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Locker Installation Process LI1100 Hollman Locker Installation 1 Before Receiving Lockers 1.1 – Locker Layout 1.2 – Base Preparation 2 Receiving and Unloading Lockers 2.1 – Delivery Logistics 2.2 – Unloading and Moving Lockers 3 Hardware Kit Contents 4 Installing Lockers 4.1 – Typical Locker Installation 4.2 – Installing Lockers in Seismic Zones 5 Installing End Panels 6 Installing Filler Panels 7 Installing Locker Headers 7.1 Installing Slope Tops 7.2 – Installing Valance 8 Finishing Touches 8.1 – Number Discs 8.2 – Keys/Master Keys 8.3 – Locker Cleaning 7.4 – Hinge Adjustment Hollman, Inc. | (972) 815-4000 | www.hollman.com

LI1100 Hollman Locker Installation€¦ · Locker Installation Process LI1100 Hollman Locker Installation 1 Before Receiving Lockers 1.1 – Locker Layout ... • Lockers will be

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Page 1: LI1100 Hollman Locker Installation€¦ · Locker Installation Process LI1100 Hollman Locker Installation 1 Before Receiving Lockers 1.1 – Locker Layout ... • Lockers will be

Locker Installation ProcessLI1100

Hollman Locker Installation

1 Before Receiving Lockers

1.1 – Locker Layout 1.2 – Base Preparation

2 Receiving and Unloading Lockers 2.1 – Delivery Logistics 2.2 – Unloading and Moving Lockers

3 Hardware Kit Contents

4 Installing Lockers 4.1 – Typical Locker Installation 4.2 – Installing Lockers in Seismic Zones

5 Installing End Panels

6 Installing Filler Panels

7 Installing Locker Headers 7.1 – Installing Slope Tops 7.2 – Installing Valance

8 Finishing Touches 8.1 – Number Discs 8.2 – Keys/Master Keys 8.3 – Locker Cleaning 7.4 – Hinge Adjustment

Hollman, Inc. | (972) 815-4000 | www.hollman.com

Page 2: LI1100 Hollman Locker Installation€¦ · Locker Installation Process LI1100 Hollman Locker Installation 1 Before Receiving Lockers 1.1 – Locker Layout ... • Lockers will be

1 – BEFORE RECEIVING LOCKERS

Hollman, Inc. | (972) 815-4000 | www.hollman.comPage 2 | LI1100

1.1 – Locker Layout

Before receiving your lockers, you need to plan for how they will be placed within your space. Here are some notes to keep in mind:

• Locker banks should be centered on each wall with a minimum of 4” space between the last locker and the wall on each side so that the locker doors can function properly.

• Filler panels should be mounted to fill spaces between lockers and walls.

• Peninsulas of lockers, or other instances where the last locker is exposed to the room, should be finished with an end panel.

1.2 – Base Construction• Bases should be built with a width 3 inches less than the locker edges. Cross members need to be added approximately every 24 inches, on

center.

• Frames must be nailed or screwed to the back wall and then shimmed to level (front to back and end to end).

• Optionally, 2x4 base boards are generally topped with either strips or full plywood cover to raise height to 4”. (This accommodates a typical shoe under the toe kicks.)

4"12 "

312 "

2x4's

1/2 inch CD Plywoodoptional as spacer strips or full width

Sample Locker Layout Sample Base Layout

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2 – RECEIVING AND UNLOADING LOCKERS

2.1 – Delivery Logistics

• Lockers will be delivered via truck with 53 foot trailer, please ensure in advance that the receiving area can accommodate a full-sized truck. (We will work with you to find a solution if a large truck is not possible; please let us know in advance about any special considerations.)

• If the lockers will not be installed on the first floor, access to a freight elevator or other accommodations will be needed.

• Please work with Hollman logistics to set the delivery date so that the facility is ready for lockers to be installed and do not need to be stored. (They take up a lot of storage space and are less likely to be damaged if they are not moved multiple times.)

2.2 – Unloading and Moving Lockers

• Please arrange for several people to assist in unloading lockers from the delivery truck, handling them as you would other fine furniture. Please note that drivers are on a tight schedule and will have limited time at your facility so the truck will need to be unloaded upon arrival.

• Each locker is shipped as a fully assembled unit and typically is blanket wrapped and strapped inside the trucks. Please take care when releasing straps incase lockers have shifted in transit.

• Flat material including end panels and filler panels are sometimes strapped to the sides of the truck interior for shipment. Please take care when releasing the straps so that the panels do not slide to the floor and become damaged.

Note: Chips in the laminate at the back and sides are unavoidable and will not be visible once lockers are attached together.

Hollman, Inc. | (972) 815-4000 | www.hollman.comPage 3 | LI1100

Protect the finished door face and edges

• Using a hand truck, unload the frames one by one, making sure the back or side of the locker is the only point of contact. Never lean the locker on its door.

• Proceed to move locker with one hand on the unit for stability. Carry lockers directly to the locker area, setting them into approximate position on the base.

• Never drag or push lockers across floor

Page 4: LI1100 Hollman Locker Installation€¦ · Locker Installation Process LI1100 Hollman Locker Installation 1 Before Receiving Lockers 1.1 – Locker Layout ... • Lockers will be

3 – HARDWARE KIT CONTENTS

Hollman, Inc. | (972) 815-4000 | www.hollman.comPage 4 | LI1100

Female and Male Connector Bolts• Used for connecting lockers together for

added stability

Drywall Screw• Used to connect lockers to walls for

added stability• Must be counter-sunk into lock body

Fast Caps• Used to conceal holes in locker interiors

where screws or bolts have been used

Number Disc• Glued to front of locker door for

identification

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4 – INSTALLING LOCKERS

4.1 – Typical Locker Installation

• Each locker should be secured to its neighbor using four connecting bolts.

• Lockers should be secured to the wall behind using drywall screws. Lockers on each end should be secured and screws should be placed approximately each 32” apart into wall framing. Screws are included in the hardware kit for this purpose, but please make sure that all screws extend a minimum of ½ inch into the supporting surfaces. Depending on location and layout, longer screws may be needed.

• Every fourth locker should be connected to the base using drywall screws. At least two screws should be used in the back of the lockers, and optionally, two additional screws can be used in the front as well.

Hollman, Inc. | (972) 815-4000 | www.hollman.comPage 5 | LI1100

Connect each locker to the next using connecting bolts using the pre-drilled holes near the front of the locker interior.

Secure lockers to bases using two drywall screws placed through the bottom of the lockers near the back edge of every fourth locker.

Secure lockers to rear wall with drywall screws placed through back of lockers (approx 18 from top) into wall framing, approx 32” apart.

Page 6: LI1100 Hollman Locker Installation€¦ · Locker Installation Process LI1100 Hollman Locker Installation 1 Before Receiving Lockers 1.1 – Locker Layout ... • Lockers will be

5 – INSTALLING END PANELS

Hollman, Inc. | (972) 815-4000 | www.hollman.comPage 6 | LI1100

5.1 – End Panels

• End Panels are used to provide a finished side wherever banks of lockers extend into a space. They are built to match the lockers in both finish and style. (No end panels are needed when the bank of lockers is recessed into a wall.)

• End panels are built in either single or double widths, depending on the layout of the room. (Double width panels extend to cover the sides of two lockers, installed back-to-back in a peninsula layout.)

• To install:

1. Align panel with locker frame, and using drywall screws, drill into end panel through interior of locker. A minimum of 8 screws should be used, aligning horizontally and spaced one inch to the inside, with the pre-drilled holes used to connect lockers to each other.

2. It is recommended to apply a small amount of glue to panel before attaching for extra support.

3. Cover all holes in locker interior with FastCaps.

Side ViewFront View (Door Removed)

4"4"

End Panelsshould be alignedwith the locker frame, not the door

LOCKER END PANEL ATTACHMENT

4" 3"

3"3"

3"

2'-3 1/2"

3"

2'-3 1/2"

Do not use pre-drilled holes wherelockers are attached to each otherusing connecting bolts

Use drywall screws from inside oflockers to attach end panels. Screwsshould be placed one inch to the inside of pre-drilled holes. Countersink for 1¼” screw.

*Note: when using raised panel endpanels, only attach on exterior 2”of the panel.

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6 – INSTALLING FILLER PANELS

6.1 – Filler Panels

• Filler Panels are installed between the end of a bank of lockers and a wall. They cover any blank space for a finished look and also provide enough gap between lockers and walls to allow the locker doors to swing open properly. Filler panels are finished on one side in matching laminate or veneer and are provided in sheets. Installers on site will need to cut the panels to required measurements.

• If being installed between walls, locker sets should be installed with equal space for filler panels on each side, with a minimum width of 4 inches to allow doors to swing properly.

• To install:

1. Cut filler panels with a 40-60 tooth carbide tipped blade.

2. Screw through the locker into the thin edge of each panel, using caps on all screw heads. The filler should be attached to the wall as well, using a back-piece if necessary.

Varies

Edgebands

Fastcap

Locker Door

Lock

er Fr

ame

Wall

Filler Panel

Note: if �ller is wider than 6”, a wall block should be used behind the panel

Glue

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7 – INSTALLING LOCKER HEADERS

Hollman, Inc. | (972) 815-4000 | www.hollman.comPage 8| LI1100

7.1 – Installing Slope Tops• End Panels for sloped top installations are designed to be 10”-12” taller than the locker height in order that the proper angles can be cut in the

field.

• The finished end or the top panel should extend over the cut end of the angled side panel to cover the exposed board edge.

7.2 – Installing Traditional and Flush Valances

• Traditional valance is mounted at the same level as the locker bodies. Flush valances are mounted flush with the front of the locker doors.

Finished Face

2mm Edgeband or Veneer

Blocking (by Hollman)

Locker Frame

Locker Door

Varie

s

Finished Face

2mm Edgeband or Veneer

Blocking (by Hollman)

Locker Frame

Locker Door

Varie

s

Traditional Valance Installation Flush Valance Installation

Front View Section ISO View

Sloped Top

End Panel

Last Lockerin Run

End panels are designed to be 10”-12” taller than locker height in order to cut angles in the �eld

Lock

er H

eight

+ 10

”-12”

Determine the angle of sloped top and secure to wall via cleat, anchor, or support on locker top

Front View

Finished end of sloped top goes over the end of the panel

End panel is cut at angle with sloped top covering exposed particle board/MDF

Page 9: LI1100 Hollman Locker Installation€¦ · Locker Installation Process LI1100 Hollman Locker Installation 1 Before Receiving Lockers 1.1 – Locker Layout ... • Lockers will be

8 – FINISHING TOUCHES

Hollman, Inc. | (972) 815-4000 | www.hollman.comPage 9 | LI1100

8.1 – Number Discs

• Number Discs are shipped with an adhesive strip on the back of each one. These can be used by removing the plastic cover sheet.

• To increase permanence, additional adhesive may be applied. Hollman recommends small amounts or either silicone calk or PL400. Please take care to keep the application thin so that the number disc remains inside its pre-routed location.

8.2 – Keys/Master Keys

• Keys for keyed locks as well as any necessary master keys (for Keyless.Co, Digilock, etc.) will be included in your hardware kit. Additional keys, key tags, and replacement master keys can be obtained from Hollman’s aftermarket department. Please call for assistance.

8.3 – Locker Cleaning

• Locker interiors are made from melamine and can be cleaned with a damp cloth or products such as 409. Plastic laminate and phenolic lockers can be cleaned similarly. Please use glass cleaner on glass lockers to avoid streaks. For wood veneer locker doors, Pledge or a similar product can be used. Caution should be used around locks or other hardware to keep them clear of polishes and chemicals so that they do not become discolored or oversaturated.

8.4 – Hinge Adjustment

• Due to shifting during shipment as well as changes over time, locker hinges may need to be adjusted to maintain optimum function and level doors across rows. Hollman uses specialty hinges that can be adjusted in three directions. Please see the diagram below for information.

• Some Hollman products utilize soft-close mechanisms integrated into the hinge interior. These function as a small piston that forces the door to close without slamming. These can also be adjusted to control the amount of resistance that they provide.

HOLLMAN

Cover Cap

Hole for cover cap

Bolt down into door

Screw holes screw into door

Screw holes screw into lockerframe.

Turn screw to control the door location left to right.

Turn screw left or right to move the door upward or downward.

Loosen screw and move door in or out to control the gap between the door and the front of the locker frame.