MANIFOLD VALVE CATLOGUE-3 - pmtvalvesfittings.compmtvalvesfittings.com/ppdf/MANIFOLDVALVE.pdf · Introduction & Manifold Valves Features 3 Design & Materials of Construction 4 2 Valve

MANIFOLDS VALVE

Mfg & Exp. : Valves & Fittings

A Trusted Name inValves and Fittings

•

Stainless Steel (316L,316,304,304L), Carbon Steel, Monel, Inconel

Pressure Ratings: 6,000 PSI/10,000 PSI

• NPT, ISO/BSP, Threads•

2-,3- and 5-valves Instrument manifolds valves. •

ISO 9001:2008 COMPANY

Visit Us Online at www.pmtvalvesfittings.com

Catalogue No.:- PMT-MNV

Table of Contents

Introduction & Manifold Valves Features 3

Design & Materials of Construction 4

2 Valve Manifold-Pipe to Pipe

Manifold Selection Information

Testing

How to Order

6

5

5

5

2 Valve Manifold-Pipe to Flange 7

2 Valve Manifold-Flange to Flange 8

2 Valve Manifold Remote Mount 9

2 Valve Manifold Direct Mount 10

3 Valve Manifold-Pipe to Pipe 11




5 Valve Manifold-Pipe to Pipe 15




PMT Other product information 19

2-VM-P-8-SS-R

2-VM-P-8-SS-T

2-VM-P-8-SS-H

2-VM-P-8-SS-RM

2-VM-P-8-SS-DM

3-VM-P-8-SS-R

3-VM-P-8-SS-T

3-VM-P-8-SS-H

3-VM-P-8-SS-DM

5-VM-P-8-SS-R

5-VM-P-8-SS-T

5-VM-P-8-SS-H

5-VM-P-8-SS-DM

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Manifold Specifications & FeaturesPMT offers a variety of 2-, 3-, and 5-valve instrument manifolds. The 2-valve manifolds are designed for staticpressure and liquid level applications, the 3 and 5valve manifolds are designed for differential pressure applications.These manifolds are available in traditional and compact body designs. Manifold connections include female PMTtube fittings, pipe ends (NPT and ISO 228/1), and flanges (MSS SP-99) in 1/2 and 3/4 in. and 12 mm sizes.

PMT Manifolds valve have been designed to provide the safest possible connection and mounting of instruments.Standard features include:

2- Valve Manifolds are used in pressure instruments such as pressure gauges, pressure transmitters, pressure switches, etc.

3-Valve And 5- Valve Manifolds are used in differential pressure instruments such as differential pressure transmitters, differential pressure switches, differential pressure gauges, etc.

3-Valve Manifolds are the most commonly used Manifolds. They could be provided with test ports on the process side and drain ports on the instrument side for drawing of the process and instrument lines respectively.

5-Valve Manifolds are normally used with differential pressure instruments where drain valves are required on the instrument side. They are also used for flushing of the system and for the prevention of loss of expensive fluid in the impulses.

Manifolds : 2, 3, 5 valve construction:

Remote mounting “R” Type Manifold (Pipe to Pipe)Direct Mounting “T” Type Manifold (Pipe to flange , Flange to Pipe) Direct Mounting “H” Type Manifold (Pipe to flange , Flange to Pipe)

Options for Mounting:

Introduction:

316/316L stainless steel construction for superior corrosion resistance.• One-piece construction body provides strength.• 316 stainless steel pin prevents detachment of the bonnet from the body due to vibration.• Burr-free threads and internal surfaces reduce leaks, promoting accurate transmitter readings.• Compact design requires minimum space for operation and installation.• Bonnet to body seals are metal to metal, No O-rings used.• Mounting holes provided for self-supporting application. • All valves 100% factory tested • Dust cap prevents ingress of contaminants•

Maximum standard pressure up to 6000 psig @ 100° F (414 barg @ 38° C)

Standard seat diameter - 5mm Cv• •

PMT range of Valve Manifolds offer a safe and economical method of installation to control and measure pressure of liquids and gaseous media. They are ruggedly manufactured and precision machined to the most exacting dimensional tolerance to ensure perfect installation and application. PMT Valve Manifolds are functionally installed to control, measure , isolate , equalize , calibrate, drain, vent or differentiate the pressure of liquids and gases.

Designed to reduce installation costs and improve safety performance, the consolidation of valves into one unit provides you with a combination of instrument isolation together with bleed/vent and test facilities.

Continuous product development may from time to time necessitate changes in the details contained in this catalogue. PMT Hannifin reserve the right to make such changes at their discretion and without prior notification.

3

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5

LOCK PIN

12

6 PACKING

VEE TIP

MATERIALS

DUST CAP11

1

GLAND BODY

A479-316L/A-105

4

1

WASHER (OPTIONAL)

A479-316L/A-105

SPINDLE

ITEM

PTFE/GRAPHOIL

A479-316L/A-105

NO.

3

PLASTIC LD

1

1

BODY

13

1 1

QTY.

7 PACKING WASHER A276-316L/A-105 1

8 LOCK NUT

A479-316L/A-105

PART NAME

3

A276-316

1

A479-316L/A-105 1

9 HANDLE A276-304/A-105

A564-630

A479-316L/A-105

1

2

1

1

1

GLAND RETAINER

10 GRUB SCREW STEEL

14 VENT PLUG A479-316L/A-105 1

10

131

11

8

6

12

7

5

2

3

4

9

GLAND BODY: For maximum packing stability and performance.

BODY: Forged one piece body construction (no welding) for high strength.

GLAND RETAINER: Standard Construction For maximum pressure ratting.

SPINDLE: Designed for low torque operating with high quality micro mirror stem finish for positive gland sealing.

WASHER (OPTIONAL):Metal to metal seal with body suitable for high pressure temperature applications.

PACKING: PTFE stem packing seals the system fluid to atmosphere.

WASHER PACKING: Annealed sealing washer to ensure complete atmospheric leakage and allowing on site retro-fit of bonnet with 100% re-sealing assurance.

LOCK NUT: A secure anti vibration locking mechanism to prevent inadvertent gland adjuster loosening.

HANDLE: Removable T-bar handle aids low torque operation.

GRUB SCREW: For locking the handle.

DUST CAP: Prevents contamination and lubricant washout of bonnet assembly.

LOCK PIN: Safety bonnet lock pin prevents accidentaldisassembly.

VEE TIP: Self centering, non-rotatinal VEE tip givessuccessive positive bubble tight shut off assuring the user of leakage free performance and downstream functional safety.

Design & Materials of Construction:

Specification Stainless steel construction•

Maximum standard pressure up to 6,000 psig (414 barg)• PTFE standard gland packing (Graphoil optional)• Maximum temperature PTFE 260C (500F)• Maximum temperature Graphoil 538C (1000F)•

Stem packing :PTFE •

4

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PTFE PACKING Maximum pressure 10000 psi (690 bar) at 100° F (38° C)

Maximum pressure 6000 psi (413 bar) at 212° F (100° C)


(PTFE packing rated to maximum temperature of 392° F (200° C))

PRESSURE TEMPERATURE CHART

GRAFOIL® PACKING Maximum pressure 10000 psi (690 bar) at 100° F (38° C)



PCTFE Soft Tip Maximum pressure 6000 psi (413 bar) at 212° F (100° C)


Duplex / Super DuplexLimited to 600° F (315° C)

The pressure-temperature ratings are taken for ANSI B16.34 for standard class valves and are based on class 2500. Ratings for needle tip’s design is based on specific seat materials.

Every valve is 100% factory tested with air and nitrogen at 1000psi(69bar) for shut off and at all seals. Each test is performed to a maximum allowable leak rate of 0.1scc/min.Other tests like Vibration, Temperature, Helium are available upon request.

All components are ultrasonically cleaned prior to assembly & testing.Note: Different End connections and Material grades offered on request.

Ordering Multiple Options and Accessories:Manifolds vlaves are available with a wide variety of options and accessories that enable valve configurations customized to meet specific requirements. Please select or add designators from the ordering combinations as shown below:

How To OrderStandard items in bold.

2 = 2 Valves3 = 3 Valves

Valve manifold

P = PTFEG = GRAFOIL

Packing

Inlet size (Process Connection)4 = ¼” NPT8 = ½” NPT

Typical Ordering Part NumberTypical Ordering Part Number

MaterialsSS = 316/316L CS = Carbon steelM = MONEL

SG = Sour Gas Service Conforms to NACE MR 01-75

PB = Panel nut on bonnets

Options

Options of mounting

HP = 10,000 PSI Rated

R = Pipe to Pipe T = Pipe to FlangeH = Flange to FlangeRM = Remote MountDM = Direct Mount

AT = Anti Tamper Isolate

5 = 5 Valves

No. of valves

2 P 8 SS R HPVM- -- - - -

Note: Please consult the factory for information on special connections. o-rings, operating pressures, special material grades , temperature ratings & custom design.

Manifold Selection Information:

Testing:

Cleaning & Packaging:

5

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Dimensions are for reference only and are subjected to change.

2V PIPE TO PIPE

PMT 2 valve manifolds Pipe to pipe valves are designed in such a manner, which helps in connecting system impulse line & transmitters. Our range of manifold consist two valve configuration which allows for easy isolation, calibration, block and bleed for gauges, pressure switches and static pressure transmitting instruments.

Features:

Withstand high pressures and temperatures.Bonnet lock prevents accidents disassembly. For a Higher Temperatures Grafoil Packing is used.Reduces number of fittings and space required for installation.

• • • •

Model:2-VM-P-8-SS-R

6

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54

64

28

28

(62

MA

X. O

PE

N)

1/4" NPT (F)

1/2" NPT (F)2 NOS.

20

21

32

2 NOS. Ø6MTG. HOLE

15

INSTRUMENT PROCESS

BLOCK VALVE

BLEED VALVE

SIDE SIDE


BLOCK VALVE

83 (

MA

X.O

PE

N)

BLEED VALVE

30

113 (MAX. OPEN)

45

16

BLEED PORT

1/4"NPT /

1/2" NPT(F)

INSTRUMENT SIDE

PROCESS SIDE

6041.3

54

88

83 (MAX. OPEN)30

2 NOS Ø12.50

MOUNTING HOLE

2V PIPE TO FLANGEPMT 2 valve manifolds Pipe to Flange valves are designed in such a manner, which helps in connecting system impulse line & transmitters. Our range of manifold consist two valve configuration which allows for easy isolation, calibration, block and bleed for gauges, pressure switches and static pressure transmitting instruments.

Features:

Withstand high pressures and temperatures.Bonnet lock prevents accidents disassembly. For a Higher Temperatures Graphoil Packing is used.Reduces number of fittings and space required for installation.

• • • •

Model:2-VM-P-8-SS-T

7

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2V FLANGE TO FLANGE



Features:

Withstand high pressures and temperatures.Bonnet lock prevents accidents disassembly. For a Higher Temperatures Grafoil Packing is used.Reduces number of fittings and space required for installation.

• • •

Model:2-VM-P-8-SS-H

8

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PROCESS SIDE

6041.3

95

85 (MAX. OPEN)

54

2 NOS Ø12.5

MOUNTING HOLE

BLEED PORT

1/4"NPT /

1/2" NPT(F)

45

16

INSTRUMENT SIDE

110 (MAX. OPEN)

BLOCK VALVE

BLEED VALVE

85 (

MA

X. O

PE

N)

30

•


2V REMOTE MOUNT

1/2" NPT (F)

32

SQ

.

1/2" NPT (M)

120

90 (

MA

X. O

PE

N)

2 NOS Ø6

MOUNTING

HOLE

60

30

41

28

1/4" NPT (F)75


Features:

Withstand high pressures and temperatures.Bonnet lock prevents accidents disassembly. For a Higher Temperatures Grafoil Packing is used.Reduces number of fittings and space required for installation.Packing below stem threads prevents stem lubrication washout and isolate threadsfrom system fluids.

• • • • •

Model:2-VM-P-8-SS-RM

9

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2V DIRECT MOUNT


Features:

Withstand high pressures and temperatures.Bonnet lock prevents accidents disassembly. For a Higher Temperatures Graphoil Packing is used.Reduces number of fittings and space required for installation.

• • • •

24

8.3

M10X1.5 P

M6X1.0 P

MTG. HOLE

MTG. HOLE

1/4" NPT(F)VENT

115 (MAX. OPEN)

Model:2-VM-P-8-SS-DM

10

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1/2” NPT (F)

41

.3

11

4

2963.5

2 NOS Ø12

MTG. HOLE

63

.5


3V PIPE TO PIPE

PMT 3 Valve Manifold , Remote Mounting Type. Two Isolation Valves & One Equalizer Valve Threaded on both Instrument, Process Side 1/2” NPT(F). Two mounting Holes are provided for 1/4” bolts used with DP Gauges, Pressure Transmitters & Pressure Switches.

90

54

1/2" NPT4 NOS.

4 NOS. Ø8MTG. HOLE

70

32

232 (MAX. OPEN)

BLOCK VALVEBLOCK VALVE

EQUALIZER VALVE

81 (

MA

X. O

PE

N)

Features:

•

• • •

•

Stem threads rolled and hard plated provides maximum service life.For a Higher Temperatures Graphoil Packing is used.Bonnet lock prevents accidents disassembly.Hard seat designed to reduce packing friction giving very low torque operation.Packing below stem threads prevents stem lubrication washout and isolate threads from system fluids.

Model:3-VM-P-8-SS-R

11

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PROCESS SIDE

INSTRUMENT SIDE

Features:

•

• • •

Stem threads rolled and hard plated provides maximum service life.For a Higher Temperatures Graphoil Packing is used.Bonnet lock prevents accidents disassembly.Hard seat designed to reduce packing friction giving very low torque operation.

PMT 3 Valve Manifold , Direct Mounting Type. Two Isolation Valves & One Equalizer Valve Threaded on Instrument Side 1/2” NPT(F) & Flanged on Process Side. Can be mounted directly on DP Gauges, Pressure Transmitter & Pressure Switches having 54mm C/C connection with centre bolting, supplied with four 7/16” Bolts & two PTFE Seals.

3V PIPE TO FLANGE


EQUALIZER VALVE

BLOCK VALVE

4 NOS. Ø12.5MTG. HOLE

82 (

MA

X. O

PE

N)

225 (MAX. OPEN)

2 NOS.

88

54

BLOCK VALVE

1/4" NPTVENT

70

60INSTRUMENT SIDE

PROCESS SIDE

Model:3-VM-P-8-SS-T

12

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3V FLANGE TO FLANGEPMT 3 Way Manifolds Valves, pipe to flange, designed for connecting system impulse lines & transmitters. These manifolds consist of 1/2" NPT(F), pipe to flange or flange to flange connections on 54mm (2-1/8") centers, and of one equalizer valve, 2 block valves and 2 nos 1/4" NPT(F) purge (VENT) connections. 1/4” NPT (F) Purge connections (2) optional.

85 (

MA

X. O

PE

N)

1/4" NPTVENT2 NOS.

60

95

EQUALIZER VALVE

INSTRUMENT SIDE

PROCESS SIDE

BLOCK VALVEBLOCK VALVE

225 (MAX. OPEN)


8854

Features:•

• • •

Stem threads rolled and hard plated provides maximum service life.For a Higher Temperatures Graphoil Packing is used.Bonnet lock prevents accidents disassembly.Stem threads rolled and hard plated provides maximum service life.

Model:3-VM-P-8-SS-H

13

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3V DIRECT MOUNT


PMT 3 Valve Manifold , Direct Mounting Type. Two Isolation Valves & One Equalizer Valve Threaded on Process Side & Flanged on Instrument Side. Can be mounted directly on DP Gauges, Pressure Transmitter & Pressure Switches having 54mm C/C connection with centre bolting, supplied with four 7/16” Bolts & two PTFE Seals. It can also be mounted with Oval flange to connect the process line with 1/2” pipe or tube connections.

Features:•

• • •

Stem threads rolled and hard plated provides maximum service life.For a Higher Temperatures Graphoil Packing is used.Bonnet lock prevents accidents disassembly.Stem threads rolled and hard plated provides maximum service life.


34

116

1/4" NPT

1/2" NPT

VENT

PROCESS

22

32

62

2NOS. MTG.3/8" UNF TAPPED54

FLANGEINSTRUMENT

4 NOS. Ø12MTG. HOLE

14

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5V PIPE TO PIPE

1/4" NPT (F)VENT

EQUALIZER &BLEED VALVE

225 (MAX. OPEN)

84 (

MA

X. O

PE

N)

90

32

BLOCK VALVE

90

54

INSTRUMENT SIDE

PROCESS SIDE

BLEED VALVE

1/2" NPT (F)4 NOS.

PMT 5 Valve Manifold , Remote Mounting Type. Two Isolation Valves, One Equalizer Valve & Two Drain Valves. Threaded on all Instrument, Process & Drain Side 1/2” NPT(F). Two mounting holes are provided for 1/4” bolts used with DP Gauges, Pressure Transmitters & Pressure Switches.

Features:One Piece Bar stock Forged Body for high strangh and fully safety.Bonnet lock prevents accidents disassembly. Two Part Stem tip, stellited and hardened provides excellent flow control and ensures buble-tight shutt off. Packing material – PTFE / Graphoil.Packing below stem threads prevents stem lubrication washout and isolate threads from system fluids.

• • •

• •

Model:5-VM-P-8-SS-R

15

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5V PIPE TO FLANGE

60

90


BLOCK VALVE

225 (MAX. OPEN)

84 (

MA

X. O

PE

N)

54

90

1/4" NPT (F)VENT

BLEED VALVE

EQUALIZERVALVE

INSTRUMENT SIDE

PROCESS SIDE


32


1/2" NPT (F)VENT 2 NOS.

54

PMT 5 Valve Manifold , Direct Mounting Type. Two Isolation Valves, One Equalizer Valve & Two Drain Valves Threaded on Instrument Side (1/2” NPT(F), Flanged on Process Side & Threaded on Drain Side (1/4” NPT(F). Can be mounted directly on DP Gauges, Pressure Transmitter & Pressure Switches having 54mm C/C connection with centre bolting, supplied with four 7/16” Bolts & two PTFE Seals.

Features:One Piece Bar stock Forged Body for high strangh and fully safety.Bonnet lock prevents accidents disassembly. Two Part Stem tip, stellited and hardened provides excellent flow control and ensures buble-tight shutt off. Packing material – PTFE / Graphoil.

• • •

•

Model:5-VM-P-8-SS-T

16

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5V FLANGE TO FLANGE

60

11

0

32


BLOCK VALVE

225 (MAX. OPEN)

83 (

MA

X. O

PE

N)

54

90

1/4" NPT (F)VENT

BLEED VALVE

EQUALIZERVALVE

INSTRUMENT SIDE

PROCESS SIDE



PMT 5 Valve Manifold , Direct Mounting Type. Two Isolation Valves, One Equalizer Valve & Two Drain Valves Threaded on Instrument Side (1/2” NPT(F), Flanged on Process Side & Threaded on Drain Side (1/4”NPT). Can be mounted directly on DP Gauges, Pressure Transmitter & Pressure Switches having 54mm C/C connection with centre bolting, supplied with four 7/16” Bolts & two PTFE Seals.


• • •

•

Model:5-VM-P-8-SS-H

17

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5V DIRECT MOUNT

PMT 5 Valve Manifold , Direct Mounting Type. Two Isolation Valves, One Equalizer Valve & Two Drain Valves. Threaded on Instrument Side, Flanged on Process Side & Bleeder Plug on Drain Side. Can be mounted directly on DP Gauges, Pressure Transmitter & Pressure Switches having 54mm C/C connection with centre bolting, supplied with four 7/16” Bolts & two PTFE Seals.


• • •

•


133.5

1/4" NPTPROCESS

54

4 NOS. Ø12MTG HOLE

851/4" -18 NPT-STATIC PORT2NOS.

3/8" -16UNC X 14.5 DEEPMTG. HOLES 2 NOS.

8

34

41

18

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Tube Fittings

• PMT Tube Fittings are fully interchangeable with Swagelok and Parker A-Lok

• Sizes: Fractional: 1/16” - 1”

• Materials: Stainless Steel , (316L,316,304,304L)

Other PMT Product Families

Pipe Fittings

• PMT Pipe Fittings are fully interchangeable with Swagelok and Parker A-Lok • Sizes: Fractional: 1/16” - 2”

• Materials: Stainless Steel (316L,316,304,304L),

Needle valves

• Pressure Ratings: 6000 PSI,10000 PSI,15000 PSI

• Sizes: 1/8” - 1”

• Materials: Stainless Steel(316L,316,304,304L),

Manifold Valve• Pressure Ratings: 6000 PSI,10000 PSI

• Materials: Stainless Steel(316L,316,304,304L),

Instrument Ball Valve• Pressure Ratings: 3000 PSI,6000 PSI

• Sizes: 1/4” - 1”

• Materials: Stainless Steel (316L,316,304,304L),

Mono Flange Valve• Pressure Ratings: 150#,300#,600#,900#,1500#

• Sizes: 1/2” - 2”

• Materials: Stainless Stee , Steell(316L,316,304,304L)

• Pattern :”R” Type- Remote types (Pipe to Pipe),

• Types : 2Way, 3 Way, 5 Way,

Brass, Carbon Steel, Monel ,Inconel Brass, Carbon Steel, Monel, Inconel

Pressure Ratings: 6000 PSI• Pressure Ratings: 6000 PSI,15000 PSI•

Brass, Carbon Steel, Monel, Hastelloy, Inconel

• Types: Straight, Angle, Block and Bleed types.

•

Types: 2 Way, 3 Way, 5 Way,

• Pattern: Round Body, Square Body, Hex Body

Pattern: Square Body, Hex Body

• Types: Process Monoflange, Instrument Monoflange

• Pattern: Flangend RF/RTJ

Instrument Accessories• Airheader,

Industrial Valves

Forged Steel valves

• Valve Types: Gate, Globe, Check, Ball, Needle, • Sizes: 1/2” - 2”

• Materials: A105,F304,F316,F11,F22

Pressure Ratings:800#, 1500# ,2500#

Cast Steel Valves

•

• Sizes: 2” -12”

• Materials: WCB,LCB,CF8,CF8M,ALLOY

Pressure Ratings:150#,300#,600#

Valve Types: Gate, Globe, Check, Ball, Butterfly

“T” Type- (Pipe to Flange) “H” Type- (Flange to Flange)



Steel, Brass, Carbon Steel, Monel, Hastelloy, Incone

• • • • •

Thermowell, Orifice Plate Assembly,Syphon, Instrument Enclosure,

• • Tube Clamps Syphon,

Condensate pot,

•

19

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A T

rust

ed N

am

e in V

alv

es

and F

itti

ngs

Mfg & Exp. : Valves & Fittings

C-6, Shreeji Industrial Estate, Nr. Telephone Exchange,N. H. No.-8, NARODA, Ahmedabad-382 330, Gujarat, India.Tele.\ Fax : (0) +91 079 22823117 Mobile : 091-9825097602/9712997602E-mail : [email protected], [email protected]

www.pmtvalvesfittings.com

Documents

MANIFOLD VALVE CATLOGUE-3 - pmtvalvesfittings.compmtvalvesfittings.com/ppdf/MANIFOLDVALVE.pdf · Introduction & Manifold Valves Features 3 Design & Materials of Construction 4 2 Valve