22
Systech Sector Mahindra Forgings Feb 2012 / Investor Meet

Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

  • Upload
    others

  • View
    12

  • Download
    0

Embed Size (px)

Citation preview

Page 2: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Mahindra Forgings : StructureHolding structure created to enable global strategy

1

Note: Investments in JECO & Schöneweiss are held through investment companies in Mauritius

M&M

MFL SCHONEWEISS JECO STOKES

M&M: 47.1%

Others: 52.9%

M&M: 100.0% M&M: 67.9%

Others: 32.1%M&M: 99.5%

M&M

MFL

SCHONEWEISS

JECO (renamed MFE) STOKES

M&M: ~53%

Others: ~47%

MFL: 100.0%

MFL: 100.0% MFL: 99.9%

Page 3: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Mahindra Forgings: CapabilitiesEach acquired company has a distinct value proposition

2

Location India UK Germany Germany

Plants 1 Plant 2 Plants 4 Plants 2 Plants

Key

highlights

• Leading supplier of

crankshafts and

stub-axles for cars/

MUVs in India

• Machined products

• Expertise in

producing

„flashless‟ parts and

near-net forgings

for car market

• Provides a

basket of

forgings

products to

truck industry

• Cost Leader

• Machined

products

• Among leading

axle beam

manufacturers

globally

• Focused on truck

market

• Very strong co-

development

abilities

% of

Revenue

(FY11 = Rs

19310 mn)

“German operations are the largest”

19% 8% 50% 23%

Page 4: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Mahindra Forgings: End User SegmentsEurope and India have complementary products and end user segments

3

CVs, 60%

Cars, 7%

Non Auto, 33%

% of Sales (FY11)

Europe India

Market Share

•Market leader in CV forgings with a

basket of products but excluding

crankshafts

Market Share

HCV 4%

LCV 10%

MCV 1%

MPV 1%

Non Auto 4%

Passenger Car 32%

Tractor 12%

UV36%

% of Sales (FY11)

• Market leader in crankshaft &

knuckles for cars/ MUVs and tractor

market

Page 5: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Mahindra Forgings : CustomersSupply to Market Leading OEMs

4

Europe / CV Market India / Vehicles < 3T

2010 Share MFE Customer

Daimler 24%

MAN 17%

Paccar DAF 14%

Volvo 11%

Scania 10%

Iveco 10%

Renault 10%

source: Daimler 2011

2010 Share MFL Customer

MarutiSuzuki 32%

Hyundai 18% n/a

Tata Motors 17%

M&M 10%

Ford 4% n/a

GM 4%

Toyota 3% n/a

VW 3% n/a

source: CSM

n/a: OEM does not use or buy forged crankshafts

in India

Page 6: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Market Situation : EuropeStable market in the near term

5

Source - VDA

Registration of Heavy Trucks (>6T) in Germany (Quarter-wise)

26442

45679

1964616979 16355 15217

12650 13734

1797420448 21529 21527

23327 22917 21491

0

5000

10000

15000

20000

25000

30000

35000

40000

45000

50000

Q1F09 Q209 Q309 Q409 Q110 Q210 Q310 Q410 Q111 Q211 Q311 Q411 Q112 Q212 Q3F12

Q-o-Q Growth rates:

Market

(CV>6T)

MFE

Q1F12 30% 43%

Q2F12 12% 26%

Q3F12 0% 9%

Note: Year in the graph refers to Financial Year

Page 7: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Market Situation: EuropeLong term outlook remains positive

6

•Commercial vehicles production in Germany is our core market60-70% of the production is exported, exports to non W European countries

account for 35-40% of production (Source: VDA)

•CV Industry is susceptible to fluctuations in the economy but experts

forecast a stable growth CAGR~7-9% for our key customers in the next three years (Source: E&Y)

Transportation demand in Europe will continue to be strong because of

inequities between Western and Eastern Europe

•New emission regulations driving new products and fleet renewalAll major truck OEMs planning new launches in the next 3-5 years

We expect higher share of business in the new launches

Page 8: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Performance Overview: MFEBreakeven : Q2F12 EBITDA% = Q2F09 EBITDA% @ 75% of volumes

7

9.5% 9.4% 2.4% -3.6% -15.6% 4.7% -5.5% 6.9% 10.2% 8.5% 8.2% 8.4% 8.5% 9.4% 7%EBITDA

%

MFE Quarterly Revenue & EBITDA(Euro mn)

~

10299

72

50

36 36 38

4956

6267

7780 78

73

Q109 Q209 Q309 Q409 Q110 Q210 Q310 Q410 Q111 Q211 Q311 Q411 Q112 Q212 Q312

9.7 9.3

1.7

-1.8

-5.6

1.7

-2.1

3.4

5.7 5.3 5.56.5 6.8 7.3

5.1

EBITDA

Revenue

Note: Year in the graph refers to Financial Year

Press

Breakdown

Page 9: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Key Initiatives: MFEFocus on profitability : ROCE> WACC, EBITDA% & FCF

8

•Maximise utilisation of existing forgings capacity

•Focus on product portfolio and personnel costs to boost profitabilityIncreased share in new launches will help boost margins

• Increase share of machined partsGrowth Capex focused on machining (plus some maintenance required to keep

the plant in good condition) to increase margins

•Self funding of capex (cash flow)

• Improvement of Gearing

Page 10: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Market Situation : IndiaHealthy growth/ near term headwinds

9

Source - SIAM

Production of Vehicles in India (Quarter Wise)

457384 476422392818

499202 495697566620 600183

672581 653276742570

737777

853074760553 730645 709755

127688 12728471629 89890 102743 132910 139979

189953 163061 184312 184776220768 202711 228293 228744

0

100000

200000

300000

400000

500000

600000

700000

800000

900000

Q1F09 Q209 Q309 Q409 Q110 Q210 Q310 Q410 Q111 Q211 Q311 Q411 Q112 Q212 Q3F12

Q-o-Q Growth rates

Passenger Vehicles (PV)

Commercial Vehicles (CV)

PVs CVs MFL

Q1F12 16% 24% 21%

Q2F12 -2% 24% 23%

Q3F12 -4% 24% 21%

Note: Year in the graph refers to Financial Year

Page 11: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

10

617

768

397

599

696742 733

841785

910 912966 952

1123 1099

Q109 Q209 Q309 Q409 Q110 Q210 Q310 Q410 Q111 Q211 Q311 Q411 Q112 Q212 Q312

39

68

-31 -19

93

128120

129

82

66

97

72

87

124116

6.3% 8.9% -7.8% -3.2% 13.4% 17.3% 16.4% 15.3% 10.5% 7.3% 10.6% 7.5% 9.1% 11.0% 10.6%

MFL India Quarterly Revenue & EBITDA(Rs mn)

Performance Overview: MFL IndiaBack on track

EBITDA

%

EBITDA

Revenue

Note: Year in the graph refers to Financial Year

Page 12: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Key Initiatives: MFL India

• GrowthF12: Better than market growth

F13: In line with market growth

• To sustain growth momentum, initiate action now to diversify product

range and increase export business (both directly and through MFE)

without losing sight of current competenciesOne project on shifting parts from MFE stabilised while another is WIP

Other projects from MFE to be evaluated for cost benefits

• Build internal competencies in quality, productivity & process

parameters to become a global forging company via mentorship

program with MFE

• Build technical competencies for Compact crankshaft forging and

Machining

11

Page 13: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Mahindra Forgings : Strategy SummaryChallenges Ahead

12

EuropeIndia

F12/F13 (Short term)

Focus

F14+ (Medium term)

Focus

• Operational excellence –Use mentorship program to

improve consistency in EBITDA%

• Maintain customer traction–Innovation to improve customer

relationships: 20 patents, higher sob

@Daimler Actros

• Keep an eye on costs

• Centre of Excellence in

crankshafts• Product Diversification, Exports

• Respond to changing market needs –emission norms, lightweighting

• Address capacity plateau

Page 14: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Mahindra Forgings: FinancialsFinancial Summary

13

Standalone Financials

INR Mn FY 09 FY 10 FY 11 YTD Dec,F12

Net Sales 2380 3012 3573 3174

EBITDA 71 470 320 328

EBITDA (% of net sales) 3.0% 15.6% 9.0% 10.3%

One-time write-off (Stokes) -902

Profit (loss) (excluding one-time writeoff) -414 -45 -32 57

Shareholders' Funds 6710 8026 8026

Total Debt 2430 1487 1382

Total Fixed Assets (inc CWIP) 2391 2266 2276

Cash and Bank Balance 47 78 19

INR Mn FY 09 FY10 FY101 YTD Dec,F12

Net Sales 22429 13281 19258 18258

EBITDA 1434 -88 1764 1778

EBITDA (% of net sales) 6.4% -0.7% 9.2% 9.7%

One-time write-off (Stokes) -182

Profit (loss) (excluding one-time writeoff) -1166 -1663 38 541

Shareholders' Funds 7444 7943 7912

Total Debt 8740 6536 6970

Total Fixed Assets (inc CWIP) 14004 12355 12031

Cash and Bank Balance 348 287 183

Consolidated Financials

Page 15: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

India: Auto Components

Outlook holding up– Exports accelerating

Challenges– Inflation

– Power (Cost and Availability)

– Labor (Cost and Availability)

– Export Incentives

Opportunities– Localization

– Volumes

– Rupee Depreciation

Growing as Forecast, but Cost Challenges Emerging

14

Market 2011-12 2012-13

Domestic 16~18 % 13~15%

Export 23 % 25 %

Source: E&Y

-

100,000

200,000

300,000

400,000

500,000

600,000

2009 2015F 2020F

Dom. Potential Exp. Potential

INR, Crores

Source: E&Y

Page 16: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Mahindra Systech : Business SnapshotDiverse Products with Diverse Automotive Markets

15

F2011 Revenues

USD929M / INR42B

Page 17: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Mahindra Hinoday16

CASTINGS

India‟s leading ductile iron foundry

Leadership in axle & transmission

components and turbocharger

housings

Casting weight upto 70 kg

New materials in production include

ADI

Machining lines for turbocharger

housings

1 Plant

MAGNETS

India‟s largest producer of magnetic

products

Key products include arc magnets,

cores and ferrite bars for auto and

non-auto applications

Innovation-driven growth to

energy efficient product solutions

like Industrial Lighting

1 Plant

Technical Leadership in Ductile Iron and Magnetic Materials

Page 18: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Mahindra GearsFocus on Excellence and Volumes in Offroad Applications

17

GEARS INDIA

Transmission gears/shafts and

engine timing gears for offroad and

CV/UV markets

Gears upto DIN7 Class

Building capability and capacity

for domestic and export markets

Developing aggregates

Two plants in India

GEARS EUROPE / METALCASTELLO

Transmission gears/shafts and

Crown Wheel Pinions for offroad

and defense markets

Focus on low volume, high

complexity applications

Gears upto DIN4 Class

Two plants in Italy

Page 19: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

MUSCO StampingsBusiness Transformation through Value Addition

18

STAMPINGS

Supplier of Skin Panels and B/C Panels to

domestic OEMs

Growth focus on value added products– fuel tanks, suspension arms, cross car beams etc

Press range from 60T – 1200T for parts

upto 35 kg– expanding robotic handling

4 Plants in India

Page 20: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Mahindra CompositesSMC/DMC Compounding and Components

19

COMPOSITES

Vertically integrated composites

company– SMC/DMC Compounding

– Concept Design, Engineering, Prototyping

– Compression Moulding (100T-2000T)

– Hand lay-up

– RTM facilities

– Painting

– Assembly

Non auto products include

electrical enclosures and GRP

pipes (2013)

2 Plants

Page 21: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Disclaimer

Mahindra Forgings Limited herein referred to as MFL, and its subsidiary companies provide a wide array of presentations and reports, with the contributions of various professionals. These presentations and reports are for informational purposes and private circulation only and do not constitute an offer to buy or sell any securities mentioned therein. They do not purport to be a complete description of the markets conditions or developments referred to in the material. While utmost care has been taken in preparing the above, we claim no responsibility for their accuracy. We shall not be liable for any direct or indirect losses arising from the use thereof and the viewers are requested to use the information contained herein at their own risk. These presentations and reports should not be reproduced, re-circulated, published in any media, website or otherwise, in any form or manner, in part or as a whole, without the express consent in writing of MFL or its subsidiaries. Any unauthorized use, disclosure or public dissemination of information contained herein is prohibited. Unless specifically noted, MFL or any of its subsidiary companies is not responsible for the content of these presentations and/or the opinions of the presenters. Individual situations and local practices and standards may vary, so viewers and others utilizing information contained within a presentation are free to adopt differing standards and approaches as they see fit. You may not repackage or sell the presentation. Products and names mentioned in materials or presentations are the property of their respective owners and the mention of them does not constitute an endorsement by MFL or its subsidiary companies. Information contained in a presentation hosted or promoted by MFL is provided “as is” without warranty of any kind, either expressed or implied, including any warranty of merchantability or fitness for a particular purpose. MFL or its subsidiary companies assume no liability or responsibility for the contents of a presentation or the opinions expressed by the presenters. All expressions of opinion are subject to change without notice.

20

Page 22: Mahindra Forgings - ACE Analyser Meet/132756_20120223.pdf · Mahindra Forgings : Structure Holding structure created to enable global strategy 1 Note: Investments in JECO & Schöneweiss

Systech Sector

Thank You