-ACRISER TAPParallel-groove riser tap and insulation cover for copper and aluminum. Wide range-taking assembly for apartment house and light industrial applications. Cover and connector are packaged together. Covers having insulating fingers that conform to conductors, fully insulating the connection. UL486B Listed for 600 volts max. 90 C service.

600 Volt Max. 90 C Max.

Catalog NumberUCU28AC

Conductor Run2 Str. - 4/0 Str.

Tap10 Sol. - 2 Str.

W2-1/4

H1-13/16

L2-5/8


Listed torque values are for maximum conductor combinations accommodated. Consult UL486 Tables 7-4, 7-5, 7-6 for smaller combinations.


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Mechanical

A-37

TYPE BIPCUL Listed 90 C, *600 VoltThe Type BIPC, Burndy Insulation Piercing Connector is ideally suited for splicing and tapping aluminum and copper conductor wire sizes: #10 AWG to 500 kcmil.

Features and Benefits Insulation piercing capability. Eliminates the need for conductor insulation stripping. UL486B listed, AL9CU rated. For copper and aluminum conductor combinations up to 90 *600 Volt applications. Insulation piercing design. Eliminates the need for taping. Easy snap-out tabs. Eases installation, protects connection from dirt and debris. Simple bolt-on connection. Eases installation.

Fig. 1

Fig. 2Max. Voltage Rating600V 300V 300V 300V 300V 600V

Catalog NumberBIPC1/0-2 BIPC4/0-6 BIPC4/0-1/0 BIPC350-4/0 BIPC350-350 BIPC500-4/0

Conductor Range Run Tap1/0 - 8 AWG [50 - 6 mm2] 4/0 - 1/0 AWG [95 - 50 mm2] 4/0 - 1/0 AWG [95 - 50 mm2] 350 - 4/0 AWG [185 - 95 mm2] 350 - 4/0 AWG [185 - 95 mm2] 500 - 350 kcmil [240 - 185 mm2] 2 - 8 AWG [35 - 6 mm2] 1/0 - 6 AWG [50 - 16 mm2] 4/0 - 1/0 AWG [95 - 50 mm2] 4/0 - 10 AWG [95 - 6 mm2] 350 - 4/0 AWG [185 - 95 mm2] 4/0 - 4 AWG [95 - 25 mm2]

Bolt Size5/16-18 5/16-18 5/16-18 3/8-16 3/8-16 3/8-16

Socket Size1/2 1/2 1/2 9/16 9/16 9/16

Fig. No.1 2 2 1 2 1

Dimensions H L W2.00 [51] 2.50 [64] 2.50 [64] 3.00 [76] 3.00 [76] 3.25 [83] 1.53 [39] 2.12 [54] 2.12 [2.12] 1.59 [40] 2.62 [67] 1.59 [40] 2.56 [65] 2.00 [51] 2.06 [52] 2.50 [64] 2.75 [70] 2.62 [67]

Recommended Torque (N,m)180 in. lbs. [20.3 N.m] 250 in. lbs. [28.3 N.m] 250 in. lbs. [28.3 N.m] 375 in. lbs. [42.4 N.m] 300 in. lbs. [33.9 N.m] 400 in. lbs. [45.2 N.m]


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Mechanical

BURNDY

MISCELLANEOUS ACCESSORIES

TERMINAL BLOCKS

Meets UL component requirements: CLASS B: Commercial Equipment CLASS C: General Industrial 300 V RMS 300 V RMS

Withstands volts, Vdc 10,500 Steel nickel plated screws

Number of Circuits2 2 6 8 10 12 14 16

Overall Length2-3/32 3-7/32 4-11/32 5-15/32 6-19/32 7-23/32 8-27/32 9-31/32

General DescriptionMolded General Purpose Phenolic Base 30 amps, #10 studs 1 piece, per card 300-volt rating

Catalog NumberRK149-2 RK150-2 RK225-2 RK151-2 RK152-2 RK226-2 RK153-2 RK227-2

For bulk pack contact factory.


BURNDY

Mechanical

A-39

U-BLOK POWER DISTRIBUTION BLOCKSFor Junction Box ApplicationsFT4B500The U-BLOK system is a modern, state-ofthe-art approach to multi-load power distribution applications. Among typical uses are multi-story or multi-unit buildings, HVAC, refrigeration, control panels, motor control, switch gear, elevator systems and materialshandling equipment. U-BLOK is UL Listed for Copper or Aluminum conductors and rated for 600-volt applications. U-BLOK can be mounted on bases for use in troughs or bolted directly to junction boxes. AL9CU rated.

FT3B4/0

3S

3U

Features and Benefits Connector top slides OFF/ON for quick cable lay-in. Labor savings. Easy access for installation, modifications or retrofit. Electro-tin plated connectors in each pole. Durability. High-conductivity and resistance to corrosion. Compact size. Requires less space than traditional connection methods. Trough installations can be mounted on raised platforms. Passage of cables under block means through-cables need not be terminated.

Insulating covers and mounting blocks rated 94-VO. Saves costly taping, time and material. Conforms to or exceeds building codes. Connectors accommodate a wide range of wire sizes. Reduces parts inventory requirements. Feeder conductors can be cut or fed through on a continuous run. Ease of installation.

3 WIRE POWER DISTRIBUTION BLOCKSCatalog NumberFT3B4/0 FT3B500 3S 3U Run 1

Maximum Number of Wires per Phase2 2 Tap 8

Al or Cu Wire Range * Run Tap3/0 - 4/0 400 - 500 250-350 3/0-500 6 - 4/0 6 - 500 6 - 350 6 - 1/0

W3-7/8 3-5/8 4-3/4

L5-7/8 9-3/4 9-3/4

H4-1/8 4-7/8 5-1/2

Weight Each1-1/4 lbs. 2-1/8 lbs. 3 lbs. 3 lbs.

Allen Wrench Size1/4 3/8 1/4 5/32

Torque (in-lb)200 375 200 110

Strip Length1-1/2 2-5/16 1-3/4 Run Tap 2-5/16 1-5/32

4 WIRE POWER DISTRIBUTION BLOCKSCatalog NumberFT4B4/0 FT4B500 4S 4U Run 1

Maximum Number of Wires per Phase2 2 Tap 8

Al or Cu Wire Range * Run Tap3/0 - 4/0 400 - 500 250-350 3/0-500 6 - 4/0 6 - 500 6 - 350 6 - 1/0

W3-7/8 3-5/8 4-3/4

L7-7/8 11-3/4 11-3/4

H4-1/8 4-7/8 5-1/2

Weight Each2 lbs. 2-3/4 lbs. 3-1/2 lbs. 3-1/2 lbs.

Allen Wrench Size1/4 3/8 1/4 5/32

Torque (in-lb)200 375 200 110

Strip Length1-1/2 2-5/16 1-3/4 Run Tap 2-5/16 1-5/32

PENETROX inhibitor is recommended for all aluminum wire connections. For two wire tap range is 8 through 1/0.

and cannot * Aluminum samecopper conductors t-bar. be assembled under the pressure plate or


A-40

Mechanical

BURNDY

U-BLOK MOUNTING PLATFORMSFor Trough Applications

CATALOG NUMBERTBPT-6* TBPT-8 TBPT-10 TBPT-12

W4-1/4 4-1/4 4-1/4 4-1/4

L5-7/8 7-7/8 9-7/8 11-7/8

H1-1/2 3-1/2 4 4

GUTTER SIZE6 8 10 12

WEIGHT EACH3/4 lb. 1-1/4 lb. 1-1/2 lb. 1-3/4 lb.

Hole pattern shown is for reference only. * Supercedes TBPT4/0-6 and TBPT350/500-6.

FLEXI-TAP ALLOWABLE AMPACITIES OF INSULATED CONDUCTOR, 60 TO 90 C **Size AWG kcmil12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750

60 deg. C25 30 40 55 70 85 95 110 125 145 165 195 215 240 260 280 320 355 385 400

Copper 75 deg. C25 35 50 65 85 100 115 130 150 175 200 230 255 285 310 335 380 420 460 475

90 deg. C30 40 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 475 520 535

60 deg. C20 25 30 40 55 65 75 85 100 115 130 150 170 190 210 225 260 285 310 320

Al or Copper Clad Al 75 deg. C20 30 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385

90 deg. C25 35 45 60 75 85 100 115 135 150 175 205 230 255 280 305 350 385 420 435

** NOTE: Values referenced from Article 310 of the National Electric Code, Table 310-16, 1996. The above chart is to be used for REFERENCE ONLY. Please consult Table 31016 of the National Electric Code (latest revision) for information regarding insulation type, voltage range, and conductor housings/surroundings. U-TAP, U-BLOK, and SPEC-BLOK connectors are rated for 90 deg. C by Underwriters' Laboratories. Use of 60 deg. C and 75 deg. C conductor(s) is valid, though only as determined by the National Electric Code.


BURNDY

Mechanical

A-41

SPEC-BLOK POWER DISTRIBUTION CONNECTORSUnique, modular, made-to-order, powerdistribution assemblies accommodate any number of supply and load conductors in any number of poles. Capacity matches the conductors accommodated and SPEC-BLOK assures uniform loading. Adjacent poles are separated by easy-tohandle, wrap-around insulating covers which eliminate taping and reduce heat build-up by allowing air to flow freely around connectors. SPEC-BLOK is UL Listed for copper or aluminum conductors for 600 volts. (AL9CU) Assemblies are mounted on platforms suitable for easy installation in wireway or junction box.

Features and Benefits Accommodate unlimited conductors. Fits wide range of applications. Eliminates need for non-UL-listed improvisation. Connector elements tin-plated. Provides high reliability, low-resistance connections. User friendly, space-saving design. Easy to install. Saves labor. 94-VO rated insulation folds into place insulating the components. Saves time and material. Allows easy installation. Connector caps removable for easy cable lay-in. Saves labor. Makes installation easier. Allows installation or straight-through conductors. Eases retrofit. Belleville washers built-in on pressure screw assemblies, except in assemblies installed with a 5/32 Allen wrench. Provides high-integrity connections. Conductors can be cut or fed straight through. Straight through installation ideal for riser applications.

Contact BURNDY or Technical Services: 1-800-451-4956, or BURNDY Customer Service: 1-800-346-4175


A-42

Mechanical

BURNDY

SPEC-BLOK

Features and Benefits The SPEC-BLOK system includes 12 connector elements A wide variety of conductor sizes can be accommodated Each element can be bolted together in parallel Provides an efficient flow of current from one element to another AL9CU rated for Copper or Aluminum conductors Dual-rated system, with UL486Bs highest temperature rating 2 Wire (series), 4 (parallel), and Multi-Tap versions available Nearly any conductor combination can be terminated Tin-plated Aluminum Alloy Construction High-strength, corrosion-resistant connector elements All SPEC-BLOKs are custom made for nearly any Power Distribution system requirement Time savings pre-assembled in our factory for immediate installation! D T

E

W

SPEC-BLOK CONNECTORS

C

S

B

R

A

Q

U

P

Catalog Designation (Maximum Conductor)

Number of Conductors Accommodated

AL or CU Wire Range Under Each Cap

Dimensions

4 Conductor A

2 Conductor Q

4 Conductor

2 Conductor

Second Conductor Length Without Insulator ( if Height On First required) Max 4 2 Conductors May Be Conductors Width Conductor Conductor MUST Be 1/0-2/0 #12-2/02-9/16 1-1/2 2-1./8 7/8

Allen Wrench Size5/32

( 2/0) B ( 250) C ( 350) D ( 500) E ( 750)Height On Maximum Conductors 3-1/2 Length Without Insulator Allen Wrench Size

R

3/0-250

#6-2503-1/8 1-11/16 4-1/4 1-3/8 1/4 3-5/16 1-13/16 4-5/8 1-1/2

S

1 to 4 ( 0, 1 or 2 per cap)

1 or 2 per cap

250-350

#6-350

T

400-500

#6-5004-1/16 2 5-5/8 1-3/4 3/8 4-7/8 2-1/4 7-1/4 2-5/8

W

600-750

3/0-750

Catalog Designation Number of Conductors (Maximum Conductor) Accommodated 1 to 8 (0, 1 or 2 under P (1/0) each screw) U (1/0 & 500) 2 to 9 (0, 1 or 2 under each screw plus one large conductor)

Large Groove __

Small Grooves** 6-1/0

Width 2

1-3/4 3/0-500 6-1/0 4-1/8 2

5/32

** This range may be expanded to include #8 provided two conductors are being installed in that particular element.


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A-43

SPEC-BLOKMOUNTING PLATFORMSSPEC-BLOK Mounting Platforms are rigid steel construction with a black finish. They can be supplied for junction box mounting or wireway construction allowing trough conductors to pass underneath the assemblies.

(CPB-)

(CPT-)L (Nominal)6 8 10 12 14 16-5/8 21-1/4

Catalog NumberCPB6 CPB8 CPB10 CPB12 CPB14 CPB16-5/8 CPB21-1/4

L (Overall)7-3/4 9-3/4 11-3/4 13-3/4 15-3/4 18-3/8 23

W (Overall)2-1/2 2-1/2 2-1/2 3-1/2 3-1/2 3-1/2 3-1/2

Catalog NumberCPT6 CPT8 CPT10 CPT12 CPT16

L5-7/8 7-7/8 9-7/8 11-7/8 15-7/8

W2-1/2 3-1/2 3-1/2 3-1/2 3-1/2

H2-1/4 3 3-1/2 4 4

SPEC-BLOK catalog numbers describe exactly how the distribution block is assembled:5DR-NDST-GQP-12 (assembly pictured) 5 DR Total number of poles in the completed assembly One D unit and one R unit, bolted in parallel, forming each phase pole (3 phase poles)

N

Denotes the beginning of the neutral pole (where required) DST One D unit, one S unit, and on T unit, bolted in parallel, forming the neutral pole G QP Denotes the beginning of the ground pole description (where required) One Q unit and on P unit, bolted in parallel, forming the ground pole. Size (inches) of the wireway or trough that is needed to enclose the assembly. If a junction box enclosure is used, no number is used to denote the size of the enclosure.

12

SPEC-BLOK IS A SYSTEM THAT CAN SOLVE MOST POWER DISTRIBUTION APPLICATIONS!Blue highlighted items are industry standard and most frequently ordered. US: 1-800-346-4175 www.burndy.com Canada: 1-800-387-6487

A-44

Mechanical

BURNDY

QUESTIONNAIREFOR SPEC-BLOK OR ELECTRO-RAIL APPLICATIONSWhat is the total capacity of the system?_____________amps How many poles in the system (3-wire, 4-wire, single phase, etc.)?_____________poles Are neutral conductors (when required) different sizes (AWG/kcmil) than the phase conductors? _________the same size __________different size Yes No Are any conductors continuous? Yes No

If yes, which ones?____________________________________ ___________________________________________________ What kind of enclosure is connection assembly being mounted into and what are inside space dimensions? Trough size _________________________________________ Box, panel, cabinet, other size___________________________ When is a quotation required? Date:______________________ When is the material required? Date:_____________________ CONDUCTOR TYPE (Cu/Al) Is there a preference for a particular BURNDY distributor? Yes No If yes, give name, location & telephone Number: Name:______________________________________________

Is a ground connection required?

What are the quantities, sizes (AWG/kcmil) and material (Al/Cu) of the incoming line conductors and outgoing load conductors?

QUANTITY LINE PER PHASE LOAD

SIZE

Address:____________________________________________ LINE PER NEUTRAL LOAD LINE PER GROUND LOAD __________________________________________________ Phone #:____________________________________________


BURNDY

Mechanical

A-45

VERSI-POLEPOWER DISTRIBUTION BLOCKSVERSI-POLE Power Distribution Blocks are designed to provide modular solutions to power distribution applications. Each connector element is made from a high conductivity aluminum alloy which is insulated with a high strength polymer housing. One, two, and three pole versions available. Add a pole (snap-together) blocks are also available for wire sizes up to 500 kcmil. For use with Cu or Al. 600 V, AL9CU rated.

Features and Benefits Add a pole feature available. Provides capability to create as many poles as required. Up to 30 tap conductors accommodated. Ideal for current distribution to multiple locations. Single or dual run connections. Allows user to minimize the number of connectors needed to do the job. Suitable for use with aluminum or copper conductors. Provides maximum versatility. 600 V, AL9CU rated.* Meets or exceeds industry standard requirements. Dead-front covers available Provides user protection one cover per pole.* BDB-430-500-1 not UL recognized or CSA certified

VERSI-POLE Snap-Together BlocksCatalog NumberBDA-112-350

Connector Run Tap

Run Wire Range AL9CUAWG 6 - 350 kcmil

Tap Wire Range AL9CUAWG 14 - 4

Ampere Rating per Pole310

Number of PolesADDER

BDA-16-350

AWG 6 - 350 kcmil

AWG 14 - 2/0

310

ADDER

BDA-16-500

AWG 4 - 500 kcmil

AWG 4 - 2/0

380

ADDER

BDA-26-350

AWG 6 - 350 kcmil

AWG 14 - 2/0

620

ADDER

BDA-212-500

AWG 4 - 500 kcmil

AWG 14 - 4

760

ADDER

BDA-26-500

AWG 4 - 500 kcmil

AWG 14 - 2/0

760

ADDER

BDA-24-500

AWG 4 - 500 kcmil

AWG 6 - 4/0

760

ADDER

BDA-11-500

AWG 4 - 500 kcmil AWG 4 - 500 kcmil

380

ADDER

BDA-22-350


620

ADDER

BDA-22-500NOTES: 1. Order Optional BDB COVER1 per pole if desired. 2. Snap-together blocks can also be assembled to 1, 2, 3 pole blocks to create multi-pole distribution blocks.


760

ADDER


A-46

Mechanical

BURNDY

VERSI-POLEVERSI-POLE 1, 2, 3 Pole Distribution Blocks

Catalog NumberBDB-16-2/0-1 BDB-16-2/0-2 BDB-16-2/0-3 BDB-26-2/0-1 BDB-26-2/0-2 BDB-26-2/0-3 BDB-112-350-1 B

Documents

Master Catalog Burndy_2010