Machines - Marine hidraulik · Tubobend 48 – Bending machine ... portable machines to heavy-duty factory-type machines for the flaring of the following tube and pipe sizes: 1

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Machines

Flaring technology ................................................................462GSP-Flaring Machines ............................................................463GS-FlarePower -series ............................................................464GSF-series ...............................................................................465Automatic working circuit -series ........................................466Grooving machines ...............................................................467PB 42 and PB 42 plus – Bending machines ...........................468Tubobend 48 – Bending machine .........................................469Tubobend 642, 648, 80 – Bending machines .......................470Tubotron Line, Bending tool ................................................471E3000, E6000 – Bending machines .......................................472Measuring system, Software ................................................473Pre-assembly machines .........................................................474MEG-WF 385X – Reshaping machine ...................................475Deburring machines ..............................................................476Tube cutting machines ..........................................................477Swaging machines .................................................................478Hose cutting machines ..........................................................480Hose skiving machine, Rental of equipment .......................481Cleaning System ....................................................................482

GS-Hydro supplies or rents a range of high quality flaring and grooving machines

specially designed for prefabrication of hydraulic and other piping systems.

Machines are available from light-duty, portable machines to workshop and

heavy-duty factory type machines. For larger projects a mobile workshop with

all necessary machines is available by request.

GS-Hydro’s range of bending machines cover manual bending tools, manual

bending machines as well as manual, semi-automatic and automatic mandrel

bending machines with all necessary accessories and tools. GS-Hydro also

provides a wide range of different machines for pipe cutting, deburring, hose

skiving, swaging etc.

We cooperate with several of the world´s largest manufacturers to offer machine

products with superior quality and performance. For more details, kindly contact

your local GS-Hydro Sales Company.

MACHINESGS-HYDRO PRODUCT CATALOGUE

462

GS-flaring technologyGS-Hydro has develop a number of machines designed for cold

flaring of tubes and pipes from 6 to 608 mm in diameter. The

machines are suitable for the flaring of a wide range of materials

including carbon and stainless steel, copper-nickel etc.

All the machines use a ’rolling cone’ method to achieve a perfect

surface finish which is suitable for JIC-37° and GS-37° and GS-90°

Flare Flange Systems.

GS-Flaring machines are available from light, portable machines to heavy-duty factory-type machines for the flaring of the following

tube and pipe sizes:

1. Flaring starts by clamping the pipe

or tube in the correct size dies, and

applying a small amount of oil or grease.

2. The 37° cone rotates around a central

axis as it is pushed against the tube or

pipe and this process flares out the tube

or pipe into the die.

3. To make a 90° flare a different tool

flattens out the 37° flare.

Portable O.D. x max. wall thickness

GSP-Machines 57–368 mm x 9 mm (37°), 57–368 mm x 5.5 mm (90°)

Workshop

FlarePower 60 6–60 mm x 5 mm

FlarePower 170 S/E 6–170 mm x 7 mm

FlarePower 275 E 6–275 mm x 8 mm

Factory

GSF-220N-F/FHD 20–220 mm x 8 mm

GSF-400N-E 133–406 mm x 8.8 mm

GSF-600N-E 250–608 mm x 11 mm

Flaring

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GSP60A 57.0 230 170 290 3.9 3.0

GSP60A 60.0 230 170 290 3.9 3.0

GSP60A 60.3 230 170 290 3.9 3.0

GSP90A 73.0 280 190 300 5.5 3.9

GSP90A 76.1 280 190 300 5.5 3.9

GSP90A 88.9 280 190 300 5.5 3.9

GSP115A 114.3 320 250 310 5.5 5.5

GSP115A 115.0 320 250 310 5.5 5.5

GSP168.3A 159.0 360 290 330 5.5 5.5

GSP168.3A 168.3 360 290 330 5.5 5.5

GSP220A 219.1 420 350 340 6.0 6.0

GSP220A 220.0 420 350 340 6.0 6.0

GSP273A 267.0 480 420 360 6.5 6.5

GSP273A 273.0 480 410 360 6.5 6.5

GSP324A 323.9 520 450 390 7.0 5.5

GSP368A 355.6 510 500 390 9.0 5.5

GSP368A 368.0 510 500 390 9.0 5.5

GSP406A 406.4 Available by request.

GSP-Flaring MachinesThe portable GSP-machines will permit on-site production of

flange collars (37° and 90°) for both installation and repair jobs.

These lightweight machines are operated by air and are thus

ideal to work in fire-protected areas in offshore or similar ap-

plications.

GSP-machines can flare various pipe materials: Carbon steel,

stainless steel and Cu/Ni.

Portable flaring machines

Dimensions for GSP-machines


464

Workshop flaring machines

GS-FlarePower -seriesGS-Hydro offers a range of three different FlarePower-machines,

designed for cold flaring of tubes and pipes from 6 mm up to

275 mm in outside diameter. FlarePower-machines are suitable

for 37° and 90° flaring of a wide range of materials, including

carbon steel, stainless steel and copper-nickel alloys. All machines

are using the “rolling-cone” method in order to achieve perfect

surface finish to JIC-37° fittings and GS-37°/GS-90° Flare Flange

connections.

GS-Flaring Machine GS-FlarePower 60 GS-FlarePower 170S/E GS-FlarePower 275E

Size range• Tube or pipe O.D.• Wall thickness

6–60 mm1–6 mm

6–170 mm< 7 mm

6–275< 9 mm

Power supply Standard electric motor 230 or 400 V, 3-phase

Standard electric motor 230 or 400 V, 3-phase

Standard electric motor 230 or 400 V, 3-phase

Dimensions (approx.)• Overall lenght• Width• Height

1000 mm700 mm1300 mm

1000 mm700 mm1500 mm

Weight 95 kg 250 kg 400 kg

GS-FlarePower 60S GS-FlarePower 170C GS-FlarePower 275EC

Type:

60S Standard (hand pump)

Type:

170S Standard (hand pump)

170C Standard (hand pump) on wagon

170E Electro hydraulic

170EC Electro hydraulic and with

hydraulic clamping

170A Automatic

Type:

275E Electro hydraulic

275EC Electro hydraulic and with

hydraulic clamping

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Factory flaring machines

GSF-seriesThe GSF range of flaring machines have been developed for

heavy duty flaring of larger tube and pipe sizes in carbon steel,

stainless steel and copper alloys.

The GSF-220 N-F/FHD is utilised for 37° and 90° flaring of tubes

and pipes from 20 to 220 mm in diameter. The controls of the

machine are easy to use and a gauge shows the flaring pressure.

A full set of flaring cones is located on the machine. The flaring

GS-Flaring Machine GSF-220 N-F/FHD GSF-400 N-E GSF-600 N-E

Size range• Tube or pipe O.D.• Wall thickness

20–220 mm< 9 mm

133–406 mm< 10 mm

250 – 608 mm< 11 mm

Power supply Standard electric motor 380 V, three-phase,

3 kW

Standard electric motor 380 V, three-phase,

8 kW

Standard electric motor 380 V, three-phase,

8 kW

Operation Hydraulic Hydraulic Hydraulic

Dimensions (approx.)• Overall lenght• Width• Height

900 mm500 mm1400 mm

1510 mm790 mm1740 mm

1900 mm1130 mm1630 mm


head and power unit can easily be separated allowing easy trans-

portation. Additionally, by connecting the units with hydraulic

hoses flaring can be carried out in hazardous areas such as on an

oil drilling rig.

The GSF-400 N-E and GSF-600 N-E machines are larger and

heavier in order to cope with cold flaring of tubes and pipes

with diameters as large as 400 mm and 600 mm respectively.

GSF-220 N-F/FHD GSF-400 N-E GSF-600 N-E


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GSF-flaring machines with automatic working circuit

Automatic working circuit -seriesGS-Hydro´s GSF-28A, GSF-42A and GSF-65A are flaring machines

with automatic working circuit and touch panel programming.

Those machines are designed for serial production, and it is

very easy to achieve perfect sealing surface into various piping

materials.

Flaring operation is done by using GS-Hydro´s rolling cone

method. This ensures exact, defect free and mirror like sealing

surface. All power functions are electro controlled, and because

of universal stopper adjustment this machine can be used also

for other types of pipe connections than GS-37° flare only.

Machine Type GSF-28A GSF-42A GSF-65A

Pipe O.D. range 6...28 mm 6...42 mm 6...65 mm

Max. Pipe wall thickness 2.5 mm / St52 or AISI 316L 4 mm / St52 or AISI 316L 5 mm / St52 or AISI 316L

Working circuit 4---8 seconds 4...10 seconds 6...12 seconds

Length/width/height 1200/900/1300 mm 1800/900/1700 mm 2200/800/1800 mm


Power supply 400 V / 50 Hz / 16 A 400 V / 50 Hz / 16 A 400 V / 50 Hz / 16 A

Power 1.5 kW 3 kW 4 kW

Operating / working pressure 250 bar / 200 bar 250 bar / 200 bar 250 bar / 200 bar

GSF-42AGSF-28A

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Portable grooving machine ”TTS”TTS split frame machines are having a light aluminium body,

which is very rigid as well as stable for the machining operations.

The light weight and split frame makes it very practical to use in

tight places and under on-site conditions. All machines are avail-

able with in-line or right angle pneumatic or electrically driven

motors.

Machine sizes and respective tube sizes

Machine Type Pipe OD [mm]

TTS NG 73 21.3 – 60.3

TTS NG 127 66 – 114.3

TTS NG 168 115 – 150

TTS NG 219 168.3 – 190

TTS NG 273 219.1 – 250

Grooving machines

Workshop grooving latheGrooving Master lathe GM 275

• Equipped with D´Andrea machining head TA 170

– Grooving up to pipe OD 220 mm (8 “)

• Equipped with D´Andrea machining head TA 220

– Grooving up to pipe OD 275 mm (10”)

This machine can groove tube sizes from 56 to 250 mm, and pipe

sizes 1/2” to 10”.

Weight: 2300 kg

Lenght: 2100 mm

Height: 1650 mm

Widht: 1000 mm

To be rented with supervisor.


468

Bending machines

PB 42 and PB 42 plusThe mobile press type tube/pipe bender

Features PB 42

Free-standing and pivoting bending unit offers maximum bending space•

Regulation of the bending angle by adjusting the limit switch for the hydraulic ram•

Mobile push button bending control•

Rugged device for mobil and flexible use•

Short set-up times due to plug-in bending tools•

Machine suited for simple bending applications and thick-walled tubes•

Additional features for PB 42 plus

Internal and external deburring unit•

Integrated seating device for cutting ring assembly unit and/or flaring unit•

Manual pressure adjustment according to clearly scheduled values•

Technical Data PB 42 PB 42 plus

Max. tube/pipe range 42 mm 42 mm

Max. stroke 300 mm 300 mm

Effective bending angle 170° 170°

Bending speed 12 sec./300 mm 12 sec./300 mm

Actuation Electro hydraulic Electro hydraulic

Dimensions (LxWxH) 1100x650x1050 1200x800x1200

Weight Approx. 100 kg Approx. 200 kg

Power requirement 0.55 kW 1.82 kW

PB 42 PB 42 plus

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Tubobend 42 & 48Versatile tube working machines for up to 42 and 48 mm

Features/Equipment

Electronic control with automatic sequensing of bending angles•

Display of desired and actual bending angle•

Hydraulic mandrel retraction•

Length stop•

Machine divisible in modules for easy transportation•

Mobile and flexible to use•

Maximum tube length over mandrel 6000 mm•

Options

Following pressure die•

Manual or automatic mandrel lubrication system•

Internal and external deburring unit•

Cutting ring assembly device•

Flaring device•

Chamfering device•

Technical Data Tubobend 42 Tubobend 48

Max. tube/pipe range 42 mm 48 mm

Max. bending radius 90 mm 145 mm


Bending accuracy ± 0.2° ± 0.2°

Bending speed 20°/sec. 20°/sec.

Dimensions (LxWxH) 1800x800x1200 mm 1800x800x1200 mm



Tubobend 48

Bending machines


470

Bending machines

Tubomat 642 & 648

The professional solution for hydraulic tubing

Features

Bending angle control with digital display•


Circular saw including cooling and automatic feeding•

Internal and external deburrer•

Cutting ring assembly (autom. Pressure adjustment)•

Mobile and flexible to use•

Max. Length over mandrel 6000 mm•

Options

Automatic sequensing up to 8 bending angles•

Plane of bend device and length stop•

Digital 2-axes positioning display•

Early mandrel retraction•

Man./autom. Mandrel lubrication•

Flaring device•

Chamfering device•

Technical Data Tubomat 642 Tubomat 648

Max. tube/pipe range 42 mm 48.3 mm

Max. bending radius 90 mm 145 mm


Bending accuracy ± 0.2° ± 0.2°

Bending speed 20°/sec. 20°/sec.

Dimensions (LxWxH) 2350x750x1200 mm 2350x850x1200 mm



Tubobend 80

Powerful tube/pipe manipulator

Features

Exposed bending headAutomatic sequencing of 8 bending •

angles

Display of desired and actual bending angle•

Removable control panel•

Travelling slide piece/pressure die•

Adjustable clamping pressure•


Mobile•

Max. Length over mandrel 6000 mm•

Options

Plane of bend device and length stop•

Digital 2-axes positioning display•

Man./autom. Mandrel lubrication•

Man./hydr. collet chuck•

Early mandrel retraction•

Foot switch•

Bending radius extendable to 250 mm•

Technical Data Tubobend 80

Max. tube/pipe range 76.1 mm

Max. bending radius 200 mm

Control Electronic

Effective bending angle 180°

Bending accuracy ± 0.1°

Bending speed 20°/sec.

Dimensions (LxWxH) 4100x850x1200 mm

Weight Approx. 1600 kg

Power requirement 6.0 kW

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Bending machines, Bending tool

Tubotron Line

PLC/CNC controlled tube bending machines

We can also supply CNC controlled tube bending machines

that meet the highest demands on quality where design,

performance and fabrication are concerned. They are the perfect

solution for both, serial production or flexible single production

of tube bending parts. All functions are automated and the

speed of all axes can be programmed free.

Depending on the machine type, tubes & pipes with an outside

diameter from 4 mm up to 170 mm can be bent economically

and fully automatically.

Due to the latest tooling concepts and control techniques even

the most complicated tube shapes can be produced at minimal

throughput times and with maximum finishing precision.

Tubotron 170

Tubotron 50

Bending tool RBV 6/18Tube bending equipment

O.D. Pipe r x

6 33 35

8 34 35

10 35.5 35

12 36.5 35

14 36.5 35

15 44 38

16 44 38

18 51.5 42


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Bending machines

E3000Electro mechanical operated

Technical data•

Bending capasity 6–35 mm•

Digital bending angle set-up•

Max. bending result 180°•

Hexagonal shaft 40 mm for fast tool change•

Safety foot swith with emergency stop function•

Operating voltage 230V 50Hz single phase•

Weight 21 kg•

Tube Ø Bending radius Order-no. Counter roll Sliding shoe

10 36 1036

2248

3010

12 36 1236 3012

13 40 1340 3013

14 40 1440 3014

15 40 1540 3015

16 40 1640 3016

17.2 40 1740 3017

18 45 1845 3018

18 55 1855 3018

19 60 1960 3019

20 50 2050 3020

20 60 2060 3020

21.3 40 2140 3021

21.3 55 2155 3021

21.3 65 2165 3021

22 55 2255 3022

22 65 2265 3022

23 70 2370

2247

3023

25 65 2565 3025

25 80 2580 3025

26.9 65 2665 3026

26.9 80 2680 3026

28 80 2880 3028

28 98 2898 3028

30 110 30110

2244

3030

32 110 32110 3032

33.7 125 33125 3033

35 122 35122 3035

E6000Electro mechanical operated

Technical Data

Tube diameter range 10–48.3 (60.3*) mm

Max. bending angle 180°

Max. bending radius 360 (500**) mm

Control device Programable bending angle control with programme storage for bending axis, 0.1° steps

Speed Changeable 3 rpm/6 rpm (3 rpm*)

Tool holding fixture 40 mm hexagonal shaft


Weight Approx. 110 (125*) kg

Power requirement 400V 50Hz 3Ph

Sliding shoe is only needed for

bending thin-walled tubes.

Bending with counter roll

allows best possible bending

freedom for thick-walled

tubes (e.g. hydraulics).

*= 6000DS**= 6000DL

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Measuring System, Software

Measuring System

Automated production of template pipes

The fabrication of template pipes is one of the most time

consuming and cost-intensive job routings in the shipbuilding

and offshore industry. Optimisation of these job routings can be

achieved by means of automatization.

Our unique system solution provides automated and economic

production of template pipes without the need of making

any pattern or mockup. It was specially developed in order to

streamline the job routings when fabricating template pipes.

The geometry of the template pipe is measured quickly and

precisely on-site (e.g. on board ship) with a 3D isometry system.

This device consists of plug-in elements, which are built-in

between two connecting points (flanges or sleeves) according

to the planned pipe course. Via notebook and the included

measuring software the planned pipe course is evaluated directly

on site.

If the pipe has to be installed between two flanges, even the

verification of the fitting and welding of the flanges to the pipe

can be done in the pipe workshop. This tasks are enabled by an

electromechanical 3D positioning device, which simulates the

exact installation situation in the pipe workshop. The system

carries out a three-dimensional seek of two flanges according to

the on-site flange situation measured before.

The template pipe now can be positioned between the flanges

and tacked to them.

The template pipe is transported to the jobsite with a maximum

grade of prefabrication. It only has to be mounted between

the flanges. Because of very high accuracies of both devices and

the possibility to carry out collision checks already during the

measurement of the pipe isometry, all template pipes measured

and fabricated by this system can be inserted on-site at perfect

fit.

Software

Software solutions for the piping industry

Besides the machine technology our product range contains

a complete software solutions for piping, which supports the

whole digital chain of a pipe’s lifecycle. This means integration

of engineering, procurement, production, installation, operating

and maintenance for pipe systems. The software pack combines

the generation of isometric drawings, the work preparation and

the production control for the pre-production of pipes.

It organizes the material and time management and supplies all

the required production documents for the pipe workshop.

In combination with ERP/MRP-systems, PDM-systems and

especially standard accountancy systems, all data and isometrics

necessary for carrying out the project and its control are

produced, working packs are created, production times and

costs are determined, additional material is calculated and

work schedules are set up. All results for project and data

management, quality control and NC machine triggering are

available as automated, machine-readable files.

Remarkable reduction of working expenditure and production

times will result from a flexible use of these easy-to-handle

and practice oriented application solutions, thus leading to

considerable cost savings in the whole piping process.


474

Tractopress

Cutting ring assembly device w/ autom. pressure adj.

Features/Equipment

Compact and rugged table-top unit for mobile and •

flexible use

Assembly of most customary single-bite and double- •

bite cutting rings

Proof and leakage-free assembling due to automatic •

pressure adjustment

Integrated cooling for hydraulic oil•

Short assembling times of only few seconds•

Short set-up time when changing the tube diameter•

Options

Storage box for clear depositing of the tools (assem •

bling connections and counter-support plates)

Technical Data

Tube diameter range 6–42 mm

Hydraulics 3.7 l/min.

Capacity of oil tank 3 l

Max. hydraulic pressure 200 bar

Feed rate of the piston 9.3 mm/sec.


Weight Approx. 50 kg

Power requirement 1.1 kW

Pre-assembling machine PACE1PRESS

Light, but extremely powerful. Designed for hydraulic and •

sprinkler pipes (also High Fog) installations.

Easy and simple to use: Socket change and pressure adjust-•

ment take just few seconds.

Easy to move around with the shoulder strap, that also •

reduces stress on arms.

Revolutionary technology protected by several global •

patents.

Technical specifications

Battery operated

Voltage 14,4 V

Weight 7 kg

Pipe diameter min. Ø6 mm, max. Ø42 mm

Pre-assembly machines

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Reshaping machine

MEG-WF 385XWalform machine

Tube diameter range

Capacity of oil tank

Maximum hydraulic pressure

Dimensions (LxWxH)

Weight

Power requirements

...........................................................6–42 mm

.........................................................................5 l

.................................................600 bar

..............................................990x850x275 mm

......................................................................................220 kg

................................................................2.8 kW

Tube O.D.[mm]

Wall Thickness [mm]

1 1.5 2 2.5 3 3.5 4 5 6

Reference

6 612 284 615 917

8 612 903 615 918

10 612 904 615 919

12 612 560 615 920 615 921

15 615 922 615 925

16 615 928 615 931 615 934

18 615 935 615 938 615 941

20 615 942 615 945 615 948

22 615 949 615 952 615 955

25 615 956 615 959 615 960

28 615 961 615 964 615 967

30 615 970 615 973 615 976 615 977

35 615 978 615 981 615 982

38 615 983 615 986 615 989 615 990*

42 615 991

Tube O.D.[mm]

Wall Thickness [mm]

1 1.5 2 2.5 3 3.5 4 5 6

Reference

6 612 284 615 820

8 612 555 615 821 615 822

10 612 557 615 823 615 824 615 825 615 826

12 612 559 615 827 615 830 615 831 615 832

15 615 833 615 836 615 839

16 615 842 615 845 615 848 615 849

18 615 850 615 853 615 856

20 615 857 615 860 615 863 615 864

22 615 865 615 995 615 868 615 869

25 615 870 615 873 615 876 615 877 615 878 615 994

28 615 879 615 882 615 885 615 888

30 615 889 615 892 615 895 615 896

35 615 897 615 900 615 901

38 615 902 615 905 615 906 615 907

42 615 908 615 911 615 914

Reshaper for WALFORMplus steel St 37.4/52.4

Reshaper for WALFORMplus stainless steel 1.4571

Reshaping without internal support

Reshaping with internal support


476

Deburring machines

Tubograt 48/60

Internal and external deburring device for tubes

Features

Compact and rugged table-top unit for mobile and flexible •

utilisation

Special deburring tools made from HSS (high-speed steel) for •

Tubograt 48/60

Clean internal and external deburring due to the fixed •

rotation speed of the deburring tools

Integrated collecting box for metal chips•

User-friendly and easy to service•

Technical Data Tubograt 48 Tubograt 60

Tube diameter range 6–48 mm 20–60 mm

Tool ration speed 180 min. 140 min /280 min

Dimensions (WxHxD) 440x250x310 510x265x375

Weight, approx. 21 kg 33 kg

Operating voltage 400V 50Hz 3Ph 400V 50Hz 3Ph

Power requirement 0.12kW 0.37kW

Tubograt 48 Tubograt 60

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Type Max. O.D. tube Saw blade Saw blade speed Power requirement Weight Dimensions(LxWxH)

P250 80 mm 250x2x32 2 speed 52/104 1/0.8 kW 73 kg 700x850x400 mm

P275 90 mm 275x2x32 2 speed 33/66 1.3/1.1 kW 112 kg 850x970x500 mm

P300 102 mm 300x2x32 2 speed 33/66 2/1.5 kW 135 kg 1050x990x500 mm

Perfect 250

The saws is manufatured to EEC rules, equipped with a ”cooling

system”, automatic pump and a ”closed” cooling liquid tank.

The machines require limited floor space.

Maximum sawing angle 45°.

Operating voltage 230/400V 50Hz 3Ph.

Recommended used in repair shops and in smaller workshops.

Type Max. O.D. tube Saw blade Saw blade speed Power requirement Weight Dimensions(LxWxH)

S225 70 mm 225x2x32 2 speed 56/112 1.2/0.8 kW 48 kg 650x300x720 mm

H250 80 mm 250x2x40 2 speed 50/100 1.4/1.1 kW 70 kg 700x420x800 mm

H300 95 mm 315x2.5x40 2 speed 45/90 1.4/1.1 kW 140 kg 750x450x900 mm

H250

Compact bench mounted or portable saw for cut •

ting small to medium size tube.

Adjustable twin clamping system provides a clean cut even •

at 45°

Manual quick adjustment of the head when cutting 0°•

A pump provides a continous flow of coolant from the base •

tank (S225 got patented mechani cal low-consumption lubri-

cation)

Complete protection is provided by the special cover and •

adjustable devices.

Fully equipped with tool bag containing special •

tools required for adjustments and maintenance.

Tube cutting machines


478

Swaging machines

SM 32 MCElectro hydraulic hose crimping machine

Swaging range 1/4” to 1 1/4”

Maximum pressure 300 bar

Swaging force 1450 kN

Power requirement 230/400V 50Hz 3Ph

Motor 2.2 kW


Weight 125 kg

SM 38 EC/SCElectro hydraulic hose crimping machine

Swaging range 1/4” to 1 1/2”




Motor 4.0 kW


Weight 172 kg

SM 625 EElectro hydraulic hose crimping machine

Max. fitting size 1”




Motor 2.2 kW


Weight 29 kg

SM50 EC/SCElectro hydraulic hose crimping machine

Swaging range 1/4” to 2”




Motor 5.5 kW


Weight 273 kg

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Swaging machines and accessories

SM625 Dies SM32MC Dies SM38EC Dies SM50EC Dies

CodeMin.

swag. dia.

CodeMin.

swag. dia.

CodeMin.

swag. dia.

CodeMin.

swag. dia.

38-08 8 mm 38-08 8 mm 38-08 8 mm 50-08 8 mm

38-11 11 mm 38-11 11 mm 38-11 11 mm 50-11 11 mm

38-14 14 mm 38-14 14 mm 38-14 14 mm 50-14 14 mm

38-17 17 mm 38-17 17 mm 38-17 17 mm 50-17 17 mm

38-20 20 mm 38-20 20 mm 38-20 20 mm 50-20 20 mm

38-23 23 mm 38-23 23 mm 38-23 23 mm 50-23 23 mm

38-26 26 mm 38-26 26 mm 38-26 26 mm 50-26 26 mm

38-31 31 mm 38-31 31 mm 38-30 30 mm 50-30 30 mm

38-34 34 mm 38-34 34 mm 38-34 34 mm 50-34 34 mm

38-39 39 mm 38-39 39 mm 38-39 39 mm 50-39 39 mm

38-43 43 mm 38-45 45 mm 50-45 45 mm

38-45 45 mm 38-51 51 mm 50-51 51 mm

50-57 57 mm

50-63 63 mm

50-69 69 mm

50-75 75 mm

Stand with QC-rack QC-handle

Code Swaging dia. [mm] Code Swaging dia. [mm]

20-10 10–12 32-10 10–12

20-12 12–14 32-12 12–14

20-14 14–16 32-14 14–16

20-16 16–19 32-16 16–19

20-19 19–23 32-19 19–22

20-23 23–27 32-22 22–26

20-27 27–31 32-26 26–30

20-31 31–36 32-30 30–34

20-36 36–41 32-34 34–39

20-41 41–47 32-39 39–45

20-47 47–54 32-45 45–51

20-54 54–61 32-51 51–57

32-57 57–63

32-63L 63–69

32-69L 69–75

32-74L 74–80

32-78L 78–87

Standard dies

Dies for the SM-machines

20MS 32MS

Hose size [inch] 1 1/2” 2”

Swaging force 1370 kN 2000 kN

Motor 3 kW 4 kW


Weight, approx. 157 kg 205 kg

20MS and 32MSHose crimping machines

20MS

32MS


480

CM75PHThe CM75PH hose cutting machine has been designed to cut up

all types of hoses up to 2” diameter 4-spiral hoses. The 520 mm

diameter blade operates at 3000 rpm. The hose is pushed against

the blade by a pneumatic cylinder. Piston movement speed can

be quickly and easily adjusted to choose optimal cutting speed

for each type of hose.

Technical specifications

Hose size 2”

Controls foot pedal

Noise level 74.9 dBA

Motor 7.5 kW

Standard voltages 230 V or 400 V

Number of cuttings/h 300

Protection class IP54

Length 990 mm

Width 714 mm

Height 1318 mm

Weight 220 kg

Hose cutting machines

SPV 1010Hose capasity 1-2 layers 1/4” to 1 1/2”

Motor 2.2 kW


Velocity 2840 rpm


Weight 36 kg

CM70F CM100F

Max. hose size 70 mm 100 mm

Motor 2.2 kW 4.0 kW

Power requirement 230/400V 50Hz 3Ph 230/400V 50Hz 3Ph

Velocity 3000 rpm 3000 rpm


Weight 90 kg 112 kg

CM 70F and CM 100F

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Hose skiving machine, Rental of equipment

HS 50 F2Hose capasity 1/4” to 2”

Motor 1.1 kW


Velocity 200 rpm


Weight 25 kg

WORKSHOP CONTAINER

THE WORKSHOP CONTAINER CONSISTS OF:

1 off Overhead Grane•

1 off Grooving Machine Lathe for 1/2” to 8” and 66 to •

220mm tube.

off Cold Saw•

1 off High pressure Washer•

Total weight: 7000kg

The Container can be rented on a daily basis.

Other machines on request.


482

Cleaning System

Jet CleanerFor tubes and hoses

System is based on mechanical cleaning by ”shooting” a polymer

foam plug through pipes and hoses with compressed air.

The cleaning plugs is approx. 20% larges than the i.d. of the

hose/pipe. The compressed plug will rotate, -and absorb, “on it’s

way”, dirt and other impurities from the inside walls on tubes/

hoses. When repeating this operation twice, a normal cleanli-

ness-requirement is will be achieved.

Recommended air pressure: 6-8 bar (dry air)Gun part no. 201

Capasity pipes – 6–60 mm o.d.

Capasity hoses – ¼”–2” i.d.

Can be supplied in a case with 9 nozzles for hose, or 15 nozzles

for pipes (6–42 mm)

Jetcleaner part no. 201, combined machine

Jetcleaner, incl. 9 pcs. nozzles for hose, complete with case.

Jet Tube Kit, incl. 15 pcs. nozzles for pipe, complete with case.

Case for hose and pipe nozzles, part no. 204.

Table holder, part no. 205.

Adaptor for pipe nozzle, part no. 300.

Part No Pipe nozzle dimension Part No Pipe nozzle

dimension

Jet-0610 6x1 mm Jet-2525 25x2.5 mm

Jet-0615 6x1.5 mm Jet-2530 25x3 mm

Jet-0810 8x1 mm Jet-2540 25x4 mm

Jet-0815 8x1.5 mm Jet-2820 28x2 mm

Jet-1010 10x1 mm Jet-2830 28x3 mm

Jet-1015 10x1.5 mm Jet-3020 30x2 mm

Jet-1020 10x2 mm Jet-3030 30x3 mm

Jet-1215 12x1.5 mm Jet-3040 30x4 mm

Jet-1220 12x2 mm Jet-3520 35x2 mm

Jet-1515 15x1.5 mm Jet-3530 35x3 mm

Jet-1520 15x2 mm Jet-3830 38x3 mm

Jet-1620 16x2 mm Jet-3840 38x4 mm

Jet-1625 16x2.5 mm Jet-3850 38x5 mm

Jet-1815 18x1.5 mm Jet-4220 42x2 mm

Jet-1820 18x2 mm Jet-4230 42x3 mm

Jet-2020 20x2 mm Jet-4240 42x4 mm

Jet-2025 20x2.5 mm Jet-5030 50x3 mm

Jet-2030 20x3 mm Jet-5050 50x5 mm

Jet-2215 22x1.5 mm Jet-6030 60x3 mm

Jet-2220 22x2 mm Jet-6050 60x5 mm

Jet-2520 25x2 mm

Part No Hose nozzle dimension

Jet-14 1/4”

Jet-516 5/16”

Jet-38 3/8”

Jet-12 1/2”

Jet-58 5/8”

Jet-34 3/4”

Jet-1 1”

Jet-114 1 1/4”

Jet-112 1 1/2”

Jet-2 2”

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Cleaning System

Plug No Hose i.d. Standard pcs/bag

150-09 1/4” 300

150-12 5/16” 300

150-14 3/8” 300

150-18 1/2” 300

150-22 5/8” 100

150-26 3/4” 100

150-33 1” 100

150-40 1 1/4” 50

150-50 1 1/2” 50

150-65 2” 50

Cleaning Plugs for Hoses

Plug No Hose i.d. [mm] Standard pcs/bag

135-04 3 300

135-05 4 300

135-07 5 300

135-08 6 300

135-09 7 300

135-10 8 300

135-12 9 300

135-14 10–11 300

135-16 12 300

135-18 13–14 300

135-20 15 300

135-22 16–17 100

135-25 18 100

135-26 19 100

135-28 20–21 100

135-30 22–23 100

135-33 24–25 100

135-35 26–27 50

135-38 28 50

135-40 29–31 50

135-45 32–35 50

135-50 36–40 50

135-55 41–45 50

135-60 46–50 50

135-65 51–55 50

Cleaning Plugs for Pipes/Tubes


484

Cleaning System

Ultra Clean for hoses

The UC-HL Hand Launchers are made of precision machined

aluminium and fully anodized for harsh environments and

heavy use.

ISO 13/10-cleanliness level can be achieved by using the Ultra

Clean System.

UC-HL hand launchers supplied with full flow QC & unique

360° rotary coupling for non fatigue operator use.

Capsity:

• UC-HL is capable of cleaning 1/8” through 3 ½” I.D.

• Recommended air pressure: 80-110 psi max.

• 5 micron filter and regulator strongly recommended.

Part No Description Dimension

UCEL 125 Launcher 1/8” – 1 1/4”

UCHL 2 Launcher 1/8” – 2”

UCAR 1 Adaptor For 1/8” – 1 1/4” to UCHL 2

UCHL 35 Launcher 1/8” – 3 1/2”

UCAS 2 Adaptor For 1/8” – 1 1/4” to UCHL 35

UCAR 3 Adaptor For 1 1/2” – 2” to UCHL

UCBM 1 Bench mount launcher 1/8” – 1 1/4”

UCBM 2 Bench mount launcher 1/8” – 2”

UCHN 25 Nozzle holder

UCPC Projectile cather

UCQRCRP Rotary plugs for UCHL 2 and UCHL 3.5

UCS Stand for UCHL 2 and 3.5

Hose i.d. Nozzle Part No Projectile Part No Pck qty projectiles

1/4” UCH 06 UC 10 100

5/16” UCH 08 UC 12 100

3/8” UCH 10 UC 14 100

1/2” UCH 13 UC 18 100

5/8” UCH 16 UC 22 50

3/4” UCH 19 UC 26 50

1” UCH 25 UC 33 40

1 1/4” UCH 32 UC 40 30

1 1/2” UCH 38 UC 50 20

2” UCH 80 UC 60 15

2 1/2” UCU 5590 UC 75 10

3” UCU 5590 UC 85 10

Documents

Machines - Marine hidraulik · Tubobend 48 – Bending machine ... portable machines to heavy-duty factory-type machines for the flaring of the following tube and pipe sizes: 1