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HDI HDI ISO 9001:2000 M100 Precision Pressure Gauge User's Manual www.houstondigital.com 713-688-8555 Manual M100HUA Hammer Union Models Houston Digital Instruments 4130 Directors Row Houston, Texas 77092 USA Effective June 2004 Copyright 2004 Houston Digital Instruments, Inc. Houston, Texas USA All Rights Reserved

M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

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Page 1: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

HDIHDI ™ISO 9001:2000

M100 Precision Pressure Gauge User's Manual

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Manual M100HUA Hammer Union Models

Houston Digital Instruments 4130 Directors Row

Houston, Texas 77092 USA

Effective June 2004 Copyright 2004

Houston Digital Instruments, Inc.Houston, Texas USA All Rights Reserved

Page 2: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

HDIHDI ™ ISO 9001:2000

NOTICE

Houston Digital Instruments, Inc. (HDI) reserves the right to makecorrections, modifications, enhancements, improvements, and otherchanges to its products and services at any time and to discontinue anyproduct or service without notice. All products are sold subject to HDI'sterms and conditions of sale effective at the time of order acknowledgment.HDI warrants performance of its products to the specifications applicable atthe time of sale in accordance with HDI's standard warranty. Resale of HDIproducts with statements different from those stated by HDI for that productvoids all express and any implied warranties for the associated HDI product.HDI is not responsible or liable for any such statements. Mailing Address: Houston Digital Instruments 4130 Directors Row Houston, Texas 77092 USA

Copyright © 2004, Houston Digital Instruments, Inc.

Page 3: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Warranty HDI warrants goods of its manufacture as being free of defective materials and faulty workmanship for aperiod of one year from the original purchase date. Parts for equipment within the warranty period will bereplaced free of charge and returned to the point of original sale provided that: (I) prior approval is obtainedfrom the factory; (II) the defective unit is returned freight prepaid; and (III) the unit has not been damagedby misuse, neglect, improper operation, accident or alteration, as determined by HDI. Cost of labor forinstalling a repaired or replacement part shall be borne by Buyer. Equipment beyond the warranty periodwill be repaired only after Buyer has authorized the quoted repair charge. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, includingthose of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate andreliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the HDI website, it is up tothe customer to determine the suitability of the product in the application. For application assistance, current specifications, or the name of the nearest Authorized Distributor, checkthe HDI website or call 713-688-8555.

Page 4: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Contents 1 Introduction....................................................................................................................... 1

2 Description........................................................................................................................ 2

2.0 Overview................................................................................................................. 2

2.1 Standard Hammer Union Model Numbers.............................................................. 3

2.2 M100 Model Numbering.......................................................................................... 4

2.3 M100 Display........................................................................................................... 5

2.4 Analog Meter Simulation.......................................................................................... 6

2.5 Measurement Units.................................................................................................. 6

2.6 Digital Pressure Display........................................................................................... 6

2.7 Low Battery Indicator............................................................................................... 6

2.8 Calibrator Board Control Switches........................................................................... 6

3 Operation............................................................................................................................ 7

3.0 Installation................................................................................................................ 7

3.1 Pressure Connections - Standard Service............................................................... 8

3.2 Pressure Connections - Sour Gas - 6,000 PSI And 10,000 PSI.............................. 9

3.3 Pressure Connection - Sour Gas - 16,000 PSI........................................................ 10

3.4 Dangers Of Sour Gas.............................................................................................. 11

3.5 Low Calibration........................................................................................................ 12

3.6 High Calibration....................................................................................................... 13

3.7 Restoring Factory Calibration.................................................................................. 14

3.8 Cleaning The Protective Plastic Lens...................................................................... 15

3.9 Battery Replacement............................................................................................... 16

3.10 Primary Diaphragm Replacement............................................................................ 17

Appendix

Replacement Parts.................................................................................................. 18

Specifications.......................................................................................................... 19

Page 5: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

1 Introduction /01!233(45!6!7289:(;(!:<,(!23!5;6,=64=!5(4)<7(!6,=!52+4!>65!(:(7;42,<7!94(55+4(!8(65+4(8(,;!>6+>(5!324!?<>?!94(55+4(!=4<::<,>&!@(::!5(4)<7<,>&!6,=!942=+7;<2,!699:<76;<2,5A!!B?(!"#$$!C:(7;42,<7!D4(55+4(!E6+>(!?65!F((,!86,+367;+4(=!324!+5(!<,!;?(!2<:3<(:=A!!1;!<5!6!=<4(7;!4(9:67(8(,;!324!(G<5;<,>!>6+>(5!6,=!76,!F(!82+,;(=!2,!(G<5;<,>!3<;;<,>5A!!B?(!"#$$!<5!=(5<>,(=!;2!><)(!86,H!H(645!23!;42+F:(I34((!5(4)<7(A!!1;5!=<59:6H!6,=!(:(7;42,<75!967J6>(!64(!82+,;(=!<,!5?27J!6F524F<,>!86;(4<6:!6,=!76,!5+4)<)(!5()(4(!5?27J!6,=!)<F46;<2,A!!1;5!=+46F:(!765(!<5!72,5;4+7;(=!23!5?27J!6,=!)<F46;<2,!=689(,<,>!86;(4<6:&!@?<7?!5+99:<(5!3+4;?(4!942;(7;<2,!;2!<,;(4,6:!72892,(,;5A!!B?(!94(55+4(!3<;;<,>!6,=!F65(!<,5(4;!64(!72,5;4+7;(=!23!724425<2,!4(5<5;6,;!5;6<,:(55!5;((:A!!1;5!9(432486,7(!<5!F65(=!642+,=!6!94(7<5<2,!8<742867?<,(=!9<(K24(5<5;<)(!5<:<72,!7?<9!;?6;!<5!942;(7;(=!FH!6!5;6<,:(55!5;((:!?2+5<,>&!@?<7?!<5!3<::(=!@<;?!5<:<72,(!2<:A!!B?<5!72,3<>+46;<2,!;46,53(45!94(55+4(!3428!;?(!=<69?46>8!;2!;?(!5<:<72,!7?<9!@<;?!6!?<>?!=(>4((!23!677+467H!6,=!5;6F<:<;HA!!B?(!"#$$!<5!92@(4(=!FH!6!5(6:(=!<,;4<,5<76::H!563(!<,;(4,6:!F6;;(4H!@<;?!6!:<3(!23!2,(!H(64!23!72,;<,+2+5!29(46;<2,A!!B?(!F6;;(4H!<5!3<(:=!4(9:67(6F:(!6,=!6!:2@!F6;;(4H!<72,!<::+8<,6;(5!@?(,!;?(4(!64(!:(55!;?6,!L$!=6H5!23!F6;;(4H!:<3(!4(86<,<,>A!!B?(!"#$$!942)<=(5!;?(!29(46;24!@<;?!6!:276:!94(55+4(!=6;6!=<59:6H&!@?<7?!<5!+,6)6<:6F:(!@?(,!94(55+4(!;46,58<;;(45!6:2,(!64(!(89:2H(=A!!M?(,!29(46;(=!@<;?!;?(!=6;6!2+;9+;!3(6;+4(&!;?(!"#$$!942)<=(5!F2;?!6!:276:!=6;6!=<59:6H!6,=!6!=6;6!;46,58<;;(4!324!6!7(,;46:<K(=!=6;6!67N+<5<;<2,!7289+;(4A!!B?(!"#$$!76,!6:52!942)<=(!6!4(82;(!4(6=2+;!=6;6!=<59:6H!65!6,!29;<2,A!!B?<5!86,+6:!942)<=(5!<,32486;<2,!2,!29(46;<,>!6,=!86<,;6<,<,>!;?(!"#$$!C:(7;42,<7!D4(55+4(!E6+>(A!!B?(!5(7;<2,5!64(!24>6,<K(=!65!32::2@5O!!2: Description!72,;6<,5!6,!2)(4)<(@!23!;?(!"#$$A! 3: Operation and Maintenance!942)<=(5!29(46;<,>!<,5;4+7;<2,5&!523;@64(!3+,7;<2,5&!6,=!72,3<>+46;<2,!96468(;(45A! Appendix A: Reference Data!5+99:<(5!4(3(4(,7(!6,=!59(7<3<76;<2,!=6;6A!

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Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

2 Description 2.0 Overview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

Standard PSI Measured PSI %FS !! !! !!

S$$ .]$! I$A$P-S!#$$$ ]]$! I$A$P-S!-S$$ -.W$! I$A#-S$!P$$$ S]^$! I$A#W^S!WS$$ W.^$! I$A#W^S!##$$$ #$]W$! I$A#-S$!#L$$$ #L$$$! $A$$$$!#P$$$ #P$L$! $A#W^S!

M100 Calibration Data

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Page 7: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

!2.1 Standard Hammer Union Model Numbers !!!!!!#S$-!/688(4!_,<2,!!--$-!/688(4!_,<2,!

!!!!!!! !!!!!!! M100 Hammer Union Part Numbers !!!!!!!!!!!!!!!

D%'B!\`A! '%\EC! /%""C'!_\1`\!

QC'a1YC!

"#$$bQI$Pc#S$-Q! P&$$$!DQ1! #S$-!dZ_C! QB%\0%'0!"#$$bQI#$c#S$-Q! #$&$$$!DQ1! #S$-!dZ_C! QB%\0%'0!"#$$bQI#Pc#S$-Q! #P&$$$!DQ1! #S$-!dZ_C! QB%\0%'0!"#$$bQI$Pc#S$-/! P&$$$!DQ1! #S$-!E'CC\! /-Q!"#$$bQI#$c#S$-/! #$&$$$!DQ1! #S$-!E'CC\! /-Q!"#$$bQI#Pc--$-/! #P&$$$!DQ1! --$-!E'CC\! /-Q!"#$$bQI.Sc#S$-Q! .S&$$$!cD%! #S$-!dZ_C! QB%\0%'0!"#$$bQI.Sc#S$-/! .S&$$$!cD%! #S$-!E'CC\! /-Q!

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3

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Page 8: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

2.2 M100 Model Numbering !Example !

1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A

!!OPTION DESCRIPTIONS 1 Model M100 2 Color Y = Yellow 3 Display S = Sunlight Readable B = Backlight - Battery Powered With Light Detector On/Off 4 Pressure Range 06K 0 to 6,000 PSIG 10K 0 to 10,000 PSIG 16K 0 to 16,000 PSIG 45K 0 to 45,000 kPa 5 Pressure Connection 1502 1502 Hammer Union 2202 2202 Hammer Union 2M1F Combined 2-inch Male NPT and 1-inch Female NPT 001G One Inch 1502 Guiberson 105M 1-13/16 Inch 5M Flange 110M 1-13/16 Inch 10M Flange 115M 1-13/16 Inch 15M Flange 205M 2-1/16 Inch 5M Flange 210M 2-1/16 Inch 10M Flange 215M 2-1/16 Inch 15M Flange 6 Service S = Standard Service H = H2S Sour Gas Service ! 7 Data Output A = 4/20 MA Current Loop Output (5000V Isolation)!!

4

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Page 9: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

2.3!!M100 Display!!B?(!Z<N+<=!Y4H5;6:!0<59:6H!eZY0f!<5!942;(7;(=!3428!9?H5<76:!=686>(!FH!6!g!<,7?!;?<7J!7:(64!9:65;<7!:(,5A%::!(:(7;42,<7!72892,(,;5&!<,7:+=<,>!5@<;7?(5&!64(!:276;(=!<,5<=(!;?(!765(A!!'(82)<,>!;?(!4(64!72)(4!6::2@5!677(55!;2!;?(!F6;;(4H!967J&!;?(!92@(4!72,,(7;24&!6,=!;?(!76:<F46;24!5@<;7?F264=A!!h<>+4(!#!<5!6!=46@<,>!23!;?(!"#$$!=<59:6H&!@?<7?!5?2@5!;?(!=<)<=(=!576:(&!6,6:2>!F64!>469?&!:2@!F6;;(4H!<72,&!6,=!;?(!=<><;6:!94(55+4(!=<59:6HA!!!!!!!!!!!!!!!!!!!!!!!!!!

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Figure 1 - M100 Display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

5

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Page 10: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

2.4!!Analog Meter Simulation!!%,6:2>!8(;(4!82)(8(,;!<5!5<8+:6;(=!@<;?!6!#$#I5(>8(,;!6,6:2>!F64!>469?!;4(,=!<,=<76;24A!!!!2.5 Measurement Units!!B?(!+,<;5!23!8(65+4(8(,;!e5+7?!65!DQ1Ef!64(!94(5(,;(=!2,!;?(!=<)<=(=!576:(A!!2.6 Digital Pressure Display!!B?(!=<><;6:!94(55+4(!8(65+4(8(,;!<5!94(5(,;(=!FH!6!:64>(!SI=<><;!5()(,!I5(>8(,;!=<59:6H&!@?<7?!<5!:276;(=!F(:2@!;?(!6,6:2>!F64!>469?A!!2.7 Low Battery Indicator!!%!:2@!F6;;(4H!<,=<76;24!<72,!<5!:276;(=!2,!;?(!4<>?;!5<=(!23!;?(!8<,<8+8!964;!23!;?(!576:(!23!;?(!6,6:2>!F64!>469?A!!2.8 Calibrator Board Control Switches %77(55!;2!;?(!76:<F46;24!F264=!<5!2F;6<,(=!FH!4(82)<,>!;?(!4(64!72)(4A!!!B?(4(!64(!.!72,;42:!5@<;7?(5!:276;(=!2,!;?(!76:<F46;24!F264=A!!B?(!5@<;7?(5!64(!<=(,;<3<(=!65!E!eC,;(4f&! !e_9f&! !e02@,f&!6,= M!e"2=(fA!!!!

!!!!!!!!!!!

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Page 11: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3 Operation 3.0 Installation B?(4(!64(!;(,!72882,:H!+5(=!94(55+4(!72,,(7;<2,5!6)6<:6F:(!324!+5(!@<;?!;?(!"#$$A!!B?<5!86,+6:!699:<(5!;2!;?(!-I<,7?!#S$-!6,=!--$-!?688(4!+,<2,!72,,(7;<2,5!+5(=!<,!5;6,=64=!5(4)<7(!6,=!/-Q!52+4!>65!5(4)<7(A!!B?(!?688(4!+,<2,!72,3<>+46;<2,!6::2@5!;?(!"#$$!;2!F(!+5(=!563(:H!2)(4!<;5!;?4((!5;6,=64=!94(55+4(!46,>(5A!!h24!5;6,=64=!5(4)<7(&!;?(!@<,>!,+;!<5!96<,;(=!=64J!F:+(A!!h24!52+4!>65!5(4)<7(&!;?(!@<,>!,+;!<5!96<,;(=!@<;?!6!>4((,!K<,7I7?4286;(!94<8(4A!!1;!<5!9255<F:(!;2!<,;(47?6,>(!52+4!>65!964;5!@<;?!5;6,=64=!5(4)<7(!942=+7;5A!!_5(45!8+5;!6=29;!563(!9467;<7(5!324!<=(,;<3<76;<2,&!<,5;6::6;<2,&!+5(&!86<,;(,6,7(&!6,=!5;246>(!23!52+4!>65!(N+<98(,;A!!!

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Page 12: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3.1 Pressure Connections - Standard Service!!h24!5;6,=64=!5(4)<7(&!;?(!"#$$!<5!6)6<:6F:(!<,!;?4((!94(55+4(!46,>(5O!!

Model Rating M100YS_06K1502 !!P&$$$!DQ1!M100YS_10K1502 #$&$$$!DQ1!M100YS_16K1502 #P&$$$!DQ1!

!!%::!;?4((!82=(:5!64(!5+99:<(=!@<;?!6!-I<,7?!#S$-!?688(4!+,<2,!@<,>!,+;A!!B?(!,+;!<5!46;(=!324!#S&$$$!95<!72:=!@24J<,>!94(55+4(!6,=!;(5;(=!6;!--&S$$!95<!324!5;6,=64=!5(4)<7(A!!B?(!,+;!<5!96<,;(=!=64J!F:+(!@<;?!i#S$$$!YMD!h"Y!M(72!-i!h1E!#S$-i!864J<,>5A

1502 Standard Service 2-Inch Nut

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Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3.2 Pressure Connections - Sour Gas - 6,000 and 10,000 PSI !h24!52+4!>65!5(4)<7(&!;?(!"#$$!<5!6)6<:6F:(!<,!;?4((!94(55+4(!46,>(5O!!!!

Model Rating M100YH_06K1502 !!P&$$$!DQ1!M100YH_10K1502 #$&$$$!DQ1!M100YH_16K1502 #P&$$$!DQ1!

!!!h24!#$&$$$!95<!6,=!F(:2@!;?(!"#$$!<5!5+99:<(=!@<;?!6!-I<,7?!#S$-!?688(4!+,<2,!@<,>!,+;A!!B?(!,+;!<5!46;(=!324!#$&$$$!95<!72:=!@24J<,>!94(55+4(!6,=!;(5;(=!6;!#S&$$$!95<!324!52+4!>65!5(4)<7(A!!B?(!,+;!<5!96<,;(=!>4((,!@<;?!i#$$$$!YMD!h"Y!M(72!-i!!Q2+4!E65!#S$-i!864J<,>5A 1502 H2S Sour Gas Service 2-Inch Nut

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Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3.3 Pressure Connection - Sour Gas - 16,000 PSI !h24!#P&$$$!95<!;?(!"#$$!<5!5+99:<(=!@<;?!6!-I<,7?!--$-!?688(4!+,<2,!@<,>!,+;A!!B?(!,+;!<5!46;(=!324!#S&$$$!95<!72:=!@24J<,>!94(55+4(!6,=!;(5;(=!6;!--&S$$!95<!324!52+4!>65!5(4)<7(A!!B?(!,+;!<5!96<,;(=!>4((,!@<;?!i#S$$$!YMD!!-i!!Q2+4!E65!--$-!h"Yi!864J<,>5A 2202 H2S Sour Gas Service 2-Inch Nut

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Page 15: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3.4 Dangers Of Sour Gas

The following information concerning H 2S sour gas is quoted from the FMC Energy Systems website: "Hydrogen sulfide (H 2S) is found in many oil and gas formations. Hydrogen sulfide is highly toxic, colorless, and heavier than air. It has a characteristic foul odor of rotten eggs. Gas containing hydrogen sulfide is commonly referred to as sour gas. Many oilfield injuries and fatalities can be traced to sour gas. Prolonged exposure to low concentrations of sour gas will dull the sense of smell and cause eye and respiratory irritation. In moderate concentrations, loss of balance and reasoning ability will occur. At high concentrations, (H 2S) deadens the sense of smell, preventing detection of the deadly gas and paralyzing the lung muscles. This lethal situation has resulted in many deaths. Pressure-containing components are vulnerable to sulfide stress cracking (SSC) when exposed to sour environments and can lead to various modes of material failure depending on additional environmental conditions. Material damage can occur in a relatively short time frame and can lead to catastrophic failure of the equipment. To prevent material failure and the potential release of highly toxic gases, it is necessary to design metallic components to resist SSC. Guidelines for controlling SSC have been established by the National Association of Corrosion Engineers (NACE). These guidelines are published in NACE Standard MR-01-75. Additional guidelines are published by the American Petroleum Institute (API)in API RP-14E. Sour gas equipment should be specified when there is a possibility that operating conditions will fall within the parameters established. FMC Fluid Control manufactures Weco sour gas wing unions from 2" thru 6" diameter to 15,000-PSI CWP in accordance with the National Association of Corrosion Engineers (NACE) Standard MR-01-75and American Petroleum Institute (API)Standard RP-14E. These outstanding, field proven unions are specially heat treated for controlled hardness. For fast, sure identification, each Weco sour gas union is stamped "sour gas" using low-stress dot stamping and painted with a green zinc-chromate primer that is unique to sour gas equipment. FMC Fluid Control uses fluoroelastomer seals or O-rings in all sour gas unions, but does not warrant the performance of any elastomer for sour gas service."

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Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3.5 Low Calibration!!B?(!"#$$!>6+>(!@<::!92@(4!+9!<,!;?(!Run!82=(!+92,!72,,(7;<,>!;?(!F6;;(4H!76F:(A!!!!1,!;?(!Run!82=(&!;?(!>6+>(!@<::!=<59:6H!;?(!C,><,((4<,>!_,<;5!eDQ1Ef&!;?(!8(65+4(=!94(55+4(&!6,=!;?(!6,6:2>!F64!;4(,=!>469?A!!1,!(<;?(4!;?(!Low!24!Hi!Calibration!82=(5&!;?(!367;24H!76:<F46;<2,!5(;;<,>5!76,!F(!7?6,>(=A!!!!B?(!>6+>(!@<::!(,;(4!;?( Low Calibration!82=(!FH!9(43248<,>!;?(!32::2@<,>!5(N+(,7(O!!6A!!'(82)(!4(64!769!6,=!677(55!;?(!76:<F46;<2,!F264=A!FA!!D4(55!6,=!4(:(65(!;?(!M!F+;;2,A!7A!!D4(55!6,=!4(:(65(!;?(!M!F+;;2,!6!5(72,=!;<8(A!=A!!\2@!;?(!+,<;5!=<59:6H!@<::!7?6,>(!;2!4(6=!LCAL&!;?(!94(55+4(!=<59:6H!!!!!!@<::!4(6=!0&!6,=!;?(!F64!>469?!@<::!F(728(!<,67;<)(A!(A!!Z225(,!;?(!?688(4!+,<2,!@<,>!,+;!52!;?6;!K(42!94(55+4(!<5!699:<(=!;2!!!!!!!!!!!!;?(!5(,524A!!!!!!!!!

! CAUTION _,:(55!;?(!;46,5=+7(4!<5!4(9:67(=!24!;?(!5H5;(8!36<:5&!;?(!Y6:<F46;<2,!82=(!5?2+:=!,2;!F(!(,;(4(=A!!1;!<5!(65H!;2!6:;(4!;?(!>6+>(!29(46;<,>!7?6467;(4<5;<75!<,!;?<5!82=(!:(6=<,>!;2!<,7244(7;!94(55+4(!8(65+4(8(,;A!

3A!!M<;?!K(42!95<!699:<(=&!+5(!;?(! !e_9f!24! !e02@,f!F+;;2,!;2!6=j+5;!;?(!!!!!K(42!5(;!92<,;&!;?(,!94(55!;?(!E!eC,;(4f!F+;;2,!6,=!;?(!,(@!K(42!95<!!!!!!92<,;!@<::!F(!5;24(=!<,!8(824HA!!B?(!>6+>(!@<::!4(;+4,!;2!,2486:!=<59:6H!!!!!!82=(A!!!!!!!!!!!!!!!!!!!

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!!

Page 17: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3.6 High Calibration !B?(!>6+>(!@<::!(,;(4!;?(!High Calibration!82=(!FH!9(43248<,>!;?(!32::2@<,>!5(N+(,7(O!!6A!!'(82)(!4(64!769!6,=!677(55!;?(!76:<F46;<2,!F264=A!FA!!D4(55!6,=!4(:(65(!;?(!M!F+;;2,A!7A!!D4(55!6,=!4(:(65(!;?(!M!F+;;2,!6!5(72,=!;<8(A!=A!!D4(55!6,=!4(:(65(!;?(!M!F+;;2,!6!;?<4=!;<8(A!(A!!B?(!+,<;5!=<59:6H!@<::!,2@!4(6=!i/Y%Zi&!;?(!94(55+4(!=<59:6H!@<::!=<59:6H!;?(!86G<8+8!95<!5(;!92<,;!e;H9<76::H!#P&$$$!95<f&!6,=!;?(!6,6:2>!F64!>469?!@<::!F(!<,67;<)(A!!D4(55+4<K(!;?(!>6+>(!;2!3+::!576:(!e#P&$$$!95<f!94(55+4(!6,=!+5(!;?(! !e_9f!24! !e02@,f!F+;;2,!;2!6=j+5;!;?(!5(;!92<,;!;2!86G<8+8!95<A!!\2@!94(55!;?(!E!eC,;(4f!F+;;2,!6,=!;?(!,(@!86G<8+8!95<!92<,;!@<::!F(!5;24(=!<,!8(824HA!!! Install rear cap to return to service. !!!!!!

! CAUTION

%3;(4!;?(!7+5;28(4!9(432485!;?(!4(I76:<F46;<2,!=(574<F(=!6F2)(&!/01!@<::!,2!:2,>(4!>+646,;((!;?(!677+467H!23!;?(!>6+>(A!

!

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Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3.7 Restoring Factory Calibration B?(!"#$$!>6+>(!?65!;?(!7696F<:<;H!;2!4(;4<()(!<;5!367;24H!5(;;<,>5!324!K(42!5(;!92<,;!6,=!86G<8+8!5(;!92<,;A!!B?(!>6+>(!@<::!4(;4<()(!<;5!Low!6,=!!High Calibration!5(;;<,>5!FH!9(43248<,>!;?(!32::2@<,>!5(N+(,7(O!!6A!!'(82)(!4(64!769!6,=!677(55!;?(!76:<F46;<2,!F264=A!FA!!0<572,,(7;!;?(!F6;;(4HA!7A!!D4(55!6,=!?2:=!;?(!E!F+;;2,!@?<:(!4(72,,(7;<,>!;?(!F6;;(4HA!=A!!`,7(!;?(!>6+>(!92@(45!+9&!4(:(65(!;?(!E!F+;;2,A!!Factory settings have now been restored. Install rear cap to return to service. !!!!!!!!!!!!!!!!!!!!!!!!

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Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3.8 Cleaning The Protective Plastic Lens!!B?(!"#$$!>6+>(!342,;!942;(7;<2,!:(,5!<5!86,+367;+4(=!3428!Z(G6,A!!%)2<=!72,;67;!@<;?!:<N+<=5!5+7?!65!6=?(5<)(5&!96<,;5&!52:)(,;5&!F(,K(,(&!>652:<,(&!67(;2,(&!24!764F2,!;(;467?:24<=(A!!B?(!342,;!23!;?(!:(,5!76,!F(!7:(6,(=!@<;?!:(G6,!7:(6,(4!24!=<5?@65?<,>!:<N+<=A!!d(:2@!<5!6!9?2;2!23!;?(!:(,5!F(324(!<,5;6::6;<2,A!!1;!<5!,2;!,(7(5564H!;2!4(82)(!;?(!:(,5!F(324(!7:(6,<,>A!!!!!!!!

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Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3.9 Battery Replacement!!'(82)(!;?(!4(64!769A!!B?(!F6;;(4H!72,,(7;24!@<::!;?(,!F(!)<5<F:(!6,=!76,!F(!=<572,,(7;(=A!!'(9:67(!@<;?!6!,(@!/01!F6;;(4H!967JA!!'(9:67(!;?(!4(64!3268!)<F46;<2,!<52:6;24!6,=!4(72,,(7;!;?(!F6;;(4HA!!Z+F4<76;(!;?(!4(64!769!574(@!;?4(6=5!@<;?!Z+F4<9:6;(!24!5<8<:64!;H9(!>4(65(!6,=!4(9:67(A!!!

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Page 21: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

3.10 Primary Diaphragm Replacement!!B?(!94<864H!=<69?46>8!<5!+5(=!;2!942;(7;!;?(!94(55+4(!5(,524!3428!7(8(,;!6,=!2;?(4!5<8<:64!3:+<=5A!!'(9:67(!;?(!94<864H!=<69?46>8!65!,((=(=A!!!!

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Page 22: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!*+,(!-$$.! !

M100A Hammer Union Gauge

!!!!!!!!!!!!!!!!!!

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Features !!d6;;(4H!D2@(4(=!!Q+,:<>?;!'(6=6F:(!0<59:6H!!0<><;6:!D4(55+4(!'(6=2+;!!%,6:2>!d64!E469?!D4(55+4(!M<;?!0<)<=(=!Q76:(!!Q?27J!%,=!a<F46;<2,!D4223!!\2!"(;(4!*<;;(4!h428!a<F46;<2,!!\1QB!B467(6F:(!Y6:<F46;<2,!!#S$-!%,=!--$-!D4(55+4(!h<;;<,>5!!1,;4<,5<76::H!Q63(!M(6;?(494223!C,7:25+4(!!P&$$$!DQ1&!#$&$$$!DQ1&!#P&$$$!DQ1!'6,>(5!!"<742867?<,(=!D<(K24(5<5;<)(!D4(55+4(!B46,5=+7(4!#l.i!Q746;7?94223!Y:(64!h42,;!Z(,5!!Q63(;H!b(::2@

!Options!!!d6;;(4H!D2@(4(=!d67J:<>?;!M<;?!%+;2IZ<>?;!Q@<;7?!!152:6;(=!.l-$!"%!#PId<;!'(52:+;<2,!`+;9+;!!!-i"!\DBl#ih!\DB!Y28F<,6;<2,!h<;;<,>5!!E+<F(452,!`,(!1,7?!h<;;<,>&!!-i!h!\DB!h<;;<,>!!YQ%!Y(4;<3<76;(!!

Specifications Dimensions! ! ! ^A-Si!`A0A!G!.A-Si!0!G!#Si!/!Weight! ! ! ! -SA#!ZF5!e%5!Q?2@,!M<;?!#S$-!/688(4!_,<2,f!Case Material Q?27J!%F524F<,>!D2:H8(4!Internal Calibration Switches! "2=(&!_9&!02@,&!C,;(4!Pressure Range !!! ! $IP&$$$!DQ1E!l!$I#$&$$$!DQ1E!l!$I#P&$$$!DQ1E!Overpressure !!! ! _9!B2!S&$$$!DQ1!'6,>(!e`9;<2,6:f!!I!-m!D4(55+4(!'6,>(!! ! ! ! S&$$$!;2!#$&$$$!DQ1!I!#S&$$$!DQ1!`)(494(55+4(!! ! ! ! \2!`)(494(55+4(!h24!#P&$$$!DQ1!'6,>(!Power! ! ! ! 1,;4<,5<76::H!Q63(!Q(6:(=!d6;;(4H!D67J!Battery Life! ! ! #Ib(64!Y2,;<,+2+5!`9(46;<2,!!Low Battery Indicator! ! d6;;(4H!Q?69(=!1Y`\!!Time Base! ! ! n+64;K!Y4H5;6:!!Accuracy! ! ! $AST!23!h+::!Q76:(!eZ<,(64<;H&!/H5;(4(5<5&!6,=!'(9(6;6F<:<;Hf!Resolution! ! ! #$!95<!eh428!$!95<!;2!h+::!Q76:(f!Engineering Units ! ! DQ1!6,=!cD6!Media Temperature!!! ! IL$!;2!WSXY!Storage Temperature! ! I.$!;2!WSXY!Display! ! ! ! Q+,:<>?;!'(6=6F:(!ZY0!@<;?!SI0<><;!0<><;6:!D4(55+4(!0<59:6H&!! ! ! ! #$#!5(>8(,;!Y<47+:64!%,6:2>!d64!E469?&!6,=!Z2@!d6;;(4H!172,A!Viewing Angle! ! ! P!`[Y:27J!Viewing Distance! ! ! .$!h((;!Electronics Protection! ! M(6;?(494223!Q(6:(=!%,=!"2+,;(=!1,!Q?27J!D42;(7;<2,!"6;(4<6:!Front Panel Protection! ! Y:(64!Z(,5!!#l.!1,7?!B?<7J!M<;?!`I'<,>!Q(6:!Connections! ! ! #S$-!6,=!--$-!/688(4!_,<2,5l-i!"!\DB!o!#i!h!\DB!Y28F2!I!-ISlWi!M4(,7?!h:6;5!Cement Sensor Protection ! D4<864H!6,=!Q(72,=64H!'+FF(4!0<69?46>85!Media Pressure Port ! h:+<=5!Y2896;<F:(!M<;?!L#PZ!Q;6<,:(55!Q;((:!!%,!1Q`!]$$#O-$$$!'(><5;(4(=!Y2896,H!!Q9(7<3<76;<2,5!5+Fj(7;!;2!7?6,>(!@<;?2+;!,2;<7(!p!-$$.!/2+5;2,!0<><;6:!1,5;4+8(,;5&!1,7A!!%::!4<>?;5!4(5(4)(=!D4<,;(=!<,!_Q%!!$Pl-$$.!

Page 23: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Houston Digital Instruments, Inc. 4130 Directors Row Houston, Texas 77092 Tel: 713-688-8555 Fax: 713-688-2228 Web: www.houstondigital.com Email: [email protected] HDI products and services are subject to HDI's standard terms and conditions. Unless otherwise noted, trademarks noted herein are the property of HDI. © 2004 Houston Digital Instruments, Inc. All rights reserved.

HDIHDI ™ISO 9001:2000

Page 24: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

Reference Manual!"#$$%&!'()!%!

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Page 25: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

HDI 100 MudGage

Drilling Instrumentation

Mud Pumps - Cementing - Standpipe - Manifold The HDI 100 pressure gauge offers safety, accuracy, reliability, andlarge readouts in both digital and analog bar graph form. The HDI 100is built to operate in the extreme temperatures and harsh conditionscommon in the oilfield, including normal field levels of vibration andshock. The threat of hydraulic tube ruptures and fluid leaks, seriousoperational and safety concerns, are eliminated with the HDI 100.HDI's advanced technology provides precise pressure indications towithin 0.5% over the entire pressure range. The gauge reads both theminimum and maximum 10 PSI to the same degree of accuracy,ensuring that hydrostatic head pressure is precisely measured. Unlikehydraulic gauges, which fail to read low pressures, the HDI 100maximizes low pressure safety with accurate pressure readings aslow as 10 PSI. Because the gauge is digital and has no moving parts,downtime is significantly reduced and maintenance concernsassociated with Bourdon tube assemblies and check valves areeliminated. The HDI 100 is provided with various connections fordirect installation on stand pipes, mud pumps, manifolds and otherapplications where an accurate, reliable gauge is required. !!!!!!

Digital Pressure Gauge Circular Analog Bar Graph 6,000, 10,000 and 16,000 PSI

Specifications Dimensions! ! ! "#$%!&#'#!(!)#$%!*++,!(!-.#"$%!/01/!Weight! ! ! ! "#$!234!Case Material 56,789!:+40497;9!6<=*+*!,<=>?:+9/7;+!Pressure Range !!! ! @!A!BC@@@C!@!A!-@C@@@!<:!@!A!-BC@@@!DE5F!Power! ! ! ! 5;9:0;4087==>!E7G+!4+7=+*!H'5!D<I+:!D78J!Battery Life! ! ! -AK+7:!8<;90;?<?4!<,+:790<;!!Low Battery Indicator! ! L799+:>!4/7,+*!5M&N!7,,+7:4!I/+;!=+44!9/7;!.@!*7>4!3799+:>!=0G+!:+670;4!Time Base! ! ! O?7:9P!8:>497=!<480==79<:!Accuracy! ! ! @#$Q!<G!G?==!487=+!R=0;+7:09>C!/>49+:+404C!7;*!:+,+79730=09>S!Resolution! ! ! -@!,40!RG:<6!@!,40!9<!G?==!487=+S!Engineering Units ! ! DE5!497;*7:*!Media Temperature!!! ! A.@!9<!-@@TM!Storage Temperature! ! A)@!9<!-@@TM!Display! ! ! ! 20U?0*!8:>497=!I09/!G0V+A*0109!4+V+;A4+16+;9!@#WX$!0;8/!RX-!66S!*01097=!,:+44?:+C!! ! ! ! -@@A4+16+;9!80:8?=7:!7;7=<1!37:!1:7,/C!7;*!=<I!3799+:>!08<;#!Viewing Distance! ! ! .@!G++9!Electronics Protection! ! F74J+9!4+7=!Front Panel Protection! ! M=+7:!=+;4C!-Y)!0;8/!9/08JC!I09/!&A:0;1!4+7=!Connections! ! ! X%!67=+!NDZC!-%!G+67=+!NDZC!-[!F?03+:4<;C!X%!-$@XC!X%!XX@XC!G=7;1+4!Sensor Protection ! ! ZI<!=+V+=4!<G!,:<9+890<;!\!:+,=78+73=+!,:067:>!7;*!4+8<;*7:>!*07,/:7164!!

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Page 26: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

HDIHDI

Super Bright Electronic DisplayStandpipe Pressure Gauge

M100-XBRIGHT

Application For use on drilling rig standpipe where the gauge must be easilyread in all lighting conditions. Intended for use in high vibrationoutdoor environment, where pressure and temperature fluctuationsmay occur (such as gas kicks). Suitable for corrosive environmentscompatible with 316 stainless steel wetted parts. Size Viewing Area 4.50 inch diameter Accuracy +/- 0.5% of span Sensor Micro machined piezoresistive silicone pressure sensor Compensation Operating Temperature -20°C to +85°C Operating Temperature -40°C to 125°C Calibration All gauges calibrated by Paroscientific DigiQuartz NIST Portable Standard Connection 2-inch NPT Male/1-inch NPT Female Combo 1502 Hammer Union Flange (optional) Case High impact polyurethane Internal Electronics Protection All internal electronics shock mounted in protective foam Weather Protection Weather resistant case with water/oil tight gaskets Standard Scales 6000, 10000 PSI, 45000 Kpa Window Anti-Glare Acrylic Display Type Transflective Liquid Crystal Display Viewable In Direct Sunlight Digital Readout Seven Segment - With Five Digits (1-inch Tall x 0.5 Inch Wide) Analog Display Multi-Segment Semi-Circular Bar Graph For Relative Indications LCD BackLight 57,000 Candela Ultra Bright White LED Array LCD BackLight Power 110VAC input to 3VDC output power converter with thermal circuit interrupters on both input and output. Contained in sealed metal case. LCD BackLight Power Cable Marine Shipboard Shielded Cable CSA Rated with military waterproof MS connectors

Specifications subject to change without notice HDI is a Registered Engineering Firm in the State of Texas ISO 9001:2000 Copyright 2005 Houston Digital Instruments, Inc.

Houston Digital Instruments, Inc.4130 Directors Row Houston, Texas 77092 USA Phone 713-688-8555 Fax 713-688-2228 Email [email protected] Website www.houstondigital.com

Pressure Connection Wrench Flat Designed for 2-5/8" wrench Viewing Range For 20/20 Eyesight not less than 30 Feet Surrounding Lighting Conditions Designed to be easily viewed in Bright Sun, Dusk, Midnight, and Dawn including surrounding glare. Window Gasket Closed Cell Nitrile PVC Sponge Temperature Error +/- 0.75% of Span Over Temperature Range Of -20°C to +85°C with respect to 25°C Thermal Hysteresis 0.05% of Span Over Temperature Range Of -20°C to +85°C with respect to 25°C Pressure Non-Linearity +/-0.25% Span - Best Fit Straight Line Internal Battery Power HDI One Year Power Pack continuously powers measurement and display circuitry in the event that backlight power is lost

Page 27: M100 Precision Pressure Gauge - HDI Instruments …...Reference Manual! M100A Hammer Union Gauge 2.2 M100 Model Numbering ! Example ! 1 2 3 - 4 5 6 7 M100 Y S - 06K 1502 S A !! OPTION

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