LIGHTNING PROTECTION SYSTEM EARTHING SYSTEM ... - … · Protection), SS322:1987 (Singapore Standard Specification for Earthing and Bonding), IEC 60998-1 & IEC 60998-2-1 (International

LIGHTNING PROTECTION SYSTEM

EARTHING SYSTEM

ELECTRICAL ACCESSORIES

CONTENTS

Page

�� Company Profile ………………………….….….……………………………………………………………………….. 1

�� Test Reports …….…...…………………………...………………………………………………………………………… 2

�� Lightning Protection

Air Terminals & Conductors …………..……….………………………………………………………………….. 4

Conductor Fixings ………….…………………………………………………………………………………………... 5

Conductor Fixings & Bonding Clamp ………….………………………………………………………………. 6

Conductor Fixings & Test Link Box ………………..……………………………………………………………… 7

�� Earthing

Earth Plate / Rod & Accessories ………………………………………………………………………………………………8

Earth Rod Clamps ………………………………………………………………………………………………………... 9

Earth Inspection Pits & Earth Boss ………………………………………………………………………………. 10

Earth Busbars, Clamps & Insulator ………………….…………………………………………………………. 11

�� Conduit Fittings

CD Shelter KO Box, Bar Saddle & Box Cover ……………………………………………………………… 12

Pipe Saddles, Coupling, PVC Bush & Fixing Screws ……………………………………………………. 13

Ceiling Plate, Dome Cover & Box Covers ……………………………………………………………………. 14

�� Switchboard/Trunking Accessories ………………………..……………………………………………...………………..15

�� Cable Connectors …………………………...…………………………………………………………………………… 16

�� Terminal Connectors ………………………………………………………………………………………………….. 17

�� Miscellaneous

Pipe Saddles, Earth Clip, Bimetallic Lug & HT Clamp …………………………………………………… 18

Cable Marker, Handlamp, Epo Putty & Solder Paste ………………………………………………………………………….19

Weatherproof Switch Socket & Isolator ……………………………………………………………………… 20

www.newstarlight.com

COMPANY PROFILE

Lightning Protection & Earthing System

Electrical Accessories

New Starlight Industries (NSI) is a Singapore incorporated company established since 1970s. We are

manufacturer of Lightning Protection & Earthing System and various Electrical Accessories, marketed

under our own brand name NSI & NSI-A.

Our products are manufactured and tested in strict accordance to international and local standards such

as CP5:1988 (Code of Practice for Electrical Installations), CP33:1996 (Code of Practice on Lightning

Protection), SS322:1987 (Singapore Standard Specification for Earthing and Bonding), IEC 60998-1 & IEC

60998-2-1 (International Electrotechnical Commission) and other industry codes and specifications as

applicable.

By having our own manufacturing facilities in Singapore, we ensure quality consistency to our products

& offer fast & flexible response to customers’ requirement for customized products. Over the years, we

have accumulated excellent track records and gained outstanding reputation in the market as

manufacturer of top-notch quality lightning protection & earthing products and electrical accessories.

© Copyright New Starlight Industries Pte Ltd 2010. No part of this publication may be reproduced without our authorisation. As part of our

policy of continuous product improvement we reserve the right to alter product design, materials, and specifications without prior notice. We

can accept no responsibility for any possible printing errors that may appear in this catalog.

www.newstarlight.com Company Profile | ❶

TEST REPORTS

www.newstarlight.com Test Reports | ❷

MATERIALS LIST

NSI products listed in HDB's Materials List

Supplier Classification Product Brand/Model

New Starlight Industries

Pte Ltd

Lightning Protection

System

Air Terminal NSI/AL-300-16 (Aluminium Alloy)


Pte Ltd


System

Air Terminal Fixing/Base NSI/AL-16 (Aluminium Alloy)


Pte Ltd


System

B-Bond NSI/GM-25 (Copper Alloy)

NSI/AL-25 (Aluminium Alloy)


Pte Ltd


System

Clip & Saddle NSI/BR-315 (Copper Alloy)

NSI/AL-315 (Aluminium Alloy)


Pte Ltd


System

Connector - Bi-Metallic NSI/BI-20 (Copper/Aluminum)


Pte Ltd


System

Earth Rod NSI/ER-586

(Copper Bonded)


Pte Ltd


System

Earth Rod Clamp NSI-A/A-RT (Copper Alloy)


Pte Ltd


System

Earth Rod Clamp NSI-A/B-RC 16-25 (Copper Alloy)

NSI-A/B-RC 35-50 (Copper Alloy)

NSI-A/B-RC 70 (Copper Alloy)


Pte Ltd


System

Earth Rod Coupling NSI/AB-70 (Copper Alloy)


Pte Ltd


System

Earth Rod Inspection Pit NSI/99-66

(HD Steel Cover & Frame)


Pte Ltd


System

Pipe Bonding Clamp NSI/BC-1246 (Copper Alloy)


Pte Ltd


System

Aluminium Tape NSI/AL 253


Pte Ltd


System

Copper Tape NSI/CU 253


Pte Ltd


System

Test & Junction Clamp NSI/GM-SQ (Copper Alloy)

NSI/GM-R (Copper Alloy)

NSI/AL-SQ (Aluminium Alloy)


Pte Ltd

Cable Support System Conduit Fittings Metal-

Bar Saddle

NSI/HD-20

NSI/HD-25

(BS 4586 Class 4)


Pte Ltd

Cable Support System Conduit Fittings Metal-

Circular Cover

NSI/HD-BC

(BS 4586 Class 4)


Pte Ltd

Accessories Connector Polarised NSI/BC-2.5

NSI/BC-6

NSI/BC-8A

www.newstarlight.com Materials List | ❸

LIGHTNING PROTECTION

AIR TERMINAL

Material Aluminium Copper

Model AL-300-16 CU-300-16

Diameter 16 mm 16 mm

Height 300 mm 300 mm

Approval Ref S08CHM01025-10 U4-10255/1

AIR TERMINAL FIXING BASE (FLAT)

Material Aluminium Copper Alloy

Model AL-16 GM-16

Terminal Diameter 16 mm 16 mm

Conductor Width 25 mm 25 mm

Approval Ref S08CHM01025-07 U4-10255/2

AIR TERMINAL FIXING BASE (SLANT)


Terminal Diameter 16 mm 16 mm

Conductor Width 25 mm 25 mm

Slant Angle 45 degrees 45 degrees

CONDUCTING TAPE

Material Aluminium Copper

Model AL-253 CU-253

Size 25 x 3 mm 25 x 3 mm

Approval Ref S09CHM02332 S08CHM03557

www.newstarlight.com Lightning Protection | ❹


TAPE CLIP & SADDLE


Model AL-315 BR-315

Tape Size 25 x 3 mm 25 x 3 mm

Approval Ref S08CHM01025-11 S08CHM01025-05

TAPE CLIP & SADDLE


Model TS-AL-253 TS-BR-253


SQUARE TEST & JUNCTION CLAMP

Material Aluminium

Model AL-SQ

Tape Size 25 x 3 mm

Approval Ref S08CHM01025-09



Model STC-AL STC-BR



Material Copper Alloy

Model GM-SQ

Tape Size 25 x 3 mm

Cable Size Up to 70 mm2


ROUND TEST & JUNCTION CLAMP


Model GM-R

Tape 25 x 3 mm


www.newstarlight.com Lightning Protection | ❺


HEAVY DUTY DC TAPE SADDLE


Model HDTS-AL-253 HDTS-BR-253


CABLE CLIP & SADDLE


Model CS-AL CS-BR

Cable Size

B BOND


Model AL-25 GM-25


Approval Ref S08CHM01025-08 S08CHM01025-03

BIMETALLIC CONNECTOR (Al-Cu)

Material Aluminium & Copper

Model BI-20

Tape Size 25 x 3 mm

Approval Ref 719176915-3-IFA10-YYH-SBT

BIMETALLIC CONNECTOR (Cu-Cu)

Material Copper

Model BI-CU2

Tape Size 25 x 3 mm

PIPE BONDING CLAMP


Model BC-1246

Pipe Diameter 1", 2", 4", 6"

(custom sizes available)

Warning Label SAFETY ELECTRICAL

CONNECTION SIZE A-D

DO NOT REMOVE SS322 NSI

Approval Ref 719176915-1-IFA10-YYH-SBT

www.newstarlight.com Lightning Protection | ❻

16, 25, 35, 50, 70 mm2


TEST LINK BOX

Material Aluminium (Cover)

Galvanised Steel (Frame)

Model TLB-125

Opening 50 x 18 mm

Size 125 x 125 x 40 mm

SADDLE ROOF U CLIP


Model SRU-AL SRU-BR

Application For mounting conductor onto

various types of cliplock roofing

SADDLE ROOF L CLIP


Model SRL-AL SRL-BR


various types of roof tiles

SADDLE ROOF SEMI CIRCLE CLIP


Model SRSC-AL SRSC-BR


various types of roof tiles

www.newstarlight.com Lightning Protection | ❼

EARTHING

EARTH ROD

Material Copper Bonded Steel

Model ER-586

Diameter ⅝", ¾"

Approval Ref S09MEC03500

EARTH ROD COUPLING


Model AB-70

Rod Size ⅝", ¾"



EARTH ROD DRIVING STUD

Material Harden Steel

Rod Size ⅝", ¾"


EARTH ROD END CAP


Type Screw On

Clip On

Rod Size ⅝", ¾"


EARTH ROD SPIKE


Rod Size ⅝", ¾"


COPPER EARTH PLATE

Material Copper

Size 1000 x 1000 x 3 mm


www.newstarlight.com Earthing | ❽

EARTHING

A-CLAMP (TAPE TO ROD) c/w Warning Label


Model A-RT

Rod Size 16 mm


Tape Size 2 (25 x 3 mm)


Approval Ref SS08CHM01025-06

S08EEC00806

B-CLAMP (CABLE TO ROD) c/w Warning Label


Model B-RC 16-25 / B-RC 50 / B-RC 70

Rod Size 16 mm


Cable Size 16-25, 50, 70 mm2


Approval Ref 89754/10

TAPE TO ROD TO CABLE CLAMP c/w Warning Label




Rod Size 16 mm




TAPE TO ROD TO TAPE CLAMP c/w Warning Label




Rod Size 16 mm


CABLE TO ROD TO CABLE CLAMP c/w Warning Label




Rod Size 16 mm


A CLAMP




Rod Size 16 mm, 19 mm

www.newstarlight.com Earthing | ❾

EARTHING

EARTH INSPECTION PIT

Material Cover: Hot-Dip Galvanised Mild Steel

Frame: Hot-Dip Galvanised Mild Steel

Model 99-66

Size 9" x 9"

6" x 6"

Approval Ref 719178638-MEC10


Material Cover: Hot-Dip Galvanised Mild Steel

Base: Hi-Grade Polymer

Model 99-66 - Cover

99-PB - Base

Size 9" x 9"

Approval Ref G10967 / 54S062406/YPS


Material Hi-Grade Polymer

Model 99-PC - Cover

99-PB - Base

Size 9" x 9"

Approval Ref 54S062406/YPS

EARTH ROD WATER PROOF SEALS

Material Hi-Grade Polymer

Model WPS-1

WPS-2

Rod Size 16 mm


Approval Ref 54S051257 / 54S062406

EARTH BOSS

Material Steel

Size 50 mm x 50 mm


Application

www.newstarlight.com Earthing | ❿

Earth point to weld to metallic

structures

EARTHING

COPPER EARTH BUSBAR

Material Tinned Copper

Type 25 x 6 mm


Way 6, 8, 10, 12

(custom number of ways available)

In Accordance Power Supply (PUB) Requirement

COPPER NEUTRAL BUSBAR c/w INSULATORS

Material Tinned Copper

Type 25 x 6 mm, 50 x 6 mm


Way 6, 8, 10, 12

(custom number of ways available)

Optional Mounting Bracket


U BOLT CLAMP


Model UBC - 2

UBC - 3

Rod Size 5/8", 3/4"

Conductor Size 25 x 3 mm, 25 x 6 mm (Tape)

16 - 95 mm2 (Cable)


REBAR TO REBAR CLAMP

Material High Tensile Steel

Model RTR - 2

Rebar Size T13, T16, T20, T22, T25, T32


INSULATOR

Size (W x H) 28 x 35 mm, 29 x 51 mm, 36 x 76 mm

(other sizes available)

www.newstarlight.com Earthing | ⓫

CONDUIT FITTINGS

CD SHELTER KO BOX c/w ANCHORING TAILS (S/S)

Material Stainless Steel

Type 1 Gang

2 Gang

Mounting Center 1 Gang - 60.3 mm

2 Gang - 120.6 mm

In Accordance Civil Defence Requirement

CD SHELTER KO BOX c/w ANCHORING TAILS

Material Hot-Dip Galvanised Mild Steel

Type 1 Gang - Full Welded / Spot Welded

2 Gang - Full Welded / Spot Welded


2 Gang - 120.6 mm


CD SHELTER KO BOX c/w ANCHORING TAILS


Type 2 Gang + 1 Gang + 2 Gang

(custom combinations available)


2 Gang - 120.6 mm


CONDUIT PIPE BAR SADDLE (HD)


Model HD-20, HD-25

Pipe Size 20 mm, 25 mm


Approval Ref 54S022068/2/EKH

CIRCULAR JUNCTION BOX COVER (HD)


Model HD-BC

Mounting Center 50.8 mm


Approval Ref 25S0012084/2/EKH

www.newstarlight.com Conduit Fittings | ⓬

CONDUIT FITTINGS

G.I. FULL SADDLE

Material Galvanised Steel

Pipe Size 20, 25, 32 mm

¾", 1", 1 ¼", 1 ½"


In Accordance BS 4568 : Pt 2

G.I. PLAIN SADDLE



¾", 1", 1 ¼", 1 ½"



G.I. HALF SADDLE



⅜", ⅝", ¾", 1", 1 ¼"



CONDUIT PIPE NIPPLE

Material Mild Steel


¾", 1", 1 ¼"



ALUMINIUM SET SCREW COUPLING

Material Aluminium

Pipe Size 20 mm



PVC BUSH

Material PVC

Size ¾", 1", 1 ¼"

CONDUIT BOX FIXING SCREWS

Material Chromed Steel

Type 2BA x 5, 8, 10 mm (for Steel Box)

4BA x 12 mm (for PVC Box)

M4 x 12 mm (for PVC Box)

www.newstarlight.com Conduit Fittings | ⓭

CONDUIT FITTINGS

G.I. CEILING PLATE


Conduit Size 20, 25 mm

⅝", ¾", 1"



G.I. DOME COVER


Conduit Size 20, 25 mm

¾", 1"



G.I. BALL & SOCKET


Conduit Size 20 mm, ¾"



G.I. KO BOX COVER (BLANKING PLATE)



2 Gang - 120.6 mm



G.I. CIRCULAR BOX COVER


Mounting Center 50.8 mm, 71.5 mm



www.newstarlight.com Conduit Fittings | ⓮

SWITCHBOARD / TRUNKING ACCESSORIES

COPPER LINK - CABLE TRUNKING/TRAY

Material Copper

Size Adjustable to fix all types of

cable trunking / tray


Z BRACKET - CABLE TRUNKING/TRAY


Height 2", 2 ½", 3", 4"


EARTH LINK


Cable Size 10, 16, 25 mm2


Way (custom number of ways available)

In Accordance Power Supply (PUB) requirement

NEUTRAL LINK c/w INSULATORS


Cable Size 10, 16, 25 mm2


Way (custom number of ways available)


COPPER BUSBAR - SWITCHBOARD

Material Copper with insulating PVC

Model 1-pole, 2-pole, 3-pole, 4-pole

Type Pin

Current Rating 100A


COPPER BUSBAR - SWITCHBOARD

Material Copper with insulating PVC

Model 1-pole, 2-pole, 3-pole, 4-pole

Type Fork

Current Rating 100A


www.newstarlight.com Switchboard/Trunking Accessories | ⓯

CABLE CONNECTORS

16A CABLE CONNECTORMaterial Plug & Socket: Electroplated Copper Alloy

Colour Black

Model BC - 2.5

In Compliance IEC-998-1 / IEC-998-2-1

Voltage / Current Rating 250 V / 16 A

Cable Size 2.5 mm2, 2 x 2.5 mm

2

Approval Ref 30S0003797

16A 3WAY 2 CABLE CONNECTORMaterial Plug & Socket: Electroplated Copper Alloy

Colour Black

Model BC - 6



Cable Size 2.5 mm2

Approval Ref 55S01364

16A 3WAY 2-1 CABLE CONNECTORMaterial Plug & Socket: Electroplated Copper Alloy

Colour Black

Model BC - 321



Cable Size 2.5 mm2

Approval Ref TBA

16A 4WAY 2 CABLE CONNECTORMaterial Plug & Socket: Electroplated Copper Alloy

Colour Black

Model BC - 8A



Cable Size 2.5 mm2

Approval Ref 55020203

CLIP-ON CONECTOR (1 to 1)Material Connection: Electroplated Copper Alloy

Colour Black

Model C-ON-1

Voltage Rating 230 / 415 V

Current Rating 60 A

Cable Size Inlet: 25 mm2

Outlet: 25 mm2


www.newstarlight.com Cable Connectors | ⓰

TERMINAL CONNECTORS

TERMINAL CONNECTOR (1 to 2)Material Connection: Electroplated Copper Alloy

Colour Grey

Model TC - 122


Current Rating 60 A

Cable Size Inlet: 1 x 25 mm2

Outlet: 2 x 16 mm2



Colour Grey

Model TC - 124


Current Rating 60 A


Outlet: 4 x 16 mm2



Colour Cover: Transparent / Base: Grey

Model TC - 223


Current Rating 100 A


Outlet: 3 x 16 mm2



Colour Black

Model TC - 444


Current Rating 60 A


Outlet: 3 x 25 mm2



Colour Black

Model TC - 555


Current Rating 100 A


Outlet: 4 x 35 mm2


www.newstarlight.com Terminal Connectors | ⓱

MISCELLANEOUS

COPPER PIPE PLAIN SADDLE

Material Copper

Pipe Size 16, 20, 25, 32 mm

½", ¾", 1", 1 ¼"


G.I. HALF SADDLE


Pipe Size ⅜", ⅝", ¾", 1", 1 ¼"


BALLAST MOUNTING BRACKET

Material Aluminium

Size (custom sizes available)

COPPER EARTH CLIP

Material Copper

Pipe Size 16, 20, 25, 32 mm

½", ¾", 1", 1 ¼", 1 ½", 2"


BIMETALLIC CABLE LUG

Material Copper/Aluminium

Cable Size 120 mm2, 185 mm

2, 300 mm

2

(other sizes available)


HIGH TENSION CABLE CLAMP

Material Aluminium Alloy

Cable Overall 30 - 40 mm

Diameter 40 - 50 mm

50 - 60 mm

60 - 70 mm

70 - 80 mm

80 - 90 mm

90 - 100 mm

100 - 110 mm


www.newstarlight.com Miscellaneous | ⓲

MISCELLANEOUS

CABLE MARKER

Material Aluminium

Model LV 400

(various wording available)

Dimensions Custom sizes available

Mounting Base Aluminium Clip

CABLE MARKER

Material Aluminium Alloy

Model HDB underground CATV Cable

(various wording available)

Overall Diameter 200 mm

Mounting Base Outer Diameter - 64 mm

Inner Diameter - 48 mm

HAND LAMP c/w PROTECTION NET

Material PVC handle c/w lamp holder

attached with steel wired light

bulb protection net

Model BC : Clip-on Light Bulb

ES : Screw-on Light Bulb

PROTECTION NET c/w HITCH COVER

Material Galvanised Steel Wire

Application To protect lift service lamp

Optional Custom made various models

available

A+B EPO PUTTY

Weight 500g

Application Use for bonding of steel and

concrete materials; applicable on

both wet & dry surfaces

SOLDER PASTE

Weight 250g

Application Use for for soft soldering of copper

www.newstarlight.com Miscellaneous | ⓳

MISCELLANEOUS

13A WEATHERPROOF SWITCH SOCKET with Neon

Model 8399

Type 1 Gang

Current Rating 13A

Voltage Rating 250V

Electrical Rating IP66

Approval Ref 10070159-1

WEATHERPROOF ISOLATOR SWITCH

Model TBA

Pole Configuration 1, 2, 3, 4 Pole

Current Rating 20A, 35A, 55A, 63A

Voltage Rating 240V / 415V

Electrical Rating IP66

Approval Ref TBA

www.newstarlight.com Miscellaneous | ⓴

PRODUCT APPLICATION GUIDE

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www.newstarlight.com

Website: www.newstarlight.com Email: [email protected]

新星光工業私人有限公司新星光工業私人有限公司新星光工業私人有限公司新星光工業私人有限公司NEW STARLIGHT INDUSTRIES PTE. LTD.

No. 3, Kaki Bukit Road 1, #B1-03, Eunos Technolink, Singapore 415935

Tel: (65) 6747 7001, (65) 6747 8774 Fax: (65) 6743 1790

Documents

LIGHTNING PROTECTION SYSTEM EARTHING SYSTEM ... - … · Protection), SS322:1987 (Singapore Standard Specification for Earthing and Bonding), IEC 60998-1 & IEC 60998-2-1 (International