176
PARTS BOOK SD-100D C VIBRATORY COMPACTOR S/N 187201 CPN: 13525761 January 19, 2006

Manual Compactador Ingersoll Rand

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  • PARTS BOOKSD-100D C

    VIBRATORY COMPACTOR

    S/N 187201

    CPN: 13525761 January 19, 2006

  • HOW TO USE THIS MANUALThis Parts Manual applies to all SD-100D C Series VIBRATORY COMPACTOR

    --------------------------------------------------------------------------------------------------------------------------------------------

    When the Comm. # is not Known - Use the Word Index:

    Ingersoll-Rand's Word Index will make this item easy to locate. The Word Index is found in the very back of the book. The items listed are in alphabetical order and may be repeated several times depending on their functional descriptions.

    Let's assume you need to replace the PRIMARY AIR CLEANER FILTER ELEMENT.

    Use any of the functional words in the item description to locate the desired item. Example: The first listing for the Primary Air Cleaner Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The index shows the component will be found on page C.4.3 that is the Parts List page number for the Air Cleaner Assembly.

    AAir Cleaner Primary Filter Element _______________________ C.4.3Air Cleaner Safety Filter Element ________________________ C.4.3Air Cleaner __________________________________________ C.4.3Air Valve ____________________________________________ A.2.3Alarm, Backup _______________________________________ B.5.3Alternator Belt Guard __________________________________ C.2.5Alternator ___________________________________________ C.2.3Arch ROPS __________________________________________ A.5.3Articulation Pin _______________________________________ B.1.3Audible Alarm Wiring Harness ___________________________ E.6.3Axle Drive Motor ______________________________________ A.1.3

    The item is also listed as:

    Element, Air Cleaner Primary FilterFilter Element, Air Cleaner PrimaryPrimary Filter Element, Air Cleaner

    Using the Parts Identification Pages:

    The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered pages) and the PARTS LIST (odd numbered pages).

    The Parts Illustration shows the assembly with its component parts identified by Item Numbers.

    On the Parts List, the components are listed in Item Number order as found in the ITEM column. Other information provided by the Parts List is the Comm. Number which will be required to order Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity required to assemble one complete assembly, and any additional notes/ dimensions required to help place your parts order.

    For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1), Comm. Number 13277983, Quantity of 1.

  • When the Comm. # is not known - Use the Table of Contents:

    Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).

    Find the Functional Group that best describes the area of the machine you are interested in. For example: Air Cleaner Assembly

    See the sample Table of Contents shown below:

    ENGINE

    CEngine Installation .................................................................................................................C.1.2

    Engine Assembly ............................................................................................................C.2.2Pump Stack Assembly...............................................................................................C.3.2Air Cleaner Assembly ................................................................................................C.4.2Exhaust Assembly.....................................................................................................C.5.2Remote Oil Drain Assembly .......................................................................................C.6.2

    Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe major repairable components of that group. Find the listing that refers to the Engine Assembly.

    Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for the Air Cleaner Assembly. The Air Cleaner used on your machine is found in Functional Group C.; Section 4, this makes up the first part of the page number. Turn to that section of the parts manual and find the parts listing on page C.4.3 for the Air Cleaner (13277983).

    When the Comm. # is Known - Use the Numerical Index:

    If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired and the Numerical Index will show the Functional Group, Section, and Page Number where the item can be found.

    For our Primary Air Cleaner Filter Element Example: The Comm. Number 13255443 is found in the Numerical Index, it shows that component will be found on pages C.4.3 that is the Parts List page for the Engine Assembly.

  • TABLE OF CONTENTSSD-100D C

    TITLE PAGE Section A - AXLE AND MAIN FRAME

    AXLE AND WHEEL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2AXLE - SHEET 1 OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4AXLE - SHEET 2 OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6AXLE - SHEET 3 OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8AXLE DRIVE MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10

    MAIN FRAME INSTALLATION - SHEET 1 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12MAIN FRAME INSTALLATION - SHEET 2 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-14

    BRAKE VALVE SUB ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-16SOLENOID VALVE SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-18THERMO BYPASS VALVE SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-20

    FENDER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-22RAILING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-24ROPS/FOPS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-26ROPS/FOPS STOWAGE INSTALLATION - OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-28

    Section B - DRUM

    DRUM AND SWIVEL INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2DRUM AND SWIVEL INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

    DRUM ASSEMBLY - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6DRUM ASSEMBLY - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

    BOLT-ON SHELL W/SCRAPER INSTALLATION - OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20

    Section C - ENGINE

    FUEL LINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2THROTTLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4ENGINE COWLING AND HOOD INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6AIR CLEANER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8

    VIBRATION FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-10VIBRATION FILTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-12

    ENGINE INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-14ENGINE INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16

    PROPULSION PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-18VIBRATION PUMP SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28STEERING PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-38MUFFLER BRACKET INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-40

    RADIATOR/OIL COOLER INSTALLATON - SHEET 1 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-42RADIATOR/OIL COOLER INSTALLATON - SHEET 2 OF 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-44

    Section D - OPERATORS COMPARTMENT

    STEERING WHEEL AND HORN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2STEERING VALVE SUB-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4HORN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6

    SEAT INSTALLATION - SHEET 1 OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8SEAT INSTALLATION - SHEET 2 OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10SEAT INSTALLATION - SHEET 3 OF 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12A

    CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14OPERATORS PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-18

  • TABLE OF CONTENTSSD-100D C

    TITLE PAGE Section E - ELECTRICAL

    BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2WIRING HARNESS INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-4WIRING HARNESS INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-6

    RH PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-8LH PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-10

    BACK-UP ALARM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-12

    Section F - DECALS AND PAINT

    DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2MODEL NUMBER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-4

    Section G - HYDRAULICS

    STEERING HOSING INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-2FILTER HOSE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-4BRAKE HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-6VIBRATION HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-8TRACTION HOSE INSTALLATION - SHEET 1 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-10TRACTION HOSE INSTALLATION - SHEET 2 OF 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-12HEAVY DUTY DRIVE INSTALLATION - OPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-14

    DRUM DRIVE MOTOR W/BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-16B

  • STANDARD ABBREVIATIONS

    D

    AC Alternating CurrentA/R As RequiredARC Authorized Rebuilt ComponentAssy AssemblyBHCS Button Head Cap ScrewCu Yd Cubic YardCyl CylinderDC Direct CurrentDia DiameterEff EffectiveFHCS Flat Head Cap ScrewF-N-R Forward-Neutral-ReverseFOPS Falling Object Protection SystemF/P Fork PositioningGr GradeHHCS Hex Head Cap ScrewHHMS Hex Head Machine ScrewHSBHCS Hex Socket Button Head Cap ScrewHSCHCS Hex Socket Countersunk Head Cap ScrewID Inside DiameterLH Left HandM MetricMIK Maintenance Interval Kitmm MillimeterNat Asp Naturally AspiratedNeg NegativeNI Not IlustratedNSS Not Sold SeparatelyNSVA Non Serviceable AssemblyOD Outside DiameterPos PositivePSI Pounds per Square Inch

    Q/A Quick-AttachRef ReferenceRH Right HandRHSS Round Head SelfTapping ScrewROPS Roll-Over Protection SystemRPM Revolutions Per MinuteSAE Society of Automotive EngineersSec SectionSFH Slotted Fillister HeadSHCS Socket Head Cap ScrewSMV Slow Moving VehicleS/N Serial NumberSPST Single Pole/Single ThrowS.T. Self-TappingStd StandardStr StraightSw SwivelTach TachometerTemp TemperatureThd ThreadThk ThickTyp TypicalUNC Unified CoarseUNF Unified FineUniv UniversalVar VariableV VoltVPM Vibrations Per MinuteWgt Weightw/ Withw/o WithoutWp Weatherproof

    Rev01/02/01

  • Section A - AXLE AND MAIN FRAMESD-100D C

  • A - 2 SD-100D C

    513294392 REV 03

    AXLE AND WHEEL INSTALLATION

    1

    16

    15

    19

    18

    14

    15

    10

    11

    9

    8

    1

    7

    42

    6

  • BOM 13289624

    AXLE AND WHEEL INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSVA AXLE 1 See Page A - 4.2 NSVA AXLE DRIVE MOTOR 1 See Page A - 10.4 96702329 HHCS CL 8.8,YEL ZN 4 M12-1.75X355 96712237 FLATWASHER 46 58979964 ELBOW 27 59993881 O-RING 28 95931614 HHCS 8 7/16-14X2.59 95922381 FLATWASHER 8

    10 95356960 ADAPTER 111 59923102 ADAPTER 214 96741863 HHCS CL 10.9,YEL ZN HR 8 M20-2.5X22015 59565051 FLATWASHER 1616 96703665 HEX NUT 8 M20X2.518 13184619 TIRE AND WHEEL ASSEMBLY 2- 59290288 - WHEEL 2- 59929711 - VALVE CAP 2- 59524447 - VALVE 2- 50275536 - TIRE 2 23.1 X 26

    19 59163758 NUT 20 M22X1.5SD-100D C A - 3

  • A - 4 SD-100D C13244728 REV 01

    AXLE - SHEET 1 OF 3

    1

    1

    2

    3

    4

    5

    1

    1

    24

    28

    25

    27

    26

    23

    6

    8

  • BOM 13157565

    AXLE - SHEET 1 OF 3

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13263470 O-RING 42 13243753 SEAL WASHER 23 59430694 BOLT 24 59794123 SEAL WASHER 15 59146241 MAGNET PLUG 16 59794115 PLUG 17 13263355 DIFFERENTIAL KIT 18 59790824 CIRCLIP 19 59146290 BOLT 2

    10 59146274 NUT 211 13263314 CYLINDER BOLT 1612 59793786 BEARING 214 13263322 DIFFERENTIAL 115 59218321 RING NUT 116 13263330 BEVEL GEAR SET 117 54632781 BOLT 1218 59769661 TAPPER ROLLER BEARING 219 59154179 SHIM 119 59154187 SHIM 119 59154195 SHIM 119 59794149 SHIM 120 59154120 SHIM 120 59154138 SHIM 120 59154146 SHIM 120 59154153 SHIM 121 59146381 SPACER 122 13263363 BOLT 123 90502592 O-RING 124 13263371 BUSHING 125 58916628 O-RING 126 90502949 CYLINDER BOLT 827 13266846 ADAPTER 128 13263389 CIRCLIP 129 13229083 SPRING WASHER 3230 13263405 BOLT 2431 59794115 PLUG 432 59146241 MAGNET PLUG 233 59146605 SEAL 2SD-100D C A - 5

  • A - 6 SD-100D C13244728 REV 01

    AXLE - SHEET 2 OF 3

    9 10

    12

    14

    11

    16 1210

    17

    91819

    2021

    18

    15

    7

  • BOM 13157565

    AXLE - SHEET 2 OF 3

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES34 13263413 HALF SHAFT 235 54633185 WHEEL STUD 2036 58974155 O-RING 237 59146613 BEARING 438 59153627 CIRCLIP 239 59243162 RING GEAR 240 59242834 RING GEAR SUPPORT 241 59153650 LOCKING PLATE 242 59146654 CIRCLIP 843 59146662 GEAR 844 59146670 BEARING 845 59242842 SEAL 246 59794123 SEAL WASHER 647 59246835 TAPPERED BOLT 448 59153619 NUT 1649 59153601 STUD 1650 59242867 FRICTION WASHER 251 13229190 NUT 852 13263439 STUD 253 59218461 SPRING 254 13263447 O-RING 455 13263454 PISTON 256 13263462 O-RING 457 13263470 O-RING 258 59146282 BOLT 659 54705447 BRAKE DISC 860 13263488 RING 261 90502816 WASHER 462 58917014 NUT 463 13263496 ADJUSTING BOLT 464 59793752 BOLT 266 59309393 O-RING 267 59309385 PINION 268 59153759 INTERMEDIATE BRAKE DISC 869 13263504 DISC 270 13263512 BOLT 271 59153858 SEAL WASHER 272 59153866 BOLT 2SD-100D C A - 7

  • A - 8 SD-100D C13244728 REV 01

    AXLE - SHEET 3 OF 3

    PLANET GEAR

    CARRIER

    29

    2930

    31

    31

    3233

    34

    35

    36

    37

    3839

    4041

    4243

    44

    45

    46

    4647

    48

    4950

    37

    51

    52

    53

    54

    5556

    57

    58

    59

    60

    6162

    63

    64

    66

    67

    68

    69

    7071

    7273

    74

  • BOM 13157565

    AXLE - SHEET 3 OF 3

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES73 59146233 VENT 274 13247416 PLANET GEAR CARRIER KIT 2SD-100D C A - 9

  • A - 10 SD-100D C13244785 REV 02

    AXLE DRIVE MOTOR

    1

    2

    3

    4

    87

    13 12

    1213

    14

    15

    16

    17

    18

    19

    9

    11

    5

    106

    23

    14

  • BOM 13157797

    AXLE DRIVE MOTOR

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59249292 PLUG 22 59698811 O-RING 23 58799768 COMPRESSION SPRING 24 58799750 SPRING GUIDE 25 59933622 PLUG 16 59698811 O-RING 17 59369603 BEARING 18 13263538 END CAP GASKET 19 13247267 CHARGE RELIEF CARTRIDGE VALVE KIT 1

    10 59360610 O-RING 111 58881863 O-RING 112 59949461 PLUG 213 58220567 O-RING 214 59432013 SHAFT 115 59369462 BEARING 116 59369470 RING 117 13263553 SHAFT SEAL ASSEMBLY 118 59369504 O-RING 119 59369496 SEAL 1SD-100D C A - 11

  • A - 12 SD-100D C13289608 REV 02

    MAIN FRAME INSTALLATION - SHEET 1 OF 2

    5

    54

    32 1

    TO COOLER

    TO TANK

    PORT #2

    PORT #3

    INLET

    25

    34

    33

    2433

    25

    4

    PORT #3

    PORT #2

    8

    22

    28

    3335 11

    23

    7

    16

    10 9919

    13

    15

    2

    15

    14

    30

    32

    6

    2617

    18

    36

    29

    30

    27

    31

    20

    21

    35

    33

    1212

    3

    1

  • BOM 13289608

    MAIN FRAME INSTALLATION - SHEET 1 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13206586 MAIN FRAME 12 13206859 HYDRAULIC TANK 1- 95038634 - COUPLING 1- 13305099 - GASKET 1- 96721196 - FLATHEAD CAPSCREW M8 X 16MM 12- 95748562 - PLUG HEX HEAD 1- 95038113 - REDUCER 1- 59600593 - PIPE PLUG 1- 59991992 - SIGHT GAUGE 13 13206867 FUEL TANK 1- 59291450 - FILL NECK 1- 95038634 - COUPLING 1- 95038113 - REDUCER 1- 59600593 - PIPE PLUG 1- 59058057 - FUEL CAP 14 NSVA BRAKE VALVE SUB ASSEMBLY 1 See Page A - 16.5 NSVA SOLENOID VALVE SUB-ASSEMBLY 1 See Page A - 18.6 NSVA THERMO BYPASS VALVE SUB-

    ASSEMBLY1 See Page A - 20.

    7 95829263 TEE 18 59743013 REDUCER 19 58855099 TANK FILTER 2

    10 95219770 ADAPTER 111 50268127 BEARING 212 59008482 FUEL LEVEL SENDER 113 96704440 HHCS CL 8.8,YEL ZN 6 M20-2.5X4514 96703665 HEX NUT 6 M20X2.515 96701560 WASHER 1216 95316956 ADAPTER 117 96701545 WASHER 818 95329975 ADAPTER 119 95381158 ADAPTER 220 13294525 TANK MOUNT 221 96702444 HHCS CL 8.8,YEL ZN 4 M12-1.75X4022 95739306 ADAPTER 123 95356960 ADAPTER 124 96706817 HHCS CL 8.8,YEL ZN 2 M6-1.0X6025 59306522 COVER PLATE 226 59565044 FLATWASHER, HARDENED 8SD-100D C A - 13

  • A - 14 SD-100D C13289608 REV 02

    MAIN FRAME INSTALLATION - SHEET 2 OF 2

    5

    54

    32 1

    TO COOLER

    TO TANK

    PORT #2

    PORT #3

    INLET

    25

    34

    33

    2433

    25

    4

    PORT #3

    PORT #2

    8

    22

    28

    3335 11

    23

    7

    16

    10 9919

    13

    15

    2

    15

    14

    30

    32

    6

    2617

    18

    36

    29

    30

    27

    31

    20

    21

    35

    33

    1212

    3

    1

  • BOM 13289608

    MAIN FRAME INSTALLATION - SHEET 2 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES27 95365094 ADAPTER 128 95280186 ADAPTER 129 96704614 NUT 2 M10X1.530 96741046 FLATWASHER 4 M1031 96702857 NUT 432 96705033 HHCS CL 8.8,YEL ZN 2 M10-1.5X11033 96741053 FLATWASHER 8 M634 96706825 HHCS CL 8.8,YEL ZN 2 M6-1.0X7035 96704598 ESNA NUT 4 M636 96734546 HHCS CL 10.9,YEL ZN HR 4 M16-2X45SD-100D C A - 15

  • A - 16 SD-100D C13289673 REV 00

    BRAKE VALVE SUB ASSEMBLY

    PORT 1PORT 3

    PORT 2

    1

    23

    4

    3

  • BOM 13289673

    BRAKE VALVE SUB ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13289699 BRAKE VALVE 1- 58911819 - SPOOL VALVE 1- 13469606 - COIL 1- 58911827 - NUT 1- 13469622 - VALVE BODY 12 95866687 ADAPTER 13 95329975 ADAPTER 24 95415667 TEE 1SD-100D C A - 17

  • A - 18 SD-100D C13289582 REV 02

    SOLENOID VALVE SUB-ASSEMBLY

    1

    2

    3

    3

  • BOM 13289582

    SOLENOID VALVE SUB-ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13289699 BRAKE VALVE 1- 58911819 - SPOOL VALVE 1- 13469606 - COIL 1- 58911827 - NUT 1- 13469622 - VALVE BODY 12 95365078 ADAPTER 13 95329975 ADAPTER 2SD-100D C A - 19

  • A - 20 SD-100D C13289590 REV 00

    THERMO BYPASS VALVE SUB-ASSEMBLY

    TO COOLER

    TO TANK

    INLET

    1

    2

    3

    4

    2

  • BOM 13289590

    THERMO BYPASS VALVE SUB-ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59186346 THERMAL BYPASS VALVE 1- 13493770 - SEAL 22 95182705 ADAPTER 23 95356978 ADAPTER 14 95739306 ADAPTER 1SD-100D C A - 21

  • A - 22 SD-100D C59114454 REV 02

    FENDER INSTALLATION

    1

    43

    6 52

  • BOM 59114454

    FENDER INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59214577 FENDER, LH 12 59214510 FENDER, RH 13 96711791 BOLT 44 96704184 LOCKNUT 4 M125 96702311 HHCS CL 8.8,YEL ZN 6 M12-1.75X306 96738596 FLATWASHER, HARDENED 6SD-100D C A - 23

  • A - 24 SD-100D C13161559 REV 00

    RAILING INSTALLATION

    5

    1 78

    2

    26

    2

    6

    11

    4

    3

    8

    7

    11

    4

    7

    10

    7

    10

    9

    7

    10

  • BOM 13161559

    RAILING INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13160775 RAIL, LH 12 96701545 WASHER 33 13160759 RAIL, RH 14 13160635 SHOCK 25 59117507 HANDRAIL, LH 16 96705637 HHCS CL 8.8,YEL ZN 3 M12-1.75X557 96738596 FLATWASHER, HARDENED 58 96715081 HHCS CL 8.8,YEL ZN 2 M12-1.75X459 95923223 LOCKNUT 2 3/8-16

    10 96705637 HHCS CL 8.8,YEL ZN 3 M12-1.75X5511 13160791 RAIL SUPPORT 2SD-100D C A - 25

  • A - 26 SD-100D C59161463 REV 03

    ROPS/FOPS INSTALLATION

    SEE VIEW "A"FOR SEAT BELT

    HARDWAREARRANGEMENT

    VIEW ROTATEDFOR VLARITY

    8

    8

    1VIEW ROTATED

    FOR VLARITY

    VIEW "A"

    1211

    85

    6

    14 67

  • BOM 59161463

    ROPS/FOPS INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59228379 ROPS/FOPS 15 95920534 HHCS 66 95922167 FLATWASHER 187 59327940 NUT 68 59433649 SEAT BELT 111 95922241 FLATWASHER 212 95925921 LOCKNUT 214 59212555 SHIM 2SD-100D C A - 27

  • A - 28 SD-100D C13301619 REV 02

    ROPS/FOPS STOWAGE INSTALLATION - OPTION

    EXISTINGHARDWARE

    BENT TUBEROPS/FOPS

    EXISTINGHARDWARE

    EXISTINGHARDWARE

    WELDEDROPS/FOPS

    ASSEMBLEDPOSITION

    BENT TUBEROPS/FOPS

    DESIGN

    WELDEDROPS/FOPS

    DESIGN

    11

    12

    10

    9

    8

    1

    6

    8

    9

    4

    35

    32

    4

  • BOM 13301619

    ROPS/FOPS STOWAGE INSTALLATION - OPTION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13353370 BRACKET, ROPS STOWAGE 12 59226084 THREADED ROD 23 59537266 FLATWASHER, HARDENED 44 95923272 LOCKNUT 45 59225912 RUBBER, PROTECTIVE 16 59340000 RUBBER, PROTECTIVE 27 96702428 HHCS CL 8.8,YEL ZN 2 M10-1.5X458 96741046 FLATWASHER 4 M109 96704812 HEX NUT 2

    10 59171678 COVER PLATE 211 96702287 HHCS CL 8.8,YEL ZN 4 M10-1.5X2512 96741046 FLATWASHER 4 M10SD-100D C A - 29

  • SD-100D C**Always use Ingersoll-Rand Replacement parts!**

  • Section B - DRUMSD-100D C

  • B - 2 SD-100D C13289764 REV 01

    DRUM AND SWIVEL INSTALLATION - SHEET 1 OF 2

    SMOOTH DRUM

    PADFOOT DRUM

    SMOOTHDRUM

    1

    2

    3

    6

    9

    41

    5

    444

    43

    1136

    3738

    39

    429

    8

    43

    7

  • BOM 13289764

    DRUM AND SWIVEL INSTALLATION - SHEET 1 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSVA DRUM ASSEMBLY 1 See Page B - 6.2 59298935 SHIM 83 59298927 SHIM 24 59398206 SHIM 45 59398222 SHIM 27 13160601 DRUM FRAME 18 96728803 HHCS CL 10.9,YEL ZN HR 8 M30-3.5X1109 96738620 FLATWASHER, HARDENED 16 M20

    10 95488250 TEE 211 96703699 HEX NUT 8 M3012 58977646 SHIM 213 58977653 SHIM 314 58977661 PLATE 115 95922217 FLATWASHER 116 59003434 LOCK NUT 117 96726658 HHCS CL 8.8,YEL ZN 6 M20-X1.5X6018 96701560 WASHER 619 50268127 BEARING 220 50270248 GREASE FITTING CAP 521 95201547 GREASE FITTING 422 59190975 PIVOT PIN 423 95098679 ROLL PIN 424 13188339 HYDRAULIC CYLINDER 2- 54577838 - LOCKNUT 2- 13228234 - SEAL KIT 2

    25 58977729 SWIVEL 1- 58977893 - PLATE:BACK,SWIVEL FRAME 1- 59008474 - PLATE:STEER LUG 2- 58977877 - PLATE,LUG SWIVEL 2- 58977869 - PLATE,BOTTOM SWIVEL 1- 58977851 - BAR,SWIVEL FRAME 1- 58977844 - GUSSET,SWIVEL FRAME 4- 58977836 - PLATE,BACK SUPPORT 2- 58977828 - PLATE,TOP SWIVEL 1

    26 50268242 BEARING 227 50268861 SEAL 228 58977703 ARTICULATION PIN 229 95208971 FITTING 3SD-100D C B - 3

  • B - 4 SD-100D C13289764 REV 01

    DRUM AND SWIVEL INSTALLATION - SHEET 2 OF 2

    12

    13

    14 15 16

    17

    18

    1920

    21

    22

    23

    24

    2321

    2022

    10

    4027

    26

    28

    29

    25

    3435

    33

    32

    31

    30

  • BOM 13289764

    DRUM AND SWIVEL INSTALLATION - SHEET 2 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES30 50268879 SEAL 231 95922175 FLATWASHER 232 59003442 ELASTIC STOP NUT 233 58977711 OSCILLATION PIN 134 59103804 SEAL,SWIVEL FRAME 235 50268259 BEARING 236 96705272 HHCS CL 8.8,YEL ZN 15 M10-1.5X8037 58977737 STRAP 638 59232751 HYDRAULIC CLAMP 639 96704614 NUT 15 M10X1.540 95303368 ADAPTER 241 96703665 HEX NUT 8 M20X2.542 96718671 HHCS CL 8.8,YEL ZN 8 M20-2.5X8043 96701578 WASHER 1644 59398214 SHIM 245 13239967 HOSE CLAMP 646 13294319 BRACKET HOSE CLAMP 347 13294301 BRACKET HOSE CLAMP 348 96704283 HHCS CL 8.8,YEL ZN 6 M12-1.75X8049 96704622 LOCKNUT 6 M12SD-100D C B - 5

  • B - 6 SD-100D C13160684 REV 05

    DRUM ASSEMBLY - SHEET 1 OF 2

    37

    36

    31

    27

    28

    32

    23

    24

    25 26

    18 15

    4 15

    17 14

    38

    21

    3

    22 108

    20 67

    116

    29 30

    5

    20

    28

    10

    3934

    35

    336

    719

    11

    9

    1213

  • BOM 13320502

    DRUM ASSEMBLY - SHEET 1 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13280383 DRUM 12 13329180 BEARING HOUSING DRIVE 13 13217955 BEARING HOUSING SPINDLE 14 59277251 SPACER 15 NSVA ECCENTRIC SHAFT ASSEMBLY 1 See Page B - 10.6 58951690 BEARING 27 96711031 CLIP RING 28 96738612 FLATWASHER, HARDENED 32 M169 95643383 O-RING 1

    10 96739990 HHCS CL 10.9,YEL ZN HR 32 M16-2.0X9011 59258319 COVER 112 96741038 FLATWASHER 8 M813 96702824 HHCS CL 8.8,YEL ZN 8 M8-1.25X2014 59277756 WEAR SLEEVE 115 50269984 BALL BEARING 216 13304787 SHOCK MOUNT 617 13167390 V-RING SEAL 118 96711510 RETAINING RING 119 96711478 RETAINER RING 1 ABG-0217720 95603163 O-RING 221 59144428 PLUG, MAGNETIC 222 59277772 SIGHT GAUGE 123 NSVA CARRIER ASSEMBLY 1 See Page B - 12.24 59613612 COUPLING 125 96736822 ROLL PIN 126 13183215 SPLINE SHAFT 127 NSVA VIBRATION MOTOR 1 See Page B - 14.28 95988739 O-RING 129 96745104 FLATWASHER, HARDENED 1230 96702808 HHCS CL 10.9,YEL ZN HR 12 M12-1.75X3031 95303350 ELBOW 132 59922591 ADAPTER 233 NSVA DRIVE PLATE ASSEMBLY 1 See Page B - 16.34 59565044 FLATWASHER, HARDENED 635 96703657 NUT 6 M1636 96712237 FLATWASHER 237 96702329 HHCS CL 8.8,YEL ZN 2 M12-1.75X3538 96737069 ROLL PIN 1SD-100D C B - 7

  • B - 8 SD-100D C13160684 REV 05

    DRUM ASSEMBLY - SHEET 2 OF 2

    37

    36

    31

    27

    28

    32

    23

    24

    25 26

    18 15

    4 15

    17 14

    38

    21

    3

    22 108

    20 67

    116

    29 30

    5

    20

    28

    10

    3934

    35

    336

    719

    11

    9

    1213

  • BOM 13320502

    DRUM ASSEMBLY - SHEET 2 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES39 13351408 WASHER 6SD-100D C B - 9

  • B - 10 SD-100D C59296582 REV 03

    ECCENTRIC SHAFT ASSEMBLY

    1

    2

    3

    4

    5

    67

    9

    10

    5

    7

    7

    8

    8

  • BOM 59257857

    ECCENTRIC SHAFT ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59298323 DRIVE SIDE JOURNAL 12 13218052 ECCENTRIC SHAFT 13 59298042 ECCENTRIC SHAFT 14 13217922 NON DRIVE SIDE JOURNAL 15 59296632 OILITE BEARING 26 59277723 SPLINE COUPLING 17 96741046 FLATWASHER 32 M108 96719265 HHCS CL 8.8,YEL ZN 24 M10-1.5X509 96702428 HHCS CL 8.8,YEL ZN 8 M10-1.5X45

    10 96720990 ROLL PIN 1 M6X20SD-100D C B - 11

  • B - 12 SD-100D C13213285 REV 02

    CARRIER ASSEMBLY

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    2

  • BOM 59295063

    CARRIER ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13237557 CARRIER PLATE 12 59600593 PIPE PLUG 23 96702709 GREASE FITTING 14 54584776 BREATHER, FILTERED VENT 15 59277764 OIL SEAL 16 13304787 SHOCK MOUNT 47 96738596 FLATWASHER, HARDENED 88 96702808 HHCS CL 10.9,YEL ZN HR 8 M12-1.75X309 13351408 WASHER 4

    10 13283346 SHOCK MOUNT PLATE 111 59565044 FLATWASHER, HARDENED 412 96703657 NUT 4 M16SD-100D C B - 13

  • B - 14 SD-100D C13197447 REV 00

    VIBRATION MOTOR

    1

    3

    2

    4

    5

    67

    8

    9

    10

    11

    12

    13

    14

    15

    16

    17

    1819

  • BOM 13197447

    VIBRATION MOTOR

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES2 58891540 PLUG 13 50278019 O-RING 14 59387605 BEARING 15 59387498 GASKET 16 56998610 PLUG 1- 50278019 - O-RING 17 50278019 O-RING 18 58891540 PLUG 19 50278019 O-RING 1

    10 58891540 PLUG 111 50278019 O-RING 112 13228200 SHAFT 113 59785519 RING 114 95200648 BEARING,BALL 115 59785519 RING 116 59861872 RING 117 59941203 SEAL 118 59245209 WASHER 119 59861872 RING 1SD-100D C B - 15

  • B - 16 SD-100D C13289756 REV 00

    DRIVE PLATE ASSEMBLY

    12

    35

    4

    6

    4

    12

    10

    99

    9

    9

    8

    11

    7

    4

  • BOM 13320494

    DRIVE PLATE ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSVA MOTOR, HYDRAULIC DRIVE 1 See Page B - 18.2 13237383 DRIVE PLATE 13 13320478 BRACKET, DRIVE MOTOR MOUNTING 14 96701560 WASHER 365 96718671 HHCS CL 8.8,YEL ZN 10 M20-2.5X806 96720446 HEX NUT 10 M20X2.57 96740998 HHCS CL 8.8,YEL ZN 16 M20-X1.5X408 59177915 SPLIT FLANGE 29 13184445 SPLIT CLAMP 2- 96708151 - HEX SOC. C.S. M10X 40 8- 59510065 - LOCKWASHER 8- 59990010 - O-RING 2

    10 95650339 ADAPTER 111 95285946 ADAPTER 112 95356903 ADAPTER 1SD-100D C B - 17

  • B - 18 SD-100D C13320551 REV 00

    MOTOR, HYDRAULIC DRIVE

    1

    15

    1

    8

    1

    1

    11

    2

    3

    4

    16 5

    67

    1

    19

    1011

    1213

    14

  • BOM 13320551

    MOTOR, HYDRAULIC DRIVE

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13262746 SEAL KIT 12 13220736 RING 13 13493994 SPRING WASHER 14 59241570 SEAL KIT 15 13263199 THRUST RING 16 13263207 SPRING WASHER 17 13494000 THRUST RING 18 59234518 REPAIR KIT 19 13263157 PLUG 1

    10 13494018 VALVE SPOOL 111 13494026 VALVE SPOOL 113 13262597 WASHER 114 13263140 SNAP RING 115 13262613 SPRING 115 59241877 SCREW/BOLT 116 13494034 SCREW/BOLT 12SD-100D C B - 19

  • B - 20 SD-100D C13205950 REV 00

    BOLT-ON SHELL W/SCRAPER INSTALLATION - OPTION

    12

    3

    5

    3

    41

    16

    14

    13

    1211

    1110

    9

    1514

    8

    76

  • BOM 13205950

    BOLT-ON SHELL W/SCRAPER INSTALLATION - OPTION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13438098 BOLT-ON SHELL 12 96715164 HHCS CL 10.9,YEL ZN HR 8 M24-3.0X903 96738646 FLATWASHER, HARDENED 16 M244 96703681 HEX NUT 85 59398230 SCRAPER 1- 59398248 - SCRAPER 1- 59796755 - GUSSET PLATE 7- 59796763 - WELD-ON TOOTH 146 59398206 SHIM 47 59398214 SHIM 48 59398222 SHIM 29 59222356 BRACKET 2

    10 96705272 HHCS CL 8.8,YEL ZN 4 M10-1.5X8011 96741046 FLATWASHER 8 M1012 96704812 HEX NUT 413 96704481 HHCS CL 8.8,YEL ZN 4 M20-2.5X5014 96738620 FLATWASHER, HARDENED 8 M2015 96720446 HEX NUT 4 M20X2.516 54650643 DECAL: STORAGE ONLY 2SD-100D C B - 21

  • SD-100D C**Always use Ingersoll-Rand Replacement parts!**

  • Section C - ENGINESD-100D C

  • C - 2 SD-100D C59161240 REV 02

    FUEL LINE ASSEMBLY

    RETURN

    FUEL TANK

    SUCTION

    RAIL

    8

    5

    7

    6

    10

    12

    119

    2

    1

    4

    9

  • BOM 59161240

    FUEL LINE ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 58873639 HOSE ASSEMBLY 12 59058008 HOSE ASSEMBLY 14 50274299 HOSE CLAMP 25 96704234 NUT 2 M6X16 96701461 HHCS CL 8.8,YEL ZN 2 M6-1X257 96741053 FLATWASHER 2 M68 59397059 CLAMP 29 59397489 CLAMP 2

    10 95378873 CLAMP 111 96701495 HHCS CL 8.8,YEL ZN 1 M12-1.75X2512 96738596 FLATWASHER, HARDENED 1SD-100D C C - 3

  • C - 4 SD-100D C13222815 REV 00

    THROTTLE ASSEMBLY

    INJECTORPUMP

    ENGINE THROTTLE BRACKET(APPEARANCE VARIES)

    12

    3

    4

    56

    78

    9

    10

    8 9

    10

    6

    1112

    13 1012

    14

  • BOM 13222815

    THROTTLE ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59219287 LEVER, THROTTLE 12 59219261 WASHER 33 59226548 THROTTLE BRACKET 14 59219253 WASHER 15 59219279 LEVER 16 59219246 GRIP 17 59161257 CABLE,CONTROL 1 036559-03-080.08 59901306 CLEVIS 29 95860052 SCREW 2

    10 95943346 NUT 411 95921722 HHCS 2 10-24X1.512 95922332 FLATWASHER 413 95326609 HHCS 214 95923314 LOCKNUT 2 5/16-18SD-100D C C - 5

  • C - 6 SD-100D C13290077 REV 01

    ENGINE COWLING AND HOOD INSTALLATION

    FRAME

    18

    16

    21

    12

    1315

    911

    17 16

    21

    109

    2

    1920

    6

    7

    3

    141

    6

    7

    5

    6

    86

    8

    4

  • BOM 13290077

    ENGINE COWLING AND HOOD INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13299672 RADIUS COWLING 12 13323175 HOOD 13 59108852 FRONT COVER PLATE 14 13277421 COVER PLATE 15 13293097 PAN, ENGINE BELLY 16 96738596 FLATWASHER, HARDENED 187 96702311 HHCS CL 8.8,YEL ZN 10 M12-1.75X308 96701495 HHCS CL 8.8,YEL ZN 8 M12-1.75X259 96741046 FLATWASHER 8 M10

    10 96719265 HHCS CL 8.8,YEL ZN 4 M10-1.5X5011 96702279 HHCS CL 8.8,YEL ZN 4 M10-1.5X2012 59442046 LOOPED CLAMP 213 96741053 FLATWASHER 2 M614 96701958 HHCS CL 8.8,YEL ZN 2 M6-1X1615 96704598 ESNA NUT 2 M616 95286514 ADAPTER 217 59093351 BREATHER, FILTERED VENT 118 59127845 BREATHER/CHECK VALVE VENT 119 58786617 SPACER 420 96714407 FLATWASHER 4 M1021 59117655 HOSE ASSEMBLY 2SD-100D C C - 7

  • C - 8 SD-100D C59104109 REV 03

    AIR CLEANER INSTALLATION

    FLOW

    FLOW

    1

    2

    3

    5

    6

    6

    6

    7

    8

    9

    10

    11

    12

    13

    14

  • BOM 59104109

    AIR CLEANER INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 39144019 AIR CLEANER 1- 35318252 - PRIMARY FILTER ELEMENT 1- 35328442 - SAFETY FILTER ELEMENT 1- 50938935 - NUT ASSEMBLY 2- 50938968 - CUP ASSEMBLY 1- 50938950 - BAFFLE 12 50931971 MUFFLER CLAMP 23 96704408 BOLT 4 M8X205 54680103 BAND CLAMP 16 54680087 CLAMP 37 59117747 AIR INLET TUBE 18 59104810 RUBBER ELBOW 19 59801886 ADAPTER 1

    10 59873984 INDICATOR SWITCH 111 96704416 WHIZ LOCKNUT 4 M8X1.2512 59869917 WHIZ LOCK BOLT 413 NSVA VIBRATION FILTER ASSEMBLY 1 See Page C - 10.14 NSVA VIBRATION FILTER ASSEMBLY 1 See Page C - 12.SD-100D C C - 9

  • C - 10 SD-100D C59122556 REV 00

    VIBRATION FILTER ASSEMBLY

    FLOW

    TO VIBRATION PUMP

    5

    1

    3

    43

    3

    4

  • BOM 59122556

    VIBRATION FILTER ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59984559 FILTER 1- 59587196 - FILTER ELEMENT 12 95376133 ELBOW 13 95403325 TEE 24 56800717 ADAPTER 15 95402830 ADAPTER 1SD-100D C C - 11

  • C - 12 SD-100D C59122564 REV 00

    VIBRATION FILTER ASSEMBLY

    1

    FLOW

    2

    3

  • BOM 59122564

    VIBRATION FILTER ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59984559 FILTER 1- 59587196 - FILTER ELEMENT 12 95357604 ADAPTER 13 95376133 ELBOW 1SD-100D C C - 13

  • C - 14 SD-100D C13289657 REV 02

    ENGINE INSTALLATION - SHEET 1 OF 2

    1

    26

    27

    28

    29

    30

    31

    32

    33

    34

    35

    36 37

    37

    38

    3939

    40

    49

    49PART

    OF

  • BOM 13289657

    ENGINE INSTALLATION - SHEET 1 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13251137 ENGINE 1- 59728170 - OIL FILTER 1- 35374677 - FUEL FILTER 1- 59728196 - FUEL/WATER SEPARATOR FILTER 1- 58827932 - FUEL FILTER 1- 59106435 - ALTERNATOR 1- 13360516 - STARTER 12 59286336 COUPLING 13 96741046 FLATWASHER 21 M104 95919254 HHCS 8 3/8-16X1.505 58966086 PLATE, PUMP MOUNTING 16 59104406 GROUND STRAP 17 96701917 HHCS CL 8.8,YEL ZN 8 M10-1.5X308 96704309 HHCS CL 8.8,YEL ZN 4 M10-1.5X359 NSVA PROPULSION PUMP ASSEMBLY 1 See Page C - 18.

    10 95097879 O-RING 111 NSVA VIBRATION PUMP SUB-ASSEMBLY 1 See Page C - 28.12 59539569 FLATWASHER, HARDENED 213 95309829 HHCS 2 1/2-13X1.7514 95988796 O-RING 115 NSVA STEERING PUMP ASSEMBLY 1 See Page C - 36.16 59232579 BRACKET, VIBRATION CABLE 117 59731380 WASHER 218 95055265 HSHCS 2 3/8-16X1.2519 59103838 ENGINE MOUNT 220 96738596 FLATWASHER, HARDENED 821 96702667 HHCS CL 8.8,YEL ZN 8 M12-1.75X4522 59164251 SWITCH, WATER TEMPERATURE 123 59971457 SWITCH, OIL PRESSURE 124 96715602 HHCS CL 8.8,YEL ZN 1 M10-1.5X11025 96704846 LOCK NUT 1 M10X126 50266972 U-CLAMP 127 13241658 MUFFLER 128 13222864 THROTTLE CABLE BRACKET 129 96741053 FLATWASHER 2 M630 96704564 HHCS CL 8.8,YEL ZN 2 M6-1X2031 96704234 NUT 2 M6X1SD-100D C C - 15

  • C - 16 SD-100D C13289657 REV 02

    ENGINE INSTALLATION - SHEET 2 OF 2

    PARTOF

    FRAME

    VIBRATIONCABLE

    FRAME

    2

    23

    43

    3

    3

    5

    6

    7

    8

    9

    10

    11

    1213

    14

    15

    1617

    18

    19

    20

    21

    22

    23

    24

    25

    33

    33

    41

    42

    43

    44

    45

    46

    46

    47

    48

  • BOM 13289657

    ENGINE INSTALLATION - SHEET 2 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES32 59819292 ENGINE FAN 1- 59309104 - FAN BELT 1

    33 96741038 FLATWASHER 6 M834 96715131 HHCS CL 8.8,YEL ZN 4 M8-1.25X7035 59176917 SPACER 236 59176925 BRACKET, ENGINE MOUNTING 137 96711833 WASHER 8 M1038 96705314 HHCS CL 8.8,YEL ZN 4 M10-1.5X9039 96704846 LOCK NUT 8 M10X140 96704358 HHCS CL 8.8,YEL ZN 4 M10-1.5X4041 59097162 CENTER BONDED MOUNT 242 58879768 SNUBBING WASHER 243 96738612 FLATWASHER, HARDENED 2 M1644 96704952 HHCS CL 8.8,YEL ZN 2 M16-2X10045 96704630 STOP NUT 246 NSVA PUMP 1 See Page C - 38.47 96705587 HHCS CL 8.8,YEL ZN 1 M8-1.25X3048 96701370 NUT 1 M8-1.2549 NSVA MUFFLER BRACKET INSTALLATION 1 See Page C - 40.SD-100D C C - 17

  • C - 18 SD-100D C13289640 REV 02

    PROPULSION PUMP ASSEMBLY

    PUMP MOUNTINGPLATE

    7

    5 2524

    1718 4

    1

    2

    14

    13

    16

    15

    12

    6

    11

    10

    8

    9

  • BOM 13289640

    PROPULSION PUMP ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSVA PUMP, PISTON, VARIABLE 1 See Page C - 20.2 95376133 ELBOW 14 95188710 TEE 15 59305813 LEVER 16 96701461 HHCS CL 8.8,YEL ZN 2 M6-1X257 96704598 ESNA NUT 2 M68 96741038 FLATWASHER 3 M89 96719786 HHCS CL 8.8,YEL ZN 3 M8-1.25X40

    10 59329904 BRACKET, MOUNTING 111 59315242 SPACER 312 96705736 HHCS CL 8.8,YEL ZN 2 M5-0.8X2013 96738554 FLATWASHER, HARDENED 214 96704580 LOCKNUT 2 M515 59580571 CLAMP 116 59617985 SHIM 117 95829263 TEE 118 95329975 ADAPTER 124 96738596 FLATWASHER, HARDENED 425 96702329 HHCS CL 8.8,YEL ZN 4 M12-1.75X35SD-100D C C - 19

  • C - 20 SD-100D C13321369 REV 00

    PUMP, PISTON, VARIABLE - SHEET 1 OF 4

    1

    2

    3

    1

    4

    5

    22 23

    24

    28

    28

    28

    28

    28

    28

  • BOM 13321369

    PUMP, PISTON, VARIABLE - SHEET 1 OF 4

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 58921495 VALVE ASSEMBLY 2- 95210258 - O-RING 2- 59360735 - O-RING 22 59446138 CHARGE RELIEF KIT 13 58795766 CONTROL FILTER SCREEN 34 59231787 SHAFT SEAL ASSEMBLY 15 58795766 CONTROL FILTER SCREEN 16 59360511 COUPLING 17 58918590 CHARGE PUMP COVER 18 58918558 CHARGE PUMP SET 19 59360461 PIN 1

    10 13248026 CHARGE PUMP SHAFT 111 59360487 KEY 112 59034470 PLUG, SPECIAL 113 58881863 O-RING 114 13466230 VALVE PLATE 117 59384347 SHAFT 118 59231811 ROLLER BEARING 119 59343269 RETAINING RING 120 59360347 BEARING 121 59360354 BUSHING 122 59360677 NUT 123 59360669 WASHER 124 59932418 HANDLE 126 59026047 SERVO ARM ASSY 1SD-100D C C - 21

  • C - 22 SD-100D C13321369 REV 00

    PUMP, PISTON, VARIABLE - SHEET 2 OF 4

    L 6

    7

    8

    9

    10

    11

    12

    13

    20

    21

    28

    28

    28

  • BOM 13321369

    PUMP, PISTON, VARIABLE - SHEET 2 OF 4

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 58921495 VALVE ASSEMBLY 2- 95210258 - O-RING 2- 59360735 - O-RING 22 59446138 CHARGE RELIEF KIT 13 58795766 CONTROL FILTER SCREEN 34 59231787 SHAFT SEAL ASSEMBLY 15 58795766 CONTROL FILTER SCREEN 16 59360511 COUPLING 17 58918590 CHARGE PUMP COVER 18 58918558 CHARGE PUMP SET 19 59360461 PIN 1

    10 13248026 CHARGE PUMP SHAFT 111 59360487 KEY 112 59034470 PLUG, SPECIAL 113 58881863 O-RING 114 13466230 VALVE PLATE 117 59384347 SHAFT 118 59231811 ROLLER BEARING 119 59343269 RETAINING RING 120 59360347 BEARING 121 59360354 BUSHING 122 59360677 NUT 123 59360669 WASHER 124 59932418 HANDLE 126 59026047 SERVO ARM ASSY 1SD-100D C C - 23

  • C - 24 SD-100D C13321369 REV 00

    PUMP, PISTON, VARIABLE - SHEET 3 OF 4

    25

    26

    1428

    16

  • BOM 13321369

    PUMP, PISTON, VARIABLE - SHEET 3 OF 4

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 58921495 VALVE ASSEMBLY 2- 95210258 - O-RING 2- 59360735 - O-RING 22 59446138 CHARGE RELIEF KIT 13 58795766 CONTROL FILTER SCREEN 34 59231787 SHAFT SEAL ASSEMBLY 15 58795766 CONTROL FILTER SCREEN 16 59360511 COUPLING 17 58918590 CHARGE PUMP COVER 18 58918558 CHARGE PUMP SET 19 59360461 PIN 1

    10 13248026 CHARGE PUMP SHAFT 111 59360487 KEY 112 59034470 PLUG, SPECIAL 113 58881863 O-RING 114 13466230 VALVE PLATE 117 59384347 SHAFT 118 59231811 ROLLER BEARING 119 59343269 RETAINING RING 120 59360347 BEARING 121 59360354 BUSHING 122 59360677 NUT 123 59360669 WASHER 124 59932418 HANDLE 126 59026047 SERVO ARM ASSY 1SD-100D C C - 25

  • C - 26 SD-100D C13321369 REV 00

    PUMP, PISTON, VARIABLE - SHEET 4 OF 4

    28

    17

    1918

    27

    28

    28

    28

    28

    28

  • BOM 13321369

    PUMP, PISTON, VARIABLE - SHEET 4 OF 4

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 58921495 VALVE ASSEMBLY 2- 95210258 - O-RING 2- 59360735 - O-RING 22 59446138 CHARGE RELIEF KIT 13 58795766 CONTROL FILTER SCREEN 34 59231787 SHAFT SEAL ASSEMBLY 15 58795766 CONTROL FILTER SCREEN 16 59360511 COUPLING 17 58918590 CHARGE PUMP COVER 18 58918558 CHARGE PUMP SET 19 59360461 PIN 1

    10 13248026 CHARGE PUMP SHAFT 111 59360487 KEY 112 59034470 PLUG, SPECIAL 113 58881863 O-RING 114 13466230 VALVE PLATE 117 59384347 SHAFT 118 59231811 ROLLER BEARING 119 59343269 RETAINING RING 120 59360347 BEARING 121 59360354 BUSHING 122 59360677 NUT 123 59360669 WASHER 124 59932418 HANDLE 126 59026047 SERVO ARM ASSY 1SD-100D C C - 27

  • C - 28 SD-100D C59279687 REV 02

    VIBRATION PUMP SUB-ASSEMBLY

    EXISTINGHARDWARE

    PROPULSIONPUMP

    O-RING

    O-RING

    VIBRATIONCABLE

    3

    1

    4

    2

    7

    8

    5

  • BOM 59279687

    VIBRATION PUMP SUB-ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSVA VARIABLE PISTON PUMP 1 See Page C - 30.2 59232587 CONTROL LEVER 13 59922591 ADAPTER 24 95366001 ADAPTER 15 96702659 HHCS CL 8.8,YEL ZN 2 M8-1.25X257 95280194 ADAPTER 18 96705009 LOCKNUT 2SD-100D C C - 29

  • C - 30 SD-100D C13244843 REV 01

    VARIABLE PISTON PUMP - SHEET 1 OF 3

    8

    9

    10

    11

    1212

    1313

    1819

    20

    22

    23

    50

  • BOM 54520622

    VARIABLE PISTON PUMP - SHEET 1 OF 3

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13263678 SHAFT 12 13263686 SHAFT 13 59145896 RETAINING RING 14 59145904 ROLLER BEARING 15 59145888 O-RING 16 13167937 SHAFT SEAL KIT 17 59145862 RETAINING RING 18 13263694 BYPASS VALVE ASSEMBLY 29 50278019 O-RING 2

    10 59986448 BACK-UP RING 211 59051680 O-RING 212 13263702 SPRING 213 13066329 SCR VALVE 218 58828526 PLUG 319 59558650 O-RING 320 13263827 SPRING 122 59051466 SEAL NUT 123 13263710 SCREW 124 13284443 SIDE COVER GASKET 125 13263728 PLUG 126 59051573 O-RING 129 59387605 BEARING 130 59933622 PLUG 331 59698811 O-RING 333 13263736 SERVO PISTON RING KIT 135 59553230 O-RING 236 59194043 RETAINING RING 137 54492608 O-RING 138 59399303 NUT 139 59249300 ADJUSTER, CHARGE RELIEF 140 59155176 O-RING 141 58891896 SPRING 142 59399295 POPPET 143 13263744 CHARGE PUMP GASKET 148 13263777 SERVO COVER GASKET 150 59051524 CONTROL GASKET 1SD-100D C C - 31

  • C - 32 SD-100D C13244843 REV 01

    VARIABLE PISTON PUMP - SHEET 2 OF 3

    1

    2

    3

    4

    5

    67

    18

    1819

    19

    24

    25

    26

    29

    30

    30

    3031

    31

    31

  • BOM 54520622

    VARIABLE PISTON PUMP - SHEET 2 OF 3

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13263678 SHAFT 12 13263686 SHAFT 13 59145896 RETAINING RING 14 59145904 ROLLER BEARING 15 59145888 O-RING 16 13167937 SHAFT SEAL KIT 17 59145862 RETAINING RING 18 13263694 BYPASS VALVE ASSEMBLY 29 50278019 O-RING 2

    10 59986448 BACK-UP RING 211 59051680 O-RING 212 13263702 SPRING 213 13066329 SCR VALVE 218 58828526 PLUG 319 59558650 O-RING 320 13263827 SPRING 122 59051466 SEAL NUT 123 13263710 SCREW 124 13284443 SIDE COVER GASKET 125 13263728 PLUG 126 59051573 O-RING 129 59387605 BEARING 130 59933622 PLUG 331 59698811 O-RING 333 13263736 SERVO PISTON RING KIT 135 59553230 O-RING 236 59194043 RETAINING RING 137 54492608 O-RING 138 59399303 NUT 139 59249300 ADJUSTER, CHARGE RELIEF 140 59155176 O-RING 141 58891896 SPRING 142 59399295 POPPET 143 13263744 CHARGE PUMP GASKET 148 13263777 SERVO COVER GASKET 150 59051524 CONTROL GASKET 1SD-100D C C - 33

  • C - 34 SD-100D C13244843 REV 01

    VARIABLE PISTON PUMP - SHEET 3 OF 3

    3031

    3031

    3335

    3335

    36

    3738

    39

    40

    41

    42

    43

    48

    48

  • BOM 54520622

    VARIABLE PISTON PUMP - SHEET 3 OF 3

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13263678 SHAFT 12 13263686 SHAFT 13 59145896 RETAINING RING 14 59145904 ROLLER BEARING 15 59145888 O-RING 16 13167937 SHAFT SEAL KIT 17 59145862 RETAINING RING 18 13263694 BYPASS VALVE ASSEMBLY 29 50278019 O-RING 2

    10 59986448 BACK-UP RING 211 59051680 O-RING 212 13263702 SPRING 213 13066329 SCR VALVE 218 58828526 PLUG 319 59558650 O-RING 320 13263827 SPRING 122 59051466 SEAL NUT 123 13263710 SCREW 124 13284443 SIDE COVER GASKET 125 13263728 PLUG 126 59051573 O-RING 129 59387605 BEARING 130 59933622 PLUG 331 59698811 O-RING 333 13263736 SERVO PISTON RING KIT 135 59553230 O-RING 236 59194043 RETAINING RING 137 54492608 O-RING 138 59399303 NUT 139 59249300 ADJUSTER, CHARGE RELIEF 140 59155176 O-RING 141 58891896 SPRING 142 59399295 POPPET 143 13263744 CHARGE PUMP GASKET 148 13263777 SERVO COVER GASKET 150 59051524 CONTROL GASKET 1SD-100D C C - 35

  • C - 36 SD-100D C59122671 REV 01

    STEERING PUMP ASSEMBLY

    2

    1

    3

  • BOM 59122671

    STEERING PUMP ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 58858820 STEERING PUMP 1- 58898677 - SEAL KIT 12 95285946 ADAPTER 13 95368890 ADAPTER 1SD-100D C C - 37

  • C - 38 SD-100D C59320671 REV 03

    PUMP

    1

    2

    VIBRATION CABLE

    PROPULSIONCABLE

    51

    6

    PARTOF

    3

  • BOM 59320671

    PUMP

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59604835 CLEVIS ASSEMBLY 12 59588418 CLAMP KIT 13 59662312 CLEVIS 15 95699948 SHOULDER SCREW 1 5/16X.756 95923298 LOCKNUT 1 1/4-20SD-100D C C - 39

  • C - 40 SD-100D C13440516 REV 01

    MUFFLER BRACKET INSTALLATION

    3

    MUFFLER

    ENGINE

    4

    5

    4

    2

    1

  • BOM 13440516

    MUFFLER BRACKET INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13434253 BRACKET, MUFFLER 12 13440102 CLAMP 13 13440094 U BOLT 14 96704846 LOCK NUT 4 M10X15 96704432 WHIZ BOLT 2 M10X20SD-100D C C - 41

  • C - 42 SD-100D C13274337 REV 01

    RADIATOR/OIL COOLER INSTALLATON - SHEET 1 OF 2

    RADIATORHOUSING

    USEEXISTINGWASHER

    1

    2

    4

    6

    78

    8

    9

    10

    15

    16

    16

    17

    1819

    19

    2122

    23

    24

    24

    24

    26

    27

    28

    31

    31

  • BOM 13274337

    RADIATOR/OIL COOLER INSTALLATON - SHEET 1 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13273396 COOLER MOUNT 12 13276266 RADIATOR 1- 59498790 - RADIATOR CAP 13 13161690 OIL COOLER 14 96711833 WASHER 10 M105 96702287 HHCS CL 8.8,YEL ZN 6 M10-1.5X256 13274048 RADIATOR HOSR, TOP 17 13274055 RADIATOR HOSE, BOTTOM 18 95220893 CLAMP 29 95278008 CLAMP 1

    10 95286266 CLAMP 111 95090106 WORM CLAMP 212 95404414 PLUG 213 96738596 FLATWASHER, HARDENED 414 96702311 HHCS CL 8.8,YEL ZN 4 M12-1.75X3015 59133918 FAN GUARD 116 59397059 CLAMP 217 96702279 HHCS CL 8.8,YEL ZN 4 M10-1.5X2018 59331934 ADAPTER 119 95302709 CLAMP 220 58848920 DRAIN ASSEMBLY 121 58802851 RECOVERY BOTTLE 1- 59154807 - COOLANT OVERFLOW BOTTLE CAP 1

    22 96741038 FLATWASHER 4 M823 96702824 HHCS CL 8.8,YEL ZN 4 M8-1.25X2024 50274299 HOSE CLAMP 325 59186338 HOSE ASSEMBLY 226 59866491 HOSE 127 58802877 HOSE ASSEMBLY 128 59122531 HOSE ASSEMBLY 1 23.5"29 13229620 SEAL TRIM 130 13229612 SEAL TRIM 131 96701958 HHCS CL 8.8,YEL ZN 2 M6-1X1632 59813329 PLUG 2SD-100D C C - 43

  • C - 44 SD-100D C13274337 REV 01

    RADIATOR/OIL COOLER INSTALLATON - SHEET 2 OF 2

    FRAME RAIL

    1

    2

    3

    45

    11

    11

    12

    1314

    20

    25

    25

    29

    30

    32

  • BOM 13274337

    RADIATOR/OIL COOLER INSTALLATON - SHEET 2 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13273396 COOLER MOUNT 12 13276266 RADIATOR 1- 59498790 - RADIATOR CAP 13 13161690 OIL COOLER 14 96711833 WASHER 10 M105 96702287 HHCS CL 8.8,YEL ZN 6 M10-1.5X256 13274048 RADIATOR HOSR, TOP 17 13274055 RADIATOR HOSE, BOTTOM 18 95220893 CLAMP 29 95278008 CLAMP 1

    10 95286266 CLAMP 111 95090106 WORM CLAMP 212 95404414 PLUG 213 96738596 FLATWASHER, HARDENED 414 96702311 HHCS CL 8.8,YEL ZN 4 M12-1.75X3015 59133918 FAN GUARD 116 59397059 CLAMP 217 96702279 HHCS CL 8.8,YEL ZN 4 M10-1.5X2018 59331934 ADAPTER 119 95302709 CLAMP 220 58848920 DRAIN ASSEMBLY 121 58802851 RECOVERY BOTTLE 1- 59154807 - COOLANT OVERFLOW BOTTLE CAP 1

    22 96741038 FLATWASHER 4 M823 96702824 HHCS CL 8.8,YEL ZN 4 M8-1.25X2024 50274299 HOSE CLAMP 325 59186338 HOSE ASSEMBLY 226 59866491 HOSE 127 58802877 HOSE ASSEMBLY 128 59122531 HOSE ASSEMBLY 1 23.5"29 13229620 SEAL TRIM 130 13229612 SEAL TRIM 131 96701958 HHCS CL 8.8,YEL ZN 2 M6-1X1632 59813329 PLUG 2SD-100D C C - 45

  • SD-100D C**Always use Ingersoll-Rand Replacement parts!**

  • Section D - OPERATORS COMPARTMENTSD-100D C

  • D - 2 SD-100D C59114868 REV 03

    STEERING WHEEL AND HORN INSTALLATION

    "L"

    "R"

    "T"

    "P"

    519

    4

    2

    11

    1 PARTOF

    1

    10

    3

    7

    1

    15

    16

    22

    21

    20

    17

  • BOM 59114868

    STEERING WHEEL AND HORN INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSVA STEERING VALVE SUB-ASSEMBLY 1 See Page D - 4.2 59824862 ADAPTER 23 58858580 STEERING COLUMN 1- 59461368 - NUT 14 58858564 STEERING WHEEL 15 59159558 HORN BUTTON 17 59465377 HEAT SHRINK TUBE A/R

    10 59108969 FRONT COVER PLATE 111 95303335 ADAPTER 215 NSVA HORN ASSEMBLY 1 See Page D - 6.16 96702261 HHCS CL 8.8,YEL ZN 1 M8-1.25X3517 96702279 HHCS CL 8.8,YEL ZN 4 M10-1.5X2019 59461368 NUT 120 96714399 FLATWASHER 4 M1021 59177220 HORN SPACER 122 96741020 FLATWASHER 1 M8SD-100D C D - 3

  • D - 4 SD-100D C13159959 REV 00

    STEERING VALVE SUB-ASSEMBLY

    1

    2

    3

  • BOM 13159959

    STEERING VALVE SUB-ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 54669544 STEERING VALVE 1- 54747340 - SEAL KIT 12 96701917 HHCS CL 8.8,YEL ZN 2 M10-1.5X303 96741046 FLATWASHER 2 M10SD-100D C D - 5

  • D - 6 SD-100D C59162735 REV 02

    HORN ASSEMBLY

    1

    1 1

    PARTOF

    PARTOF

  • BOM 59162735

    HORN ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13469010 HORN 1SD-100D C D - 7

  • D - 8 SD-100D C13222773 REV 02

    SEAT INSTALLATION - SHEET 1 OF 3

    PLATFORM

    PARTOF

    FRONTCOVER PLATE

    HOOD AND FENDER SUPPORT

    12

    3

    4

    5

    6

    7

    8

    910

    11

    12

    13

    14

    15

    3

  • BOM 13222773

    SEAT INSTALLATION - SHEET 1 OF 3

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13222781 CONTROL BOX 12 13222807 COVER PLATE 1SD-100D C D - 9

  • D - 10 SD-100D C13222773 REV 02

    SEAT INSTALLATION - SHEET 2 OF 3

    PLATFORM

    PARTOF

    FRONTCOVER PLATE

    HOOD AND FENDER SUPPORT

    12

    3

    4

    5

    6

    7

    8

    910

    11

    12

    13

    14

    15

    3

  • BOM 13222773

    SEAT INSTALLATION - SHEET 2 OF 3

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES3 13229554 SEAT 1- NSS - NOT SOLD SEPERATLY 1- 59920207 - BUSHING 6- 59920025 - PIN 1- 59370759 - SPINDLE 1- 59370742 - GROMMET 2- 59920298 - SCREW 2- 59370734 - YOKE 1- 59370544 - ARM 1- 59920009 - SHAFT 1- 59920280 - RETAINER 4- 59920272 - WASHER 2- 59919985 - SHAFT 1- 59920215 - GROMMET 3- 59919910 - PIN 1- 59370569 - SPRING 2- 59920223 - WASHER 8- 59920199 - ROLLER 2- 13441266 - BACKREST 1- 13441274 - SEAT CUSHION 1- 59919944 - SCREW 2- 59445528 - BRACKET 1- 59445536 - WASHER 2- 59445544 - KNOB 2- 59445551 - NUT 2- 59920231 - BOLT 9- 59920066 - SPRING CLIP 1- 59920033 - PIN 1- 59920058 - YOKE 1- 59920017 - BRACKET 4- 59919969 - KNOB 1- 59920132 - HANDLE 1- 59370700 - RAIL 1- 13441282 - LH ARMREST 1- 13441290 - RH ARMREST 1- 59445643 - FRAME 1- 59445650 - ABSORBER 1- 59920264 - BOLT 4SD-100D C D - 11

  • D - 12 SD-100D C13222773 REV 02

    SEAT INSTALLATION - SHEET 3 OF 3

    PLATFORM

    PARTOF

    FRONTCOVER PLATE

    HOOD AND FENDER SUPPORT

    12

    3

    4

    5

    6

    7

    8

    910

    11

    12

    13

    14

    15

    3

  • BOM 13222773

    SEAT INSTALLATION - SHEET 3 OF 3

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES4 96704531 BOLT 4 M6X165 96704432 WHIZ BOLT 4 M10X206 59862938 MANUAL POUCH 17 NSVA CONTROL ASSEMBLY 1 See Page D - 14.8 59965962 WHIZ LOCK BOLT 49 58950932 SAFETY MANUAL 1

    10 58880303 SPLIT RING 111 58880311 CHAIN 112 96708078 HHCS 4 M8X1.2513 96719190 HHCS 4 M6X2014 13256219 SPACER 215 96741038 FLATWASHER 4 M8SD-100D C D - 13

  • D - 14 SD-100D C59807594 REV 04

    CONTROL ASSEMBLY

  • BOM 59807594

    CONTROL ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSVA CONTROL 1 See Page D - 16.4 59815431 CABLE 2SD-100D C D - 15

  • D - 16 SD-100D C59815449 REV 03

    CONTROL

    1

    2

    3

    4

    5

    67

    8

  • BOM 59815449

    CONTROL

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59899641 KNOB 12 59652057 LEVER 13 50849751 SPRING PIN 24 59648394 KNOB 15 59652065 LEVER 16 58059601 KNOB 17 58059619 SPRING 18 58059627 BRAKE SHOE ASSEMBLY 1SD-100D C D - 17

  • D - 18 SD-100D C59114876 REV 06

    OPERATORS PLATFORM INSTALLATION

    6

    3

    26

    26

    22

    910

    8

    25

    24

    16

    11

    19

    1817

    12

    1314

    15

    TO EXISTINGHANDRAIL

    1

    4

    21

    3

    27 4

    21

    3

    23

  • BOM 13207097

    OPERATORS PLATFORM INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13241971 PLATFORM 1- 13161500 - CONSOLE WELD 1- 59117861 - BATTERY SUPPORT WELD 1- 59583427 - PLATE 13 96701545 WASHER 84 58877705 PLATFORM PLUG 46 96704291 HEX NUT 4 M128 59618579 CLAMP INSERT 49 59583500 COVER PLATE 2

    10 96705553 HHCS CL 8.8,YEL ZN 2 M8-1.25X4511 59019919 BRACKET PIN HOLDER 112 59689927 ARTICULATION LOCK SLEEVE 113 58895202 PIN 1- 95922308 - FLATWASHER 1

    14 59607861 CABLE 115 59607853 FERRULE 216 96704564 HHCS CL 8.8,YEL ZN 2 M6-1X2017 96704234 NUT 2 M6X118 96701958 HHCS CL 8.8,YEL ZN 4 M6-1X1619 96741053 FLATWASHER 4 M621 96704283 HHCS CL 8.8,YEL ZN 4 M12-1.75X8022 13207089 DECK TREAD FUEL TANK TOP 123 59128173 DECK TREAD:PLATFORM 124 13207071 DECK TREAD HYD TANK TOP 125 59128181 DECK TREAD 126 59006163 SAFETY TREAD 227 13222096 TRIM 1SD-100D C D - 19

  • SD-100D C**Always use Ingersoll-Rand Replacement parts!**

  • Section E - ELECTRICALSD-100D C

  • E - 2 SD-100D C59127654 REV 04

    BATTERY INSTALLATION

    -+

    FRAME RAIL

    55

    76

    1

    2

    4

    9

    3

    3

    7

    10 11

    8

    12

    13

    14

    15

    6

  • BOM 59127654

    BATTERY INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59436931 BATTERY 12 59122978 BATTERY BRACKET 13 59122960 J-BOLT 24 96741038 FLATWASHER 2 M85 59365130 NUT 26 13251012 BATTERY CABLE, POSITIVE 17 59086983 BATTERY CABLE, NEGATIVE 18 59103598 CLAMP 29 96704606 ESNA NUT 2 M8

    10 96702659 HHCS CL 8.8,YEL ZN 1 M8-1.25X2511 96741038 FLATWASHER 2 M812 96704416 WHIZ LOCKNUT 1 M8X1.2513 59583468 CLAMP INSERT 214 59583450 COVER PLATE 115 95920492 HHCS 1 5/16-18X1.375SD-100D C E - 3

  • E - 4 SD-100D C13289723 REV 01

    WIRING HARNESS INSTALLATION - SHEET 1 OF 2

    1718

    161

    15

    12

    26

    2

    1

    19

    19

    24

    19

    25

    1

    1113

    14

    14

    1227

  • BOM 13289723

    WIRING HARNESS INSTALLATION - SHEET 1 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13289707 HARNESS MAIN *** 1- 59020065 - ALTERNATOR DIODE 3- 58965377 - RELAY 12 13470091 HARNESS, CONSOLE WIRING 13 59813329 PLUG 104 NSVA RH PANEL ASSEMBLY 1 See Page E - 8.5 NSVA LH PANEL ASSEMBLY 1 See Page E - 10.6 59326827 PLUG 37 96704176 NUT 18 59108605 DUST BOOT 19 96741053 FLATWASHER 1 M6

    10 96704564 HHCS CL 8.8,YEL ZN 1 M6-1X2011 59661413 CLAMP 112 96705132 HEX NUT 3 M5X.0813 96701370 NUT 1 M8-1.2514 96741038 FLATWASHER 2 M815 96704812 HEX NUT 116 59103598 CLAMP 117 96701495 HHCS CL 8.8,YEL ZN 1 M12-1.75X2518 59995126 HARDENED WASHER 119 59117333 CLAMP 320 59126946 IGNITION SWITCH 1- 58917261 - KEY 1

    21 58924333 IGNITION SWITCH NUT 123 59119933 HSBHCS 8 M6X1.0-1224 96702659 HHCS CL 8.8,YEL ZN 1 M8-1.25X2525 96704416 WHIZ LOCKNUT 1 M8X1.2526 58754458 INSULATED CLAMP 127 96738554 FLATWASHER, HARDENED 3SD-100D C E - 5

  • E - 6 SD-100D C13289723 REV 01

    WIRING HARNESS INSTALLATION - SHEET 2 OF 2

    1

    2

    3

    63

    910

    GROUNDWIRE

    721

    20

    CONSOLE

    6

    8

    SEE SCHEMATICFOR TERMINATIONS

    234

    5

    HARNESS

  • BOM 13289723

    WIRING HARNESS INSTALLATION - SHEET 2 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13289707 HARNESS MAIN *** 1- 59020065 - ALTERNATOR DIODE 3- 58965377 - RELAY 12 13470091 HARNESS, CONSOLE WIRING 13 59813329 PLUG 104 NSVA RH PANEL ASSEMBLY 1 See Page E - 8.5 NSVA LH PANEL ASSEMBLY 1 See Page E - 10.6 59326827 PLUG 37 96704176 NUT 18 59108605 DUST BOOT 19 96741053 FLATWASHER 1 M6

    10 96704564 HHCS CL 8.8,YEL ZN 1 M6-1X2011 59661413 CLAMP 112 96705132 HEX NUT 3 M5X.0813 96701370 NUT 1 M8-1.2514 96741038 FLATWASHER 2 M815 96704812 HEX NUT 116 59103598 CLAMP 117 96701495 HHCS CL 8.8,YEL ZN 1 M12-1.75X2518 59995126 HARDENED WASHER 119 59117333 CLAMP 320 59126946 IGNITION SWITCH 1- 58917261 - KEY 1

    21 58924333 IGNITION SWITCH NUT 123 59119933 HSBHCS 8 M6X1.0-1224 96702659 HHCS CL 8.8,YEL ZN 1 M8-1.25X2525 96704416 WHIZ LOCKNUT 1 M8X1.2526 58754458 INSULATED CLAMP 127 96738554 FLATWASHER, HARDENED 3SD-100D C E - 7

  • E - 8 SD-100D C13289798 REV 01

    RH PANEL ASSEMBLY

    HARNESS

    PARTOF

    2

    8

    6

    7

    5

    1

    4

    8

    5

    3

  • BOM 13289798

    RH PANEL ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13305396 PANEL, RH 12 58822321 FUEL GAUGE 13 59121723 SWITCH, SPST 14 59121756 SWITCH, BRAKE 15 59111450 SWITCH, EMERGENCY STOP 1- 58917543 - BULB 16 59108100 DUST BOOT 17 59109116 FLATWASHER 18 59811018 BREAKER 1SD-100D C E - 9

  • E - 10 SD-100D C13301403 REV 01

    LH PANEL ASSEMBLY

    7

    6

    PARTOF

    PARTOF

    7

    6

    2

    3

    8

    1

    45

  • BOM 13301403

    LH PANEL ASSEMBLY

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13305370 PANEL, LH 12 59165001 HOURMETER 13 95932117 CAPSCREW 24 95931341 LOCKWASHER 25 95923025 HEX NUT 26 59122648 GAUGE,TACHOMETER 17 59104000 LIGHT CLUSTER 1- 13469549 - BULB 48 58791211 LAMP 1- 58917535 - BULB 1- 58898503 - LENS 1SD-100D C E - 11

  • E - 12 SD-100D C13289632 REV 00

    BACK-UP ALARM INSTALLATION

    MAIN FRAMERH RAIL

    PARTOF

    LEVER ONPROPULSION

    PUMP

    PARTOF

    PARTOF

    EXISTINGCOVER PLATE

    1

    2

    3

    4

    5

    4

    3

    5

    5

    56

    7

    8

    9

    10

    11

    12

    13

  • BOM 13289632

    BACK-UP ALARM INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59426924 ALARM 12 96702816 HHCS CL 8.8,YEL ZN 2 M8-1.25X163 96741053 FLATWASHER 6 M64 96741038 FLATWASHER 4 M85 59164970 BACKUP ALARM SWITCH 16 59170381 BRACKET, BACK-UP ALARM 17 59434001 SOCKET CONTACT 28 59434209 CONNECTOR 19 59434217 CONNECTOR WEDGE 1

    10 96705793 HHCS CL 8.8,YEL ZN 3 M6-1X3011 96704598 ESNA NUT 3 M612 96702659 HHCS CL 8.8,YEL ZN 2 M8-1.25X2513 58948035 GROMMET 1SD-100D C E - 13

  • SD-100D C**Always use Ingersoll-Rand Replacement parts!**

  • Section F - DECALS AND PAINTSD-100D C

  • F - 2 SD-100D C13301528 REV 04

    DECAL INSTALLATION

    DD

    B

    B

    A

    A

    BOTHSIDES

    BOTHSIDES

    OTHERSIDE

    C

    C

    VIEW C-C VIEW D-DVIEW B-B

    BOTHSIDES

    OTHERSIDE

    VIEW A-A

    1

    2

    2

    3

    4

    5 6

    7

    7

    8 9

    10

    11

    12

    12

    13

    13

    14

    15

    16

    17

    18

    19

    20

    4

  • BOM 13301528

    DECAL INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13198254 CHECKLIST 12 58965542 DECAL: CRUSH AREA 23 58999624 DECAL: THROTTLE 14 59132118 DECAL: OPERATIONAL WARNING 25 59153379 DECAL: OPERATORS MANUAL 16 13198353 DECAL: IR GENUINE PARTS 17 13163340 DECAL: SIGNATURE 38 13252176 DECAL: SIGNATURE 19 13199344 DECAL: HYDRAULIC OIL 1

    10 59087569 DECAL: DIESEL FUEL 111 58965690 DECAL: ROLL OVER HARZARD W/O ROPS 112 59605915 DECAL: GREASE 413 59667287 DECAL: WARNING DO NOT SIT ON RAIL 414 NOT-USED THIS ITEM NOT USED W/THIS BOM 115 59051151 DECAL: WARNING 216 59020040 DECAL: PRESSURE HAZARD WARNING 117 NOT-USED THIS ITEM NOT USED W/THIS BOM 118 59006205 DECAL: IGNITION 119 59087999 DECAL: RADIATOR FILL 120 NOT-USED THIS ITEM NOT USED W/THIS BOM 122 13208038 DECAL: MISSING SHOCK 223 13395900 DECAL: GLOBAL ENGINEERING 1SD-100D C F - 3

  • F - 4 SD-100D C13301528 REV 01

    MODEL NUMBER INSTALLATION

    DD

    B

    B

    A

    A

    BOTHSIDES

    BOTHSIDES

    OTHERSIDE

    C

    C

    VIEW C-C VIEW D-DVIEW B-B

    BOTHSIDES

    OTHERSIDE

    OTHERSIDE

    VIEW A-A

    13 2

    7

    213119

    16

    7

    4

    14

    21

    15

    18

    10

    12

    12 17 20

    4

    3

    5 8 9 6 11

  • BOM 13301544

    MODEL NUMBER INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES14 13301510 DECAL LUBE CHART *** 117 59086868 DECAL:SD100D 220 13207311 DECAL C SERIES 2SD-100D C F - 5

  • SD-100D C**Always use Ingersoll-Rand Replacement parts!**

  • Section G - HYDRAULICSSD-100D C

  • G - 2 SD-100D C59122754 REV 03

    STEERING HOSING INSTALLATION

    1234

    5

    STEERING VALVE(ROTATED FOR CLARITY)

    "B"

    "A"

    VIEW "B"

    VIEW "A"

    CYLINDERS

    5

    21

    STEERING PUMP

    3

    FRAME 1

    77

    88

    4

    6

    6

    46

  • BOM 59279406

    STEERING HOSING INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59122580 HOSE ASSEMBLY 1 70"2 59810531 HOSE ASSEMBLY 2- 59557710 - FITTING 2- 59643742 - FITTING 23 58887225 HOSE ASSEMBLY 1 38"4 95424586 TYRAP 25 59569004 HOSE ASSEMBLY 2- 59557710 - FITTING 46 59618579 CLAMP INSERT 47 59583500 COVER PLATE 28 96705553 HHCS CL 8.8,YEL ZN 2 M8-1.25X45SD-100D C G - 3

  • G - 4 SD-100D C13301460 REV 00

    FILTER HOSE INSTALLATION

    ITEMS ROTATED FOR CLARITY

    OIL COOLER/RADIATORASSEMBLY

    PROPULSIONPUMP

    TANK

    DECK WELDMENT(BELOW SEAT)

    CONSOLE

    VIBRATIONPUMP

    "S"

    4

    2

    5

    6

    6

    89

    7

    10

    3 5

    1

  • BOM 13301460

    FILTER HOSE INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59118778 HOSE ASSEMBLY 12 59956706 HOSE ASSEMBLY 13 59279620 HOSE ASSEMBLY 14 59173286 HOSE ASSEMBLY 15 59279604 HOSE ASSEMBLY 16 13301908 HOSE ASSEMBLY 1 106"7 59465674 CLAMP 28 96701917 HHCS CL 8.8,YEL ZN 2 M10-1.5X309 96741046 FLATWASHER 2 M10

    10 96704812 HEX NUT 2SD-100D C G - 5

  • G - 6 SD-100D C13301478 REV 00

    BRAKE HOSING INSTALLATION

    BRAKE VALVE PORT 2AXLE

    PORT 3PRESSPUMP PORT 1

    TANK

    CHARGEPRESSURE

    PORT

    DRUM END OF HYD. TANK

    54

    3 21

    BULKHEADPLATE

    POCLAIN DRIVEMOTOR

    21

    3

    8

    9

    4

    5

    7

    6

    5

  • BOM 13301478

    BRAKE HOSING INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59118752 HOSE ASSEMBLY 12 54630272 HOSE ASSEMBLY 1 35"3 59039685 HOSE ASSEMBLY 14 58896218 HOSE ASSEMBLY 15 58954694 STRAIGHT ADAPTER 26 95415667 TEE 17 59025783 HOSE ASSEMBLY 18 95364972 ADAPTER 19 13301452 HOSE ASSEMBLY 1 87"SD-100D C G - 7

  • G - 8 SD-100D C59279380 REV 03

    VIBRATION HOSING INSTALLATION

    "B"PORT

    "A"PORT

    VIBRATIONPUMP

    TANK

    DRUMEND

    12

    34

    5

    "B"PORT

    "A"PORT

    "A"

    VIEW "A"VIB MOTOR

    AT 45 DEGREES

    THERMALBY-PASS VALVE

    VIBRATION ONLEFT HAND SIDE

    OF MACHINE

    "L1"PORT

    1

    1

    2

    3

    4

    4

    4

    5

    6

    7

    8

    9

    10

  • BOM 59279380

    VIBRATION HOSING INSTALLATION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13207030 HOSE ASSEMBLY 12 13206263 HOSE ASSEMBLY 13 59279653 HOSE ASSEMBLY 14 59279638 HOSE ASSEMBLY 25 59962332 ADAPTER 26 58946724 HOSE ASSEMBLY 1 39"7 95424586 TYRAP 88 59672733 HOSE GUARD 19 95278966 ADAPTER, 90 1

    10 54630280 HOSE ASSEMBLY 1 56"SD-100D C G - 9

  • G - 10 SD-100D C13301494 REV 02

    TRACTION HOSE INSTALLATION - SHEET 1 OF 2

    "R"

    "L"

    AXLE DRIVEMOTOR

    POCLAINMOTOR

    TRACTION ONRIGHT HAND SIDE

    OF MACHINE

    DETAIL "A"

    AXLE DRIVEMOTOR

    (ROTATED FOR CLARITY)

    "B"

    "A"

    22

    19

    21

    86

    184

    22

    9

    7

  • BOM 13301494

    TRACTION HOSE INSTALLATION - SHEET 1 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59465674 CLAMP 22 13301890 HOSE ASSEMBLY 1 86"3 58896044 HOSE 2 22.5"- 58844069 - BULK HOSE 24 13207014 HOSE ASSEMBLY 15 58893603 HOSE ASSEMBLY 1 74"6 13301445 HOSE ASSEMBLY 82" *** 17 13301437 HOSE ASSEMBLY 62" 28 59279653 HOSE ASSEMBLY 19 59039586 HOSE ASSEMBLY 1

    10 59122770 HOSE ASSEMBLY 111 59025783 HOSE ASSEMBLY 112 59452680 HOSE 113 96701917 HHCS CL 8.8,YEL ZN 2 M10-1.5X3014 59279596 HOSE ASSEMBLY 115 59744243 HOSE ASSEMBLY 116 59815068 HOSE ASSEMBLY 1 16.517 95364972 ADAPTER 118 95278966 ADAPTER, 90 119 13294285 PLATE 120 96741046 FLATWASHER 2 M1021 95424586 TYRAP 1022 59962332 ADAPTER 223 96704812 HEX NUT 224 58901653 SPLIT FLANGE CLAMP 425 95919460 HHCS 8 7/16-14X1.7526 59995126 HARDENED WASHER 827 59993881 O-RING 2SD-100D C G - 11

  • G - 12 SD-100D C13301494 REV 02

    TRACTION HOSE INSTALLATION - SHEET 2 OF 2

    AXLE DRIVEMOTOR

    (ROTATED FOR CLARITY)

    THERMALBY-PASS

    VALVE

    2 SPEEDSHIFT VALVE

    MAINFRAME

    31 2

    OIL COOLER/RADIATORASSEMBLY

    FLOW

    "B"

    "A"

    "B"

    "A"

    2320

    1

    2

    13

    16

    11

    12

    10

    19

    5

    17

    18

    3

    3

    16

    14

    24252615

    27

    2

  • BOM 13301494

    TRACTION HOSE INSTALLATION - SHEET 2 OF 2

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 59465674 CLAMP 22 13301890 HOSE ASSEMBLY 1 86"3 58896044 HOSE 2 22.5"- 58844069 - BULK HOSE 24 13207014 HOSE ASSEMBLY 15 58893603 HOSE ASSEMBLY 1 74"6 13301445 HOSE ASSEMBLY 82" *** 17 13301437 HOSE ASSEMBLY 62" 28 59279653 HOSE ASSEMBLY 19 59039586 HOSE ASSEMBLY 1

    10 59122770 HOSE ASSEMBLY 111 59025783 HOSE ASSEMBLY 112 59452680 HOSE 113 96701917 HHCS CL 8.8,YEL ZN 2 M10-1.5X3014 59279596 HOSE ASSEMBLY 115 59744243 HOSE ASSEMBLY 116 59815068 HOSE ASSEMBLY 1 16.517 95364972 ADAPTER 118 95278966 ADAPTER, 90 119 13294285 PLATE 120 96741046 FLATWASHER 2 M1021 95424586 TYRAP 1022 59962332 ADAPTER 223 96704812 HEX NUT 224 58901653 SPLIT FLANGE CLAMP 425 95919460 HHCS 8 7/16-14X1.7526 59995126 HARDENED WASHER 827 59993881 O-RING 2SD-100D C G - 13

  • G - 14 SD-100D C13301916 REV 00

    HEAVY DUTY DRIVE INSTALLATION - OPTION

    1

    2

  • BOM 13301916

    HEAVY DUTY DRIVE INSTALLATION - OPTION

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 NSVA DRUM DRIVE MOTOR W/BRAKE 1 See Page G - 16.2 13327119 DRIVE MOTOR MOUNTING BRACKET 1SD-100D C G - 15

  • G - 16 SD-100D C13244702 REV 02

    DRUM DRIVE MOTOR W/BRAKE

    3024

    23

    2629

    25

    27

    2021

    22

    17

    18

    18

    16

    4

    14

    11

    8

    9

    7

    5 6

    13

    19

    28

    2

    12

    13

    15

  • BOM 13166814

    DRUM DRIVE MOTOR W/BRAKE

    ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES1 13263132 BACK PLATE 12 13263124 COMPLETE VALVING COVER 13 59902684 O-RING 14 59080309 SPRING 125 13262597 WASHER 16 13263140 SNAP RING 17 13262613 SPRING 18 13262621 O-RING 19 13263157 PLUG 111 13262639 SPLIT PIN 112 13262589 SEAL KIT 113 13263132 BACK PLATE 114 13263165 WASHER 115 13263280 BLOCK CYLINDER KIT 116 59193847 REPAIR KIT 117 59193813 CAM 118 59241505 O-RING 219 13262761 COMPLETE BEARING 120 13263199 THRUST RING 121 13263207 SPRING WASHER 122 13263215 THRUST RING 123 13263223 RING 124 58804592 O-RING 125 59241554 O-RING 126 13263231 BRAKE PISTON 127 59241562 O-RING 128 59241570 SEAL KIT 129 13489232 BRAKE PISTON 130 54563408 SEAL 131 13262670 SEAL KIT 1SD-100D C G - 17

  • SD-100D C**Always use Ingersoll-Rand Replacement parts!**

  • HOW TO USE THISINDEX

    --------------------------------------------------------------------------------------------------------------------

    When the Description is Known - Use the Word Index:

    Ingersoll-Rand's Word Index makes any item easy to locate.

    Use any of the functional words in the item description to locate the desired item. The items listed are in alphabetical order in the first column of the index and may be repeated several times depending on their functional descriptions.

    If searching for the Primary Air Cleaner Filter Element, the first listing in the Word Index is:

    Air Cleaner Primary Filter Element

    The item is also listed as:

    Element, Air Cleaner Primary Filter Filter Element, Air Cleaner Primary Primary Filter Element, Air Cleaner

    The alpha-numeric listing in the second column of the index is the location of the item in the manual. The location is identified as; the Functional Group, Section Number, and Parts List Page Number. Example: C.4.3 would be Functional Group C, Section 4, Page 3.

    The index shows the filter will be found on page C.4.3 which is the Parts List page number for the

    Air Cleaner Assembly

  • WORD INDEX

    AABSORBER . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-11ADJUSTER

    CHARGE RELIEF . . . . . . . . . . .C-31, C-33, C-35ADJUSTER, CHARGE RELIEF . . .C-31, C-33, C-35AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9AIR INLET TUBE . . . . . . . . . . . . . . . . . . . . . . . . .C-9ALARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-13ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . .C-15ALTERNATOR DIODE . . . . . . . . . . . . . . . . . E-5, E-7ARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-11ARTICULATION LOCK SLEEVE . . . . . . . . . . . .D-19AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3AXLE DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . .A-3

    BBACKREST . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-11BACKUP ALARM SWITCH . . . . . . . . . . . . . . . . .E-13BAFFLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-9BAR

    SWIVEL FRAME . . . . . . . . . . . . . . . . . . . . . .B-3BAR,SWIVEL FRAME . . . . . . . . . . . . . . . . . . . . .B-3BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-3BATTERY CABLE

    NEGATIVE . . . . . . . . . . . . . . . . . . . . . . . . . . .E-3POSITIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-3

    BATTERY CABLE, NEGATIVE . . . . . . . . . . . . . .E-3BATTERY CABLE, POSITIVE . . . . . . . . . . . . . . .E-3BATTERY SUPPORT WELD . . . . . . . . . . . . . . .D-19BEVEL GEAR SET . . . . . . . . . . . . . . . . . . . . . . . .A-5BLOCK CYLINDER KIT . . . . . . . . . . . . . . . . . . G-17BRAKE DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7BRAKE PISTON . . . . . . . . . . . . . . . . . . . . . . . . G-17BRAKE SHOE ASSEMBLY . . . . . . . . . . . . . . . .D-17BREAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-9BREATHER

    FILTERED VENT . . . . . . . . . . . . . . . . .B-13, C-7BREATHER, FILTERED VENT . . . . . . . . .B-13, C-7BULB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9, E-11

    CCABLE . . . . . . . . . . . . . . . . . . . . . . . . . . .D-15, D-19CAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-17CARRIER ASSEMBLY . . . . . . . . . . . . . . . . . . . . .B-7CHARGE PUMP SET . . . . . .C-21, C-23, C-25, C-27CHARGE RELIEF KIT . . . . .C-21, C-23, C-25, C-27CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3CIRCLIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5, A-7COMPRESSION SPRING . . . . . . . . . . . . . . . . .A-11CONSOLE WELD . . . . . . . . . . . . . . . . . . . . . . . .D-19CUP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .C-9

    DDECAL C SERIES . . . . . . . . . . . . . . . . . . . . . . . . F-5DECAL CRUSH AREA . . . . . . . . . . . . . . . . . . . . . F-3DECAL DIESEL FUEL . . . . . . . . . . . . . . . . . . . . . F-3

    DECAL GLOBAL ENGINEERING . . . . . . . . . . . . .F-3DECAL GREASE . . . . . . . . . . . . . . . . . . . . . . . . .F-3DECAL HYDRAULIC OIL . . . . . . . . . . . . . . . . . . .F-3DECAL IGNITION . . . . . . . . . . . . . . . . . . . . . . . . .F-3DECAL IR GENUINE PARTS . . . . . . . . . . . . . . . .F-3DECAL LUBE CHART *** . . . . . . . . . . . . . . . . . . .F-5DECAL MISSING SHOCK . . . . . . . . . . . . . . . . . .F-3DECAL OPERATIONAL WARNING . . . . . . . . . . .F-3DECAL OPERATORS MANUAL . . . . . . . . . . . . . .F-3DECAL PRESSURE HAZARD WARNING . . . . . .F-3DECAL RADIATOR FILL . . . . . . . . . . . . . . . . . . . .F-3DECAL ROLL OVER HARZARD W/O ROPS . . . .F-3DECAL SD100D . . . . . . . . . . . . . . . . . . . . . . . . . .F-5DECAL SIGNATURE . . . . . . . . . . . . . . . . . . . . . .F-3DECAL STORAGE ONLY . . . . . . . . . . . . . . . . . B-21DECAL THROTTLE . . . . . . . . . . . . . . . . . . . . . . .F-3DECAL WARNING . . . . . . . . . . . . . . . . . . . . . . . .F-3DECAL WARNING DO NOT SIT ON RAIL . . . . . .F-3DECK TREAD . . . . . . . . . . . . . . . . . . . . . . . . . . D-19DECK TREAD FUEL TANK TOP . . . . . . . . . . . D-19DECK TREAD HYD TANK TOP . . . . . . . . . . . . D-19DECK TREAD PLATFORM . . . . . . . . . . . . . . . . D-19DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . A-5DIFFERENTIAL KIT . . . . . . . . . . . . . . . . . . . . . . A-5DISC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7DRAIN ASSEMBLY . . . . . . . . . . . . . . . . . C-43, C-45DRIVE SIDE JOURNAL . . . . . . . . . . . . . . . . . . B-11DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7DRUM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . B-3DRUM DRIVE MOTOR W/BRAKE . . . . . . . . . . G-15DRUM FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . B-3DUST BOOT . . . . . . . . . . . . . . . . . . . . .E-5, E-7, E-9

    EENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15ENGINE FAN . . . . . . . . . . . . . . . . . . . . . . . . . . C-17

    FFAN BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17FENDER

    LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23

    FENDER, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . A-23FENDER, RH . . . . . . . . . . . . . . . . . . . . . . . . . . A-23FERRULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-19FILL NECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . C-11, C-13FILTER ELEMENT . . . . . . . . . . . . . . . . . C-11, C-13FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-11FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . C-15FUEL GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . E-9FUEL LEVEL SENDER . . . . . . . . . . . . . . . . . . . A-13FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13FUEL/WATER SEPARATOR FILTER . . . . . . . . C-15SD-100D C W - 1

  • WORD INDEX

    GGAUGE

    TACHOMETER . . . . . . . . . . . . . . . . . . . . . .E-11GAUGE,TACHOMETER . . . . . . . . . . . . . . . . . . .E-11GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7GRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5GUSSET

    SWIVEL FRAME . . . . . . . . . . . . . . . . . . . . . .B-3GUSSET,SWIVEL FRAME . . . . . . . . . . . . . . . . . .B-3

    HHANDLE . . . . . . . . . . .C-21, C-23, C-25, C-27, D-11HANDRAIL

    LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-25HANDRAIL, LH . . . . . . . . . . . . . . . . . . . . . . . . . .A-25HARNESS

    CONSOLE WIRING . . . . . . . . . . . . . . . . E-5, E-7HARNESS MAIN *** . . . . . . . . . . . . . . . . . . . E-5, E-7HARNESS, CONSOLE WIRING . . . . . . . . . . E-5, E-7HEAT SHRINK TUBE . . . . . . . . . . . . . . . . . . . . . .D-3HEX SOC. C.S. M10X 40 . . . . . . . . . . . . . . . . . .B-17HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7HORN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-7HORN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . .D-3HORN BUTTON . . . . . . . . . . . . . . . . . . . . . . . . . .D-3HOURMETER . . . . . . . . . . . . . . . . . . . . . . . . . . .E-11HYDRAULIC CYLINDER . . . . . . . . . . . . . . . . . . .B-3HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . .A-13

    IIGNITION SWITCH . . . . . . . . . . . . . . . . . . . . E-5, E-7INDICATOR SWITCH . . . . . . . . . . . . . . . . . . . . . .C-9INTERMEDIATE BRAKE DISC . . . . . . . . . . . . . .A-7

    KKEY . . . . . . . . . . . . C-21, C-23, C-25, C-27, E-5, E-7KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-11, D-17

    LLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-11LENS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-11LEVER . . . . . . . . . . . . . . . . . . . . . . .C-5, C-19, D-17

    THROTTLE . . . . . . . . . . . . . . . . . . . . . . . . . . .C-5LEVER, THROTTLE . . . . . . . . . . . . . . . . . . . . . . .C-5LH ARMREST . . . . . . . . . . . . . . . . . . . . . . . . . . .D-11LIGHT CLUSTER . . . . . . . . . . . . . . . . . . . . . . . .E-11LOCKNUT . . . A-23, A-25, A-27, A-29, B-3, B-5, C-5, C-19, C-29, C-39LOCKWASHER . . . . . . . . . . . . . . . . . . . . B-17, E-11

    MMAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . .A-13MANUAL POUCH . . . . . . . . . . . . . . . . . . . . . . . .D-13MOTOR

    HYDRAULIC DRIVE . . . . . . . . . . . . . . . . . . .B-17MOTOR, HYDRAULIC DRIVE . . . . . . . . . . . . . .B-17

    MUFFLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15

    NNON DRIVE SIDE JOURNAL . . . . . . . . . . . . . . B-11NOT SOLD SEPERATLY . . . . . . . . . . . . . . . . . D-11

    OOIL COOLER . . . . . . . . . . . . . . . . . . . . . C-43, C-45OIL FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-15

    PPAN

    ENGINE BELLY . . . . . . . . . . . . . . . . . . . . . . C-7PAN, ENGINE BELLY . . . . . . . . . . . . . . . . . . . . . C-7PINION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7PLANET GEAR CARRIER KIT . . . . . . . . . . . . . . A-9PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-19POPPET . . . . . . . . . . . . . . . . . . . . C-31, C-33, C-35PRIMARY FILTER ELEMENT . . . . . . . . . . . . . . . C-9PROPULSION PUMP ASSEMBLY . . . . . . . . . . C-15PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-17

    PISTONVARIABLE . . . . . . . . . . . . . . . . . . . . . . C-19

    PUMP, PISTON, VARIABLE . . . . . . . . . . . . . . . C-19

    RRADIATOR . . . . . . . . . . . . . . . . . . . . . . . C-43, C-45RADIATOR HOSR

    TOP . . . . . . . . . . . . . . . . . . . . . . . . . C-43, C-45RADIATOR HOSR, TOP . . . . . . . . . . . . . C-43, C-45RADIUS COWLING . . . . . . . . . . . . . . . . . . . . . . . C-7RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-11

    LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25

    RAIL SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . A-25RAIL, LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25RAIL, RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-25RECOVERY BOTTLE . . . . . . . . . . . . . . . C-43, C-45RELAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-5, E-7REPAIR KIT . . . . . . . . . . . . . . . . . . . . . . B-19, G-17RETAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-11RH ARMREST . . . . . . . . . . . . . . . . . . . . . . . . . . D-11ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-11ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27RUBBER

    PROTECTIVE . . . . . . . . . . . . . . . . . . . . . . . A-29RUBBER, PROTECTIVE . . . . . . . . . . . . . . . . . A-29

    SSAFETY FILTER ELEMENT . . . . . . . . . . . . . . . . C-9SAFETY MANUAL . . . . . . . . . . . . . . . . . . . . . . D-13SAFETY TREAD . . . . . . . . . . . . . . . . . . . . . . . . D-19SCRAPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-21SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-11SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-27W - 2 SD-100D C

  • WORD INDEX

    SEAT CUSHION . . . . . . . . . . . . . . . . . . . . . . . . .D-11SERVO ARM ASSY . . . . . . .C-21, C-23, C-25, C-27SHOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-25SIGHT GAUGE . . . . . . . . . . . . . . . . . . . . . . A-13, B-7SOCKET CONTACT . . . . . . . . . . . . . . . . . . . . . .E-13SPINDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-11SPRING . A-7, B-19, C-31, C-33, C-35, D-11, D-17, G-17SPRING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . .A-11STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15STEERING COLUMN . . . . . . . . . . . . . . . . . . . . . .D-3STEERING PUMP . . . . . . . . . . . . . . . . . . . . . . .C-37STEERING PUMP ASSEMBLY . . . . . . . . . . . . .C-15STEERING WHEEL . . . . . . . . . . . . . . . . . . . . . . .D-3STUD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7SWITCH

    BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-9EMERGENCY STOP . . . . . . . . . . . . . . . . . . .E-9OIL PRESSURE . . . . . . . . . . . . . . . . . . . . . .C-15SPST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-9WATER TEMPERATURE