88
PDP One Point Repair Guide PDP One Point Repair Guide 1. 1. General General 2. 2. 40 ~ 50 Inch Practice 40 ~ 50 Inch Practice 3. 3. 60 Inch Practice 60 Inch Practice

Lg Plasma...Fallas y Soluciones

Embed Size (px)

Citation preview

Page 1: Lg Plasma...Fallas y Soluciones

PDP One Point Repair GuidePDP One Point Repair Guide

1.1. GeneralGeneral2.2. 40 ~ 50 Inch Practice40 ~ 50 Inch Practice3.3. 60 Inch Practice60 Inch Practice

Page 2: Lg Plasma...Fallas y Soluciones

PCB Pattern Short

1. Check after X-Board change

2. Do shortage check neighboring pins of FPC* connector

3. Check soldering condition of defect pin

4. Scan the pattern connected to defect pin with Microscpoe

Change X board

Symptom Cause Countermeasure

CHECK PointCHECK Point

*FPC : Flat Pin Connector

Red Bar at left lower

(Bad X-Board PCB)

2/88 LG Electronics / DND / QA Gr.

Page 3: Lg Plasma...Fallas y Soluciones

Red & Green pin of left lower 4th FPCshort

Defect Point : Short on the PCB just above connector

PCB

1. Cause : Short by solder bridge - Can not observe with naked eye - When connector open, pattern is OK

G R

Change X-Board

1. Check the contact status with connector(foreign material, soldering condition)

2. Replace X Board and check again.(If OK, X-Board is defected)

3. By tracing defected line, check the contact condition of FPC and other connectors, IC output stage and PCB pattern.

4. If no problem, check the connector lead board.

Symptom Cause Countermeasure

Check PointCheck Point

3/88 LG Electronics / DND / QA Gr.

Page 4: Lg Plasma...Fallas y Soluciones

Bottom Right 6th FPC R/B Short

Pattern Short by connector miss insert Re-insert the Connector

Symptom Cause Countermeasure

Check PointCheck Point

1. Check the contact status with connector(foreign material, soldering condition)

2. Replace X Board and check again.(If OK, X-Board is defected)

3. By tracing defected line, check the contact condition of FPC and other connectors, IC output stage and PCB pattern.

4. If no problem, check the connector lead board.

4/88 LG Electronics / DND / QA Gr.

Page 5: Lg Plasma...Fallas y Soluciones

SHORT

ADD Electrode short at R,G,B Rasteror White Screen(Different color display)

Foreign Material(Iron powder)in the Connector

Insulation tape

Gap

Apply silicon on the Connector lead ←Pay attention to a capillary symptom

X-Board Tape Rework

1. Trace defected line

2. Check the condition of FPC and connector on the X-Board, IC Output stage and Electrode line.

Check PointCheck Point

Symptom Cause Countermeasure

5/88 LG Electronics / DND / QA Gr.

Page 6: Lg Plasma...Fallas y Soluciones

OPEN

1. Outbreak during heat run2. ADD Electrode open at one color Raster or White screen(No discharge)

Interfere with mechanicalstructure when Moduleassembling

Keep horizontal, orcan be defected

Cold soldering atConnector

Use Connector fixing iron plate ⇒ Keep the contact point horizontal when interfere with mechanical parts

1. Trace defected line and check the condition of FPC and connector on X-Board, IC Output stage and

Electrode line.

FPC connector Rework

Symptom Cause Countermeasure

Check PointCheck Point

6/88 LG Electronics / DND / QA Gr.

Page 7: Lg Plasma...Fallas y Soluciones

ADD Pattern

Connected minutely and open slowly as time passes

1. Replace X Board and check again(Still problem, change the Panel)2. Check the connection status of Panel side.3. Check the connection condition of connector of Panel side and the FPC at upper ACF. → If it is OK, check Panel pad

ADD open

Replace the Panel

Symptom Cause Countermeasure

Check PointCheck Point

7/88 LG Electronics / DND / QA Gr.

Page 8: Lg Plasma...Fallas y Soluciones

Panel Electrode

ACFFPC

Electrode

Open Electrode(16)

Resistance A

Resistance B

ADD Electrode openat Green Raster

~

~

1. ADD pattern of PAD siden open2. Width : 10 um

Resistance A Resistance B

16pin

1,3,15,17,19pin

1.2Ω 6.0Ω

1.0 ~1.2Ω 2.2~2.4Ω

1. Check the connection condition - Press the connector and reconnect2. Check the soldering condition of Connector lead3. Replace X Board and check again; Panel connector side or Circuit connector side → Board defect, in case of one line, check the output stage of Drive IC(Cold soldering/Pattern) If problems in input stage, several lines display

Replace the Panel

* The difference of ADD open and Short ? ADD open : Black vertical bar at Raster ADD short : Different color vertical bar at Raster

CountermeasureSymptom & Cause

Check PointCheck Point

8/88 LG Electronics / DND / QA Gr.

Page 9: Lg Plasma...Fallas y Soluciones

< Raster > < White >

ADD short at raster screen and ADD open atwhite screen appear at some area after 20minute HeatRun.

Con 1 Con 2

Control board

X-board

Solder bridge

1. Check the 5V(Logic voltage) input to DC-DC → If it is lower than 5V, it makes similar problem2. Check X Board(Open or Short circuit)3. Check the connection condition(conncetion status, foreign material at connector, etc)4. Check the drive IC at X Board(If defected, change the Board)5. Confirm the connection of the connector

Change Control Board

Symptom Cause Countermeasure

Check PointCheck Point

9/88 LG Electronics / DND / QA Gr.

Page 10: Lg Plasma...Fallas y Soluciones

Driver clock line at X Driver Board is designed to operate in A and B group

Short circuit at clock line of Drive IC

If problem at input stage, several lines are defected at one point

Replace the X Board of defected point

PCB pattern shortShort

CLK LE

X-DRV IC

SN74ACT541

U1

R264R258

Change X-BOARD

Check PointCheck Point

Symptom Cause Countermeasure

10/88 LG Electronics / DND / QA Gr.

Page 11: Lg Plasma...Fallas y Soluciones

<X-board>

1. Check the connection condition of the Connector.

2. Check the cold soldering.

X driverchip

(SN755851PJ)

1

64

Module

ChipResistors

4X16 = 64 data

16 clock

line1line2

line3line4

connector

Check PointCheck Point

Symptom Cause Countermeasure

ChangeX Board

ElectrodePattern

PCB pattern is connected minutely → Foreign material when photo resisting

11/88 LG Electronics / DND / QA Gr.

Page 12: Lg Plasma...Fallas y Soluciones

Vertical bar in every 20mm

Resistance between 186 pin of U3 and 7 pin of U300 is 62 Ω Normal condition : 2Ω

Because of foreign material in Via hole at U300 side

U3ALTERA Chip

U300DRAM

Via hole

186pin PIN 7pin PIN

Control board

1. Measure the resistance of Via holes between U3 and U300 at Control Board and compare with that of normal.(Normal : 2~3 Ω)2. Resistance increases as temperature rises.

Change Control Board

Check PointCheck Point

Symptom Cause Countermeasure

12/88 LG Electronics / DND / QA Gr.

Page 13: Lg Plasma...Fallas y Soluciones

- Open circuit between pin 7 of U200 and pin 7 of U7- Resistance between two pins varies from 19 ohm ~ 45Kohm

1. Observe the symptom during Heat-Run at 45 degree.

2. Check the resistance of VIA holes of suspect ICs

Replace Control Board

Check PointCheck Point

Symptom Cause Countermeasure

13/88 LG Electronics / DND / QA Gr.

Page 14: Lg Plasma...Fallas y Soluciones

D1 D3 D4 PROM(U40)

FPGA

D1 D3 D4 PROM(U40)

FPGA

CONTROL BOARD

* For normal operation, PROM program should be downloaded to FPGA, and each PROM has corr- espondent FPGA. See left picture.

1. Because Control data on PROM(U40) doesn’t download to FPGA, it can’t generate control signal to X,Y and Z Board.2. Defected ALTERA.

1. Check D1, D3 & D4 on Control Board - D1 : ON with 5V - D3 : ON when PROM finishes program download from ALTERA chip - D4 : ON when signal is applied

•Replace Control Board•Replace PROM

- When Power On, Fan operates but No OSD displays- LED(D3) of Control Board doesn’t operate

Check PointCheck Point

Symptom Cause Countermeasure

14/88 LG Electronics / DND / QA Gr.

Page 15: Lg Plasma...Fallas y Soluciones

Touch point(Marked)

No signal or at PC mode, dark red raster displays.This is darker than normal Red signal.

- TV VSC board - Board connector(50 pin) contact point - Control board of Module

Neighboring Pins of U1(FPGA) touch

Control Board

Replace Controller board

Check PointCheck Point

Symptom Cause Countermeasure

15/88 LG Electronics / DND / QA Gr.

Page 16: Lg Plasma...Fallas y Soluciones

1. No Raster(ST-BY LED On)2. Spark noise(Tik-Tik)3. No Vs, Vsetup & Vsc

1. CN1 on Vs Board cold soldering2. Spark marks between CN1 and Vs Board -> It makes them open

Solder land

Soldering Direction

Solder

Soldering Direction

Soldering point

Vs board

CN1

1. Check Vs, Va with multimeter(No Vs output)

2. Separate SMPS Board and VSC Board and check all voltage output stage

3. Check FET, TR, Diode and Resistor(especially Cement Resistor)

4. Observe PCB Pattern and soldering condition with naked eyes

Replace DC-DC 2 board

Check PointCheck Point

Symptoms Cause Countermeasure

16/88 LG Electronics / DND / QA Gr.

Page 17: Lg Plasma...Fallas y Soluciones

17/88

P6

P4

Rework should be done

Y-Driver Board

Y-Board

4242”” PDP Flicker and PDP Flicker and No Raster TroubleshootingNo Raster Troubleshooting Guide Guide

cause : bad connection between Y-Board # 1, 2 drive board Connector pin

42 Inch40 ~ 42 Inch

LG Electronics / DND / QA Gr.

Page 18: Lg Plasma...Fallas y Soluciones

18/88

amplified amplified

① : outside Leg : inside Leg②

•P 6, P 4 both are the first pin, when wiring, it should be done as picture shown. (bend the wire to Y-Driver B/D not to Y-B/D . If not there can be noise)

•Don’t be confused with Pin number

•Improved since Dec,2001.

P 4 ①

②①

①②

②①

P 6

LG Electronics / DND / QA Gr.

Page 19: Lg Plasma...Fallas y Soluciones

19/88

①②

②①

Be sure not to misconnect the line.See the picture precisely and then connect jump wire at the exact point

LG Electronics / DND / QA Gr.

Page 20: Lg Plasma...Fallas y Soluciones

20/88

X CANVAS X CANVAS

Intermittent no-image/image error while watching

The screen is intermittently disappeared . LED is green screen is distorted weiderly (happened 2 a day)

normal

cause : bad connection between Y-Board and #1, 2 pin of Y-Drive Board Connector

troubleshooting : connect bad linking between Y-Board & Y-Drive with jump wire (all 4 parts)

see working instruction(revised since Dec,2001. 1)

CANVASX

LG Electronics / DND / QA Gr.

Page 21: Lg Plasma...Fallas y Soluciones

21/88

X CANVAS

normal

CANVASX

No Power ( in ST-BY mode, but no LED)

Check the power supply & main power S/W on

Check EMI board fuse (check the rated capacity )

No Power

Fuse 15 A

Be sure to use rated fuse.

LG Electronics / DND / QA Gr.

Page 22: Lg Plasma...Fallas y Soluciones

22/88

X CANVAS

normal

CANVASX

when Power’s on, after 2 ~ 3 sec, it’s off ( LED changing green into red )

CHECK : remove STB and operate monitor individually. (check STB defect or Monitor defect )

When using ANALOG STB, check STB only MN-42PZ10 only STB : RN-BA11

Remove each Board’s power supply connector and check the power is off.When the power is not off,replace the related board.

No Raster

LG Electronics / DND / QA Gr.

Page 23: Lg Plasma...Fallas y Soluciones

23/88

X CANVAS

normal

CANVASX

no picture (LED’s green)

Core checkpoint : remove STB and operate monitor individually. (check whether STB’s a defect or monitor’s one)

No Picture

With monitor defect, check VSC and then Controller Board.

Troubleshooting : replace VSC Board

LG Electronics / DND / QA Gr.

Page 24: Lg Plasma...Fallas y Soluciones

24/88

X CANVAS

normal

CANVASX

no image (LED’s green)

Cause : Y-Drive ( Bottom ) defect

Troubleshooting : Y-Drive (lower part) replacement

Address Bar ( Horizontal Bar )

Y-Drive Board ( Bottom )

This problem is shown in the bottom of screen,So it is caused by Y-Drive

LG Electronics / DND / QA Gr.

Page 25: Lg Plasma...Fallas y Soluciones

25/88

X CANVAS

normal

CANVASX

no image (LED’s green)

Address Bar ( Horizontal Bar )

Y-Drive Board ( Top )

Cause : Y-Drive Board (upper part) defect

Troubleshooting : Y-Drive Board replacement

LG Electronics / DND / QA Gr.

Page 26: Lg Plasma...Fallas y Soluciones

26/88

X CANVAS

normal

CANVASX

no image (LED’s green)

PD501 Connector

No Picture

cause : PD-501 Connector contact point defect

troubleshooting : PD-501 Connector replacement

(with PD-501 Connector contact point defect,Various defect symptoms can be seen)

LG Electronics / DND / QA Gr.

Page 27: Lg Plasma...Fallas y Soluciones

27/88

X CANVAS

normal

CANVASX

normal picture with high frequency noise (“bee”)

High frequency noise (“Bee” sound)

C8178 0.22uF electrolytic capacitor insertion

Open C8139 right lead and then wire R8164 right lead

Power (SMPS) Board

1. C8178 0.22 /50V add2. Open C8139 right lead, and then connect it to R8164 right lead.

Improved since Nov,2001

SMPS is supposed to operatewith high frequency sosmall noise is not considered as a defect.

#. Slight noise is not a defect and write down explanation

LG Electronics / DND / QA Gr.

Page 28: Lg Plasma...Fallas y Soluciones

28/88

X CANVAS

normal

CANVASX

No picture in right- 2/5 area

No picture in the right- 2/5 area

X-Board ( Left ) power supply check

X-Board ( Left )Connector check

X-Board ( Left ) replacement

LG Electronics / DND / QA Gr.

Page 29: Lg Plasma...Fallas y Soluciones

29/88

X CANVAS

normal

CANVASX

Address Bar (Vertical )

stripe in right-2/5 area

X-Board ( Left ) power supply check

X-Board ( Left ) Connector check

X-Board ( Left ) replacement

LG Electronics / DND / QA Gr.

Page 30: Lg Plasma...Fallas y Soluciones

30/88

X CANVAS

normal

CANVASX

X-Board ( Right ) power supply check

X-Board ( Right )Connector check

X-Board ( Right ) replacement

left 3/5 of screen with vertical stripes

No picture in left 3/5 of the screen

LG Electronics / DND / QA Gr.

Page 31: Lg Plasma...Fallas y Soluciones

31/88

X CANVAS

normal

CANVASX

X-Board ( Right ) power supply check

X-Board ( Right )Connector check

X-Board ( Right ) replacement

Address Bar (Vertical )

left 3/5 of screen with vertical stripes.

LG Electronics / DND / QA Gr.

Page 32: Lg Plasma...Fallas y Soluciones

32/88

X CANVAS

normal

CANVASX

no Red ( B or G )

Be sure not to bend it by force or internal Insulated conductor can be down.

Test Monitor individually.If detect a problem with monitor, check VSC Board.

If it has a problem with STB connecting, focus on 25 Pin.

Be sure not to connect 5 Pin (AP-EA10) by force

25 Pin Cable P/No : GVZ AP-EA10

No Red

LG Electronics / DND / QA Gr.

Page 33: Lg Plasma...Fallas y Soluciones

33/88

Lift up the right and left of X-BOARD CONNECTOR. Lift up X-BOARD CONNECTOR and separate COP CONNECTOR by pulling up.

When you handle COF CONNECTOR, don’t pressure. First release LOCK and separate.If COF CONNECTOR is damaged, you should replace MODULE ASS’Y. So, be aware of this!!

1) X - Board COF Connector separation

When you exchange X-Board, first you should separate COF Connector. Be careful to handle it.COF Connector is attached to Module. When COF Connector is broken, Module ASS’Y must be replaced a new one.

When you exchange X-Board, first you should separate COF Connector. Be careful to handle it.COF Connector is attached to Module. When COF Connector is broken, Module ASS’Y must be replaced a new one.

WarningWarning

COF Connector

42 Inch

LG Electronics / DND / QA Gr.

Page 34: Lg Plasma...Fallas y Soluciones

34/88

Lift up each edge of left/right. Lifted condition

2) X - Board Connector separation

It’s easy to separate it by releasing Connector Lock .

Do not pressure or it can be hurt. When LOCK is hurt, replace a new X-BOARD

WarningWarning

Be careful to handle LOCK or it can be broken. When LOCK is broken, replace a new X-BOARD.

LG Electronics / DND / QA Gr.

Page 35: Lg Plasma...Fallas y Soluciones

35/88

Pull the white LOCK as shown in arrow

Pull the white LOCK as shown in arrow.

Separate COF CONNECTOR by pulling in the left.

3) Y - Board COF Connector separation

WarningWarning

Be careful to handle LOCK and COF Connector. When LOCK part is damaged, you should replacea new Y-Board. In case of COF Connector, Module Assembly.

LG Electronics / DND / QA Gr.

Page 36: Lg Plasma...Fallas y Soluciones

36/88

4) Z - Board COF Connector separation

Separate the fixed Screw of Z-Board.Pull out Lock as shown in arrow.

Condition in Lock part is pulled Pull COF Connector as shown in arrow.

It’s easy to separate COF on conditionthat Z-Board Screw is separated. In case Z-Board is assembled, it’s reallyhard to separate.

Be careful not to tear COF Connector.If COF Connector is torn, replace a new Module Assembly

WarningWarning COF Connector

LG Electronics / DND / QA Gr.

Page 37: Lg Plasma...Fallas y Soluciones

37/88

Push LOCK and pull out

PUSH PUSH PUSH

5) Connector separation Guide

PUSH PUSH PULL

LG Electronics / DND / QA Gr.

Page 38: Lg Plasma...Fallas y Soluciones

38/88

6) Control Board & VSC Board Connector

LG Electronics / DND / QA Gr.

Page 39: Lg Plasma...Fallas y Soluciones

39/88

Be sealed up after gas injection

Be careful to handle the sealed-up part after gas injection. If it is broken, the gas escapes. So, replace the Module.

7) Gas injection (Sealing up) condition

WarningWarning

Be sealed up after gas injection

LG Electronics / DND / QA Gr.

Page 40: Lg Plasma...Fallas y Soluciones

40/88

Power is On and off 2~3 minutes.(Protection)

Power is On and off 2~3 minutes.(Protection)

P301 Connector Open Check.P301 Connector Open Check. X - Board Top Right Change.X - Board Top Right Change.

P302 Connector Open CheckP302 Connector Open Check X - Board Top Left Change.X - Board Top Left Change.

P303 Connector Open CheckP303 Connector Open Check

P304 Connector Open CheckP304 Connector Open Check

P102 Connector Open CheckP102 Connector Open Check

X - Board Bottom Right Change.X - Board Bottom Right Change.

X - Board Bottom Left Change.X - Board Bottom Left Change.

Z - Board Change.Z - Board Change.

P3, P2 Connector Open CheckP3, P2 Connector Open Check Y - Board Change.Y - Board Change.

P005, P003 Connector Open CheckP005, P003 Connector Open Check

P006 Connector Open CheckP006 Connector Open Check

VSC- Board Change.VSC- Board Change.

VSC - Board Change.Sound Output IC Short Check

VSC - Board Change.Sound Output IC Short Check

Power Board ChangePower Board Change

OK

OK

OK

OK

OK

OK

OK

OKPROTECT operation;

When the load voltage is short.

When each voltage doesn’t work (in general)

PROTECT operation;

When the load voltage is short.

When each voltage doesn’t work (in general)

8) Power off in 2 ~ 3 minutes(Protection)

LG Electronics / DND / QA Gr.

Page 41: Lg Plasma...Fallas y Soluciones

41/88

L813 Cold Solder

Check Check

Open the Connector connecting to each Board to check the power is off.if each Board is same, check the Power Board and voltage.

Symptom : As soon as the power on, it’s off in 2 - 3minutes. (PROTECT operation)Cause : No VS voltage L813 Coil cold soldering.

9) Power off in 2 ~ 3 minutes(Protection)

LG Electronics / DND / QA Gr.

Page 42: Lg Plasma...Fallas y Soluciones

42/88

MP-40PA10 uses 4 board such as left,right, top and bottom.Divide the screen in 4 and once you see ADD BAR check COF CONNECTORbetween MODULE and X-BOARD.If there is no defect in COF CONNECTOR replace X-BOARD.But the problem still remains and check the connector between X-BOARD andCONTROL BOARD. And if you can’t find defect, check CONTROL.

HEATRUN : WHITE

Press the ADJ KEY and check the position of add bar by changing WHITE orRED or BLUE or GREEN

Top Right Top Left

Bottom Right Bottom Left

10) ADD BAR inspection and repair

LG Electronics / DND / QA Gr.

Page 43: Lg Plasma...Fallas y Soluciones

43/88

Symptom : B color 1 Address line OpenCause : Dented COF

COF is dented

11) One Point Service Guide

LG Electronics / DND / QA Gr.

Page 44: Lg Plasma...Fallas y Soluciones

44/88

Symptom : Inferior R Address color Cause : Inferior DATA output by cold soldering 16 pin of IC14 in X-L-TOP ( Normal waveform after tearing off IC Pin)Countermeasure : Replace X-L-TOP board.

IC14

Cold Soldering

Abnormal waveform by cold soldering

Normal waveform after tearing off IC pin

LG Electronics / DND / QA Gr.

Page 45: Lg Plasma...Fallas y Soluciones

45/88

CheckCheck

The blue spreads on the screen (Mis-discharge) and power off in 2 ~ 3 seconds.If you turn on again, it will be same problem.

Symptom Causes Countermeasure

If 15V line voltage reduces below 14V,Mis-discharge occurs and power off because of protection circuit.

Replace PSU(Power Supply Unit)and defective X-Board.

If when Power on, screen shows like above and turn off in 2 seconds, check if turning off or not by disconnectingall X & Y boards.

Defective X-Board

LG Electronics / DND / QA Gr.

Page 46: Lg Plasma...Fallas y Soluciones

46/88

Check Check

The top left part of screen is broken(Top Right X-BOARD)

Symptom Cause Countermeasure

No 5V supply to Top rightX-Board.

Connect 5V line

Check Top right X-BOARD 5V.(If 0V, it happens)

Check 5V line from SMPS to X-BOARD.

LG Electronics / DND / QA Gr.

Page 47: Lg Plasma...Fallas y Soluciones

47/88

CheckCheck

Pinkish screen in the top left.(Top right X-BOARD)

Symptom Cause Countermeasure

No Va(70V) supply to Top right X-Board.

Connect 70V line

Check Top right X-BOARD Va(70V).(If 0V, it happens)

Check 70V(Va) line from SMPS to X-BOARD.

LG Electronics / DND / QA Gr.

Page 48: Lg Plasma...Fallas y Soluciones

48/88

CheckCheck

The 3/5 top left in the screen is blank(Top Right X-BOARD)

Symptom Cause Countermeasure

Check Top right X-BOARD 12V.( If 0V, it happens )

Check Top right X-BOARD Va(70V).(If 0V, it happens)

Check 12V & 70V(Va) line from SMPS to X-BOARD.

No 12V supply to Top rightX-Board.

No Va(70V) supply to Top right X-Board.

Connect 12V line

Connect 70V line

LG Electronics / DND / QA Gr.

Page 49: Lg Plasma...Fallas y Soluciones

49/88

CheckCheck

The 3/5 top right of the screen is blank. (Top left X-BOARD)

Symptom Cause Countermeasure

No 12V supply to Top leftX-Board.

No Va(70V) supply to Top left X-Board.

Connect 12V line

Connect 70V line

Check Top left X-BOARD 12V.( If 0V, it happens )

Check Top left X-BOARD Va(70V).(If 0V, it happens)

Check 12V & Va(70V) line from SMPS to X-BOARD.

LG Electronics / DND / QA Gr.

Page 50: Lg Plasma...Fallas y Soluciones

50/88

CheckCheck

Pinkish screen in the 1/5 top right (Top left X-BOARD)

P1 COF connector on Top leftX-Board is open.

Reassemble it

Check the contact point and Locking of P1 on Top left X-BOARD.

Symptom Cause Countermeasure

LG Electronics / DND / QA Gr.

Page 51: Lg Plasma...Fallas y Soluciones

51/88

CheckCheck

The 3/5 bottom left of screen is broken. (BOTTOM RIGHT X-BOARD)

Symptom Cause Countermeasure

No 5V supply to bottom rightX-Board.

Connect 5V line

Check Bottom right X-BOARD 5V.( If 0V, it happens )

Check 5V line from SMPS to X-BOARD.

LG Electronics / DND / QA Gr.

Page 52: Lg Plasma...Fallas y Soluciones

52/88

CheckCheck

The 3/5 bottom left of the screen is Blank. (Bottom Right X-BOARD)

Symptom Cause Countermeasure

Check Bottom right X-BOARD 12V.( If 0V, it happens )

Check 12V line from SMPS to X-BOARD.

No 12V supply to bottom rightX-Board.

No Va(70V) supply to bottom right X-Board.

Connect 12V line

LG Electronics / DND / QA Gr.

Page 53: Lg Plasma...Fallas y Soluciones

53/88

CheckCheck

The 2/5 right of the screen is broken. (Bottom left X-BOARD)

Symptom Cause Countermeasure

Check Bottom left X-BOARD 5V.( If 0V, it happens )

Check 5V line from SMPS to X-BOARD.

No 5V supply to bottom leftX-Board.

Connect 5V line

LG Electronics / DND / QA Gr.

Page 54: Lg Plasma...Fallas y Soluciones

54/88

CheckCheck

The 2/5 right part of the screen is blank. (Bottom left X-BOARD )

No 12V supply to bottom leftX-Board.

Connect 12V line

Check Bottom left X-BOARD 12V.( If 0V, it happens )

Check 12V line from SMPS to X-BOARD.

Symptom Cause Countermeasure

LG Electronics / DND / QA Gr.

Page 55: Lg Plasma...Fallas y Soluciones

55/88

CheckCheck

ADDRESS bar appears in the right bottom of the screen. (X-BOARD BOTTOM LEFT)

The connecting of X-Board bottomleft connector is bad.

Reassemble it.

Check connecting of the connector of bottom left X-BOARD.

Reassemble it.

X-BOARD BOTTOM LEFT CONNECTOROPEN.

Symptom Cause Countermeasure

LG Electronics / DND / QA Gr.

Page 56: Lg Plasma...Fallas y Soluciones

56/88

Examples

LG Electronics / DND / QA Gr.

Page 57: Lg Plasma...Fallas y Soluciones

57/88

CheckCheck

Screen is divided in top and bottom, and vertical barappears.

Connector(P13) is OPEN or Connecting condition is bad

Reassemble P13.

P13 CONNECTOR contact point inferior CHECK.

P13 CONNECTOR SIGNAL CHEK.

P13 CONNECTOR

Symptom Cause Countermeasure

LG Electronics / DND / QA Gr.

Page 58: Lg Plasma...Fallas y Soluciones

58/88

CheckCheck

Screen is broken and has the vertical/horizontal bar.

VSC Board Connector is Open. Reassemble VSC BoardConnector

Check the connector connecting

Reassemble the Connector

Symptom Cause Countermeasure

LG Electronics / DND / QA Gr.

Page 59: Lg Plasma...Fallas y Soluciones

59/88

CheckCheck

The screen is bluish(Mosaic screen)

Loose VSC Board Connector Reassemble VSC BOARDConnector

Check the connection condition of the Connector.

Reassemble the Connector.

Symptom Cause Countermeasure

LG Electronics / DND / QA Gr.

Page 60: Lg Plasma...Fallas y Soluciones

60/88

CheckCheck

The mosaic appears in the screen when it connects to VIDEO Input.(The sensibility of Y-signal is low.)When connected to Component Input, it is O.K.

Bad IC203 Replace IC203(VPC3230D)

Check if X201 on VSC board oscillates.Check Video In/Out of IC203 on VSC board.

IC201(VPC3230D)Decoder IC

Symptom Cause Countermeasure

LG Electronics / DND / QA Gr.

Page 61: Lg Plasma...Fallas y Soluciones

61/88

IC201(VPC3230D) Decoder is inferior

Examples

LG Electronics / DND / QA Gr.

Page 62: Lg Plasma...Fallas y Soluciones

62/88

CheckCheck

Noise with division of colors

Bad Connector connectingControl Board and VSC B/D.

Contact point and signal condition of Connector Control Board and VSC Board.

Abnormal Normal

Bad Connector

SymptomCause

Countermeasure

Change the Connector

LG Electronics / DND / QA Gr.

Page 63: Lg Plasma...Fallas y Soluciones

63/88

Name No signal Vertical Bar

Symptom Cause and Countermeasure

Realization

1.Cause : Bad IC2 (DA1)

8cm

When ASIC Chip(IC2 DA1 LGD4001) on Control Board getshigh temperature, you can observe it(In normal temperature it’s O.K. )

IC2 DA1(Data Arrange) No.162 Pin output is changing depending on the temperature. abnormal X-B’d Buffer IC ⇒* Room temperature : 2.5V Output (Normal Pin = over 2.8V)* Heated : 1.5V Output(Normal Pin = 2.7V )

⇒ Bad IC2 (DA1)

< Waveform of normal pin>

heated

< Waveform of abnormal pin >

heated

DA1

Buffer

DA1

Buffer

Buffer(74ACT541) waveform abnormally narrows. →In this case, it is impossible for Flip Flop(74AC574) on X B/D to read data.

2. Countermeasure : Replace IC2

LG Electronics / DND / QA Gr.

Page 64: Lg Plasma...Fallas y Soluciones

64/88

Name Add Open (Green 1 Line)

Symptom Cause and Countermeasure

1.cause: Add. COF Drive IC inferior

Normal Line Data waveform Open Line Data output waveform

the output of inferior line less than that of the normal LineAdd. COF Drive IC inferior

COF inspection 검사기 : 24V Open check (normal 50V)

Add. COF Drive IC

LG Electronics / DND / QA Gr.

Page 65: Lg Plasma...Fallas y Soluciones

65/88

Name Vertical bar when Power off/on(Mis-discharge)

Symptom Cause and Countermeasure

Realization

1.PDP Power on Mode external input (regardless of wire/wireless signal but it’s easy to reenact in wireless signal)2. Remove Power Cord (Power’s off)3.after about 20minutes, insert Power cord (automatically the Power’s on and the vertical bar is shown as above)

1.Cause : Control board malfunctions when Power off/on.

2.Countermeasure: Change some parts on Control board.

3.Changing parts : A32_CTRL_03 B/D (Marked on PCB) -.R14,17,18,21 : 330 ==> 4.7K (Chip Resistor) -.R15,16,19,20 : 22K ==> 4.7K (Chip Resistor) -.C504, 505 : 0.1uF / 50V add (Chip Capacitor)

Control board

LG Electronics / DND / QA Gr.

Page 66: Lg Plasma...Fallas y Soluciones

66/88

X CANVAS X CANVAS

Normal

MODEL : MN-50PZ40S

Check Point : Cable & X-Board

Symptom : ADD Bar(No signal)

Action : Module Control Change

Bottom Center No Picture

50 Inch

LG Electronics / DND / QA Gr.

Page 67: Lg Plasma...Fallas y Soluciones

67/88

X CANVAS X CANVAS

Normal Bottom Center X-Board

MODEL : MN-50PZ40S

Check Point : X-Board (Bottom)

Symptom : ADD Bar

Action : X Board Change

LG Electronics / DND / QA Gr.

Page 68: Lg Plasma...Fallas y Soluciones

68/88

X CANVAS X CANVAS

Normal Horizontal Bar

Check Point : Y-Drive Board

Symptom : Horizontal Bar

Action : Y-Drive Board Change & Connector Clean

LG Electronics / DND / QA Gr.

Page 69: Lg Plasma...Fallas y Soluciones

69/88

++

DMM

TP5 GND

TP6 VA

VR8401

VA Adjust

VS AdjustVR8501 TP3

GNDTP4VS

PFC + PFC -

PFC PACK

VR801

1. PFC adjustment

-. Select 100% White Pattern signal and warm it up enough. -. Connect DMM with TP PFC+ and TP PFC – (GND). -. adjust VR801 to 380V (within ±1V ).

2. Va adjustment

When replacing PDP module & power board,Be sure to adjust Power Ass’y voltage.

380V ± 1V

-. Connect DMM + terminal with P814 #1 Pin.-. Turn VR8401 (Va Adj) to adjust the voltage on DMM to Va voltage value marked on panel bottom- right label. (allowable error : ±0.5V )

3. Vs adjustment-. Connect DMM’s + terminal with P803 # 9 Pin.-. Turn VR 8501 (Vs Adj )to adjust the voltage on DMM to Vs voltage value marked on panel bottom-right label.

Power PCB Voltage Adjustment

<SMPS Board>

60 Inch

LG Electronics / DND / QA Gr.

Page 70: Lg Plasma...Fallas y Soluciones

70/88

Power & no RasterPower & no Raster

AC input check (220V)AC input check (220V)

When Main S/W ON,ST-BY LED ON check (RED)

When Main S/W ON,ST-BY LED ON check (RED)

When SUB S/W on, LED GREEN checkWhen SUB S/W on, LED GREEN check

R8538, R8539,R8540OPEN check

R8538, R8539,R8540OPEN check

VS, VA PACK Function checkVS, VA PACK

Function check

each Connector & connection check

each Connector & connection check

Connection Plug with setConnection Plug with set

AC Line Fuse checkAC Line Fuse check

PFC Board R8301,R8302R8303 OPEN check

PFC Board R8301,R8302R8303 OPEN check

FAN function checkFAN function check

Controller BoardVS ON check

Controller BoardVS ON check

R8301,R8302,R8303 replacementR8301,R8302,R8303 replacement

5V MONI, 5V CTL output check5V MONI, 5V CTL output check

Controller Board replacementController Board replacement

Power Supply Section

LG Electronics / DND / QA Gr.

Page 71: Lg Plasma...Fallas y Soluciones

71/88

Connector between SP & set check

Connector between SP & set check IC601 (MSP3401) checkIC601 (MSP3401) check IC603 (LA4282) checkIC603 (LA4282) check Input jack check

(25Pin cable L,R input check)Input jack check

(25Pin cable L,R input check)

Sound power (P806A,B)Cable connection checkSound power (P806A,B)Cable connection check

Sound terminal Voltage check

(32V)

Sound terminal Voltage check

(32V)

F8811 Fuse Opencheck

F8811 Fuse Opencheck

Speaker connection line check

Speaker connection line check

Sound Section

LG Electronics / DND / QA Gr.

Page 72: Lg Plasma...Fallas y Soluciones

72/88

Abnormal screenAbnormal screen

PC signal inputPC signal input

IC406 ( ADV 7123 ) checkIC406 ( ADV 7123 ) check

IC404 ( FLI2220 ) checkIC404 ( FLI2220 ) check

IC403 ( FLI2220 )check IC403 ( FLI2220 )check

IC201 (VPC3230 ) checkIC201 (VPC3230 ) check

Input jack& Connector check

Input jack& Connector check

IC203 ( CXA2101 ) checkIC203 ( CXA2101 ) check

IC501 ( JAGASM check )IC501 ( JAGASM check )

IC901 (SII 150 ) check)IC901 (SII 150 ) check)

P901 ( 21 Pin cable ) checkP901 ( 21 Pin cable ) check

Video Signal Section

LG Electronics / DND / QA Gr.

Page 73: Lg Plasma...Fallas y Soluciones

73/88

X CANVAS

No power ( LED is not on in ST-BY) normal

CANVASX

AC power voltage checkAC power voltage check

Main Power S/W checkMain Power S/W check

F8301 Fuse (15A) checkF8301 Fuse (15A) check

F8302 Fuse checkF8302 Fuse check

F8301 Fuse (15A) replacementF8301 Fuse (15A) replacement

No power

LG Electronics / DND / QA Gr.

Page 74: Lg Plasma...Fallas y Soluciones

74/88

X CANVAS

Disappearing or error while watching

Intermittent image disappearing. LED’s greennormal

Cause : Y-Board VR301 waveform adjustment defect

Troubleshooting : Y-Board VR301 Adjust

See the next instruction(improved since Dec,2001)

Cause : Y-Board VR301 waveform adjustment defect

Troubleshooting : Y-Board VR301 Adjust

See the next instruction(improved since Dec,2001)

CANVASX

On-and-off

LG Electronics / DND / QA Gr.

Page 75: Lg Plasma...Fallas y Soluciones

75/88

X CANVAS

Automatic off as soon as power is on ( Protect )

Automatic off after 2~3 seconds ( Protect )normal

Cause : X-Board internal IC Short

Troubleshooting: replace the defective X-Board & DC-DC Board

*. Remove X – Board power supply connector to check whether power is off.

CANVASX

X - Board

Auto power off

LG Electronics / DND / QA Gr.

Page 76: Lg Plasma...Fallas y Soluciones

76/88

X CANVAS

Automatic off after 2 – 3 seconds ( Protect )normal

Cause : Y – Board 220V Line Short

Troubleshooting : Y – Board replacement

*. Remove Y – Board power supply connector to check Whether power is off.

CANVASX

Y - Board

Auto power off

Automatic off as soon as power is on ( Protect )

LG Electronics / DND / QA Gr.

Page 77: Lg Plasma...Fallas y Soluciones

77/88

X CANVAS X CANVAS

One horizontal line in the top part normal

Y-Board & Y-Drive Board Connector check Y-Board & Y-Drive Board Connector check

Y-Drive Board ( Top ) Drive IC checkY-Drive Board ( Top ) Drive IC check

Y-Drive Board replacementY-Drive Board replacement

Address Bar(Horizontal)

LG Electronics / DND / QA Gr.

Page 78: Lg Plasma...Fallas y Soluciones

78/88

X CANVAS X CANVAS

Single horizontal bar in the bottom

CANVASX

normal

Y-Board & Y-Drive Board Connector check Y-Board & Y-Drive Board Connector check

Y-Drive Board ( Bottom ) Drive IC checkY-Drive Board ( Bottom ) Drive IC check

Y-Drive Board replacementY-Drive Board replacement

Address Bar(Horizontal)

LG Electronics / DND / QA Gr.

Page 79: Lg Plasma...Fallas y Soluciones

79/88

X CANVAS X CANVAS

Image is on and off. LED’s green normal

Y-Board & Y-Drive Board Connector check Y-Board & Y-Drive Board Connector check

Y-Drive Board ( Top ) Drive IC checkY-Drive Board ( Top ) Drive IC check

Y-Drive Board replacementY-Drive Board replacement

Address Bar(Horizontal)

LG Electronics / DND / QA Gr.

Page 80: Lg Plasma...Fallas y Soluciones

80/88

X CANVAS X CANVAS

Green dot line on the screen normal

VSC Board & Controller Board Connector checkVSC Board & Controller Board Connector check

Controller Board checkController Board check

Controller Board replacementController Board replacement

Address Bar(Horizontal)

LG Electronics / DND / QA Gr.

Page 81: Lg Plasma...Fallas y Soluciones

81/88

X CANVAS X CANVAS

Address Bar. (Gray Pattern reception)

CANVASX

Address Bar. ( Red Pattern reception )

X-Board COF Drive IC checkX-Board COF Drive IC check

X-Board replacementX-Board replacement

X-Board Connector checkX-Board Connector check

Module ( Panel )replacementModule ( Panel )replacement

Address Bar(Vertical)

LG Electronics / DND / QA Gr.

Page 82: Lg Plasma...Fallas y Soluciones

82/88

X CANVAS X CANVAS

Intermittent image disappearing. LED is green image distorted (occurring twice a day)

normal

CANVASXX-Board COF Drive IC checkX-Board COF Drive IC check

X-Board replacementX-Board replacement

X-Board Connector checkX-Board Connector check

Module ( Panel )replacementModule ( Panel )replacement

Address Bar(Vertical)

LG Electronics / DND / QA Gr.

Page 83: Lg Plasma...Fallas y Soluciones

83/88

X CANVAS X CANVAS

X CANVAS

normal

Central top 4/10 of the screen with vertical bar Central top 4/10 of screen with no-picture

related X-Board power supply voltage checkrelated X-Board power supply voltage check

related X-Board Connector checkrelated X-Board Connector check

related X-Board & Controller Board Connector checkrelated X-Board & Controller Board Connector check

related X-Board replacementrelated X-Board replacement

Module (Panel ) checkModule (Panel ) check

Address Bar ( Vertical ) & partial no-picture

Address Bar(Vertical)

LG Electronics / DND / QA Gr.

Page 84: Lg Plasma...Fallas y Soluciones

84/88

X CANVAS X CANVAS

X CANVAS

normal

Bottom left 3/10 of the screen with no-pictureBottom left 3/10 of the screen with vertical bar

Address Bar ( Vertical ) & partial no-picture

Related X-Board power supply voltage checkRelated X-Board power supply voltage check

Related X-Board Connector checkRelated X-Board Connector check

Related X-Board & Controller Board Connector checkRelated X-Board & Controller Board Connector check

Related X-Board replacementRelated X-Board replacement

Module (Panel ) checkModule (Panel ) check

Address Bar(Vertical)

LG Electronics / DND / QA Gr.

Page 85: Lg Plasma...Fallas y Soluciones

85/88

X CANVAS X CANVAS

X CANVAS

normal

Bottom right 3/10 of the screen with vertical bar Bottom right 3/10 of the screen with no-picture

related X-Board power supply voltage checkrelated X-Board power supply voltage check

Related X-Board Connector checkRelated X-Board Connector check

Related X-Board & Controller Board Connector checkRelated X-Board & Controller Board Connector check

Related X-Board replacementRelated X-Board replacement

Module (Panel ) checkModule (Panel ) check

Address Bar ( Vertical ) & partial no-picture

Address Bar(Vertical)

LG Electronics / DND / QA Gr.

Page 86: Lg Plasma...Fallas y Soluciones

86/88

X CANVAS X CANVAS

X CANVAS

normal

Central bottom 4/10 of the screen with vertical bar Central bottom 4/10 of the screen with no-picture

Related X-Board power supply voltage checkRelated X-Board power supply voltage check

Related X-Board Connector checkRelated X-Board Connector check

Related X-Board & Controller Board Connector checkRelated X-Board & Controller Board Connector check

Related X-Board replacementRelated X-Board replacement

Module (Panel ) checkModule (Panel ) check

Address Bar ( Vertical ) & partial no-picture

Address Bar(Vertical)

LG Electronics / DND / QA Gr.

Page 87: Lg Plasma...Fallas y Soluciones

87/88

X CANVAS CANVASX

normal

CANVASX

Top right 3/10 of the screen with vertical bar Top right 3/10 of the screen with no-picture

Related X-Board power supply voltage checkRelated X-Board power supply voltage check

Related X-Board Connector checkRelated X-Board Connector check

Related X-Board & Controller Board Connector checkRelated X-Board & Controller Board Connector check

Related X-Board replacementRelated X-Board replacement

Module (Panel ) checkModule (Panel ) check

Address Bar ( Vertical ) & partial no-picture

Address Bar(Vertical)

LG Electronics / DND / QA Gr.

Page 88: Lg Plasma...Fallas y Soluciones

88/88

X CANVAS

Top left 3/10 of the screen with vertical bar

CANVASX

normal

CANVASX

Top left 3/10 of the screen with no-picture

Related X-Board power supply voltage checkRelated X-Board power supply voltage check

Related X-Board Connector checkRelated X-Board Connector check

Related X-Board & Controller Board Connector checkRelated X-Board & Controller Board Connector check

Related X-Board replacementRelated X-Board replacement

Module (Panel ) checkModule (Panel ) check

Address Bar ( Vertical ) & partial no-picture

Address Bar(Vertical)

LG Electronics / DND / QA Gr.