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    Flow Computer DivisionWebsite: www.EmersonProcess.com/flow

    Form A6115Part Number D301150X412September 2004

    FLOBOSS™ S600 Flow Manager

    Instruction Manual

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    FloBoss S600 Instruction Manual

    ii Rev Sep/04

    Revision Tracking Sheet

    September 2004

    This manual is revised periodically to incorporate new or updated information. The date revision level of

    each page is indicated at the bottom of the page opposite the page number. A major change in the contentof the manual also changes the date of the manual, which appears on the front cover. Listed below is thedate revision level of each page.

    Page Revision

    All Pages Sep/04

    All Pages 8/01

    FloBoss and ROCLINK are marks of one of the Emerson Process Management companies. The Emerson logo is a trademarkand service mark of Emerson Electric Co. All other marks are the property of their respective owners.

    © Fisher Controls International, LLC. 2001-2004. All rights reserved.

    While this information is presented in good faith and believed to be accurate, Fisher Controls does not guarantee satisfactoryresults from reliance upon such information. Nothing contained herein is to be construed as a warranty or guarantee, expressor implied, regarding the performance, merchantability, fitness or any other matter with respect to the products , nor as a

    recommendation to use any product or process in conflict with any patent. Fisher Controls reserves the right, without notice, toalter or improve the designs or specifications of the products described herein.

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    FloBoss S600 Instruction Manual

    Rev Sep/04 Table of Contents iii

    TABLE OF CONTENTS

    SECTION 1 – GENERAL INFORMATION....................................................................................1-1

    1.1 Scope of Manual........................................................................................................................ 1-11.2 FloBoss S600 Flow Computer................................................................................................... 1-21.3 Config 600 Software..................................................................................................................1-51.4 FloBoss S600 Specifications .....................................................................................................1-7

    SECTION 2 – INSTALLATION .......................................................................................................2-1

    2.1 Preparing for Installation ...........................................................................................................2-12.2 Environmental Considerations .................................................................................................. 2-22.3 Required Tools for Installation..................................................................................................2-22.4 Installing the FloBoss S600.......................................................................................................2-3

    2.5 Installation and Removal of the Boards ....................................................................................2-7SECTION 3 – CPU..............................................................................................................................3-1

    3.1 P152 CPU Board ....................................................................................................................... 3-13.2 Power Supply.............................................................................................................................3-23.3 Communication Ports ................................................................................................................3-43.4 CPU On-Board Connectors .......................................................................................................3-83.5 CPU Bit Links (Jumpers) ..........................................................................................................3-83.6 Dual Ethernet LAN Port ..........................................................................................................3-10

    SECTION 4 – I/O ................................................................................................................................4-1

    4.1 P144 I/O Board..........................................................................................................................4-14.2 P154 Prover Board ..................................................................................................................4-174.3 P188 HART Board ..................................................................................................................4-24

    SECTION 5 – FRONT PANEL..........................................................................................................5-1

    5.1 Description ................................................................................................................................5-15.2 Front Panel Port ......................................................................................................................... 5-25.3 Keypad.......................................................................................................................................5-25.4 Alarm LED and Alarm Keys ..................................................................................................... 5-35.5 Display....................................................................................................................................... 5-45.6 Navigating the Display ..............................................................................................................5-55.7 Entering Data.............................................................................................................................5-65.8 Assigning a Default Page ..........................................................................................................5-85.9 Assigning a Page to a Function Key..........................................................................................5-85.10 Using the Exponential Key........................................................................................................5-85.11 Using the Print Key ...................................................................................................................5-9

    SECTION 6 – WEB SERVER ACCESS........................................................................................... 6-1

    6.1 How to Access the FloBoss S600.............................................................................................. 6-16.2 How to Navigate the Web Server Interface............................................................................... 6-2

    SECTION 7 – STARTUP ................................................................................................................... 7-1

    7.1 Starting the FloBoss S600 .........................................................................................................7-17.2 Warm Start................................................................................................................................. 7-1

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    7.3 Cold Start ...................................................................................................................................7-17.4 Startup Menu..............................................................................................................................7-37.5 Network Setup ...........................................................................................................................7-3

    SECTION 8 – TROUBLESHOOTING .............................................................................................8-1

    8.1 Troubleshooting Guidelines.......................................................................................................8-18.2 Troubleshooting Checklists .......................................................................................................8-18.3 Procedures..................................................................................................................................8-3

    APPENDIX A – FRONT PANEL NAVIGATION..........................................................................A-1

    A.1 Main Menu................................................................................................................................A-1A.2 Flow Rates Menu......................................................................................................................A-2A.3 Totals Menu ..............................................................................................................................A-3A.4 Operator Menu..........................................................................................................................A-4A.5 Plant I/O Menu..........................................................................................................................A-6A.6 System Settings Menu...............................................................................................................A-8A.7 Tech/Engineer Menu.................................................................................................................A-9A.8 Calculations Menu ..................................................................................................................A-10

    GLOSSARY........................................................................................................................................ G-1

    INDEX...................................................................................................................................................I-1

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    1

    SECTION 1 – GENERAL INFORMATION

    This section includes the following information:Section Page Number 1.1 Scope of Manual 1-11.2 FloBoss S600 Flow Computer 1-21.3 Config 600 Software 1-5 1.4 FloBoss S600 Specifications 1-7

    1.1 Scope of Manual

    This manual describes the FloBoss™ S600 Flow Computer. This manual describes the installation andstartup procedures. Basic maintenance, operation, and troubleshooting information is also provided.

    The information in this manual is arranged as follows:♦ Section 1 – General Information provides an overview of the FloBoss S600 and Config 600

    software.♦ Section 2 – Installation provides instructions on installing the FloBoss S600 housing and includes

    information on installation preparation and panel mounting procedures. This section also describesthe installation and removal of the plug-in boards.

    ♦ Section 3 – CPU describes the use of the communications and power connector blocks, fieldwiring configuration, and bit link settings for the plug-in CPU board. It also describes the optionalsecond Ethernet communications port.

    ♦ Section 4 – I/O describes the use of the plug-in connector blocks, field wiring configuration, and bit link settings for the optional plug-in I/O boards.

    ♦ Section 5 – Front Panel describes the front panel keypad, communications port, and display area.This section also shows how to access the FloBoss S600 through the front panel display. Thisincludes keypad functions, screen displays, display navigation basics, data entry, and printingreports.

    ♦ Section 6 – Web Server Access shows how to access the FloBoss S600 through a web serverinterface. This includes screen displays and interface navigation basics.

    ♦ Section 7 – Startup describes how to initiate a warm start or cold start.♦ Section 8 – Troubleshooting provides maintenance and troubleshooting procedures, including the

    basic board-level test procedures.♦ Appendix A – Front Panel Display Navigation lists the default front panel display screens. This

    appendix is intended as a navigation reference aid.♦ Glossary defines terms and abbreviations used in this manual.

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    Figure 1-1. The FloBoss S600 Flow Manager

    1.2 FloBoss S600 Flow Computer

    The FloBoss S600 Flow Manager is a panel-mount flow computer designed specifically for hydrocarbonliquid and gas measurement where versatility and accuracy matter. The standard features of the unit makeit ideal for fiscal measurement, custody transfer, batch loading and meter proving applications. The unitallows multi-stream, multi-station applications to be configured, enabling you to simultaneously meterliquids and gasses.

    The FloBoss S600 Flow Manager is designed for use either as a stand-alone flow computer or as a systemcomponent. The intelligent I/O boards fit both gas and liquid applications and support two streams and aheader. Adding I/O boards (maximum 3) allows you to configure up to six streams and two headers.Orifice, ultrasonic, turbine, positive displacement, Coriolis, annubar & V-Cone flow meter types are allsupported.

    The analog performance of the FloBoss S600 is of the highest order, allowing longer intervals betweencalibration checks.

    The FloBoss S600 Flow Manager offers multiple communication interfaces:

    ♦ One LAN port for Ethernet 10 baseT connectivity (using FTP and TCP/IP protocols). An optionalsecond Ethernet port can be added if required.

    ♦ HART communication is facilitated by way of a 12 channel I/O board. Point to point and multi-droparchitectures are supported (up to 50 Transmitters).

    ♦ An embedded web-server allows remote access to the flow computer. Security is provided by way ofuser name and password protection with a detailed event log for audit purposes (supports Windows®Internet Explorer ® version 6 or greater).

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    ♦ Two EIA-232 (RS-232) serial ports for connection to a printer or RTU.

    ♦ Three EIA-422/485 (RS-422/RS485) serial ports (up to 38400 bps baud) for connection to a Modbus

    SCADA data network or DCS Supervisory System.♦ One dedicated configuration port for connection to the Config 600 Software.

    The FloBoss S600 uses distributed processing to achieve maximum performance. The main CPUincorporates a hardware floating point processor. Each additional card also has local processing to convertinputs and output from engineering units to field values and vice-versa, as well as running background testsand PID loops.

    All metering calculations are performed using 64 bit (double) precision floating point numbers for thehighest accuracy. Cumulative totals are stored in three separate memory locations (Tri-reg format) formaximum integrity. The user language Logicalc™ also allows double precision mathematical functions to

    be performed on the database objects.

    Figure 1-2. CPU Board

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    Figure 1-3. Intelligent I/O Board

    Configuration can be set through the front panel interface, the Config 600 Lite software interface, or theConfig 600 Pro software interface. The IPL600, Config 600 Lite and Config 600 Pro interfaces allow bothsending (download) of new or modified configurations and receiving (upload) of existing configurationfrom the FloBoss S600. The front panel interface consists of a backlit LCD display, 29-button keypad, andan alarm status LED.

    The FloBoss S600 Flow Manager provides the following functions through the Config 600 configurationtool:♦ Stream and station totalization.♦ Batch totalization and correction.♦ 3-term PID control.♦ Flow balancing.♦ Flow scheduling.♦ Automatic proving sequence.♦ K factor linearization.

    ♦ Valve monitor/control.♦ Sampler control.♦ Station densitometer.♦ Station gas chromatograph.♦ Forward, reverse and error totals.♦ Comprehensive maintenance mode.

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    1.3 Config 600 Software

    Config 600 Configuration Software is a suite of editors that provide the capability to monitor, configure,

    and calibrate FloBoss S600 Flow Managers. Config 600 Pro software provides a full workbench forconfiguration building. Config 600 Lite software allows sending, receiving and editing of existingconfigurations. Config 600 Lite is suggested for users whose configurations have been initially created bytheir local sales channel, integrator, or the factory. IPL600 software allows only configuration transfer andcommunication port configuration.

    1.3.1 IPL 600The IPL 600 software is the “Interactive Program Loader” (available separately). The IPL 600 softwaresends VxWorks firmware and receives and sends configurations. In Config Lite and Config Pro, thisinterface is referred to as the Transfer Editor.

    NOTE: The FloBoss S600 will not operate until a configuration has been sent from the host PC.

    1.3.2 Config 600 LiteThe Config 600 Lite editors can be used to modify pre-developed configurations, transfer configurations,edit items on the front panel display, and edit report formats.

    NOTE: Config 600 Lite is used to custom configure a new FloBoss S600 during installation.

    Config 600 Lite allows you to perform the following functions:

    ♦ Edit initialization process data, including orifice size, analog input scaling, alarm limits, and keypadvalues.

    ♦ Build and customize Modbus slave maps, Modbus master polling sequences, front panel displays,and period report formats.

    ♦ Customize the alarm system, including alarm groups, suppression, and inhibits.♦ Configure system security by setting user names and passwords, and assigning access levels for

    each data object on the displays.♦ Specify the engineering units and totalization rollover value.

    ♦ Reflash the CPU module firmware with software upgrades and transfer configurations via theTransfer Editor.

    1.3.3 Config 600 ProThe Config 600 Pro editors allow you to configure the FloBoss S600 from a PC.

    NOTE: The Config 600 Pro is used to create and develop new FloBoss S600 applications.

    Config 600 Pro allows you to perform the following functions:

    ♦ Create a new application from base templates for gas, liquid, and prover applications.

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    ♦ Edit process configuration data, including orifice size, analog input scaling, alarm limits, andkeypad values.

    ♦ Build and customize Modbus slave maps, Modbus master polling sequences, front panel displays,and period report formats.

    ♦ Specify the engineering units and totalization rollover value.♦ Customize the alarm system, including alarm groups, suppression, text, and inhibits.♦ Configure system security by setting user names and passwords, and assigning access levels for

    each data object.♦ Add and remove objects from the database.♦ Program special features using Logicalc.♦ Reflash the CPU module firmware with software upgrades and transfer configurations via the

    Transfer Editor.

    For more details on using Config 600 Lite and Config 600 Pro software, refer to the appropriate Config600 Software User Manual or on-line help.

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    1.4 FloBoss S600 Specifications

    Specifications

    I/O CAPABILITYAnalog Inputs: 0 to 5.2 V dc or 0 to 22 mA, >16bits.Analog Outputs: 0 to 21 mA, 12 bit minimum.4-Wire RTD: PT100 (-100 to 200 ° C).Digital Input: 30 V max optically isolated.Digital Output: Open Collector, 36 V max, 100 mA.Dual Pulse Inputs: DC to 10 KHz, IP252/76, ISO6551:1996, and API Chapter 5.5 Level A, B or E.Pulse Outputs: Open Collector, dc to 100 Hz.Prover Pulse Bus: Open Collector, dc to 5 KHz.Sphere Switches: Supports 1, 2, or 4 switch mode.Frequency Input: DC to 10 KHz, 3 V pk-pk.CPU CAPABILITY50 MHz 486DX2. 16 MB DRAM.1 MB SRAM (Battery Backed). 4 MB Flash.Form ‘C’ Watchdog relay. Real-Time OperatingSystem Windriver VxWorks.Real-time Clock battery supported calendar clockchip, maintains system time during power loss.CIRCUIT BOARDS

    Eurocard-compatible. Slide in and out from rear ofcase.

    CALCULATIONSGas: ISO 5167, ISO 6976, NX 19, SGERG, GPA2172 & 2145, PTZ, GOST 8.563.1 & 2 (97), AGA 3,

    AGA 5, AGA 7, AGA 8.Liquid: API 2540, API 11-2-1, API 11-2-2.Prover: Compact, Uni-directional, Bi-directional,Master Meter, Dual Chronometry, PulseInterpolation.

    POWER REQUIREMENTSSupply Voltage : 20-32 V dc, 24 W (nominal).Protection: 2.5 A Anti-surge fuse.Supply Isolation : Galvanically isolated from unit toearth ground, 50 V.Transducer Outputs: 24 V dc, 500 mA;15 V dc, 100 mA.ENVIRONMENTALOperating Temperature: 0 to 60°C.Storage Temperature: -40 to 70°C.Operating Humidity: To 90% non-condensing.

    WEIGHT4.3 kg approx. with single I/O board.

    DIMENSIONSCase Depth: 304 mm. Allow an extra 300 mmclearance for board extraction and connectors.Front Panel: 85 mm W x 270 mm H.ENCLOSURE

    Painted, welded steel outer case with plastic frontpanel.

    APPROVALS AND COMPLIANCES Available with European CE Mark.OIML R117 compliant.EN12405 For EFM devices compliant.

    Approved by NMI (Netherlands MeasurementInstitute, CMI (Czech Metrology Institute), and OMH(Hungarian National Office of Measure).OMNL (Algeria).

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    2

    SECTION 2 – INSTALLATION

    This section provides instructions on installing the FloBoss S600 unit, including installation preparation,

    panel mounting procedures, and the installation and removal of the plug-in boards.

    This section includes:

    Section Page Number 2.1 Preparing for Installation 2-1 2.2 Environmental Considerations 2-2 2.3 Required Tools for Installation 2-2 2.4 Installing the FloBoss S600 2-3 2.5 Installation and Removal of the Boards 2-7

    2.1 Preparing for Installation

    Installation of the FloBoss S600 must conform to all applicable local codes and regulations. Allinstallation procedures should be in accordance with normal practices of good workmanship. Although theFloBoss S600 shipped to you may not include all of the hardware options described in this manual, the

    procedure for the basic installation of the unit remains the same.

    Note: It is strongly recommended that you familiarize yourself with the procedures described inthis section before you begin to install the FloBoss S600.

    The FloBoss S600 uses a modular design that provides maximum flexibility and ease of installation. The basic panel-mounted version consists of three major components:

    ♦ Fabricated metal case, complete with pre-installed PSU/backplate and four card slots for the plug-incards (comprising a dedicated CPU slot and three I/O slots).

    ♦ Removable front panel comprising the LCD display and keypad assembly.♦ Plug-in boards, one CPU board and one I/O board are supplied for a basic configuration (two

    blanking plates are supplied to cover the unused slots).

    Figure 2-1 shows the FloBoss S600 system components with the appropriate user-provided tools.

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    Figure 2-1. FloBoss S600 System Components

    2.2 Environmental Considerations

    The FloBoss S600 panel mount is designed for use within the control room and should be placed in a position that provides ease of use, comfort, and safety for operators and maintenance personnel. Theoptimum height for viewing and using the display and keypad is at operator eye level.

    Where one or more units are installed in a confined space or with other heat producingequipment, special attention should be given to the combined heating effect. This combinedheat could increase the environmental temperature beyond its acceptable threshold, therebyimpacting performance.

    2.3 Required Tools for Installation

    Before attempting any installation of the FloBoss S600 hardware, ensure you have the following tools:♦ Small flat-blade screwdriver suitable for the slot headed captive screws on the rear of the case that

    secure each plug-in board into the case.♦ 5.5 mm (5 BA) hex or small adjustable crescent wrench for the front panel bosses.♦ 2.5 mm Allen wrench suitable for the hex cap screw on the front face of the front panel to secure

    the front panel molding to the case.

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    2.4 Installing the FloBoss S600

    Refer to the following procedures for installing the various FloBoss S600 components, including the front panel, panel-mounted unit, and plug-in boards.

    2.4.1 Unpacking the FloBoss S600Unpack the FloBoss S600 carefully and inspect parts for visual damage.

    Note: Do not discard packaging material until all pieces of the shipment have been identified andyou are confident that all parts are working correctly.

    2.4.2 Removing the Front Panel

    To begin the mounting process, remove the front panel from the FloBoss S600 as follows:1. Ensure power has been removed from the FloBoss S600.

    2. Use a 2.5 mm Allen wrench to remove the hex cap screw from the bottom center of the front panel. Refer to Figure 2-2.

    Figure 2-2. Removing the Front Panel

    3. Carefully slide the FloBoss S600 face up 4 mm (0.15 in) to allow it to clear the retaining grooveat the top of the case, and then allow the face to come forwards to clear the panel casecompletely. Refer to Figure 2-3.

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    Figure 2-3. Lift Front Panel

    4. Disconnect the ribbon cable from the back of the front panel at the blue connector. Refer toFigure 2-4. Observe the orientation of the connector with its mating keyway. The ribbon cablemust be correctly re-inserted at the end of the installation process.

    Do not remove the ribbon cable from the FloBoss S600 housing entrance. This might causedamage to the unit.

    Figure 2-4. Remove Connector

    DisconnectHere

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    5. Remove the top and bottom bosses from the unit housing, using a 5.5 mm (5 BA) hex wrench.

    Table 2-1. Mounting Dimensions

    Part DimensionsDisplay Keypad Moulding 85 mm (3.35") width x 269 mm (10.59") height x 28 mm (1.10") deepCase 84.5 mm (3.327") width x 270 mm (10.63") height x 303.8 mm (11.94") deepPanel Cutout 66 mm (2.6") width x 150 mm (5.9") heightPitch Between Cases 110 mm (4.33") giving 25 mm (0.98") air gapMax Panel Thickness 10 mm (0.39")

    Access Allow 300 mm (11.81") clearance directly behind case for maintenance

    Figure 2-5. Panel Mount Dimensions

    2.4.3 Installing the Panel-Mounted UnitAfter removing the front panel, you can install the panel-mounted unit as follows:

    1. Keeping the environmental considerations in mind, construct the framework of the cubicle tosupport the operating panel.

    Note: A standard 483 mm (19 in.) rack that is 311 mm (12.25 in.) high will accommodate up tofour FloBoss S600 flow computers with the rear of the case supported.

    2. Refer to Figure 2-6 and Table 2-1 for position details for two 7 mm (0.276 in.) holes and acutout. The panel cut out should be rectangular in shape for each FloBoss S600 unit. Atolerance of +/- 3 mm (0.12 in.) is allowed on each axis.

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    Figure 2-6. Panel Cutout Dimensions

    3. Panel thickness should be at least 3 mm (0.12 in) to prevent distortion. Thinner panels can beused, but these require the rear of the case to be supported. Refer to Figure 2-7.

    It is recommended that a rear support or anchor is always used to prevent twisting and otherdistortion effects during installation and maintenance.

    Figure 2-7. Panel Mount

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    4. Place the front of the case against the rear of the prepared cutout.

    5. Re-install the top and bottom bosses, and tighten with a 5.5 mm (5 BA) hex wrench.

    6. When the rear support is fitted, you should use a self-tapping screw to secure the case to the

    rear support. The maximum depth of the screw inside the case should be 3 mm (0.12 in.).

    2.4.4 Re-installing the Front PanelThe final stage of the installation process is to re-install the front panel on the FloBoss S600 as follows:

    1. Connect the ribbon cable (from the front of the case) to the connector on the front panel.

    Observe the orientation of the connector with its mating keyway. The ribbon cable must becorrectly inserted. Do not use excessive force to refit the cable.

    2. Place the top of the front panel over the retaining groove on the top boss and slide downwards.

    3. To secure the front panel, place the hex cap screw into its recess in the bottom center of thefront panel.

    4. Use a 2.5 mm Allen wrench to tighten the screw finger-tight. Turn an additional 180 degrees tocomplete the installation.

    Take care not to over-tighten the screw. Over-tightening may cause damage to the panel face.

    2.5 Installation and Removal of the Boards

    The FloBoss S600 unit will be shipped with the boards already installed. If you need to remove the boardsfor maintenance or upgrade reasons, please follow the procedures in this section.

    The CPU board is dedicated to the left-most rear slot of the case. The remaining slots can be populatedwith plug-in I/O boards, or they can be left blank and covered with the blank plates designed for the

    purpose.

    Ensure suitable electrostatic discharge precautions are taken prior to removing any of theplug-in boards.

    The terminals on some boards may be wired to electrical potentials sufficiently high to causeelectrical shock and injury. Make sure the power sources of any connected devices areturned off and discharged before performing any installation or repairs.

    To remove the plug-in boards:

    1. Ensure the FloBoss S600 is powered-down before attempting to extract a plug-in board.

    2. Unscrew the retention screws before attempting to remove a board to avoid damage to the pulltabs. Refer to Figure 2-8.

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    Figure 2-8. Unscrewing the Retention Screws

    3. Unlatch the pull-tabs for the appropriate board and pull the board clear of the case. Somerocking of the board may be required to release the connector. Refer to Figure 2-9 and Figure2-10.

    Figure 2-9. Using the Pull Tabs

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    Figure 2-10. Board Ready for Removal or Final Insertion

    To install the plug-in boards:

    1. Install the plug-in boards with care by aligning them in the guides (located at top and bottom of

    the case). Gently slide the board until it mates fully with the appropriate connector on the backplane.

    2. Each plug-in board has two “pull tabs” on the backplate. These should be pressed securely in place upon insertion.

    The insertion and location of the plug-in boards along the guides does not require excessiveforce. Take care not to twist or otherwise distort the boards during installation.

    3. Secure the board in the case with the retention screws (two per board).

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    SECTION 3 – CPU

    This section includes information on plug-in connector blocks and bit link settings for the P152 CPU

    board. This section includes the following information:Section Page Number 3.1 P152 CPU Board 3-1 3.2 Power Supply 3-2 3.3 Communication Ports 3-5 3.4 CPU On-Board Connectors 3-9 3.5 CPU Bit Links (Jumpers) 3-9 3.6 Dual Ethernet LAN Port 3-11

    3.1 P152 CPU Board

    The P152 CPU board contains the host processor and associated peripherals, which form the heart of thesystem. Various plug-in connections are provided on the rear backplate of the CPU board. Refer to Figure3-1 for an illustration of the P152 CPU board backplate. Additional connectors and bit links (jumpers) areused on the board; these are set at the factory prior to shipping.

    It is recommended that all wiring be made with stranded wire that is no larger than 16 AWG. For thecommunication ports, wiring of 18 to 22 AWG is recommended. Power wiring is recommended to be 16AWG. All local wiring practices and regulations should be observed.

    Do not use a Megger or similar instrument to check for isolation or continuity betweensignals on any of the connectors of the FloBoss S600. These instruments produce voltages farin excess of design parameters and damage may occur.

    TB-1

    COM 1-2

    REMOTE I/O

    TB-2

    NETWORK

    COM 4

    COM 3

    POWER

    COM 5, 6, 7RS 232/485

    Figure 3-1. P152 CPU Backplate

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    SERVICE

    SERVICE

    SERVICE

    SERVICE

    SERVICE

    SERVICE

    P152 CPU

    TB - 1

    COMM - 4RJ45

    COMM - 1/215D MALE

    GND

    TX-FP

    GND

    SPKR

    N/C

    TX-CON

    RTS-CON

    GND

    RX-FP

    CTS-FP

    GND

    N/C

    N/C

    RX-CON

    CTS-CON

    12345678

    123456789

    12345678

    910111213

    NETWORKRJ45

    REMOTE I/O'9' D FEMALE

    TX +

    RESET

    10.SEL(1)

    GND

    RX +

    TX -

    10.SEL(0)

    10.SEL(2)

    RX-

    COMPUTER GND

    RX -

    RX +

    TX -

    TX +

    N/C

    COM

    N/O

    + VE

    GND

    SIG GND

    DTR

    RTS

    TX

    RX

    CTS

    DSR

    DCD

    TX

    RXN/C

    N/C

    N/C

    N/C

    ETHERNET

    RS485PORT 8

    RX -

    RX +

    TX -

    TX +

    RX -

    RX +

    TX -

    TX +

    TB 2

    RS422OR

    RS485

    12345678

    12345678

    12345678

    1

    23456789

    101112131415

    0V

    RS232

    COMM - 3RJ45

    0V

    RS232

    SIG GND

    DTR

    RTS

    TX

    RX

    CTS

    DSR

    DCD

    LCD ANDSETUP

    + 24v

    + 15v

    GND

    24V DC SUPPLY 2 4 V D C

    I N P U T

    D C

    O U T P U T

    W A T C H

    D O G

    R S 2 3 2

    R S 2 3 2

    SERVICE

    L C D & S E T U P

    E T H E R N E T

    R S 4 8 5

    P O R T 8

    P O R T 5

    P O R T 6

    P O R T 7

    COMPUTER ALARM

    COMMS TO P144 I/O BOARDS

    RESERVED FOR FRONT PANELAND CONFIG 600 COMMS

    RS422OR

    RS485

    RS422OR

    RS485

    Figure 3-2. P152 CPU Terminations

    3.2 Power Supply

    The Power connection is made by a plug-in, standard 5-mm pitch screw terminal block on the P152 CPU board. The power supply connector is labeled TB-1. The TB-1 pin connections are shown in Table 3-1.

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    The FloBoss S600 should be powered by a nominal 24 volts dc power source capable of supplying 2Amps. The unit will operate between 20 and 32 volts dc.

    The startup in-rush current may draw 6 Amps for approximately 100 milliseconds. This in-rush becomes

    significant when multiple flow computers are connected to the same power supply.An on-board anti-surge fuse (2.5 Amp rating) protects the supply line should a fault occur within the unit.

    Fully regulated 15 and 24 volts dc supplies are also available for applications, such as powering loops or pre-amplifiers. These outputs are protected by resettable thermal fuses.

    Table 3-1. TB-1 Pin Connections (Power)

    Pin Function1 +24 V dc INPUT

    2 0 V (Return) INPUT3 +24 V dc OUTPUT (500 mA)4 +15 V dc OUTPUT (100 mA)5 0 V (Return) OUTPUT

    3.2.1 Watchdog RelayA single pole, double throw relay with Normally Open or Normally Closed terminals provides thewatchdog status from pins 6, 7, and 8 of TB-1. The TB-1 pin connections are shown in Table 3-2.Connection is made by plug-in, standard 5 mm-pitch screw terminals.

    The relay is energized during normal operation. A CPU failure causes the relay to de-energize. Thewatchdog period is 2.5 seconds maximum.

    NOTE: Contact is rated at 1 Amp, 30 volts dc and 30 volts ac, and is a Form “C” contact.

    Table 3-2. TB-1 Pin Connections (Watchdog Relay)

    Pin Function6 Normally Closed7 Common8 Normally Open

    3.2.2 On-Board Battery BackupThe battery backup is used to retain the contents of the SRAM on the P152 CPU, the PC compatible BIOSCMOS memory area, and the calendar clock. The battery is a board mounted, nickel metal hydride cell.The standard battery is a Ni-MH rechargeable 3.6 volt, 140 mAmp/hour unit.

    This is a factory-fitted option. To ensure that the battery is fully functional, a regular load test is performedon the unit.

    NOTE: The status of this battery is monitored by a voltage sensing circuit. An alarm is raised if the battery voltage drops below the predefined limit.

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    Table 3-3. Battery Specifications

    Charging Time (20%-80%) 48 hoursHold-up Time (without recharge) 3 months at 20° C (68° F), 1 month at 40° C (104° F)Battery Life (Typical) 5-7 yearsBattery Backup Holdup Time (after battery has failedits load test)

    2 weeks at 20° C (68° F)

    3.3 Communication Ports

    The FloBoss S600 CPU has nine standard communication ports (eight serial and one Ethernet). Thefollowing table details the communications ports.

    NOTE: Comm Ports 1 and 8 contain internal connections to other boards in the FloBoss S600which are not available for external host or local operator communications. Comm Port 1 can beused for routing Remote Display connections.

    Table 3-4. Communication Ports

    Communications Port Backplate Descriptor DescriptionComm 1 COM1-2 Internal (Connection to Front Panel Keypad)Comm 2 COM1-2 Local Operator PC linkComm 3 COM3 EIA-232 (RS-232)Comm 4 COM4 EIA-232 (RS-232)

    Comm 5, 6 & 7 TB2 EIA-422 (RS-422) or EIA-485 (RS-485)Comm 8 Remote I/O External (Reserved for future use) and Internal

    (Connection to I/O Boards)Comm 9 Network Ethernet

    For information on the communications port on the Front Panel which can also act as Comm 2, refer toSection 5, Front Panel.

    For information on the optional second Ethernet port, refer to Section 3.6.

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    3.3.1 EIA-232 (RS-232) Serial PortTwo EIA-232 (RS-232D) communications ports are provided on the backplate of the P152 CPU board.The ports use FCC-68 RJ-45 connectors and are labeled COM3 and COM4. The COM3 and COM4 pinconnections are shown in Table 3-5.

    Converters are commercially available to configure either 9-way D type or 25-way D type connection. The ports support baud rates 300 to 38400 bps.

    Table 3-5. COM3 and COM4 Pin Connections

    Pin Function1 GND2 DTR3 RTS

    4 TX5 RX6 CTS7 DSR8 DCD

    Figure 3-3. Pin Connections

    Maximum cable length is a function of the baud rate and quality of cable used. For example, a maximumlength of 15 m (50 ft) should be used at 19200 bps when using unscreened cable.

    The ports should be connected to the peripheral devices using multi-conductor, shielded cable. It isrecommended that the cable screen be connected to protective earth, keeping signal ground separate,

    particularly in noisy environments.

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    3.3.2 EIA-422 (RS-422)/EIA-485 (RS-485) Multi-drop PortThree EIA-422 (RS-422) or EIA-485 (RS-485) ports are located on the backplate of the P152 CPU boardand provide high speed/long distance links of up to 38400 bps and 1200 m (4000 ft). The ports use theconnector labeled TB-2, which is COM5, COM6, and COM7. The COM5, COM6, and COM7 pinconnections are shown in Table 3-6.

    NOTE: For two-wire EIA-485 (RS-485) installations, jumper TX+ to RX+ and TX- to RX- on theTB-2 connector on the P152 CPU board .

    Table 3-6. COM5, COM6, and COM7 Pin Connections

    Channel Pin Function1 RX-2 RX+

    3 TX-

    COM5

    4 TX+5 RX-6 RX+7 TX-

    COM6

    8 TX+9 RX-

    10 RX+11 TX-

    COM7

    12 TX+Signal

    Common13 GND

    3.3.3 Ethernet LAN PortThe standard Ethernet port on the backplate of the CPU card is for high-speed communications using anEthernet Local Area Network (LAN) architecture. The speed of data transfer is 10M bps when using10BaseT twisted pair cable.

    The port uses a FCC-68 RJ-45 connector. The port is labeled Network on the backplate of the P152 CPU.It is the standard Ethernet port. No hardware configuration or wiring is required for this communications

    port.

    NOTE: For information on the optional, second Ethernet port, refer to Section 3.6.

    3.3.4 Local Operator PC or Remote Display PortThe connector labeled COM1-2 on the backplate of the P152 CPU board is used to connect the FloBossS600 to a remote display (COM1) or the host PC (COM2). The COM1-2 port should not be modified bythe user for other functions.

    The COM1-2 port uses a standard 15-way D-type female connector. The COM1-2 pin connections areshown in Table 3-7.

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    Only shielded, multi-conductor cable should be used to connect to the COM1-2 port. It is recommended, particularly in noisy environments that the cable shield is connected to earth ground, ensuring the signalground is separate.

    NOTE: Do not reconfigure the bit link for Com1 and Com2 (bit link 11). The bit link is for factory useonly.

    Table 3-7. COM1-2 Pin Connections

    Pin Function1 GND2 TX to R. Display3 GND4 SPEAKER OUT

    5 N/C6 TX to PC7 RTS to PC8 GND9 RX from R. Display

    10 CTS to R. Display11 GND12 N/C13 N/C14 RX from PC15 CTS to PC

    3.3.4 .1 Conn ect ing to the FloBo ss S600A special serial cable is required to connect the host PC to the FloBoss S600 unit. A ready-made link cableis available for a PC with a 9-pin serial port.

    Alternatively, you may fabricate your own link cable using the wiring details in Figure 3-4.

    NOTE: Due to the high baud rate used for the communications between the host PC and theFloBoss S600, it is recommended that the maximum cable length be restricted to 5 m (15 ft).

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    Figure 3-4. Link Cable

    3.4 CPU On-Board Connectors

    The miscellaneous device connectors provided on the P152 CPU module are shown in Table 3-8. Thisinformation is for identification purposes only. Do not modify these connections, unless told to do so bythe factory.

    Table 3-8. Miscellaneous Device Connectors for the P152 CPU Module

    Socket DescriptionJ1 DIN Backplane ConnectorJ2 CPU cooling fan molex (12 VDC)J3 PC/104 expansion bus (16- bit)J4 Additional plug-in battery molex 3.6 V dcJ5 IDE Hard disk pin headerJ6 Altera serial programming pin header (factory use only)J7 Keyboard and mouse pin headerJ8 Security bit link (Off = Level 1 Security Disabled)J9 Optional communications LED backplate pin header

    3.5 CPU Bit Links (Jumpers)

    The entries shown in boldface are the default configuration settings; these may not apply to your specificconfiguration. This information is for identification purposes only. Do not modify these settings, unlesstold to do so by the factory.

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    Table 3-9. CPU Bit Links

    Jumper (Link) Position DescriptionLK1 & LK2 Not Used

    CPU & RADISYSLK3 ON/ OFF Voltage Selection (On = 5 V, Off = 3.3 V)LK4 ON/ OFF Internal Real Time Clock enableLK5 ON/ OFF Internal keyboard & mouse disableLK6 ON/ OFF 8 bit (Off) or 16 bit (On) BIOSLK7 ON/ OFF 7 channel (On) or 2 channel (Off) DMA operationLK8 ON/ OFF All interrupts available via MUX (Multiplex)LK9 ON/ OFF EIDE parity (Off) or DRAM (On) supportedLK10 ON/ OFF CS_USR1# (On) or Refresh (Off) supportedLK11 ON/ OFF COM1, COM2 supported: data & RTS/CTS only

    LK12 ON/ OFF COMCLK enableLK13 ON/ OFF Cold Start forced on power upLK14 ON/ OFF BIOS Monitor start enableFlash LK15 1-2/ 2-3 Block 0 - 1M - Write Prohibited (1-2) or Write

    Enabled (2-3)LK16 1-2/ 2-3 Block 1 - 2M - Write Prohibited (1-2) or Write

    Enabled (2-3)LK17 1-2/ 2-3 Block 2 - 3M - Write Prohibited (1-2) or Write

    Enabled (2-3)LK18 1-2/ 2-3 Block 3 - 4M - Write Prohibited (1-2) or Write

    Enabled (2-3)Clock Multiply LK19 ON/ OFF DX2 is Off (LK to On) or either

    DX4: On = Clk x3, Off = Clk x2 or586: On = Clk x4, Off = Clk x3 (LK to Off)

    BIOS ROM Size LK20 1-2 /2-3 4 MB EPROM (1-2) or 1 MB EPROM (2-3)SQFP 486 CPU LK21 ON/ OFF Link to upgrade SQFP 486 CPULK22 & 23 ON /OFF Clock Speed.

    When 22 & 23 = OFF = 33 MHz.When 22 = OFF & 23 = ON = 40 MHz.When 22 & 23 = ON = 50 MHz.When 22 = OFF & 23 = ON = 66 MHz.

    Ethernet LK24 ON/ OFF ENEEPLK25 ON/ OFF I/O Select 2LK26 ON/ OFF I/O Select 1LK27 ON/ OFF I/O Select 0Cache Select LK28 ON/ OFF Non-Enhanced = Off (LK is On) or Enhanced

    On = WritethroughOff = Writeback (LK is Off)

    LK29 ON/ OFF Link when write-back processor fittedLK30 Not Used

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    3.6 Dual Ethernet LAN Port

    The optional P190 second Ethernet port on the FloBoss S600 is for high-speed communications using anEthernet Local Area Network (LAN) architecture. The speed of data transfer is 10M bps when using

    10BaseT twisted pair cable.

    NOTE: For information on the standard Ethernet port, refer to Section 3.3.3.

    The P190 Dual Ethernet communications port is comprised of a mezzanine card and a port backplate witha FCC-68 RJ-45 connector. Refer to Figure 3-5

    The mezzanine card plugs into the PC/104 slot on the P152 CPU board. Connections to the port are madeat a communications module backplate which connects to the mezzanine card via an extension of the card.This backplate will use the first I/O slot beside the P152 CPU slot.

    Figure 3-5. Dual Ethernet Communications Card

    The second Ethernet port is usually shipped already installed in the S600 unit from the factory. Fieldinstallation is possible, when a specialized backplane and P152 CPU card are also installed. If installed atthe factory, no hardware configuration or wiring is required.

    NOTE: Before using this port, verify the IP settings of the port on the front panel. From theStartup menu, select Network Setup > Network I/F 2. If no addresses have been assigned, you willneed to assign them.

    NOTE: Exercise CAUTION . Network I/F 1 and Network I/F 2 must have unique subnet masks.

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    SECTION 4 – I/O

    This section includes information on plug-in connector blocks, field wiring configurations (ANIN, PRT,

    and DPR signals). This section includes the following information:Section Page Number 4.1 P144 I/O Board 4-1 4.2 P154 Prover Board 4-17 4.3 P188 HART Board 4-24

    It is recommended that all wiring be made with stranded wire that is no larger than 16 AWG. All localwiring practices and regulations should be observed.

    Do not use a Megger or similar instrument to check for isolation or continuity betweensignals on any of the connectors of the FloBoss S600. These instruments produce voltages farin excess of design parameters and damage may occur.

    4.1 P144 I/O Board

    The P144 I/O board measures process signals used by the CPU while running the flow computer functions.The I/O board supplies 12 Analog Inputs, 4 Analog Outputs, 16 Digital Inputs, 12 Digital Outputs, 4 PulseInputs, 5 Pulse Outputs, 3 Frequency (Density) Inputs, and 3 PRT/RTD Inputs.

    The backplate has three low density D-type connectors for field wiring. These connectors are labeledSKT-A, SKT-B, and SKT-C.

    SKT-A

    SKT-B

    SKT-C

    ANIN 1-10ANOUT 1-4

    ANIN 11 - 12DIGIN 1-6DIGOUT 1 - 2Freq InputsPulse Outputs

    DIGIN 7-16DIGOUT 3-12Turbine Inputs

    Figure 4-1. Backplate with P144 I/O Board

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    1

    142153

    164

    175

    186

    19

    41

    21245

    2222563

    232613141516171819

    1918

    1716151413121110987

    245

    +15V

    +15V

    +15V

    +15V

    0-1 V

    +12V1mA

    0-1 V

    +12V1mA

    0-1 V

    +12V1mA

    SKT A

    SKT B

    SKT C

    COMMON + VE

    DIG IN 5-

    DIG IN 8-

    COMMON + VE

    DIG IN 9-

    DIG IN 10-

    DIG IN 11-

    DIG IN 12-

    COMMON + VE

    DIG IN 13-

    DIG IN 14-

    DIG IN 15-

    DIG IN 16-

    COMMON + VE

    RAW PULSE +OUTPUT -

    8

    219221020112412251323

    87

    203031

    32333534129

    27102811293637

    373635

    343332313029282726254

    233

    222

    211

    20HITHIT

    4 - 20 mA

    1 -5 V

    1 -5 V

    SKT A

    SKT B

    SKT C

    ADC 1+

    ADC 2+

    ADC 3+

    ADC 4+

    ADC 5+

    GND

    ADC 6+

    ADC 7+

    ADC 8+

    ADC 9+

    ADC 10+

    GND

    ADC 11+

    ADC 12+

    GND

    PULSE OUT 1+

    PULSE OUT 2+

    PULSE OUT 3+

    PULSE OUT 4+

    PULSE 1-4 COM

    + DENSITY- INPUT 1

    + DENSITY- INPUT 2

    + DENSITY- INPUT 3

    + PULSE- OU TP UT 5

    DIG OUT 1+

    DIG OUT 2+

    DIG OUT 3+

    DIG OUT 4+

    COMMON GND

    DIG OUT 5+

    DIG OUT 6+

    DIG OUT 7+

    DIG OUT 8+

    COMMON GND

    DIG OUT 9+

    DIG OUT 10+

    DIG OUT 11+

    DIG OUT 12+

    COMMON GND

    + DUAL PULSE- C HA NN EL 1

    + DUAL PULSE- C HA NN EL 2

    + DUAL PULSE- C HA NN EL 3

    + DUAL PULSE- C HA NN EL 4

    SUPPLY

    DAC 4 OUTPUT

    GROUND

    SUPPLY

    DAC 3 OUTPUT

    GROUND

    SUPPLY

    DAC 1 OUTPUT

    GROUND

    SUPPLY

    DAC 2 OUTPUT

    GROUND

    I+

    PRT 1 V+

    INPUT V-

    I-

    I+

    PRT 2 V+

    INPUT V-

    I-

    I+

    PRT 3 V+

    INPUT V-

    I-

    DIG IN 1-

    DIG IN 2-

    DIG IN 3-

    DIG IN 4-

    DIG IN 6-

    DIG IN 7-

    SERVICE

    SERVICE

    SERVICESERVICE

    SERVICE

    SERVICE

    0v

    0v

    0v

    +24v

    +24v

    +24v

    +24v

    P144 IIO 1

    LK 29

    LK 30

    LK33

    10K

    LK32

    10K

    LK31

    10K

    LK16-20

    LK21-25

    1

    13

    3

    Figure 4-2. P144 I/O Board Terminations

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    4.1.1 Analog InputsThere are two fully floating A/D converters per I/O board, each measuring five single-ended Analog Input(ANIN) channels. Each channel (ANIN 1-10) is configurable as a 0 to 5.25 volt or 0 to 22 mAmp inputrange. There are also two current-only inputs (ANIN 11 and 12). This provides a total of 12 AnalogInputs.

    The primary measurement for ANIN 1-10 is voltage, which is compared to a stable reference source. Thechannels are configurable to current using a bit link (jumper) on the board to place a high accuracycalibrated shunt resistor in parallel with the input. Refer to Figure 4-3 and Figure 4-4.

    NOTE: Exercise caution . The channels for each A/D converter should be set the same toguarantee accuracy. Channels ANIN 1-5 on the first A/D converter should all be set for voltage orall for current. Channels ANIN 6-10 on the second A/D converter should all be set for voltage orall for current. Refer to Section 4.1.10 for a table of settings.

    Figure 4-3. Analog Input Schematic (with IS Barrier and using Internal Resistor)

    Figure 4-4. Analog Input Schematic (without IS Barrier and using External Resistor)

    The ANIN channels use the connectors labeled SKT-A and SKT-B, which are located on the backplate ofthe P144 board. Channels CH1 to CH10 are located on connector SKT-A and channels CH11 and CH12are located on connector SKT-B. The ANIN pin connections are shown in Table 4-1 and Table 4-2.

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    Table 4-1. ANIN Pin Connections for SKT-A

    Pin Function8 ANIN-CH1

    21 ANIN-CH29 ANIN-CH3

    22 ANIN-CH410 ANIN-CH520 RETURN CH1-511 ANIN-CH624 ANIN-CH712 ANIN-CH825 ANIN-CH913 ANIN-CH10

    23 RETURN CH6-10

    Table 4-2. ANIN Pin Connections for SKT-B

    Pin Function8 ANIN-CH11 (current)7 ANIN-CH12 (current)

    20 GND

    4.1.2 Analog OutputsThere are four Analog Outputs (D/A Converter). Each D/A Converter channel is fully floating and

    provides its own floating supply. Loads of up to a 650-ohm loop impedance can be connected directly.The unit can be used in either source or sink configuration. Refer to Figure 4-5, Figure 4-6, and Figure4-7.

    The D/A Converter output channels use the connector labeled SKT-A, which is located on the backplate ofthe P144 board. The D/A Converter output pin connections on the back of the I/O card are shown in Table4-3.

    Figure 4-5. Analog Output Schematic (FloBoss S600 Powered)

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    Figure 4-6. Analog Output Schematic (Externally Powered Device)

    Figure 4-7. Analog Output Schematic (Externally Powered through FloBoss S600)

    Table 4-3. D/A Converter Output Pin Connections for SKT-A

    Pin Function1 DAC-CH1 +15 V SOURCE

    14 DAC-CH1 SINK2 DAC-CH1 0 VDC

    15 DAC-CH2 +15 V SOURCE3 DAC-CH2 SINK

    16 DAC-CH2 0 VDC4 DAC-CH3 +15 V SOURCE

    17 DAC-CH3 SINK5 DAC-CH3 0 VDC

    18 DAC-CH4 +15 V SOURCE6 DAC-CH4 SINK

    19 DAC-CH4 0 VDC

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    4.1.3 Digital InputsThere are 16 optically-isolated Digital Inputs (DIGIN) per plug-in board. The digital inputs have beengrouped into four banks of 4-off single ended inputs with one common feed. Refer to Figure 4-8 and

    Figure 4-9.

    The sample period is 500 milliseconds.

    The DIGIN channels use the connectors labeled SKT-B and SKT-C, which are located on the backplate ofthe P144 board. The DIGIN pin connections are in Table 4-4 and Table 4-5.

    NOTE: The feed lines (Ex. pin 17 on SKT-B) must be connected to a 24 volts dc source. TheDIGIN lines (Ex. pin 13 on SKT-B) expect typical “open collector” (referenced to GND)connections.

    Figure 4-8. Digital Input Schematic (Open Collector Device)

    Figure 4-9. Digital Input Schematic (Relay)

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    Table 4-4. DIGIN Pin Connections for SKT-B

    Pin Function13 DIGIN-CH1

    14 DIGIN-CH215 DIGIN-CH316 DIGIN-CH417 RETURN CH1-418 DIGIN-CH519 DIGIN-CH6

    Table 4-5. DIGIN Pin Connections for SKT-C

    Pin Function19 DIGIN-CH718 DIGIN-CH817 RETURN CH5-816 DIGIN-CH915 DIGIN-CH1014 DIGIN-CH1113 DIGIN-CH1212 RETURN CH9-1211 DIGIN-CH1310 DIGIN-CH14

    9 DIGIN-CH158 DIGIN-CH167 RETURN CH13-16

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    4.1.4 Digital OutputsThere are 12 digital output channels. The digital outputs (DIGOUT) are open collector type. Themaximum current rating is 100 mAmps at 24 volts dc. Output frequencies up to 0.5 Hz are possible.

    The DC polarity must be carefully checked. Use an external DC supply in series with the load. Whenusing inductive loads, such as relay coils, place a diode across the load. Refer to Figure 4-10 and Figure4-11.

    The DIGOUT channels use the connectors labeled SKT-B and SKT-C, which are located on the backplateof the P144 board. The DIGOUT pin connections are shown in Table 4-6 and Table 4-7.

    Figure 4-10. Digital Output Schematic (Relay)

    Figure 4-11. Digital Output Schematic (24 V Switched Indicator)

    Table 4-6. DIGOUT Pin Connections for SKT-B

    Pin Function36 DIGOUT-CH137 DIGOUT-CH2

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    Table 4-7. DIGOUT Pin Connections for SKT-C

    Pin Function37 DIGOUT-CH3

    36 DIGOUT-CH435 RETURN CH1-434 DIGOUT-CH533 DIGOUT-CH632 DIGOUT-CH731 DIGOUT-CH830 RETURN CH5-829 DIGOUT-CH928 DIGOUT-CH1027 DIGOUT-CH11

    26 DIGOUT-CH1225 RETURN CH9-12

    4.1.5 Turbine Pulse InputsWhen the optional Mezzanine card for Pulse Inputs (P148) is installed on the P144 I/O board, four PulseInputs may be used either independently or in pairs of two. Generally, they are used for dual pulsemeasurement, such as turbine applications. In dual pulse mode, level A or B pulse checking can beenabled.

    Each input has an input range of 1 to 10 KHz. Each channel has live integrity checking. A configurablecircuit fail alarm is activated if cabling faults develop or if the pre-amp power fails.

    The electrical connection of these inputs is dependent on which DPR mezzanine card is fitted to the P144I/O module. For example, a 12 volts dc P148 Mezzanine card is suitable for the pre-amp signals shown inFigure 4-12. As another example, a 24 volts dc P148 Mezzanine card is suitable for the open collectordevice shown in Figure 4-13.

    The P148 Mezzanine card can interface to a variety of pre-amps. The following pre-amps are among thosesupported: Spectra Tek F106, Spectra Tek IS106, Instromet MK15, Faure Herman FH71 2-wire, FaureHerman FH71 3-wire, and ITT Barton 818U.

    The dual-pulse input pin connections are shown in Table 4-8.

    Figure 4-12. Pulse Input Schematic (using EU 12 V P148 Mezzanine Card)

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    Figure 4-13. Pulse Input Schematic (using US 24 V P148 Mezzanine Card)

    Table 4-8. Dual-Pulse Input Pin Connections for SKT-C

    Pin Function

    4 SINGLE/DUAL PULSE-CH1+23 SINGLE/DUAL PULSE-CH1-3 SINGLE/DUAL PULSE-CH2+

    22 SINGLE/DUAL PULSE-CH2-2 SINGLE/DUAL PULSE-CH3+

    21 SINGLE/DUAL PULSE-CH3-1 SINGLE/DUAL PULSE-CH4+

    20 SINGLE/DUAL PULSE-CH4-

    4.1.6 Pulse OutputsThere are five programmable pulse output channels (PULSEOUT), typically used for electronic countersor sampler control. Refer to Figure 4-14.

    Figure 4-14. Pulse Output Schematic

    The PULSEOUT pin connections are shown in Table 4-9.

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    Table 4-9. PULSEOUT Pin Connections for SKT-B

    Pin Function30 PULSEOUT-CH1

    31 PULSEOUT-CH232 PULSEOUT-CH333 PULSEOUT-CH435 RETURN CH1-434 PULSEOUT-CH512 RETURN CH5

    4.1.7 Raw Pulse OutputThere is a single raw pulse output, typically used in prover applications to mimic the turbine signals and

    send them to the prover mezzanine card. Refer to Figure 4-15. A 1 Kohm resistor is required if the pulserate on the prover bus exceeds 1 KHz, or if there are more than three streams, or if more than 20 m of cableis required.

    The RAWOUT pin connections are shown in Table 4-10.

    Figure 4-15. Raw Pulse Output Schematic

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    Table 4-10. Raw Pulse Output Pin Connections for SKT-C

    Pin Function24 Raw Output

    5 Return

    4.1.8 Frequency InputsThe three Frequency Inputs are typically used for density transducer signals. Each input has an input rangeof 0 to 10 KHz. Bit links are provided to allow the inputs to be AC or DC coupled. Refer to Figure 4-16and Figure 4-17.

    The frequency input channels use the connector labeled SKT-B, which is located on the backplate of the

    P144 board. The frequency input pin connections are shown in Table 4-11.

    Figure 4-16. Frequency Input Schematic (with IS Barrier and AC Coupled)

    Figure 4-17. Frequency Input Schematic (without IS Barrier and with DC Coupled)

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    Table 4-11. Frequency Input Pin Connections for SKT-B

    Pin Function9 FREQUENCY-CH1+

    27 FREQUENCY-CH1-10 FREQUENCY-CH2+28 FREQUENCY-CH2-11 FREQUENCY-CH3+29 FREQUENCY-CH3-

    4.1.9 PRT/RTD InputsThere are three Platinum Resistance Thermometer (PRT)/Resistance Temperature Detector (RTD) inputs.

    The PRT/RTD inputs are suitable for Class A, 4-wire PRT devices that conform to the BS EN 60751:1996

    standard. The temperature measurement range is -100 to +200°C (-148 to +392°F). Two styles ofPRT/RTD probes are supported:♦ DIN (coefficient of 0.00385 ohm/ohms degrees Celsius).♦ AMERICAN (coefficient of 0.003926 ohm/ohms degrees Celsius).

    The “DIN” 43760 selection is typical in Europe and common in the United States, while the“AMERICAN” Standard selection coefficient (alpha) is still common for circumstances where a slightlymore pure Platinum is used to effect a higher absolute accuracy. The style of PRT/RTD must beconfigured through Config 600 software.

    The PRT/RTD input pin connections are shown in Table 4-12.

    Figure 4-18. PRT/RTD Input Schematic

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    Table 4-12. PRT Input Pin Connections for SKT-B

    Pin Function4 PRT-CH1 I+

    1 PRT-CH1 V+21 PRT-CH1 V-24 PRT-CH1 I-5 PRT-CH2 I+2 PRT-CH2 V+

    22 PRT-CH2 V-25 PRT-CH2 I-6 PRT-CH3 I+3 PRT-CH3 V+

    23 PRT-CH3 V-26 PRT-CH3 I-

    4.1.10 P144 I/O Bit Links (Jumpers)The entries shown in boldface are the default configuration settings; these may not apply to your specificconfiguration. Do not change the bit link settings, unless told to do so by the factory.

    Point to point communications for the P144 I/O board require Link 2 to be ON and Link 11 to be OFF.Multiplex (MUX) communications require Link 2 to be OFF and Link 11 to be OFF.

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    Table 4-13. P144 I/O Bit Link Settings

    Bit Link Position DescriptionON Flash Write EnableLK1

    OFF Flash Write ProtectedON Point to Point mode enabledLK2OFF Point to Point mode off

    LK3 - LK10 Multiplex (MUX) Addresses – See table belowLK11 ON/ OFF Communications Mode – Off is only supported

    optionLK12 ON/OFF Oscilloscope EarthLK13, LK14, LK15 Not UsedA/D Shunts

    ON ADC CH1 - Current ModeLK16 1 OFF ADC CH1 - Voltage ModeON ADC CH2 - Current ModeLK17 1 OFF ADC CH2 - Voltage ModeON ADC CH3 - Current ModeLK18 1 OFF ADC CH3 - Voltage ModeON ADC CH4 - Current ModeLK19 1 OFF ADC CH4 - Voltage ModeON ADC CH5 - Current ModeLK20 1 OFF ADC CH5 - Voltage ModeON ADC CH6 - Current ModeLK21 1 OFF ADC CH6 - Voltage Mode

    ON ADC CH7 - Current ModeLK221

    OFF ADC CH7 - Voltage ModeON ADC CH8 - Current ModeLK23 1 OFF ADC CH8 - Voltage ModeON ADC CH9 - Current ModeLK24 1 OFF ADC CH9 - Voltage ModeON ADC CH10 - Current ModeLK25 1 OFF ADC CH10 - Voltage Mode

    LK26, LK27, LK28 Cannot be changed.LK29, LK30 1-2/ 2-3 Open Collector Mode (2-3). 2-3 is only

    supported option.

    Frequency Input ModesON FRQ 01 - DC CoupledLK31OFF FRQ 01 - AC CoupledON FRQ 02 - DC CoupledLK32OFF FRQ 02 - AC CoupledON FRQ 03 - DC CoupledLK33OFF FRQ 03 - AC Coupled

    1. A/D Converter Shunts are configured in groups of five and must be used togetheras current OR voltage. LK16 to LK19 should be fitted as a set. LK21 to LK25 shouldbe fitted as a set.

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    Table 4-14. Multiplex Mode Addressing

    Address LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK10 COMMENT

    0 N/A N/A N/A N/A N/A N/A N/A 1-2 Not a Validaddress

    1 OFF OFF OFF OFF OFF OFF ON 1-2 1 st or only board

    2 OFF OFF OFF OFF OFF ON OFF 1-2 2 nd Board

    3 OFF OFF OFF OFF ON OFF OFF 1-2

    4 OFF OFF OFF ON OFF OFF OFF 1-2

    5 OFF OFF ON OFF OFF OFF OFF 1-2

    6 OFF ON OFF OFF OFF OFF OFF 1-2

    7 ON OFF OFF OFF OFF OFF OFF 1-2

    8 N/A N/A N/A N/A N/A N/A N/A 2-3 Not a Validaddress

    9 OFF OFF OFF OFF OFF OFF ON 2-3

    10 OFF OFF OFF OFF OFF ON OFF 2-3

    11 OFF OFF OFF OFF ON OFF OFF 2-3

    12 OFF OFF OFF ON OFF OFF OFF 2-3

    13 OFF OFF ON OFF OFF OFF OFF 2-3

    14 OFF ON OFF OFF OFF OFF OFF 2-3

    15 ON OFF OFF OFF OFF OFF OFF 2-3

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    4.2 P154 Prover Board

    The P154 dedicated prover interface card has been designed to work with compact or microprover,unidirectional and bi-directional provers, with 2 or 4 detector switches. In addition, it contains highresolution timing circuits so that dual chronometry methods can be utilized to increase the apparentresolution for instances when insufficient turbine pulses are present with the prover volume available. The

    prover board can also be used in master meter proving and supplies 32 Digital Inputs, 12 Digital Outputs, 2Frequency (density) Inputs, and 4 hardware-assisted Pulse Outputs. There are no analog functions on the

    prover board.

    The backplate has three low density D-type connectors for field wiring. These connectors are labeledSKT-D, SKT-E, and SKT-F.

    SKT-D

    SKT-F

    RAW IN 1-3DENSITY 1-2

    SKT-EDIGIN 1-6 AND 17-32DIGOUT 1-2Pulse Outputs 1-4

    DIGIN 7-16DIGOUT 3-12DUAL PULSE 1-4

    SPHERE SWITCH 1-4PLLINRAW OUT

    PLLOUT

    Figure 4-19. Backplate with P154 Prover Board

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    SERVICE

    SERVICE

    SERVICESERVICE

    SERVICE

    SERVICE

    P154 IIO 2

    1

    142153

    168

    209

    211022

    2021222324

    2526272829

    3132333435

    3637

    3736

    3534333231302928272625245

    0V

    0V

    SKT D

    SKT E

    SKT F

    DIG OUT 1+

    DIG OUT 4+

    COMMON GND

    DIG OUT 5+

    DIG OUT 6+

    DIG OUT 7+

    DIG OUT 8+

    COMMON GND

    DIG OUT 9+

    DIG OUT 10+

    DIG OUT 11+

    DIG OUT 12+

    COMMON GND

    PIM PULSE +OUTPUT -

    17

    518264

    11231213192425

    12345

    6789

    10

    13141516171819

    191817

    161514131211109874

    233

    222

    211

    20HITHIT

    SKT D

    SKT E

    SKT F

    SWITCH 1 -

    SWITCH 2 -

    SWITCH 3 -

    SWITCH 4 -

    COMMON + VE

    + RAW PULSE

    - OUTPUT

    GND

    GND

    GND

    GND

    GND

    DIG IN 17 -

    DIG IN 18 -

    DIG IN 19 -

    DIG IN 20 -

    COMMON + VE

    DIG IN 5 -

    DIG IN 6 -

    DIG IN 7 -

    DIG IN 8 -

    COMMON + VE

    DIG IN 9 -

    DIG IN 10 -

    DIG IN 11 -

    DIG IN 12 -

    COMMON + VE

    DIG IN 13 -

    DIG IN 14 -

    DIG IN 15 -

    DIG IN 16 -

    COMMON + VE

    + DUAL PULSE- C HA NN EL 1

    + DUAL PULSE- C HA NN EL 2

    + DUAL PULSE- C HA NN EL 3

    + DUAL PULSE- C HA NN EL 4

    +DENSITY 1

    -

    RAW PULSE +

    INPUT 1 -

    DIG OUT 2+

    DIG OUT 3+

    3K3

    3K3

    3K3

    0V

    LINKS

    RAW PULSE +

    INPUT 2 -

    RAW PULSE +

    INPUT 3 -

    PIM LOOP +

    INPUT -

    +DENSITY 2

    -

    DIG IN 25 -

    DIG IN 26 -

    DIG IN 27 -

    DIG IN 28 -

    COMMON + VE

    DIG IN 29 -

    DIG IN 30 -

    DIG IN 31 -

    DIG IN 32 -

    COMMON + VE

    PULSE OUT 1+

    PULSE OUT 2+

    PULSE OUT 3+

    PULSE OUT 4+

    COMMON GND

    DIG IN 1 -

    DIG IN 2 -

    DIG IN 3 -

    DIG IN 4 -

    COMMON + VE

    DIG IN 21 -

    DIG IN 22 -

    DIG IN 23 -

    DIG IN 24 -

    COMMON + VE

    OV

    OV

    OV

    +24V

    +24V

    PULSE OUT 2+

    +24V

    +24V

    +24V

    +24V

    +24V

    +24V

    +24V

    Figure 4-20. P154 Prover Board Terminations

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    4.2.1 Digital InputsThere are 32 optically-isolated Digital Inputs (DIGIN) per plug-in board. The digital inputs have beengrouped into four banks of 4-off single ended inputs with one common feed.

    The sample period is 500 milliseconds.

    The DIGIN channels use the connectors labeled SKT-E and SKT-F, which are located on the backplate ofthe P154 board. The DIGIN pin connections are shown in Table 4-15 and Table 4-16.

    Note: The return lines (Ex. pin 17 on SKT-E) must be connected to a 24 volts dc source. TheDIGIN lines (Ex. pin 13 on SKT-E) expect typical “open collector” (referenced to GND)connections.

    Field wiring schematics are shown in Figure 4-8 and Figure 4-9 in Section 4.1.3.

    Table 4-15. DIGIN Pin Connections for SKT-E

    Pin Function13 DIGIN-CH114 DIGIN-CH215 DIGIN-CH316 DIGIN-CH417 RETURN CH1-418 DIGIN-CH519 DIGIN-CH6

    1 DIGIN CH-172 DIGIN CH-183 DIGIN CH-194 DIGIN CH-205 RETURN CH-17-206 DIGIN CH-217 DIGIN CH-228 DIGIN CH-239 DIGIN CH-24

    10 RETURN CH 21-24

    20 DIGIN CH-2521 DIGIN CH-2622 DIGIN CH-2723 DIGIN CH-2824 RETURN CH 25-2825 DIGIN CH-2926 DIGIN CH-3027 DIGIN CH-3128 DIGIN CH-3229 RETURN CH 29-32

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    Table 4-16. DIGIN Pin Connections for SKT-F

    Pin Function19 DIGIN-CH7

    18 DIGIN-CH817 RETURN CH5-816 DIGIN-CH915 DIGIN-CH1014 DIGIN-CH1113 DIGIN-CH1212 RETURN CH9-1211 DIGIN-CH1310 DIGIN-CH149 DIGIN-CH15

    8 DIGIN-CH167 RETURN CH13-16

    4.2.2 Digital OutputsThere are 12 digital output channels. The digital outputs (DIGOUT) are high current, open collector type.The maximum current rating is 100 mAmps at 24 volts dc. Output frequencies up to 0.5 Hz are possible.

    The DC polarity must be carefully checked. Use an external DC supply in series with the load. Whenusing inductive loads, such as relay coils, place a diode across the load.

    The DIGOUT channels CH1 to CH2 are located on connector SKT-E, and channels CH3 and CH12 arelocated on connector SKT-F. The DIGOUT pin connections are shown Table 4-17 and Table 4-18. Fieldwiring schematics are shown in Figure 4-10 and Figure 4-11 in Section 4.1.4.

    Table 4-17. DIGOUT Pin Connections for SKT-E

    Pin Function36 DIGOUT-CH137 DIGOUT-CH2

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    Table 4-18. DIGOUT Pin Connections for SKT-F

    Pin Function37 DIGOUT-CH3

    36 DIGOUT-CH435 RETURN CH1-434 DIGOUT-CH533 DIGOUT-CH632 DIGOUT-CH731 DIGOUT-CH830 RETURN CH5-829 DIGOUT-CH928 DIGOUT-CH1027 DIGOUT-CH11

    26 DIGOUT-CH1225 RETURN CH9-12

    4.2.3 Turbine Pulse InputsThe four Pulse Inputs may be used either independently or in pairs of two. Generally, they are used fordual pulse measurement, such as turbine applications. In dual pulse mode, level A or B pulse checking can

    be enabled.

    Each input has an input range of 1 to 10 KHz. Each channel has live integrity checking. A circuit failalarm is activated if cabling faults develop or the pre-amp power fails.

    The dual-pulse input pin connections are shown in Table 4-19. Field wiring schematics are shown inFigure 4-12 and Figure 4-13 in Section 4.1.5.

    Table 4-19. Dual-Pulse Input Pin Connections for SKT-F

    Pin Function4 DUAL PULSE-CH1+

    23 DUAL PULSE-CH1-3 DUAL PULSE-CH2+

    22 DUAL PULSE-CH2-2 DUAL PULSE-CH3+

    21 DUAL PULSE-CH3-1 DUAL PULSE-CH4+

    20 DUAL PULSE-CH4-

    4.2.4 Pulse OutputsThere are four programmable Pulse Outputs, typically used for electronic counters.

    The PULSEOUT pin connections are shown Table 4-20. Field wiring schematics are shown in Figure 4-14in Section 4.1.6.

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    Table 4-20. PULSEOUT Pin Connections for SKT-E

    Pin Function31 PULSEOUT-CH1

    32 PULSEOUT-CH233 PULSEOUT-CH334 PULSEOUT-CH435 RETURN CH1-4

    4.2.5 Frequency InputsThere are two Frequency Inputs, typically used for density transducer signals. Each input has an inputrange of 0 to 10 KHz.

    The frequency input pin connections are shown in Table 4-21. Field wiring schematics are shown inFigure 4-16 and Figure 4-17 in Section 4.1.8.

    Table 4-21. Frequency Input Pin Connections for SKT-D

    Pin Function9 FREQUENCY-CH1+

    21 FREQUENCY-CH1-10 FREQUENCY-CH2+22 FREQUENCY-CH2-

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    4.2.6 P154 Prover Bit Links (Jumpers)The entries shown in boldface are the default configuration settings; these may not apply to your specificconfiguration.

    Table 4-22. P154 Prover Bit Links (Jumpers)

    Link Position DescriptionsFlashLK1 ON Write Enable

    OFF Write ProtectedNode Address (see Table 4-23)LK2 ON

    OFF Multiplexed mode (MUX)LK11 ON

    OFF Multiplexed mode (MUX)MUX Address: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15LK3 ● ● LK4 ● ● LK5 ● ● LK6 ● ● LK7 ● ● LK8 ● ● LK9 ● ● LK10 1-2 ● ● ● ● ● ● ●

    2-3 ● ● ● ● ● ● ● Altera VoltageLK12 1-2 3.465V

    2-3 5V - VccRaw Pulse Output ModeLK13/14 1-2 RS422 differential driver

    2-3 Open collectorRaw Pulse Input #3 – Line DeterminationLK15/16 ON Line determination resistors connected: +ve pulled up to Vcc and –ve down

    to 0VOFF Lines undetermined

    Table 4-23. Node Addressing: Communications Mode Selection

    Node Addressing: Communications Mode SelectionMode Link 2 Link 11 Link 3-10

    Point-to-point ON OFF IGNOREDMulti-dropped ON ON IGNORED

    Multiplexed (MUX) OFF OFF ADDRESS

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    4.3 P188 HART Board

    HART communication is facilitated by way of a 12 channel I/O board. Each digital input channel iscapable of handling up to 8 devices (up to 50 Transmitters in total). Point to point and multi-drop

    architectures are supported.

    The connections are made through two 25 pin D connectors located on the backplate of the P188 module.Socket A connects to a 25 pin Male connector; Socket B connects to a 25 pin Female connector. Refer toTable 4-24 and Table 4-25.

    Table 4-24. P188 HART Pin Connections (Socket A)

    Socket AChannel Number

    Socket APin Number

    Channel 1+ 1Channel 1- 14Channel 2+ 2Channel 2- 15Channel 3+ 3Channel 3- 16Channel 4+ 4Channel 4- 17Channel 5+ 5Channel 5- 18Channel 6+ 6

    Channel 6- 19Channel 7+ 7Channel 7- 20Channel 8+ 8Channel 8- 21

    Table 4-25. P188 HART Pin Connections (Socket B)

    Socket B

    Channel Number

    Socket B

    Pin NumberChannel 9+ 13Channel 9- 25Channel 10+ 12Channel 10- 24Channel 11+ 11Channel 11- 23Channel 12+ 10Channel 12- 22

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    Figure 4-21. HART Device Beyond the IS Barrier

    Figure 4-22. HART Device and Hand Held Communicator Beyond the IS Barrier

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    Figure 4-23. HART Device without Hand Held Communicator

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    SECTION 5 – FRONT PANEL

    This section discusses the front panel of the FloBoss S600, including the keypad, LCD display screen,communications port, and LED. This section also shows how to navigate the display screens.

    Section Page Number5.1 Description 5-1

    5.2 Front Panel Port 5-2

    5.3 Keypad 5-2

    5.4 Alarm LED 5-3

    5.5 Display 5-4

    5.6 Navigating the Display 5-5 5.7 Entering Data 5-6

    5.8 Assigning a Default Page 5-8

    5.10 Using the Exponential Key 5-8

    5.11 Using the Print Key 5-9

    5.1 Description

    The front panel of the FloBoss S600 provides a local interface so that the user may view or make changesto the values and status of parameters. The layout of the FloBoss S600 front panel is shown in Figure 5-1.

    Figure 5-1. Front Panel

    LCD Display

    F1 to F4 Keys

    LED Menu Key

    4 Direction Key

    Numeric and Operation Keys

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    5.2 Front Panel Port

    This is an alternative connection for PC communications (Comm 2) and is used with the CONFIG 600 program to transfer configuration files. The port is located on the underside (bottom) of the front panel. It

    requires a six pin RJ-12 connector for EIA-232 (RS-232D) communications.

    The pinouts when using a six pin connector are shown in Table 5-1. The pinouts when using the 15 wayD-type female connector are detailed in Table 3-7 in Section 3.3.4.

    Table 5-1. Front Panel Port Connections

    Pin Function1 RTS2 TX

    3 GND4 GND5 RX6 CTS

    Figure 5-2. Front Panel Port Connections

    5.3 Keypad

    The layout of the front panel keypad has been designed to make it easy to use and to reduce the possibilityof error. The keys on the keypad are color-coded by type:

    ♦ Function = yellow.♦ 4 Direction & Menu = dark green.♦ Numeric = light green.♦ Operation = dark green.

    5.3.1 F KeysThe top of the keypad has four function keys numbered F1 to F4 . Each F key can be programmed as ashortcut to a frequently used display page. For the procedure to program a F key, refer to Section 5.9.

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    5.3.2 4 Direction and Menu KeysThe large, oval, 4 direction arrow key is located just below the Menu key. The 4 direction arrow keyallows you to navigate the display matrix and select parameters or data items to view or change.

    Press the Menu key to return up one level of the display hierarchy. On a data page, this key returns you tothe parent menu. On a menu page, the ▲ key will return you to the Main menu.

    5.3.3 Numeric KeysThe numeric keys occupy the lower part of the keypad. The numeric keys offer the full number set (0-9),decimal point (.), and a minus (-) key.

    ♦ Numeric 0 to 9 – Used to enter or change data and to navigate the display screens.♦ Minus – Used to define the default display on the FloBoss S600 or to enter negative numbers and

    the decimal point when entering fractional numbers.The decimal point is also used to define shortcuts to access frequently used displays; refer to Section 5.8.

    5.3.4 Operation KeysThe Operation keys are used in conjunction with the Numeric keys to perform a variety of tasks, including:

    Exponent – The Expt key is used to enter numbers in scientific notation. Where the value to be enteredexceeds the space available on the display (20 characters), it is necessary to express the data inexponential terms.

    Clear – The Clear key is used to cancel or exit from the current operation and return to the previous datadisplay. Clear is also used to activate the default display (if configured).

    Display – The Disp key is used to enter the path of a required display. The path is shown on the Status/IDline at the bottom of every data page.

    Print – The Print key is used to display the print menu, where commands can be requested for various pre-configured reports or logs to a printer or computer terminal.

    Change – The Chng key is used to edit a displayed database item. Only items marked with an asterisk (*)

    are changeable.Enter – Used in combination with the numeric and Chng keys, the key is used to confirm the data

    has been entered correctly and complete an operational sequence.

    5.4 Alarm LED and Alarm Keys

    Between the F keys and the MENU key is the Alarm LED and two Alarm keys, View and Accept .

    During normal operation, with no alarm activated, the Alarm LED is green.

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    Alarms can be triggered when measurements exceed the pre-set limits for a parameter or when there is amalfunction. The alarm may be relayed to a terminal or klaxon in the Control Room. On the panel of theS600, a flashing red LED indicates an alarm, and the source of the alarm can be shown on the display.

    When an alarm is activated, the light flashes red until the cause for the alarm has been viewed and theAccept key has been pressed. Once acknowledged, the light shows a constant red until all the alarmconditions have been cleared.

    Press the View key to display the parameters that have triggered the alarm.

    The first line of the alarm display indicates the date and time of the alarm. Whilst the alarm remainsunaccepted, the date is shown in inverse video. The second and third lines are used to describe where thealarm has been activated and its nature. The total number of alarms, accepted and unaccepted, is shown onthe bottom line.

    When there is more than one alarm to be viewed, the display can be cycled around all the alarms, using the or keys.

    Press the Accept key to notify the S600 that you have viewed all the alarms and are prepared toacknowledge them all together. The inverse date on all the alarms then returns to normal video.

    Once an alarm condition is cleared, its alarm prompt is automatically cleared from the display. When allthe alarms in the system have cleared, the Alarm light resets to a constant green.

    If the alarm LED is orange, refer to Section 8, Troubleshooting.

    5.5 Display

    The LCD display offers eight lines of information displayed as alpha-numeric characters. An example of atypical display is shown below.

    Figure 5-3. LCD Display

    All eight lines of the display are used to show the available menu options, which are arranged in ahierarchy of menus and sub-menus. Each menu and associated sub-menu is allocated a number between 1to 8 and can be selected using the numeric keys.

    An asterisk (*) before a menu option indicates that further sub-menus are available. A decimal point ( . ) before the menu option shows there is a data display page available and no further sub-menu.

    1. UVOL FR2. CVOL FR3. MASS FR4. ENERGY

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    Generally, each data display page shows one or more data item(s) from the FloBoss S600 database alongwith the associated text, units, and description.

    Which data items can be modified depends upon the database configuration. A changeable (Read

    Writable) data item is indicated by an asterisk (*) at the end of the display line. Prompts and messagesappear when you enter or edit data items. Display lines without asterisks are Read Only.

    On the bottom line of every data display page is the Status/ID line. A typical Status/ID line is shown inFigure 5-4.

    P1.1

    Figure 5-4. Status ID Line

    On the left-hand side of the Status/ID line is the Page Reference Number. For example, P1.1 followed bythe number of associated data pages that can be navigated using the ◄ and ► keys.

    The Page Reference Number indicates the location of a data item on the FloBoss S600 displays. One wayto understand the FloBoss S600 displays is to visualize the data items as if they were written on theexterior of a very large cylinder. The Page Reference Number calls out the column on the cylinder,followed by the row, in a “column.row” format.

    In addition, the Status/ID line indicates whether the flow computer is in Prove mode or Maintenance mode by displaying the characters P or M, respectively, on the right-hand side.

    5.6 Navigating the Display

    From the Main menu, select the option you require with the appropriate numerical key. An asterisk (*) before a menu option indicates that further sub-menus are available. A decimal point ( . ) before the menuoption shows that there is no further sub-menu.

    The Status/ID line on the bottom of the display changes as you move between data display pages.

    Use the ◄ or ► keys to view the previous or next display. The number of the current display is indicatedafter the decimal point on the Status/ID line.

    NOTE: The ◄ key is also used as the delete/backspace key when entering or changing data.

    Use the ▲ and ▼ keys to move from the data display pages of one menu item to the data display pages ofthe previous or next menu item.

    An alternative method of selecting the required data page is to enter the unique page address using theDisp key. If you know the page reference number of the parameter (found in the Status/ID line) you wishto view, proceed as follows:

    1. Press Disp followed by the Page Reference Number in the format of “column.row,” such as 1.3 .2. Press Enter .

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    FloBoss S600 Instruction Manual

    Rev Sep/04 Front Panel 5-6

    If you only enter a single number, such as the column value, then the first cell of the row displays.

    To return to a higher level menu, press the Menu key. Repeatedly pressing the Menu key moves you up tothe Main menu. If you are on a menu or data display page, you can return directly to the Main menu at any

    time (except during an edit sequence) by pressing the Menu key followed by the▲

    key.If you have pressed the Chng key and are therefore in an edit sequence, the Menu key will not responduntil either Clear (to abort the change) or Enter (to complete the change) has been pressed.

    Refer to Appendix A for more information on navigating the front panel display screens.

    5.7 Entering Data

    Changing the value or mode of any displayed parameter is straightforward with the FloBoss S600. You

    can modify R/W numeric values and calculation modes using the Chng key.

    To enter the edit sequence:

    1. Press the Chng key. If more than one asterisk is shown on a data disp