LJ Catalogue

PRODUCT CATALOGUE 2013

W E L D I N G A U T O M AT I O N & M AT E R I A L H A N D L I N G E Q U I P M E N T

R E N TA L N E W U S E D C U S T O M I Z E D

L J w e l d i n g . c o m

2 P R O D U C T C A T A L O G U E 2 0 1 3

ABOUT US

LJ Welding Automation specializes in the engineering

and manufacturing of positioning, welding

automation, material handling and custom equipment.

LJ services and supports customers in diverse

industries including oil & gas, pipelines, mechanical

contractors, mining, wind power and more, with

installations in over 35 countries around the world.

ENGINEERING

3D CAD software (Solidworks) is utilized by LJs

engineering team for all detailed design. Customers

have input from concept through to final shop drawings,

which ensures that the customer receives quality

engineering design with input all the way through the

design process. LJ is an APEGA-licensed company.

P R O D U C T C A T A L O G U E 2 0 1 3

ISO 9001:2008 Certified

MANUFACTURING FACILITY

LJ operates out of a company owned, 25,000 square

foot facility on 2.3 acres of land. Our ISO 9001:2008

certified manufacturing facility is fully equipped with

cutting edge manufacturing equipment, including

Panasonic robotic welding and CNC machining centers.

Thousands of installations in over 35 countries and 6 continents.

Visit www.LJwelding.com for more information!

4747 76th Ave

Edmonton, Alberta

Canada T6B 0A3

Contact information:

Ph: +1 (780) 466-6658

Fax: +1 (780) 469-6710

[email protected]

www.LJwelding.com

3w w w . L J w e l d i n g . c o m

Welding Positioners ........................................................................................................... 4Gear Tilt Positioners ..................................................................................................... 4Pipe Turning Positioners .............................................................................................. 5Powered Height, Tilt & Rotate Positioners .................................................................... 6Powered Headstock/Tailstock Positioners ..................................................................... 6Portable & Benchtop Positioners ................................................................................. 7

Turntables ........................................................................................................................... 8Low Profile Turntables ................................................................................................. 8High Speed/Thermal Spray Turntables .......................................................................... 9

Turning Rolls .................................................................................................................... 10Tank Fit Up Rolls ........................................................................................................ 10Vessel Turning Rolls Lead Screw, Driveshaft Free Dual Drive ................................... 11Vessel Turning Rolls Height Adjustable .................................................................... 12Fixed Height Turning Rolls .......................................................................................... 13Pipe Alignment Rolls .................................................................................................. 14Pipe Double-Jointing: Faster, Safer, Easier! ................................................................. 15Pipe Rolls Height Adjustable ................................................................................... 16Pipe Rolls Height Adjustable & Benchtop ................................................................ 17

Manipulators ................................................................................................................... 18Boom & Column Manipulators ................................................................................... 18

Pipe Stands ....................................................................................................................... 19Modular Roller Support Stands .................................................................................. 19Specialty Welding Stand Options ................................................................................ 20

Beam Clamp Rigging Rollers .......................................................................................... 21

Pipeline Roller Equipment .............................................................................................. 22

Custom Pipe Handling Systems ...................................................................................... 23Custom Hose Handling System .................................................................................. 23Custom Lathe Support Rollers .................................................................................... 23Pipe Handling/Shuttle Systems ................................................................................... 23

Automation & Controls ................................................................................................... 24Controls Panels ........................................................................................................... 24Foot Switches ............................................................................................................. 24Hand Pendants ........................................................................................................... 24Automation Capabilities ............................................................................................. 24

Cable Reel Rollers ........................................................................................................... 25

Accessories ...................................................................................................................... 26Grippers & Chucks ..................................................................................................... 26Elbow Jigs ................................................................................................................. 26Adjustable Pipe Counterweights ................................................................................ 26

Custom .............................................................................................................................. 27Custom Design & Fabrication: To Suit Your Application! ............................................. 27

Table of Contents

Gear Tilt PositionersGear tilt positioners are used for powered, variable speed tilting and rotation to automate and increase welding productivity of cumbersome, heavy work pieces.

SPECIFICATIONS 1 PT 3,000 lb 1PT-300 2 PT 6,000 lb 2PT-300 3 PT 12,000 lb 3PT-200Load Capacity: 3,2001,489 lbs

(018 from Mounting Plate)6,0003,404 lbs (018 from Mounting Plate)

12,0007,576 lbs(018 from Mounting Plate)

Shipping Dimensions: 64 x 48 x 35 64 x 59 x 35 75 x 90 x 52

Tilting Torque: 35,000 in-lbs 80,000 in-lbs 200,000 in-lbs

Tilting Speed: 0.10.9 RPM (135 in 25 seconds) 0.10.9 RPM (135 in 25 seconds) 0.050.35 RPM (135 in 64 seconds)

Height Adjustability: 2949 centre height adjustment in 5 increments 3555 turntable working heights in 5 increments (Taller Height Range Available*)

3050 centre height adjustment in 5 increments3555 turntable working heights in 5 increments(Taller Height Range Available*)

43 67 centre height adjustment in 6 increments5276 turntable working heights in 6 increments(Taller Height Range Available*)

Power Requirements: 110 V, 1-ph 208 V, 3-ph 480 V, 3-ph

Rotation Speed: 0.12.2 RPM (Other speed options available)

0.12.2 RPM (Other options available)

0.12.2 RPM (Other speed options available)

Turning Torque: 20,000 in-lbs 40,000 in-lbs 120,000 in-lbs

Ground Capacity: 800 Amps 800 Amps 800 Amps

Equipment Mass: 2,750 lbs (excluding gripper) 3,750 lbs (excluding gripper) 9,550 lbs (excluding gripper)

Specifications subject to change; consult factory for all specifications.

Available Accessories & Options Input Power Options: 110600 V, 50 or 60 Hz

Touch Screen: for precise speed control and readout

Hand Pendants: with or without (standard) digital readout

Foot Switch: forward/reverse

Custom Height Range

Ground Capacity: up to 2500 Amp available

Chucks or Grippers up to 60

Elbow Jigs and outboard roller support stands available

Larger Capacity Models Available

Fully Integrated Robotic Welding Cells

Now Available

4 P R O D U C T C ATA L O G U E 2 0 1 3 | w w w. L J w e l d i n g . c o mSee standard control options on page 24.

Welding Positioners

Ideal for positioning of heavy wall, large diameter pipe for pipe spooling applications with large offset loads. Large height adjustability accommodates a wide range of swing diameters.

Pipe Turning Positioners





Custom Height Range or powered height adjustability


Chucks or Grippers up to 60


SPECIFICATIONS 16P Pipe Turning Positioner 16P-700

30P Pipe Turning Positioner 30P-200



Load Capacity: 3,000 lbs (at Mounting Plate) 5,400 lbs (at Mounting Plate) 10,000 lbs (at Mounting Plate) 20,000 lbs (at Mounting Plate)

Shipping Dimensions: 72 x 42 x 77 72 x 42 x 77 86 x 72 x 111 98 x 85 x 106

Turning Torque: 20,000 in-lbs (With Counterweight) 40,000 in-lbs 120,000 in-lbs 240,000 in-lbs

Height Adjustability: 3369 in 4 increments (No Counter Weight)4569 in 4 increments (With Counterweight)

3369 in 4 increments 4296 in 6 increments 4896 in 6 increments

Power Requirements: 110 V, 1-ph 240 V, 1-ph or 208 V, 3-ph 208 V, 3-ph 480 V, 3-ph

Rotation Speed: 0.33.0 RPM 0.22.4 RPM 0.11.5 RPM 0.11.2 RPM

Ground Capacity: 400 Amps 800 Amps 800 Amps 1500 Amps

Equipment Mass: 1,820 lbs (excluding gripper) 2,300 lbs (excluding gripper) 5,000 lbs (excluding gripper) 8,600 lbs (excluding gripper)


5P R O D U C T C ATA L O G U E 2 0 1 3 | w w w. L J w e l d i n g . c o m See standard control options on page 24.

Welding Positioners

SPECIFICATIONS 30PH Powered Height Headstock 30PH-100

45PH Powered Height Headstock 45PH-100

60PH Powered Height Headstock 60PH-100

Load Capacity: 5,000 lbs (at Mounting Plate) 10,000 lbs (at Mounting Plate) 20,000 lbs (at Mounting Plate)

Turning Torque: 40,000 in-lbs 120,000 in-lbs 240,000 in-lbs


Rotation Speed: 0.22.4 RPM 0.11.5 RPM 0.11.2 RPM

Height Adjustability: Fully powered, infinitely adjustable Fully powered, infinitely adjustable Fully powered, infinitely adjustable

Ground Capacity: 800 Amps 800 Amps 800 Amps

Specifications subject to change; consult factory for all specifications. All other specifications to be confirmed with LJ Engineering.

SPECIFICATIONS 1HT Hydraulic Tilt Positioner 1HT-100

Load Capacity: 6,000 lbs

Shipping Dimensions: 112 x 52.5 x 29

Turning Torque: 40,000 in-lbs

Power Requirements: 208 V, 3-ph

Rotation Speed: 0.22 RPM

Height Adjustability: 2366 (hydraulically actuated height adjustability)

Range of Operation: 0135

Ground Capacity: 800 Amps

Equipment Mass: 4,650 lbs

Specifications subject to change; consult factory for all specifications. All other specifications to be confirmed with LJ Engineering.

Powered Headstock/TailstockPositioners

Powered Height, Tilt & Rotate Positioners

Matching Tailstocks Available

Available in Any Capacity, Consult Factory for Details


Welding Positioners

Portable & Benchtop Positioners

SPECIFICATIONS 8 Bench Top Positioner 08P-200 12 Portable Floor Model 12P-900Load Capacity: 300 lbs (at Chuck Face) 1,000 lbs (at Chuck Face)

Shipping Dimensions: 14 x 17 x 20 (15 horizontal height to center of gripper) 22 x 23 x 25 (18 to chuck center line)

Power Requirements: 110 V, 1-ph 110 V, 1-ph

Rotation Speed: 0.77 RPM 0.55 RPM

Turning Torque: 730 in-lbs 3,000 in-lbs

Table: 12 OD oversized Turntable compatible with 8 chuck or welding gripper

12 OD Turntable compatible with 12 chuck or welding gripper

Ground Capacity: 200 Amps 800 Amps

Thru-Bore: hollow spindle c/w air purge fitting hollow spindle c/w air purge fitting

Range of Operation: Manually adjustable with handle -15105 in 15 increments

Hand crank self locking worm gear tilt feature -5100 range c/w angle gauge

Equipment Mass: Positioner: 110 lbs, Chuck 39 lbs Positioner: 280 lbs, Chuck 110 lbs


*Positioner must always be mounted to a suitable base.

Ideal for use in lighter duty applications; LJ bench top positioners are available with a variety of features such as: air purge fitting for stainless steel or TIG welding applications, hollow spindle, height adjustable roller cart and torch mount options.


Digital Readout functionality available


Chucks: 8 or 12 optional


Portable scissor lift cart

Optional anti-tip feet

Heavy Duty Portable Scissor Lift Cart 12LT-200Capacity: 1,600 lbs

Height Range: 2642

Roller Base: Swivel lock urethane casters

Key Features: Tilt, Height Adjustable,

Portable!


Welding Positioners

Low Profile Turntables

SPECIFICATIONS 2-Ton Low Profile TRN2-200

10-Ton Low Profile TRN10-200



Load Capacity: 4000 lbs (Up to 8 Eccentricity) 20,000 lbs (Up to 6 Eccentricity) 40,000 lbs (Up to 6 Eccentricity) 60,000 lbs (Centered Load)

Shipping Dimensions: 33 x 25 x 12 48 x 41 x 16 48 x 41 x 16 48 x 41 x 16

Table Size/Span: 30 diameter 48 diameter 48 diameter 60 diameter

Power Requirements: 110 V, 1-ph 110 V, 1-ph 110 V, 1-ph 208 V, 3-ph

Rotation Speed: 0.11.5 RPM(Optional DC Stepper Motor for precise turning)

0.33.3 RPM(Optional DC Stepper Motor for precise turning)



Ground Capacity: 400 Amps 800 Amps 800 Amps 800 Amps

Equipment Mass: 450 lbs 1,350 lbs 1,500 lbs 1,850 lbs


Low profile turntables are used for precise positioning in the flat or horizontal position. LJs ultra-low profile turntables are the lowest profile turntables available on the market. Available in any table size or capacity.

Only 16 Total Height

Low Profile Turntables






Custom Turntables Table size up to 16 ft diameter any style Capacity up to 100 tons Any speed range or precision


Turntables

LJ manufactures a range of high speed turntables designed specifically for the thermal spray and painting industries. Turntables up to 100 RPM and anywhere from 300 lbs to 20,000+ capacity are available for any thermal spray rotation application. Customization available for any thermal spray application.

SPECIFICATIONS 100 RPM x 300 lb High Speed Turntable TRNB15-200

60 RPM x 10-Ton High Speed Turntable TRN-500

Load Capacity: 300 lbs (Centered Mass Only) 20,000 lbs (Centered Mass Only)

Shipping Dimensions: 17 x 15 x 7 48 x 42 x 23

Table Size/Span: 15 diameter 48 diameter

Power Requirements: 110 V, 1-ph 208 V, 3-ph

Rotation Speed: 10100 RPM 060 RPM

Max Accel. to Set Speed: 3 seconds 3 seconds

Equipment Mass: 70 lbs 1,750 lbs


High Speed/Thermal Spray Turntables

High Speed/Thermal Spray Turntables





Caster Wheel Packages (as shown)


Turntables

Tank Fit Up RollsFor fitting range of length and diameter tanks or thin walled vessels. Modular design allows user to add sections for longer tank. Tube rolls allow support along entire length of concentric tanks or vessels, for applications where regular turning rolls are not adequate and extra vessel support is required.

SPECIFICATIONS Modular Tank Fit-Up Roll (Floor Mount) ALG-200

Modular Tank Fit-Up Rolls (Track Mount) ALG-500

Modular Tank Fit-Up Rolls ALG-816

Load Capacity:Load per Section:

1030-ton10-ton per 10-foot section



Diameter Range: 36144 OD (3 Settings) 12192 OD (Multiple settings on roller track)

4 ft16 ft

Drive System: Dual Drive, Drive-Shaft Free Style Dual Drive, Drive-Shaft Free Style Dual Drive, Drive-Shaft Free Style

Tractive Effort: 5,000 lbs 6,500 lbs 4,800 lbs

Shipping Dimensions: 92" x 15 " Height, Modular Length 92 x 15 Height, Modular Length Consult Factory (varies)

Power Requirements: 480 V, 3-ph 480 V, 3-ph To customer specifications

Rotation Speed: 6.767 in/min 050 in/min (full torque) up to 100 in/min (half torque)

5100 in/min

Equipment Mass: 5,400 lbs 9,000 lbs Consult Factory (varies)

5-ton capacity model available for lighter duty applications. Contact LJ for more information.


Drive-Shaft Free, Dual Drive

Available Accessories & Options Control pendant with on/off, variable speed, bidirectional control

Dual drive for maximum rotation control

Modular construction allows for multiple lengths to be added for longer vessels

Hydraulic alignment jacking system to align and pull vessel sections together

ALG-816 shown

Master control station and hand pendant options

Fully Automated Tank Welding Capability


Turning Rolls

SPECIFICATIONS 40-Ton Turning Roll 40T-100/40T-200

80-Ton Turning Roll 80T-100/80T-200

200-Ton Turning Roll200TRV-100/200

Load Capacity (balanced): Driver: 40,000 lbs (20-ton) Idler: 40,000 lbs (20-ton)

Driver: 80,000 lbs (40-ton) Idler: 80,000 lbs (40-ton)


Diameter Range: 316 3'16' 316

Shipping Dimensions: Idler: Driver:

24 x 126 x 27 (top of wheel) 37 x 139 x 27 (top of wheel)


181 x 70 x 6787 (top of wheel)181 x 70 x 6787 (top of wheel)

Tractive Effort:Output Torque:

Dual Drive 10,000 lbs 80,000 in-lbs




Rotation Speed: 550 in/min 550 in/min 550 in/min

Equipment Mass: Driver: 2,500 lbsIdler: 1,500 lbs

Driver: 6,000 lbsIdler: 4,600 lbs



Vessel Turning Rolls Lead Screw, Driveshaft Free Dual Drive Used for turning and rolling large vessels, typically in tandem with boom and column manipulators for automation of vessel welding and fabrication. LJ has a range of turning rolls with height adjustability, wheel and track mount bases, as well as optional powered or manual lead screw wheel spacing. Custom hydraulic leveling lift kits are available.

Drive-Shaft Free, Dual Drive

Available Accessories & Options AC dual motor drive for precise speed control from 0100%, digital speed display and drive-shaft free dual drive

Heavy duty urethane covered or solid steel wheels protect and grip work piece; overload or end-step discs available

Optional powered or manual lead screw for quick spacing of wheels

Heavy duty hydraulic lift kits

Input Power Options: 110600 V, 50 or 60 Hz

All LJ turning rolls available with digital speed readout calibrated to inches/min or mm/min for precise welding speed control


Turning Rolls

Vessel Turning Rolls Height AdjustableDual adjustable drive heads designed such that load can always be centered on rolls;urethane wheels to protect and grip workpiece. Standard features include height adjustability for safe and stable clearance of fittings. Wheeled base compatibility for track mount installations.

SPECIFICATIONS 12-Ton Height Adjustable Vessel Roll 06R-100(A)/06R-200

20-Ton Height Adjustable Vessel Roll 10TRV-100/200

40-Ton Height Adjustable Vessel Roll 20TRV-100/200

Load Capacity (balanced): Driver: 12,000 lbs (6-ton) Idler: 12,000 lbs (6-ton)



Diameter Range: 0.512 114 114

Shipping Dimensions: 34 x 103 x 26 113 x 44 x 33 116 x 44 x 31

Height Adjustability: 2339 (top of wheel) Adjustable in 3 increments

27"45" (top of wheel) Adjustable in 3" increments

3048 (top of wheel) Adjustable in 3 increments


Single Drive, 3,500 lbs 25,000 in-lbs

Dual Drive, 6,000 lbs 50,000 in-lbs


Power Requirements: 110 V, 1-ph 240 V, 1-ph (or 208 V, 3-ph) 208 V, 3-ph


Equipment Mass: Driver: 975 lbsIdler: 670 lbs




Height Adjustable, Track Mountable

Available Accessories & Options Variable speed, AC drive with hand pendant and foot switch

Modular design accepts either flat feet or flanged casters for mounting to manual or powered track mount systems (as shown on right)




Turning Rolls

Ideal for use with vessels and large diameter pipe turning; for longer and/or heavier applications additional idlers can be used to increase load capacity as required.

SPECIFICATIONS 12-Ton, 0.512 ft Vessel Roll 12T-000A/12T-100

75-Ton, 318 ft Vessel Roll 75T-100A/75T-200

120-Ton, 318 ft Vessel Roll 120T-100/120T-200

Load Capacity: Driver: 12,000 lbs (6-ton) Idler: 12,000 lbs (6-ton)

Driver: 75,000 lbs (37.5-ton) Idler: 75,000 lbs (37.5-ton)


Diameter Range: 0.512 (0.515 wide frame available) 318 318


24 x 78 x 3236 x 78 x 32













Fixed Height Turning Rolls


Modular design accepts either flat feet or flanged casters for mounting to manual or powered track mount systems




Turning Rolls

LJ alignment rolls are designed for specialty applications where pipe or vessels require precise, fast alignment and fine leveling for fit up and welding, and offer compensation for inconsistencies in shop floor or ground. Often used in pipe double-jointing systems for maximum efficiency and safety.

SPECIFICATIONS 12-Ton Pipe Alignment Roll 12S-100/12S-200

Load Capacity(Driver & Idler Set):


Diameter Range: 648 nominal pipe diameter


39 x 62 x 27 height (28 top of wheel) 39 x 62 x 27 height (29 top of enclosure)



Power Requirements: 110 V, 1-ph

Rotation Speed: 550 in/min (applies to driver unit only)


Alignment Style: Powered lead screw with independent spacing control of each wheel


SPECIFICATIONS 20-Ton Pipe Alignment Roll 20TSR-100/200



Diameter Range: 660 nominal pipe diameter


44 x 82 x 33 height (31 top of wheel)44 x 82 x 33 height (31 top of wheel)



Power Requirements: 208 V, 3-ph or 480 V, 3-ph

Rotation Speed: 0.990 in/min (applies to driver unit only)

Traverse Speed Range: 0.323 ft/min


Alignment Style: Powered lead screw with independent spacing control of each wheel


Pipe Alignment Rolls






Turning Rolls

Full pipe alignmentcontrol allows formaximum productivity and safety through use of simple hand pendant

Joystick controls allow for complete side/side, up/down control over alignment of pipe

Rail-mount base- can be supplied as motorized or non-motorized for driving pipe sections together

Indoor and outdoor compatible models are available.

Pipe Double-Jointing: Faster, Safer, Easier!

Fully Automated Alignment, Rotation, and

Welding Capabilities

Variable speed and bidirectional controls for rotation, alignment, leveling and/or rail mount drive

Ergonomic and easy to hold

Heavy duty joystick controls all left/right, up/down shifting

Optional touchscreen for complete control of all parameters

User enters pipe specifications and system automatically sets to home position


Turning Rolls

Pipe Rolls Height AdjustableLJ pipe rolls are used for pipe welding applications ranging from light tubes to extra-heavy walled pipe. Whatever your pipe rolling application, LJ has the most cost effective and user friendly equipment!

SPECIFICATIONS 8-Ton Track Mount Pipe Train Roll 8TS-100/8TS-200

8-Ton Low Profile Pipe Roll SHD-700A/SHD-750

8-Ton Geared Height Adjust Roll SHD-800A/SHD-850





Diameter Range: 448 248 248

Shipping Dimensions: 67 x 39 x 31 (lowest setting) 50 x 34 x 21 (foot posts) (55 width from outside handles)

36 x 50 x 29

Height Range: 2339 (from track to top of wheel) 1426 (top of wheel) Adjustable in 1 increments

29 x 41 (top of wheel) Manual or Powered geared height adjustable


Dual Drive, 4,800 lbs tractive effort 24,000 in-lbs output torque

Single Drive, 2,400 lbs tractive effort12,000 in-lbs output torque

Single Drive, 2,400 lbs tractive effort 12,000 in-lbs output torque



Traverse Speed: 480 ft/min NA NA

Equipment Mass: Driver: 1,400 lbs Idler: 750 lbs

Driver: 411 lbs Idler: 245 lbs

Driver: 540 lbs Idler: 390 lbs


8TSJ-100/200: dual drive, powered track mount travel base SHD-800/850: geared height adjust





Available with dual drive rotation, hold down

rollers for extra traction, geared height adjust, and

powered travel base

SHD-700A/750: extra low profile


Turning Rolls

Ideal for supporting and turning heavy wall pipe. Modular design accepts either flat feet, v-track, or roller wheels.

SPECIFICATIONS 1.5-Ton Benchtop Roller BPR-200A/BPR-100

4-Ton Pipe Roller HD2L-100/HD2L-150

Pipe Roller & CartEMCC-100


Driver: 1,500 lbs (0.75-ton)Idler: 1,500 lbs (0.75-ton)

Driver: 4,000 lbs (2-ton)Idler: 4,000 lbs (2-ton)

Driver & Idler Set: 8,000 lbs 8,000 lbs (4-ton)


Shipping Dimensions: 26 x 13 x 10 (top of wheel) 30 x 31 x 40 69 116 x 39 x 49

Height Range: Low Profile, Fixed Height 2840 fine adjust 3749


Single Drive, 270 lbs1,300 in-lbs

Single Drive, 650 lbs2,000 in-lbs

Single Drive, 650 lbs 2,000 in-lbs




Driver: 240 lbsIdler: 150 lbs

Driver & Idler Set: 700 lbs



Modular design accepts either flat feet or flanged casters for mounting to manual or powered track mount systems Input Power Options: 110240 V, 50 or 60 Hz


Pipe Rolls Height Adjustable & Benchtop

Optional Base for Benchtop Rolls


Turning Rolls

Boom & Column Manipulators

SPECIFICATIONS MNP-500 MN6-100 MN9-300 MN12-200Load Capacity (at boom end): 250 lbs 500 lbs 500 lbs 500 lbs

Boom Stroke: 42 72 108 132

Column Stroke: 58 72 96 144

Boom Traverse Speed Range: 5120 in/min 5120 in/min 5120 in/min 5120 in/min

Mast Traverse Speed Range: 5120 in/min 5120 in/min 5120 in/min 5120 in/min

Travel Car Speed: 5120 in/min 5120 in/min 5120 in/min 5120 in/min

Power Requirements: 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph 480 V, 3-ph

Equipment Mass: 4,400 lbs 7,500 lbs 8,500 lbs 9,000 lbs


Available Accessories & Options Joystick and variable speed controls for accurate powered positioning of welding head in all directions

Spring loaded pawl engages column face when chain tension drops below pre-set limit

Manual swivel base

Bolt pattern for fixed floor mount

Momentary rapid traverse

Automatic seam tracking options now available call LJ for more details

LJ engineers and manufactures manipulators with boom stiffness and welding head stability, operator controls, and ease of use as key driving factors. Automatic welding heads are designed to be mounted on a stiff and nearly vibrationless boom, and moved to desired height with powered column. The welding head can then be positioned as required for automated welding of large vessels or other workpieces.

Fully Integrated Touch Screens and Vision Seam Tracking Systems

Now Available


Manipulators

19

Modular Roller Support StandsIdeal for use with pipe up to 48 diameter in combination with LJ Welding Positioners or large pipe rolling applications. If extra height range adjustability is required, please ask about our height adjust options!

Available Options Modular design accepts either flat feet, v-track, or roller wheels

Available with custom tops including multidirectional rollers, v-rollers, custom rollers or sawhorse tops

SPECIFICATIONS 4,000 lb Roller Stand (Short) HD2L-200U

4,000 lb Roller Stand (Tall) HD2-300U

8,000 lb Gear Elevated Stand SHD-850

16,000 lb Gear Elevated Stand UHD-200

Load Capacity: 4,000 lbs 4,000 lbs 8,000 lbs 16,000 lbs

Diameter Range: 248 248 448 848 (up to 60 now available)

Height Range: 2436 3963 3042 (Dual screw jack geared height adjust)

3042 (Dual screw jack geared height adjust)

Shipping Dimensions:

30 x 31 x 26 (top of wheel)




Weight: 138 lbs 165 lbs 390 lbs 530 lbs


Roller Top Options

Base Units

Base Foot Options

Multidirectional Rollers HD2-350

Vee-Rollers HD2-420

Self Leveling Flat Foot (Included)

Rail Mount Caster Kit 4,000 lb: HD2-380

(Larger Capacities Available)

Swivel Caster Kit (Optional Brakes)

4,000 lb: HD2L-230 (Larger Capacities Available)

P R O D U C T C ATA L O G U E 2 0 1 3 | w w w. L J w e l d i n g . c o m 19P R O D U C T C ATA L O G U E 2 0 1 3 | w w w. L J w e l d i n g . c o m

Pipe Stands

20

Folding & Solid Tripod StandsTripod pipe stands serve a valuable purpose when a lightweight and portable pipe support stand is needed. All LJ tripod stands can be equipped with a v-top support, roller wheels, or multi directional rollers, for any application. All LJ tripods utilize locking through pin and threaded fine height adjust for extra safety.

Solid and Folding Stands: 2,500 lb capacity, low profile, medium and tall ranges available with adjustable height.

Super Duty Tripod Stands: 5,000 lb capacity, low profile, medium and tall ranges available with adjustable height.

Available in any size or height range, contact LJ for more details.

Sawhorse SupportsAvailable in all sizes and capacities from 1000 lb to 100-tonengineered to your specifications.

Spring loaded style.

Fully Engineered.

Specialty Welding Stand Options

SPECIFICATIONS 2-Ton Multi-Directional Roller Head

2-Ton HorizontalV-Roller Head

4-Ton HorizontalV-Roller Head

Load Capacity: 4,000 lbs (2-ton) 4,000 lbs (2-ton) 8,000 lbs (4-ton)


Shipping Dimensions: See HD2-300 or HD2L-200 See HD2-300 or HD2L-200 See SHD-750

Weight: See HD2-300 or HD2L-200 See HD2-300 or HD2L-200 See SHD-750

Compatibility: Configurable with HD2-300 and HD2L-200, see base model specification for general height range, footprint and weight

Configurable with HD2-300 and HD2L-200, see base model specification for general height range, footprint and weight

Configurable with SHD-750, see base model specification for general height range, footprint and weight


Sawhorses and Tripods

Customized to any application or specification.

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Pipe Stands

21

SPECIFICATIONS Multi-Directional Pipe Roller MDRN-100

1-Ton Multi-Directional Roller MDR-200

2-Ton Multi-Directional Roller MDR-700


Diameter Range: 28 224 OD 436 OD

Equipment Mass: 40 lbs 60 lbs 80 lbs

Shipping Dimensions: 15 x 9 x 5 15 x 22 x 622 base width27 width from outside handles

15 x 25 x 725 base width31 width from outside handles

Beam Clamp Flange Size Range:

612 Flange Widths, up to 1 thick 612 Flange Widths, up to 1 thick 612 Flange Widths, up to 1 thick

Additional Features: Extra small footprint for tight spaces Handles on sides for safe and easy lifting and installation

Handles on sides for safe and easy lifting and installation


SPECIFICATIONS 1-Ton Unidirectional Roller HZ6-200

5-Ton Unidirectional Roller HZD-100

10-Ton Unidirectional Roller HZDD48-100


Diameter Range: 224 OD 242 OD 2448

Equipment Mass: 94 lbs 95 lbs 225 lbs

Shipping Dimensions: 26 x 15 x 9 26 x 15 x 7 30 width from outside handles

41 x 16 x 11

Beam Clamp Flange Size Range:

612 Flange Widths, up to 1 thick 612 Flange Widths, up to 1 thick 612 Flange Widths, up to 1 thick

Additional Features: Urethane Cones protect pipe surface/coatings and guide pipe, handles on sides for safe and easy lifting and installation

Heavy Duty Rollerssupplied with steel or urethane options, handles on sides for safe and easy lifting and installation

Heavy Duty Rollerssupplied with steel or urethane options, handles on sides for safe and easy lifting and installation


Pipe rigging rollers are used for a variety of applications, in particular for installation of pipe into racks at refineries, power plants, and other industrial facilities. All LJ pipe rigging rollers are designed to be lightweight, with beam clamps for quick installation and various roller head options so that pipe can be easily, safely, and efficiently installed.

Beam Clamp Rigging Rollers

Extra small footprint or extra large capacity options are available, contact LJ for details

Small Foot Print Model Now Available


Beam Clamp Rigging Rollers

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Pipeline rollers are designed to protect, support, and guide a pipeline section during river and road crossings. Pipe guide rollers help minimize drag forces of pipe-pulling through horizontally drilled or bored holes. LJ manufactures conical or conveyor roller style pipe rollers for applications ranging from 2 light walled HDPE piping up to heavy walled 72 steel pipe with capacities ranging from 2,000 to 40,000 lbs or greater.

Pipeline Roller Equipment

SPECIFICATIONS 1-Ton, 224 OD HZ6-300

1-Ton, 232 OD HZ6-100

5-Ton, 448 ODHZM5-100

10-Ton, 448 ODHZM10-100

40-Ton, 472 ODHZM405-100

Load Capacity: 2,000 lbs (1-ton) 2,000 lbs (1-ton) 10,000 lbs (5-ton) 20,000 lbs (10-ton) 80,000 lbs (40-ton)

Diameter Range: 224 232 448 448 472

Shipping Dimensions: 26 x 16 x 8(to top of roller)

18 x 30 x 9 (to top of roller)

50 x 30 x 21(to top of roller)



Equipment Mass: 90 lbs 135 lbs 385 lbs 690 lbs 1725 lbs

Rolling Surface: Conical style, urethane cones protect pipe

Conical style, urethane cones protect pipe

Dual v-roller style, molded urethane, oversized roller bearings

Dual v-roller style, molded urethane, oversized roller bearings, optional horizontal roller for small-diameter pipe

8 roller system, molded urethane oversized roller bearings

Additional Features: Handles for easy lifting and moving on-site

Adjustable roller style Forklift pockets and lift hooks for easy movement on job-site

Forklift pockets and lift hooks for easy movement on job-site

Adjustable rollers, forklift pockets and lift hooks for easy movement on job-site


SPECIFICATIONS 30,000 lb100,000 lb Capacity Pipeline Cradles PRC-100 PRC-200 PRC-300 PRC-400

Load Capacity: 30,000 lbs 60,000 lbs 75,000 lbs 100,000 lbs

Diameter Range: 1224 OD 2436 OD 3648 OD 4860 OD

Additional Features: Effective method for supporting and rolling pipe at the entrance of pipeline crossings the cradle safely supports, guides, and protects the pipe


LJ Roller Cradles are used as an effective method for supporting and rolling pipe at the entrance of pipeline crossings. The cradle safely supports, guides, and protects the pipe. Various cradle models for pipe from 260 (60.3 mm1524 mm) in diameter.


Pipeline Roller Equipment

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Custom Pipe Handling Systems

SPECIFICATIONS Custom Hose Handling SystemHZH-200

Capacity: 200,000 lbs (100-ton) per set of 10 roller assemblies

Diameter Range (of hose/piping assembly):

442OD

Rollers: Urethane covered steel rollers

Modular and portable design, marine grade components


SPECIFICATIONS Custom Lathe Support Rollers QCK-100, QCK-300

Capacity: 40,000 lbs (20-ton) per set of 5 roller assemblies

Diameter range of hose/piping assembly:

QCK-100: 424OD QCK-300: 432OD

Rollers: V-rollers for loading pipe into roller bed

Servo drive lead screw spacing for precise alignment and lifting under full loadHydraulic braking system


LJ designs and builds custom pipe handling systems for applications ranging from barge pipe lay to custom lathe support rollers.

Engineering Rendering To Finished Product

Engineering Rendering To Finished Product

SPECIFICATIONS Pipe Handling/Shuttle Systems Any diameter capacity, or speed range

Can be set up for linear travel, rotation, kick off table or any combination of functions

Integration to existing or other systems available



Custom Pipe Handling Systems

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HP-100 Single/Dual Axis Hand Pendants Ergonomic, easy to use,

lightweight design, c/w protective guard

Optional LCD digital speed readout

Heavy rubber 8 m (25 ft) cable with 19-pin metal plugs

Automation & Controls

Remote monitoring capability

HMI/Input to controller

Up to 3-axis positioning of workpiece (tilt, turn, lift)

Up to 3-axis positioning of workpiece + welding head(s)

Automation Capabilities

Full Integration of All Positioning and Welding Equipment

15 m (50 ft) Extension Cables

Available

Controls Panels Input power supply: 110-600

Volts and 50/60 Hz optional Master variable speed,

direction, on/off local/remote controls

Optional LCD digital speed or torque readout

+/-3% standard precision; servo, stepper and/or encoder style options available for higher precision applications

Fully adjustable parameters (speed, acceleration, torque) and communication-ready

FS-FR Forward/Reverse Foot Switch Heavy Duty Cast steel body

with heavy duty guard/handle

Momentary actuation (normally off)

Heavy rubber 8 m (25 ft) cable with 4-pin metal plugs

FS-V Variable Speed Foot Switch Plug & Play with optional

controller upgrade Main panel controls master

speed range, foot switch used for variable speed in master range

Multiple Axis Hand Pendants For multiple-axes control

or complex functions


Automation & Controls

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Cable Reel Rollers are used for rolling large cable spools, for payout, unwinding and take-up of heavy cable. Often used in combination with a tugging or pulling unit, LJ cable reel rollers are equipped with variable speed, bidirectional controls, slip clutches to eliminate over torque and maximize safety, heavy duty rolling components, and easily adjustable diameter range using v-track rollers. LJ engineers and manufactures cable reel rollers to any capacity or specification required.

Cable Reel Rollers

SPECIFICATIONS 1 HP Cable Reel Roller BNT-100

2 HP Cable Reel Roller BNT-200

3 HP Cable Reel Roller CRR-200


Spool Size Range: 210 ft diameter 5.5 ft max width

210 ft diameter 5.5 ft max width

312 ft diameter8 ft max width

Tractive Effort/Torque: Single Drive 700 lbs Tractive Effort (1,600 in-lbs output torque)

Single Drive 1,300 lbs Tractive Effort (1,600 in-lbs output torque)

Single Drive 2,500 lbs Tractive Effort (5,000 in-lbs output torque)


Height Range: Low Profile, fine adjust leveling feet optional

Low Profile, fine adjust leveling feet optional

Low Profile, fine adjust leveling feet optional


Equipment Mass: 1,885 lbs 1,885 lbs 2,500 lbs

Shipping Dimensions: 103 x 85 x 19 (low profile height) 103 x 85 x 19 (low profile height) 99 x 131 x 22 (low profile height) 108 width with safety catch installed

Brake Torque: 1,700 in-lbs will activate slip clutch to prevent workpiece from being pulled off rollers

3,200 in-lbs will activate slip clutch to prevent workpiece from being pulled off rollers

Adjustable slip clutch from 2,1004,800 in-lbs

Controls: Variable Speed, Forward/Reverse DC Drive, optional foot or hand switches

Variable Speed, Forward/Reverse DC Drive, optional foot or hand switches

Variable Speed, Forward/Reverse DC Drive, optional foot or hand switches, safety catch included


Anti-tip bar provides extra stability and safety

Shown with optional leveling feet

See standard control options on page 24.P R O D U C T C ATA L O G U E 2 0 1 3 | w w w. L J w e l d i n g . c o m 25P R O D U C T C ATA L O G U E 2 0 1 3 | w w w. L J w e l d i n g . c o m See standard control options on page 24.

Cable Reel Rollers

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Elbow Jigs

Accessories

SPECIFICATIONS Elbow Jigs (230)02E-200 03E-200 04E-200 06E-200 08E-200 10E-200 12E-200 14E-200 16E-200 18E-200 20E-200 24E-200 30E-200

Outside Diameter: 2 OD 3 OD 4 OD 6 OD 8 OD 10 OD 12 OD 14 OD 16 OD 18 OD 20 OD 24 OD 30 OD

Capacity: 250 lbs 250 lbs 250 lbs 250 lbs 500 lbs 500 lbs 500 lbs 500 lbs 1000 lbs 1000 lbs 1000 lbs 1000 lbs 2000 lbs

Additional Features: 90 Elbows: Precision fit and clamp allows for quick and easy fitting, prepping and welding of elbows for use with welding positioners

Grippers & Chucks

3-jaw self centering scroll chucks with reversible top jaws available in 3 sizes: 8, 12, 16 gripping diameter ranges

High-quality, cost-effective welding grippers and chucks are a standard accessory on all welding positioners.

Counterweights help to balance heavy offset loads during rotation.

For oversized or heavy gripping requirements with smooth, serrated or carbide insert top jaws

Adjustable Pipe Counterweights

SPECIFICATIONS Adjustable Pipe Counterweights PPC-200

Description: Pipe Counterweight

Shipping Dimensions: 29 x 16 x 33

Speed Range: 690 lbs

T30-100: 230 gripping diameter range, 5,000 lbs capacity

T50-100: 250 gripping diameter range, 10,000 lbs capacity


Accessories

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Custom Design & Fabrication: To Suit Your Application!

Used to separate and press together large diameter pipe expansion joints (up to 36 OD), for servicing and accurate length settings, complete with custom jigs for various ASME flange sizes

Designed and built for an application to grind excess overlay weld material from flange face after hard surfacing process. Greatly increased operator safety and reduced grinding time from hours to minutes.

Adjustable Flange Facing Grinder AFG-100Maximum Travel: x = 36, y = 36, z = 8

Grinding Head: 2 width stones, 7.5 HP dual head grinder c/w safety covers

Additional Features: Automated oscillation for even wearing of grinding stones, vibration-reducing leveling feet, forklift pockets and lifting eye, dust collection ports with optional dust collector, CSA approved

Barrel Extractor SUN-200Maximum Travel: 96 per side

Maximum Push Force: 32,000 lbs (16-ton)

Maximum Pull Force: 100,000 lbs (50-ton)

Controls/Interface: HMI touch screen for precise pressing and pulling functions down to the millimeter

Hydrotesting upgrades available

Nozzle Extractor SYNNR-100-4Capacity: 6,000 lbs (3-ton)

Diameter Range: 016

Height Range: 18

Horizontal Range: 16 Axial Adjust

Turning Torque: 20006000 ft-lbs

Power Requirements: Pneumatic


Custom

www.LJwelding.com

Ph: +1 (780) 466-6658

Fax: +1 (780) 469-6710

4747 76th Ave, Edmonton, Alberta, Canada T6B 0A3

ISO 9001:2008 Certified

Documents

LJ Catalogue