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LIFT 01|09 LIFT it 3
The Magazine of VETTER Krantechnik GmbH www.vetter-cranes.com
DEC.
/09
LIFTit
K R A N T E C H N I K
New crane standards On the safe side with VETTER
Page 6
2 LIFT it 01|09
8
4 12
3 Editorial
4 Success story Major project at Kaup
6 Crane standards On the safe side with VETTER
8 References Maintenance cranes
10 Service What preoccupies the industry
11 Trade fair VETTER at Motek
Honoured VETTER as top supplier
12 Quality claim The new crane plant
14 New products Aluminium crane, wall-mounted travelling crane,
semi-gantry crane
16 Short and sweet New senior management and
sales management
17 Anniversary 70th birthday of Klaus Th. Vetter
18 Jubilee Family day in Haiger
IMPRINT
Publisher: VETTER Krantechnik GmbH | Siegtalstr. 22 | 57080 Siegen
Responsible: Jens Utsch | Phone +49 271 3502-320 | Fax +49 271 3502-9320 | Mobile: +49 176 13502320
Email: [email protected] | www.vetter-cranes.com
Concept/Design: conception Werbung & Marketing | SiegenK R A N T E C H N I K
C O N T E N T
Issue 1, December 2009
01|09 LIFT it 3
Dear customers,
here is the fi rst issue of LIFT-it, the new customer magazine of VETTER Krantechnik.
The name LIFT-it is to be the symbol of the constant movement of the market and our
company. With LIFT-it, to be published twice a year, we want to report about news
from our company and our joint market environment and further intensify the exchange
and dialogue with you.
Besides innovation, our company also lives on tradition and ancestry. It will be 120 years
this year that the Vetter family now in the third and fourth generation has lead and
accompanied the company through all its ups and downs. At the beginning of September,
we commemorated this anniversary in the course of a family celebration at our new
location in Haiger.
The focal points in this issue are, among others, the presentation of new products,
reports on special orders, events and trade fairs.
Enjoy reading!
Klaus Galinski Norbert Hammes
E D I T O R I I A L
4 LIFT it 01|09
Four cranes on a single column
Since Kaups existing production facilities were no longer sufficient, the senior ma-nagement decided to build a new pro-duction hall. With a floor space of 16,500 m,
the new hall 10 is also the biggest and most
challenging construction project in the history
of Kaup. In addition to the enlargement of the
surface area, the optimization of the producti-
vity was also at the forefront of the project.
Effective workfl ow Since some of the individual components of the
forklift attachments are very heavy, a solution
was sought during the preliminary stages of
the project how the raising and lowering during
the assembly could be achieved as quickly and
simply as possible. Since the work takes place
simultaneously at 74 assembly stations, an
overhead crane design was out of the question.
This would have resulted in excessive standby
times and thus to a subpar productivity level.
Fitting every single assembly station with its
own slewing jib crane was a solution which was
taken into consideration immediately.
But how would it be possible to implement
a solution here that didnt require too much
space and simultaneously reconciled high pro-
ductivity and low space requirements?
The special solutionAt this point, it was decided to bank on the engi-
neering experience and the technical know-how
of VETTER. Especially for Kaup, the VETTER engi-
neers developed sophisticated special solutions
in order to mount the four slewing jib cranes to
a single column only. This allowed the arrange-
ment of four generous assembly work stations,
each with its own slewing jib crane, around a
central column. To some extent, the existing
concrete pillars in the hall were used instead of
the VETTER crane columns. Here too, up to four
wall-mounted slewing jib cranes were mounted
on one column with special embracing brackets.
VETTER project manager Stefan Mller points
out: Cranes with one or two jibs are an eve-
ryday occurrence at our company. The version
with four jibs, such as here at Kaup, is something
special for us. We dont deliver this every day.
Essential for the implementation of this techni-
cally not exactly simple solution was the use of
the proven VETTER CompactAnchor.
This form of foundation attachment does not
only provide secure support, but also contribut-
ed to a rapid and uncomplicated installation.
74 independent assembly stationsVETTER supplied a total of 62 slewing jib cranes
and incorporated 12 existing VETTER cranes from
other Kaup halls into the overall concept within
the framework of the total project (including
planning, supply, installation and final accep-
tance). The load carrying capacities range from
500 to 1,000 kg with outreaches from 5,000 to
5,500 mm. A special technical feature is the me-
For more than 45 years now, Aschaffenburg-based Kaup GmbH & Co. KG
has been counting on VETTER cranes in the manufacturing of fork-
lift attachments. VETTER has now supported the construction of an
ultra-modern new production hall with 62 slewing jib cranes.
dia supply of the individual assembly cells. Chan-
nels for media supply were put on the columns
to provide every work station with power, com-
pressed air and hydraulic oil this too ultimately
contributes to an improved workflow.
The best possible working conditionsFor the assembly operators, the new assembly
stations deliver obvious advantages with res-
pect to health and safety at work this pays
off through highly productive work in the new
hall 10. Emil Hein, responsible for the hall project
at Kaup: The new hall is very popular among
our workers not least because of the work
being made much easier by the new slewing jib
cranes.
01|09 LIFT it 5
S U C C E S S S T O R Y
LIFT6 LIFT it 01|09
LIFT 01|09 LIFT it 7
As a longstanding member of VDMA (Association of German Machinery and Plant Manufacturers), VETTER has participated in the development of the
new standard from the beginning. As a re-
sult of this expertise, VETTER customers ob-
tain a critical competitive advantage in con-
nection with the changeover.
VETTER has been a member of VDMA since
1977 and participates here in the depart-
ment NAM (Normen-Ausschuss Maschi-
nenbau) in the development of new stan-
dards for cranes. This also applies to the EN
13001. Our engineers know the new stan-
dard in detail and have already prepared
statics pursuant to EN 13001 for the most
important crane types. This only needs to be
adjusted slightly when part 3-1 is finally is-
sued in the course of the coming year befo-
re we implement the final changeover from
DIN 15018 to DIN 13001.
What is going to change?In the future, cranes will be calculated more
accurately by means of a more differentiated
factor determination. The calculation will inclu-
de data regarding lifting gear, frequency of use,
load spectrum, average travelling distance or
slewing distance, number of accelerations and
stress curve parameters. In this way, the const-
ruction of the crane will be more orientated to-
wards the actual usage. If the usage cannot be
foreseen in advance, then the user has to make
a classification himself in accordance with the
parameters of the EN 13001. Here, the standard
specifies corresponding values: hoisting classes
of the hoisting device (HC1 to HC4), maximum
permitted hoisting speeds and U classes (U0
to U9) which indicate the number of working
cycles. As a result of the long-term participation
in the standardization process, VETTER is able
to implement these requirements particularly
well in the development and planning of
cranes.
C R A N E S T A N D A R D S
With VETTER on the safe sideUp to now, cranes have been calculated in the EU countries according to the respective national standards.
However, on 29 December 2009, the new EEC Machinery Directive 2006/42/EC will go into effect. Then the
EN 13001 for the calculation of cranes will become valid all over Europe and replace the DIN 15018.
The department NAM of the VDMA is integrated into the European Commi-ttee for Standardization (CEN) which deals with European crane construc-tion standards in the committee CEN/TC 147. Through an active co-operation in CEN/TC 147 crane safety, VETTER has directly participated in the creation of the new European calculation standards for cranes EN 13001 part 1 to part 3.
VETTER makes the standard
8 LIFT it 01|09
Maintenance on the riseVETTER slewing jib cranes are being used more and more frequently
for the maintenance of buildings in the most diverse areas. But one
thing always remains the same: The maintenance cranes have to
meet not only individual demands, but also the most exacting safety
requirements. Two examples from the Berlin main railway station
and a power plant document this impressively.
Three VETTER service cranes on the roof of the
vent stack of the Berlin main railway station
01|09 LIFT it 9
R E F E R E N C E S
Ashort while ago, the highest structure of the Berlin main railway station was fitted with VETTER maintenance cra-nes the widely visible 60 m high vent stack.
It is used for the ventilation of the road tunnel
of the B 96 and of the multi-storey car park.
Three slewing jib cranes with a load carrying
capacity of two tons and an outreach of three
metres were installed on the roof. Equipped
with cable winch and travelling enclosure, the
necessary service and cleaning work can be
performed on the facades of the vent stack
and on the logo of Deutsche Bahn. Due to
the transportation of people and material,
special safety and quality requirements had
to be ensured.
Minimizing downtimesTime is money and downtimes are a waste of
money. In a power plant, downtimes must be
avoided as far as possible since the loss of pro-
duction is hardly affordable. This also applies to
necessary maintenance and repair works. For
this reason, slewing jibs cranes for maintenance
are being used more and more frequently in po-
wer plants. Essentially, they are deployed in the
event of overhauls.
Flexibly relocatableMost recently, VETTER has realized two slewing
jib cranes of the BOSS type which have an out-
reach of ten metres and a load carrying capaci-
ty of five tons. Integrated into the turbine buil-
ding of the power plant, they are used for the
overhaul of the turbines. In addition, a special
substructure was built in order to relocate the
crane at will and in a flexible manner. Due to
the minimized downtimes, the investment has
already paid off for the power plant operator
within a few months.
Customized and competentThese examples show: Every maintenance cra-
ne has different performance requirements. But
apart from the functionality, the highest level
of safety must always be ensured. As a specia-
list in cranes and hoists, VETTER secures impor-
tant competitive advantages for its customers.
Through competent advice and reliable quality
work Made in Germany.
Two slewing jib main-
tenance cranes for
turbine overhaul in a
power plant
10 LIFT it 01|09
S E R V I C E
Crane service meetingGtegemeinschaft Kranservice e.V. held a meeting at the new crane factory
On 9 and 10 September, the annual meeting of the crane experts and members responsible for service of the Gtegemeinschaft Kranservice e.V. (Crane
Service Quality Association) took place at our
new crane factory in Haiger. Among others,
the topics included the new machinery di-
rective (speaker Alois Hning, MM-Berufs-
genossenschaft Dsseldorf), the hazard
analysis of working appliances (speaker Olaf
R, TV Nord), as well as the supply of
energy for crane systems (speaker Dr. Peter
Koch, Conductix-Wampfler). In addition to
the lectures, the meeting was used for an
animated exchange of experiences by the
The experts of
the Gtegemeinschaft
Kranservice (GKS)
60 participants of the member companies.
Furthermore, the programme included fac-
tory visits at our modern crane factory and
at Ingersoll. As a founding member, VETTER
has been involved from the very beginning
and has always actively supported the acti-
vities of the Gtegemeinschaft.
Presentation of certifi cates for
ten-year membership
01|09 LIFT it 11
T R A D E F A I R
Novelty-show at MotekFrom 21 to 24 September, VETTER presented new cranes at the 28th International Trade
Fair for Assembly and Handling Technology (Motek) in Stuttgart.
Smooth-running aluminium slewing jib craneThanks to the aluminium profile jib, the new slewing jib crane facilitates
smooth-running slewing movements at outreaches of up to 6 m. The in-
ternal push trolley runs particularly smoothly and quietly. Thus, the new
VETTER handling crane offers ideal support at work stations where loads
of up to 1,000 kgs need to be moved easily, quickly and safely.
Handling crane with folding cantilever armThe visitors were equally interested in the handling crane BOY, equip-
ped with a folding cantilever arm. This crane is used everywhere where
work pieces or tools of up to 250 kgs need to be handled accurately in
constricted areas or have to be inserted into machines. Furthermore, the
flexible handling device can also be deployed productively as an equip-
ment carrier, for the feeding of energy or exhaust air installations, and as
a welding set carrier.
Positive resultThe trade fair balance was positive in every respect: We have established
many new contacts to professional visitors and brought back several
promising enquiries, rejoiced sales manager Stefan Mller. VETTER will
also participate at the next Motek again. The sales team conducted promising conversations
at Motek in Stuttgart.
AREVA is one of the largest com-
panies worldwide in the field of
power engineering and carries out
numerous power plant projects.
For the construction of these
plants, AREVA avails itself of ap-
proximately 8,800 suppliers in
Germany alone. 140 of them were
honoured as TOP AREVA supplier
in July 2009. At a ceremony in
Berlin, VETTER was awarded the
sought-after hallmark of excellence. The central criteria for the awarding
of this accolade were quality as well as competitiveness and innovation
skills. VETTER had demonstrated these capabilities in the development
and delivery of 66 slewing jib cranes for a technologically sophisticated
AREVA power plant project in Finland.
From left to right: Klaus Galinski (Managing Director of VETTER Krantechnik GmbH),
Anne Lauvergeon (Chief Executive Offi cer of AREVA),
Stefan Mller (Domestic Sales Manager of VETTER Krantechnik GmbH)
HonouredThe power engineering company AREVA has recognized VETTER Krantechnik as top supplier 2009.
12 LIFT it 01|09
Investing in the futureThe best quality, the highest productivity, the most modern protection of the
environment: In order to face the challenges of the future, VETTER has made an in-
vestment in the construction of a crane factory with a total manufacturing area
of 6,500 m at the new Haiger / Kalteiche production site. Technological highlights are
the ultra-modern robotic welding system and a painting line in a class of its own.
01|09 LIFT it 13
Q U A L I T Y C L A I M
VETTER produces about 5,000 cranes of different sizes for a variety of re-quirements every year. During the last few years, it became evident that the
production at the original company head-
quarters in Siegen-Eiserfeld was hitting a
wall in terms of the up-to-date demands
concerning efficiency, quality and environ-
mental protection. Since an expansion and
optimization of the production in Siegen
was impossible due to a lack of space, the
company purchased a commercial proper-
ty in July 2007, located directly on the A 45
motorway in the nearby town of Haiger.
Modern fi nishingWhile individual crane components continue to
be manufactured in Siegen, the painting of the
individual parts as well as the final assembly to
the finished crane systems take place in Haiger.
The biggest advantage at the new location, in
addition to the generous space and the ple-
asant appearance, is the use of state-of-the-
art technology. It contributes to optimal work
conditions, a uniformly high-grade product
quality and an effective and efficient workflow.
Robotic welding system for slewing jib cranesThe welding of the individual components to
full-blown slewing jib cranes now takes place
in Haiger by means of an ultra-modern robotic
welding system. The welding processes are
accelerated and a consistently high quality level
is ensured. A flue gas exhaust ventilation pro-
vides clean air at all welding work stations.
New paint-spray line with drying facilityIn order to align quality, productivity and en-
vironmental protection, VETTER has installed a
high-tech painting plant at the new location in
cooperation with Heimer. The parts to be pain-
ted, with a maximum length of 10 m, a maxi-
mum width of 2.5 m and a maximum weight
of 3 t, are carted into the painting booth via a
power-and-free conveyor. The paint is applied
manually with airless spray guns there. Fol-
lowing the paint application, the parts are au-
tomatically transported to the dryer. In order to
ensure a sustained protection of the environ-
ment, in addition to optimized painting perfor-
mance, the new facility is equipped with high-
tech filter systems, an automatically controlled
air regulation, and a heat recovery system.
The demands on crane technology are conti-
nuously on the rise: With VETTER, customers
are optimally prepared for future tasks.
01|09
Invitation
Would you like to take a look behind the scenes of our new crane factory? You are welcome to visit our production facilities. Feel free to make an appoint-ment by calling at +49 271 3502-250.
14 LIFT it 01|09
Intelligent series and special solutions
The customers benefit is the focal point of VETTERs continuous development work. Because of its close contact with markets and customers, the company is aware of the
needs and can selectively develop solutions
according to this. In the past, VETTER mana-
ged over and over again to lead the way with
innovative series and special designs and to
support its customers with intelligent details
in the further optimization of their production
processes.
Aluminium crane ALW and ALS The column- and wall-mounted slewing jib cra-
ne with aluminium profile jib is a new VETTER
series product which primarily offers handling
advantages. The aluminium jib reduces the dead
load considerably compared to a conventional
steel solution. This significantly simplifies the
manual slewing and accelerates it in practice
as well. A steel column with variably adjustable
height, depending on the application and the
spatial conditions, ensures the necessary stabi-
lity of the overall structure in the case of the
column version. The wall-mounted slewing jib
crane (ALW) and the column-mounted slewing
jib crane (ALS) meet the requirements of the
hoisting class DIN 15018 H2 as well as those
of the loading group DIN 15018 B2. The load
carrying capacity ranges from 50 kgs to a maxi-
mum of 1,000 kgs, the outreach from 2,000 mm
to 6,000 mm, and the slewing range covers a
nominal 180 (ALW) or 270 (ALS). The column-
Aligned with market developments and customer needs, VETTER is constantly ex-
panding its product range. The latest product innovations are cranes with aluminium
profi le jibs, wall-mounted travelling cranes and semi-gantry cranes.
and wall-mounted slewing jib crane is weather-
proof and can also be used outdoors.
Wall-mounted travelling crane WLKThe new VETTER wall-mounted travelling crane
WLK is mounted to the wall on one side. In order
to absorb the horizontal and vertical forces, the
guide rails of the crane are fixed to the pillars of
the hall. This saves space as well as costs since
the existing supports are integrated into the
particular crane concept. The one-sided moun-
ting has the big advantage that the WLK can be
moved around freely and requires little space
due to the absence of the second support. In
addition, this makes for better forklift access to
the assembly and production areas.
N E W P R O D U C T S
Column-mounted slewing jib crane
with aluminium profi le jib
01|09 LIFT it 15
With the series product WLK, VETTER contribu-
tes to more flexibility in the production flow.
The wall-mounted travelling crane can supple-
ment an overhead crane as a second level, for
example. When the overhead crane is in use,
the wall-mounted travelling crane alternatively
takes on transportation and lifting duties. This
reduces standby times, provides for an unim-
peded flow of materials in every direction, and
allows simultaneous operations at several work
stations. Since the wall-mounted travelling
crane is considerably more lightweight than an
overhead crane, it moves faster and requires si-
gnificantly less power. This makes the WLK an
economical alternative to the overhead crane
in the case of load carrying capacities of up to
6.3 t. With outreaches of up to 12 m adapted
to the capacity the WLK covers a large surface
area. Since the VETTER system is a series pro-
duct, an individually calibrated wall-mounted
travelling crane can be realized quickly and in
a cost-optimized manner after the respecti-
ve statics has been tested. The wall-mounted
travelling crane WLK meets the requirements
of the hoisting class DIN 15018 H2 as well as
those of the loading group DIN 15018 B3. The
load carrying capacity ranges from 500 kg to a
maximum of 6,300 kgs with outreaches from
2,000 mm to 12,000 mm. The system is desig-
ned for indoor use.
Semi-gantry craneAs indicated by the name, a semi-gantry crane
requires only half a gantry in comparison with
a gantry crane. One crane runway thus does
not stand on supports, but is implemented in
the form of a ground rail in which the bracket
of the crane bridge moves. In addition to its
cost effectiveness on account of the lower cost
of materials, the advantage of this design is
also the saving of space. Since one half of the
gantry is replaced by the ground rail, the semi-
gantry crane is a good alternative especially in
cramped spaces. As a special design, the VETTER
system is tailor-made in accordance with the
particular spatial conditions and the corres-
ponding requirements of the application. The
semi-gantry crane has a beam width of up to
10,000 mm and a load carrying capacity of up
to 10 t.
The new wall-mounted travelling crane in use
16 LIFT it 01|09
Change in sales management
The course for the future sales management at Vetter has already been
set last year. Joining the long-time head of the overall sales operations,
Rainer Bdenbender, the position of domestic sales manager was filled
with Stefan Mller and Jrg Schachtschneider was appointed foreign sales
manager.
New senior management
S H O R T A N D S W E E T
Changing of the guard
On March 1st, Klaus Galinski became a member of the senior management
team of the company. Thus, the succession process in the management of
the company has been completed, following the withdrawal of the mana-
ging partner Klaus Th. Vetter who has confined himself to his duties in the
holding company of the VETTER group. In addition to Klaus Galinski, the
senior management of the company consists of Norbert Hammes who has
been with the company for 27 years.
Klaus Galinski (left) and
Norbert Hammes constitute the new
team of managing directors
(From left to right) Rainer Bdenbender,
Stefan Mller and
Jrg Schachtschneider
+ + + N E W + + + N E W + + + N E W + + + N E W + + + N E W + + + N E W + + ++ + + N E W + + + N E W + + + N E W + + + N E W + + + N E W + + + N E W + + ++ + + N E W + + + N E W + + + N E W + + + N E W + + + N E W + + + N E W + + +
Order the product catalogue now!76 pages full of information about VETTER slewing jib cranes and crane systems are of-76 pages full of information about VETTER slewing jib cranes and crane systems are of-
fered by the new product catalogue. With all new products revealed for the first time fered by the new product catalogue. With all new products revealed for the first time
at trade fairs, as well as technical key data. Clearly laid out, informative and compact. at trade fairs, as well as technical key data. Clearly laid out, informative and compact.
You can order the product catalogue here:Jens Utsch, phone +49 271 3502-320, fax +49 271 3502-9320or by email, [email protected]
01|09 LIFT it 17
A N N I V E R S A R Y
70 years youngHow the time fl ies: Klaus Th. Vetter, managing partner of VETTER Holding GmbH,
and as president of the Chamber of Commerce Siegen the top representative of the local
business community, celebrated his 70th birthday in July. Reason enough to celebrate
with his family, with long-time companions, business partners and friends at the new
plant of VETTER Krantechnik in Haiger.
Arnold Vetter, joint partner and mana-ging director, as well as Norbert Ham-mes as long-time managing director recognized the career of Klaus Vetter in a hu-
morous manner: Now that he has been mar-
ried to the company for 47 years... like his wife
Heidi, since she married into the company
at the same time she married her husband!
Norbert Hammes recognized the entrepreneu-
rial achievements of Klaus Vetter, who trans-
formed a small craftsmans establishment with
23 employees into an internationally operating
corporate group with approximately 400 em-
ployees.
Congratulations from leading fi guresAdditional greetings were delivered by Dr.
Reinhard Festge of the Verband Deutscher
Maschinen- und Anlagenbau (VDMA), Rupprecht
Kemper of the Industrie- und Handelskammer
(IHK) and Thomas Rei of the Gtegemeinschaft
Kranservice, of which Klaus Vetter was one of
the co-founders. A humorous film by Prof. Dr.
Martin Vetter, youngest son of Klaus and Heidi
Vetter, triggered much cheerfulness. The subse-
quent lecture by Prof. Dr. Ursula Blanchebarbe
on the subject of Old industrial cultures in the
Siegerland also met with great approval.
A big familyKlaus Galinski, managing director of VETTER
Krantechnik, delivered the greetings and gifts
of the employees of the organisation. Finally,
Klaus Vetter thanked all attendees, especially his
wife Heidi, his family and the many long-time
employees without whose performance the
positive development of the company would
not have been possible. Instead of presents the
celebrated jubilee had asked for donations for
charitable institutions he was happy at the
amount of 13,000 Euro which has been for-
warded accordingly.
A big shindig at the new plant of VETTER Krantechnik in HaigerKlaus Th. Vetter, 70 years young
18 LIFT it 01|09
01|09 LIFT it 19
J U B I L E E
Roughly 450 guests were received in the best weather on 12 September 2009 on the occasion of the family day at the plant in Haiger. The 120th anniversary of
VETTER was celebrated on a small scale in
this way. The proceeds of the event benefited
the childrens hospice Kinderhospiz Balthasar.
Representing our company, Jens Utsch and Kai
Mller handed over the cheque.
Optimal provisions were made not only for the
physical well-being, but above all for the en-
tertainment of young and old. While children
enjoyed the bouncy castle and the roller conveyor
Festive family dayNumerous guests and visitors attended the family day at the crane factory in Haiger
slide or had their faces painted imaginatively, the
adults could demonstrate their skill in handling a
crane on the crane course. All age groups had a
lot of fun with bull riding, goal scoring and can
throwing.
Those who wanted to know more about 120
years of VETTER could watch a fi lm and a chro-
nicle about the history of the fi rm. This family
day truly had many winners: This outcome was
ensured, last not least, by the big tombola with
more than 70 prizes and a biplane fl ight for the
two grand prize winners.
Proceeds for the Balthasar childrens hospice,
(from left to right)
Jens Utsch, VETTER Krantechnik GmbH,
Britta Gerhard, Kinderhospiz Balthasar,
Kai Mller, VETTER Krantechnik GmbH
YEARS
2 LIFT it 01|09
K R A N T E C H N I K
VETTER Expertise in cranes and hoists
You can twist it and turn it any way you like!With VETTER ROTOMAX load turning devices, bulky goods can be rotated and turned over safely and smoothly, without da-
mages or accidents. The object being turned can be stopped in any position. With a load carrying capacity of up to 150,000
kg, models with manual or electric side variation and single devices for tandem operation, VETTER offers a comprehensive
selection of load turning devices.
VETTER Krantechnik GmbH Siegtalstr. 22 | 57080 Siegen | Germany www.vetter-cranes.com