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DESCRIPTION
The LDS-1000 Laser Doppler Scale
(LDS) provides high speed, high accuracy
and long range positioning for single or
multiple axis applications, such as linear
motors, large gantry machines, CNC
machine tools, CMM's, precision stages,
Supermicrometers, and other linear
measurement devices. The LDS is
compact, easy to install, easy to align, has
less Abbe off-set, no cross coupling, and is
cost effective.
The LDS Series is compatible with all
mainstream controller feedback systems.
Versions are also available for operation
with an IBM PC compatible computer,
and the Laser head is insensitive to dirt,
oil, and hostile environments.
The LDS Laser Head reflects a modulated
laser beam off a movable target. The beam
is detected and processed for displacement
information used by your system
controller to determine position.
Installation is made easy with only three
components; the laser head, the
retroreflector, and the processor
module, that produces either
AQuadB Square Waves or
Up/Down Pulses. The
LDS-1000 directly replaces
glass scales and other
positioning devices in your
existing systems, and optional
cards include RS-232, and
Sinusoidal outputs.
System Components
L-109 Laser Head: HeNe laser head,
ruggedized for direct installation in a
machine tool and other positioning
application. Contains a HeNe tube, optics
and a photodetector receiver and outputs to
P-311 Processor Module.
L-109HP Laser Head: High Performance
laser head with higher stability and
accuracy. A solid mounting base and a
linear DC power supply are used.
L-201 Laser Head: Wide beam and long
range laser head with 12 mm output laser
beam diameter.
P-311 Processor Module: This is a tower
type box, contains the electronics for signal
processing and generation of the A Quad B
square waves or Up/Down Pulses. Many
options can also be added to the Processor
module. A TTL level error is standard. An
optional error signal/warning signal with
latching relay is also available.
P-108HP Processor Module: This
Processor Module with a linear dc power
supply P-107HP is for the high performance
laser scale LDS-1000HP.
R-102A Retroreflector: 1/2" diameter
retroreflector without post or base. Used to
return the laser beam back to the Laser
Head receiving aperture on a path parallel
to the input beam, regardless of the angle
of incidence. Movement of the
retroreflector determines displacement
measurement.
LD-21R Cable Set: Connects the Laser
Head to the P311 Processor Module.
LDS Series Model LDS-1000 Laser Doppler scale LASER SCALE FOR POSITIONING APPLICATIONS Precision Linear Positioning
FEATURES
High accuracy and high
resolution.
No need for periodic calibration.
No wearing parts for non-contact
devices.
Freedom to locate point of
measurement close to measured
object reduces Abbe Error.
Orthogonality of positioning
system determined by mirrors
not X-Y stages when using a flat
mirror target.
Electronics flexibility with
variable increment.
No mounting stress on scale.
No thermal expansion on scale.
No need for machined flat
surface for mounting scale
saving installation costs.
Higher loop gain possible for
closed loop servo control.
Optional hermetic seals for
hostile environments.
Rejection of vibration in two or
three planes reduces structural
resonance effects.
OPTIONS AND ACCESSORIES
ICB Counter Board: The Counter
Board when installed, resides on the P-311
Processor Module, and converts the signal
information to BCD output for use with
the D-101 10 Digit LED Display. This
board must be present when a D-101
Display is used. The board also provides
the RS-232 Full Duplex function for the
system. Parameters including
displacement are available from the RS232
port.
D-101 10 Digit LED Display: Provides
information on positioning without the
need for a computer or a controller.
Connects to the P-311 Processor and
allows readings from the system to be
viewed easily from distances. Inches or
mm format. Requires ICB Counter Board
to be installed in the P-311 Processor
Module.
IHS Reference Mark for Home
Positioning: An electro-optical device
used to determine home position. A knife
edge connected to the carriage is passed
through an IR light beam, and a TTL
output pulse is sent to your controller to
set the desired function. Position
repeatability is better than 1 μm.
IPC3 Selectable Increment Board: For
some applications when a specific
increment or resolution is required by a
specified model of controller, an IPC3
board can be used to meet this
requirement. Allows you to set the
AQuadB or Up/Down pulses to any
increment you choose (with IPD2 from
3.11 μinand up, with IPD1 from 0.39 μin
and up) from 24.9 μin and up.
IPD2 Divide by 8 Board: Increases
resolution to 3.11 microinches. Generates
8 additional output pulses for each pulse
received from the laser at the standard
resolution of 24.914155 microinches per
pulse, changing the resolution to 3.11
microinches per pulse. Maximum velocity
is 24 ips. Maximum error is ± 1 least
count.
IPDl Divide by 64 Board: Increases
resolution to 0.39 microinches. Generates
64 additional output pulses for each pulse
received from the laser at the standard
resolution of 24.914155 microinches per
pulse. Maximum velocity is 3.2 ips and
maximum pulse rate is 10 MHz.
Maximum error is ± 1 least count.
ER-400 Extended Range: Extends the
range of the laser system to 400 inches.
ER-2000 Extended Range: Extends the
range of the laser system to 2,000 inches.
LD57PL Laser Head Gun Barrel:
Laser Head Gun Barrel Attachment - 3"
tube that attaches to the front of the laser
head to provide protection against oil and
flying debris.
LD57PR Retroreflector Gun Barrel:
Retroreflector Gun Barrel Attachment - 3"
tube that attaches to the front of the
retroreflector to provide protection against
oil and flying debris.
LD51S 90 degree beam bender: Fixed
90 degree mirror that attaches to front of
Laser Head.
LHSI Hermetically Sealed: Sealed
Laser Head with the exception of the
connectors.
IPPS Sinusoidal Output: Board that
provides a sine wave output as required by
some controllers such as Fanuc, Siemens,
etc. The quadrature sine/cosine wave
signals are approximately 1 v peak to peak
at 56 Ohm termination. The period of the
sine wave is 40.513167 micrometer or 64
times the wavelength. Controllers can
interpolate up to 2048 times to obtain high
resolution. The maximum frequency is 100
kHz.
IPPSH Single Wavelength Sinusoidal
Output: Board that provides a sine wave
output signal with a period of one
wavelength. Controllers can interpolate up
to 2048 times to obtain a resolution of 0.31
nm.
IEWR Relay for Warning and Error :
This relay can be used for the Error
Signal, Warning Signal, or both. Two of
these relays can be used, one for each
function. The relay is triggered by the
Error Signal/ Warning Signal and is
latched for 200 msec. The relay is open
when there is an error condition, and it is
closed 200 msec after the error condition
is removed. The rise time is 5 msec. The
maximum contact Voltage is 60V, and the
maximum current is 0.5A.
SYSTEMS CONFIGURATION
There are three basic LDS-1000 systems
available, the LDS-1000, LDS-1000WB and
LDS-1000HP. The LDS-1000 is the basic
system, the LDS-1000WB is for long range with
12 mm laser output beam diameter, and the LDS-
1000HP is for higher stability and accuracy
applications. The basic system configuration for
LDS-1000 are the followings.
L-109 Laser Head
R-102A 0.5” diameter retroreflector
P-311 Processor Module
LD-21R Cable set
ER-2000 Extended Range to 2000
in for L-109
LHS1 Hermetically Sealed
(Except Connectors)
LD-57PL Laser Head Gun-barrel
LD-57PR Retroreflector
Gun-barrel
IPPS Sinusoidal Output (64
wavelength) IPPSH High Resolution Sinusoidal
Output (1 wavelength)
Available Options are the followings.
IHS Home Position Transducer
IPC3 Pulse Convertor
IPC4 Automatic ATC Converter
Board & C4 Board(w/probes)
IPPD2 Wavelength Divided by 8
Board
IPD1 Wavelength Divided by 64
Board
IPP32 32-bit Parallel Board
(IPCAX)
ICB Counter Board with
Microprocessor
D-101 10 Digit LED Display
ER-400 Extended Range to 400 in
for L-109
P-311 Processor Module
LASER HEAD (L-109)
0.25 7.50
8.00
0.25
3.00
LASER HEAD (L-102)
0.28
2.90 2.30
1.50 7.00
2.02
.375
MOUNTING HOLES FOR #1/4-20 SCREW OR #10-24X2” SOKET HEAD SCREW 4PLACES AT BOTH ENDS
2.02
1.297
.20
8.50
8.00
HOLE FOR #8-32 SCREW 2 PLACES
FIG.2.2b STANDARD LASER HEAD (L-109,L-102)
Optodyne, Inc.
1180 Mahalo Place, Rancho Dominguez, CA 90220
Tel: 310-635-7481 Toll-Free: 800-766-3920 Fax: 310-635-6301 Web-Site: http://www.optodyne.com
e-mail: [email protected]
SPECIFICATIONS: L-109 Laser Head:
Power: 0.5 mw HeNe
Class: 11 21 CFR 1040.10, 1040.11
Alignment Tolerance: lateral ±0.05
inches
Wavelength: 632.8 nm
Weight: 2 lb.
Warm-up Time: 20 minutes
Resolution/Slew Rate:
IPSI Processor Card:
25 microinches (0.6 µm), slew 200 ips
IPD2 Divide by 8 Board:
3.1 microinches (0.078 µm), slew 24
ips
IPD1 Divide by 64 Board:
0.38 microinches (0.009 µm), slew 3.2
ips
Output:
Up/Down Pulses
AQuadB Square Waves
(Differential Output available)
Stability: 0.1 ppm
Accuracy: 1 ppm (typical)
Maximum Range:
L-109 Laser Head: 40 inches
With -ER-400 Option 400 inches
With -ER-2000 Option 2,000 inches
Maximum Speed:
< 200 ips (5 m/s) with IPS 1 Processor Card
Maximum Acceleration:
Laser Head 8g
Retroreflector 100,000g
IHS Home Position Signal
Output: TTL Square Wave
Termination: 120 Ohms
Rise Time: 15 nsec
Pulse Width: 5 msec
Repeatability: < lμm
Operating
Environment:
Temperature 60 to 90° F
Altitude 0 to 10,000 ft
Humidity 0 to 95% non-condensing
Dimensions System Components:
L-109 Laser head: 2 x 2 x 8.5 inches
(50.8 x 50.8 x 215.9 mm)
L-201 Laser Head: 2 x 4 x 9.5 inches
(50.8 x 50.8 x 215.9 mm)
L-109 HP Laser Head: 2.1 x 2.4 x 9.5
inches (53.3 x 61 x 241.3 mm)
R-102 Retroreflector: ؽ inch (12.7
mm)
R-106 Retroreflector: Ø1 inch (25.4
mm)
P-311 Processor Module: 4 x 6 x 11.5
inches (101.6 x a52.4 x 292.1 mm)
Application Support
Engineering support is provided by
Optodyne's qualified team of
engineering professionals to assure that
your application receives full benefit
from the Laser System.
0.098
0.60
0.10
0.60 0.75
0.80
R-102A Retroreflector
L-109 Laser Head