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Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

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Page 1: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Koos Kunneke – MMIS Analyst

Corne Engelbrecht – Maintenance Engineer

Advance Asset Condition Assesment

Page 2: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Gautrain Information

Page 3: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

WiFi Implementation

WiFi Signal Coverage Work Shop Area

WiFi Signal Coverage Staging Yard Area

Page 4: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Wi-Fi / RFID Implementation Wi-Fi

RFID Tag

Wi-Fi Server Maximo

Raw Data – TCMS Train Unit Delta KM

AVI Site Server

Train Zone Position

Train U

nit T

otal K

M

RFID Server

RFID Train Identification and Position in 3 Zones

TC

MS

Data

Orbita UK Data Center

Propulsion Monitoring

HVAC Monitoring

Door Monitoring

Brakes Monitoring

Etc.

Bogies Monitoring

Data Monitor (Train KM, Energy Cons)

TCMS Data

Internal Network

VPN Access

Internet

Page 5: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

AVI – Advance Vehicle Inspection

AVIAVI Site Server

AVI Measurements AVI Measurements

Wi-Fi Site Server

Orbita UK Data Center

Internal Network

VPN Access

Internet

Users

Maximo

Maxim

o Integration

Imag

e Fi

les

TCM

S Dat

a

Wheel Profile Monitoring System

Brake Pad Monitoring System

Brake Disc Monitoring System

Axle End Temperature Monitoring

Pantograph Wear Monitoring System

Wheel Damage Monitoring system

Video Inspection System

AVI Measurements

Page 6: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Orbita UK Data Center• Orbita is a capability: a set of people, processes and tools brought together to

• enhance transportation asset management• deliver new value to Bombardier Transportation, its customers, partners and suppliers

RawAssetData

Data Processedin

IT Systems

ActiveKnowledge

Management

DynamicDecision-Support

Capability

Data gathering,

transmission and storage

Data processingand visualisation

Deriving and automating knowledge

Delivering tailored, dynamic decision-

support information

Page 7: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Orbita UK Data Center

The Control Centre: a Key Element of Bombardier Orbita

• The Control Centre is where key personnel are brought together to turn raw data into useful, actionable information

• Bombardier’s Control Centre Engineers, aided by powerful, automated data processing and visualisation tools, review the data as it arrives

• With the support of Systems Engineers, the data is turned into specific, tailored advice

Page 8: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Orbita Tools

Page 9: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Orbita Tools

Page 10: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Orbita Tools

0 0.5 1 1.5 2 2.5

x 105

0

20

40

60Speed against distance

Distance (m)

Spe

ed (m

/s)

0 0.5 1 1.5 2 2.5

x 105

0

5

10

15x 10

8 Traction energy against distance (cumulative over journey sections)

Distance (m)

Tra

ctio

n en

ergy

(J)

0 0.5 1 1.5 2 2.5

x 105

0

1

2

3

4x 10

8 Braking energy against distance (cumulative over journey sections)

Distance (m)

Bra

king

ene

rgy

(J)

0 0.5 1 1.5 2 2.5

x 105

0

5

10x 10

8 Resistance energy against distance (cumulative over journey sections)

Distance (m)

Res

ista

nce

ener

gy (J)

Journey No.1

Journey No.2

Journey No.3

Journey No.4

Journey No.5

Journey No.6

Journey No.7

Journey No.8

Journey No.9

Journey No.10

Page 11: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Maximo Integration

Send Web Service Event Message

Orbita UK Data Center

Send Service Request Number

Maximo Server

Internet

Network Access

Orbita Process

Process Events, Perform Trend Analysis and raise alerts

Maximo Process

Create Service Request

Engineer Analyze and Create Work Order

Send Work Order Number

Close Work Order

Send Work Order Close Status

Close Incident

Page 12: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

AVI Benefits• Optimizing Life Cycle Cost

– Reduction in the use of Material (Brake Pads, Discs, Panto Strip)– Staff productivity improvements– Optimized Preventive Maintenance (Frequency)

• Improve Safety– Added Camera Inspections– More Information on Wheels and Brake Pads

• Improve System Reliability– Performing Predictive Maintenance– Identify problems on other systems (OCDS / Track)

• Improved System Availability– Having more train set available to customer

Page 13: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

System Integration Plan

Page 14: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

AVI Detail

Wheel Profile Monitoring System

Brake Pad Monitoring System

Brake Disc Monitoring System

Axle End Temperature Monitoring

Pantograph Wear Monitoring System

Wheel Damage Monitoring system

Video Inspection System

Data management System

Page 15: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

AVI Detail

Page 16: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

AVI Detail

Page 17: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

AVI Detail

Page 18: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

AVI Detail

Page 19: Koos Kunneke – MMIS Analyst Corne Engelbrecht – Maintenance Engineer Advance Asset Condition Assesment

Thank You!