MAN BW G40ME-C9.5- BW G40ME-C9.5 199 00 78-9.1 ... Turbocharger venting and drain pipes 8.01 1990367-7.1 Hydraulic Power Supply unit 8.02 1990487-5.0

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  • MAN B&W G40ME-C9.5 199 00 78-9.3

    This Project Guide is intended to provide the information necessary for the layout of a marine propulsion plant.

    The information is to be considered as preliminary. It is intended for the project stage only and subject to modification in the interest of technical progress. The Project Guide provides the general technical data available at the date of issue.

    It should be noted that all figures, values, measurements or information about performance stated in this project guide are for guidance only and should not be used for detailed design purposes or as a substi-tute for specific drawings and instructions prepared for such purposes.

    Data updatesData not finally calculated at the time of issue is marked Available on request. Such data may be made available at a later date, however, for a specific project the data can be requested. Pages and table entries marked Not applicable represent an option, function or selection which is not valid.

    The latest and most current version of the individual Project Guide sections are available on the Internet at: www.marine.man.eu Two-Stroke.

    Extent of DeliveryThe final and binding design and outlines are to be supplied by our licensee, the engine maker, see Chap-ter 20 of this Project Guide.

    In order to facilitate negotiations between the yard, the engine maker and the customer, a set of Extent of Delivery forms is available in which the Basic and the Optional executions are specified.

    Electronic versionsThis Project Guide book and the Extent of Delivery forms are available on the Internet at: www.marine.man.eu Two-Stroke, where they can be downloaded.

    Edition 0.5

    October 2017

    MAN B&W G40ME-C9.5-TII

    Project Guide

    Electronically ControlledTwostroke Engines

    http://marine.man.euhttp://marine.man.eu

  • MAN B&W G40ME-C9.5 199 00 78-9.3

    MAN Diesel & TurboTeglholmsgade 41DK2450 Copenhagen SVDenmarkTelephone +45 33 85 11 00Telefax +45 33 85 10 30Info-cph@mandieselturbo.comwww.marine.man.eu

    Copyright 2017 MAN Diesel & Turbo, branch of MAN Diesel & Turbo SE, Germany, registered with the Danish Commerce and Companies Agency under CVR Nr.: 31611792, (herein referred to as MAN Diesel & Turbo).

    This document is the product and property of MAN Diesel & Turbo and is protected by applicable copyright laws. Subject to modification in the interest of technical progress. Reproduction permitted provided source is given.7020-0172-03ppr October 2017

    All data provided in this document is non-binding. This data serves informational purposes only and is espe-cially not guaranteed in any way.

    Depending on the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions.

    If this document is delivered in another language than English and doubts arise concerning the translation, the English text shall prevail.

    http://www.marine.man.eu

  • MAN B&W

    Engine Design ....................................................................... 1

    Engine Layout and Load Diagrams, SFOC .............................. 2

    Turbocharger Selection & Exhaust Gas Bypass ...................... 3

    Electricity Production ............................................................ 4

    Installation Aspects ............................................................... 5

    List of Capacities: Pumps, Coolers & Exhaust Gas .................. 6

    Fuel ...................................................................................... 7

    Lubricating Oil ...................................................................... 8

    Cylinder Lubrication .............................................................. 9

    Piston Rod Stuffing Box Drain Oil .......................................... 10

    Low-temperature Cooling Water ........................................... 11

    High-temperature Cooling Water ........................................... 12

    Starting and Control Air ......................................................... 13

    Scavenge Air ......................................................................... 14

    Exhaust Gas .......................................................................... 15

    Engine Control System .......................................................... 16

    Vibration Aspects .................................................................. 17

    Monitoring Systems and Instrumentation .............................. 18

    Dispatch Pattern, Testing, Spares and Tools ........................... 19

    Project Support and Documentation ...................................... 20

    Appendix .............................................................................. A

    Contents

  • MAN B&W Contents

    Chapter Section

    MAN DieselMAN B&W G40ME-C9.5

    1 EngineDesign Preface 1.00 1980078-9.3 ThefueloptimisedMETierIIengine 1.01 1988537-1.4 TierIIfueloptimisation 1.01 1990112-5.2 Enginetypedesignation 1.02 1983824-3.10 Power,speed,SFOC 1.03 1990508-1.3 Enginepowerrangeandfueloilconsumption 1.04 1984634-3.5 Performancecurves 1.05 1985331-6.2 MEEnginedescription 1.06 1990561-7.4 Enginecrosssection 1.07 1990547-5.1 2 EngineLayoutandLoadDiagrams,SFOCdot5 Enginelayoutandloaddiagrams 2.01 1990613-4.1 Propellerdiameterandpitch,influenceonoptimumpropellerspeed 2.02 1990626-6.0 Enginelayoutandloaddiagrams 2.03 1990611-0.1 Diagramforactualproject 2.04 1990612-2.0 SFOCreferenceconditionsandguarantee 2.05 1990624-2.0 DeratingforlowerSFOC 2.05 1990625-4.0 Fuelconsumptionatanarbitraryoperatingpoint 2.06 1990614-6.0 3 TurbochargerSelection&ExhaustGasBypass Turbochargerselection 3.01 1989518-5.4 Exhaustgasbypass 3.02 1984593-4.6 Emissioncontrol 3.03 1988447-2.2 4 ElectricityProduction Electricityproduction 4.01 1985739-2.3 DesignationofPTO 4.01 1986635-4.4 Spacerequirementforside-mountedgenerator 4.02 1990797-8.0 EnginepreparationsforPTOBWII 4.03 1985742-6.3 PTO/BWGCR 4.04 1984316-8.9 WasteHeatRecoverySystems(WHRS) 4.05 1986647-4.1 L16/24GenSetdata 4.06 1988280-4.1 L21/31GenSetdata 4.07 1988281-6.1 L23/30HMk2GenSetdata 4.08 1990530-6.0 L27/38GenSetdata 4.09 1988284-1.1 L28/32HGenSetdata 4.10 1988285-3.1 5 InstallationAspects Spacerequirementsandoverhaulheights 5.01 1984375-4.8 Cranebeamforoverhaulofturbochargers 5.03 1990869-8.0 Cranebeamforoverhaulofaircooler,turbochargeronaftend 5.03 1990890-0.0 Engineroomcrane 5.04 1990131-6.2 OverhaulwithDouble-Jibcrane 5.04 1984534-8.4 Double-Jibcrane 5.04 1984541-9.2 Engineoutline,galleriesandpipeconnections 5.05 1984715-8.3 Engineandgalleryoutline 5.06 1990136-5.0 Waterandoilinengine 5.08 1990842-2.0 Counterflanges,ConnectionsDandE 5.10 1986670-0.11

  • MAN B&W Contents

    Chapter Section

    MAN DieselMAN B&W G40ME-C9.5

    Engineseatingandholdingdownbolts 5.11 1984176-5.12 Engineseatingprofile 5.12 1990608-7.0 Enginetopbracing 5.13 1990483-8.1 Mechanicaltopbracing 5.14 1990919-1.0 Hydraulictopbracingarrangement 5.15 1990924-9.0 ComponentsforEngineControlSystem 5.16 1988538-3.4 ComponentsforEngineControlSystem 5.16 1988706-1.1 ComponentsforEngineControlSystem 5.16 1988273-3.3 Shaftlineearthingdevice 5.17 1984929-2.4 MANAlphaControllablePitch(CP)propeller 5.18 1984695-3.6 HydraulicPowerUnitforMANAlphaCPpropeller 5.18 1985320-8.3 MANAlphatronic2000PropulsionControlSystem 5.18 1985322-1.5 6 ListofCapacities:Pumps,Coolers&ExhaustGas Calculationofcapacities 6.01 1990408-6.1 Listofcapacitiesandcoolingwatersystems 6.02 1987463-3.1 ListofcapacitiesG40ME-C9.5 6.03 1989373-3.1 Auxiliarymachinerycapacities 6.04 1990433-6.2 Centrifugalpumpselection 6.04 1990421-6.1 7 Fuel Pressurisedfueloilsystem 7.01 1984228-2.8 Fueloilsystem 7.01 1990899-7.0 Heavyfueloiltank 7.01 1987661-0.7 Drainofcontaminatedfueletc. 7.01 1990355-7.2 Fueloils 7.02 1983880-4.7 Fueloilpipesanddrainpipes 7.03 1987668-3.2 Fueloilpipeinsulation 7.04 1984051-8.3 Fueloilpipeheattracing 7.04 1990485-1.0 Componentsforfueloilsystem 7.05 1983951-2.10 8 LubricatingOil Lubricatingandcoolingoilsystem 8.01 1984230-4.8 Turbochargerventinganddrainpipes 8.01 1990367-7.1 HydraulicPowerSupplyunit 8.02 1990487-5.1 HydraulicPowerSupplyunitandlubricatingoilpipes 8.02 1990486-3.1 Lubricatingoilpipesforturbochargers 8.03 1984232-8.6 Lubricatingoilconsumption,centrifugesandlistoflubricatingoils 8.04 1983886-5.13 Componentsforlubeoilsystem 8.05 1984242-4.8 Flushingoflubricatingoilcomponentsandpipingsystem 8.05 1988026-6.0 Lubricatingoiloutlet 8.05 1987035-6.1 Lubricatingoiltank 8.06 1990546-3.0 Crankcaseventing 8.07 1987839-7.3 Bedplatedrainpipes 8.07 1990488-7.0 Engineandtankventingtotheoutsideair 8.07 1989182-7.0 Hydraulicoilback-flushing 8.08 1984829-7.3 Separatesystemforhydrauliccontrolunit 8.09 1984852-3.6 Hydrauliccontroloilsystem 8.09 1987929-6.0

  • MAN B&W Contents

    Chapter Section

    MAN DieselMAN B&W G40ME-C9.5

    9 CylinderLubrication Cylinderlubricatingoilsystem 9.01 1988559-8.4 Listofcylinderoils 9.01 1988566-9.3 MANB&WAlphacylinderlubricationsystem 9.02 1983889-0.15 AlphaAdaptiveCylinderOilControl(AlphaACC) 9.02 1990826-7.0 Cylinderoilpipeheating 9.02 1987612-0.3 Cylinderoilpipeheating,ACOM 9.02 1990799-1.1 Electricheatingofcylinderoilpipes 9.02 1990476-7.2 Cylinderlubricatingoilpipes 9.02 1990477-9.1 Smallheatingboxwithfilter,suggestionfor 9.02 1987937-9.3 10 PistonRodStuffingBoxDrainOil Stuffingboxdrainoilsystem 10.01 1983974-0.8 11 Low-temperatureCoolingWater Low-temperaturecoolingwatersystem 11.01 1990392-7.4 Centralco