Symmetra PX100 kW 208 VInstallationIncluding Optional Maintenance Bypass Cabinet and Optional Modular PDU (600:208 V,480:208 V, 208:208 V, 208 V Transformerless)10/2014www.schneider-electric.comLegal InformationThe Schneider Electric brand and any registered trademarks of Schneider ElectricIndustries SAS referred to in this guide are the sole property of Schneider ElectricSA and its subsidiaries. They may not be used for any purpose without the owner'spermission, given in writing. This guide and its content are protected, within themeaning of the French intellectual property code (Code de la propritintellectuelle franais, referred to hereafter as "the Code"), under the laws ofcopyright covering texts, drawings and models, as well as by trademark law. Youagree not to reproduce, other than for your own personal, noncommercial use asdefined in the Code, all or part of this guide on any medium whatsoever withoutSchneider Electric's permission, given in writing. You also agree not to establishany hypertext links to this guide or its content. Schneider Electric does not grantany right or license for the personal and noncommercial use of the guide or itscontent, except for a non-exclusive license to consult it on an "as is" basis, at yourown risk. All other rights are reserved.Electrical equipment should be installed, operated, serviced, and maintained onlyby qualified personnel. No responsibility is assumed by Schneider Electric for anyconsequences arising out of the use of this material.As standards, specifications, and designs change from time to time, please ask forconfirmation of the information given in this publication.100 kW 208 VTable of ContentsImportant Safety Information.....................................................................5Safety Precautions .....................................................................................6Electrical Safety....................................................................................8Battery Safety.......................................................................................9Product Specific Safety Messages ....................................................... 10Specifications ............................................................................................ 12Specifications for Installations without PDU ................................................ 12AC Input............................................................................................. 12AC Output .......................................................................................... 12Recommended Current Rating of Feeder Circuit Breakers ..................... 13Recommended Conductor Sizes.......................................................... 13Recommended Bolt and Lug Sizes....................................................... 14Specifications for Installations with PDU or Maintenance BypassCabinet .................................................................................................... 14AC Input............................................................................................. 14AC Output .......................................................................................... 15PDU Subfeed Circuit Breaker Trip Currents Merlin Gerin NSJ400 -STR23SP Electronic Trip Unit (400 A frame) ......................................... 15L-Frame with Micrologic 3.3 S Trip Unit (Subfeed Breaker)..................... 16L-Frame with Micrologic 3.3 S Trip Unit (QB 600 V Canadianunit) ................................................................................................... 16L-Frame Mission Critical with Micrologic 3.3 S-W 600 ATrip Unit ............ 16L-Frame Mission Critical with Micrologic 3.3 S-W 400 ATrip Unit ............ 17Recommended Current Rating of Supply OCPD ................................... 17Inrush Currents................................................................................... 17Recommended Conductor Sizes.......................................................... 17Batteries .................................................................................................. 18Heat Dissipation ....................................................................................... 19Mechanical Assembly .............................................................................. 20Rearrange the Side Panels........................................................................ 20Remove the Side Panels........................................................................... 20Install the Side Panels............................................................................... 20Install the Internal Conductors for Bottom Entry Systems in Installations withPDU without Transformer .......................................................................... 21Perform Equipotential Bonding .......................................................... 22Interconnect and Level the Cabinets .......................................................... 22Connect Power Conductors and Communication Cables .................. 25Procedure for System without PDU............................................................ 25Prepare for Cables Systems without PDU .......................................... 25Connect Power Conductors Systems without PDU ............................. 28Connect Maintenance Bypass Cabinet (Option) .................................... 30Connect Communication Wires Systems without PDU ........................ 39Procedure for Systems with PDU without Transformer................................. 41Overview of Single Utility System with Top Cable Entry.......................... 41Overview of Single Utility System with Bottom Cable Entry..................... 41Overview of Dual Utility System with Top Cable Entry ............................ 42Overview of Dual Utility System with Bottom Cable Entry ....................... 429903659G-001 3100 kW 208 VPrepare for Cables Systems with PDU without Transformer................. 43Connect Power Conductors Systems with PDU without Transformer Top Cable Entry.............................................................................. 48Connect Power Conductors Systems with PDU without Transformer Bottom Cable Entry......................................................................... 50Connect Power Conductors between the UPS and the PDU................... 52Connect Communication Wires in Installations with PDU ....................... 59Procedure for Systems with PDU with Transformer ..................................... 60Overview of Single Utility System with Top Cable Entry.......................... 60Overview of Single Utility System with Bottom Cable Entry..................... 61Overview of Dual Utility System with Top Cable Entry ............................ 61Overview of Dual Utility System with Bottom Cable Entry ....................... 62Prepare for Cables Systems with PDU with Transformer ..................... 63Connect Power Conductors Systems with PDU withTransformer........................................................................................ 69Connect Power Conductors between the UPS and the PDU................... 71Connect Communication Wires in Installations with PDU ....................... 79Connect Network Communication Cable .................................................... 80Install the Symmetra PX Modular Battery Cabinet .............................. 81Connect the Battery Cables between the Modular Battery Cabinets.............. 81Connect the Battery Cables to the UPS...................................................... 85Emergency Power Off (EPO) Switch ..................................................... 86Options ....................................................................................................... 89Install Shunt Trip in Circuit Breaker QB in PDU (Option)............................... 89Install Seismic Option ............................................................................... 94Replace the Side Panel Lock ............................................................... 94Install the Rear Anchoring Brackets...................................................... 97Install the Front Anchoring Bracket ....................................................... 98Install the Top Assembly Bracket.......................................................... 99Install the Door Hinge Lock.................................................................. 99Install the Battery Locks .................................................................... 101Alternative Use of the Sidecar.................................................................. 1014 9903659G-001Important Safety Information 100 kW 208 VImportant Safety InformationRead these instructions carefully and look at the equipment to become familiar withit before trying to install, operate, service or maintain it. The following safetymessages may appear throughout this manual or on the equipment to warn ofpotential hazards or to call attention to information that clarifies or simplifies aprocedure.The addition of this symbol to a Danger or Warning safetymessage indicates that an electrical hazard exists which will result inpersonal injury if the instructions are not followed.This is the safety alert symbol. It is used to alert you to potentialpersonal injury hazards. Obey all safety messages with this symbolto avoid possible injury or death.DANGERDANGER indicates a hazardous situation which, if not avoided, will result indeath or serious injury.Failure to follow these instructions will result in death or serious injury.WARNINGWARNING indicates a hazardous situation which, if not avoided, could result indeath or serious injury.Failure to follow these instructions can result in death, serious injury, orequipment damage.CAUTIONCAUTION indicates a hazardous situation which, if not avoided, could result inminor or moderate injury.Failure to follow these instructions can result in injury or equipmentdamage.NOTICENOTICE is used to address practices not related to physical injury. The safetyalert symbol shall not be used with this type of safety message.Failure to follow these instructions can result in equipment damage.Please NoteElectrical equipment should only be installed, operated, serviced, and maintainedby qualified personnel. No responsibility is assumed by Schneider Electric for anyconsequences arising out of the use of this material.9903659G-001 5100 kW 208 V Important Safety InformationA qualified person is one who has skills and knowledge related to the construction,installation, and operation of electrical equipment and has received safety trainingto recognize and avoid the hazards involved.Safety PrecautionsDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHAll safety instructions in this document must be read, understood and followed.Failure to follow these instructions will result in death or serious injury.DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHRead all instructions in the Installation Manual before installing or working on thisUPS system.Failure to follow these instructions will result in death or serious injury.DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASHDo not install the UPS system until all construction work has been completedand the installation room has been cleaned.Failure to follow these instructions will result in death or serious injury.DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH The product must be installed according to the specifications andrequirements as defined by Schneider Electric. It concerns in particular theexternal and internal protections (upstream breakers, battery breakers,cabling, etc.) and environmental requirements. No responsibility is assumedby Schneider Electric if these requirements are not respected. After the UPS system has been electrically wired, do not start up the system.Startup must only be performed by Schneider Electric.Failure to follow these instructions will result in death or serious injury.6 9903659G-001Important Safety Information 100 kW 208 VDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHThe UPS System must be installed according to local and national regulations.Install the UPS according to: IEC 60364 (including 60364441- protection against electric shock, 60364442 - protection against thermal effect, and 60364443 - protection againstovercurrent), or NEC NFPA 70, or Canadian Electrical Code (C22.1, Part 1)depending on which one of the standards apply in your local area.Failure to follow these instructions will result in death or serious injury.DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Install the UPS system in a temperature controlled environment free ofconductive contaminants and humidity. Install the UPS system on a non-inflammable, level and solid surface (e.g.concrete) that can support the weight of the system.Failure to follow these instructions will result in death or serious injury.DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASHThe UPS is not designed for and must therefore not be installed in the followingunusual operating environments: Damaging fumes Explosive mixtures of dust or gases, corrosive gases, or conductive or radiantheat from other sources Moisture, abrasive dust, steam or in an excessively damp environment Fungus, insects, vermin Salt-laden air or contaminated cooling refrigerant Pollution degree higher than 2 according to IEC 60664-1 Exposure to abnormal vibrations, shocks, and tilting Exposure to direct sunlight, heat sources, or strong electromagnetic fieldsFailure to follow these instructions will result in death or serious injury.DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not drill/punch holes for cables or conduits with the gland plates installed anddo not drill/punch in close proximity to the UPS.Failure to follow these instructions will result in death or serious injury.9903659G-001 7100 kW 208 V Important Safety InformationWARNINGHAZARD OF ARC FLASHDo not make mechanical changes to the product (including removal of cabinetparts or drilling/cutting of holes) that are not described in the Installation Manual.Failure to follow these instructions can result in death, serious injury, orequipment damage.WARNINGHAZARD OF OVERHEATINGRespect the space requirements around the UPS system and do not cover theproducts ventilation openings when the UPS system is in operation.Failure to follow these instructions can result in death, serious injury, orequipment damage.WARNINGHAZARD OF EQUIPMENT DAMAGEDo not connect the UPS output to regenerative load systems includingphotovoltaic systems and speed drives.Failure to follow these instructions can result in death, serious injury, orequipment damage.Electrical SafetyDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Electrical equipment must be installed, operated, serviced, and maintainedonly by qualified personnel. The UPS system must be installed in a room with restricted access (qualifiedpersonnel only). Apply appropriate personal protective equipment (PPE) and follow safeelectrical work practices. Turn off all power supplying the UPS system before working on or inside theequipment. Before working on the UPS system, check for hazardous voltage between allterminals including the protective earth. The UPS contains an internal energy source. Hazardous voltage can bepresent even when disconnected from the utility/mains supply. Beforeinstalling or servicing the UPS system, ensure that the units are OFF and thatutility/mains and batteries are disconnected. Wait five minutes beforeopening the UPS to allow the capacitors to discharge. A disconnection device (e.g. disconnection circuit breaker or switch) must beinstalled to enable isolation of the system from upstream power sources inaccordance with local regulations. This disconnection device must be easilyaccessible and visible. The UPS must be properly earthed/grounded and due to a high leakagecurrent, the earthing/grounding conductor must be connected first.Failure to follow these instructions will result in death or serious injury.8 9903659G-001Important Safety Information 100 kW 208 VDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHIn systems where backfeed protection is not part of the standard design, anautomatic isolation device (backfeed protection option or other device meetingthe requirements of IEC/EN 620401 or UL1778 4th Edition depending onwhich of the two standards apply to your local area) must be installed to preventhazardous voltage or energy at the input terminals of the isolation device. Thedevice must open within 15 seconds after the upstream power supply fails andmust be rated according to the specifications.Failure to follow these instructions will result in death or serious injury.When the UPS input is connected through external isolators that, when opened,isolate the neutral or when the automatic backfeed isolation is provided external tothe equipment or is connected to an IT power distribution system, a label must befitted at the UPS input terminals, and on all primary power isolators installedremote from the UPS area and on external access points between such isolatorsand the UPS, by the user, displaying the following text (or equivalent in a languagewhich is acceptable in the country in which the UPS system is installed):DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHRisk of Voltage Backfeed. Before working on this circuit: Isolate the UPS andcheck for hazardous voltage between all terminals including the protective earth.Failure to follow these instructions will result in death or serious injury.Battery SafetyDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Battery circuit breakers must be installed according to the specifications andrequirements as defined by Schneider Electric. Servicing of batteries must only be performed or supervised by qualifiedpersonnel knowledgeable of batteries and the required precautions. Keepunqualified personnel away from batteries. Disconnect charging source prior to connecting or disconnecting batteryterminals. Do not dispose of batteries in a fire as they can explode. Do not open, alter, or mutilate batteries. Released electrolyte is harmful to theskin and eyes. It may be toxic.Failure to follow these instructions will result in death or serious injury.9903659G-001 9100 kW 208 V Important Safety InformationDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHBatteries can present a risk of electric shock and high short-circuit current. Thefollowing precautions must be observed when working on batteries Remove watches, rings, or other metal objects. Use tools with insulated handles. Wear protective glasses, gloves and boots. Do not lay tools or metal parts on top of batteries. Disconnect the charging source prior to connecting or disconnecting batteryterminals. Determine if the battery is inadvertently grounded. If inadvertently grounded,remove source from ground. Contact with any part of a grounded battery canresult in electric shock. The likelihood of such shock can be reduced if suchgrounds are removed during installation and maintenance (applicable toequipment and remote battery supplies not having a grounded supply circuit).Failure to follow these instructions will result in death or serious injury.DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHWhen replacing batteries, always replace with the same type and number ofbatteries or battery packs.Failure to follow these instructions will result in death or serious injury.CAUTIONRISK OF EQUIPMENT DAMAGE Wait until the system is ready to be powered up before installing batteries inthe system. The time duration from battery installation until the UPS systemis powered up must not exceed 72 hours or 3 days. Batteries must not be stored more than six months due to the requirement ofrecharging. If the UPS system remains de-energized for a long period, werecommend that you energize the UPS system for a period of 24 hours atleast once every month. This charges the batteries, thus avoiding irreversibledamage.Failure to follow these instructions can result in injury or equipmentdamage.Product Specific Safety MessagesDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHThe UPS system does not have built-in disconnection devices for AC input/output and DC input. The customer must provide AC input/output over-currentprotection and an AC output disconnect device.Failure to follow these instructions will result in death or serious injury.10 9903659G-001Important Safety Information 100 kW 208 VDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHThe sidecar (model PDPM100SC) is required for underfloor wiring into the PDUwhen the PDU contains a transformer. The sidecar does not contain a switch orcircuit breaker, so a readily accessible disconnect device shall be incorporatedexternal to the equipment.Failure to follow these instructions will result in death or serious injury.9903659G-001 11100 kW 208 V SpecificationsSpecificationsNOTE: All current values are based on a 100 kW maximum configuration of theUPS.Specifications for Installations without PDUAC InputNOTE: Delta input is not permitted.208 V UPS onlyConnection type, single feed 3PH + N + GConnection type, dual feed Input: 3PH +GBypass: 3PH + N + GInput frequency (Hz) 50 or 60Input frequency range (Hz) 4070 with 10 Hz/sec slew rateNom. input current (A)1296Max. input current at low charge rate 10% (A)2327Max. input current at high charge rate 20% (A)2332Input current limit (A)3360Nom. bypass input current (A) 278Total Harmonic Distortion (THDI) < 5% at full load (symmetrical)Maximum short circuit withstand (kA)430AC Output208 V UPS onlyConnection type 3PH + N + Gor3PH + GNominal output current (A) 27812 9903659G-0011. Input current based on nominal voltage and rated load, batteries fully charged.2. Input current based on full battery recharge, nominal voltage and rated load.3. Current limitation through electronic current limiting is based on full rated load and limited battery rechargefrom -10% to -15% input voltage.4. The maximum short circuit withstand was not evaluated by Underwriters Laboratories.Specifications 100 kW 208 VRecommended Current Rating of Feeder Circuit BreakersDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASHConnect only to a circuit provided with (see below) amperes maximum branchcircuit overcurrent protection in accordance with the National Electric Code, NSI/NFPA 70.Failure to follow these instructions will result in death or serious injury.208 V UPS onlyStandard rated (80%) 100% ratedInput (A) 450 400Bypass (A) 350 300Battery (A) 350 300Output (A) 350 300Recommended Conductor SizesDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASHThe product must be installed according to the specifications and requirementsas defined by Schneider Electric. It concerns in particular the external andinternal protections (upstream circuit breakers, battery circuit breakers, cabling,etc.) and environmental requirements. No responsibility is assumed bySchneider Electric if these requirements are not respected.Failure to follow these instructions will result in death or serious injury.NOTE: Maximum allowable conductor size: 500 kcmil.Conductor sizing in this manual is based on Table 310-16 of the National ElectricalCode (NEC) with the following assertions. 90C conductors (THHN) for 75C termination 3 current carrying conductors An ambient temperature of 30C Use only copper conductorsIf the ambient room temperature is greater than 30C, larger conductors are to beselected in accordance with the correction factors of the NEC.Equipment Grounding Conductors (EGC) are sized in accordance with NEC Article250-122 and Table 250-122.The conductor sizes are recommendations for maximum configurations. Even ifthe load is less than the maximum rating, it is wise to plan for future load increases.If the system is operated at a lower load than its rating and it is desired to supplythe system with a lower rated breaker and smaller conductors, conductorampacities are to be selected in accordance with the NEC.208 V UPS onlyStandard rated (80%) 100% ratedInput 2 x 4/0 AWG 500 kcmil9903659G-001 13100 kW 208 V Specifications208 V UPS onlyStandard rated (80%) 100% ratedBypass 500 kcmil 300 kcmilBattery 500 kcmil 300 kcmilOutput 500 kcmil 300 kcmilEquipment Grounding Conductor 3 AWG 3 AWGRecommended Bolt and Lug SizesCable Terminal BoltDiameterCable Lug Type Crimping tool CT-720Crimping Die:80% rated 100% rated 80% rated 100% ratedInput M10 LCA4/0-12H-X LCA500-12H-X CD-720-3 CD-720-7Bypass M10 LCA50012H-X LCA300-12H-X CD-720-7 CD-720-4Battery 1 M10LCA300-12H-XCD-720-4Battery 2 M10LCA300-12H-XCD-720-4Output M10 LCA500-12H-X LCA300-12H-X CD-720-7 CD-720-4Specifications for Installations with PDU or MaintenanceBypass CabinetAC Input208 V: 208 V 480 V: 208 V 600 V: 208 V Maintenancebypass cabinet orPDU withouttransformerConnection type 3PH + G + GEC L1 + L2 + L3 + N +GNom. inputfrequency (Hz)57-63 40-70Nom. input current(A)5302 131 104 297Max. input currentat low charge rate 10% (A)6332 144 115 327Max. input currentat high charge rate 20% (A)6337 146 117 332Input current limit(A)7366 165 127 36014 9903659G-0015. Input current based on nominal voltage and rated load, batteries fully charged.6. Input current based on full battery recharge, nominal voltage and rated load.7. Current limitation through electronic current limiting is based on full rated load and limited battery rechargefrom -10% to -15% input voltage.Specifications 100 kW 208 V208 V: 208 V 480 V: 208 V 600 V: 208 V Maintenancebypass cabinet orPDU withouttransformerNom. bypass inputcurrent (A)282 122 98 278Maximum shortcircuit withstand(kA)865 65 25 30AC Output208 V: 208 V 480 V: 208 V 600 V: 208 V Maintenancebypass cabinet orPDU withouttransformerConnection type 4-wire (3PH + N + G) or 3-wire (3PH + G)Output voltage 3 x 208/120 VNom. output current(A)278 278 278 278Power distributionmodules (notincluded)20 A, 30 A, 50 A, 60 ASubfeed 278 A maximum (included) see following tablePDU Subfeed Circuit Breaker Trip Currents Merlin Gerin NSJ400 - STR23SPElectronic Trip Unit (400 A frame)NOTE: This breaker is 100% rated.Io Setting Ir Setting1 0.98 0.95 0.93 0.90 0.88 0.85 0.80.9 NA NA NA NA NA NA NA 2880.8 NA NA NA 297.69288 281.6 272 2560.7 280 274.4 266 260.4 252 246.4 238 2240.63 252 247 239.4 234.4 226.8 221.8 214.2 201.60.5 200 196 190 186 180 176 170 160Long-time (LT) overload protection = In x Io x Ir- Example: 400 x 0.5 x0.8=160 A. See NEC-2008 Art. 240.6 (C) for additional information.9903659G-001 158. The maximum available fault current was not evaluated by Underwriters Laboratories.9. Factory default: 400 x0.93 x 0.8 = 297.6 A or 300 A. The maximum Subfeed Output Loading must not begreater than 278 A/phase.100 kW 208 V SpecificationsL-Frame with Micrologic 3.3 S Trip Unit (Subfeed Breaker)NOTE: This breaker is 100% rated.NOTE: The maximum subfeed output loading must not be greater than 278 A perphase.In = 400 A Value depending on sensor rating (In) and setting on rotary switchL Long time protectionPick-up (A)Trippingbetween 1.05and 1.20 InIr = 125 150 175 200 225 250 300 N/A N/AS Short time protectionPick-up (A)accuracy 10%lsd = lrx...1.5 2 3 4 5 6 7 8 10I InstantaneousPick-up (A)accuracy 15%li = Inx...1.5 2 3 4 5 6 8 10 12L-Frame with Micrologic 3.3 S Trip Unit (QB 600 V Canadian unit)NOTE: This breaker is 100% rated.In = 250 AValue depending on sensor rating (In) and setting on rotary switchL Long time protectionPick-up (A)Trippingbetween 1.05and 1.20 In Ir = 70 80 100 125 150 175 200 225 250S Short time protectionPick-up (A)accuracy10%lsd = lrx ... 1.5 2 3 4 5 6 7 8 10I InstantaneousPick-up (A)accuracy15%li = ln x... 1.5 2 3 4 5 6 8 10 12L-Frame Mission Critical with Micrologic 3.3 S-W 600 ATrip UnitNOTE: This breaker is 80% rated.In=600 AS short time protectionPick-up (A)accuracy 10%Isd = Irx...1.5 2 3 4 5 6 7 8 1016 9903659G-001Specifications 100 kW 208 VI InstantaneousPick-up (A)accuracy 15%Ii = Inx...1.5 2 3 4 5 6 8 10 11L-Frame Mission Critical with Micrologic 3.3 S-W 400 ATrip UnitNOTE: This breaker is 80% rated.In=400 AS short time protectionPick-up (A)accuracy 10%Isd = Irx...1.5 2 3 4 5 6 7 8 10I InstantaneousPick-up (A)accuracy 15%Ii = Inx...1.5 2 3 4 5 6 8 10 12Recommended Current Rating of Supply OCPD208 V: 208 V 480 V: 208 V 600 V: 208 V Maintenancebypass cabinet orPDU withouttransformerStandard rated10Input (A) 500 225 175 450Inrush CurrentsThe supply overcurrent protective device must be able to handle the belowtransformer inrush currents.208 V: 208 V 480 V: 208 V 600 V: 208 VInrush current (A) 4500 2000 1500Recommended Conductor SizesDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASHThe product must be installed according to the specifications and requirementsas defined by Schneider Electric. It concerns in particular the external andinternal protections (upstream circuit breakers, battery circuit breakers, cabling,etc.) and environmental requirements. No responsibility is assumed bySchneider Electric if these requirements are not respected.Failure to follow these instructions will result in death or serious injury.9903659G-001 1710. Standard circuit breakers are rated to carry 80% of their current rating continuously.100 kW 208 V SpecificationsNOTE: All wiring must comply with all applicable national and/or local electricalcodes. Maximum allowable conductor size: 2x350 kcmil.Conductor sizing in this manual is based on Table 310-16 of the 2008 NationalElectrical Code (NEC) with the following assertions: 90C conductors (THHN) for 75C termination 3 Current Carrying Conductors An ambient temperature of 30CIf the ambient room temperature is greater than 30C, larger conductors are to beselected in accordance with the correction factors of the NEC.Equipment Grounding Conductors (EGC) are sized in accordance with NEC Article250-122 and Table 250-122.Grounding Electrode Conductors (GEC) are sized in accordance with NEC Article250-66 and Table 250-66.The conductor sizes are recommendations for maximum configurations. Even ifthe load is less than the maximum rating, Schneider Electric recommends to planfor future load increases. If the system is operated at a lower load than its ratingand it is desired to supply the system with a lower rated breaker and smallerconductors, conductor capacities are to be selected in accordance with the NEC.The transformer inrush must be taken into account when sizing conductors.208 V: 208 V 480 V: 208 V 600 V: 208 V Maintenancebypass cabinetor PDU withouttransformer11Input (phaseand neutral)Copper (2)12 4/0 4/0 2/0 (2) 4/0Aluminum (2)12 300 kcmil 300 kcmil 4/0 (2) 300 kcmilGroundingElectrodeConductor(GEC)Copper 2 AWG NAAluminum 1/0 NAEquipmentGroundingConductor(EGC)Copper 2 AWG 4 AWG 6 AWG 2 AWGAluminum 1/0 2 AWG 4 AWG 1/0Output Supplied with power distribution modules except for maintenance bypassSubfeed output Copper (2) 2/0 Phase and Neutral, 4 AWG EGC, GEC not required13Aluminum (2) 4/0 Phase and Neutral, 2 AWG EGC, GEC not required13BatteriesBattery InputNom. voltage (VDC) 2 x 192Connection BAT+, CT, BAT-Nom. battery discharge14 (A) 27618 9903659G-00111. The PDU without a transformer requires a neutral and does not require GEC.12. Two conductors per phase and neutral (when neutral is required)13. Subfeed is required to have two conductors per phase and neutral for full output due to limited wire bendspace.14. Based on rated load and nominal battery voltage (2.0 V/cell)Specifications 100 kW 208 VBattery InputMax. battery discharge15 (A) 344End of discharge voltage 1.6-1.75 V/cell (automatic, depending on load)Ah rating UnlimitedNom. output charge current (A) 52Heat DissipationWithout PDU With PDU208 V 208 V: 208 V 480 V: 208 V 600 V: 208 V 208 V notransformerHeat dissipationat 100% loadand chargingbatteries (BTU/hr)22,687 34,572 34,231 32,525 28,7719903659G-001 1915. Based on rated load at the end of the discharge (1.6 V/cell)100 kW 208 V Mechanical AssemblyMechanical AssemblyRearrange the Side PanelsDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHThe UPS side panels must always be installed on the right side of the PDU eventhough it is placed up against the UPS.Failure to follow these instructions will result in death or serious injury.NOTE: The type of installation determines the need to re-arrange the side panels.The side panels are installed on the UPS and should be moved to the end of rowcabinets.Remove the Side PanelsDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH The side panels must be locked with the red key to avoid unintended accessto live parts. Ensure that all bonding clips are in place on the lower edge on the side panel.Failure to follow these instructions will result in death or serious injury.1. Unlock the side panels with the red key (provided).2. Press down on the lock and then pull out and up.Install the Side Panels1. Set the base of the panel at an angle and push the panel in.20 9903659G-001Mechanical Assembly 100 kW 208 V2. Lock the side panels with the red key.Install the Internal Conductors for Bottom Entry Systemsin Installations with PDU without Transformer1. Remove the sidepanel from the PDU.2. Connect the N, L1, L2, L3 conductors (supplied in the bottom of the cabinet) tothe input terminals.3. Route the cables to the bottom terminal, through the hole in the right side.9903659G-001 21100 kW 208 V Mechanical Assembly4. Connect the N, L1, L2, L3 conductors to the bottom terminals.Perform Equipotential BondingNOTE: It might be necessary to move some of the equipotential bonding wires to fityour system configuration.Rear view of the System1. Connect the two equipotential bonding conductors between adjacent cabinetsin the system. The bonding conductors are pre-connected to the PDU, sidecar,maintenance bypass cabinet, and all the modular battery cabinets. The M8 nutsand washers are supplied in the accessory kit.Interconnect and Level the CabinetsCAUTIONTIP HAZARDThe system must be installed on a level floor. The leveling feet will stabilize thecabinet, but will not account for a badly sloped floor.Failure to follow these instructions can result in injury or equipmentdamage.1. Align the cabinets.22 9903659G-001Mechanical Assembly 100 kW 208 V2. Turn the joining brackets right and secure with screw to interconnect thecabinets.3. Use a screwdriver to lower the four leveling feet.9903659G-001 23100 kW 208 V Mechanical Assembly4. Use a 13/17 mm wrench to adjust the leveling feet.CAUTIONTIP HAZARDDo not move the cabinet after the leveling feet have been lowered.Failure to follow these instructions can result in injury or equipmentdamage.24 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VConnect Power Conductors andCommunication CablesThe connection of power conductors and communication cables varies dependingon configuration. Therefore this section is divided in three parts. Use the procedurespecific to your configuration: Procedure for System without PDU, page 25 Procedure for Systems with PDU without Transformer, page 41 Procedure for Systems with PDU with Transformer, page 60Procedure for System without PDUSystem OverviewPrepare for Cables Systems without PDU1. Open the rear door of the UPS.2. Remove all four covers, starting from the top, by loosening the two screws ineach cover. Note the orientation of the covers.9903659G-001 25100 kW 208 VConnect Power Conductors andCommunication Cables3. Lift the cover up and out.Rear view of the UPS322322322322Make Holes in the Top of the UPSDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not drill or cut holes for cables or conduits with the covers installed and donot drill in close proximity to the UPS.Failure to follow these instructions will result in death or serious injury.1. Remove the cover plates.Rear view of the UPS26 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V2. Drill as many holes as necessary in the solid plate and install the conduits.Reinstall the plate with the conduits installed.Rear view of the UPSMake Holes in the Bottom of the UPSDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not drill or cut holes for cables or conduits with the covers installed and donot drill in close proximity to the UPS.Failure to follow these instructions will result in death or serious injury.1. Disconnect the grounding cable.2. Remove the screws in front of the bottom plate.3. Lift the plate to remove it.4. Drill holes in the plate and install the conduits.Rear view of the UPS5. Reinstall the plate with the conduits installed.6. Reinstall the screws in front of the plate.7. Reconnect the grounding cable. The required torque value is 8 Nm (5.9 lb-ft).Rear view of the UPS9903659G-001 27100 kW 208 VConnect Power Conductors andCommunication CablesConnect Power Conductors Systems without PDUCAUTIONHAZARD OF EXCESSIVE TERMINALTEMPERATUREEnsure clockwise phase rotation and neutral location. The power terminal boltdiameter is 10 mm. The required torque value is 26 Nm (19.18 lb-ft).Failure to follow these instructions can result in injury or equipmentdamage.1. Route the conductors through top or bottom of the cabinet.2. In single utility systems, connect the three cables (0W3617) included with theunit. Connect bypass L3 to input L3, bypass L2 to input L2 and bypass L1 toinput L1.3. Connect the input conductors to the input busbars (L1, L2, L3, N).4. Connect the output conductors to the output busbars (L1, L2, L3, N).5. In dual utility systems, connect the bypass conductors to the bypass busbars(L1, L2, L3).28 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V6. Connect the PE cable in the UPS according to the symbol on the grounding rail.Rear view of the UPS9903659G-001 29100 kW 208 VConnect Power Conductors andCommunication CablesConnect Maintenance Bypass Cabinet (Option)Remove the Breaker Cover Panel from the Maintenance BypassCabinet1. Remove the front panel by pushing the two latches in the top of the panel.2. Remove the breaker cover panel by removing the four mounting screws.3. Perform equipotential bonding and interconnect and level the maintenancebypass cabinet with the other cabinets see Perform Equipotential Bonding,page 22 and Interconnect and Level the Cabinets, page 22 on how to do this.Maintenance Bypass Field Wiring SpecificationInput wiringAmbient temperature Max. input current Wire size30C 332 A 2 x 4/040C 332 A 2 x 300 KcmilOutput wiringAmbient temperature Max. input current Wire size30C 278 A 2 x 4/040C 278 A 2 x 250 KcmilFront view of the maintenance bypass cabinet30 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VPrepare the Maintenance Bypass Cabinet for Cables in BottomEntry SystemsCAUTIONHAZARD OF EQUIPMENT DAMAGEEnsure sharp edges from drilling are properly covered to prevent damagingcable insulation.Failure to follow these instructions can result in injury or equipmentdamage.CAUTIONHAZARD OF EQUIPMENT DAMAGERemove the cover plates from the cabinet. Drilling or cutting of plates must nottake place over the top or inside the cabinet or while parts are installed in thecabinet.Failure to follow these instructions can result in injury or equipmentdamage.1. Remove the dedicated bottom cover plate for power cables.Front view of the maintenance bypass cabinet9903659G-001 31100 kW 208 VConnect Power Conductors andCommunication Cables2. Drill holes as needed in the plate for conduits and reinstall the plate with theconduits installed.Front view of the maintenance bypass cabinetPrepare the Maintenance Bypass Cabinet for Cables in TopCable Entry SystemsCAUTIONHAZARD OF EQUIPMENT DAMAGEEnsure sharp edges from drilling are properly covered to prevent damagingcable insulation.Failure to follow these instructions can result in injury or equipmentdamage.CAUTIONHAZARD OF EQUIPMENT DAMAGERemove the cover plates from the cabinet. Drilling or cutting of plates must nottake place over the top or inside the cabinet or while parts are installed in thecabinet.Failure to follow these instructions can result in injury or equipmentdamage.1. Remove the dedicated top cover plate for power cables.Front view of the maintenance bypass cabinet32 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V2. Drill holes as needed in the plate for conduits and reinstall the plate with theconduits installed.Front view of the maintenance bypass cabinetConnect Power Conductors Between the UPS and theMaintenance Bypass CabinetCAUTIONHAZARD OF EQUIPMENT DAMAGEEnsure sharp edges from drilling are properly covered to prevent damagingcable insulation.Failure to follow these instructions can result in injury or equipmentdamage.NOTE: The connection can be done from the left or right side of the maintenancebypass cabinet.1. Untie/cut the zip ties to uncoil the cables.2. Route the output and bypass/input conductors through the side of themaintenance bypass cabinet and through the cable relief in the UPS.3. Connect L1, L2 and L3 from maintenance bypass cabinet Q1 bottom and Nfrom maintenance bypass cabinet Q3 top to the UPS bypass input.4. Connect L1, L2, L3 and N from maintenance bypass cabinet Q2 top to the UPSoutput.5. Route the signal cable through the side of the maintenance bypass cabinet andinto the UPS.6. Remove the jumper wire harness between J1 and J2 on the maintenancebypass interface board (0P3199) in the UPS. See an illustration of themaintenance bypass interface board here: Maintenance Bypass InterfaceBoard, page 40 for reference.9903659G-001 33100 kW 208 VConnect Power Conductors andCommunication Cables7. Connect the signal cable to J1 and J8 on the maintenance interface board(0P3199) in the UPS.NOTE: Leave the jumper pin between J2 pins 13 and 14.NOTE: Explanation: For third party switchgear without surveillance, remove thejumper pin between J2 pins 13 and 14. For wallmounted switchgear withsurveillance interconnected to the maintenance bypass interface board, leavethe jumper pin installed between J2 pins 13 and 14.Right side view of the maintenance bypass cabinetNOTE: Factory-installed conductors are not shown on the image.34 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VConnect Input and Output Power Conductors to theMaintenance Bypass CabinetCAUTIONHAZARD OF EXCESSIVE TERMINALTEMPERATUREEnsure clockwise phase rotation. The required torque value for the dual-lugbreaker input connector is 31 Nm (22.86 lb-ft). Use the long set screws for theinput cable range of AWG 2 minimum to 4/0 maximum. Use the short set screws,supplied with maintenance bypass cabinet, for the input cable range of 250 kcmilminimum to 500 kcmil maximum. Ensure that the plastic cover is installed overthe breaker terminals.Failure to follow these instructions can result in injury or equipmentdamage.1. Route the input conductors through the top or bottom of the maintenancebypass cabinet to the Q1 input. Remove the plastic cover from the top breakerterminals.2. Connect the input conductors to the L1, L2, L3, N, EGC (Equipment GroundingConductor) terminals. Install the plastic cover on the top breaker terminals.3. Route the output conductors through the top or bottom of the maintenancebypass cabinet to the Q2 output. Remove the plastic cover from the bottombreaker terminals.9903659G-001 35100 kW 208 VConnect Power Conductors andCommunication Cables4. Connect the output conductors to the L1, L2, L3, N, EGC terminals. Install theplastic cover on the bottom breaker terminals.Front view of the maintenance bypass cabinet36 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VConnect Input and Output Power Conductors from the 150 kVAInfraStruxure PDU (Option) to the Maintenance Bypass CabinetCAUTIONHAZARD OF EXCESSIVE TERMINALTEMPERATUREEnsure clockwise phase rotation. The required torque value for the dual-lugbreaker input connector is 31 Nm (22.86 lb-ft). Use the long set screws for theinput cable range of AWG 2 minimum to 4/0 maximum. Use the short set screws,supplied with the maintenance bypass cabinet, for the input cable range of 250kcmil minimum to 500 kcmil maximum. Ensure that the plastic cover is installedover the breaker terminals.Failure to follow these instructions can result in injury or equipmentdamage.1. Route the transformer output conductors from the chase nipple in the PDU,through the upper open side on the maintenance bypass cabinet to the Q1input. Remove the plastic cover from the top breaker terminals.2. Connect the input conductors to the L1, L2, L3, N, EGC (Equipment GroundingConductor) terminals. Install the plastic cover on the top breaker terminals.3. Route the PDU distribution busbar conductors from the chase nipple in PDU,through the upper open side on the maintenance bypass cabinet to the Q2output. Remove the plastic cover from the bottom breaker terminals.9903659G-001 37100 kW 208 VConnect Power Conductors andCommunication Cables4. Connect the output conductors to the L1, L2, L3, N, EGC terminals. Install theplastic cover on the bottom breaker terminals.Front view of the maintenance bypass cabinet38 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VConnect Communication Wires Systems without PDU1. Route the battery breaker trip cable from J1 in the first modular battery cabinetto J3 in the next modular battery cabinet. Repeat the procedure for all modularbattery cabinets.2. Route the battery breaker trip cable from J1 in the last modular battery cabinetto J27 on the EPO/ancillary interface board (0P4123) in the UPS (for remotemodular battery cabinet the length of the cable must not exceed 50 m).3. Route the communication cable from the UPS XR Communications port 1 toport 2 in the first modular battery cabinet nearest the UPS in the row (for remotemodular battery cabinets, the length of the communications cable from the UPSmust not exceed 50 m).4. Route the communication cable from XR Communications port 1 in eachmodular battery cabinet to port 2 in the next modular battery cabinet. Removethe terminator when necessary.5. Route the communication cables from the maintenance bypass cabinet to themaintenance bypass interface board (0P3199) in the UPS. Refer to the wiringdiagram on the next page for connection information.6. In installations with external switchgear, remove jumper wire harness betweenJ1 and J2.7. In installations without any switchgear, install jumper wire harness between J1and J2.8. Remove the jumper between pins 13 and 14 in J2 in installations withoutexternal switchgear/PDU.NOTE: For third party switchgear without surveillance, remove the jumper pinbetween J2 pins 13 and 14. For wallmounted switchgear with surveillanceinterconnected to the maintenance bypass interface board, leave the jumperpin installed between J2 pins 13 and 14.9903659G-001 39100 kW 208 VConnect Power Conductors andCommunication CablesMaintenance Bypass Interface BoardDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASHEnsure that the wires are properly retained and kept away from high-voltagelines and breakers.Failure to follow these instructions will result in death or serious injury.NOTE: For third party switchgear without surveillance, remove the jumper pinbetween J2 pins 13 and 14. For wallmounted switchgear with surveillanceinterconnected to the maintenance bypass interface board, leave the jumper pininstalled between J2 pins 13 and 14.40 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VProcedure for Systems with PDU without TransformerOverview of Single Utility System with Top Cable EntryOverview of Single Utility System with Bottom Cable Entry9903659G-001 41100 kW 208 VConnect Power Conductors andCommunication CablesOverview of Dual Utility System with Top Cable EntryOverview of Dual Utility System with Bottom Cable Entry42 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VPrepare for Cables Systems with PDU without TransformerDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not drill or cut holes for cables or conduits with the covers installed and donot drill in close proximity to the UPS.Failure to follow these instructions will result in death or serious injury.1. Open the rear door of the UPS.2. Remove all four covers, starting from the top, by loosening the two screws ineach cover. Note the orientation of the covers.3. Lift the cover up and out.Rear view of the UPS322322322322The following steps are only applicable to systems with the PDU placed tothe left of the UPS (front view):4. Remove the two top cable reliefs from the left side and save for step 7.5. Remove the bottom cable relief from the right side and save for step 8.6. Remove the neutral busbar from the right side (rear view) of the UPS byloosening the four bolts, and mount the busbar on the left side of the UPS.7. Mount the cable reliefs from step 4 on the right side (rear view).9903659G-001 43100 kW 208 VConnect Power Conductors andCommunication Cables8. Mount the cable relief from step 5 on the left side (rear view).Rear view of the UPS9. For top entry systems, remove the bottom cover on the rear side of the PDUand throw away or recycle the coil of conductors.Rear view of the PDU10.Open the front door of the PDU.44 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V11. Remove the upper cover. Use a Phillips screwdriver to remove the captivepanel fasteners.Front view of the PDUMake Holes in the Top Cover of the PDUDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not drill or cut holes for cables or conduits with the covers installed and donot drill in close proximity to the UPS.Failure to follow these instructions will result in death or serious injury.1. Remove the dedicated cover plate for power cables.Front view of the PDU9903659G-001 45100 kW 208 VConnect Power Conductors andCommunication Cables2. Drill holes in the plate for conduits. Reinstall the plate with the conduitsinstalled.Front view of the PDU3. Remove the dedicated cover plate for subfeed breaker cables.Rear view of the PDU4. Drill holes in the plate for conduits and reinstall the plate with the conduitsinstalled.Rear view of the PDUMake Holes in the Bottom and Top of the PDUDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not drill or cut holes for cables or conduits with the covers installed and donot drill in close proximity to the UPS.Failure to follow these instructions will result in death or serious injury.NOTE: The subfeed breaker cables only allow top entry cable routing in the PDUcabinet.46 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V1. Remove the bottom two plates on the rear side of the PDU.Rear view of the PDU2. Remove the dedicated cover plate for power cables.Rear view of the PDU3. Drill holes in the plate for conduits and reinstall the plate with the conduitsinstalled.Rear view of the PDU9903659G-001 47100 kW 208 VConnect Power Conductors andCommunication Cables4. Remove the dedicated cover plate for subfeed breaker cables.Rear view of the PDU5. Drill holes in the plate for conduits. Reinstall the plate with the conduitsinstalled.Rear view of the PDUConnect Power Conductors Systems with PDU without Transformer Top Cable EntryCAUTIONHAZARD OF EXCESSIVE TERMINALTEMPERATUREEnsure clockwise phase rotation and neutral location of the power terminal bolt.The required torque values are: 62 Nm (45.73 lb-ft) for the Neutral, 31 Nm (22.86lb-ft) for the 3 phases in the NSJ breaker, 50 Nm (36.88 lb-ft) for the 3 phases inthe L-frame and L-frame Mission Critical breaker, 5.6 Nm (4.13 lb-ft) for theEGC.Failure to follow these instructions can result in injury or equipmentdamage.48 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VFront view of the PDU1. Route the conductors (input conductors in single utility systems or bypassconductors in dual utility systems) through the top of the PDU.2. Connect the input/bypass conductors to the L1, L2, L3, N terminals.NOTE: For a 208 V PDU, install the cables on the front hole of the dual cablelugs.3. Connect the Equipment Ground Conductor (EGC) to the EGC terminal.4. In dual utility systems, remove the plate and switch the cables around to haveQ1 in the bottom and Q5 at the top. Use a Phillips screwdriver to remove thecaptive panel fasteners. Reinstall the plate.9903659G-001 49100 kW 208 VConnect Power Conductors andCommunication CablesConnect Power Conductors Systems with PDU without Transformer Bottom Cable EntryCAUTIONHAZARD OF EXCESSIVE TERMINALTEMPERATUREEnsure clockwise phase rotation and neutral location of the power terminal bolt.The required torque values are: 62 Nm (45.73 lb-ft) for the Neutral, 31 Nm (22.86lb-ft) for the 3 phases in the NSJ breaker, 50 Nm (36.88 lb-ft) for the 3 phases inthe L-frame and L-frame Mission Critical breaker, 5.6 Nm (4.13 lb-ft) for theEGC.Failure to follow these instructions can result in injury or equipmentdamage.1. Route the conductors (input conductors in single utility systems and bypassconductors in dual utility systems) through the bottom of the PDU.2. Connect the input/bypass conductors to the N, L1, L2, L3 terminals.3. Connect the Equipment Ground Conductor (EGC) to the terminal.50 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V4. In dual utility systems, remove the plate and switch the cables around to haveQ1 in the bottom and Q5 at the top. Use a Phillips screwdriver to remove thecaptive panel fasteners. Reinstall the plate.Rear view of the PDUFront view of the PDU9903659G-001 51100 kW 208 VConnect Power Conductors andCommunication CablesConnect Power Conductors between the UPS and the PDU1. Open the rear doors of the PDU and the UPS.2. Remove the cover from the PDU to get access to the power conductors. Use aPhillips screwdriver to remove the captive panel fasteners.Rear view of the PDU52 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V3. Before running the conductors, loosen the three fasteners on each UPSconductor relief next to the PDU.4. Cut the conductor ties and route the output and bypass/input conductors (inputin single utility systems and bypass in dual utility systems) to the UPS throughthe conductor reliefs. Lay the conductors neatly to minimize conductor build-up.Rear view of the System5. Connect the output and bypass/input conductors from the PDU.6. Do one of the following: In dual utility systems, connect the input conductors to the bypass busbars(L1, L2, L3). In single utility systems, install the three cables (0W3617) included with theunit. Connect bypass L3 to input L3, bypass L2 to input L2 and bypass L1 toinput L1.7. Tighten the three fasteners on each conductor relief.8. Reinstall the cover in the PDU and close the rear doors.9903659G-001 53100 kW 208 VConnect Power Conductors andCommunication CablesConnect Output Cables to the Subfeed BreakerCAUTIONHAZARD OF EXCESSIVE TERMINALTEMPERATUREEnsure clockwise phase rotation and neutral location of the power terminal bolt.Wire size and torque are specified on breaker.Failure to follow these instructions can result in injury or equipmentdamage.1. Loosen the four bolts and remove the inner cover to get access to the subfeedbreaker.Rear view of the PDU54 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V2. Route the output cables through the top of the PDU and connect them to thesubfeed breaker.Rear view of the PDU9903659G-001 55100 kW 208 VConnect Power Conductors andCommunication CablesInstall the Power Distribution ModuleDANGERHAZARD OF ELECTRIC SHOCKTurn off all power supplying this equipment before working on the equipment orbefore installing or removing a power distribution module.Failure to follow these instructions will result in death or serious injury.CAUTIONRISK OF INJURY OR EQUIPMENT DAMAGE Install only Schneider Electric power distribution modules with matchingoutput voltage. Install power distribution modules starting from the bottom of the panel toavoid cable congestion. Save filler plates for future reuse. If a module is removed, a filler plate mustbe installed to cover the open busbar. Slot locks (attached together in pairs) must always be installed on all powerdistribution module positions in the panel whether filled by a powerdistribution module or a filler plate. Make sure all breakers on the power distribution modules being installed arein the OFF (open) position.Failure to follow these instructions can result in injury or equipmentdamage.NOTE: Power distribution modules and backplanes are color-coded: black for 120/208 Vand grey for 240/415 V. The color of the backplane and the color of the rearof the power distribution module must be black for 120/208 V. The slot lock key canbe stored in the documentation tray.1. Insert the slot key in the slot lock.OFFOFFOFFOFFOFFOFF2. Squeeze the sides of the key inwards to grasp the slot lock firmly.56 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V3. Pull the slot key out while squeezing to extract the slot lock from the slot.4. To remove a filler plate: Press down on the filler plate clip to release the lockingmechanism and pull the filler plate directly towards you and along the slot until itis free of the slot.OFFOFFOFFOFFOFFOFF5. Press down on the red button to open the latch on the front of the powerdistribution module.6. Route the cable on the power distribution module through the top of the cabinet.NOTE: Leave a minimum of 178 mm of slack in the cable behind the module.The slack is useful in case the module is ever removed or replaced. (254 to 508mm (10 to 20 in) is recommended, but space restrictions in the PDU and cablediameter size will cause the amount of slack to necessarily vary.)NOTE: When installing power distribution modules near the top of the panel,feed the cable first, pull up the slack, and then secure the module to the busbarto avoid cable congestion between the panel and the slot.7. Slide the power distribution module into the panel via the slots. Make sure thatyou slide it all the way in, so it connects with the busbar.9903659G-001 57100 kW 208 VConnect Power Conductors andCommunication Cables8. Secure the latch to lock the power distribution module onto the busbar.Front view of the PDU9. Set the required breakers on the new power distribution module to the ON(closed) position.10.Only for power distribution positions that are empty:a. Insert the bottom tab of the filler plate into the slot and slide the filler platetowards the busbar.b. Snap the filler plate into position and check that the latch is secure.OFFOFFOFFOFFOFFOFF58 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V11. Install the slot lock by pressing it into the slots.OFFOFFOFFOFFOFFOFF12.Connect the power distribution module cable to the appropriate equipment.Connect Communication Wires in Installations with PDU1. Route the battery breaker trip cable from J1 in the first modular battery cabinetto the J3 port in the next modular battery cabinet. Repeat the procedure for allmodular battery cabinets.2. Route the battery breaker trip cable from J1 in the last modular battery cabinetto J27 on the EPO/ancillary interface board (0P4123) in the UPS (for remotemodular battery cabinet the length of the cable must not exceed 50 m).9903659G-001 59100 kW 208 VConnect Power Conductors andCommunication Cables3. Route the communication cable from the UPS XR Communications port 1 toport 2 in the first modular battery cabinet nearest the UPS in the row (for remotemodular battery cabinets, the length of the communications cable from the UPSmust not exceed 50 m).4. Route the communication cable from XR Communications port 1 in eachmodular battery cabinet to port 2 in the next modular battery cabinet. Removethe terminator when necessary.5. In installations with PDU, remove jumper wire harness between J1 and J2.6. Route the four PDU communication cables from the PDU to J7, J8, J9, and J1on the maintenance bypass interface board (0P3199) in the UPS.Procedure for Systems with PDU with TransformerNOTE: For bottom cable entry systems, make sure to follow Install the InternalConductors for Bottom Entry Systems in Installations with PDU withoutTransformer, page 21 before proceeding to Perform Equipotential Bonding, page22.Overview of Single Utility System with Top Cable Entry60 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VOverview of Single Utility System with Bottom Cable EntryOverview of Dual Utility System with Top Cable Entry9903659G-001 61100 kW 208 VConnect Power Conductors andCommunication CablesOverview of Dual Utility System with Bottom Cable Entry62 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VPrepare for Cables Systems with PDU with Transformer1. Open the rear door of the UPS.2. Remove all four covers, starting from the top, by loosening the two screws ineach cover. Note the orientation of the covers.3. Lift the cover up and out.Rear view of the UPS322322322322The following steps are only applicable to systems with the PDU placed tothe left of the UPS (front view):4. Remove the two top cable reliefs from the left side and save for step 7.5. Remove the bottom cable relief from the right side and save for step 8.6. Remove the neutral busbar from the right side (rear view) of the UPS byloosening the four bolts, and mount the busbar on the left side of the UPS.7. Mount the cable reliefs from step 4 on the right side (rear view).9903659G-001 63100 kW 208 VConnect Power Conductors andCommunication Cables8. Mount the cable relief from step 5 on the left side (rear view).Rear view of the UPS9. Open the front door of the PDU.10.Remove the upper cover. Use a Phillips screwdriver to remove the captivepanel fasteners.64 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V11. In bottom entry systems, open the front door and remove the inner door of thesidecar.Front View12.In bottom entry systems, exchange the chase nipple and the cover plate (ifnecessary) to have the chase nipple placed on the side against the PDU.13.In bottom entry systems, remove the PDU side panel from the side placedagainst the sidecar.Front view of sidecar9903659G-001 65100 kW 208 VConnect Power Conductors andCommunication CablesMake Holes in the Top Cover of the PDUDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not drill or cut holes for cables or conduits with the covers installed and donot drill in close proximity to the UPS.Failure to follow these instructions will result in death or serious injury.1. Remove the dedicated cover plate for power cables.Front view of the PDU2. Drill holes in the plate for conduits. Reinstall the plate with the conduitsinstalled.Front view of the PDU3. Remove the dedicated cover plate for subfeed breaker cables.Rear view of the PDU66 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V4. Drill holes in the plate for conduits and reinstall the plate with the conduitsinstalled.Rear view of the PDUMake Holes in the Bottom of the SidecarDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not drill or cut holes for cables or conduits with the covers installed and donot drill in close proximity to the UPS.Failure to follow these instructions will result in death or serious injury.1. Remove the dedicated cover plate.Front view of the sidecar2. Drill holes in the plate for conduits and reinstall the plate with the conduitsinstalled.Front view of the sidecar9903659G-001 67100 kW 208 VConnect Power Conductors andCommunication CablesOpen Holes in the Side of the PDUDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not drill or cut holes for cables or conduits with the covers installed and donot drill in close proximity to the UPS.Failure to follow these instructions will result in death or serious injury.1. Loosen the bolt and remove the cover plate for side access in either the left orright side of the PDU (depending on system configuration).Front view of the PDU2. Install the chase nipple (from the sidecar kit) in either the left or right side of thePDU (depending on system configuration). If the chase nipple protrudesbeyond the side plane of the cabinet, then reverse the direction so that it doesnot interfere with the chase nipple from the sidecar.Front view of the PDU68 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 VConnect Power Conductors Systems with PDU with TransformerCAUTIONHAZARD OF EXCESSIVE TERMINALTEMPERATUREEnsure clockwise phase rotation. The required torque value is 56.5 Nm (41.67lb-ft).Failure to follow these instructions can result in injury or equipmentdamage.NOTE: For top entry systems, go directly to step 4.1. In bottom entry systems: Route the conductors (input conductors in single utilitysystems or bypass conductors in dual utility systems) through the bottom of thesidecar.2. In bottom entry systems: Connect the input/bypass conductors to the L1, L2,L3, EGC, and GEC terminals and torque to specifications on label.Front view of the sidecar9903659G-001 69100 kW 208 VConnect Power Conductors andCommunication Cables3. In bottom entry systems: Take the cables that are preinstalled in the sidecarand route them through the left or right side (depending on configuration) intothe PDU.Front view of the sidecar4. Route the conductors (input conductors in single utility systems or bypassconductors in dual utility systems) through the top of the PDU in top cable entrysystems or through the side from the sidecar in bottom cable entry systems.5. Connect the input/bypass conductors to the L1, L2, L3, Grounding ElectrodeConductor (GEC) terminals.NOTE: For a 208 V PDU, install the cables on the front hole of the dual cablelugs.6. Connect the Equipment Ground Conductor (EGC) to the terminal.70 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V7. In dual utility systems, remove the plate and switch the cables around to haveQ1 in the bottom and Q5 at the top. Use a Phillips screwdriver to remove thecaptive panel fasteners. Reinstall the plate.Front view of the PDUConnect Power Conductors between the UPS and the PDU1. Open the rear doors of the PDU and the UPS.9903659G-001 71100 kW 208 VConnect Power Conductors andCommunication Cables2. Remove the cover from the PDU to get access to the power conductors. Use aPhillips screwdriver to remove the captive panel fasteners.Rear view of the PDU72 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V3. Before running the conductors, loosen the three fasteners on each UPSconductor relief next to the PDU.4. Cut the conductor ties and route the output and bypass/input conductors (inputin single utility systems and bypass in dual utility systems) to the UPS throughthe conductor reliefs. Lay the conductors neatly to minimize conductor build-up.Rear view of the System5. Connect the output and bypass/input conductors from the PDU.6. Do one of the following: In dual utility systems, connect the input conductors to the bypass busbars(L1, L2, L3). In single utility systems, install the three cables (0W3617) included with theunit. Connect bypass L3 to input L3, bypass L2 to input L2 and bypass L1 toinput L1.7. Tighten the three fasteners on each conductor relief.8. Reinstall the cover in the PDU and close the rear doors.9903659G-001 73100 kW 208 VConnect Power Conductors andCommunication CablesConnect Output Cables to the Subfeed BreakerCAUTIONHAZARD OF EXCESSIVE TERMINALTEMPERATUREEnsure clockwise phase rotation and neutral location of the power terminal bolt.Wire size and torque are specified on breaker.Failure to follow these instructions can result in injury or equipmentdamage.1. Loosen the four bolts and remove the inner cover to get access to the subfeedbreaker.Rear view of the PDU74 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V2. Route the output cables through the top of the PDU and connect them to thesubfeed breaker.Rear view of the PDU9903659G-001 75100 kW 208 VConnect Power Conductors andCommunication CablesInstall the Power Distribution ModuleDANGERHAZARD OF ELECTRIC SHOCKTurn off all power supplying this equipment before working on the equipment orbefore installing or removing a power distribution module.Failure to follow these instructions will result in death or serious injury.CAUTIONRISK OF INJURY OR EQUIPMENT DAMAGE Install only Schneider Electric power distribution modules with matchingoutput voltage. Install power distribution modules starting from the bottom of the panel toavoid cable congestion. Save filler plates for future reuse. If a module is removed, a filler plate mustbe installed to cover the open busbar. Slot locks (attached together in pairs) must always be installed on all powerdistribution module positions in the panel whether filled by a powerdistribution module or a filler plate. Make sure all breakers on the power distribution modules being installed arein the OFF (open) position.Failure to follow these instructions can result in injury or equipmentdamage.NOTE: Power distribution modules and backplanes are color-coded: black for 120/208 Vand grey for 240/415 V. The color of the backplane and the color of the rearof the power distribution module must be black for 120/208 V. The slot lock key canbe stored in the documentation tray.1. Insert the slot key in the slot lock.OFFOFFOFFOFFOFFOFF2. Squeeze the sides of the key inwards to grasp the slot lock firmly.76 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V3. Pull the slot key out while squeezing to extract the slot lock from the slot.4. To remove a filler plate: Press down on the filler plate clip to release the lockingmechanism and pull the filler plate directly towards you and along the slot until itis free of the slot.OFFOFFOFFOFFOFFOFF5. Press down on the red button to open the latch on the front of the powerdistribution module.6. Route the cable on the power distribution module through the top of the cabinet.NOTE: Leave a minimum of 178 mm of slack in the cable behind the module.The slack is useful in case the module is ever removed or replaced. (254 to 508mm (10 to 20 in) is recommended, but space restrictions in the PDU and cablediameter size will cause the amount of slack to necessarily vary.)NOTE: When installing power distribution modules near the top of the panel,feed the cable first, pull up the slack, and then secure the module to the busbarto avoid cable congestion between the panel and the slot.7. Slide the power distribution module into the panel via the slots. Make sure thatyou slide it all the way in, so it connects with the busbar.9903659G-001 77100 kW 208 VConnect Power Conductors andCommunication Cables8. Secure the latch to lock the power distribution module onto the busbar.Front view of the PDU9. Set the required breakers on the new power distribution module to the ON(closed) position.10.Only for power distribution positions that are empty:a. Insert the bottom tab of the filler plate into the slot and slide the filler platetowards the busbar.b. Snap the filler plate into position and check that the latch is secure.OFFOFFOFFOFFOFFOFF78 9903659G-001Connect Power Conductors andCommunication Cables 100 kW 208 V11. Install the slot lock by pressing it into the slots.OFFOFFOFFOFFOFFOFF12.Connect the power distribution module cable to the appropriate equipment.Connect Communication Wires in Installations with PDU1. Route the battery breaker trip cable from J1 in the first modular battery cabinetto the J3 port in the next modular battery cabinet. Repeat the procedure for allmodular battery cabinets.2. Route the battery breaker trip cable from J1 in the last modular battery cabinetto J27 on the EPO/ancillary interface board (0P4123) in the UPS (for remotemodular battery cabinet the length of the cable must not exceed 50 m).9903659G-001 79100 kW 208 VConnect Power Conductors andCommunication Cables3. Route the communication cable from the UPS XR Communications port 1 toport 2 in the first modular battery cabinet nearest the UPS in the row (for remotemodular battery cabinets, the length of the communications cable from the UPSmust not exceed 50 m).4. Route the communication cable from XR Communications port 1 in eachmodular battery cabinet to port 2 in the next modular battery cabinet. Removethe terminator when necessary.5. In installations with PDU, remove jumper wire harness between J1 and J2.6. Route the four PDU communication cables from the PDU to J7, J8, J9, and J1on the maintenance bypass interface board (0P3199) in the UPS.Connect Network Communication Cable1. The network communication cable (supplied) has been preconnected to theUPS and is located on the top of the cabinet. Connect the cable to your localarea network.Top view of the UPS80 9903659G-001Install the Symmetra PX Modular BatteryCabinet 100 kW 208 VInstall the Symmetra PX Modular BatteryCabinetThe Symmetra PX 100 kW UPS can monitor up to four modular battery cabinets.NOTICERISK OF EQUIPMENT DAMAGEThe system accepts up to 300 kcmil cables. The power terminal bolt diameter is10 mm and the required torque value is 26 Nm (19.18 lb-ft).Failure to follow these instructions can result in equipment damage.NOTE: In installations with third party batteries, follow the documentation providedwith the batteries.NOTE: In remote installations, panels should be installed on free ends (partnumber 0M-7171D).Connect the Battery Cables between the Modular BatteryCabinetsNOTE: For remote modular battery cabinets, the length of the signal cables mustnot exceed 50 m for the cable that connects the modular battery cabinet to theUPS. The length of the power cables must not exceed 200 m for the cable thatconnects the modular battery cabinet to the UPS. For power cables between 50and 200 m, the voltage drop must be taken into account when the cable size ischosen. If the cables exceed the length limit this will result in erratic operation andreduced runtime.1. In top entry systems, loosen the two top bolts and remove the eight lower boltsfrom the upper cover plate on the modular battery cabinet. Lift the plate toremove it.2. Loosen the two top bolts and remove the eight lower bolts from the lower coverplate. Lift the plate to remove it.Rear view of the modular battery cabinet9903659G-001 81100 kW 208 VInstall the Symmetra PX Modular BatteryCabinet3. Unwind the cables included in each modular battery cabinet. Remove the cablelugs from the cables that will connect to other modular battery cabinets. For thecables that will connect to the UPS, cut off the cable lug on the end that will bemounted in the modular battery cabinet.Rear view of the modular battery cabinet4. Connect the ground cable first, and then connect BAT+, BAT-, and CT(midpoint) cables between the modular battery cabinets. Up to three modularbattery cabinets can be connected in a daisy chain.NOTICERISK OF LOAD DROPIf a fourth modular battery cabinet is present, it must be connected separatelyto the UPS. Four modular battery cabinets connected in a daisy chain at100% load creates risk of load drop.Failure to follow these instructions can result in equipment damage.82 9903659G-001Install the Symmetra PX Modular BatteryCabinet 100 kW 208 V5. Route the ground cable and the BAT+, BAT-, and CT (midpoint) cables from thefirst modular battery cabinet to the UPS through the side, top, or bottom of themodular battery cabinet.Rear view of the modular battery cabinets9903659G-001 83100 kW 208 VInstall the Symmetra PX Modular BatteryCabinet6. Connect the equipment grounding cable in the modular battery cabinet that isfarthest from the UPS. Route it through the other modular battery cabinets byconnecting it from modular battery cabinet to modular battery cabinet to theUPS through the side, top, or bottom of the modular battery cabinet.Fuse rating 300 A Class JBreaker rating 320 A with thermal and magnetic trip-unit7. Place the cabinet address on the front of each modular battery cabinet andPDU with modular batteries (if present).Cabinet address UPS containingmodular batteries16UPS not containingmodular batteries1 Modular battery cabinet1PDU with modularbatteries/Modularbattery cabinet 12 Modular battery cabinet2Modular battery cabinet23 Modular battery cabinet3Modular battery cabinet34 Modular battery cabinet4Modular battery cabinet484 9903659G-00116. Modular batteries inside a UPS are called mainframe batteries in the display, so a UPS with modular batteriesdoes not have a separate cabinet address.Install the Symmetra PX Modular BatteryCabinet 100 kW 208 VConnect the Battery Cables to the UPSThe cables can be routed through the side, top, or bottom.Schneider Electric recommends using a 45 cable lug. If you use straight cablelugs, install a busbar safety bracket between each busbar and cable lug to ensurea safe measure of separation. The brackets are provided with the UPS.NOTE: Do not remove the 12 pcs M10 nylon hex bolts from the busbars. Mount thecables in the open holes.NOTE: The M10 bolts, washers, and cable ties are supplied in the UPS accessorykit.NOTE: The procedure below shows how to connect the battery cables in systemswith side cable entry. In top or bottom cable entry systems, run the cables to eitherthe top or the bottom and connect them to the busbars according to the labels.1. Before running the cables through the side, loosen the three bolts on the cablerelief next to the modular battery cabinet.2. Route the battery cables to the UPS through the holes in the cable relief.3. Mount the cables to the busbars according to the labels.4. Tighten the three bolts on the cable relief.Rear view of the UPS9903659G-001 85100 kW 208 V Emergency Power Off (EPO) SwitchEmergency Power Off (EPO) SwitchDANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH EPO switch wiring must comply with local and national Code wiring rules.Review the planned EPO installation and operation with the local AuthorityHaving Jurisdiction (AHJ) before proceeding with the final installation. Connection in spring push connectors has to be made by single solid core ormultiple stranded wire terminated with a cable ferrule. The UPS can continue to supply AC power to the load until all AC and DCsources have been disconnected. The built-in EPO function disconnects onlythe internal DC sources. To fully de-energize all AC and DC power in theUPS, the upstream circuit breaker protecting the input feeder circuit to theUPS must be provided (by others) with a tripping mechanism (usually a shunttrip). The status of the upstream external circuit breaker can be monitored viathe circuit breakers aux. switch at the maintenance bypass panel interfaceboard. The remote disconnect control (EPO station) must provide a dry contactsignal (normally open or normally closed) to the UPS and simultaneouslyprovide a signal to the trip mechanism on the upstream external circuitbreaker feeding the UPS.Failure to follow these instructions will result in death or serious injury.The UPS can be connected to either a dry contact or an external 24 VDC source.The EPO circuit is considered Class 2 and SELV (Safety Extra Low voltage). ASELV circuit is isolated from primary circuitry through an isolating transformer anddesigned so that under normal conditions, the voltage is limited to 42.4 V peak or60 VDC. SELVand Class 2 circuits must be isolated from all primary circuitry. Donot connect any circuit to the EPO terminal block unless it can be confirmed thatthe circuit is SELVor Class 2.Installations in the US: CL2Class 2 cable for general purpose use CL2Plenum cable for use in a vertical shaft or from floor to floor CL2R Racer cable for use in dwellings and raceways CL2XLimited use cable for dwellings and racewaysInstallations in Canada: CL2RCertified, type ELC (Extra-Low-Voltage Control Cable) CL2XCertified, type ELC (Extra-Low-Voltage Control Cable)86 9903659G-001Emergency Power Off (EPO) Switch 100 kW 208 V9903659G-001 87100 kW 208 V Emergency Power Off (EPO) SwitchEPO and AUX Switch Wiring DiagramNOTE: The system is configured for installations without EPO. In systems with N/OEPO, connect the EPO to J25 pin 1 and 2. In systems with N/C EPO, remove thejumper from J24 pin 5 and 6 and connect the EPO to J24 pin 5 and 6.88 9903659G-001Options 100 kW 208 VOptionsInstall Shunt Trip in Circuit Breaker QB in PDU (Option)Recommended shunt trip unit models from Square D: S29384 for 24 VAC S29382 for 12 VAC S29390 for 24 VDC S29391 for 30 VDCNOTE: This procedure details the installation and wire routing of the assemblyshunt trip, for remote equipment power off. It does not detail the functioning of anemergency power off (EPO) device itself which is not provided by SchneiderElectric.DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH For the shunt trip unit to supply a complete emergency power off (EPO)functionality, all AC voltage sources to the UPS must be interrupted. In a dual utility system, a shunt trip unit must be installed in both circuitbreaker QB and in the upstream subfeed breaker in the PDU.Failure to follow these instructions will result in death or serious injury.DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Turn off all power supplying this equipment before working on the equipment.Perform appropriate lockout/tagout procedures. Service access areas are locked with a red key. The red keys must remainunder the control of qualified service personnel. Only certified and qualified electricians are allowed to perform thisinstallation. Wear appropriate personal protective equipment (PPE) and follow safeelectrical work practices. See NFPA 70EFailure to follow these instructions will result in death or serious injury.NOTICE Cable rating: Use 18 AWG 14 AWG UL listed wires, Class 2. Install the Class 2 wiring with separation of circuits and wiring in complianceto NFPA/NEC 70. The wire from the Shunt Trip Breaker to the Emergency Power Off (EPO)Circuit Breaker must not exit through the same opening as the power cables.Failure to follow these instructions can result in equipment damage.1. Remove all power coming into the PDU.9903659G-001 89100 kW 208 V Options2. Remove the panels on the PDU to access the circuit breaker QB.Front view of PDU3. Press the red trip button on the circuit breaker with a long screwdriver. Whenthe circuit breaker is tripped, the handle will be located in the middle position,between the ON and OFF position.Clack!CAUTIONHAZARD OF INJURY FROM MOVING PARTSThe circuit breaker handle snaps to the tripped position very quickly when thered trip button is engaged. Use a long screwdriver to push the red trip buttonto avoid the circuit breaker handle striking your hand.Failure to follow these instructions can result in injury or equipmentdamage.90 9903659G-001Options 100 kW 208 V4. Remove the three screws and the cover from the circuit breaker QB. If thescrews are different lengths, note their position for reinstallation.5. Press the shunt trip into the lower left compartment of the circuit breaker. Theshunt trip will emit an audible click when properly installed in the circuit breakercompartment.C ! LICK6. Connect the shunt trip wires to the top of the shunt trip and tighten the screws(torque to 1.4 Nm (1.03 lb-ft).9903659G-001 91100 kW 208 V Options7. Route the shunt trip wires through the rear or the front of the circuit breaker: Route the shunt trip wires through the rear of the circuit breaker QB andreinstall the circuit breaker front cover and torque the three screws to 2 Nm(1.48 lb-ft), or Route the shunt trip wires out through the front of and around the circuitbreaker QB. Cut a small notch in the circuit breaker front cover, reinstall thecircuit breaker front cover and torque the three screws to 2 Nm (1.48 lb-ft).92 9903659G-001Options 100 kW 208 V8. Remove the top cover plate of the PDU, drill appropriate holes for the shunt tripcables and reinstall the cover plate.DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not drill or cut holes for cables or conduits with the covers installed and donot drill in close proximity to the UPS or the PDU.Failure to follow these instructions will result in death or serious injury.Front view of PDUFront view of PDU9. Route the shunt trip control cable for circuit breaker QB through the top coverplate using appropriate strain relief.Front view of PDU10.Secure the shunt trip control cable to the tie down slots inside the PDU withcable ties. Maintain proper spacing from the power cables.11. Reinstall the panels on the PDU.9903659G-001 93100 kW 208 V Options12.Connect the shunt trip control cables to an appropriate low voltage supply/source and an appropriate switch (not provided).NOTE: This low voltage supply/source MUST remain on and powered at alltimes. If it is ever off, the shunt trip will not be able to operate.13.Set the circuit breaker QB to the ON position.14.Reconnect power to the PDU.Install Seismic OptionReplace the Side Panel Lock1. Remove the side panel from the end of row cabinets.2. Use a screwdriver to press in the tab that secures the lock to the side panel.94 9903659G-001Options 100 kW 208 V3. Pull the lock out and up and remove it from the side panel.4. Take the two seismic lock parts and put them together.5. Put in the screws but do not tighten completely.9903659G-001 95100 kW 208 V Options6. Place the side panel at an angle at the bottom of the frame.7. Push the top of the side panel in place.8. Hold the side panel with one hand.9. Take the lock assembly and guide the top through the hole in the side panel.10.Lift the lock assembly in place.96 9903659G-001Options 100 kW 208 V11. Ensure that the upper and lower tabs are hidden behind the side panel.12.Tighten the two screws in the lock assembly.13.Install the lock cover using the provided screw.Install the Rear Anchoring Brackets1. Secure the floor anchoring bracket to the floor using floor anchoring bolts (notsupplied). Use M12 strength class 8.8 or 1/2 in grade 5 steel bolts.9903659G-001 97100 kW 208 V Options2. Secure the other part of the rear anchoring bracket to the back of the cabinet.3. Push the cabinet backwards so the rear anchoring bracket on the cabinet slidesunder the floor anchoring bracket.Install the Front Anchoring Bracket1. Secure the front anchoring bracket to the cabinet.98 9903659G-001Options 100 kW 208 V2. Secure the front anchoring bracket to the floor using floor anchoring bolts (notsupplied). Use M12 strength class 8.8 or 1/2 in grade 5 steel bolts.Install the Top Assembly BracketRequired parts for each assembly: Two top assembly brackets Four screws1. Only applicable for Symmetra PX 100 kW systems: Dispose of the topassembly brackets supplied with the battery cabinet.2. Place the top assembly bracket over two adjacent cabinets and secure usingtwo screws.Install the Door Hinge LockNOTE: This procedure is only applicable for 600 mm and 750 mm wide cabinets.Required parts: Two door hinge locks Four screws9903659G-001 99100 kW 208 V Options1. With one hand slide the lock into the hole below the hinge.2. With the other hand turn the lock 90 while holding the bottom of the lock.3. Push the lock upwards to the bottom of the hinge.4. Secure it with the two provided screws.5. Use the same procedure to install the upper door hinge lock.100 9903659G-001Options 100 kW 208 VInstall the Battery LocksRequired parts for each battery row: One battery lock 5 screws1. Place the battery lock below the battery row.2. Secure the lock by the five provided screws.Alternative Use of the SidecarThe sidecar can also be used as a convenient means to route overhead cables to/from raised floor applications per NFPA/NEC 70 Article 645: As a bottom entry cabinet for PDU and as a cable conduit/chimney for verticalcable routing from the roof to the floor or vice versa. As an additional sidecar adjacent to the one above for vertical cable routingfrom the roof to the floor and vice versa. As a sidecar dedicated for vertical cable routing from the roof to the floor andvice versa adjacent to an cabinet.9903659G-001 101100 kW 208 V Options1. Run the power cables through the top or bottom of the sidecar (both openingscan be used if needed).Front view of the sidecar102 9903659G-001100 kW 208 V OptionsSchneider Electric35 rue Joseph Monier92500 Rueil MalmasonFrance+ 33 (0) 1 41 29 70 00www.schneider-electric.comAs standards, specifications, and design change fromtime to time, please ask for confirmation of theinformation given in this publication. 2013 2014 Schneider Electric. All rights reserved.9903659G-001